8
7
6
5
4
3
2
1
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D
D
3 4 1 5 2 C
C
ASSEMBLY STEPS
B
1. 2. 3. 4. 5. 6. 7.
B
BUILD THE BASE UNIT (ITEM #1) ASSEMBLE THE X-AXIS (ITEM #2) LOCATE X-AXIS IN PLACE AND MATCH DRILL END PLATES TO BASE ASSEMBLE Y-AXIS (ITEM #3) ASSEMBLE Z-AXIS (ITEM #4) LOCATE Z-AXIS ONTO Y-AXIS AND MATCH DRILL END PLATES LOCATE Y-AXIS TO SIDE SUPPORTS AND MATCH DRILL
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY A
ITEM NO. 1 2 3 4 5
www.modularcnc.com 8
7
6
PART NUMBER MC-Base Assy MC-X-Axis Assy MC-Y-Axis Assy MC-Z-Axis Assy HF-ROUTER ASSY1
DESCRIPTION MACHINE BASE X-AXIS SLIDE Y-AXIS SLIDE Z-AXIS SLIDE ROUTER SPINDLE MOUNT
QTY. 1 1 1 1 1
8
7
6
5
4
2
3
1
D
D
5/32" MATCH DRILL (9) PLACES NEARSIDE (9) PLACES FARSIDE
C
C
1
1/8" MATCH DRILL (4) PLACESNEARSIDE (4) PLACES FARSIDE
B
B
3
2
A
A
ITEM NO. 1 2 3 8
7
6
5
PART NUMBER MC-B-001 MC-B-002 MC-B-003 4
DESCRIPTION SIDE SUPPORT BASE PLATE BASE SUPPORT
Vendor PLASTIC SUPPLY PLASTIC SUPPLY PLASTIC SUPPLY 3
Material HDPE HDPE HDPE 2
Cost $10 $20 $3.00
QTY. 2 2 3 1
6
7
5
4
0 .750
6.000
www.modularcnc.com
D
1.500
2
3
11.250
8
1
.750 D
0 .375
4X .188
.160 THRU
18.000 .750
C
C
8.000
12.000
24.000
3.250
.500
.375
3.500 5.000
.750
www.modularcnc.com
B
B
MC-B-001
23.625 12.000 12.000
.750 MC-B-002 2.500 A
A
MC-B-003
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
8
7
6
5
4
3
www.modularcnc.com 2
1
8
6
7
5
4
2
3
1
www.modularcnc.com
D
D
24.000
11.750 C
C
LINEAR SLIDE ASSEMBLY NOTES:
2
B
7
8
5
3
10
1
6
9
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
A
www.modularcnc.com 8
7
6
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. ITEM NO. 1 2 3
PLACE DRIVE END PLATE ONTO TABLE, C'BORES FACING UP. INSERT LINEAR RODS INTO PLACE. INSERT TWO LINEAR BEARINGS ONTO EACH LINEAR ROD. PLACE THE OTHER END PLATE ONTO THE OTHER END OF THE LINEAR ROD. PLACE TOP PLATE ONTO WORK SURFACE. PLACE ASSEMBLE RODS AND END PLATES ONTO TOP PLATE SPACE OUT BEARING EVENLY ANDMATCH DRILL WITH .161" DRILL BIT THRU. INSERT SELF THREADING SCREWS #10 AND DRIVE INTO PLACE, LEAVE LOOSE. LINE UP EDGES OF TOP PLATE TO EDGES OF END PLATES AND TIGHTEN SCREWS. BEARINGS MAY BE TIGHT AND LOCKED INTO PLACE. USE A PLASTIC/RUBBER HEAD HAMMER, STRIKE THE TOP PLATE OVER EACH LINEAR BEARING. THIS WILL ALIGN THE LINEAR BEARINGS TO THE ROD. INSERT THREADED ROD WITH ATTACHED DRIVE NUT, MATCH DRILL NUT INTO PLACE. ASSEMBLE THRUST BEARINGS AND MOTOR MOUNT ACCORDINGLY
PART NUMBER
DESCRIPTION
Vendor
Material
Cost
Default/QTY.
MC-X-001 MC-X-002 MC-X-003
X END PLATE X END PLATE X TOP PLATE
MODULAR CNC MODULAR CNC MODULAR CNC
HDPE HDPE HDPE
$10.00 $10.00 $25.00
1 1 1
4
MC-X-004
LINEAR BEARING RAIL
SPEEDY METALS
3/4" 1018 CRS STEEL
$8.00
2
5
3813T3
LINEAR BEARING
6 7 8 9
.25 x 20 Thd Rod x 24 SFZZR4 Bearing MC- DRIVE NUT MC-Motor Mount Assy
10
90498A029 5
MODULAR CNC McMASTER CARR/ LEAD SCREW H.D. THRUST BEARING EBAY DRIVE NUT MODULAR CNC
PURCHASE
$1.50
4
PURCHASE PURCHASE NYLON
$2.00 $1.50 $2.50
1 3 1
NEMA 23 MOUNT
PURCHASE
SEE ASSY
1
STEEL
$.03
6
1/4-20 NUT 4
MODULAR CNC McMASTER CARR or H.D. 3
2
1
B
A
4
6.391
1
www.modularcnc.com
0 2X
D
0 .320 1.250 2.180
2
3
.201 THRU ALL
10.563
4.945 5.875 6.805
1.188
0
4X
5
5.360
6
7
0
8
.750 THRU ALL
D
2X .150 THRU ALL 10-24 UNC THRU ALL
2.500 11.000
5.500 .625 THRU ALL
.438
1.031
C
C
.750
11.750 MC-X-001
11.750
.750
MC-X-003
5.875
1.188
0
2X
B
.750 THRU ALL 10.563
B
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
0 2.500
1.250
.625 THRU 24.000
.750
A
MC-X-004
.750 11.750
www.modularcnc.com
MC-X-002 8
7
6
5
4
3
2
1
A
8
6
7
5
4
2
3
1
www.modularcnc.com
18.000
D
D
A
A 8.000
C
C
LINEAR SLIDE ASSEMBLY NOTES: 7
10
1
11
3
6
9
4
8
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
2
B
ITEM NO. 1 2 3 4 5 6 7
SECTION A-A SCALE 1 : 3
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
A
www.modularcnc.com 8
7
6
5
PLACE DRIVE END PLATE ONTO TABLE, C'BORES FACING UP. INSERT LINEAR RODS INTO PLACE. INSERT TWO LINEAR BEARINGS ONTO EACH LINEAR ROD. PLACE THE OTHER END PLATE ONTO THE OTHER END OF THE LINEAR ROD. PLACE TOP PLATE ONTO WORK SURFACE. PLACE ASSEMBLE RODS AND END PLATES ONTO TOP PLATE SPACE OUT BEARING EVENLY ANDMATCH DRILL WITH .161" DRILL BIT THRU. INSERT SELF THREADING SCREWS #10 AND DRIVE INTO PLACE, LEAVE LOOSE. LINE UP EDGES OF TOP PLATE TO EDGES OF END PLATES AND TIGHTEN SCREWS. BEARINGS MAY BE TIGHT AND LOCKED INTO PLACE. USE A PLASTIC/RUBBER HEAD HAMMER, STRIKE THE TOP PLATE OVER EACH LINEAR BEARING. THIS WILL ALIGN THE LINEAR BEARINGS TO THE ROD. INSERT THREADED ROD WITH ATTACHED DRIVE NUT, MATCH DRILL NUT INTO PLACE. ASSEMBLE THRUST BEARINGS AND MOTOR MOUNT ACCORDINGLY
PART NUMBER
DESCRIPTION
Vendor
Material
Cost
QTY.
MC-Y-001 MC-Y-002 MC-Y-003 MC-Y-004 MC-Y-005 .25 x 20 Thd Rod x 19 MC-Motor Mount Assy
DRIVE PLATE END PLATE BASE PLATE Y TOP PLATE LINEAR ROD THREADED ROD NEMA 23 MOUNT
MODULAR CNC MODULAR CNC PLASTIC SUPPLY PLASTIC SUPPLY SPEEDY METALS MCMASTER OR H.D. MODULAR CNC
HDPE HDPE HDPE HDPE 1018 CRS STEEL PURCHASE
1 1 1 1 2 1 1
8 9 10
3813T3 MC- DRIVE NUT 90498A029
LINEAR BEARING DRIVE NUT 1/4-20 NUT
PURCHASE NYLON STEEL
11
SFZZR4 Bearing
THRUST BEARING
MODULAR CNC MODULAR CNC McMASTER CARR or H.D. EBAY
$10.00 $8.50 $15.00 $8.00 $8.00 $2.00 SEE ASSY $1.50 $2.50 $.03
PURCHASE
$1.50
3
4
3
2
1
4 1 6
B
A
8
6
7
D
6.688
3.070 4.000 4.930
1.313
0
4X
5
4
2
3
.201 THRU ALL
1
www.modularcnc.com
.625 THRU ALL
0 .320 1.250 2.180
D
2.500
8.000
8.000
.750
MC-Y-001 2X
.750 THRU ALL
.438
C
C
6.688
4.000
1.313
0
.625 THRU 2X
.750 THRU ALL 18.000
.750
0 1.250
2.500 MC-Y-003
8.000 .750
MC-Y-002
B
B
5.516
0
4.484
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
.150 THRU ALL 2X 10-24 UNC THRU ALL
0
A
2.500
A
5.000 1.031
18.000 .750 10.000
.750
MC-Y-004 8
7
6
MC-Y-005
www.modularcnc.com 5
4
3
2
1
8
6
7
5
4
2
3
1
www.modularcnc.com
10.000
D
C
D
5.250
C
LINEAR SLIDE ASSEMBLY NOTES:
2
7
3
6
9
4
1
8
5
10
B
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
ITEM NO. 1 2 3 4 5 6 7
A
www.modularcnc.com 8
7
6
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
PLACE DRIVE END PLATE ONTO TABLE, C'BORES FACING UP. INSERT LINEAR RODS INTO PLACE. INSERT TWO LINEAR BEARINGS ONTO EACH LINEAR ROD. PLACE THE OTHER END PLATE ONTO THE OTHER END OF THE LINEAR ROD. PLACE TOP PLATE ONTO WORK SURFACE. PLACE ASSEMBLE RODS AND END PLATES ONTO TOP PLATE SPACE OUT BEARING EVENLY ANDMATCH DRILL WITH .161" DRILL BIT THRU. INSERT SELF THREADING SCREWS #10 AND DRIVE INTO PLACE, LEAVE LOOSE. LINE UP EDGES OF TOP PLATE TO EDGES OF END PLATES AND TIGHTEN SCREWS. BEARINGS MAY BE TIGHT AND LOCKED INTO PLACE. USE A PLASTIC/RUBBER HEAD HAMMER, STRIKE THE TOP PLATE OVER EACH LINEAR BEARING. THIS WILL ALIGN THE LINEAR BEARINGS TO THE ROD. INSERT THREADED ROD WITH ATTACHED DRIVE NUT, MATCH DRILL NUT INTO PLACE. ASSEMBLE THRUST BEARINGS AND MOTOR MOUNT ACCORDINGLY
PART NUMBER MC-Z-001 MC-Z-002 MC-Z-003 MC-Z-005 .25 x 20 Thd Rod x 11 .625 ID Z-AXIS BRG SFZZR4 Bearing
8
90498A029
9 10
MC- DRIVE NUT MC-Motor Mount Assy 5
DESCRIPTION DRIVE END PLATE END PLATE TOP PLATE LINEAR ROD LEAD SCREW .625 ID BEARING THRUST BEARING
Vendor MODULAR CNC MODULAR CNC MODULAR CNC SPEEDY METALS MCMASTER or H.D. MODULAR CNC EBAY McMASTER CARR or H.D. MODULAR CNC MODULAR CNC
1/4-20 NUT DRIVE NUT NEMA 23 MOUNT 4
3
2
Material HDPE HDPE HDPE 1018 CRS THREADED ROD BRONZE/STEEL PURCHASE
Cost $10.00 $8.00 $12.50 $3.00 $1.00 $1.50 $1.50
QTY. 1 1 1 2 1 4 3
STEEL
$.03
6
NYLON PURCHASE
$2.50 SEE ASSY
1 1
1
B
A
3.555 3.844
5
4
3
2
1
www.modularcnc.com 3X
.625 THRU
0
0 .320 1.250
3.016
2.625
1.406 1.695
0 D
6
7
1.984
8
2X .150 THRU ALL 10-24 UNC THRU ALL
D
0
2.500
2.180
C
2.375
4.463
.787
0
.201 THRU .437 .375
4.750
0 .375
C
5.250 5.000
.750 MC-Z-001
.750 MC-Z-003
3.844
2.625
1.406
0
.266 THRU
3X
.625 THRU
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY
B
0
B
2.500
1.250
SAME AS MC-Z-001 10.000 .625
A
A
MC-Z-005 5.250
.750
MC-Z-002
www.modularcnc.com 8
7
6
5
4
3
2
1
8
6
7
5
4
3
2
1
www.modularcnc.com B
B D
D
4
1
2
ITEMS NEEDED TO FINSIH YOUR MACHINE:
3
1. 2. 3. 4. 5. 6. 7. 8.
C
CUTTING SPINDLE SPINDLE MOUNT ELECTRONICS PACKAGE (MOTORS, BOARDS, POWER SUPPLY) CNC SOFTWARE OLD PC G & M CODES CUTTING BITS/ENDMILLS WORK HOLDING OR CLAMPING SYSTEM
C
OTHER WEBSITES TO VISIT: • • • •
B
http://freecncplans.blogspot.com http://modularcnc.blogspot.com www.xylotex.com (electronics packages) www.linuxcnc.org (free CNC software)
B
SECTION B-B SCALE 1 : 1
MC-Motor Mount Assy
MODULAR CNC ROUTER PLANS 2009v1 COPYRIGHT MODULAR CNC @2009 FOR PERSONAL USE ONLY A
ITEM NO. 1 2
MC-M-002 MC-M-003
3
90280A829
4
90276A838 8
PART NUMBER
DESCRIPTION
Vendor
THRU HOLE SO MODULAR CNC #10-32 TAPPED SO MODULAR CNC #10-32 x 1/2" FILISTER MCMASTER HD SCR. #10-32 x 2" RD. HEAD MCMASTER SCR 7
6
Material
Cost
QTY.
NYLON NYLON
$.25 $.50
4 4
PURCHASE $.06
4
PURCHASE $.06
4
5
A
www.modularcnc.com 4
3
2
1