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P.GUNASEKAR QA/QC CERTIFIED WELDING INSPECTOR (AWS) E- Mail: [email protected] Tamil nadu: 9840190138 PROFILE: Diploma in Mechanical Engineer with 8+ years of experience in the field of Quality Assurance/Quality Control, fabrication, erection of tube mill. PROFESSIONAL QUALIFICATION: Diploma in Mechanical Engineering from Shanmuga Polytechnic, Thanjavur ADDITIONAL QUALIFICATION AWS-CERTIFIED WELDING INSPECTOR AWS CERTIFICATE NO: 09044371 PROFESSINAL EXPERIENCES: SHARDA SEJONG AUTO COMPONENTS INDIA LIMITED – Client:

HYUNDAI MOTOR INDIA LIMITED

Position: QC/QC –Sr. Engineer Period:

SEP 02th 2009 to Till Date

ROLES & RESPONSIBLITIES: (DAILY ACTIVITY)  Inspecting the incoming materials as per the project Recruitments.  Review of drawing and checked the dimensions in fabrications.  Fit up inspection of fabricated spools involving all aspects like orientation, material identity, Traceability, dimensional accuracy and ensuring the use of latest revision of approved drawings.  Monitored welding operation & final weld profiles.  Clearing the NDE requirements as per the project specifications  Welder’s Qualification Test and approved by the client  Checked the test certificates, calibration certificates of oven, consumables, Instrument, equipments.

 RT Films Reviewing  Calculate the Welding Electrode Consumables and issuing the Correct Electrode

ROLES & RESPONSIBLITIES: (PERIODICAL ACTIVITY) DESTRECTIVE TESTING AT SSACIL  CHEMICAL COMPOSITION ANALYSIS done by using SHIMADZU PDA 7000 Spark Emission Spectrometer. (a).Elements checked: C,Si,Mn,P,S,Mo,Cr,Ni,Cu,N, etc ., (b).Operating condition also very simple, polish the sample, place it on sparking

chamber and push the spark button got the chemical

composition results with in 30 secs.  Mechanical testing are Tested by using (a).UTM General - ( Tensile,Yeild Strength and Elongation for metals) (b).UTM RUBBER -( Tensile,Yeild Strength and Elongation for rubber) (c).ROCKWEL & VICKERS Hardness Testers (d).SPOT WELD TENSILE TESTING M/C (e).COMPRESSION & BEND TESTING  Durability Test. Salt Spray Chamber is used for the durability testing and determines the Corrosion Resistance property of coated metals.  Welding Macrostructure Analysis. It contains several steps to prepare the sample for analysis. (1). Abrasive Cutting . (2). Linshing. (3). Mould Preparation. (4). Emery polishing.

(5). Velvette Cloth Polishing. (6). Etching. (7). After Etching the Welding penetration between Metals are Magnified by using Metallurgical microscope (CARL ZEISS A × 10 IMAGER). EMS & OHSAS Activities :

Monthly data collection for EMS & OHSAS Measure of Performance and coordinating environmental analysis at factory premises as per TNPCB.

TUBE MILL PRODUCTION &FABRICATION SHARDA MOTOR INDIA LIMITED Client:

CUMMINES(USA)

Position: QC-Welding Inspector Period:

Mar 10th 2009 to TILL DATE

ROLES & RESPONSIBLITIES:  Monitoring the Welding Activities  Reviewing the Drawing as per the new revision  Check the Incoming Materials as per the MTR  Review the Documents like WPS, Welder Qualification,PWHT Reports,Pre Heat Reports  Verifying correct use of WPS, Welders, Preheat and Electrode drying ovens at field Line inspection after the construction activities.

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Review of PWHT reports, NDE reports. Preparing punch lists which is not relevant to construction procedure Verification of the punch items which is attended by the construction Preparing the weld summary as per the isometric and clearing the NDT requirements as per the project specifications Monitoring the heat treatment methods Inspecting the incoming materials and making reports. Review of drawing and checked the dimensions in fabrications Preparing all quality documents, welder ID’s and approved by the client Checked the test certificates, calibration certificates of oven, consumables, Instrument, equipments. Monitored welding operation & final weld profiles.

 Reviewed all the NDT procedures and acceptance criteria issued by client.  Witnessing the NDT methods.  All the documents are properly maintained and approved by the client.

COMPUTER SKILLS: Ms-Office Package.

PERSONEL DETAILS: Father’s Name Date of Birth Sex Nationality Marital Status Languages Known Permanent Address

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P.GUNASEKAR 02/04/1981 Male Indian Unmarried Tamil & English P.GUNASEKAR S/O P.PANDIYAN KUTHUE(PO) RAJAJI NAGAR(VIA) KUNNAM(TK) PERAMBALUR(DT) TAMIL NADU-621713

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E 1544691 18/03/2002 17/03/2012 Trichy

PASSPORT DETAILS: Passport Number Date of Issue Date of Expiry Place of Issue

Your’s sincerely,