CONTROL Control is the elimination or inactivation of a hazard in a manner such that the hazard does not pose a risk to workers who have to enter into an area or work on equipment in the course of scheduled work. Based on the observation from the risk analysis, there are some processes to prevent the identified hazards. These processes can be referred to the hierarchy of control. The hierarchy of control can be divided into six types which are: a. Elimination – Getting rid of a hazardous job, tool, process, machine or substance is perhaps the best way of protecting workers. For example, the workers should stop loading the pipes by their own and use mechanical lifter instead to prevent muscular strain or back pain.
b. Substitution – Sometimes doing the same work in a less hazardous way is possible. For example, a hazardous chemical can be replaced with a less hazardous one. Controls must protect workers from any new hazards that are created.
c. Engineering control - Redesign of equipment, work process or work environment through modification to isolate or enclose the hazards. For instance, modifying exhaust system to reduce noise.
d. Isolation - Isolating or also known as separating the hazard from the person, or the person from the hazard. If a hazard cannot be eliminated or replaced, it can sometimes be isolated, contained or otherwise kept it away from workers. For an example, placing guards on moving parts of machinery, placing barriers around a spill until cleaned up and also using remote-controlled handling equipment for hazardous processes.
e. Administration control – It is a reduction of exposure to risk through use of procedures or instruction. For instance, workers can be rotated through jobs requiring repetitive tendon and muscle movements to prevent cumulative trauma injuries. Noisy processes can be scheduled when no one is in the workplace. f. Personal protective equipment - Personal protective equipment (PPE) and clothing is used
when other controls measures
are not feasible and where additional protection is needed. Workers must be trained to use and maintain equipment properly. The employer and workers must understand the limitations of the personal protective equipment. The employer is expected to require workers to use their equipment whenever it is needed. Care must be taken to ensure that equipment is working properly. Otherwise, PPE may endanger a workers health by providing an illusion of protection.
CASE 1: PROCESS CONTROL FOR HEAVY OBJECTS NO
HIERARCHY OF CONTROL
PROCESS CONTROL
1
Elimination
None
2
Substitution
Using hoisting equipment instead of manual handling
3
Engineering Control
-Use mechanical lifter instead of hoisting equipment in carrying the load - Tie the load tightly -Use scissor lift instead of hoisting equipment in carrying the load
4
Isolation
Using remote-control handling equipment for lifting heavy loads
5
Administration Control
-Warning sign -Manual lifting procedure -Implement safe work practices
6
Personal protective equipment
Wear hard hats
CASE 2: PROCESS CONTROL FOR SHARP TOOLS NO
HIERARCHY OF CONTROL PROCESS CONTROL
1
Elimination
None
2
Substitution
Using less hazardous machine
3
Engineering Control
Build control rooms for cutting pipes or anything that using sharp tools
4
Isolation
None
5
Administration Control
Implement Safe work practices
6
Personal protective equipment
Use leather hand glove
CASE 3: PROCESS CONTROL FOR FYING FRAGMENTS NO
HIERARCHY OF CONTROL PROCESS CONTROL
1
Elimination
None
2
Substitution
None
3
Engineering Control
None
4
Isolation
Use local ventilation
5
Administration Control
Implement safe work practices
6
Personal protective equipment
-Wear safety goggles -Wear eyes and face protector
CASE 4: PROCESS CONTROL FOR SLIPPERY FLOOR NO
HIERARCHY OF CONTROL PROCESS CONTROL
1
Elimination
None
2
Substitution
None
3
Engineering Control
None
4
Isolation
Placing a barrier around slippery floor until dry up
5
Administration Control
Implement safe work practice
6
Personal protective equipment
Wear work’s shoes or boots
CASE 5: PROCESS CONTROL FOR NOISE MACHINERY NO
HIERARCHY OF CONTROL PROCESS CONTROL
1
Elimination
Discontinuing noisy machine
2
Substitution
None
3
Engineering Control
Modify exhaust system to reduce noise
4
Isolation
None
5
Administration Control
None
6
Personal protective equipment
Use earplug or earmuff
CASE 6: PROCESS CONTROL FOR UNSAFE WORK PRACTICE NO
HIERARCHY OF CONTROL PROCESS CONTROL
1
Elimination
Prohibition of some operated being in the work area
2
Substitution
None
3
Engineering Control
-Cover ‘on button’ safe work practice -Make delay start button
4
Isolation
None
5
Administration Control
Training, refresher training and enforcement
6
Personal protective equipment
Wear ear muffs and ear plugs, respirators, goggles, masks and hard hats