Hand Held Micro Fiber Optic Blower

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

USER’S GUIDE & SAFETY MANUAL

Hand Held Micro Fiber Optic Blower

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Important Safety Notice Read and understand all procedures and safety instructions before using a Condux Handheld Micro Fiber Optic Blower. Observe all safety information on this page and note specific safety requirements as explained by procedures in this manual. Failure to follow these instructions could result in serious personal injury or death.

ADVERTENCIA Favor de leer y comprender todas las instucciones de operaciÓn y seguridad antes de usar la máquina. Si Ud. No comprende las instrucciones favor de consultarle a su jefe.

Save this user’s guide for future reference COMMUNICATIONS WITH THE MANUFACTURER For an information related to the machine (use, maintenance, spare parts) always state model number, manufacturing Year and Order. This date can be found on the parts identification label Manufacturer: Condux International, Inc. 145 Kingswood Road Mankato, MN 56002-0247 1-507-387-6576 Fax 1-507-387-1442 E-mail: [email protected] If you have questions on: Safety – Operations – Applications Call 1-800-533-2077 2 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Table of Contents 1. General Information…………………………………………

Page 4

2. Set up the Handheld Blower………………………………… A. Pressure Test Conduit……………………………………

Page 5 Page 5-8

3. Prepare Conduits for Cable………………………………….

Page 9&10

4. Prepare Cable/Micro Cable…………………………………. A. Prepare Traditional Fiber Cable………………………… B. Prepare Micro Fiber Cable………………………………

Page 11 Page 11&12 Page 12&13

5. Handheld Blower Operating Instructions…………………… Page 14&15 6. Handheld Blower Assembly…………………………………

Page 16

Cable Pack & Duct Pack Selection Charts……………………… Page 17 Micro Duct Selection Chart & Micro Carrier Chart…………….. Page 18 Recommended Cable Lubricants………………………………… Page 19 Warranty Information……………………………………………. Page 20

3

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

General Information General Product Use a. Only qualified operators should use this product. The operator should only be the person who received qualified training from the product owning company or trained by the manufacturer. b. Product must only be used for the work it was designed for. c. Product is not to be used with unauthorized personnel on the job site d. Should there be any doubt concerning use, functioning, maintenance or anything else, please contact the factory or factory representative. Operator Qualifications a. Operator must know the required safety directives to run the product that are pertinent to the country where it is being used. b. Operator in charge of the product and installation project must be appropriately dressed, avoiding large clothes, hanging jewelry or whatever might become entangled in the moving parts c. Operator must also wear the necessary protective equipment such as gloves, boots, helmet, etc. d. Operator must carefully follow all advisements contained in the instruction manual or on the machine e. Operator must have work area kept clean of obstacles that might inhibit a safe working area. Maintenance Qualification a. Periodically inspect product for wear and tear. b. Authorized and trained personnel must do all maintenance operations. Trained personnel are defined as people who have received qualified training from the using company or from the manufacturer

4

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Set Up the Handheld Blower Pressure Test Conduit: The conduit system must be able to withstand a maximum pressure of 175 psi, and be free of leaks. Conduit may be tested for pressure using the Handheld cable blower, follow the steps below. 1. Loosen the speedball handle by turning it counter clockwise (Figure 1) until you are able to remove it from the bracket (Figure 2).

Figure 2 Remove speedball handle from bracket

Figure 1 Loosen speedball handle

2. Select the correct Condux and Cable Components according to the conduit and cable size. Refer to the Conduit and Cable Pack selection charts (Table 1, 2, 3 & 4 on pages 17 & 18). 3. Choose the correct Conduit Seal and install both halves securely. Use the provided 2.5 mm hex wrench (Figure 3). 4. Choose the correct Conduit Clamp and install both halves (same color as the conduit seal). Used the provided 2.5 mm hex wrench (Figure 4).

Figure 3 Install conduit seal

Figure 4 Install conduit clamp

5 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

5. Choose the correct Venturi to fit the cable being installed. Do not install at this time! 6. Place the Seal Disk in Venturi Slot (See Figure 5). 7. Place conduit in the Conduit Seal and Conduit Clamp. Note placement up to ridge on Conduit Seal (See Figure 6). 8. Close Handheld Blower and secure (See Figure 7). Tighten speedball handle securely, but do not over tighten.

Figure 5 Insert seal disk

Figure 6 Insert duct

Figure 7 Close and tighten handle

9. Plug receiving end of Conduit with a properly sized Conduit Pulling Eye (See Figure 8).

Figure 8 Insert innerduct eye

6 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

10. Connect the Air Compressor a. Ensure Air Valve is off before connecting air hose. b. Attach the hose supplied with the air compressor to the air compressor coupling. The Handheld blower is equipped with a claw type connector. Use a safety clip on all pneumatic hose connections. (See Figure 9). c. Observe all safety procedures. d. Route all hoses properly to prevent tripping over them. !WARNING: Forced air creates flying debris. Always wear personnel protective equipment. Severe personnel injury could result. !WARNING: Ensure no personnel are in the destination access vault during the blowing operation. Severe personal injury could result.

Figure 9 Attach air hose

11. Slowly open Air Control Valve by turning it to the 6 o’clock postion. Pressurize conduit to 80 – 100 psi (5.5-6.9 bar) (See Figure 10).

Figure 10 Slowly open air control valve

7 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

12. Prove conduit integrity. a. Close Air Control Valve by turning it to the 3 o’clock position (See Figure 11) b. Conduit must not lose more than 20 psi (1.38 bar) over a 2minute period. c. After 2 minutes, turn air compressor valve off leaving the blower pressure valve on until the air pressure gauge reads zero. d. If conduit fails to hold required pressure, check entire conduit run for leaks and repair them. e. Repeat the pressure test until all leaks are found and repaired. !WARNING: Handheld Blower contains compressed air when blower is operated. Opening the Blower while under pressure may cause serious personnel injury. Ensure blower is depressurized before opening the Handheld blower and removing the conduit pulling eye. 13. Decompress the Handheld Blower by turning the air compressor air valve off leaving the blower pressure valve on until the air pressure gauge reads Zero. Disconnect air hose from handheld blower pressure valve.

Figure 11 Close air control valve

8

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Prepare Conduit for Cable 1. Remove Conduit Pulling Eye from receiving end of Conduit. 2. Open Handheld Blower (See Figure 12)

Figure 12 Open handheld blower

3. Pour recommended (silicon-based) lubricant into Conduit opening before Foam Carrier ¼ of the total recommend amount (See Figure 13) foam carriers are not provided with the Handheld blower. (See Page 19 for recommend amount of lubrication). 4. Insert foam into conduit (See Figure 14). 5. Insert Seal Disk in venturi slot if not already in place. (Figure 15).

Figure 14 Insert foam carrier Figure 13 Add lubricant

9

Figure 15 Insert seal disk

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

6. Close the Handheld Blower and secure (See Figure 16) Tighten speedball handle securely, but do not over tighten. 7. Prove Conduit integrity and spread lubricant through Conduit. a. Re-connect the air hose to the Handheld Blower and attach all safety clips. b. Open the air compressor air control valve. c. Slowly open Air Control Valve by turning to the 6 o’clock position. (See Figure 17) d. Blow foam through conduit to spread lubricant and check for blockage. Follow all safety precautions. e. After the foam exits, close Air Control Valve by turning it to the 3 o’clock position. Note: Foam must exit in a reasonable time, allow approximately 10 seconds per 1,000 feet (300 m) or conduit may be contaminated or blocked.

Figure 17 Slowly open the air control valve

Figure 16 close and tighten handle

8. Ensure Handheld Blower is depressurized. Shut off the air from the compressor, decompress the air in the hose and disconnect the hoses from the handheld blower. 9. Remove Seal Disk and install Ventrui (See Figure 18). Use the provided 2.5 mm hex wrench.

Note: The venturi with the groove goes into the bottom and gets screwed into place while the top half has the protrusion and sets into the groove. 10 5 Blue Heron Drive

Figure 18 Insert ventrui

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Prepare Cable/Microcable The Handheld Blower can be used to install traditional fiber cable or Micro Fiber Cable. Follow the steps below for the type of cable you will be installing. Prepare Traditional Fiber Cable: 1. Choose the correct Cable Grip and install on the fiber optic cable (See Figure 19). 2. Install 5/8” (16 mm) Swivel on Cable Grip using a 3/32” hex wrench. Grip must be firmly secured to cable (See Figure 20). The eye on the grip can be compressed to fit smaller diameter conduits. The eye of a new grip can be taped with electrical tape in order to make it narrower and travel more easily through the conduit.

Figure 19 Installing Cable Grip

Figure 20 Installing Swivel

3. Chose the correct Carrier and install on Swivel (See Figure 21) 4. Add lubricant to Conduit before Carrier: ¼ of the recommended amount. 5. Push Cable Assembly, including entire cable grip, into conduit. 6. Add the rest of the lubricant to the Conduit behind the Cable Assembly.

Figure 21 Install carrier

11 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

7. Choose the correct Cable Seals and install on cable. Grooved side of Cable Seal faces the conduit. Place Cable Seals into the Venturi, split side down 8. Close the handheld blower and secure, Tighten speedball handle securely, but do not over tighten.

Prepare Micro Fiber Cable The carriers are designed to attach to the central strength member (CSM) of the cable. The seals are sized to accommodate the proper ID duct size for maximization of blowing distances and create and air tight seal in the duct. A caliper has been included into the, Micro Duct Carrier Kit (not included), for proper sizing of the correct Push Retainers. A bottle of adhesive is added to reinforce the attachment of the push retainers. 1. Strip the fiber cable down to the CSM, approximately 5/8” (16 mm) form the end (See Figure 22).

Figure 22: Strip of the CSM to length of approximately 5/8” (16 mm)

2. Select proper carrier seals for the duct inside diameter (ID) (See Table 1)

Duct ID (mm) 8 10 12 14

Condux Carrier Seal P/N 08764118 08764128 08764138 08764148

3. Select the proper Push Retainers based on the CSM diameter measurement taken with the included calipers (See Table 2). Central Strength Member (CSM) Condux Push Retainer P/N Dia. (mm) 1.5 02289350 2.0 02289351 2.5 02289352 3.0 02289353 12 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

4. Slide two (2) Carrier Seals onto the CSM followed by two (2) Push Retainers. The seals should be relatively loose on the fiber but retained on the CSM with the Push Retainers. Note: Notice the direction of how the Push Retainers need to be assembled to the fiber. The cone portion of the retainer faces the end of the CSM. They should fit very tight onto the fiber. 5. Apply a tug on the Carrier Seals toward the end of the fiber to ensure the Push Retainers do not come off. 6. Apply adhesive to the front of the retainers where they interface with the fiber. Allow for the adhesive to setup (See Figure 23)

Figure 23: Assembly of Carriers onto the CSM of Micro Fiber Optic Cable.

7. Check that Microcable slides smoothly in the Microduct. 8. The Microcable CSM may be trimmed back and/or wrapped with tape to create a “bullet” configuration to prevent any jamming in the duct. 9. Push the Cable Assembly, into the conduit. 10. Add the rest of the lubricant to Conduit behind the Cable Assembly. 11. Choose the correct cable seals and install on cable. Grooved side of Cable Seal faces conduit. Place Cable Seals into Ventrui, Split side down 12. Close handheld blower and secure, tighten speedball handle securely, but do not over tighten.

13

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Handheld Blower Operating Instructions 1. Station an observer with a 2-way communication device, at the far end of the Conduit, where the cable carrier will exit. 2. Re-connect hose from air compressor and attach all safety clips. Start the air compressor. Refer to respective manufacturers operating instructions for these units. 3. Slowly open the Air Control Valve to allow airflow to the Handheld Blower by turning the flow control valve hand to the 6 o’clock position. 4. Maintain control of the cable reel to ensure smooth, stable flow. Failure to do so may cause cable to unwind to quickly. Continue to control cable speed with the flow control knob. !WARNING: Never wrap line around your hand, arm, foot or leg. Severe personal injury or death could result from entanglement. !CAUTION: Always wear protective equipment: hard hat, safety glasses, safety shoes and work gloves. 5. Turn off the Air Control Valve immediately when the observer indicates the cable carrier has exited the Conduit (air pressure will decrease sharply). 6. Turn off compressed air by closing the Air Control Valve at the Handheld Blower (See Figure 24). Shut off air at the compressor and decompress air hose. Depressurize the Handheld Blower by turning the air control handle on. Remove air hose when system is relieved of pressure.

Figure 24 Close control valve

!WARNING: Handheld Blower contains compressed air when Handheld Blower is operated. Opening the Handheld Blower while under pressure may cause serious personal injury. Ensure Handheld Blower is depressurized before opening the Handheld Blower. 14

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

7. Open Handheld Blower and remove cable seals (See Figure 25). 8. Pull Conduit and Cable out of the Handheld Blower

Figure 25 Open Handheld Blower and Remove Cable and Duct

15 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Handheld Blower Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

16

Part_Number Dwg_Description 00263400 02020000 02129700 02272600 02288582 02288665 02288694 02289293 02289294 02289295 02289297 02289382 08764001 08764003 08764004 08764006 11274400

5 Blue Heron Drive

Quantity

QUAD-RING, 3.5MM-CS CORD 3.53" FTG,HYD 08-NPT_M ;08-NPT_M UNIVERSAL CPLG, 1/2 MALE FTG,HYD 08 O-RING;08-JIC 90 GAUGE,PRESS 0-200 1.50 BACK MT NUT M06-1.00 NYLOC ST GR2 CZ NUT M08-1.25 NYLOC ST GR2 CZ BOLT,SWING M10-1.5 X 100 ST SCREW,SHOULDER M10 DIA-40MM SCREW,SHOULDER M08 DIA-70MM CAPSRW M06-1.0X 12 CSSS 18-8 NUT M10-1.50 NYLOC STGR2 THNCZ COUPLING,LOWER HALF BLOWER INSERT,LOWER INTERFACE BLOWER INSERT,UPPER INTERFACE BLOWER HANDLE,BALL 4.50 OD-M10 THRDS VALVE,BALL- .50 IN

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

2 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

D uct Pack D u c t S iz e P /N

D u c t C la m p D uct O D P /N

www.comstarsupply.com

D uct Seal D uct O D P /N

C a rrie r D u c t ID

P /N

F o a m C a rrie r C a rrie r O D P /N

C a b le G rip D uct O D P /N

1" S D R 1 1 /1 3 .5

08780386 Pack #1

1 .3 1 5 (3 3 .4 )

08780369 B lu e

1 .3 1 5 (3 3 .4 )

08780307 B lu e

1 .1 2 1 (2 8 .5 )

08761811

1 .2 5 (3 1 .8 )

08761439

1 .0 0 -1 .2 4 (2 5 .4 -3 1 .5 )

08643137 0 3 3 -0 3 -0 1 3

1 .2 5 " S D R 1 1 /1 3 .5

08780392 Pack #2

1 .6 6 0 (4 2 .2 )

08780375 G re e n

1 .6 6 0 (4 2 .2 )

08780051 G re e n

1 .4 1 4 (3 5 .9 )

08761817

1 .5 0 (3 8 .1 )

08761440

1 .5 0 -1 .9 9 (3 8 .1 -5 0 .5 )

08643149 0 3 3 -0 3 -0 1 6

1 .5 " S D R 1 1 /1 3 .5

08780397 Pack #3

1 .9 0 0 (4 8 .3 )

08780404 R ed

1 .9 0 0 (4 8 .3 )

08780398 R ed

1 .6 1 8 (4 1 .1 )

08761819

1 .7 5 (4 4 .5 )

08761441

1 .5 0 -1 .9 9 (3 8 .1 -5 0 .5 )

08643149 0 3 3 -0 3 -0 1 6

25 m m

08780240

0 .9 8 4 (2 5 .0 )

08780099 O ra n g e

0 .9 8 4 (2 5 .0 )

08780134 O ra n g e

0 .7 8 7 (2 0 .0 )

08780230

1 .2 5 (3 1 .8 )

08761439

1 .0 0 -1 .2 4 (2 5 .4 -3 1 .5 )

08643137 0 3 3 -0 3 -0 1 3

32 m m

08780385

1 .2 6 0 (3 2 .0 )

08780368 G o ld

1 .2 6 0 (3 2 .0 )

08780306 G o ld

1 .0 6 3 (2 7 .0 )

08761810

1 .2 5 (3 1 .8 )

08761439

1 .2 5 -1 .4 9 (3 1 .8 -3 7 .8 )

08643143 0 3 3 -0 3 -0 1 5

36 m m

08780387

1 .4 1 7 (3 6 .0 )

08780370 R ed

1 .4 1 7 (3 6 .0 )

08780308 R ed

1 .1 8 1 (3 0 .0 ) 1 .2 2 0 (3 1 .0 )

08761812 08761813

1 .2 5 (3 1 .8 )

08761439

1 .2 5 -1 .4 9 (3 1 .8 -3 7 .8 )

08643143 0 3 3 -0 3 -0 1 5

37 m m

08780388

1 .4 5 7 (3 7 .0 )

08780371 B lu e -G ra y

1 .4 5 7 (3 7 .0 )

08780309 B lu e -G ra y

1 .2 2 0 (3 1 .0 )

08761813

1 .2 5 (3 1 .8 )

08761439

1 .2 5 -1 .4 9 (3 1 .8 -3 7 .8 )

08643143 0 3 3 -0 3 -0 1 5

1 .2 5 " T R U E

08780389

1 .5 0 0 (3 8 .1 )

08780372 C le a r A lu m .

1 .5 0 0 (3 8 .1 )

08780333 C le a r A lu m .

1 .2 5 0 (3 1 .7 )

08761814

1 .5 0 (3 8 .1 )

08761440

1 .2 5 -1 .4 9 (3 1 .8 -3 7 .8 )

08643143 0 3 3 -0 3 -0 1 5

40 m m

08780390

1 .5 7 5 (4 0 .0 )

08780373 B la c k

1 .5 7 5 (4 0 .0 )

08780334 B la c k

1 .2 9 9 (3 3 .0 )

08761815

1 .5 0 (3 8 .1 )

08761440

1 .5 0 -1 .9 9 (3 8 .1 -5 0 .5 )

08643149 0 3 3 -0 3 -0 1 6

42 m m

08780391

1 .6 5 3 (4 2 .0 )

08780374 B lu e -G ra y

1 .6 5 3 (4 2 .0 )

08780335 B lu e -G ra y

1 .3 7 8 (3 5 .0 )

08761816

1 .5 0 (3 8 .1 )

08761440

1 .5 0 -1 .9 9 (3 8 .1 -5 0 .5 )

08643149 0 3 3 -0 3 -0 1 6

44 m m

08780545

1 .7 3 2 (4 4 .0 )

08780546 G o ld

1 .7 3 2 (4 4 .0 )

08780547 G o ld

1 .4 9 6 (3 8 .0 )

08761786

1 .5 0 (3 8 .1 )

08761440

1 .5 0 -1 .9 9 (3 8 .1 -5 0 .5 )

08643149 0 3 3 -0 3 -0 1 6

50 m m

08780575

1 .9 6 9 (5 0 .0 )

08780435 B lu e

1 .9 6 9 (5 0 .0 )

08780431 B lu e

1 .6 0 6 (4 0 .0 )

08761818

2 .0 0 (5 0 .8 )

08761442

1 .5 0 -1 .9 9 (3 8 .1 -5 0 .5 )

08643149 0 3 3 -0 3 -0 1 6

Table 1 Conduit Packs 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

5 Blue Heron Drive

www.comstarsupply.com

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

C a b le P a c k C a b le O D P /N

V e n tu r i C a b le O D

0 .2 3 - 0 .3 4 ( 5 .8 - 8 .8 )

0 .2 3 - 0 .3 4 ( 5 .8 - 8 .8 )

08780281 P u r p le

0 .3 5 - 0 .4 8 ( 8 .9 - 1 2 .2 )

08780282 B lu e

0 .4 9 - 0 .6 0 ( 1 2 .3 - 1 5 .2 )

08780283 Green

0 .6 1 - 0 .7 3 ( 1 5 .3 - 1 8 .5 )

08780284 Red

0 .7 4 - 0 .8 5 ( 1 8 .6 - 2 1 .6 )

08780285 G o ld

0 .8 6 - 0 .9 7 ( 2 1 .7 - 2 4 .6 )

08780286 C le a r A lu m .

0 .9 8 - 1 .1 3 ( 2 4 .7 - 2 8 .7 )

08780446 B la c k

08780393 Pa c k # 1

0 .3 5 - 0 .6 0 ( 8 .9 - 1 5 .2 )

P /N

08780394 Pa c k # 2

0 .6 1 - 0 .8 5 ( 1 5 .3 - 2 1 .6 )

0 .8 6 - 1 .1 3 ( 2 1 .7 - 2 8 .7 )

08780395 Pa c k # 3

08780396 Pa c k # 4

C a b le S e a l C a b le O D P /N 0 .2 3 - 0 .2 8 08780406 ( 5 .8 - 7 .2 ) 0 .2 9 - 0 .3 4 08780407 ( 7 .3 - 8 .8 ) 0 .3 5 - 0 .4 2 08761424 ( 8 .9 - 1 0 .7 ) 0 .4 3 - 0 .4 8 08761425 ( 1 0 .8 - 1 2 .2 ) 0 .4 9 - 0 .5 5 08761426 ( 1 2 .3 - 1 4 .0 ) 0 .5 6 - 0 .6 0 08761427 ( 1 4 .1 - 1 5 .2 ) 0 .6 1 - 0 .6 7 08761428 ( 1 5 .3 - 1 7 .0 ) 0 .6 8 - 0 .7 3 08761429 ( 1 7 .1 - 1 8 .5 ) 0 .7 4 - 0 .7 9 08761430 ( 1 8 .6 - 2 0 .1 ) 0 .8 0 - 0 .8 5 08761431 ( 2 0 .2 - 2 1 .6 ) 0 .8 6 - 0 .9 2 08761432 ( 2 1 .7 - 2 3 .4 ) 0 .9 3 - 0 .9 7 08761433 ( 2 3 .5 - 2 4 .6 ) 0 .9 8 - 1 .0 4 08761434 ( 2 4 .7 - 2 6 .4 ) 1 ..0 5 - 1 .1 3 08761435 ( 2 6 .5 - 2 8 .7 )

C a b le G r ip C a b le O D P /N 0 .2 1 - 0 .3 5 ( 5 .3 - 8 .9 )

08643754 033-29-1194

0 .3 2 - 0 .4 8 ( 8 .1 - 1 2 .2 )

08643755 033-29-1195

0 .4 2 - 0 .6 1 ( 1 0 .7 - 1 5 .5 )

08643756 033-29-1196

0 .5 3 - 0 .7 4 ( 1 3 .5 - 1 8 .8 )

08643757 033-29-1197

0 .6 4 - 0 .8 7 ( 1 6 .3 - 2 2 .1 )

08643758 033-29-1198

0 .7 5 - 1 .0 0 ( 1 9 .1 - 2 5 .4 )

08643759 033-29-1199

1 .0 0 - 1 .2 4 ( 2 5 .4 - 3 1 .5 )

08643137 033-03-013

Table 2. Cable Packs

MICRO DUCT PACKS

Innerduct Eye

Duct Size OD (MM)

Part Number

Duct Clamp

Duct Seal

10 12 14 16

08764140 08764110 08764120 08764130

08764142 08764112 08764122 08764132

08764143 08764113 08764123 08764133

ID Range

P/N

10-12 mm 08913545 10-12 mm 08913545 10-12 mm 08913545

Table 3. Micro Duct Packs

Carrier Kit - Micro Fiber (P/N 08764090) Kit Includes: P/N 02289350 02289351 02289352 02289353 08764118 08764128 08764138 08764148 02284200 02288875 5 Blue Heron Drive

Description RETAINER,PUSHON QCKLCK 1.5MM RETAINER,PUSHON QCKLCK 2.0MM RETAINER,PUSHON QCKLCK 2.5MM RETAINER,PUSHON QCKLCK 3.0MM DISC,CARRIER - 08MM ID DUCT DISC,CARRIER - 10MM ID DUCT DISC,CARRIER - 12MM ID DUCT DISC,CARRIER - 14MM ID DUCT ADHESIVE,LOCTITE 38004 3GM TBE CALIPER,CABLE DIAMETER

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Qty 20 20 20 20 10 10 10 10 1 1 Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Recommended Blowing Lubricants Polywater® Prelube 2000™ Specially formulated for use with fiber optic cable blowing systems, Polywater® Prelube 2000™ has been field proven with the Deluxe LW Blower. This lubricant is a special lubricant used to prelubricate the conduit system before installing the cable. Prelube 2000™ is compatible with all types of cable jackets and conduit types.

Part Number 08230600 08230601 08230900 08230901

Description 1 Quart (.9 liter) Squeeze Bottle 1 Gallon (3.8 liter) Jug 1 Quart (.9 liter) Squeeze Bottle Winter Grade 1 Gallon (3.8 liter) Jug Winter Grade

Std Pkg Qty 12/case 4/case 12/case 4/case

Polywater® Prelube 2000™ recommended usage quantity

Duct Size 1 inch 1.25 inch 1.5 inch 2 inch

Lubricant Quantity Per 1,000 Feet Per Kilometer 3 fl. oz. 300 ml 4 fl. oz. 400 ml 5 fl. oz. 500 ml 6 fl. oz. 600 ml

Polywater Prelube 5000™ Polywater® Prelube 5000™ is more concentrated than the Prelube 2000™. It is intended for blowing microcable into small diameter microtubes. The improved chemistry allows this product to spread further and lower friction low coasting levels. The lower viscosity allows practical application into the microtubes. Part Number 08230675

Description 8 ft.oz squeeze bottle

Std Pkg Qty 6/case

Polywater® Prelube 5000™ recommended usage quantity Tube Size (OD/ID) 14/12 12/10 10/8

20

5 Blue Heron Drive

Collegeville, PA 19426

Lubricant Quantity Volume Required Fill Length of Microtube 0.30 fl. Oz. (9 ml) 3 in. (8 cm) 0.25 fl. Oz. (7 ml) 4 in. (10 cm) 0.20 fl. Oz (6 ml) 5 in. (12 cm)

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

WARRANTY INFORMATION Condux International, Incorporated extends the following warranty to the original purchaser of these goods for use, subject to the qualifications indicated: Condux International, Incorporated warrants to the original purchaser for use that the goods or any component thereof manufactured by Condux International will be free from defects in workmanship for a period of 1 year form the date of purchase, provided such goods are installed, maintained, and used in accordance with Condux’s written instructions. Components not manufactured by Condux International but used within the assembly provided by Condux International are subject to the warranty period as specified by the individual manufacturer of said component, provided such goods are installed, maintained, and used in accordance with Condux’s and the original manufactures written instructions. Condux’s sole liability and the purchaser’s sole remedy for a failure of goods under this limited warranty, and for any and all claims arising out of the purchase and use of goods, shall be limited to the repair or replacement of the goods that do not conform to this warranty. To obtain repair of replacement service under the limited warranty, the purchaser must contact the factory for a Return Material Authorization (RMA), Once obtained, send the RMA along with the defective part or goods, transportation prepaid, to: Condux International, Inc. 145 Kingswood Road Mankato, MN 56001 USA

THERE ARE NO EXPRESS WARRANTIES COVERING THESE GOODS OTHER THAN AS SET FORTH ABOVE. THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE

CONDUX ASSSUMES NO LIABILITY IN CONNECTION WITH THE INSTALLATION OR USE OF THIS PRODUCT, EXCEPT AS STATED IN THIS LIMITED WARRANTY, CONDUX WILL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES

©Copyright 2005, Condux International, Inc. Printed in USA Literature Part Number 08764010 Revision Number 1.0

21 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012