Hilux_thwh-7p_pw5d0-0k003_aim 003 433-0.pdf

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Hilux

Towbar Wiring Kit 7pin (RHD) Installation instructions

Model year:

05/2015

Vehicle code:

GUN1**R-****HW(3)

Part number:

PW5D0-0K003

Manual reference number: AIM 003 433-0

Revision record Rev. No.

Date

Page

Manual Ref. no. AIM 003 433-0

Picture

2 of 38

Update

New

Deleted Steps

EN

DE

ES

FR

IT

PT

NL

DA

NO

SV

FI

CS

Manual Ref. no. AIM 003 433-0

3 of 38

HU

PL

EL

RU

TR

BG

ET

LV

LT

RO

SL

SK

Manual Ref. no. AIM 003 433-0

4 of 38

Manual Ref. no. AIM 003 433-0

5 of 38

A

A9

A11

A8

A2

A7

A10 A3

A4 A5

A6

A1

1x

B B2

B1

1x

C

D

E

200 mm

55x

F 6x

450 mm

G PZ457-00560-15

H

1x

540 mm

1x

I

J

K

L

M 20

3x

N

PZ457-00560-20

1x

4x

O

1x

P

1x

R 1x

Q

1x

Manual Ref. no. AIM 003 433-0

1x

6 of 38

6x

A

1x

T 3x

S

2x

1x

3x

Soap

Cleaner/ Degreaser

8/10/12/14 mm

8/10/12/14 mm

PVC - Tape

3 mm

Reference:

10 3

1

1

0,2

(mm)

PZ415-0JGB9-00

Manual Ref. no. AIM 003 433-0

7 of 38

A4,7-10 B2

A2-3

A1

A5-6

B

A11 B1

A

ROUTING

battery 2

battery 1

STOP

Airbag

1 Manual Ref. no. AIM 003 433-0

8 of 38

= = = =

= = =

13

10 6 8 7 9

2

1 2 1

4

5

S

Manual A/C

12

10 mm

8 Nm

Auto A/C

3

11

2 Manual Ref. no. AIM 003 433-0

9 of 38

4x

1 2

12 mm

3

3

13 Nm

B 12 mm

B1

20 mm

4 Manual Ref. no. AIM 003 433-0

10 of 38

E

B

3x

5 E 2x

B

E

1x

B2

B B

E 1x

6 Manual Ref. no. AIM 003 433-0

11 of 38

7

B Soap

2

E

4

2x

3

B2

1

B

8 Manual Ref. no. AIM 003 433-0

12 of 38

B2

B

L 1

B

B2

2

9 31

33-34

A9

37

12-13

A8 A7 A2

A10 A4 A3

A11 A5

14 A6

A

10

42

Manual Ref. no. AIM 003 433-0

13 of 38

S

3

I 1

A

2

1

A2

A 2

12

11 Manual Ref. no. AIM 003 433-0

14 of 38

10 mm

I

Q

13

1

10 mm

8,5 Nm

2

A E

2x

14 Manual Ref. no. AIM 003 433-0

3

15 of 38

E

A

3

4x

15

2

1

12 mm

16 Manual Ref. no. AIM 003 433-0

16 of 38

3

1

2

17 A

2

1

A1

3

18 Manual Ref. no. AIM 003 433-0

17 of 38

6

3

1

A1 2

4

A

E

5

2x

19

1

2

12 mm 30 Nm

20 Manual Ref. no. AIM 003 433-0

18 of 38

G F

G

A

=

=

A

F

G

21 Manual Ref. no. AIM 003 433-0

19 of 38

F

E

A

A

F

Q

1

10 mm

12 mm

T 3

T

19 Nm

2

2x

4

N

E 5

T

3x

22 Manual Ref. no. AIM 003 433-0

A

20 of 38

F E

A O

A

E O

A A

E

F

23 Manual Ref. no. AIM 003 433-0

21 of 38

A E 3x

24 A

A1

25 D

A A1

1

26 Manual Ref. no. AIM 003 433-0

22 of 38

C

C

D

3

C

4

C

2 6

1

7

1

5

2 3

4

2 3

1

A1

7 4

A1

A1

A

5

R

C 6

H

A1

1/L 6/54

Y stop

R

1 6 5

R

BR

B

7/58-L

W

3/31

G

4/R

3 4

27 Manual Ref. no. AIM 003 433-0

2

2 7

5/58-R

L

23 of 38

L

6 5

A

F 2x

28

7

A4 A5

A

E 3x

29 Manual Ref. no. AIM 003 433-0

24 of 38

E

1

1x

A

E

2

1x

E

3

3x

A

30 Manual Ref. no. AIM 003 433-0

25 of 38

A4

L B2

B

A4

1

B2

A 2

J 1x

31 Manual Ref. no. AIM 003 433-0

26 of 38

3

B

A9 A10

A8

33-34

A7

B

A

E 3x

32

4

A10 1

A9

2

3

33 Manual Ref. no. AIM 003 433-0

27 of 38

1 8

SB

5

5

O-G

3

6

2

Y

A8 B-W

PIN 5 6

Signal TURN R TURN L

GR-W 4

Reference: 10 3

1

0,2

PIN2 SB

(mm)

P

6

7

34 Manual Ref. no. AIM 003 433-0

Y

GR-Y A7

1

PIN1

28 of 38

E

5

2x

B

A

P 1

2

J A7

A9

1x

E

3

1x

35 Manual Ref. no. AIM 003 433-0

29 of 38

E

1

1x

2

10 mm 3x

3 4

A11

A Rear Fog A5 A6

36 Manual Ref. no. AIM 003 433-0

30 of 38

3

Block Assy, Relay:

82660-52010

2

A

L

37

1

3

A11

39-40 E L

1x

38 Manual Ref. no. AIM 003 433-0

A

31 of 38

1

3

L L

2

50% 10 mm (0.39 in)

10 mm (0.39 in)

8

5 50%

6 4 7

E

11

10 9

L

10 mm (0.39 in)

10 mm (0.39 in)

A

39 Manual Ref. no. AIM 003 433-0

32 of 38

E

2

4

10 mm 8,5 Nm

3x

2x

1 3

5

A A5

40

A6 Reference: 10 3

1

1 1

0,2

PIN 7

Signal REAR FOG

(mm)

L

2

41 Manual Ref. no. AIM 003 433-0

33 of 38

6

7

5 PIN 7

J

Signal REAR FOG

1x

A6 4

3

K

A5

L 1

42

2

1

E

1x

43 Manual Ref. no. AIM 003 433-0

2

34 of 38

M

2

20A

1

44 E F G O

68x

45

10 mm

46 Manual Ref. no. AIM 003 433-0

35 of 38

5,4 Nm

2x

Model / Year

Towing Hitch Wiring 7 POLE RHD

Hilux 2015/05

Adapter

Adapter

Manual Ref. no. AIM 003 433-0

36 of 38

CHECK SHEET Model / Year

Hilux 2015/05

Page 1 of 2

Towing Hitch Wiring 7 POLE RHD

VIN n° P/N = OK

=A CLICK

10 mm

2

Serial Number 8 Nm 4x

CLICK

4

Serial Number

12 mm 13 Nm 1x CLICK

14

Serial Number

10 mm 8,5 Nm 1x CLICK

40

Serial Number

10 mm 8,5 Nm 3x CLICK

20

Serial Number

12 mm 30 Nm 1x CLICK

22

Serial Number

12 mm 19 Nm 2x

Manual Ref. no. AIM 003 433-0

37 of 38

=B

A B

CHECK SHEET

Page 2 of 2

CLICK

Serial Number

46 0

2

10 mm 5,4 Nm 2x

1 6

2

L

7 5

3 4

stop

R

1

0

0

stop

L 13

R

24

= OK

Installation Date:

Technician Name & Signature:

. . / . . / . . . .

Manual Ref. no. AIM 003 433-0

38 of 38

Stamp:

R

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