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Laporan praktek kerja industri di PT Krakatau Steel
DIAGRAM SIRKULASI CLOSED COOLING / SISTEM TERTUTUP
Nitrogen VO2 ( 1-2 ) V28
Air Compressor V06 & 106
Q = 430 N m3/h H = 30 bar
V = 15870 N m3/h P1 = 30 bar
V21
P2 = 6 bar V22
V3
V20
Tank Emergency T101 / T102
V19
V24
V23
V25
Tank Balance
T105 ( 1-2 ) V = 100 m3
T103/T104
175 m3 / Tank
28 - 30 bar
7 m3/Tank
6 bar
3 bar
V4
V5
V18
V7
V10
Basin Soft Water
Note :
V1 V2
P21.1-4 ( BSP )
Q = 360 m / h
V11
H = 50 mWS/ 75 kw
V12
V13
CC
Q = 210 m3/ h
P19.1-3 ( SSP-1 ) Q = 320 m3/ h H = 57 mWS / 75 kw
V14
V = 215 m3 P126-1 / 2 Q = 0 - 500 Lt / h H = 30 mWS / 0.37 kw
Q = 265 m3/ h
3
V16 MUW
V27
P18.1-4 ( BSP ) P17.1-3 ( SSP-1 )
V15 Tank Chemical V = 1000 Lt
V17
V6 V9
V8
H E
V26
P124-1 / 2 Q = 40 m3/ h H = 80 mWS / 18.5 kw
: Normal Line Circulation : Emergency Line Circulation : Filling line
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Laporan praktek kerja industri di PT Krakatau Steel
GAMBAR SKEMATIK PROSES REGENERASI
V2 V3
F1
TK HCl
P25 -1/ 2
V4 V7 V5
F10 / F11
V8
Bak 23 V1
V6
CO1/CO2
V10 V11
V9
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V12
V13
V14
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Laporan praktek kerja industri di PT Krakatau Steel
DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )
Concast COOLING TOWER CELL A
BSP
SSP-1
P10-1/2/3
P15-1/2/3
Q = 168 m/h
Q = 295 m/h
H = 83 mWS
H = 96 mWS
Gravel
V = 1600 M3
Filter
Make Up
Settling
Water
Cyclon P30 - 1/2/3/4
F03,04,05,07,08
SO1-SO3
Q = 475 m3/h Block Rake
H=4
bar
P12 - 1/2 ( BSP ) Q = 230 m3 / h H = 65 mWS
Scale mixing Cyclon
P14-1/2/3 Q = 118 m/h H = 70 mWS
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DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )
Concast COOLING TOWER CELL A
BSP
SSP-1
P10-1/2/3
P15-1/2/3
Q = 168 m/h
Q = 295 m/h
H = 83 mWS
H = 96 mWS
Gravel
V = 1600 M3
Gravel
Filter
Filter
Make Up
Settling
Water
Cyclon
Cyclon
SO1-SO3
SO4
P30 - 1/2/3/4
F03,04,05,07,08
Settling
F09
Q = 475 m3/h Block Rake P12 - 1/2 ( BSP )
P14-1/2/3
Q = 230 m3 / h
Q = 118 m/h
H = 65 mWS
H = 70 mWS
H=4
bar
Scale mixing Cyclon Oil separator
P-20 - 1/2
P08 - 1/2 ( Back Wash ) Emergency ( Filter tdk berfungsi ) P29 - 1/2 Canal ke laut
Canal ke laut Canal WTP
Keterangan : Sirkulasi air pendingin open machine dan secondary cooling BSP / SSP-1. Sirculasi Back Wash Gravel Filter. Saluran Pembuangan ( Emergency ). Aliran air bocoran dari closed system ( MC & CMC ) mengandung Nitrit yang keluar melalui oil separator.
Laporan praktek kerja industri di PT Krakatau Steel
DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING )
Pabrik Gas Industri P.01 - 1/2 Q = 530 m3/h H = 62 mWS Mainstation I
Bak Return
MAKE UP
Mainstation I COOLING TOWER
P132 - 1/2 Q = 490 m3 / h
WATER ( CELL BCD )
P.02-1/2
Mainstation II
Bak Return
Q = 1085 m3/h
Mainstation II
V = 4800 M3
P102 - 1/2 F06
By pass
Q = 535 m3 / h
Gravel filter P04 - 1/2 Q = 400 m3/h
Heat Exchanger Closed system
P05-1/2/3/4 Q = 1185 m3/h H = 2.5 bar E A F
Bak Return Furnace
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P06 - 1/2/3/4/5/6/7
P31 - 1/2/3/4/5/6/7
Q = 530 m3 / h
Q = 535 m3 / h
P = 6 bar
P = 2.5 bar
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Laporan praktek kerja industri di PT Krakatau Steel
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Laporan praktek kerja industri di PT Krakatau Steel
DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING ) WATER COOLING PANEL ( WCP )
t : + 370C Cooling Tower Cell EF
By Pass
Make Up
Vol : 3200 m3
Water
Kap : 5400 m3 / h
Gravel Filter F 112
t : + 320C
P1.04 ( 4 - 2 ) Q = 350 m3 H = 35 mWS
EAF
P1.02 ( 4 - 9 ) BSP & SSP Q = 562 m3 H = 70 mWS Kap : per EAF BSP : 348 m3 / h SSP : 512 m3 / h Tek : + 5 bar Emgr Line DR Air Krenceng
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