Off Shoring By Pravin Pohane

ENGINEERING ,PROCUREMENT,CONSTRUCTION (EPC)PROJECT AT ONGC PLATFORM – STUDY

PRAVIN POHANE MMS (OPERATIONS) SEM III

Mumbai High Field located about 165 km from Mumbai base

ØNQD is well cum process platform.

ØTo increase the production from North field of Mumbai High, an additional well fluid handling facility to be created on NQD platform

UNMAN PLATFORM

OIL WELLS

RIG OVER

UNMAN PLATFORM

NQD ENHANCEMENT PROJECT •OWNER : OIL & NATURAL GAS CORPORATION LTD. •LOCATION : MUMBAI HIGH NORTH FIELD •PROJECT DESCRIPTION : 1) PRE-ENGINEERING SURVEY 2) DESIGN ENGINEERING 3) PROCUREMENT 4) FABRICATION 5) LOADOUT, SEA FASTENING 6) TRANSPORTATION 7) INSTALLATION, HOOK UPS 8) TESTING,COMMISSIONING •LUMPSUM COST : Rs. 178.38 Crores. •AWARD DATE : 05.09.2008

PROJECT OBJECTIVES • To study overall project. • To study different activities involved in it. • To study progress reports & analyze the performance of activities. • To find causes of delay in project activities. • To suggest possible solutions for better project management in future.

TEST SEPARA TOR

SURGE TANK

PROJECT MILESTONES & COSTWISE WEIGHTAGES

 

SURVEY 1. Pre Engineering Survey. 3. Pre Installation / Construction Survey. 5. Post Installation Survey.

STUDY & ANALYSIS OF DESIGN ENGINEERING Vendo r

DESIGN APPROVAL STATUS

DESIGN ENGINEERING ANALYSIS

OBSERVATION S • Inexperienced Design Engineering staff. • Lack of Co ordination. • Lack of monitoring.

OFFSHORE ACTIVITIES 2. Mobilization Activity. 4. Project Activity. 6. Demobilization Activity.

MARINE VESSELS INVOLVED SUPPLY BOAT

ACCOMODATION BARGE

TUG BOAT PULLING DUMB BARGE

ANALYSIS OF MOBILIZATION ACTIVITY Stand BY :6 Days Clearance /Approval: 3days

ANALYSIS OF PROJECT ACTIVITY

ANALYSIS OF DEMOBILIZATION ACTIVITY

PROJECT PERFORMANCE CURVE

Analysis of Project Performance Curve. 1) Delay in approval of final drawings, purchase specifications.   2) Late delivery of long lead items like separator, surge tank & other imported piping material.   3) Fabrication catch up plan for 24X7. 4) Offshore activity performance was

PROPOSED PROJECT PLAN ON MS PROJECT.

ACTUAL PROJECT PLAN ON MS PROJECT.

POSSIBLE SOLUTIONS FOR DESIGN ACTIVITY • Centralized Design Engineering Team. • Design Agency to deploy engineer to DOEIL base. • Formats of reports to review. FOR PROCUREMENT ACTIVITY • Approved Purchase Specifications given to vendors in time. • Vendor Development program.

POSSIBLE SOLUTIONS FOR MOBILIZATION ACTIVITY • Marine activity Planning well in advance. • Fully dedicated logistic Team. FOR OFFSHORE ACTIVITY • Planning for next day work. • Equipment Break down to minimize. • Estimation for effective man hours.

BIBLIOGRAPHY BOOKS • Operations Research – HIRA GUPTA • Fundamentals of Project management- LEWIS JAMES

PROJECT REPORTS STUDIED • Daily Progress Report (DPR) • Weekly Progress Report (WPR) • Monthly Progress Report (MPR) • Document Control Index (DCI) • Marine Log Book.

THANKYOU