“Mechanised House Keeping” Shop Floors & Plant
& “Dry Fog” Best Solution for Fugitive Dust Control
Pawan Verma
“ MECHANISED HOUSEKEEPING ” “ INREASED PRODUCTIVITY ” “ BETTER WORK ENVIRONMENT ”
TO GET FIRST IDEA OF
“PRODUCTIVITY AWARENESS” OF AN ORGANIZATION OR ITS GENERAL WORK CULTURE,
Walk Around Its Premises Observe The Housekeeping Practices - The Way The Floors Are Swept, - The Work Tables Organized, - The Tools And Stationery Stored, - The Machines And Equipment Cleaned And Maintained, - Personal Items Kept Etc. “THESE OFTEN TELL MORE THAN ANY FINANCIAL STATEMENT”
BASIC AND IMPORTANT FACTORS OF “ Good Housekeeping “ -Keeping The Equipments, -Floors, -And Approach Roads From One Workstation To Other “ Free From Dust and Spillages ”
•Seiri, •Seiton, •Seiso, •Seiketsu •and •Shitsuke.
5 ‘S’ “SEISO” :
“To clean and inspect your work place thoroughly so that there is no dust on the floor, machine & equipment “SEIKETSU” : “To maintain a high standard of work place organization by keeping everything clean and orderly at all times”.
A MAINTENANCE MAN , IF HAS TO APPROACH FOR A REGULAR PREVENTIVE MAINTENANCE IN VERY DUSTY ENVIRONMENTS, MAY BE IGNORED BY HIM AS IT IS DIFFICULT TO WORK UNDER SUCH CONDITIONS, THUS MANY TIMES IN SUCH ENVIRONMENTS THE PREVENTIVE MAINTENANCE WILL BE IGNORED AND THE BREAKDOWN MAINTENANCE IS ONLY TAKEN UP RESULTING IN LOSS OF EQUIPMENT LIFE AS WELL AS INCREASED DOWN TIME THERE ARE MANY CLEANING ACTIVITIES, WHICH INVOLVES A VERY LONG TIME IF DONE MANUALLY
They Are Closely Linked To : The Flow Of Activities, Employees’ Morale, Product And Service Quality And Inventory Level
“ MECHANISED HOUSE KEEPING ” PLANT BUILDING :Spillages Removal Floor Cleaning Equipment Cleaning
PLANT ROADS :Sweeping & Removal of Dust , Debris
PLANT WASTE MAGMT :Collection & Transport
PLANT DRAINS & PITS :De-silting & De-clogging
MECHANISED HOUSE - KEEPING PLANT BUILDING:•Spillages Removal •Floor Cleaning •Equipment Cleaning
MECHAN ISE D HO US E - KE EP ING
BULK SUCTION OF SPILLAGE
VACUUM CLEANING FROM TUNNEL
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
❶TRUCK
❷CONVEYOR
VARIOUS DISPOSAL & RECOVERY SYSTEMS
❸MOBILE M/C
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
M/C
1
2
HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM FLOOR SWEEPING M/C FOR SWEEPING OF POT ROOM FLOORS, FOR REMOVAL OF SPILLAGES AROUND THE POTS AND ON TOP OF THE POTS. MORE THAN 10 Nos. STATIONARY VACUUM CLEANING UNITS OF 110 KW TO 55 KW WITH CENTRALIZED PIPE LINE SYSTEM WORKING IN NALCO BALCO AND VEDANTA SMELTER PLANT.
OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEMS T A T I O N A R Y
S C H E M A T I C SECTION D I A G R A
V A C U U M M / C
M
PLAN
T Y PI C A L
PI PI N G
N E T W O R K
S T A T I O N E R Y
V A C U U M
M / C
PIPING NET WORK FOR A GREEN ANODE PLAT
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEMS T A T I O N A R Y
S C H E M A T I C SECTION D I A G R A
V A C U U M M / C
M
PLAN
M/C
1
2
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
TYPICAL WAGON TIPPLER PIPING NETWORK
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
TYPICAL CEMENT PLANT PIPING NETWORK
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
PIPING NET-WORK - TATA STEEL- COKE OVEN LENTH OF COKE OVEN - 400 M
M/C
1
2
MECHANISED HOUSE KEEPING PLANT ROADS Sweeping & Removal of Dust , Debris
PLANT ROADS Sweeping & Removal of Dust , Debris
Salient features :-. ●
CLEANING AND SWEEPING THE POT AREAS , CRUSHED BATH UNLOADING / LOADING AREAS , GENERAL PLANT ROADS ETC.
● Works on the principle of dry filter system. No water spray is essential. ● Large container capacity of 6 cu.M for more effective sweeping time. ● Ergonomic design allows easy single man operation. ● All sweeping application are hydraulicly / pneumaticly actuated. ● Powerful suction pick-up. ● Dumping of collected material. ● Simple and easy to maintain. ● Fast and effective after sales network.
ROAD SWEEPER Model : TPS - VACSWEEP - 750D
Road Sweeper Model : TPS VACSWEEP - 750D
SWEEPING Model : TPS - VACSWEEP - 750D
HIGHWAY IN GAZIABAD
Road Sweeper Model : TPS - VACSWEEP - 750D
Model : TPS - VACSWEEP - 750D
SCHEMATIC LINE DIAGRAM -- SIDE VIEW
PLANT ROADS Sweeping & Removal of Dust , Debris
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model ● Used for Sweeping and cleaning flours and roads in Cast – House , Work-shops , Rolling Mill Shop etc. ● Container capacity : 1000 LITRES. ● Sweeping width : 1800 mm. ● Fully hydrostatic drive. ● Cartridge filters with continuous cleaning arrangement during sweeping. ● High level of maneuverability – easy movement in restricted spaces.
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
MECHANISED HOUSE KEEPING
PLANT WASTE MANAGEMENT Collection & Transportation
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
MECHANISED HOUSE - KEEPING PLANT DRAINS & PITS :De-silting & De-clogging
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
DE-SILTING M/C
SKIP-CONTAIN
OPERATING IN A STEEL PLANT DE-SILTING SETLLING TANKS & TRUNK SEWAGE LINES
HEAVY-DUTY TRUCK MOUNTED VACCUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
TRUCK MOUNTED SKIP-CONTAINERS
21
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
SUCTION CUM JETTING MACHINES FOR SEWEGE LINES MAINTENANCE
DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF 150 MM- TO 1000 MM DIA PIPE-LINES
SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE ●
The Truck Engine Is Used To Drive The Jetting Pump & Vacuum Pump
● Two Compartment 4000 Liters Fresh Waters & 6000 Liters Sludge Tank ● High Vacuum (90 %) For Suctioning Sludge From 8 Meter Depth REAR VIEW
● High Pressure Jetting Pump
SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE
DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF 21 150 MM- TO 1000 MM DIA PIPE-LINES
“ IMPROVED FUGITIVE DUST CONTROL” “ HEALTHY WORK FORCE ” “ BETTER WORK ENVIRONMENT ” “ INREASED
PRODUCTIVITY ”
“Dry Fog” Best Solution for Work Zone Dust Control
HOW & WHY “Dry Fog” Best Solution for Work Zone Dust Control ????
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
SCHEMATIC ‘SoniCore’ SPRAY NOZZLE
DRY FOG DUST CONTROL
COKE HANDLING IN PET COKE PLANT
FOG NOZZLES OPERATED OUTSIDE - SHOWS THE FOG QUALITY
DRY FOG DUST CONTROL
FOG
NOZZELS MOUNTED ON SPRAY BAR
FOG
DUST
FOG FOG
FOG
TRANSFER POINT - TYPICAL INSTALLATION
DRY FOG DUST CONTROL
SPRAY BAR
F.A.S.
NOZZLES
P.R.U.
TYPICAL CIRCUIT- FOR BELT TO BELT TRANSFER
DRY FOG DUST CONTROL
P & I DIAGRAM
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL P & I DIAGRAM
DRY FOG DUST CONTROL
ELECTRICAL P & I DIAGRAM OF F.A.S.
DRY FOG DUST CONTROL ADDITIONAL FEATURES
• Captures virtually all types of respirable and fugitive dust • Water addition to process is extremely low: less than 0.1% • Uses plant compressed air • Low pressure air and water:no booster pumps required •No expensive modifications required to existing plants •Meets health and safety regulations • Water usage as little as 10% of hydraulic sprays • Low maintenance • Permits recovery of spilled materials
DRY FOG DUST CONTROL Clean Air for Industry
•Cost Effective:Lower Capital and
Operating Costs The installed costs are as low as 40% of ventilation-type bag filter systems, and consume less than 10% of the energy.
DRY FOG DUST CONTROL DRY FOG SYSTEM SAIL DURGAPUR STEEL PLANT IN THE STOCK - HOUSE OPERATIONAL SINCE DEC’2000 BENEFITS : 6. * POWER SAVING 1 MW 7. * NO SECONDRY HANDLING OF FINES IT IS SCREENED DUE TO BRTTER SCREENING EFFICIENCY 8. * SYSTEM NEEDS ALMOST NIL MAITENENCE 9. * EFFECTIVE DUST CONTROL 10. * BETTER WORK ENVIRONMENT
DRY FOG DUST CONTROL
CONTROLLING DUST INSIDE A SCREEN
DRY FOG DUST CONTROL PERFORMANCE AT TATA CMEMICALS, GUJRAT LIGNITE HANDLING POWER PLANT
BEFORE AFTER
DRY FOG DUST CONTROL PERFORMANCE AT TATA CMEMICALS, GUJRAT LIGNITE HANDLING POWER PLANT
BEFORE AFTER
DRY FOG DUST CONTROL PERFORMANCE AT SAIL DSP BF 3 STOCK HOUSE SINTER CONVEYOR
BEFORE AFTER
DRY FOG DUST CONTROL PERFORMANCE AT SAIL DSP BF 3 STOCK HOUSE COKE SCREEN
BEFORE AFTER
DRY FOG DUST CONTROL
PERFORMANCE AT SAIL DSP BF 3 STOCK HOUSE SINTER CONVEYOR
BEFORE AFTER
DRY FOG DUST CONTROL SYSTEM PERFORMANCE AT TATA-STEEL COKE PLANT-II, SYSTEM OPERATING SINCE DEC’1997 DUST LEVEL MEASUREMENT
DRY FOG DUST CONTROL SYSTEM PERFORMANCE AT TATA-STEEL COKE PLANT-II, SYSTEM OPERATING SINCE DEC’1997 MOISTURE PICK-UP
DRY FOG DUST CONTROL
AT TATA-STEEL COKE PLANT-II, SYSTEM OPERATING SINCE LAST 5 YEARS
21
DRY FOG DUST CONTROL
COKE OVEN BATTERY #5 ,6 & 7 NEW COAL HANDLING PLANT ( NCHP )
DRY FOG DUST CONTROL
COKE OVEN BATTERY #5 ,6 & 7
NEW COAL HANDLING PLANT ( NCHP )
DRY FOG DUST CONTROL SYSTEM IRON ORE SCREENING PLANT ( THROUGH TRF )
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL DRY FOG SYSTEM AT SAIL DURGAPUR STEEL PLANT IN THE STOCK - HOUSE
DRY FOG DUST CONTROL
CONTACT :-
PAWAN VERMA V.P. (Engg. & Sales) TPS INFRASTRUCTURE LIMITED 84 M , Market Complex Greater Kailash – I New Delhi , India Phone : 91-11-29214007 Fax : 91-11-29216856 E-mail :
[email protected] /
[email protected] Web Site : www. tpsmfg.com
BRANCHES
:-
BHUBANESWAR :
TELEFAX: 91-674-2397708,
BOMBAY
FAX: 91-22-28224314,
MOBILE: 098210-86259
CHENNAI
FAX: 91-44-28204619
MOBILE: 094440-12947
JAMSHEDPUR 13658
MOBILE: 094370-00708
TELEFAX: 91-657-2223934
MOBILE: 094311-