Intra Presentation

WELCOME 0N BOARD

Moment of glories THE NAME OF MARINER

The mariner’s The Mariner’s Experienced,

My Life.! It’s Marine.!!!

“it’s difficult to catcher the stories, NO Selling.! But Sailing Onboard.! Every time when u going enter the depth Of the Vessel, u will felt… The MARINER’S INGREDIENTS.”

INDUSTRIAL TRAINNING PRESENTATION 15 NOVEMBER 2006

Prepared by Mohd Baqa’bi’llahi Bin Mohd Yussuf Student ID 56121204018 MMHE IPT 46764

Table of content Chapter 1 MMHE Previews  

Hull Division Group Marine Repair Department

Chapter 2 Project’s Involved 

MT YU TSOA II (OIL TANKER)



MT QUASAR (OIL TANKER)



MV FAJAR SAMUDERA (CRUISE VESSEL)

Chapter 3 Current Project 

SPAR TRUSS KIKEH OFFSHORE (MDFT)   

 



MDFT FPSO TOPSIDE MDFT = MALAYSIAN DEEP WATER FLOATING TERMINAL FPSO = FLOATING PRODUCTIONS STRORAGE OFFLOADING & OFFSHORE TOPSIDE = OFFSHORE PLATFORM

Vessel Repair Index Procedure’s  

       

Vessel General Arrangement Jobs Status Check List (Repair Specifications) Material Certificate (Mill Certificate) Work Schedule Hull Yard Specification Report of Inspection & Survey activities Inspection and Testing record Request for Surveyor Hot Work Certificate Lifeboat Test record

Chapter 1 MMHE Preview’s  Marine Repair Department  Hull Division Group

Chapter 1 MMHE Previews

MMHE LAYOUT

Facilities Provided WORKSHOP

Marine Repair Department Workshop

DRY DOCK NO1

Dry Dock NO1 450,000 DWT

Level Luffing Crane 80 Tons

QUAY 7 (LANDBERTH)

Ship Lift 70,000 DWT

Ship Lift Platform is dropping down

QUAY 7

Cradle Arrangement

STEEL LEG CRANE

Steel Leg Crane and Tug Boat

Steel Leg Crane Lifting Helideck

DRILL BARGE VESSEL

Drill Barge

Drill Barge on operation

Chapter 2 Project’s Involved

Chapter 2 Project’s Involved  MT YU TSOA II (OIL TANKER)  Operations Involved  CCS Detail Inspection of Hull structure (WBT)  Air Pressure Testing (WBT)  Derrick Crane Load Testing

Operations Involved  CCS Detail Inspection of Hull structure (WBT) Operation explanations  Intend the China Classification of Shipping.  Intend the MMHE QC Personnel.  Inspection activities covered visual checking and testing.  Process inspections at all of hull structural joint to identify the corrosion factors.  Marking at corrode location.  Process renewal and installation new hull structural.

China Classification of Shipping (CCS)

China Classification of Shipping (CCS)

WBT AFT PEAK TANK

Detail Inspection at transverse bulkhead

Defaults by corrosion (marked)

Operations Involved  Air Pressure Testing (WBT) Operation explanations  Intend the China Classification of Shipping.  Intend the MMHE QC Personnel.  All of access holes WBT tank its tightly closed to prevent from air leakage.  Pump air into tank while in process to identify the leaking locations.  Intend MMHE QC in WBT tank to search the leakage locations by getting information from manometer air pressure drop.  Leaking area will be remarks for repair purpose.

China Classification of Shipping (CCS)

China Classification of Shipping (CCS)

WBT AFT PEAK TANK

Manometer for checking air pressure dropping Air leakage below of the WBT tank

Operations Involved  Derrick Crane Load Testing Operation explanations

China Classification of Shipping (CCS)

 Intend the China Classification of Shipping.  Intend the MMHE QC Personnel.  Intend the specialist group of crane (MMHE Staff) to arranged the process.  Ensure the crane equipment in good condition.  Prepared the load test to be tested are according capacity weight of crane can lifting up.  Crane will lifting up and down also turn around.  Crane will hold lifting load in 15 minutes to perform the crane strengthens.

China Classification of Shipping (CCS) MAIN DECK

Derrick crane lifting weight

Derrick crane load weight 4 tons

Chapter 2 Project’s Involved  MT QUASAR (OIL TANKER)

 Operations Involved  Life boat testing  Davit Load Testing Analysis  Vacuum Test (main deck)  NO 6 WBT ESTIMATION STEEL RENEWAL

Operations Involved  Life Boat Testing Davit Load Testing Analysis (Video provided on requested) Operation explanations  Intend the ClassNK Surveyor.  Intend the MMHE QC Personnel.  Process to ensure the Lifeboat crane can working during lifting down the Load Test Panel.  Ensure all of lifeboat equipment in good condition.  Fixed the Load Test Panel at lifeboat crane

LIFEBOAT PORT SIDED

MT QUASAR Lifeboat (P)

Lifeboat Crane lifting Load Panel for Testing

PORT SIDED

Davit Load Test Analysis

Load Panel lifting down

Operations Involved  Vacuum Test (main deck) Operation explanations  Intend the ClassNK Surveyor.  Intend the MMHE QC Personnel.  Vacuum test are done at main deck and using vacuum test machine.  Using hose to supply the air into vacuum pump (10psi).  Brush the welding seam by soap solutions and press the handle to vacuum the place to test.  If got leakage the welding seam will shown

MAIN DECK

Vacuum Test Machine

Vacuum Test brush with soap solution.

MAIN DECK

Leakage when bubble its throughout

Vacuum Test Perfects without leakage

Operations Involved  COT INSPECTION PROCESS Operation explanations  Intend the ClassNK Surveyor.  Intend the MMHE QC Personnel.  Inspection activities covered visual checking and testing.  Process inspections of hull structures, centerlines frame (bracket toe), bottom longitudinal, stringers and deck frame.  Marking at place to be repair and renewal the new plate.

CRUIDE OIL TANK (COT) CENTER TANK

NO.3 COT Access Holes (center tank)

Ladder access to bottom tank

CRUIDE OIL TANK (COT) CENTER TANK

COT Tank Structure

COT Tank Hull structural Detail Inspection

CRUIDE OIL TANK (COT) CENTER TANK

Centerline Detail Inspection

Frame Bracket Detail Inspection

CRUIDE OIL TANK (COT) CENTER TANK

Centerlines Bracket Toe Inspection

Bracket Toe Inspection

Tank cleaning machine

CRUIDE OIL TANK (COT) CENTER TANK

Deck frame inspection

Tank cleaning machine equipment

Operations Involved  NO 6 WBT ESTIMATION STEEL RENEWAL Operation explanations  Intend the MMHE QC Personnel.  Estimation process involved all of hull structural renewal new plate.  Every each of hull structural installation should be recorded and estimate for claim to the owner of the vessel.  Detail table estimated are show every each of locations install the new plate structure.

NO 6 WBT STARBOARD

NO 6 WBT (S) access holes

Tank situation with sorting staging

INSTALLATION IN PROGRESS

Bulkhead plate renewal

Bulkhead plate installation

INSTALLATION IN PROGRESS

Longi. bulkhead longi. Installation process

Deck Longi plate installation

RENEWAL PROCESS COMPLETE

LBL after renewal process

NO6 WBT (S) structural after renewal process complete

RENEWAL PROCESS COMPLETE

Bulkhead 29 after renewal Process complete NO6 WBT (S) structural after renewal process complete

HULL STRUCTURAL WEIGHT ESTIMATION

Detail Estimation Weight of Steel Hull Structural plate Renewal’s on Excel Table ..\No6 WBT (S) final material replacement estimation\No 6 WBT (S).xls

Chapter 2 Project’s Involved  MV FAJAR SAMUDERA (CRUISE VESSEL) Operations Involved  Locate of Zink Anode  Painting Process

Malaysian Shipping Classification (SCM)

Operations Involved  Locate of Zink Anode Operation explanations  Subcontractors Company (Vital wise).  Zink anode used to prevent from corrosion factors happen in faster by sea water effects.  Process locate Zink anode at outboard of vessel (under hull).  Zink anode size depend on size of vessel and location to located.

Malaysian Shipping Classification (SCM)

Malaysian Shipping Classification (SCM)

OUTBOARD (AFT STRUCTURE

Process Locate Zink anode (P) Aft (Port sided)

Malaysian Shipping Classification (SCM)

OUTBOARD (AFT STRUCTURE

Zink Anode Located at Rudder

Zink Anode (1kg)

Operations Involved  Painting Process Operation explanations  Subcontractors Company (Vital wise).  Painting coating layer are depend on Superintendent of the vessel request.  For normal coating its four layers only.

Malaysian Shipping Classification (SCM)

Malaysian Shipping Classification (SCM)

STARBOARD SIDED PAINTING

Painting in progress Starboard sided painting

Malaysian Shipping Classification (SCM)

STARBOARD SIDED (FOREWORD

Starboard sided (foreword) painting in progress

Starboard sided after painting process

Chapter 3 Current Project 

SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT)    

 

 

MDFT FPSO TOPSIDE SPAR TRUSS MDFT = MALAYSIAN DEEP WATER FLOATING TERMINAL FPSO = FLOATING PRODUCTIONS STRORAGE OFFLOADING & OFFSHORE TOPSIDE = OFFSHORE PLATFORM TRUSS SPAR = OFFSHORE LEG

MDFT – FPSO KIKEH

SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT) 



FPSO FPSO = FLOATING PRODUCTIONS STRORAGE OFFLOADING & OFFSHORE

MDFT – FPSO KIKEH

FPSO KIKEH under Conversion process

MDFT – FPSO KIKEH Conversion process

MDFT – FPSO KIKEH

FPSO KIKEH Final Conversion

MDFT – FPSO KIKEH Complete Conversion

MDFT – SPAR PLATEFORM

SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT) 

TOPSIDE



TOPSIDE = OFFSHORE SPAR PLATFORM

MDFT – SPAR PLATEFORM

SPAR TOPSIDE PLATEFORM

KIKEH SPAR

MDFT – SPAR TRUSS

SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT) 

SPAR TRUSS



TRUSS SPAR = OFFSHORE LEG

MDFT – SPAR TRUSS

Truss Structure

Truss Section

MDFT – SPAR TRUSS

SPAR TRUSS Detail Structure

SPAR TRUSS Structure

End of presentation …

Moment of glories THE NAME OF MARINER

The mariner’s Experienced of Mariner’s…

The enD