Pawan Verma

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“Mechanised House Keeping” Shop Floors & Plant

& “Dry Fog” Best Solution for Fugitive Dust Control

Pawan Verma

“ MECHANISED HOUSEKEEPING ” “ INREASED PRODUCTIVITY ” “ BETTER WORK ENVIRONMENT ”

TO GET FIRST IDEA OF

“PRODUCTIVITY AWARENESS” OF AN ORGANIZATION OR ITS GENERAL WORK CULTURE,

Walk Around Its Premises Observe The Housekeeping Practices - The Way The Floors Are Swept, - The Work Tables Organized, - The Tools And Stationery Stored, - The Machines And Equipment Cleaned And Maintained, - Personal Items Kept Etc. “THESE OFTEN TELL MORE THAN ANY FINANCIAL STATEMENT”

BASIC AND IMPORTANT FACTORS OF “ Good Housekeeping “ -Keeping The Equipments, -Floors, -And Approach Roads From One Workstation To Other “ Free From Dust and Spillages ”

•Seiri, •Seiton, •Seiso, •Seiketsu •and •Shitsuke.

5 ‘S’ “SEISO” :

“To clean and inspect your work place thoroughly so that there is no dust on the floor, machine & equipment “SEIKETSU” : “To maintain a high standard of work place organization by keeping everything clean and orderly at all times”.

A MAINTENANCE MAN , IF HAS TO APPROACH FOR A REGULAR PREVENTIVE MAINTENANCE IN VERY DUSTY ENVIRONMENTS, MAY BE IGNORED BY HIM AS IT IS DIFFICULT TO WORK UNDER SUCH CONDITIONS, THUS MANY TIMES IN SUCH ENVIRONMENTS THE PREVENTIVE MAINTENANCE WILL BE IGNORED AND THE BREAKDOWN MAINTENANCE IS ONLY TAKEN UP RESULTING IN LOSS OF EQUIPMENT LIFE AS WELL AS INCREASED DOWN TIME THERE ARE MANY CLEANING ACTIVITIES, WHICH INVOLVES A VERY LONG TIME IF DONE MANUALLY

They Are Closely Linked To : The Flow Of Activities, Employees’ Morale, Product And Service Quality And Inventory Level

“ MECHANISED HOUSE KEEPING ” PLANT BUILDING :Spillages Removal Floor Cleaning Equipment Cleaning

PLANT ROADS :Sweeping & Removal of Dust , Debris

PLANT WASTE MAGMT :Collection & Transport

PLANT DRAINS & PITS :De-silting & De-clogging

MECHANISED HOUSE - KEEPING PLANT BUILDING:•Spillages Removal •Floor Cleaning •Equipment Cleaning

MECHAN ISE D HO US E - KE EP ING

BULK SUCTION OF SPILLAGE

VACUUM CLEANING FROM TUNNEL

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

❶TRUCK

❷CONVEYOR

VARIOUS DISPOSAL & RECOVERY SYSTEMS

❸MOBILE M/C

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

M/C

1

2

HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM FLOOR SWEEPING M/C FOR SWEEPING OF POT ROOM FLOORS, FOR REMOVAL OF SPILLAGES AROUND THE POTS AND ON TOP OF THE POTS. MORE THAN 10 Nos. STATIONARY VACUUM CLEANING UNITS OF 110 KW TO 55 KW WITH CENTRALIZED PIPE LINE SYSTEM WORKING IN NALCO BALCO AND VEDANTA SMELTER PLANT.

OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEMS T A T I O N A R Y

S C H E M A T I C SECTION D I A G R A

V A C U U M M / C

M

PLAN

T Y PI C A L

PI PI N G

N E T W O R K

S T A T I O N E R Y

V A C U U M

M / C

PIPING NET WORK FOR A GREEN ANODE PLAT

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEMS T A T I O N A R Y

S C H E M A T I C SECTION D I A G R A

V A C U U M M / C

M

PLAN

M/C

1

2

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

TYPICAL WAGON TIPPLER PIPING NETWORK

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

TYPICAL CEMENT PLANT PIPING NETWORK

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

PIPING NET-WORK - TATA STEEL- COKE OVEN LENTH OF COKE OVEN - 400 M

M/C

1

2

MECHANISED HOUSE KEEPING PLANT ROADS Sweeping & Removal of Dust , Debris

PLANT ROADS Sweeping & Removal of Dust , Debris

Salient features :-. ●

CLEANING AND SWEEPING THE POT AREAS , CRUSHED BATH UNLOADING / LOADING AREAS , GENERAL PLANT ROADS ETC.

● Works on the principle of dry filter system. No water spray is essential. ● Large container capacity of 6 cu.M for more effective sweeping time. ● Ergonomic design allows easy single man operation. ● All sweeping application are hydraulicly / pneumaticly actuated. ● Powerful suction pick-up. ● Dumping of collected material. ● Simple and easy to maintain. ● Fast and effective after sales network.

ROAD SWEEPER Model : TPS - VACSWEEP - 750D

Road Sweeper Model : TPS VACSWEEP - 750D

SWEEPING Model : TPS - VACSWEEP - 750D

HIGHWAY IN GAZIABAD

Road Sweeper Model : TPS - VACSWEEP - 750D

Model : TPS - VACSWEEP - 750D

SCHEMATIC LINE DIAGRAM -- SIDE VIEW

PLANT ROADS Sweeping & Removal of Dust , Debris

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model ● Used for Sweeping and cleaning flours and roads in Cast – House , Work-shops , Rolling Mill Shop etc. ● Container capacity : 1000 LITRES. ● Sweeping width : 1800 mm. ● Fully hydrostatic drive. ● Cartridge filters with continuous cleaning arrangement during sweeping. ● High level of maneuverability – easy movement in restricted spaces.

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

MECHANISED HOUSE KEEPING

PLANT WASTE MANAGEMENT Collection & Transportation

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

MECHANISED HOUSE - KEEPING PLANT DRAINS & PITS :De-silting & De-clogging

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

DE-SILTING M/C

SKIP-CONTAIN

OPERATING IN A STEEL PLANT DE-SILTING SETLLING TANKS & TRUNK SEWAGE LINES

HEAVY-DUTY TRUCK MOUNTED VACCUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

TRUCK MOUNTED SKIP-CONTAINERS

21

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

SUCTION CUM JETTING MACHINES FOR SEWEGE LINES MAINTENANCE

DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF 150 MM- TO 1000 MM DIA PIPE-LINES

SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE ●

The Truck Engine Is Used To Drive The Jetting Pump & Vacuum Pump

● Two Compartment 4000 Liters Fresh Waters & 6000 Liters Sludge Tank ● High Vacuum (90 %) For Suctioning Sludge From 8 Meter Depth REAR VIEW

● High Pressure Jetting Pump

SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE

DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF 21 150 MM- TO 1000 MM DIA PIPE-LINES

“ IMPROVED FUGITIVE DUST CONTROL” “ HEALTHY WORK FORCE ” “ BETTER WORK ENVIRONMENT ” “ INREASED

PRODUCTIVITY ”

“Dry Fog” Best Solution for Work Zone Dust Control

HOW & WHY “Dry Fog” Best Solution for Work Zone Dust Control ????

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

SCHEMATIC ‘SoniCore’ SPRAY NOZZLE

DRY FOG DUST CONTROL

COKE HANDLING IN PET COKE PLANT

FOG NOZZLES OPERATED OUTSIDE - SHOWS THE FOG QUALITY

DRY FOG DUST CONTROL

FOG

NOZZELS MOUNTED ON SPRAY BAR

FOG

DUST

FOG FOG

FOG

TRANSFER POINT - TYPICAL INSTALLATION

DRY FOG DUST CONTROL

SPRAY BAR

F.A.S.

NOZZLES

P.R.U.

TYPICAL CIRCUIT- FOR BELT TO BELT TRANSFER

DRY FOG DUST CONTROL

P & I DIAGRAM

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL P & I DIAGRAM

DRY FOG DUST CONTROL

ELECTRICAL P & I DIAGRAM OF F.A.S.

DRY FOG DUST CONTROL ADDITIONAL FEATURES

• Captures virtually all types of respirable and fugitive dust • Water addition to process is extremely low: less than 0.1% • Uses plant compressed air • Low pressure air and water:no booster pumps required •No expensive modifications required to existing plants •Meets health and safety regulations • Water usage as little as 10% of hydraulic sprays • Low maintenance • Permits recovery of spilled materials

DRY FOG DUST CONTROL Clean Air for Industry

•Cost Effective:Lower Capital and

Operating Costs The installed costs are as low as 40% of ventilation-type bag filter systems, and consume less than 10% of the energy.

DRY FOG DUST CONTROL DRY FOG SYSTEM SAIL DURGAPUR STEEL PLANT IN THE STOCK - HOUSE OPERATIONAL SINCE DEC’2000 BENEFITS : 6. * POWER SAVING 1 MW 7. * NO SECONDRY HANDLING OF FINES IT IS SCREENED DUE TO BRTTER SCREENING EFFICIENCY 8. * SYSTEM NEEDS ALMOST NIL MAITENENCE 9. * EFFECTIVE DUST CONTROL 10. * BETTER WORK ENVIRONMENT

DRY FOG DUST CONTROL

CONTROLLING DUST INSIDE A SCREEN

DRY FOG DUST CONTROL PERFORMANCE AT TATA CMEMICALS, GUJRAT LIGNITE HANDLING POWER PLANT

BEFORE AFTER

DRY FOG DUST CONTROL PERFORMANCE AT TATA CMEMICALS, GUJRAT LIGNITE HANDLING POWER PLANT

BEFORE AFTER

DRY FOG DUST CONTROL PERFORMANCE AT SAIL DSP BF 3 STOCK HOUSE SINTER CONVEYOR

BEFORE AFTER

DRY FOG DUST CONTROL PERFORMANCE AT SAIL DSP BF 3 STOCK HOUSE COKE SCREEN

BEFORE AFTER

DRY FOG DUST CONTROL

PERFORMANCE AT SAIL DSP BF 3 STOCK HOUSE SINTER CONVEYOR

BEFORE AFTER

DRY FOG DUST CONTROL SYSTEM PERFORMANCE AT TATA-STEEL COKE PLANT-II, SYSTEM OPERATING SINCE DEC’1997 DUST LEVEL MEASUREMENT

DRY FOG DUST CONTROL SYSTEM PERFORMANCE AT TATA-STEEL COKE PLANT-II, SYSTEM OPERATING SINCE DEC’1997 MOISTURE PICK-UP

DRY FOG DUST CONTROL

AT TATA-STEEL COKE PLANT-II, SYSTEM OPERATING SINCE LAST 5 YEARS

21

DRY FOG DUST CONTROL

COKE OVEN BATTERY #5 ,6 & 7 NEW COAL HANDLING PLANT ( NCHP )

DRY FOG DUST CONTROL

COKE OVEN BATTERY #5 ,6 & 7

NEW COAL HANDLING PLANT ( NCHP )

DRY FOG DUST CONTROL SYSTEM IRON ORE SCREENING PLANT ( THROUGH TRF )

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL DRY FOG SYSTEM AT SAIL DURGAPUR STEEL PLANT IN THE STOCK - HOUSE

DRY FOG DUST CONTROL

CONTACT :-

PAWAN VERMA V.P. (Engg. & Sales) TPS INFRASTRUCTURE LIMITED 84 M , Market Complex Greater Kailash – I New Delhi , India Phone : 91-11-29214007 Fax : 91-11-29216856 E-mail : [email protected] / [email protected] Web Site : www. tpsmfg.com

BRANCHES

:-

BHUBANESWAR :

TELEFAX: 91-674-2397708,

BOMBAY

FAX: 91-22-28224314,

MOBILE: 098210-86259

CHENNAI

FAX: 91-44-28204619

MOBILE: 094440-12947

JAMSHEDPUR 13658

MOBILE: 094370-00708

TELEFAX: 91-657-2223934

MOBILE: 094311-

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