Hs Operational Manual

GRUNDFOS INSTRUCTIONS

HS

Horizontal split case pump Installation and operating instructions

Declaration of Conformity 1: HS pump complete with motor and base frame: We Grundfos declare under our sole responsibility that the products HS, to which this declaration relates, are in conformity with the Council Directives on the approximation of the laws of the EC Member States relating to — Machinery (98/37/EC). Standard used: EN 809: 2000. — Electromagnetic compatibility (2004/108/EC). Standards used: EN 61000-6-2, EN 61000-6-4. — Electrical equipment designed for use within certain voltage limits (2006/95/EC). Standard used: EN 60034-1: 2004.

2: HS bare shaft pump: We Grundfos declare under our sole responsibility that the products HS, to which this declaration relates, are in conformity with the Council Directive on the approximation of the laws of the EC Member States relating to — Machinery (98/37/EC) and fulfils Annex II B. Standard used: EN 809: 2000. An HS bare shaft pump must not be put into service until the machinery into which it is incorporated has been declared in conformity with the Directive. Bjerringbro, 1 April 2008

Svend Aage Kaae Technical Director

2

CONTENTS

Warning Page

1.

Symbols used in this document

2.

General description

3

3. 3.1 3.2 3.3

Delivery and handling Delivery Handling Temporary storage

3 3 4 4

4. 4.1

Applications Pumped liquids

4 4

5. 5.1

Identification Type key

4 5

6. 6.1 6.2 6.3 6.4 6.5

Operating conditions Ambient temperature and altitude Liquid temperature Pressures in the pump Minimum flow rate Maximum flow rate

5 5 6 6 6 6

7. 7.1 7.2 7.3 7.4 7.5 7.6

Mechanical installation Location General installation guidelines Foundation Vibration dampers Expansion joints Foundation and preliminary alignment procedure

6 6 6 6 7 7 7

8. 8.1 8.2 8.3 8.4 8.5 8.6

Piping General precautions Suction piping Valves in suction piping Discharge piping Auxiliary piping Measuring instruments

9 9 9 9 9 10 10

9. 9.1

Electrical connection Frequency converter operation

10 10

10. 10.1 10.2 10.3 10.4

Start-up Pre-start checks Priming Starting Final alignment

11 11 11 12 12

11. 11.1 11.2 11.3

Operation Operating checks Frequency of starts and stops Operating at reduced flow and/or head

13 13 13 13

12. 12.1 12.2

Shutdown Short-time shutdown Long-term shutdown

14 14 14

13. 13.1 13.2 13.3

Maintenance General information Frequency of inspections Lubrication

14 14 14 15

14.

Service

15

15.

Fault finding

16

16. 16.1 16.2

Installation guidelines Installation at ground level Installation in high-rise buildings

18 18 18

17. 17.1 17.2 17.3 17.4

Suction piping guidelines 19 Common guidelines 19 Flooded systems 19 Suction lift systems 19 Suction piping if the feed line comes in different horizontal planes 20 Suction piping with a horizontal elbow in the feed line 20 Installations with vertical suction piping in confined space 20

17.5 17.6 18.

Disposal

Prior to installation, read these installation and operating instructions.

3

All installations should be performed by personnel experienced in the placement, alignment and connection of pumping equipment. Installation and operation must comply with local regulations and accepted codes of good practice.

1. Symbols used in this document Warning If these safety instructions are not observed, it may result in personal injury!

Caution

If these safety instructions are not observed, it may result in malfunction or damage to the equipment!

Note

Notes or instructions that make the job easier and ensure safe operation.

2. General description Grundfos type HS horizontal split case pumps version 5 are supplied either as complete pump with motor, base frame, approved coupling guard and CE mark or as a bare shaft pump without CE-mark. These instructions apply to both types. The HS pump can be driven by an electric motor or other type of driver. In the following we assume that the pump is driven by an electric motor.

3. Delivery and handling 3.1 Delivery The pump is delivered from factory in a crate or wooden box specially designed for transport by fork-lift truck or a similar vehicle. Upon receipt, check the pump visually to determine whether any damage has happened during transport or handling. Check especially for these points: 1. broken or cracked equipment, including base frame, motor or pump feet and flanges 2. broken motor fan cover, bent eye bolts or damaged terminal box 3. missing parts. Parts or accessories are sometimes wrapped individually or fastened to the equipment. If any damage or losses have occurred, promptly notify Grundfos’ representative and the carrier’s agent. Note

HS pumps have US theads and dimensions for which inch tools are required.

20

3

4. Applications

3.2 Handling

Grundfos HS horizontal split case pumps are typically used in these applications:

Warning Handling should be performed by qualified personnel. When unloading the pump, lift equally at four or more points on the base frame. Do not lift by the motor or pump. Do not lift by the flanges or by the eyebolts on the motor.

•

circulation in heating, ventilating, air-conditioning and cooling systems

•

liquid transfer and pressure boosting in various industrial systems

•

liquid transfer in irrigation systems.

4.1 Pumped liquids Thin, clean and non-aggressive liquids, not containing solid particles or fibres. Do not pump liquids that will attack the pump materials chemically. Warning Do not exeed the maximum operating temperature of 90 °C (194 °F).

TM04 0379 0608

When pumping liquids with a density and/or viscosity higher than that of water, head and flow will be reduced. Alternatively, use motors with correspondingly higher outputs.

Fig. 1

How to lift and handle HS pumps. Note

The stuffing box packing rings/mechanical shaft seal O-rings chosen must be suitable for the liquid to be pumped. Special stuffing box packing rings/shaft seal O-rings may be required if the pump is used for pumping treated water: •

at temperatures above 80 °C (176 °F)

•

containing additives to prevent system corrosion, calcareous deposits, etc. (this may be the case in heating and ventilating systems).

When pumping liquids other than water, select an appropriate stuffing box/shaft seal. For further information, please contact Grundfos.

Use shackles at all four corners.

TM04 0380 0608

5. Identification

Fig. 2

The type designation and rating information of Grundfos horizontal split case pumps are stated on the nameplate, see fig. 3. The type designation includes serial number, model number, size and type. Permanent records for this pump are kept under its year-week code and serial number (pos. 5 and 6) and this number must therefore be stated in all correspondence and spare parts orders.

How to lift and handle HS bare shaft pumps.

3.3 Temporary storage

TM04 0385 0608

If the pump is not to be installed and operated soon after arrival, store it in a clean, dry place with slow, moderate changes in ambient temperature. Protect the pump from moisture, dust, dirt and foreign bodies. Prior to and during storage we recommend these precautions: 1. Ensure that the bearings are filled with the recommended grease to prevent moisture from entering around the shaft, see 13.3 Lubrication. 2. Ensure that suction and discharge ports of the pump and all other openings are covered with cardboard, wood or masking tape to prevent foreign objects from entering the pump.

Fig. 3

Nameplate CE-marked HS pump

3. Cover the unit with a tarpaulin or other suitable covering if it is to be stored where there is no protective covering.

Pos.

4. Rotate the shaft 2 turns every 2 weeks to prevent corrosion of the bearing surfaces and the stuffing box/shaft seal faces due to moisture.

2

Model

3

Product number

4

Place of production

4

1

Description Type designation

5

Production year and week

6

Serial number

7

Maximum pressure and temperature

8

Maximum flow (ensured by motor size)

9

Rated flow (duty-point flow)

10

Head at rated flow (duty-point head)

11

Speed

12

Country of production

5.1 Type key

6. Operating conditions

The type key is an explanation of the product type designation, see fig. 3, pos. 1.

6.1 Ambient temperature and altitude

125 -100 -305x /273.1 5/1 F

A

BBVP

1

Type range Nominal diameter of suction port Nominal diameter of discharge port Maximum impeller diameter (If suffix is used, “x” = different impeller design) Actual impeller diameter Pump version 5/ Pump variant: /1 = Pump with motor and base frame /2 = Bare shaft pump with base frame /3 = Bare shaft pump. Code for pipework connection: F = DIN flange (to EN 1092-2) G = ANSI flange (to ANSI 250) Code for materials (pump casing and impeller): A = Ductile cast iron pump casing with bronze impeller B = Cast iron pump casing with bronze impeller S = Cast iron pump casing with stainless steel impeller Q =Ductile cast iron pump casing with stainless steel impeller Code for shaft seal or stuffing box

The ambient temperature and the installation altitude are important factors for the motor life, as they affect the life of the bearings and the insulation system. Ambient temperature must not exceed + 40 °C. If the ambient temperature exceeds + 40 °C or if the motor is installed more than 1000 m above sea level, the motor must not be fully loaded due to the low density and consequently low cooling effect of the air. In such cases, it may be necessary to use a motor with a higher output. P2 [%] 100 90 80 70 60 50 20 25 30 35 40 45 50 55 60 65 70 75 80 t [°C] 1000

Fig. 4

2250

3500

m

TM00 2189 1598

HS

Relationship between motor output (P2) and ambient temperature

Example: Fig. 4 shows that the load of the motor must be reduced to 88 % when installed 3500 m above sea level. At an ambient temperature of 70 °C the load of the motor must be reduced to 78 % of the rated output.

Directon of rotation: (Pump direction of rotation as seen from motor end) 1 = Clockwise 2 = Counter-clockwise The example shown is an HS 125-100-305/273.1, standard type with standard coupling, DIN flange, ductile iron pump casing with bronze impeller, BBVP mechanical shaft seal and clockwise direction of rotation.

5

7. Mechanical installation

6.2 Liquid temperature The maximum liquid temperature marked on the pump nameplate depends on the mechanical shaft seal used.

Warning All installations should be performed by personnel experienced in the placement, alignment and connection of pumping equipment.

Temperature range for NBR 0 °C up to + 80 °C Temperature range for FKM + 15 °C to + 90 °C

6.3 Pressures in the pump

7.1 Location Install the pump with accessibility for inspection and maintenance. Allow ample space and headroom for the use of an overhead crane or hoist sufficiently strong to lift the unit.

Pressure p stated on pump (pressure above atmospheric pressure)

Fig. 5

TM04 0382 0608

Inlet pressure

TM04 0062 4907

Pump pressure

Pressures in the HS pump

6.3.1 Maximum discharge pressure Warning The maximum discharge pressure is the pressure (p) stated on the pump nameplate. 6.3.2 Minimum inlet pressure The minimum inlet pressure must correspond to the NPSH curve for the pump + a safety margin of minimum 0.5 metres head.

Fig. 6

HS pump with accessibility for inspection and headroom for the use of an overhead crane

Install the pump as close as possible to the supply of pumped liquid, with the shortest and most direct suction pipe practical.

7.2 General installation guidelines

NPSH appears from the data booklet and WebCAPS.

General installation guidelines are shown in section 16. Installation guidelines for two installation types:

6.3.3 Maximum inlet pressure

•

installation at ground level

•

installation in high-rise buildings.

Inlet pressure + pump pressure must be lower than max. pressure (p) of the pump. This is stated on the nameplate, see fig. 3, position 7.

6.4 Minimum flow rate The pump must not run against closed discharge valve as this will cause an increase in temperature/formation of steam in the pump. This may cause shaft damage, impeller erosion, short life of bearings, damage to stuffing boxes or mechanical shaft seals due to stress or vibration. The minimum flow rate must be at least 10 % of the max. flow rate stated on the pump nameplate.

6.5 Maximum flow rate The maximum flow rate must not exceed the value stated on the nameplate. If the maximum flow rate is exceeded, cavitation and overload may occur.

6

The installation procedure is basically the same for the two installation types. The attached equipment, such as foundation, valves, expansion joints and lengths and types of pipe are the same. Whether a vibration damper is to be fitted in ground level applications (or not) depends merely on the application. For highrise applications, a vibration damper must always be fitted.

7.3 Foundation We recommend that you install the pump on a concrete foundation which is heavy enough to provide permanent and rigid support for the entire pump. The foundation must be capable of absorbing any vibration, normal strain or shock. As a rule of thumb, the weight of the concrete foundation should be 3-5 times the weight of the complete pump unit. In installations where silent operation is particularly important, we recommend a foundation with a mass up to 5 times that of the complete pump unit.

7.4 Vibration dampers

Forces transferred through the damper.

•

Motor speed. In the case of speed control, this must also be taken into account.

•

Desired dampening in % (recommended value: 70 %).

The selection of vibration damper differs from installation to installation. In certain cases a wrong damper may increase the vibration level. Vibration dampers should therefore be sized by the supplier of the vibration dampers.

Bolt length above base frame Thickness of base frame

Wedges and shims left in place

19 to 32 mm allowance for grout

7.5 Expansion joints

Top of foundation left rough

Washer

Lug

Pipe sleeve

Expansion joints provide these advantages: •

Absorption of thermal expansion and contraction of pipework caused by variations in liquid temperature.

•

Reduction of mechanical influences in connection with pressure surges in the pipework.

•

Isolation of structure-borne noise in the pipework (only rubber bellows expansion joints).

Caution

Fig. 7

TM04 0383 0608

•

Base frame 5-10 mm

As mentioned in 7.2 General installation guidelines, the specific application may call for vibration dampers to prevent pump vibrations from being transmitted to the building or the pipework. In order to select the right vibration damper, you need this information:

Typical foundation bolt design

Let the foundation cure for several days before the base frame is shimmed and grouted. 7.6.2 Shimming of base frame

Do not fit expansion joints to make up for inaccuracies in the pipework, such as centre displacement or misalignment of flanges.

The expansion joints should be fitted at a minimum distance of 2 pipe diameters (DN) away from the pump flange on the suction side. This prevents turbulence in the joints, thus ensuring optimum suction conditions and minimum pressure drop on the discharge side. At flow velocities > 2.4 m/s, we recommend you to fit larger expansion joints matching the pipework. See figs. 15 and 16 for installation of expansion joints.

7.6 Foundation and preliminary alignment procedure The foundation and prelilminary alignment procedure has four steps: TM04 0381 0608

1. pouring of foundation 2. shimming of base frame 3. preliminary alignment 4. grouting. 7.6.1 Pouring of foundation We recommend the following procedure to ensure a good foundation. 1. Pour the foundation without interruptions to within 19-32 mm of the final level. Use compactors to ensure that the concrete is evenly distributed. The top surface should be well scored and grooved before the concrete sets. This provides a bonding surface for the grout. 2. Embed foundation bolts in the concrete as shown in fig. 7. Allow enough bolt length to reach through grout, shims, lower base frame, nuts and washers.

Fig. 8

Shimming of base frame and leveling of pump

1. Lift/jack up the base frame to the final level 19-32 mm above the concrete foundation, and support the base frame by means of blocks and shims both at the foundation bolts and midway between bolts, see fig. 8. 2. Level the base frame by adding or removing shims under the base frame, see fig. 8. 3. Tighten the foundation bolt nuts against the base frame. Make sure the piping can be aligned to the pump flanges without putting strain on pipes or flanges.

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4. Checking angular alignment

Warning Before starting work on the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.

Insert a pair of inside calipers or a taper gauge at four points at 90 ° intervals around the coupling, see fig. 10. Angular alignment is correct when the measurements show that all points of the coupling faces are within ± 0.2 mm of each other.

The pump and motor are pre-aligned on the base frame from the factory. Some deformation of the base frame may occur during transport and it is therefore essential to check alignment at the installation site prior to final grouting. A flexible coupling will only compensate for minor misalignments and should not be used to compensate for excessive misalignment of the pump and motor shafts. Inaccurate alignment results in vibration and excessive wear on the bearings, shaft or wear rings. Caution

Carry out alignment of the motor only as piping strain will occur if the pump is shifted.

Carry out alignment of the motor by placing shims of different thickness under the motor. If possible, replace several thin shims with one thick shim.

Vertical Fig. 10 Checking angular alignment

Recheck coupling clearance and tighten the set screws on the couplings 7.6.4 Grouting

The preliminary alignment procedure has four steps: Caution

1. checking coupling clearance 2. checking soft foot on pump and motor 3. checking parallel alignment 1. Checking coupling clearance Check that the gap between the coupling halves is equal to the values in the table and that the keyways are 180 ° displaced.

Proceed as follows: 1. Build a strong formwork around the foundation to contain the grout.

the coupling clearance [mm] must be: Nominal

Tolerance

∅90 to ∅213

3.2

0/–1

∅251 to ∅270

4.8

0/–1

∅306 to ∅757

6.4

0/–1

Unless otherwise specified, the base frame must be completely filled with grout and the levelling wedges grouted in place. The product warranty is void if this instruction is not followed.

Grouting compensates for uneven foundation, distributes weight of unit, dampens vibrations and prevents shifting. Use an approved, non-shrinking grout. If you have questions or doubts about the grouting, please consult an expert on grouting.

4. checking angular alignment.

For a coupling with an outside diameter of ∅ [mm]

Horizontal

TM03 0213 4504

7.6.3 Preliminary alignment

2. Soak top of concrete foundation thoroughly, then remove surface water. 3. Fill the formwork with grout up to the top edge of the base frame, see fig. 11. Allow grout to dry thoroughly before attaching piping to pump (24 hours is sufficient time with approved grouting procedure).

2. Checking soft foot of pump and motor

4. When the grout has thoroughly hardened, check the foundation bolt nuts and tighten if necessary.

Soft foot is analogous to sitting down at a table and finding that the table rocks when someone leans on it. Technically, it is a condition where a pump's/motor’s feet are not in the same plane as its baseplate.

5. Approximately two weeks after the grout has been poured, or when the grout has thoroughly dried, apply an oil base paint to the exposed edges of the grout to prevent air and moisture from getting in contact with the grout.

Base frame Grout 5-10 mm

If the pump has been installed for a long period of time the stresses induced in the pump casing by soft foot can cause permanent deformation of the casing. 3.Checking parallel alignment Place a straight edge across both coupling rims at the top, the bottom and both sides, see fig. 9. After each adjustment, recheck all features of alignment. Parallel alignment is correct when the measurements show that all points of the coupling faces are within ± 0.2 mm of each other.

19 to 32 mm grout Formwork

Levelling wedges or shims left in place Top of foundation (rough)

Vertical Fig. 9

8

Checking parallel alignment

Horizontal

TM03 0209 4504

Fig. 11 Sectional view of foundation with foundation bolt, grouting and base frame

TM04 0384 0608

To check for soft foot, set pump/motor on its baseplate and bolt it down. Set up a dial gauge on one foot, loosen the hold-down bolt, and watch the dial gauge. If the dial gauge indicator moves while loosening the bolt, the pump/motor has soft foot. The movement measured by the dial gauge indicates how many shims are needed to level the pump/motor. This procedure must be repeated at all four corners.

8. Piping

Caution

8.2 Suction piping Protective covers are fitted to the suction and discharge ports to prevent foreign bodies from entering the pump during transportation and installation. Make sure that these covers are removed from the pump before connecting any pipes.

Suction and discharge pipe In order to minimise friction losses and hydraulic noise in the piping, choose piping that is one or two sizes larger than the pump suction and discharge ports. Typically, flow velocities should not exceed 2 m/s (6 ft/sec) for the suction pipe (port) and 3 m/s (9 ft/sec) for the discharge pipe (port). Make sure that the NPSH available (NPSHA) is higher than the NPSH required (NPSHR). NPSH = Net Positive Suction Head.

8.1 General precautions

Locate the pump below system level whenever possible. This will facilitate priming, assure a steady liquid flow and provide a positive suction head. Caution

The sizing and installation of the suction piping is extremely important.

Many NPSH problems can be avoided if the suction piping is properly installed. Read section 8.1 General precautions for the suction piping. In section 17. Suction piping guidelines, common suction piping installations are illustrated for two situations : •

Flooded systems (closed systems and open systems where the liquid level is above the pump inlet)

•

Suction lift systems (closed systems and open systems where the liquid level is below the pump inlet).

When installing the piping, observe these precautions: •

Always run the piping direct to the pump.

8.3 Valves in suction piping

•

Do not move pump to the piping. This could make final alignment impossible and cause stress to pump flanges and piping.

If the pump is operating under static suction lift conditions, install a non-return valve in the suction pipe to avoid having to prime the pump each time it is started. The non-return valve should be of the flap type or a foot-valve with a minimum of pressure loss.

Caution

•

Make sure that both suction and discharge piping are independently supported near the pump so that no strain is transmitted to the pump when the flange bolts are tightened. Use pipe hangers or other supports with necessary spacing to provide support.

When expansion joints are used in the piping system, fit the joints at a minimum distance of 2 pipe diameters away from the pump on the suction side. This prevents turbulence in the joints, thus ensuring optimum suction conditions.

•

Install piping as straight as possible and avoid unnecessary bends. Where necessary, use 45 ° or long sweep 90 ° fittings to reduce friction loss.

•

Make sure that all piping joints are tight.

•

Where flanged joints are used, ensure that inside diameters match properly.

•

Remove burrs and sharp edges when making up joints.

•

Make sure that the piping does not cause stress or strain in the pump.

•

Provide for expansion of pipe material by means of expansion joints on both sides of the pump.

•

Always allow sufficient space/accessibility for maintenance and inspection.

8.4 Discharge piping The discharge pipe is usually preceded by a non-return valve and a discharge isolating/throttle valve. The non-return valve protects the pump against excessive back pressure and reverse rotation of the pump and prevents back flow through the pump in case of operational stop or failure of the motor. In order to minimise friction losses and hydraulic noise in the pipework, flow velocities should not exceed 3 m/s (9 ft/sec) in the discharge pipe (port). On long horizontal runs, it is desirable to keep the piping as level as possible. Avoid high spots, such as loops as they will collect air and throttle the system or lead to uneven pumping.

In section 16. Installation guidelines these pipework guidelines are incorporated in the illustrations for the two installation types.

9

8.5 Auxiliary piping

9. Electrical connection

8.5.1 Drains

The electrical connections should be carried out by an authorised electrician in accordance with local regulations.

Install drain pipes from pump casing and stuffing boxes to a convenient disposal point.

Warning

8.5.2 Pumps fitted with stuffing boxes When suction pressure is below ambient pressure, supply the stuffing boxes with liquid to provide lubrication and prevent the ingress of air. This is normally achieved via a flushing pipe from the pump discharge side to the stuffing box. A control valve or orifice plate may be fitted in the flushing pipe to control the pressure to the packing gland/stuffing box. If the pumped liquid is dirty and cannot be used for flushing the seals, we recommend a separate clean, compatible liquid supply to the stuffing box at 1 bar (15 psi) above the suction pressure. 8.5.3 Pumps fitted with mechanical seals Seals requiring re-circulation will normally be provided with a flushing pipe from the pump casing.

Caution

Before removing the terminal box cover and before any removal/dismantling of the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on. The operating voltage and frequency are marked on the motor nameplate. Make sure that the motor is suitable for the electricity supply of the installation site. The electrical connections should be carried out as shown on the motor nameplate or in the wiring diagram on the back of the terminal box cover. If further information is needed, contact your motor supplier.

When pumping hot liquids, we recommend that the supply of any external flushing or cooling liquid is continued after stopping the pump. This should be done to avoid seal damage.

Warning Whenever powered equipment is being used in explosive surroundings, the rules and regulations generally or specifically imposed by the relevant responsible authorities or trade organisations must be observed.

8.6 Measuring instruments To ensure continuous monitoring of operation, we recommend you to install pressure gauges on pump suction and discharge flanges. The pressure gauge on the suction side must be capable of measuring vacuum.The pressure gauge tappings should only be opened for test purposes. The measuring range of the discharge side pressure gauge should be 20 % above the maximum pump discharge pressure. When measuring with pressure gauges on the pump flanges, please note that a pressure gauge does not register dynamic pressure (velocity pressure). On HS pumps, the diameters of the suction and discharge flanges are different which results in different flow velocities in the two flanges. Consequently, the pressure gauge on the discharge flange will not show the pressure stated in the technical documentation, but a value which may be lower.

9.1 Frequency converter operation In principle, all three-phase motors can be connected to a frequency converter. However, frequency converter operation will often expose the motor insulation system to a heavier load and cause the motor to be more noisy than usual due to eddy currents caused by voltage peaks.

Note

If in doubt whether your motor can handle frequency converter operation, contact your motor supplier.

In addition, large motors driven via a frequency converter will be loaded by bearing currents. When your pump is operated via a frequency converter, check the following operating conditions: Operating conditions

Action

2-, 4- and 6-pole motors of 45 kW and up

Check that one of the motor bearings is electrically isolated. Contact Grundfos.

Noise critical applications

Fit a dU/dt filter between the motor and the frequency converter (reduces the voltage peaks and thus the noise).

Particularly noise critical applications

Fit a sinusoidal filter.

Cable length

Fit a cable that meets the specifications laid down by the frequency converter supplier. (The length of the cable between motor and frequency converter affects the motor load).

Supply voltage up to 500 V

Check that the motor is suitable for frequency converter operation.

Supply voltage between 500 V and 690 V

•

Fit a dU/dt filter (reduces the voltage peaks and thus the noise) or

•

check that the motor has reinforced insulation.

Supply voltage of • 690 V and upwards •

10

Fit a dU/dt filter and check that the motor has reinforced insulation.

10. Start-up

10.2 Priming

The start-up procedure for HS pumps has three steps: 1. Pre-start checks, see 10.1 Pre-start checks 2. Priming, see 10.2 Priming 3. Starting, see 10.3 Starting 4. Final alignment, see 10.4 Final alignment Warning Do not start the pump until you have gone through all the pre-start checks.

Note

If not primed properly, the pump will not deliver liquid.

Closed systems or open systems where the liquid level is above the pump inlet (flooded systems): The suction pipe and the pump must be filled with liquid and vented before the pump is started. Proceed as follows: 1. Close the discharge isolating/throttle valve and loosen the air vent screw. Warning

10.1 Pre-start checks

Pay attention to the direction of the vent hole and ensure that the escaping water does not cause injury to persons or damage to the motor or other components. In hot-water installations, pay special attention to the risk of injury caused by scalding hot water

Pre-start checks has four steps: 1. Bearings 2. Stuffing boxes 3. Pressure gauge 4. Direction of rotation 10.1.1 Bearings Check that all bearings are properly lubricated, see 13.3 Lubrication. 10.1.2 Stuffing boxes Check that the stuffing box packing rings have been properly tightened. Note

This does not apply to pumps with mechanical shaft seals.

2. Slowly open the isolating valve in the suction pipe until a steady flow of liquid runs out of the vent hole. 3. Rotate the shaft by hand (if possible) while priming and venting to free entrapped air from the impeller channels. 4. Tighten the air vent screw and completely open the isolating/ throttle valve(s). Open systems where the liquid level is below the pump inlet (suction lift systems):

10.1.3 Pressure gauges

The suction pipe and the pump must be filled with liquid and vented before the pump is started. Proceed as follows:

Check that the pressure gauge connections are closed.

Suction lift system with foot valve:

10.1.4 Direction of rotation Direction of rotation is checked in the following way: 1. Remove coupling grid spring to ensure that there is no connection between pump and motor. 2. Check that the motor shaft can turn freely. 3. Start motor briefly to check direction of rotation.The correct direction of rotation is indicated by arrows on the pump housing. Note

The direction of rotation of the pump is not always the same as the flow direction.

4. If direction of rotation is wrong, correct it by interchanging two phases on the motor. Warning Before interchanging two phases, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.

1.Close the discharge isolating/throttle valve and open the isolating valve in the suction pipe. 2.Remove the air vent screw and connect a priming device to a drain hole. 3.Fill suction pipe and casing with liquid at a pressure of 1 to 2 bar from an external source until the suction pipe and the pump are completely filled with liquid. 4.Rotate the shaft by hand while priming and venting to free entrapped air from the impeller channels. 5.Refit the air vent screw and tighten securely. The suction pipe can to some extent be filled with liquid and vented before it is connected to the pump. A priming device can also be installed before the pump. Suction lift system without foot valve: 1. Connect the vent on the top of the pump casing to an external vacuum pump priming system. 2. Close the discharge isolating/throttle valve and open the isolating valve in the suction pipe.

5. Check direction of rotation again.

3. Open valves between pump and vacuum pump.

6. Reassemble coupling with grid spring and guards.

4. Start external vacuum pump. 5. Pump until the suction pipe and the pump are completely filled with liquid. 6. Rotate the shaft by hand while priming and venting to free entrapped air from the impeller channels. 7. When liquid runs out of the vacuum pump, stop external vacuum pump and close valves between pump and vacuum pump. Never let the pump run dry in the hope that it will prime itself! The pump is not self-priming. Caution

Dry running will cause serious damage to the stuffing boxes, shaft seals, pump wear rings and shaft sleeves.

10.2.1 Opening of valves 1. Open the valves for the flushing liquid to the stuffing boxes. 2. Completely open the isolating valve on the suction side of the pump and leave the discharge isolating/throttle valve partly open.

11

10.3 Starting Check that the pump is filled with liquid . Do NOT let the pump run dry! This may result in serious damage to stuffing boxes or mechanical shaft seals, wear rings and shaft sleeves.

TM03 2939 4905

Caution

1. Parallel alignment - vertically

1. Start the pump. 2. Vent the pump during starting by slackening the air vent screw until a steady stream of liquid runs out of the vent hole. 1. Mount dial gauge (2) in position 0 ° (12 o’clock), see fig. 12.

Warning Pay attention to the direction of the vent hole and ensure that the escaping water does not cause injury to persons or damage to the motor or other components. In hot-water installations, pay special attention to the risk of injury caused by scalding hot water. 3. When the piping system has been filled with liquid, slowly open the discharge isolating/throttle valve until it is completely open.

Caution

3. Set the dial gauge pointer to zero, turn motor and pump shaft simultaneously until dial gauge is in position 180 ° (6 o’clock) and check that the index lines are still in line. 4. Read dial gauge (2). If dial gauge shows a deflection exceeding ± 0.2 mm, add or remove shims under the motor until the reading of the dial gauge is within the allowable tolerance of ± 0.2 mm. 2. Parallel alignment - horizontally TM03 2941 4905

4. Adjust packing gland (stuffing boxes only). With the pump running, tighten the packing gland to allow a leakage of 40-60 drops per minute. This is required for shaft sleeve lubrication. Tighten the packing gland evenly to provide uniform compression on the packing rings. After initial start-up, additional packing rings and adjustment may be required until the packing rings are properly seated.

2. Make index lines on the two coupling halves, see fig. 12.

1. Turn motor and pump to 270 ° (9 o’clock).

Do not run a stuffing box dry, and do not overtighten packing gland to eliminate leaking as the shaft sleeve will become damaged.

10.4 Final alignment

2. Set the dial gauge pointer to zero, turn motor and pump shaft to 90 ° (3 o’clock) and check that the index lines are still in line. 3. Read dial gauge. If dial gauge shows a deflection exceeding ± 0.2 mm, move the motor sideways until the reading of the dial gauge is within the allowable tolerance of ± 0.2 mm. 4. Remove dial gauge (2).

Caution

Make final alignment by shimming the motor only.

3. Angular alignment - horizontally TM03 2942 4905

Proceed like this: 1. Let the pump run until it has reached its operating temperature under normal operating conditions (approx. 1 hour). 2. Remove the coupling guard. 3. Check alignment on the coupling by means of dial gauges, see below. Checking coupling alignment by means of dial gauges (Alternatively, use laser equipment for final alignment).

2. Make index lines on the two coupling halves, see fig. 12. 3. Set the dial gauge pointer to zero, turn motor and pump shaft simultaneously until dial gauge is in position 270 ° (9 o’clock) and check that the index lines are still in line.

Start the procedure by removing the coupling grid spring and checking that the motor shaft and pump shaft can turn freely.

4. Read dial gauge (1). If the dial gauge shows a deflection exceeding ± 0.2 mm, move the motor sideways until the deflection is halved.

Dial gauge (2) for parallel alignment 0°

5. Set the dial gauge pointer to zero, turn motor and pump shaft simultaneously until dial gauge is in position 90 ° (3 o’clock) and read dial gauge (1) again.

(12)

Index line 270°

(6)

Dial gauge (1) for angular alignment Fig. 12 Dial gauge arrangements; the end view of the coupling is seen from the motor The coupling alignment procedure has four steps: 2. Parallel alignment - horizontally 3. Angular alignment- horizontally 4. Angular alignment - vertically.

12

TM03 0210 4504

(3)

180°

1. Parallel alignment - vertically

6. Now the reading should be within the allowable tolerance of ± 0.2 mm. If not - repeat the procedure.

90°

(9)

1. Mount dial gauge (1) in position 90 ° (3 o’clock), see fig. 12.

4. Angular alignment - vertically

TM03 2940 4905

P2 [kW]

1. Turn motor and pump shaft until dial gauge (1) in position 0 ° (12 o’clock). 2. Set the dial gauge pointer to zero, turn motor and pump shaft simultaneously until dial gauge is in position 180 ° (6 o’clock) and check that the index lines are still in line. 3. Read dial gauge (1). If dial gauge shows a deflection exceeding ± 0.2 mm, add or remove shims under the motor until the deflection is halved. 4. Set the dial gauge pointer to zero, turn motor and pump shaft until dial gauge is in position 0 ° (12 o’clock) and read dial gauge (1) again. 5. Now the reading should be within the allowable tolerance of ± 0.2 mm. If not - repeat the procedure. 6. Remove dial gauge (1).

Note

Coupling tolerances may differ from coupling make to coupling make. For the standard coupling the allowable tolerance is ± 0.2 mm. For other coupling types, please see the coupling data supplied with the pump.

Finish the alignment procedure by refitting and tightening the coupling. Warning To protect personnel from rotating machinery, always install all guards after installation is complete and before starting pump!

Max. starts/stops per hour 2-pole

1.5

4-pole

6-pole

5

2.2 3 4 5.5

15

7.5 11 15 18.5 22

10 10

30 37 45

5

55 75

5

90 5

110 132 160 200

15

250 315 355 355

2

375 400

2

450

11. Operation

525

11.1 Operating checks

600

1. Check pump and piping for leaks.

The grey squares indicate non-existing pump models.

2. Check and record pressure gauge readings for future reference.

11.3 Operating at reduced flow and/or head

3. Check the differential pressure. If the differential pressure is lower than anticipated, the motor may be overloaded. See description of measuring instruments in section 8.6. 4. Measure motor current consumption and compare the result with the rated current stated on the motor nameplate. In the event of motor overload, throttle the discharge isolating/ throttle valve until the motor is no longer overloaded. 5. Check bearings for lubrication and temperature. Normal temperature is 80 °C (176 °F). Maximum temperature depends on the type of lubrication, see the lubrication nameplate on the pump. Stop the pump immediately if any defects are noticed. Do not start the pump unless defects have been remedied, see 15. Fault finding. Report immediately to the supplier if it is not possible to remedy the defects.

Note

Do not operate the pump at a flow below 10 % of the maximum flow stated on the nameplate or with the discharge isolating/ throttle valve closed. Operating the pump under such conditions may involve the risk of the pump being overheated. To prevent possible damage, use protective devices such as liquid temperature relay, bearing temperature relay, low suction pressure control, etc. If a pump is operated at reduced head, the flow will increase and the motor will consume more current than normal. This will result in overheating of the motor. In such situations, throttle the valve on the discharge side, instead. If an automatic throttle valve is installed, this can be done automatically.

The operating checks apply both during the startup procedure and when checking the pump during normal operation.

11.2 Frequency of starts and stops The recommended maximum number of starts and stops per hour appearing from this table apply to complete pumps with motor supplied by Grundfos:

13

12. Shutdown

13. Maintenance

The following shutdown procedures apply to most normal shutdowns. If the pump is to be inoperative for a long time, follow storage procedures in section 12.2 Long-term shutdown. •

Always close the discharge/throttle valve before stopping the pump. Close the valve slowly to prevent hydraulic shock, but make sure that the pump does not run against closed valve for more than a few seconds!

•

Cut off and lock off the power supply to the motor.

For overnight or temporary shutdown periods under nonfreezing conditions, the pump may remain filled with liquid. Make sure the pump is fully primed before restarting.

•

Before starting work on the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.

13.1 General information Routine maintenance is essential to maintain the pump in a good condition. A high degree of cleanliness should be maintained during all maintenance procedures.

12.1 Short-time shutdown •

Warning

13.2 Frequency of inspections Inspections should be carried out in accordance with the routine maintenance chart below.

For short or frequent shutdown periods under freezing conditions, keep liquid moving within the pump casing and insulate or heat the pump exterior to prevent freezing.

12.2 Long-term shutdown For long shutdown periods or to isolate the pump for maintenance, close the suction and discharge valves. If no suction valve is fitted and the pump has positive suction head, drain all liquid from the suction pipe to terminate liquid flow into the pump suction port. If applicable, turn off any external source of cooling or lubricating liquid to the stuffing boxes/shaft seals. Remove plugs in pump drain and vent tappings, as required, and drain all liquid from the pump casing. Remove packing glands and packing rings, if applicable. Warning Ensure that the escaping water does not cause injury to persons or damage to the motor or other components. In hot-water installations, pay special attention to the risk of injury caused by scalding hot water.

Depending on operation and environmental conditions together with a comparison of previous inspections, the frequency of inspections may be altered to maintain satisfactory operation of the pump. Every week

a. Visually check for leaks. b. Check for vibrations. c. Hand test bearing housing for any sign of temperature rise. d. Check correct leaking from stuffing box (approx. 40-60 drops per minute)

Every month

Check pump bearing temperature.

Every 6 months a. b. c. d: Every year

Check Check Check Check

shaft for scores. alignment of pump and motor. fixing bolts and tighten, if necessary coupling for wear.

a. Check whether the grease in the pump bearings has hardened. b. Check rotating assembly for wear. c. Check wear ring clearances. Warning Impeller and wear rings may have sharp edges due to wear.

Drain plug, pump housing and discharge port

Drain plug, suction port

TM04 0378 0608

Between regular maintenance inspections, be aware of signs of motor or pump trouble.

Fig. 13 Example of drain plugs •

If freezing conditions will prevail during long shutdown periods after draining the pump, blow out all liquid in passages and pockets using compressed air. Freezing of pumped liquid can also be prevented by filling the pump with antifreeze solution. Warning Do not use antifreeze if the pump is used for public/potable water supply.

•

Rotate the shaft by hand monthly to coat bearings with lubricant and delay oxidation and corrosion.

•

Where applicable, follow motor manufacturer’s storage recommendations. Caution

14

Do not tighten the air vent screw and refit the drain plug until the pump is to be used again.

Common symptoms are listed in the fault finding chart, see 15. Fault finding. Correct any trouble immediately and avoid costly repairs and shutdowns.

14. Service

13.3 Lubrication Pump bearings

Warning

Pump bearings are lubricated prior to delivery.

If a pump has been used for a liquid injurious to health or toxic, the pump will be classified as contaminated.

To refill the bearings with fresh grease, use a grease gun and press grease through the two lubricating nipples provided. Note

If Grundfos is requested to service the pump, Grundfos must be contacted with details about the pumped liquid, etc. before the pump is returned for service. Otherwise Grundfos can refuse to accept the pump for service.

HS pump complete: We recommend to apply grease while pump is running. Warning HS bare shaft pump combined with motor not supplied by Grundfos: Do not apply grease while pump is running, unless a CE-approved coupling guard is fitted.

TM03 3766 0906

96616407

The relubricating intervals and information on quantity and type of grease are stated on the lubricating plate (if available) on the pump, see fig. 14.

Fig. 14 Lubricating plate

Note

Relubricate each bearing every 2000 operating hours with a quantity of 8-12 cm3 (8-12 ml). Do not overgrease!

Caution

Too much grease can cause over-heating and premature bearing failure.

For every 10,000 operating hours or every two years, •

remove bearing housings from pump

•

remove old grease

•

thoroughly clean bearing housings

•

refill bearings with fresh grease

•

refit bearing housings in accordance with assembly instructions.

Grease specifications: See Ball bearing grease. Motor bearings Lubricate the motor in accordance with the indications on the motor nameplate. Grease specifications: See Ball bearing grease below. Ball bearing grease Manufacturer

Lubricant

Shell

Dolium R

Exxon

Polyrex

Chevron

SRI grease NLGI 2 Black pearl NLGI 2

Philips

Polytac

Texaco

Polystar RB

15

15. Fault finding Warning Before removing the terminal box cover and before any removal/dismantling of the pump, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on.

X

X

X X

X

Pump not primed, lack of priming liquid, incomplete priming.

1.

Loss of priming liquid.

2.

Suction lift/static lift too high.

3.

Discharge pressure too high (measured at discharge port).

4.

Speed too low.

5.

X

X

X

X

X

X

X

X

Wrong direction of rotation.

6.

X

X

Impeller completely clogged.

7.

Suction pipe partially blocked.

8.

X

X X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Air leak in suction pipe or flange.

9.

X

Air leak in stuffing box (flushing channel may be blocked).

10.

Cavitation; insufficient NPSH (depending on installation).

11.

Impeller or wear rings worn.

12.

Defective packing rings.

13.

Non-return valve too small or partially obstructed (cross section of non-return valve port should be at least as large as cross section of suction pipe).

14.

Suction pipe not immersed deeply enough.

15.

X

Impeller diameter too small (probable cause if none of above causes can be established).

16.

X

Obstruction in pump housing.

17.

X X

X

X

X

X

X

X

X

X

Air or gases in liquid.

18.

The actual duty point of the pump lies to the right of the specified duty point on the pump curve. The result is lower head, higher flow and higher power consumption.

19.

Viscosity or specific gravity of pumped liquid is higher than that of water.

20. 21.

X

X

X

X

X

X

Shaft bent due to damage.

X

X

X

X

Mechanical failure of bearing.

22.

X

X

Misalignment.

23.

X X

X

X

X

X X X

16

Reference number to remedies

Pump operates for a short time and then stops

Pump bearings overheated

Cavitation noise

Causes

Vibration

Motor overloaded

The pump consumes too much power

Pump loses liquid after running for a short time

The pump does not create enough pressure

The pump does not deliver enough liquid

The pump delivers no liquid

Faults

Electrical defects.

24.

Speed to high.

25.

Foundation not rigid enough.

26.

Lubricating oil/grease dirty or contaminated.

27.

No.

Cause

Remedy

1.

Pump not primed, lack of priming liquid, incomplete priming.

Fill pump and suction pipe completely with pumped liquid.

2.

Loss of priming liquid.

Mend possible leaks in suction pipe, joints and fittings; vent pump housing to remove accumulated air.

3.

Suction lift/static lift too high.

Reduce the difference in height between the water reservoir/water supply and the pump.

4.

Discharge pressure too high.

Make sure that valves in discharge pipe are fully open.

5.

Speed too low.

1. Make sure the motor receives full voltage. 2. Make sure the frequency is correct. 3. Make sure all phases are connected.

6.

Wrong direction of rotation.

Compare direction of rotation with directional arrow on pump housing. If required, change direction of rotation by interchanging two phases in the motor.

7.

Impeller completely clogged.

Dismantle pump and clean impeller.

8.

Suction pipe partially blocked.

Remove any obstructions in the suction pipe.

9.

Air leak in suction pipe or flange.

Replace or repair defective pipe section or flange.

10.

Air leak in stuffing box.

Clean flushing channel. Replace stuffing box packing rings, if necessary.

11.

Cavitation; insufficient NPSH (depending on installation).

1. Increase net positive suction head by placing the pump in a lower position. 2. Pressurise suction vessel.

12.

Impeller or wear rings worn.

Replace impeller and/or wear rings. If necessary, also replace bearings and shaft.

13.

Defective packing rings.

Replace packing rings.

14.

Non-return valve too small or partially obstructed.

Replace or clean non-return valve.

15.

Suction pipe not immersed deeply enough.

Extend the suction pipe so that the risk of sucking air is eliminated.

16.

Impeller diameter too small

Check with factory if a larger impeller can be used; if not, reduce discharge pipe friction losses. But be careful not to seriously overload motor.

17.

Obstruction in pump housing.

Dismantle pump and remove obstruction.

18.

Air or gases in liquid.

Remove gas or air from pumped liquid. Possibly, see 11) above.

19.

The actual duty point of the pump lies to the right of the specified duty point on the pump curve. The result is lower head, higher flow and higher power consumption.

Install an orifice plate immediately after the discharge flange. The orifice plate will raise the system characteristic/increase the counter pressure thus increasing the head and lowering the flow. The size of the orifice plate must be adapted so that the pressure corresponds to the required duty point.

20.

Viscosity or specific gravity of pumped liquid is higher than that of water.

Use larger motor. Consult factory for recommended size.

21.

Shaft bent due to damage.

Check deflection of shaft by turning on bearing journals. Total indicator runout should not exceed 0.05 mm on shaft and 0.1 mm on impeller wearing surface. Possibly replace shaft.

22.

Mechanical failure of bearing and/or impeller.

Check bearings and impeller for damage. Possibly replace bearings or impeller.

Test liquid for viscosity and specific gravity.

23.

Misalignment.

Realign pump and motor.

24.

Electrical defects.

Check that voltage and frequency of the electricity supply are correct. Check for possible defects in the motor. Check that the motor is properly ventilated.

25.

Speed too high.

Check that frequency of electricity supply corresponds to frequency stated on motor nameplate.

26.

Foundation not rigid enough.

Retighten foundation bolt nuts. Check that foundation was made according to installation and operating instructions.

27.

Lubricating oil/grease dirty or contaminated.

1. Clean bearings and bearing housings according to instructions and relubricate bearings. 2. Check that the V-ring (extended and two-stage, through-bore versions) is working properly.

17

16. Installation guidelines 16.1 Installation at ground level

TM03 9910 4807

≥ 8 X DN in case of flow inlet via a horizontal elbow, see fig. 24.

Fig. 15 Installation guidelines for a pump installed at ground level

16.2 Installation in high-rise buildings

TM03 9911 4807

≥ 8 X DN in case of flow inlet via a horizontal elbow, see fig. 24.

Fig. 16 Installation guidelines for a pump installed in high-rise buildings A: Expansion joint. B: Foundation (the weight should be 3-5 times that of the complete pump unit). C: Rigid pipe holders and anchorage. D: Isolating valve (full-flow type). E: Discharge isolating/trottle valve. F: Non-return valve/check valve. G: Grout on top of foundation. The base frame must be filled with grout to top level, see fig. 11. H: Vibration damper.

Note

18

We recommend you to install pressure gauges on pump suction and discharge flanges. The pressure gauge on the suction side must be able to measure vacuum.

17. Suction piping guidelines 17.1 Common guidelines Avoid air pockets or turbulence in the suction pipe. Never use reducers in a horizontal suction pipe as shown in fig. 18. Instead, use an eccentric reducer as illustrated in fig. 17. Correct

Wrong Air pocket

Fig. 17 Correctly mounted reducer

TM04 0092 4907

Eccentric reducer

TM04 0093 4907

Concentric reducer

Turbulent flow Fig. 18 Reducers resulting in air pockets and turbulence

17.2 Flooded systems (Closed systems and open systems where the liquid level is above the pump inlet). Correct

Pipe sloping down towards pump

TM04 0148 4907

Eccentric reducer

Fig. 19 Correctly mounted suction piping

17.3 Suction lift systems (Closed systems and open systems where the liquid level is below the pump inlet). Install the suction pipe sloping upwards towards the suction port. Any high point in the pipe will be filled with air and thus prevent proper operation of the pump. When reducing the piping to the suction port diameter, use an eccentric reducer with the eccentric side down to avoid air pockets. Correct

Wrong

Eccentric reducer

Fig. 20 Correctly mounted suction piping

TM04 0098 4907

Pipe sloping up towards pump

Pipe sloping down towards pump Eccentric reducer

TM04 0097 4907

Air pocket

Fig. 21 Suction piping resulting in air pockets

19

17.4 Suction piping if the feed line comes in different horizontal planes Avoid high spots, such as loops, as they will collect air and throttle the system or lead to uneven pumping. Correct

Wrong

Eccentric reducer

TM04 0094 4907

TM04 0095 4907

Air pocket

Eccentric reducer

Fig. 22 Correctly mounted suction piping

Fig. 23 Suction piping resulting in air pockets

17.5 Suction piping with a horizontal elbow in the feed line Make sure that the liquid flow is evenly distributed to both sides of the double-suction impellers. There is always an uneven, turbulent flow through an elbow, see below. If an elbow is installed in the suction pipe near the pump in a position other than vertical, more liquid will enter one side of the impeller than the other. This will result in heavy, unbalanced thrust loads overheating the bearings, causing rapid wear and reducing the hydraulic performance.

Fig. 24 Recommended suction pipe installation with a length of straight pipe between horizontal elbow and pump.

Water pressure increases here causing a greater flow to one side of the impeller than to the other

TM04 0149 4907

≥ 10 X DN plus expansion joint TM04 0150 4907

DN

Wrong

10 x DN

Correct

Uneven flow

Fig. 25 Unbalanced loading of a double-suction impeller due to uneven flow through a horizontal elbow close to the pump.

TM04 0096 4907

17.6 Installations with vertical suction piping in confined space

Fig. 26 Suction diffuser (1) in the suction piping

18. Disposal This product or parts of it must be disposed of in an environmentally sound way: 1. Use the public or private waste collection service. 2. If this is not possible, contact the nearest Grundfos company or service workshop.

Subject to alterations.

20

21

22

Argentina

France

México

Taiwan

Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Lote 34A 1619 - Garin Pcia. de Buenos Aires Phone: +54-3327 414 444 Telefax: +54-3327 411 111

Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51

GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878

Australia

Germany

Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010

GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: [email protected] Service in Deutschland: e-mail: [email protected]

Austria GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

Belgium N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301

Belorussia Представительство ГРУНДФОС в Минске 220090 Минск ул.Олешева 14 Телефон: (8632) 62-40-49 Факс: (8632) 62-40-49

Bosnia/Herzegovina GRUNDFOS Sarajevo Paromlinska br. 16, BiH-71000 Sarajevo Phone: +387 33 713290 Telefax: +387 33 231795

Brazil Mark GRUNDFOS Ltda. Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015

Bulgaria GRUNDFOS Pumpen Vertrieb Representative Office - Bulgaria Bulgaria, 1421 Sofia Lozenetz District 105-107 Arsenalski blvd. Phone: +359 2963 3820, 2963 5653 Telefax: +359 2963 1305

Canada GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

China GRUNDFOS Pumps (Shanghai) Co. Ltd. 51 Floor, Raffles City No. 268 Xi Zang Road. (M) Shanghai 200001 PRC Phone: +86-021-612 252 22 Telefax: +86-021-612 253 33

Croatia GRUNDFOS predstavništvo Zagreb Cebini 37, Buzin HR-10000 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499

Czech Republic GRUNDFOS s.r.o. Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111 Telefax: +420-585-716 299

Denmark GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: [email protected] www.grundfos.com/DK

Estonia GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691

Finland OY GRUNDFOS Pumput AB Mestarintie 11 FIN-01730 Vantaa Phone: +358-3066 5650 Telefax: +358-3066 56550

Greece GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong Kong

Netherlands GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 e-mail: [email protected]

New Zealand GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250

GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

Norway

Hungary GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111

GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50

India

Portugal

GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800

Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90

Indonesia PT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta 13930 Phone: +62-21-460 6909 Telefax: +62-21-460 6910 / 460 6901

Ireland GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

Italy GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

Japan

GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

Poland

România GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: [email protected]

Russia ООО Грундфос Россия, 109544 Москва, ул. Школьная 39 Тел. (+7) 495 737 30 00, 564 88 00 Факс (+7) 495 737 75 36, 564 88 11 E-mail [email protected]

Korea

Slovenia

GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725

GRUNDFOS PUMPEN VERTRIEB Ges.m.b.H., Podružnica Ljubljana Blatnica 1, SI-1236 Trzin Phone: +386 1 563 5338 Telefax: +386 1 563 2098 E-mail: [email protected]

Lithuania GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431

Malaysia GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866

Turkey GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi, 2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: [email protected]

Ukraine ТОВ ГРУНДФОС УКРАЇНА 01010 Київ, Вул. Московська 8б, Тел.:(+38 044) 390 40 50 Фах.: (+38 044) 390 40 59 E-mail: [email protected]

United Arab Emirates GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971-4- 8815 166 Telefax: +971-4-8815 136

United Kingdom GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A. GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500

Usbekistan Представительство ГРУНДФОС в Ташкенте 700000 Ташкент ул.Усмана Носира 1-й тупик 5 Телефон: (3712) 55-68-15 Факс: (3712) 53-36-35

GRUNDFOS Predstavništvo Beograd Dr. Milutina Ivkovića 2a/29 YU-11000 Beograd Phone: +381 11 26 47 877 / 11 26 47 496 Telefax: +381 11 26 48 340

Singapore

SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646

GRUNDFOS (Thailand) Ltd. 947/168 Moo 12, Bangna-Trad Rd., K.M. 3, Bangna, Phrakanong Bangkok 10260 Phone: +66-2-744 1785 ... 91 Telefax: +66-2-744 1775 ... 6

Serbia

GRUNDFOS Pumps K.K. Gotanda Metalion Bldg., 5F, 5-21-15, Higashi-gotanda Shiagawa-ku, Tokyo 141-0022 Japan Phone: +81 35 448 1391 Telefax: +81 35 448 9619

Latvia

Thailand

GRUNDFOS (Singapore) Pte. Ltd. 24 Tuas West Road Jurong Town Singapore 638381 Phone: +65-6865 1222 Telefax: +65-6861 8402

Spain Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

Sweden GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46(0)771-32 23 00 Telefax: +46(0)31-331 94 60

Switzerland GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115

Addresses revised 04.03.2008

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