Npi Flow Chatrs

NPI process flow chart

Customer

MPB PM receive NPI information

New product

Assign FPL

Set up NPI team

Need to update

MPB NPI plan

NPI build preparation

1.Resource plan 2.NPI Schedule 3.Sample plan 4.NPI risk Plan 5.NPI Training Plan 6.Ramp up plan

1.Engineering documents 2.Material preparation 3.Tool preparation 4.Equipment Function Check 5.Test SW Check 6.Training 7.Line Set up 8.Calibration 9.GR&R

Confir m

OK

Need another build

NPI Build

NPI build report

Confir m

OK

LV

Ramp up

※ ※

PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD.

※ ※

Foxconn International Holdings Ltd

系統名稱

(SYSTEM):

產品開發作業系統 Product Development Procedure

主題 (SUBJECT):

文件編號

新產品導入作業辦法

(DOCUMENT NO)

CMOAG-00 PAGE

New Product Introduction Procedure

8 OF 11

SMT NPI build flow chart 客戶 Customer Customer production

市場 PM NPI

工程 ME

企劃 PMC

品管 QA

Receive NPI Get the related specification and documents of process

Get the related specification and documents of process

NG Make the first evaluation on the possibility(Evaluate Equipment/process capability)

OK

Kick-off meeting and make NPI schedule

Inventory

Approva l

Approval by Customer

Coresponding related departments principal and making up NPI team Making CQP and related engineering document

Material preparation Empty Buyer

IQC check Check Engineering documents SIP Preparation

Fixture Preparation

Training

ESD check NG SMD Process Check Program and parameter Check OK Product Introduction Meeting (review meeting)

NG LCR Meter OK

Confirm

NG

Notice custormer

Compare with golden sample OK OK

V/I NG

Review

NPI report

Delivery

※ ※ PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※

編號

(DOCUMENT NO):

CMOAG-0015 8 OF 11

資訊 IT

REV

E

SMT 制造

t the related cification and ments of process

SMTprogram making

SFC ready

g)

Feeding

SMTprogram adjustment

Double sides board making

First production making

Discarding Unrepairabl e

V/I

Repairable

OK

OLDINGS LTD. ※ ※

Repair

Pilot Run

Foxconn International Holdings Ltd

系統 名稱 (SYSTEM):

產品開發作業系統 Product Development Procedure

主題 (SUBJECT):

文件 編號 (DOCUMENT NO):

新產品導入作業辦法

CMOAG-0015

New Product Introduction Procedure

PAGE

10 OF 11

REV

E

ENO NPI build flow chart Customer Custume r Product

PM

NPI

TE

ME

Get the related specification and documents of process

ENO Manufacture

Receive HWID,SWID, TEST Plan

evaluate testing /assembly equipment , fixture design capability and technical capability.

feasibility evaluation for new product OK

Approval NPI Planning by customer

Approva l

Kick-off meeting and make NPI planning

Approval by customer

Material preparatio n

download software to server

Coresponding related departments principal and making up NPI team

Approva l

PMC

Get the related specification and documents of process

Receive NPI

NG

QA

Inventory

Empty IQC check

Buyer

Check Engineering documents

Making CQP and related engineering document

SIP Preparation ESD check ENO process check

Fixture Preparation

check version of HWID/SWID/Test plan

Training

Product Introduction & review Meeting

get reference phone

Feeding

NG Approva l

Make 1st pcs

GR&R NG

OK

FLALI OK

NG

Failure analysis& adjust tester

FINUI OK NG

Bulk pack OK

Repairable

repair Unrepairable

Discarding Review

NPI report

Delivery Rump up

Rump up

※ ※

PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD.

※ ※

Foxconn International Holdings Ltd

系統 名稱 (SYSTEM):

產品開發作業系統 Product Development Procedure

主題 (SUBJECT):

新產品導入作業辦法 New Product Introduction Procedure

文件 編號 (DOCUMENT NO): CMOAG-0015 PAGE

11 OF 11

REV

E

Ramp up flow chart Customer

Custume r Product

ME

SMT Manufacture

QA

Get the related specification and documents of process

TE

ENO Manufacture

Preparing for ramp up

IQC check Making CQP and related engineering document

PMC

Training by ME

ESD check

Prepare materials

Prepare Hardware&softwar e

Training by TE

Equipment function check

Fixture Preparation SIP Preparation

Produce PCBA

SMT process check

2+2 testersTrial Run

Line setup

NG

Gage R&R

Approva l

OK

Trial 100pcs

ESD& process check

Ramp up 40%

Ramp up 90%

Ramp up 100%

Mass production

※ ※

PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD.

※ ※