Hirarc Bending Machine

HIRARC [ HAZARD IDENTIFICATION RISK ASSESMENT & RISK CONTROL

PAGE 1 OF 2

PRODUCTION ACTIVITY

DESCRIPTION OF JOB / WORK ACTIVITIES

BENDING PLATE USING MACHINE

LOCATION

PRODUCTION BUILDING

Conditio ns

NO

JOB SEQUENCE / BASIC STEPS / WORK ACTIVITIES

PREPARE BY

PROJECT / PROGRAM

of Ass [routine / None routine /

HAZARD IDENTIFICATION

HAZARD

EFFECT

Emergen cy

Appli cabl e OSH leg/ Reg/ COP

CURRENT RISK CONTROL MEASURE E Elimination S Substitutions EC Eng. Control AC Administrative PPE Personal Protective equipment

Preparation of equipment and inspection

Routine

Wet equipment

electrocu tions

AC

2

Visual inspection of working area

Routine

Wet working area

Slippery

AC

Body injury

AC

Hand injury Ergonomi cs

Visual inspection the machinery before turn ON Housekeeping on daily basis before end of every shift

Lifting material from storage area or rack Routine

4

Set up material position on the bending machine Routine

5

Adjust the machine setup if required

None Routine

Size & weight of material Sharp Edge Awkward posture Caught between the material Material fall on the leg

RISK ASSESMENT RISK RANKING L

S R

LEV

2

3

6

M

2

3

6

M

Buddy system work

2

3

6

M

PPE

Anti-Cut Glove

3

2

6

M

AC

Manual Lifting Training

2

2

4

L

Hand injury

PPE

Wear the glove

3

2

6

M

Foot injury

PPE

2

2

4

L

Hand caught

Hand injury

AC

2

3

6

M

Wear Safety Shoe c/w toe cap and soil plate Only trained workers is allowed

REVISION

SIGNATURE

DURING ACTIVITIES 3

DOC NO.

NAME

PREPARATION STAGE 1

APPROVE BY

REVIEW BY

01 PROPOSED / Add RISK CONTROL MEASURE E Elimination S Substitutions EC Eng. Control AC Administrative PPE Per. Protective equipment

RISK ASSESMENT RISK RANKING L

S R

LEV

PIC

between the roller

6

Caught between the roller

Bend the material based on the required plan

Back force of the material

to adjust and operated the equipment

AC

Trained to used the machine

Body injury

AC

Training to use the machine

3

3

9

M

Foot injury

PPE

Safety shoe c/w toe cap and soil plate need to be used

3

2

6

M

Hand injury

PPE

Anti-cut glove

3

2

6

M

2

2

4

L

2

2

4

L

2

2

4

L

Hand injury

2

3

6

M

Routine Material slip and fall from the roller Sharp edge the material

7

Relocating the finish material to designated location Routine

Size and weight

Body Injury

Awkward posture

AC

AC

Buddy system if the weight of material is too long or the weight is more than 20 KG Manual lifting training

COMPLETION WORK 8

Housekeeping the working area and machinery

Routine

Of cut on leave un organised on the floor

Slip & Trip

AC

Monitor by the supervisor

AC

Set the limit indicator on the floor during machine is being operated

2

3

6

M