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KONE ECO3000TMEscalator

- D2 -

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Installation Guide

START-UP (EN 115)

D2-2 D2-2 D2-4 D2-6 D2-7 D2-8 D2-9 D2-13 D2-14 D2-14 D2-25 D2-34 D2-40 D2-47 D2-48 D2-52 D2-53

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Introduction Sequence of installation process Checking installation prerequisites Checking site safety requirements - EN 115 Preparing site for start-up Connecting split truss components Connecting main power supply Installing balustrade & guards Starting commissioning Bottom (lower end) pit commissioning Inside truss commissioning Top (upper end) pit commissioning Visual features commissioning Completing special tests Cleaning & final procedures prior to Handover Completing quality handover checks V1/V2 Handover

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Introduction

Sequence of installation process

This chapter has been written for ECO3000™ escalator specialists. It provides important information about carrying out installation work in a technically proficient fashion.

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The following sequence for the installation process describes all escalator delivery specifications (complete truss, split truss, or partially assembled escalator) and all escalator locations (single, crisscross, and scissored). The main core of the installation process is located within this chapter (D2 Start-up). When required, refer to the following chapters for further instructions.

Please work through this chapter carefully before you set to work. Use this chapter as a reference guide and source of information, even if you are familiar with the technology of KONE escalators.

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➤ When a partially assembled escalator installation (balustrade components must be installed) is required, refer to Chapter C Partially Assembled Escalator Installation for instructions.

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707-129 (4/2001)

➤ When connecting split truss components (step chain, electrical cables, and track), refer to Chapter C Partially Assembled Escalator Installation for instructions.

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ECO3000™ escalator is a new product with some new components and concepts which will not be familiar to you. The recommended installation methods have been designed to ensure that the installation process is safe. Do not take short cuts, there might be a potentially dangerous situation which you have not considered.

D O R

The illustrations have been simplified to aid understanding. Consequently, there may be differences in comparison to the actual version.

➤ When optional equipment is installed, refer to Chapter E Contract-specific Components for instructions.

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707-131 (6/2001)

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Chapter D2 Start-up

Checking installation prerequisites

Checking site safety requirements

D O R

Preparing site for start-up

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Chapter C - Partially Assembled Escalator Installation Connecting split truss components

Chapter E - Contract-specific Components Installing optional equipment

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Chapter C - Partially Assembled Escalator Installation Installing balustrade

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Connecting main power supply

Starting commissioning

Completing special tests

Cleaning & final procedures prior to Handover

Handover

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Checking installation prerequisites The site preparation should take place at least one week before the installation is scheduled to start. The following must be ready before starting the installation :

D O R

✔ Prior to going on-site to start installation, make sure you have all the recommended hand tools and materials. ✔ Prior to going on-site to start the installation, make sure you have all the necessary documents from your supervisor :

Supervisor / Site Team Handover (performed)

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Site Safety Audit

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Approved Arrangement Drawing

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Factory Inspection Certificate

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Site Team / Supervisor Handover form

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Technical specifications of escalator

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Program agreed with customer

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✔ Prior to going on-site to start the installation, make sure you have all the necessary safety equipment from your supervisor.

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For more information on safety equipment, refer to section titled: Checking Site Safety Requirements.

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Recommended hand tools & materials ✔ Lockable tool box for normal hand tools

✔ Set metric allen sockets 4,5,6,8,10,12

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mm

✔ Tape measure L = 3 m

✔ Set metric allen key (up to 10mm)

✔ Multimeter, protected against high volt-

✔ One metric allen key 24 mm (for split

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truss)

✔ Plastic tuning screw driver

✔ 16 mm ratchet wrench

✔ Hammer drilling machine, with dust col-

✔ 17mm ratchet wrench

lector

✔ xx mm allen key (for truss leveling

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✔ Cordless drilling machine, with adjust-

able torque, one extra accumulator

✔ Set feeler gauges 1 to 6 mm

(battery), bit cassette including Phillips

✔ Bubble level (200 & 800 mm)

head and flat heads in different sizes,

✔ Hoover

drill bit cassette (sizes 1,5 - 10mm) Phil-

✔ Hammer 1000 gr (copper head) for

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lips head bit 150-200mm

chain split

✔ Cable drum L = 20m

grinding disks for metal

✔ Spanners U end and ring end. Sizes

✔ Adjustable pliers ✔ Key 1 & key 2 (for brake adjustment)

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✔ Extension L 200 mm 1/2in.

✔ Circlips pliers

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6,7,8,9,10,11,12,13,15,16,17,18,19 mm ✔ Ratchet 1/2in. drive

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✔ Grinder with a set of cutting disks and

✔ Adjustable spanner L200-(250) mm

✔ Screw lock for comb screws

✔ Sockets deep models 1/2in.,

✔ Grease for chain connection

13,15,16,17,18,19 mm

✔ Black Teflon spray

✔ Extension 1/4in., L 40 - 150 mm

✔ Rivolta SKD3602

✔ Sockets 1/4in. drive, 10,11,12,13 mm

✔ Approved chain oil

✔ Screwdrivers: flat headed 5mm L

✔ Tape band

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✔ Ratchet 1/4in., drive small model

✔ Pactan for split truss

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200mm, Electrical model isolated 2,5-

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3mm head L150 - 200mm, Phillips head

707-238 (5/2002)

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: standard size L200 mm

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Checking site safety requirements - EN 115 Introduce yourself to the site agent. Familiarize yourself with the site facilities, the local rules, safety requirements and site management procedures.

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Prior starting the work on site, the site should be prepared so work can be performed safely. The following must be checked and performed when KONE representatives arrive on-site and also must be maintained during the entire installation process.

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✔ First aid kit MUST be also in or near area of the installation site.

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KONE representatives MUST use them on site as required.

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✔ Work clothes, gloves, safety shoes, hard hat, dust masks, ear protectors, harness, and goggles are provided for your personal protection.

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✔ Perform the recommended SITE SAFETY AUDIT and contact your supervisor first, and then the builder’s representative in case of noncompliance with KONE requirements.

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✔ The escalator must be barricaded at top and bottom floor to allow access inside the working area only for KONE representatives.

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✔ Prevent unauthorized persons from entering work and storage areas. Make sure suitable restrictive barricades and signs are posted.

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707-221 (5/2002)

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Preparing site for start-up Complete the following to prepare installation site for start-up. Material removal

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Clean the escalator

Wear dust masks to prevent breathing airborne dust particles.

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Wear gloves when cleaning escalators and handling materials with sharp edges.

MATERIAL REMOVAL

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CLEAN THE ESCALATOR

1. Remove escalator protection (plastic or wood protection) left after the rig and hoist phase of the installation is completed.

1. Clean the upper and lower end pits. Remove dust, lost screws, small stones, etc.

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2. Clean the step band. Remove dust, lost screws, small stones, etc.

2. Remove the access cover (upper and lower ends) and store them in a clean and dry area.

Make sure the power is OFF. 707-134 (6/2001)

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➤ The controller can be removed from the upper end pit. To remove controller, lift controller from upper end pit. Then, position controller stand legs so controller rests in an upright position.

3. Remove dust from controller using an aerosol container (air dispenser such as used for cleaning keyboards) to blow the dust from the controller.

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3. Remove controller from the truss.

4. Remove from step band any additional materials which have been delivered, and store them in a clean and dry area.

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5. Remove comb segments (upper and lower ends) to prevent lost screws, small stones, and any other objects from site causing damage to the comb segments during the installation procedure .Store comb segments in a clean and dry area

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Connecting split truss components

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➤ If your truss has been delivered in more than one section, refer to Chapter C - Partiallyassembled Escalator Installation>Connecting Split Truss Components. for instructions on connecting split truss components (step chain, track, and electrical cables). ➤ If your truss has been delivered in one section, refer to section titled: Connecting main power supply, in this chapter.

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707-135 (6/2001)

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Connecting main power supply Complete the following to connect main power supply. Connect power supply cable

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Check controller cabinet

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Check hand held pendant control

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Check step band lock

Use a circuit tester on circuits prior to working on them.

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1. Prior to connecting the main power supply cable, check that there is no power inside the main power supply cable.

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2. Run the main power supply cables into the top pit of the escalator through one of the provided holes located on left and right side of the controller.

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3. Prior to connecting the main power supply cables, check the fuse capacity from customer side. Make sure they are in accordance with the escalator requirements.

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4. Connect main power to the junction box located in top pit.

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5. Make sure the main power switch inside the escalator is in OFF position. Then, go to the builder’s controller and switch the power ON . 6. Check the incoming voltage. Confirm that the voltage is the same as stated on controller. 7. Close junction box. 8. Connect additional power supply cable for pit electrical plug and pit lamp. 707-094 (5/2001)

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CHECK CONTROLLER CABINET 1. Visually inspect controller for any burn marks or discoloration of components. 2. Check for any loose wires and tighten any loose connections.

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3. Remove dust from controller using an aerosol container (air dispenser such as used for cleaning keyboards) to blow the dust from the controller.

Complete the following to check controller cabinet.

4. Make sure electrical drawings are inside the controller cabinet and are a complete set.

Check for power before touching any components in the controller. Make sure power is OFF.

D O R

708-233 (5/2002)

The controller contains the following components. Reset button (1)

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Disconnect switch (2)

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Transformer T1 (3)

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Transformer T2 (4)

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CPU board - 501 controller (5)

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Automatic board - option: inverter: (6)

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Safety contactor - K14 (7)

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Annunciator display (8)

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Safety contactor - K1.1 & K2.1 (9)

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Handrail lighting overload protector (10)

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Handrail lighting contactor (11)

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Contactor K2 - down direction (12)

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Location of controller components

Automatic fuses (13)

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Contactor K1 - up direction (14)

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707-189 (5/2002)

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CHECK HAND HELD PENDANT CONTROL

CAUTION:

The hand held pendant control (1) contains up/down buttons (2)(4) and stop button (3).

Personal injury or equipment damage can occur. Make sure you are aware of all potential hazards related to various tasks.

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Do not use a damaged hand held pendant control. Verify the hand held pendant control operates correctly. Complete the following to check the hand held pendant control.

Never start an escalator with anyone on the step band.

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1. Prior to turning main power switch ON inside the escalator, check the truss and step band for the following. ✔ check truss for any obstructions ✔ check for any foreign objects ✔ check for switches that may be loose

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✔ check for any loose wires

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2. Check the factory list for switches that were not checked and set in the factory. Check and adjust, if necessary.

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3. Switch ON the power in the escalator with the main power switch located on the upper side of the controller.

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4. Before starting the escalator, make sure that no one is in the escalator or on the step band. Remove blind plug, and plug hand held pendant control into receptacle at the top pit.

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5. Check handheld pendant control for correct operation by starting the escalator in the down direction with the hand held pendant control.

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Be prepared to stop the escalator immediately.

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Your version of hand held pendant control may differ from version illustrated.

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➤ if the escalator runs in UP direction the main power supply connection might be reversed.

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➤ if the escalator fails to continue to run automatically, observe display for fault and follow the fault code corrective actions for that fault.

6. Run the escalator for two or three revolutions while checking for obstructions. 7. Stop the escalator using the emergency stop button, and repeat the same procedure in the UP direction. 707-136 (4/2001)

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CHECK STEP BAND LOCK Complete the following to check and adjust step band lock.

Never start an escalator with anyone on the step band.

1. Press stop button on hand held pendant control

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2. Engage step band lock and make sure actuator (1) actuates the switch. 3. If switch must be adjusted, loosen mounting hardware (2) on switch (3). 4. Adjust switch in or out to actuator (1) for the following condition.

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➤ Switch is actuated when handle (4) is lifted and step band lock is engaged with sprocket (5).

5. Try to run the escalator on UP and DOWN direction with hand held pendant.

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Make sure no one is on the step band. ➤ The escalator should not start.

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6. Release step band lock.

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7. Remove hand held pendant control from receptacle and plug in the blind plug.

Check & adjust step band lock

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Installing balustrade & guards Complete the following to install balustrade and guards. Install balustrade

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Install guards

Use a safety line and lanyard when working in or around escalator wellways. A safety line is required for each person working in the wellway.

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INSTALL BALUSTRADE

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➤ If your escalator has been delivered with partially or completely disassembled balustrade, refer to Chapter C - Partially Assembled Escalator Installation for instructions on the following components.

Installing inner panels - EN 115

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Installing handrail inlet & frontplates EN 115

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Installing handrail base & guides

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Installing & tracking handrails

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Installing inner deck & trim

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Installing outer decks - EN 115

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Before starting installation procedures for the following, switch OFF main power on controller cabinet.

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➤ If your escalator was delivered assembled, refer to section titled: Starting Commissioning.

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INSTALL GUARDS

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Apex guards

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Check your escalator specifications and find out if the following options are included in delivery.

Deck guards

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For more information on guards, refer to Chapter E - Contract-specific Components.

After guards are installed, continue installation process with section titled: Starting Commissioning. 707-138 (6/2001)

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Bottom (lower end) pit commissioning

Complete commissioning procedures in the following sequence.

Complete the following commissioning procedures for the bottom pit.

■ Bottom (lower end) pit commissioning

■ Check key start switch

■ Inside truss commissioning

■ Check stop button (emergency stop switch)

■ Top (upper end) pit commissioning

■ Check pit stop switch

■ Visual features commissioning

■ Check pit electrical plug

707-139 (4/2001)

■ Check step chain tension

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Starting commissioning

■ Check hand held pendant control ■ Remove three steps

■ Check combplate impact device ■ Check handrail inlet switch

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■ Check broken step-chain switch

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■ Check standard options A/B process - lower end

Check key start switch, pit stop switch, and pit electrical plug, before checking the hand held pendant control and making any switch adjustments (if necessary). Before starting the escalator, make sure no one is in the escalator or on the step band.

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707-140 (4/2001)

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CHECK KEY START SWITCH Complete the following to check the key start switch. Never start an escalator with anyone on the step band.

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1. Turn the key start switch to start escalator running in DOWN direction (turn the key to the right and hold key two seconds until escalator starts). 2. Release the key.

D O R

➤ The key should come back automatically to O position in the middle. If key does not return to O, escalator will start, run 10 seconds and, then, stop.

Key must return to O position for escalator to run continuously.

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➤ The key should come back automatically to O position in the middle. If key does not return to O, escalator will start, run 10 seconds and, then, stop.

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5. Release the key.

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4. Turn the key start switch for start escalator running in UP direction (turn the key left and hold key two seconds until escalator starts).

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3. Let the escalator run approximately 10 seconds. Then, STOP the escalator with emergency stop switch.

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Key must return to O position for escalator to run continuously.

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707-141 (6/2001)

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6. Let the escalator run approximately 10 seconds. Then, STOP the escalator with emergency stop switch.

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CHECK STOP BUTTON (EMERGENCY STOP SWITCH)

CHECK PIT STOP SWITCHES Turn the key start switch to start escalator running in UP or DOWN direction. With the escalator running, actuate pit stop switch. The escalator should stop. Release pit stop switch by turning it. 707-225 (5/2002)

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With the escalator running in the DOWN direction, press the stop button (emergency stop switch). Make sure the escalator stops. If emergency stop switch has a plastic cover with an alarm, make sure alarm sounds when plastic cover is lifted. Repeat this procedure with the escalator running in the UP direction.

CHECK PIT ELECTRICAL PLUG With a multimeter, check that pit electrical plug is powered. 707-142 (4/2001)

708-008 (10/2001)

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CHECK STEP CHAIN TENSION Complete the following to check step chain tension at the lower end return station.

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1. Measure the compressed spring length between washers (1). ➤ Compressed spring length should be 95 mm [3-3/4 inches].

Adjust step chain tension, if necessary to 95 mm [33/4 inches] in the following manner. 1. Loosen outer jam nut (2).

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2. Adjust inner jam nut (3) until spring length is 95 mm [3-3/4 inches]. 3. Tighten outer jam nut (2).

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707-009 (6/99)

Checking step chain tension

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CHECK HAND HELD PENDANT CONTROL Before starting the escalator, make sure that no one is in the escalator or on the step band. Remove blind plug, and plug pendant control (1) into receptacle at bottom (lower) end of the escalator, and verify:

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Never start an escalator with anyone on the step band.

✔ escalator runs by pressing push button up/down (2,4). ✔ escalator stops when push button up/ down (2,4) is released.

D O R

✔ control circuit is interrupted by actuating push button switch (3). Switch locks when actuated.

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707-219 (5/2002)

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Your version of hand held pendant control may differ from version illustrated.

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REMOVE THREE STEPS Wear gloves when cleaning escalators and handling materials with sharp edges.

During some of the installation procedures, steps must be removed to create a hole in the step band. The following describes the procedure to remove and replace steps.

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3. Move the step band on inspection mode, and position step band with step chain roller (1) located in a convenient position close to track cutout (5) to gain easy access to step fixing.

Steps can be removed at EITHER the upper end or lower end, however, in MOST CASES the steps are removed at the LOWER END.

4. Open the safety circuit by positioning pit stop switch in the OFF position.

A spreader bar (bar with step pins inserted on ends to simulate width of step) must be inserted in place of a step at every fifth step removed.

D O R

5. Straighten tab washer (3), and loosen screws (2).

6. Close the safety circuit by positioning pit stop switch in the ON position, and move the step band on inspection mode until step roller (6) is located at track cut-out (5) in the upper or lower end.

WARNING

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Personal injury or death can be caused by moving components of the step band. Use extreme care when working near the step band.

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The escalator may be equipped with inspection switches or hand held pendant control. The following describes moving the escalator on inspection mode and opening and closing the safety circuit.

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7. Open the safety circuit, and slide step connector (4) towards the center of the step.

➤ If the escalator is equipped with hand held pendant control, use the up/down buttons to move the step band on inspection mode, and use the stop button to open and close the safety circuit.

8. Remove step by lifting step and guiding step roller (6) out of track cut-out. 9. Remove desired amount of steps in the same manner. A spreader bar (bar with step pins inserted on ends to simulate width of step) must be inserted in place of a step at every fifth step removed.

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10. Replace step guard.

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Replacing steps

➤ If the escalator is equipped with inspection switches, move the escalator on inspection mode using the inspection switch. Open and close the safety circuit using the pit stop switch.

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When steps must be replaced, replace steps in reverse order.

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Always use a new tab washer (3) for the screws (2). Secure the screws by bending up the tab washers.

Complete the following to remove three steps.

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➤ Tightening torque for screws (2): MA = 25 Nm [18.75 ft/lbs].

1. Press STOP button on hand held pendant control.

707-143 (5/2002)

2. Loosen fixing (mounting hardware) and remove step guard (if equipped).

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Installation Guide

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Removing step at turnaround cut-out

Disconnecting step from step chain

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CHECK COMBPLATE IMPACT DEVICE

12. Carefully place a screwdriver on right side switch, and repeat this procedure for the right side.

Complete the following to check combplate impact device

13. Press STOP button on handheld pendant control.

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1. Press STOP button on handheld pendant control.

14. If combplate impact device is set, then reinstall the comb segments in the right order, and tighten the comb segment screws.

2. Remove end inner decks (left and right) located above the combplate and store them in a clean and dry area.

Apply screw locking compound on comb segment screws only.

3. Check initial spring (5) compression setting, and set at 60 mm.

D O R

15. Make sure the clearance between comb segments and steps is correct by inserting a step gauge tool in groove of step. Check the clearance (Z) between comb segment and step (make this check at every comb segment).

4. If necessary, position switch (1) to align switch actuator (2) against trip arm adjustment screw (3). 5. Lock adjustment screw in position with 1/4 inch nut (4).

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7. Position a wooden hammer handle on the left side of the hole (between step and combplate).

16. If clearance must be adjusted, adjust combplate up or down until clearance is 4 mm.

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6. Position the step band hole (using the hand held pendant control) approximately 50 mm from the combplate.

➤ Clearance between comb segment and step should be 4 mm.

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8. Make a lever movement with the hammer handle so that an audible click is heard when switch trips as the combplate moves (horizontally and vertically).

17. Using hand held pendant control, run the escalator for one revolution in both directions (up and down directions). Make sure steps do not scrape comb segments.

707-222 (5/2002))

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WARNING:

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9. Repeat this procedure with the hammer handle on the right side of the step band hole.

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Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

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10. Carefully place a screwdriver between switch (2) and screw (3) on the left side to simulate an impact has actuated the switch. 11. Using hand held pendant control, try to run the escalator in any direction. ➤ The escalator should not run.

Comb segment-to-step clearance

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Installation Guide

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CHECK HANDRAIL INLET SWITCH Clean the handrail inlet brush guard, and then complete the following to check and adjust handrail inlet switch.

Always make sure your clothing cannot become caught in rotating equipment. Keep your shirt sleeves buttoned and your shirt tucked into your trousers. Also, always remove loose rags from your pockets.

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1. Press STOP button on hand held pendant control. 2. Press handrail inlet brush (1) in towards escalator.

D O R

3. Listen for audible click when actuating lever (3) trips switch (2), and note the amount of travel for handrail inlet brush (1). ➤ Switch should actuate with 5 mm - 8 mm [3/16 in. - 5/16 in.] movement of handrail inlet brush (1).

U PS

WARNING:

/E

6. Make sure step band is clear of personnel and equipment.

LE

5. Adjust switch bracket until switch actuates with 5 mm - 8 mm [3/16 in. - 5/16 in.] movement of handrail inlet brush (1).

VA

4. If switch must be adjusted, loosen mounting bolts (4) on switch bracket.

Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

O

Check & adjust handrail inlet switch

E/

G

R

7. Press handrail inlet brush (1) in towards escalator and simultaneously try to run the escalator in DOWN direction with handheld control pendant.

CAUTION:

FA

C

➤ The escalator should not start.

Personal injury or equipment damage can occur. When handrail inlet brush is released, the escalator will start. Make sure step band is clear of personnel and equipment.

8. Repeat procedure for handrail inlet switch on opposite side of the escalator. 707-216 (6/2002)

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CHECK & ADJUST BROKEN STEP CHAIN SWITCHES Complete the following to check and adjust broken step chain switch.

Never start an escalator with anyone on the step band.

IS TA S/

1. Press STOP button on hand held pendant control. 2. Physically depress switch actuator (1). Listen for audible click of switch (the switch should be locked).

D O R

3. Make sure step band is clear of personnel and equipment. 4. Try to run the escalator with the hand held pendant control in any direction. ➤ The escalator should not run.

5. Manually reset (unlock) the switch.

➤ Switch actuator (1) should be in center of trip bar (2), and should just touch trip bar surface.

U PS

/E

7. If switch must be adjusted, loosen mounting screws (3) and adjust switch actuator until actuator (1) is centered and just touches trip bar (2).

LE

VA

6. Check location of switch actuator (1) to trip bar (2).

8. Tighten mounting screws (3).

O

9. Repeat the procedure for switch on opposite side of the escalator.

C

E/

G

R

707-215 (5/2002)

FA

Check & adjust broken step chain switches

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CHECK STANDARD OPTIONS (A/B PROCESS) - LOWER END Check your escalator specifications and determine if the following options are included in delivery

Emergency stop switch buzzer

Visually check lighting operation of the traffic light

Check that alarm buzzer sounds when activating emergency stop switch.

●

IS TA S/

Traffic lights Replace bulbs or lighting elements if necessary.

Access cover switch

Maintenance pit light

For more information on access cover switch, refer to Chapter E Contract-specific Components.

●

D O R

Visually check lighting operation of the maintenance pit light

Photocells

Replace bulbs or lighting elements if necessary.

Start the escalator running (UP direction) on normal speed and activate photocells by breaking the ray between photocells with your hand. Check that the escalator speed increases. Wait xx seconds (depending of the length of the escalator) till the escalator reduces speed to stand by speed, and make the test again.

For more information on lubricating system, refer to Chapter E Contract-specific Components.

Comb lights Replace bulbs or lighting elements if necessary.

Step demarcation

U PS

●

/E

Visually check lighting operation of the comb lights.

LE

VA

Lubricating system

➤ The escalator speed should NOT change.

Contact mat

Visually check step demarcation

O

For more information on contact mat, refer to Chapter E Contract-specific Components.

Replace step demarcation if necessary.

707-145 (4/2001)

FA

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●

Make the same test with escalator running in DOWN direction.

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Inside truss commissioning Complete the following commissioning procedures for inside the truss.

IS TA S/

■ Check step sag device ■ Check drive station components ■ Check drive station stop switch ■ Check & adjust brake ■ Check gear box oil level

D O R

■ Check standard options A/B process - inside truss

VA

■ Check guidance system set

LE

Entering the truss through the step band hole Before entering the truss through the step band hole, always apply

/E

the following procedure.

U PS

WARNING:

Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

O

1. Place yourself outside the step band.

R

2. Position the step band hole in the desired area of work using the hand held pendant control.

G

✔ The hand held pendant control is plugged in at the top (upper end) pit.

3. Switch OFF the escalator with the main switch.

E/

4. Engage step band lock. 707-146 (6/2002)

FA

C

5. Enter the step band hole.

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CHECK STEP SAG DEVICE

7. Disengage step band lock, switch ON main power supply, and try to run the escalator with the handheld pendant control in both directions.

Complete the following to check step sag switch. 1. Using hand held pendant control, position hole in step band over lower step sag device.

➤ The escalator should NOT run.

8. Switch OFF the main power supply, and engage step band lock.

IS TA S/

2. Turn main power supply OFF, and engage step band lock.

9. Position the lower step sag device in correct position.

3. Measure clearance from trip levers (1) (2) to steps.

10. Make sure step band is clear of all personnel and equipment.

➤ Trip levers must actuate limit switch (3) if a step rises or lowers by more than 5 mm (3/16 inch).

D O R

11. With operator outside step band hole, disengage step band lock, and switch ON main power supply. Run the escalator with handheld pendant control until the step band hole is positioned at the upper step sag device.

4. If necessary, adjust for correct clearance between trip levers and step. ➤ To adjust, loosen nuts (4 and 5) and adjust trip levers up or down until clearance to step is 5 mm (3/16 inch).

VA

12. Repeat the above procedure for upper step sag device.

5. Check limit switch (3) operation by actuating limit switch by hand.

WARNING:

LE

/E

6. Make sure step band is clear of all personnel and equipment.

707-218 (5/2002)

FA

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G

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O

U PS

Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

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CAUTION: Personal injury or equipment damage can occur. Make sure you are aware of all potential hazards related to various tasks.

Adjusting step sag device

IS TA S/

Never start an escalator with anyone on the step band.

➤ at location of trailing roller (6) on uphill step (7) ➤ at location of step chain roller (8) of downhill step (9).

D O R

With three steps removed, the step sag device trip levers (1) should actuate at the following two locations.:

VA

If step sag device does not actuate at these locations, adjust step sag device assembly uphill or downhill a small amount until switch actuates at both locations.

Three steps removed in step band

FA

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O

U PS

/E

LE

707-185 (6/2001)

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CHECK DRIVE STATION COMPONENTS CAUTION:

It is essential for safety reasons to complete the commissioning procedures for the drive station components and the standard options A/B process in the following sequence.

IS TA S/

Personal injury or equipment damage can occur. Make sure you are aware of all potential hazards related to various tasks.

✔ Check drive station stop switch ✔ Check & adjust brake ✔ Check gear box oil level

Never start an escalator with anyone on the step band.

D O R

✔ Check standard options A/B process

FA

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O

U PS

/E

LE

VA

707-147 (4/2001)

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CHECK DRIVE STATION STOP SWITCH Never start an escalator with anyone on the step band.

Complete the following to check the drive station stop switch.

IS TA S/

1. With handheld control pendant, move step band hole above drive station area. 2. Turn main power supply OFF, and engage step band lock. 3. Actuate emergency stop switch on drive station.

D O R

4. Remove drive motor cover, and store it outside the escalator in a dry and clean area. 5. Make sure step band is clear of all personnel and equipment.

LE

/E

Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

VA

WARNING:

U PS

6. Disengage step band lock, switch ON main power supply, and try to run the escalator with the handheld pendant control in both directions. ➤The escalator should NOT run.

7. Turn main power supply OFF, and engage step band lock.

O

8. Release emergency stop switch on drive station.

FA

C

E/

707-148 (6/2002)

G

R

Make sure step band lock is released before moving step band.

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CHECK & ADJUST BRAKE Complete the following to check and adjust the brake. Check & adjust brake wear

❏

Check & adjust brake stopping distance

IS TA S/

❏

Never start an escalator with anyone on the step band.

Check & adjust brake wear

D O R

Adjust the brake wear reserve by adjusting the space between brake-arm (1) and pin (2) to 2 mm [5/64 in.] as follows. 1. Move hole in step band above the brake, turn main power supply OFF, and engage step band lock.

VA

2. Loosen lock-nut (3). 4. After adjusting to this dimension, lock pin (2) with nut (3).

U PS

/E

5. Check spacing again and readjust if necessary.

LE

3. Adjust spacing to 2 mm [5/64 in.] at pin (2).

FA

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O

Adjust brake wear reserve

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CHECK & ADJUST BRAKE STOPPING DISTANCE

If brake stopping distance must be adjusted, complete the following.

1. Check braking surfaces for oil and grease, and remove any impurities with degreasing agents.

1. Loosen groove nut (1). 2. Turn in adjusting ring (2) until pin (7) is flush with adjusting ring (dimension x = 0 mm).

IS TA S/

2. Clear the step band of all personnel and tools, disengage step band lock, and turn main power supply ON.

3. When the maximum brake setting is achieved, lock adjusting ring (2) with groove nut (1).

3. Start the escalator in the down direction, press stop button, and measure the stopping distance.

4. Clear the step band of all personnel and tools, disengage step band lock, and turn main power supply ON.

➤ Brake stopping distance for an open loop brake with brake shoes should be between 200 mm and 380 mm. If adjustment is needed, then the brake should be set to the nominal values. Nominal values are 220 mm (0.4 m/s) and 270 mm (0.5 m/s).

D O R

5. Start the escalator in the down direction, press stop button, and measure the stopping distance. ➤ If the minimum braking distance cannot be achieved, reduce the braking moment (the pressure exerted by the spring on the pin).

VA

➤ Visual check: escalator should stop within the length of one half to one step.

U PS

/E

LE

6. Carry out stopping distance checks with the escalator unloaded until the minimum stopping distance is achieved. ➤ If dimension X reaches 15.5 mm [5/8 in.], the compression spring (8) is completely relieved and the braking moment is equal to zero. ➤ The smaller dimension X is, the greater the braking distance is, and the smaller the braking moment.

R

O

707-234 (6/2002)

FA

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Adjust brake stopping distance

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CHECK GEAR BOX OIL LEVEL Complete the following to check gear box oil level. Never start an escalator with anyone on the step band.

IS TA S/

1. Check oil level at sight glass (1) on bottom right side of drive station. Make sure oil level is up to the middle of sight glass (1). 2. Remove filler cap (2), and add oil, if necessary, using one of the following synthetic oils. ➤ Synthetic oil CLPPG 680 (DEE2213667).

D O R

➤ Synthetic oil Mobil SHC 634 (US69887003) ➤ Gear box capacity is 7 liters [7.4 quarts].

VA

3. Replace filler cap using a new oil seal.

FA

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O

U PS

/E

LE

707-097 (5/2001)

Check gear box oil level

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CHECK STANDARD OPTIONS (A/B PROCESS) - INSIDE TRUSS

CHECK GUIDANCE SYSTEM SET Check the following for track guidance system.

Check your escalator specifications and determine if the following options are included in delivery

✔ Make sure track is clean.

Auxiliary brake

✔ Make sure joints are smooth.

For more information on auxiliary brake, refer to Chapter E Contract-specific Components.

✔ Make sure there are no foreign objects on track.

For more information on brake monitoring, refer to Chapter E Contract-specific Components.

707-149 (6/2001)

Gear Box oil level and metal chip control

/E

LE

VA

✔ Visually check that the chip control switch and the oil level switch are installed on drive station.

D O R

✔ Make sure there is no interference between track and moving components.

Brake monitoring (lift & readjust)

✔ Check 501 Display to determine that the Fault Configuration is parametered and activated as Fault Number 65 and 66.

IS TA S/

✔ Make sure screws are tight.

U PS

Replacing drive motor cover...

O

After all commissioning procedures for inside the truss are completed, replace the drive motor box on the drive station.

FA

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G

R

707-150 (4/2001)

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Top (upper end) pit commissioning

IS TA S/

Complete the following commissioning procedures for the top pit. ■ Check key start switch ■ Check stop button (emergency stop switch) ■ Check pit stop switch ■ Check pit electrical plug

D O R

■ Check combplate impact device ■ Check handrail inlet switch ■ Check standard options A/B process - upper end

LE

FA

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G

R

O

U PS

707-151 (6/2001)

/E

Before starting the escalator, make sure no one is in the escalator or on the step band.

VA

Check key start switch, emergency stop switch, and pit electrical plug, before making any switch adjustments (if necessary).

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CHECK KEY START SWITCH Complete the following to check the key start switch. Never start an escalator with anyone on the step band.

IS TA S/

1. Turn the key start switch to start escalator running in DOWN direction (turn the key to the right and hold key two seconds until escalator starts). 2. Release the key.

D O R

➤ The key should come back automatically to O position in the middle. If key does not return to O, escalator will start, run 10 seconds and, then, stop.

Key must return to O position for escalator to run continuously.

U PS

➤ The key should come back automatically to O position in the middle. If key does not return to O, escalator will start, run 10 seconds and, then, stop.

LE

5. Release the key.

/E

4. Turn the key start switch for start escalator running in UP direction (turn the key left and hold key two seconds until escalator starts).

VA

3. Let the escalator run approximately 10 seconds. Then, STOP the escalator with emergency stop switch.

O

Key must return to O position for escalator to run continuously.

E/

707-141 (6/2001)

G

R

6. Let the escalator run approximately 10 seconds. Then, STOP the escalator with emergency stop switch.

CHECK STOP BUTTON (EMERGENCY STOP SWITCH)

CHECK PIT STOP SWITCHES Turn the key start switch to start escalator running in UP or DOWN direction. With the escalator running, actuate pit stop switch. The escalator should stop. Release pit stop switch by turning it.

C

707-225 (5/2002)

FA

With the escalator running in the DOWN direction, press the stop button (emergency stop switch). Make sure the escalator stops. If emergency stop switch has a plastic cover with an alarm, make sure alarm sounds when plastic cover is lifted. Repeat this procedure with the escalator running in the UP direction.

CHECK PIT ELECTRICAL PLUG With a multimeter, check that pit electrical plug is powered. 707-142 (4/2001)

708-008 (10/2001)

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CHECK COMBPLATE IMPACT DEVICE

12. Carefully place a screwdriver on right side switch, and repeat this procedure for the right side.

Complete the following to check combplate impact

13. Press STOP button on handheld pendant control.

device

IS TA S/

1. Press STOP button on handheld pendant control.

14. If combplate impact device is set, then reinstall the comb segments in the right order, and tighten the comb segment screws.

2. Remove end inner decks (left and right) located above the combplate and store them in a clean and dry area.

Apply screw locking compound on comb segment screws only.

3. Check initial spring (5) compression setting, and set at 60 mm.

D O R

15. Make sure the clearance between comb segments and steps is correct by inserting a step gauge tool in groove of step. Check the clearance (Z) between comb segment and step (make this check at every comb segment).

4. If necessary, position switch (1) to align switch actuator (2) against trip arm adjustment screw (3). 5. Lock adjustment screw in position with 1/4 inch nut (4).

VA

/E

7. Position a wooden hammer handle on the left side of the hole (between step and combplate).

16. If clearance must be adjusted, adjust combplate up or down until clearance is 4 mm.

LE

6. Position the step band hole (using the hand held pendant control) approximately 50 mm from the combplate.

➤ Clearance between comb segment and step should be 4 mm.

U PS

8. Make a lever movement with the hammer handle so that an audible click is heard when switch trips as the combplate moves (horizontally and vertically).

17. Using hand held pendant control, run the escalator for one revolution in both directions (up and down directions). Make sure steps do not scrape comb segments.

707-222 (5/2002)

R

WARNING:

O

9. Repeat this procedure with the hammer handle on the right side of the step band hole.

C

E/

G

Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

FA

10. Carefully place a screwdriver between switch (2) and screw (3) on the left side to simulate an impact has actuated the switch. 11. Using hand held pendant control, try to run the escalator in any direction. ➤ The escalator should not run.

Comb segment-to-step clearance

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FA

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O

U PS

/E

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VA

D O R

IS TA S/

Installation Guide

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CHECK HANDRAIL INLET SWITCH Clean the handrail inlet brush guard, and then complete the following to check and adjust handrail inlet switch.

Always make sure your clothing cannot become caught in rotating equipment. Keep your shirt sleeves buttoned and your shirt tucked into your trousers. Also, always remove loose rags from your pockets.

IS TA S/

1. Press STOP button on hand held pendant control. 2. Press handrail inlet brush (1) in towards escalator.

D O R

3. Listen for audible click when actuating lever (3) trips switch (2), and note the amount of travel for handrail inlet brush (1). ➤ Switch should actuate with 5 mm - 8 mm [3/16 in. - 5/16 in.] movement of handrail inlet brush (1).

U PS

WARNING:

/E

6. Make sure step band is clear of personnel and equipment.

LE

5. Adjust switch bracket until switch actuates with 5 mm - 8 mm [3/16 in. - 5/16 in.] movement of handrail inlet brush (1).

VA

4. If switch must be adjusted, loosen mounting bolts (4) on switch bracket.

O

Serious injury or death can occur from rotating step band. Make sure step band is clear of all personnel and equipment before attempting to start escalator.

R

7. Press handrail inlet brush (1) in towards escalator and simultaneously try to run the escalator in DOWN direction with handheld control pendant.

G

Check & adjust handrail inlet switch

CAUTION:

FA

C

E/

➤ The escalator should not start.

Personal injury or equipment damage can occur. When handrail inlet brush is released, the escalator will start. Make sure step band is clear of personnel and equipment.

8. Repeat procedure for handrail inlet switch on opposite side of the escalator. 707-216 (6/2002)

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CHECK STANDARD OPTIONS (A/B PROCESS) - UPPER END

Fire alarm relay Check wiring diagrams and determine which contacts are designated for fire alarm relay. Notify customer which contacts are available.

Check your escalator specifications and determine if the following options are included in delivery.

IS TA S/

Traffic lights

Emergency stop switch buzzer

Visually check lighting operation of the traffic light ●

Replace bulbs or lighting elements if necessary.

Check that alarm buzzer sounds when activating emergency stop switch.

Maintenance pit light

D O R

Access cover switch

Visually check lighting operation of the maintenance pit light

VA

Replace bulbs or lighting elements if necessary.

Photocells

Inverter

/E

For more information on inverter, refer to Chapter E Contract-specific Components.

U PS

Comb lights

Visually check lighting operation of the comb lights.

Make the same test with escalator running in DOWN direction.

Replace bulbs or lighting elements if necessary.

➤ The escalator speed should NOT change.

O

●

R

Step demarcation

Visually check step demarcation

G

Contact mat

Replace step demarcation if necessary.

E/

For more information on contact mat, refer to Chapter E Contract-specific Components.

C

●

707-152 (10/2001)

Skirt light

FA

Start the escalator running (UP direction) on normal speed and activate photocells by breaking the ray between photocells with your hand. Check that the escalator speed increases. Wait xx seconds (depending of the length of the escalator) till the escalator reduces speed to stand by speed, and make the test again.

LE

●

For more information on access cover switch, refer to Chapter E Contract-specific Components.

Visually check lighting operation of the skirt lights. ●

Replace bulbs or lighting elements if necessary.

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Visual features commissioning Check & adjust handrail tension

■

Check & set handrail tracking

■

Check finishes on balustrade

■

Check step band, skirts, & inner decks

■

Check claddings

■

Check standard options (A/B process) visual features

D O R

■

IS TA S/

Complete the following commissioning procedures for the visual features.

FA

C

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R

O

U PS

/E

LE

VA

707-242 (6/2002)

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CHECK & ADJUST HANDRAIL TENSION Complete the following to check and adjust handrail tension.

IS TA S/

1. To check handrail tension, lift handrail off lower curve handrail guide. ➤ Remove handrail in lower curve up to first incline inner panel joint.

D O R

➤ Handrail should be 1 mm -10 mm [1-32 in. - 3/8 in.] above handrail guide at lower curve.

O

U PS

/E

LE

VA

2. If handrail tension must be adjusted, adjust takeup rollers (7) at upper end handrail drive until handrail raises 1 mm -10 mm [1-32 in. - 3/8 in.] above handrail guide at lower curve.

FA

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G

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Handrail take-up rollers (1) are located at upper end handrail drive area

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CHECK & SET HANDRAIL TRACKING

.

Complete the following to check and set handrail tracking.

IS TA S/

1. Check handrail drive spring tension, in the upper end pit. ➤ Upper spring length should be 47 mm [1-7/8 in.]. ➤ Lower spring length should be 40 mm [1-9/16 in.].

D O R

➤ If spring length must be adjusted, loosen lock nut (2) and adjust nut (3) until spring length for spring is correct.

2. Run the escalator in the UP direction and check handrail tracking through the handrail drive area.

After tracking is completed, check for interference between handrails and truss components in the following manner.

LE

3. If necessary, adjust UPPER END roller clusters (10) at jack bolts (11) until handrail runs centered on handrail drive wheel.

VA

➤ Handrail should run centered on handrail drive wheel (4).

U PS

/E

4. After handrail is tracked in the up direction, run the escalator in the DOWN direction and check handrail tracking through the handrail drive area.

8. Place a piece of white adhesive tape on both handrails. 9. Run the escalator in both directions for one revolution.

➤ Handrail should run centered on handrail drive wheel.

➤ If a mark appears on adhesive tape there is interference between handrail and truss components.

O

5. If necessary, adjust LOWER END roller clusters (12) at jack bolts (13) until handrail runs centered on handrail drive wheel.

10. Determine location of interference and correct so handrails run without interference from truss components.

G

R

6. Verify handrail runs centered on handrail drive wheel when the escalator is run in both directions.

707-153 (6/2002)

C

E/

It may take some fine-tuning in both the up and down directions before the handrail tracks correctly in both directions.

FA

7. Track handrail for opposite side of the escalator in the same manner. DO NOT remove tension from first handrail that was tracked. During tracking of second handrail, first handrail should turn normally.

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/E

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VA

D O R

IS TA S/

Installation Guide

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CHECK FINISHES ON BALUSTRADE

CHECK STEP BAND, SKIRTS, & INNER DECKS

trade.

Complete the following to check step band, skirts, and inner decks.

✔ Check the gap between balustrade panels

Step-to-step clearance

IS TA S/

Complete the following to check finishes on balus-

➤ Gap must not exceed 4 mm. ●

Check gap (X) between consecutive steps.

If necessary, readjust panels to the cor-

The gap between any two consecutive

rect position.

steps must not exceed 6 mm [15/64 in.].

✔ Check balustrade profile (handrail base) for

There is no adjustment. If gap is

misalignment.

greater than 6 mm [15/64 in.] a thor-

D O R

●

Repair or replace balustrade profile

ough inspection of the step chain is

section if necessary.

needed to determine if step chain must

✔ Check balustrade panels for excessive

be replaced.

scratching, chipping or cracks.

Step-to-skirt clearance

Replace balustrade panel if necessary

VA

●

1. Check the step to skirt gap (Y) with a step gage

✔ Check frontplate for damages or cracking

tool.

Replace frontplate if necessary

✔ Check that balustrade profile (handrail base)

●

U PS

✔ Check handrail aesthetics ✔ Check handrail inlet brush

➤ Nominal gap between step and skirt

/E

is linked to earth (grounded).

LE

●

Adjust, if necessary for even clearance around handrail

The lateral distance between steps and skirts must not exceed 4 mm on anyone side and 7 mm in total for both sides.

2. If nominal gap is not correct, check step guidance buttons on step for wear.

O

707-154 (5/2001)

should be 2 mm [5/64 in.].

R

Check steps, skirts, & inner decks

G

✔ Check step for damage.

E/

●

Replace step if necessary.

✔ Check that step screws are secured.

C

●

Replace step screws if necessary

FA

✔ Check skirts for damage. ●

Rebuff or refinish skirt if necessary.

✔ Check inner deck for damage. ●

Rebuff, refinish, or replace inner deck section, if necessary.

707-155 (4/2001)

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D O R

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CHECK CLADDINGS

CHECK STANDARD OPTIONS (A/B PROCESS) - VISUAL FEATURES

Complete the following to check cladding (outside,

Check your escalator specifications and determine if

intermediate, outer, soffit and side cladding).

the following options are included in delivery.

✔ Check claddings for damage.

Handrail lighting system

Rebuff , refinish, or replace claddings,

IS TA S/

●

✔ Visually check lighting operation.

if necessary. 707-156 (4/2001)

●

Replace tubes or lighting elements if necessary.

Skirt brushes

D O R

For more information on skirt brushes, refer to Chapter E Contract-specific Components.

Side guards

VA

✔ Visually check the finish of the side guards. ●

If scratched, replace the necessary components.

LE

Deck guards

U PS

/E

✔ Visually check the finish of the deck ●

guards. If scratched, replace the necessary components.

In-between guards ✔ Visually check the finish of the inbetween guards.

R

O

●

If scratched, replace the necessary components.

FA

C

E/

G

707-157 (4/2001)

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Completing special tests Complete any TUV or locally required special tests.

FA

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R

O

U PS

/E

LE

VA

D O R

IS TA S/

707-098 (5/2002)

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Cleaning & final procedures prior to Handover The following describes cleaning the escalator.

Install all steps prior to completing the following procedures.

■

Lubricate step chains manually (if equipped)

■

Lube-free step chain (if equipped)

■

Make visual observation

■

Report shortages & storage

■

Setting operational parameters in controller

Stainless steel surfaces

■

Buttons and switches

■

Handrail face

Stainless steel surfaces

Clean stainless steel surfaces with a mild soap and water. Then use a stainless steel cleaner/protectant to clean and protect the surface.

D O R

Cleaning

■

Buttons & switches

VA

■

IS TA S/

CLEANING

Complete the following final procedures prior to Handover.

Wipe buttons and switches with alcohol- or water/

707-159 (6/2002)

O

U PS

/E

LE

soap-based cleaners.

CAUTION:

Equipment damage may occur if polycarbonate plastic comes into contact with chlorinated hydrocarbon-based solvents. Buttons and key switches, molded of polycarbonate plastic, will dissolve in chlorinated hydrocarbonbased solvents. Use only recommended cleaning solutions.

R

Handrail face

E/

G

Wipe handrail with a cloth dampened with Handrail Cleaner or a mild hand soap and warm water. Then, dry with a cloth.

FA

C

707-030 (9/2000)

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LUBRICATE STEP CHAINS MANUALLY (IF EQUIPPED)

Always make sure your clothing cannot become caught in rotating equipment. Keep your shirt sleeves buttoned and your shirt tucked into your trousers. Also, always remove loose rags from your pockets.

IS TA S/

Complete the following to lubricate step chains manually.

WARNING Personal injury or death can be caused by moving components of the step band. Use extreme care when working near the step band.

Wear dust masks to prevent breathing airborne spray particles.

D O R

Make sure clothing does not come in contact with moving step band, and apply approved step chain oil with a spray oiler on step chains as the step band is moving.

VA

Only use Rivolta S.K.D.55 oil or equal. ➤ Make sure step pins (1) and side links (2) are lubricated.

/E

LUBE-FREE STEP CHAIN (IF EQUIPPED)

LE

707-231 (6/2002)

Be aware of fire hazards when using spray applications

U PS

If required, the step chain lip track may be moistened by a spray in the running surface area. ➤ Spray application may be required if noise is generated between step chain roller (3) and lip track.

R

O

➤ Spray application may be along the entire length of lip track.

G

➤ Spray application should be done once before putting the unit into operation.

C

E/

Use only a high pressure semisynthetic grease (Rivotta SKD 3602), based on metal soap without solid additives for initial application.

FA

707-232 (5/2002)

Lubricate step chains manually

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MAKE VISUAL OBSERVATION

REPORT SHORTAGES & DAMAGES

Check the following equipment with a visual observation.

Check for any shortages and damage to equipment. Report any shortages and damages.

Check lighting ●

IS TA S/

707-099 (12/99)

✔ Visually check lighting operation.

Replace bulbs or lighting elements if necessary.

Check handrail condition externally

●

D O R

✔ Check exterior of handrail for cracks, splits, or deterioration.

Replace or repair handrail as required.

Check comb segment condition

●

VA

✔ Check for warping, broken teeth or loose bolts.

Tighten bolts and replace comb segment if necessary.

Determine cause of roughness or vibration and correct cause. Some causes may be misaligned or loose track, defective step, defective or stretched step chain, damaged or worn step rollers, or dirt on the tracks.

O

U PS

●

/E

✔ Ride escalator and check for roughness or vibration.

LE

Check ride comfort

Check safety signs (pictographs)

If worn or damaged, replace with a new safety sign. If safety sign is missing, replace with correct safety sign as required. 708-015 (6/2002)

FA

C

E/

●

G

R

✔ Check safety signs for wear or damage.

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SETTING OPERATIONAL PARAMETERS IN CONTROLLER

707-188 (7/2001)

IS TA S/

Complete the following to set operational parameters in the controller.

SETTING OPERATIONAL PARAMETERS IN CONTROLLER Parameter number

Parameter name

Parameter value

All installations 1

78

Time (Hour)

2

Current time (HH:MM:SS)

Time (Minute)

3

Time (Second)

4

Date (Day)

5

Date (Month)

6

Date (Year)

7

Date (Year)

8

Current time (HH:MM:SS)

Current time (HH:MM:SS)

Current date (DD-MM-YYYY)

VA

Current date (DD-MM-YYYY)

LE

Installations with automatic oiler

D O R

Memory initialization

Current date (DD-MM-YYYY) Current date (DD-MM-YYYY)

19

00 (MM:SS)

Lubrication pump on time seconds

20

02 (MM:SS)

Lubrication pump off time hours

21

*01 (HH:MM:SS)

22

*10 (HH:MM:SS)

23

*00 (HH:MM:SS)

U PS

Lubrication pump off time minutes Lubrication pump off time seconds Installations with inverter

29

**Dependent on vertical rise

100

30

**Dependent on vertical rise

O

Normal running time 103 and 102 Normal running time

31

Minimum 10 seconds

101

Opposite running time

/E

Lubrication pump on time minutes

and

G

R

* Values are starting point values for INDOOR escalator with a vertical rise of 4.5 m. Parameters must be checked after first maintenance is completed. Values for escalators that are OUTDOORS and with different vertical rises may be different.

FA

C

E/

** For more information on operational parameter, refer to Chapter F2-Help Index > Operational Parameters

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Completing quality handover checks

IS TA S/

Quality and Service are the added value KONE brings to our Customers, and are the basic ingredients for KONE’s continuing success and growth. To assure our Customers of a Quality Installation, perform a final quality handover check on the escalator installation. Fill out the Site Team/Supervisor Handover Form. Be sure to have this form signed by Engineer and Supervisor.

D O R

Fill out the Customer Handover Form. Be sure to have this form signed by the Customer or General Contractor and Supervisor.

FA

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R

O

U PS

/E

LE

VA

707-175 (5/2001)

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V1/V2 Handover Complete the following at V1/V2 Handover.

●

Product documentation

●

Layout drawings

●

Wiring (circuit) diagrams

IS TA S/

1. Make sure you handover:

2. Make sure you handover factory check list & test reports. Finishes on balustrade and decks

●

Lighting

●

Handrail

●

Ride comfort

●

Site cleanliness

●

Steps, access cover, and combplate

VA

●

D O R

3. Make a visual observation of the following:

5. List and report any shortages or damages to the escalator.

FA

C

E/

G

R

O

U PS

/E

707-100 (12/99)

LE

4. Check brake stopping distance.

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NOTES

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