G3600 Schematic.pdf

RENR5912-04 42 Page,

(Dimensions: 56 inches x 35 inches)

J

I

H

G

F

E

D

C

B

A A B C D E F G H I J K L M N O P R S T U V W X Y Z

16

c

T

m p

g

X

N

s E

k

b

J

S

v

y

B

G

f

W

M

D

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R

z

w

a b c d e f g h j k m n p r s t u v w x y z

F

A

L

e

V

x

u C

j

P

H

Z

Prelube

r d

n

U

K

Active

Remote BTU (-)

Multi Strike Enable

Idle/Rated Second Timing

h

O

Y

4-20mA (-) Output #2

Signal

15

(P300)

Return

Signal

Gains

Speed Shield

Active

Return

Second Governor

Gas Shutoff

Desired Speed Analog MCS START

Auxiliary 2.0 Amp Output PWMoutput #1

Amp Return

Desired

#2

2.0

(GND)

15

Fused (P600) (24VDC) (P100)

Digital

PWMoutput

Spare 01

Auxiliary

Spare 02

Positive Positive

Keyswitch Battery Negative

Battery Battery

47 Pin MS - Control Panel Connector (J4)

12 Gauge

Sockets 16 Gauge

(+)

Speed 4-20mA (+)

Supply

Emergency Stop (C256C)

#1

Emergency Stop (C256B) Crank Terminate

CAT Data Link

Desired

(-)

(-)

Input

Speed 4-20mA (-)

Speed Analog

Alarm

CAN Data Link (+) 4-20mA (+)Output #1

Active

CAT Data Link

Desired

Normal Stop

CAN Data Link

4-20mA (-) Output

Desired

MCS STOP Engine Failure

#2

Shield

Speed Analog

Equipment

Spare 03

Driven

Remote BTU (+) Manual Prelube

CAN Data Link

4-20mA (+) Output

Desired

MCS - AUTO

Run Relay

16

Left Sensor Wiring

L12

L12

Service Tool Connector 9 Pin MS (J7) C F G EDB A

L14 P600-RD P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU

Left Ignition Wiring

C256B-BK

C256B-BK

J021-BU

CL200-YL CL200-GN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

CL200-CU X273-WH X283-WH

J041-BU J042-WH J061-BU

J082-WH J101-BU J102-WH J121-BU J122-WH J141-BU J142-WH J161-BU

A320-RD

J162-WH

J091-RD

J112-BK J131-RD J132-BK

L1

L1

C615A-BK C615A-WH

39 47 38 46 31 23 13 11 30 21 22 12 69 56 68 55

C615B-WH MP850-WH MPA850-BK MP850-CU

L3

L3

L3

L3

MP110-WH/BU MP120-WH/GN

L4

L4

L4

L4

L5

L5

L5

L2

L2

L2

L5

L2

12 -Battery -Battery -Battery -Battery

MP010-CU MP140-RD

CL200 - CU CL200 - GN CL200 - YL CL100 - PU CL100 - PK P700 - RD X283 - WH

CL200 - CU CL200 - GN CL200 - YL CL100 - PU CL100 - PK P700 - RD X283 - WH

L6

MP100-CU MP000-RD MP000-WH MP000-BK MP000-CU C530-WH

MP030 - WH

L6

MP100 - WH

P400-BK P700-RD P300-BK CL100-PK

P005-BK P400 - BK

CL200-YL CL200-GN CL200-CU X273-WH

L8

X283-WH

C500 - BK P700-RD

13

Auxiliary 2.0 amps return

A340 - RD

X170 - WH X170 - BK X170 - BK P913 - BK P914 - BK

X183B - GY M5B6B - GY

Normal Stop

M010 - BK

4-20ma (+) (output #1)

X100A - GY

4-20ma (-) (output #1)

X110B - GY

Pulse Output 2 NOTE: ‘I’ Manual Prelube (+ Batt) AUX SPD/TMG (-) AUX SPD/TMG (+) Timing Setting 2 Idle/Rated PWM Out 1 Aux. Gov. Gains Driven Equipment

X100D-GY

32

U

34

n

36

k

37

s

PWM Output #1

40

d

M030-BK

Idle/Rated

42

e

M050-BK

Timing Setting #2

44

MP851-WH

45 13 19 56

T

59

c

11

60

m

62

a

49

70

9

50

63

34

F

64

L

42

65

V

8

66

D

9

67

I

Engine Control Switch Start Engine Control Switch Auto Engine Control Switch Stop

53

Desired Speed Analog Return Desired Speed Analog Signal Desired Speed Analog Supply (5V) (-) Batt (-) Batt (-) Batt (-) Batt

36

8 7

70

9 8

CL100-PU

CAT data link (+), LS, RS ICSM - ( N )

C130-BK C295-BK P400-BK C615A-BK C615B-WH

JW Pump Hydrax Press Switch Water/Oil Level Return JW In Press Hydrax Press

38 39

MP100-WH

Right Side Detonation (+8v Supply)

34

MP101-WH MP130-RD

38

MP380-WH/BU

39

A204-BK

42

MP030-WH A204-RD

50

MP140-WH

57

A202-BK

60

MP010-WH

67

C130-WH

JW Pump Outlet Pressure Switch

68

C295-WH

Hydrax Press Switch

69

C205-WH

Prelube Pressure Switch

70

6

70

66

11 21

17 27 35 43 51 61

Left Sensor Wiring

Left Ignition Wiring

Battery -

Terminal

Battery +

9X-9614

48 25 60 5 7 9 70 57 33 35 49 24 59 6 8 19 69 56 18

41 27

43 37

46 4

58

45

44 40 34 31 29 26 22 20 16 14 12 10 64 67 2 42 36 32 30 28 23 21 17 15 13 11 65 63 66

C530-BK C500-BK

MP850-BK

MP850-WH

A201-RD C615B-WH

MP390-CU

LS Detonation Return

MP020-WH

LS Fuel Temperature Sensor

57

C615A-WH

A330-BK

47

63

MP390-WH/OR

64

MP390-WH/YL

65

MP390-WH/GN

44

66

MP390-WH/BU

57

67

MP390-WH/PU

Cylinder #2

4

J022-WH

Cylinder #2

5

J071-RD

14

Cylinder #5 Cylinder #5 Cylinder #6

J062-WH

Cylinder #6

18

J072-BK

24

J031-RD

25

Cylinder #10

J102-WH

Cylinder #10

40

J151-RD

Cylinder #15

41

J152-BK

Cylinder #15

Cylinder #12

J122-WH

Cylinder #12

Cylinder #11

Cylinder #8

J131-RD

Cylinder #13

J132-BK

Cylinder #13

J141-BU

Cylinder #14

61

J142-WH

Cylinder #14

62

J082-WH

Cylinder #8

5

Left Air Restriction Switch 211-3504

Left Sensor Wiring

C615B-WH

C615B-BK

A B

Pressure Module (Fuel Press) (Air Press) 211-6713

4

Air Start Valve 164 - 0717

Air Prelube Valve 164 - 0717 A

A

B

A310-BK

A310-RD

A320-BK

A320-RD

159-3219

CP Cylinder #16

CP Cylinder #14 A A 159-3219

A A

A A

152-0807

CP Cylinder #12 A A

159-3219

159-3219

MP0816-YL

T/C Cylinder #14

CP Cylinder #10

B A

J102-WH J101-BU

3

R4 A B I

Left Sensor Wiring

B A

R3

J73/P73

J79/P79

J81/P81

B A

J N

ICSM

Left Side

E H

176-1287

K MD

X283-WH CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU

L4

L3

2

B A

B A J78/P78

J80/P80

A A

A A

A

A A

A

159-3219

CP Cylinder #2

159-3219

159-3219

CP Cylinder #4

159-3219

CP Cylinder #8

CP Cylinder #6

152-0807

195-6058

T/C Cylinder #4

P700-RD P300-BK P300-BK Harness Code ID X273-WH

J76/P76

J74/P74

J022-WH J021-BU

Detonation Cyl #2-4 195-2431

B A

B A

2 1

Ignition Coil Cyl #1 310-3180 B A

T/C Cylinder #2

B A

MP130-BK MP130-WH

MP030-WH MP030-BK

MP130-RD

MP100-RD

MP100-BK MP100-WH

MP101-RD MP101-BK MP101-WH

MP000-RD MP000-BK MP000-WH

NOTE H

C130-BK

C130-WH

J011-BU

B A

310-3180

J012-WH

MP390-WH/BU MP390-BK MP390 -RD

B A

310-3180

Ignition Coil Cyl #2

L11

C B A

Ignition Coil Cyl #3

4 3

L11

152-0807

J032-WH J031-BU

C B A

B A

B A

MP380-WH/BU MP380-BK MP380-RD

B A

25 24

159-3219

159-3219

CP Cylinder #7

CP Cylinder #5

159-3219

159-3219

CP Cylinder #3

CP Cylinder #1

DetonationCyl #1-3 195-2431

B A

T/C Cylinder #6 152-0807

152-0807

L2

J041-BU

T/C Cylinder #3

L1

A

B A

J042-WH

27 26

A

B A

A

B A

A

A

A

Ignition Coil Cyl #4 310-3180

R2

152-0807

J77/P77

T/C Cylinder #5

G H E F D P N M C B

MP0810-YL

MP0808-YL

152-0807

Integrated Combustion Sensing Module

J062-WH J061-BU

Ignition Coil Cyl #5 310-3180

R1

B A

B A

J87/P87

J85/P85

J89/P89

A

B A

B A

J051-BU

Crank Case Pressure 207 - 6859

A

B A

B A

J052-WH

B A

R1

J91/P91

B A

Ignition Coil Cyl #6 310-3180

B A

MP380 -WH/GN MP380-BK MP380-RD

17 16

DetonationCyl #5-7 195-2431

15 14

R2

B A

B A

D P N M C B

R4

R3

MP0806-RD MP0806-YL

MP0804-RD MP0804-YL

152-0807 MP0810 -RD

T/C Cylinder #7

C B A

B A

F

B A

E

K M D

A B C

B A

T/C Cylinder #10

B A

Detonation Cyl #6-8 195-2431

B A

MP390-WH/GN MP390-BK MP390-RD

B A

C B A

Ignition Coil Cyl #7 310-3180

S J T K L A U V Q R

MP0812-RD MP0812-YL

B A

B A

18 5

MP0809-RD

J071-BU

B A

152-0807 62 52

B A

B A

MP0809-YL

L A U V Q R G H

ICSM

176-1287

Right Side

Integrated Combustion

J N

Sensing Module

E H

J072-WH

B A

B A

B A

K

A B

J082-WH J081-BU

152-0807

J75/P75

310-3180

J72/P72

B A

33 32

MP0811-RD

MP0811-YL

L1

L2

L3

L4

S J T

B A

B A

B A

B A

MP0814-RD MP0814-YL

B A

B A

J82/P82

J84/P84

J86/P86

J88/P88

J90/P90

Ignition Coil Cyl #9

Ignition Coil Cyl #8 310-3180

T/C Cylinder #9

T/C Cylinder #1

J112-BK J121-BU

59 60

A B C D E F

MP0834-YL

B A

Cyl #10

310-3180

35 34

Ignition Coil

J092-WH J091-BU

MP0808-RD

MP0801-YL MP0801-RD

49 50

B

MP0816-RD

B A

Detonation Cyl #10-12 195-2431

T/C Cylinder #8

MP0803-RD

Cylinder #11

MP0832-RD MP0832-YL

B A

MP390-BK MP390-RD

T/C Cylinder #12

MP0805-YL MP0805 -RD

Cylinder #16

P700-RD P300-BK MP120-WH/GN MP110-WH/BU

2 1

MP390-WH/YL

T/C Cylinder #11

152-0807

MP0807-YL MP0807-RD

Cylinder #16

J162-WH J111-RD

Right Air Restriction Switch 211-3504

2 1

310-3180

B A

C B A

MP380-WH/YL MP380-BK MP380-RD

J161-BU

43

A B

2 1

T/C Cylinder #16

Ignition Coil Cyl #11

Cylinder #9

48

MP0834-RD

2 1

J121-BU

C B A

J111-BU

B A

49 48

B A

B A

MP0813-RD

MP0813-YL

A

DetonationCyl #9-11 195-2431

C615A-BK

A Fuel Temperature B 130-8299 C

A Gas Shutoff Valve B 9Y-6922

J122-WH

51 50

B A

310-3180

J112-WH

Cylinder #4 Cylinder #9

J092-BK J101-BU

C615A-WH

MP020-BK MP020-WH

MP020-RD

A330-BK

A330-RD

MP850-WH

MP850-BK

J131-BU

Ignition Coil Cyl #12

T/C Cylinder #13

152-0807

Manifold Temp 130-8299

C530-WH C530-BK C500-WH C500-BK

Left Turbine Out

310-4796

Ignition Coil Cyl #13 310-3180

T/C Cylinder #15

Cylinder #3 Cylinder #3 Cylinder #4

J042-WH J091-RD

33 34 35

L12

Detonation Cyl #14-16 195-2431

Left Turbine In J132-WH

B A

MP0815-YL MP0815-RD

A

A B C

L11

1 2 3 4

J141-BU

Cylinder #7

J032-BK J041-BU

27 32

MP390-WH/PU

MP390-BK MP390-RD

152-0807

MP0803-YL

Water/Oil Level Switch Connectors

J142-WH

Cylinder #7

J052-WH J061-BU

17

A201-BK

310-3180

59 58

B A

B A

MP031-YL MP031-RD

A

A

L10

2

MP0802-RD MP0802-YL

JW Out Press

Coolant Temp. 130-9811

290-4619 Buffer Plus 276-6793 Pressure Sensor

A Unfiltered Oil Press. B 163-8523 C

Oil Temperature 130-8299

JW Inlet Press 110-1168

A Filtered Oil Pressure B 163-8523 C

A B C

A B C

A B C

1

152-0807

1 2

1

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

THIS SCHEMATIC IS FOR THE G3616 GAS ENGINE

Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

MP140-RD MP140-BK MP140-WH

1 Spd Timing Sensor 2 191 - 8305

Ignition Coil Cyl #14

Cylinder #1

J051-RD

15 16

MP390-WH/OR

61 60

2 1

MP380-WH/OR MP380-BK MP380-RD

152-0807

A

A

CL200-CU

MP390-WH/OR MP390-WH/YL MP390-WH/GN MP390-WH/BU MP390-WH/GY

A

A

J83/P83

CL200-YL CL200-GN

MP010-RD MP010-BK MP010-WH

(Cyl. #1 Firing) (All Cyl’s. Firing)

A201-RD

310-3180

B A

2 1

DetonationCyl #13-15 195-2431

C B A

2 1

310-4795

MP033-YL MP033-RD

CP Cylinder #9

159-3219

159-3219

CP Cylinder #11

159-3219

159-3219

CP Cylinder #13

CP Cylinder #15

NOTE E: System control power may be routed into the A3 enclosure and connected directly to the battery + 16A circuit breaker and battery - terminal or the control power is connected through (P4). There is a red wire labeled P100 inside the A3 enclosure.

NOTE H: The water and oil level switch inputs must be closed or the engine will not run. The water and/or oil level switches may be connected to the water/oil level switch connector located at the front right side of the engine. The switches may also be connected to the customer connector (P3) inside the A3 encloser.

3

To enable multi strike: Remove wire from J1-59 and tie it back in the bundle. Remove wire from J1-49 and install it in J1-59.

NOTE G: J-4 Emergency Stop - Install jumper if J-4 connector is not installed.

NOTE I:

CL100-PK CL100-PU

C B A

Ignition Coil Cyl #15

C D E F B A

B A

B A

41 40

2 1

Right Turbine In

152-0807

X273-WH X283-WH

J161-BU

Cylinder #1

J012-BK

Left Sensor Wiring

310-4795 Right Turbine Out

310-4796

P700-RD P300-BK

J162-WH

43 42

C D E F B A

NO C

Cyl #16

310-3180

J151-BU

Choke Actuator B A 211-8175

C295-BK C295-WH

A B C

Ignition Coil

J152-WH

(+) Batt

J011-RD J021-BU

J081-BU

Left Side Ignition/Detonation Rail 198-2941

Right Side Ignition/Detonation Rail 198-2938

C

B

A

A202-BK

A202-RD

L10

NOTE A: Customer provided control power for the A3 control system may be connected at Start/Stop Panel or at the A3 enclosure located on the engine. If customer control power is connected at the Start/Stop control, connect Batt. + to Terminal 1 and Batt. - to Termnial 2. To complete the Batt. + wiring open the A3 enclosure door at the engine and connect the 12 Ga. red wire marked P100 to the 16 amp circuit breaker.

NOTE B: If the mode control switch is in the Auto Postion, a remote start will occur when terminal 8 (Digital Return) is connected to terminal 6 (Start Input).

4

NOTE C: If optional customer emergency stop switches are installed, remove the bar jumper between terminal 10 and terminal 11. All emergency stop inputs to the A3 control module must be wired in series.

NOTE D: The jumper between 24 and 25 is installed at the factory.

MP380-WH/GN MP380-WH/BU MP380-WH/GY MP380-WH/PU

Prelube Press Switch 152-1959

LS Detonation Sensor Input (F) LS Detonation Sensor Input (E) LS Detonation Sensor Supply (8v)

2

L14

L13

Press. Switch Hydrax

A

B

140-9669

211-8175

L18

L10

L11

Fuel Actuator

MP380-WH/GN MP380-WH/BU MP380-WH/GY

MP380-WH/OR MP380-WH/YL

C205-WH

MP380-WH/PU A204-RD

A204-BK A202-RD

A202-BK C295-WH

C205-BK

C295-BK

C530-WH C530-BK C500-WH C500-BK

MP140-BK

MP140-RD

X283-WH

CL100-PK

CL200-YL

CL100-PU

CL200-CU CL200-GN

MP140-WH

MP010-RD

X273-WH P300-BK

P700-RD

MP100-RD MP100-BK

MP010-BK MP010-WH

MP100-WH MP101-RD MP101-BK MP101-WH

C130-WH C130-BK

MP130-BK MP130-WH

MP000-RD MP000-BK MP000-WH MP030-WH MP030-BK

MP130-RD

5

MP380-WH/OR MP380-WH/YL

L18 C205-WH C205-BK

LS Detonation Sensor Input (H) LS Detonation Sensor Input (G)

E-Stop Input

3

51

Left Ignition Wiring

C NO NC

Gas Shutoff Valve (-)

45

52

Wastegate Actuator 211-8175

LS Right Air Restriction Switch

46

58

L12

A B

L8

A204-RD A204-BK

Choke Actuator (+)

47 53 54 56

21

or

Right Ignition Wiring

L13

Air Start Solenoid (+) Choke Actuator (-)

LS Left Air Restriction Switch

L14

L8

LS Pressure Module D (Air Pressure) LS Spd/Timing Sensor ( 1 )

A201-BK

45

6

6 Right Ignition Wiring

Air Start Solenoid (-)

A310-RD

44

1

NOTE E

Air Prelube Valve (-)

A310-BK MP110-WH/BU

31 37

LS Pressure Module C (Fuel Pressure) LS Spd/Timing Sensor (-)

A320-BK

30

P200-RD

P100-RD

Customer Battery Negative

Water Level Input Oil Level Input

29

46

P300-BK

Customer Battery Positive

Oil Temperature ( Analog +5v ) Unfiltered Oil Pressure ( Analog +5v ) Filtered Oil Pressure ( Analog +5v ) Coolant Temperature (Analog +5v) Crank Case Pressure ( Analog +5v ) Manifold Temp ( Analog +5v ) Fuel Temp ( Analog +5v )

MP000-RD MP100-RD MP101-RD MP030-RD MP140-RD MP010-RD MP020-RD

MP120 WH/GN

42

P100 - RD

Oil Temperature (-) ( Shield ) Oil Temperature (-) ( Analog Return ) Unfiltered Oil Pressure (-) ( Shield ) Unfiltered Oil Pressure (-) ( Analog Return ) Filtered Oil Pressure (-) ( Shield ) Filtered Oil Pressure (-) ( Analog Return) Coolant Temperature (-) ( Shield ) Coolant Temperature (-) ( Analog Return) Crank Case Pressure (-) (Shield) Crank Case Pressure (-) ( Analog Return ) Manifold Temp (-) ( Shield ) Manifold Temp (-) (Analog Return) Fuel Temp (-) ( Shield ) Fuel Temp (-) ( Analog Return )

C-256A-WH

NOTE D

NOTE G

JW Out Press ( Shield ) JW Out Press ( Return)

MP000-CU MP000-BK MP100-CU MP100-BK MP101-CU MP101-BK MP030-CU MP030-BK MP140-CU MP140-BK MP010-CU MP010-BK MP020-CU MP020-BK

22

70 Pin Amp - Customer Internal Connector (J3)

Fuel Actuator (+)

MP130-CU MP130-BK

52 53 55 57

NOTE E

1 3

Manifold Temp. Sensor

22

28

55

P600 - RD

P300 - BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU X170 - RD X170 - WH X170 - BK

P913 - BK P914 - BK P915 - BK

P700 - RD

X110a - GY P500 - BK

X183A - GY X183B - GY X000A - GY X000B - GY M010 - BK X100A - GY X100B - GY X100C - GY X100D - GY M000 - BK M020 - BK X110B - GY M030 - BK M050 - BK MP851 - WH MP851 - BK MP850 - CU C290 - RD

38

RS Crank Case Pressure Sensor Fuel Actuator (-)

69

23

12

Wastegate Actuator (+)

A202-RD

55 68

26

39

Wastegate Actuator (-) RS Coolant Temperature Sensor

47

7

63

52

JW Out Press (+8v Supply) Right Side Ignition/Detonation Rail (A)

8

15

62

RS Filtered Oil Pressure Sensor

37

9

69

14 15 24 25 32 33 40 41 48 49 58 59

SP04 - GY

JW Out Press (Signal)

36

13

P300 - BK

Unfiltered Oil Pressure Sensor

Right Side Detonation (B)

MP380-WH/PU

64

M050 - BK

Right Side Ignition/Detonation Rail (Return)

MP380-WH/GN

10

C290 - RD

Right Side Detonation (C)

MP130-WH

30 31

20

M030 - BK

Right Side Detonation Rail (D) Oil Temp

MP000-WH MP380-WH/YL MP380-WH/GY

29

37

22

M000 - BK

Battery (+) Circuit Breaker

MP380-WH/OR

22 23

68

32

M020 - BK X110B - GY

Emergency Stop Battery Terminal (-)

56

3 P005 - BK

X100C - GY

CAN data link shield - RS, LS ICSM - ( D ) CAT data link (-) , LS, RS ICSM - ( J )

P100-RD 12

54

26

X100A - GY

CAN data link (-) RS, LS ICSM - ( M )

CL200-CU

16

X110B - GY

CAN data link (+), LS, RS ICSM - ( K )

CL100-PK

E

z

X000B - GY

Pulse Output #2 Note’I’

D

4

P300-BK

38

M010 - BK

Gas Shutoff Valve Voltage Multi Strike Enable

CL200-GN

6 5

C256B-BK

39

X000A - GY

A330-RD SP04-GY X283-WH C200-YL

7

6

x

26

(+) Batt (+) Batt

Air Prelube Valve Voltage

B

17

(+) Batt (+) Batt

Manual prelube

A320-BK

4

10

X100D - GY

Pulse Output #1,LS,RS ICSM -( E ) Water Level Input

C290-RD

5

54 55 64

33

X273 - WH

X273-WH C530-WH

Oil Level Input Water Level Return

58

29

P913 - BK

X183B - GY

Speed Timing #2 ( - ) Speed Timing #2 Shield, Spd Timing Sensor ( Shield )

MP850-CU

19

66

57 69

12

53 65

P915 - BK

Speed Timing #2 ( + )

MP851-BK

46

67

56

11

X183A - GY

4-20ma + (output #2) 4-20ma - (output #2) Driven Equipment Aux. Gov. Gains

PWM Output #2

28

Desired Speed 4 - 20 mA (-) Desired Speed 4 20 mA (+) Multi Strike Enable

P914 - BK

4-20ma + (output #1) 4-20ma - (output #1)

M000-BK M020-BK

X110A-GY

20

51

X170 - BK

t v R a

SP4 - GY

f

X170 - WH

C500 - WH

SP02 - GY X273 - WH

31

X170 - RD

P400 - BK M040 - BK P908 - BK P907 - BK P906 - BK A340 - BK A340 - RD

SP01 - GY

Spare 2

Normal Stop

X100C-GY

2 P005 - RD

A320 - RD A330 - RD C256C -BK

Spare 1

Spare 3 Multi Strike Enable

Emergency Stop (C256C)

X100R-GY

W

A340 - RD

SP04 - GY

L13

P300 - BK P100 - RD

4-20 ma - (BTU Input)

M

30

58

CL200 - CU

P700 - RD

Desired Speed 4-20 ma ( + ) Desired Speed 4-20 ma ( - ) 4-20 ma + (BTU Input)

29

46

CL200 - YL

114-1143

M050 - BK C290 - RD

Battery negative (GND)

A340 - BK

Run Relay

M010-BK

45

40

CL200 - GN

X110A - GY

M040-BK

X000B-GY C256C-BK

X100A-GY

41

4-20mA(+) Remote BTU (+)

CL100 - PK

Battery +

Second timing Manual prelube Battery positive (24 VDC)

J

K G

CL100 - PU

125-8019

M030 - BK

P907 - BK P906 - BK

6A Circuit Breaker

M000 - BK M020 - BK X110B - GY

MO40 - BK P908 - BK

CL200-CU

X183A-GY X183B-GY X000A-GY

b A

26 28

30

16A Circuit Breaker

X100C - GY X100D - GY

E

S

23

7

7

4-20ma (+) (output #2) 4-20ma (-) (output #2) Driven equipment Auxiliary governor gains PWM output #1 Idle/Rated

Z

20 21 22

23

59

P300-BK

X183A - GY M5B6A - GY

Remote BTU (-)

19

Digital Return Emergency Stop Return Normal Stop Return Driven Equipment Return Aux. Gov. Gains Return Idle/Rated Return Timing Setting #2 Return PreLube Press Switch (B)

P500-BK

56

44

47

4 - 20 Out 2 (-) 4 - 20 Out 2 (+) 4 - 20 Out 1(-) 4 - 20 Out 1 (+) Normal Stop 4-20mA (-) Remote BTU (-)

P200-RD

P915 - BK

Desired speed 4-20ma (+) Desired speed 4-20ma (-) Remote BTU (+)

r

25

P600-RD

ECS-START

MCS Start Initiate Contact (Remote Start)

31

21

X170 - RD X170 - WH X170 - BK

P700 - RD X170 - RD

Desired speed analog input Desired speed analog return

ECS-STOP ECS-AUTO

C256B - BK

P913 - BK P914 - BK P915 - BK

Keyswitch Desired speed analog supply

Desired speed analog shield

MCS Auto

P915-BK

C256C - BK

SP04 - GY

P500 - BK

P914-BK

h

14

X183A - GY X183B - GY M5B6A - GY M5B6B - GY M010 - BK X100A - GY X100B - GY X100C - GY X100D - GY M000 - BK M020 - BK X110B - GY M030 - BK M050 - BK MP851 - WH MP851 - BK MP850 - CU C290 - RD

Digital return

47 Pin MS - Control Panel Connector (J4)

CL200 - CU X110A - GY

Y

8

CL200 - YL CL200 - GN

CAN data link shield

MCS - Stop

66

CAN DATA Link (+) CAT DATA Link (-) CAT DATA Link (+) Keyswitch Input (+ Batt)

L14

CL100 - PU

CAN data link (-)

Desired Speed Shield Desired Speed Return

P913-BK

O

15

L12

CL100 - PK

CAT data link (-)

8

r w N X g p O Y h E J S b K G M W f U n k d e T x z

P500 - BK

A340 - BK

Auxiliary 2.0 amps output CAT data link (+)

CAN data link (+)

PWM output #2

X172-BK X173-BK

14

16 17 18 25 27 33 35 41 43

24,49

Speed/Tmg Shld

P907 - BK P906 - BK

s p

12 13

38

P600-RD P200-RD P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU

P908 - BK

Desired Speed Analog Input

39

CAN DATA ShIeld CAN DATA Link (-)

35 16 18 63 65 67 69 52 53 55 57

L7

MO40 - BK

Desired Speed Analog Supply

X171-WH

37

PWM Out 2 NOTE: ‘I’ Pulse Output 1

Crank Terminate Active Alarm Engine Failure

X171-RD

X

36

Prelube Pressure Switch Digital Return

Auxiliary 2.0 Amp Return

P906-BK P907-BK

P N

62

(A)

Auxiliary 2.0 Amp Output

A340-BK

P908-BK

9 10 11

64

Emergency Stop Input Manifold Air Temp

C H

Battery Neg (Grnd) RS ICSM - B, LS ICSM -B,I Key Switched, ICSMA A, LS, RS Pressure Module (Fuel/Air Pressure)

A340-RD

u

7 8

DESCRIPTION

Fused Battery Positive

MP110-CU P300-BK P700-RD

j

6

WIRE I.D.

18

61

Crankcase Pressure JW Temp Filtered Oil Pressure Unfiltered Oil Pressure Oil Temp Analog Sensor Return Analog Sensor Supply (+5v)

B

10 11

16

35

C500 - BK M040 - BK P908 - BK P907 - BK P906 - BK A340 - BK A340 - RD

A320 - RD A330 - RD C256B-BK

C256C - BK

Active alarm Crank terminate

5

23

C S o e T n r o n v o e i l c c t e o r

P-600RD

10

w

65

L13 C256B - BK

Emergency stop Run relay Engine failure

4

27

P600 - RD A320 - RD A330 - RD

A320 - RD A330 - RD

Emergency stop

12 21,20

2

70

24

y c m B A Z P H C u j D l F L V s

P600 - RD

Air prelube valve voltage Gas shutoff valve voltage

20

63,65, 67,69

31

L13

Fused Battery (+)

J6 L.S. SENSOR

48

X170 - BK X170 - WH X170 - RD P300 - BK P300 - BK P300 - BK P300 - BK P200 - RD P200 - RD P200 - RD P200 - RD

P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU X273-WH X283-WH

J5 R.S. SENSOR

y

9

9

CL100-PU

L7

L7

L7

MP000 - WH

66 53 65 64 10 20 5 4 8 7 6 19 9

C530-BK C500-WH

L6

MP101 - WH

J4 CUSTOMER

10

MP101-CU MP100-WH

41 40 20 28 58 66 21 47 46 45 44 23 39 38 37 36 29 62 64 61

M020 - BK M000 - BK X100D - GY X100C - GY X100R - GY X100A - GY M010 - BK X000B - GY X000A - GY X183B - GY X183A - GY SP04-GY P915 - BK P914 - BK P913 - BK

Right Ignition Wiring

195-6058

MP101-WH

MP100-RD

MP851 - BK MP851 - WH M050 - BK M030 - BK

P600-RD P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU

MP030-CU MP101-RD

22 14 25 27 24 26 17 3 2 30 31 59 48 42 34 50 9 8 70 49 56

C290 - RD

207-5399

MP030-WH MP030-BK

MP101-BK

MP100-BK

P005 - RD MP010 - WH

MP140 - WH

Internal Harness

MP140-CU

P700 - RD X283 - WH

P400 - BK M040 - BK P908 - BK P907 - BK P906 - BK A340 - BK A340 - RD

10

MP140-WH

MP030-RD

Speed/Timing Sensor (-) Speed/Timing Sensor (+) Left Air Restriction Right Air Restriction

J3 CUSTOMER 1 3

30

Left Sensor Wiring

MP010-BK

MP140-BK

Pressure Module Air Pressure Speed/Timing Sensor Shield

J2 Ignition Wiring

29

Left Ignition Wiring

MP010-WH

P500 - BK X110A - GY X273 - WH

L6

P500 - BK

C205 - WH

Fuel Temp Pressure Module Fuel Pressure

J1 GECM

28

C256 - BK

MP010 - WH MP140 - WH MP030 - WH MP101 - WH MP100 - WH MP000 - WH P005 - BK P005 - RD C205 - WH P500 - BK X110A - GY X273 - WH

L5

L5 L6

69 56 61 60 59 58 51 50 49 48 43 42 41 40 35 34 33 32 27 26 25 24 17 16 15 14

Return Water/Oil Level Input

15 11 10 51 33 32 13 12

47 PIN

CONNECTOR

Engine Failiure Signal (0.3 amp) Run Relay Signal (0.3 amp)

GECM Connector (J1)

C205-BK MP010-RD

C130 - WH

L5

L6

C205-WH

L3

L3

L4

L4

MPO20 -WH MP120 - WH/GN MP110 - WH/BU MP850 - BK MP850 - BK MP850 - WH C615B - WH C615A - WH

L5

L4

L2

A202 - RD A202 - BK A204 - RD A204 - BK C295 - WH

A320-RD A330-RD C256B-BK

Right Sensor Wiring

ECM

Right ICSM

Unswitched +Battery Unswitched +Battery Unswitched +Battery Unswitched +Battery

Switched +Battery

-Battery

Switched +Battery

Start Stop Auto Digital Return

Service Tool Connector

Left ICSM

Switched +Battery

-Battery

-Battery

Unswitched +Battery

Right Sensor Connector (J5)

P1/J1

63 65 67 69

52 53 55 57

70

A

62 61 64 31

B

B

A

B A

J7/P7

L8

L2

70 PIN

Gas Engine Control Module

11

MP130-RD MP130-BK

GECM

Right Side Detonation Supply (8v) Right Side Detonation Return Detonation Sensor Input A Detonation Sensor Input B Detonation Sensor Input C Detonation Sensor Input D Auxilary 2A Output (+) Auxilary 2A Output (-) Crank Terminate Signal (0.3 amp) Active Alarm Signal (0.3 amp)

256-7634

C130-WH C130-BK MP130-WH MP130-CU

MP380-WH/GY MP380-WH/BU MP380-WH/GN MP380-WH/YL MP380-WH/OR

JW Pump Outlet Pressure Switch JW Outlet Pressure Sensor Return JW Outlet Pressure Signal JW Outlet Pressure Sensor Supply (8v)

L13

Remote Start

C295-WH C295-BK

A202 - RD A202 - BK A204 - RD A204 - BK C295 - WH P400 - BK C130 - WH P400 - BK MP130 - RD MP130 - WH MP130 - BK

C256A-BK

A204-RD

MP380-WH/PU

70 57 47 39 68 55 67 54 37 29 21 11

P600-RD P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU

A202-BK A204-BK

31 23 38 30 22 12 13

Wastegate Actuator (+) Wastegate Actuator (-) Hydrax Pressure Switch

L2

A 202-RD

P400 - BK M040 - BK P908 - BK P907 - BK P906 - BK A340 - BK A340 - RD

A320-RD A330-RD C256B-BK

Control System Power Diagram

START STOP AUTO OFF START STOP AUTO OFF

-

24 VDC

+

11

Engine Control Switch

CB2 (6A)

CB1 (16A)

MP380-WH/PU MP380-WH/GY MP380-WH/BU MP380-WH/GN MP380-WH/YL MP380-WH/OR MP380-GY

Fuel Actuator (-)

8 9 70 69 66 68 65 56 54 36 37 38 39 13 23 29 31 30 28 53 67

A340 - RD A340 - BK P906 - BK P907 - BK P908 - BK M040 - BK P400 - BK C530 - WH

C530-WH

Choke Actuator (-) Left Side Detonation Supply (+8v) Left Side Detonation Supply Return Detonation Sensor Input E Detonation Sensor Input F Detonation Sensor Input G Detonation Sensor Input H Fuel Actuator (+)

GECM - Gas Engine Control Module

A340 - RD A340 - BK P906 - BK P907 - BK P908 - BK M040 - BK P400 - BK

Gas Shutoff Valve (+) (2.0 amp) Gas Shutoff Valve (-) Air Start Solenoid Valve (+) (2.0 amp) Air Start Solenoid Valve (-) Air Prelube Solenoid Valve (+) (2.0 amp) Air Prelube Solenoid Valve (-) Choke Actuator (+)

12

A204 - RD A204 - BK C295 - WH C130 - WH MP130 - BK MP130 - WH MP130 - RD MP380 - WH/PU MP380 - WH/GY MP380 - WH/BU MP380 - WH/GN MP380 - WH/YL MP380 - WH/OR

MP020-WH

13

L1

L1

J151-RD J152-BK A330 - RD A330 - BK A310 - RD A310 - BK A320 - RD A320 - BK A201 - RD A201 - BK MP390 - WH/PU MP390 - WH/GY MP390 - WH/BU MP390 - WH/GN MP390 - WH/YL MP390 - WH/OR A202 - RD A202 - BK

L12

J071-RD

J111-RD

A320-RD A330-RD C256B-BK

C615B-BK C615B-WH MP850-WH MPA850-BK MP850-CU P700-RD MP110-WH/BU P300-BK MP120-WH/GN MP110-CU MP020-RD MP020-WH MP020-BK MP020-CU

J051-RD

J092-BK

GECM Connector (J2)

23 31

#1

47 57

#2

Return

C615A-WH

J031-RD J032-BK

J072-BK

L13

L1 C256A-BK

C615A-BK

L12

J012-BK

J052-BK

L1

P600-RD P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU

36

PWMOutput

8 9 10 1112 13

65 66 67 68 69 70

PWMOutput

Spare 01

Spare 02

Idle/Rated

Idle/Rated

Second Timing

Return

#2 (+) #2 (-)

#2 Shield

Left Sensor Harness Connector (J6)

195-6058

1 2 3 4 5 6

(P600)

58 59 60 61 62 63

Fused

A201-RD A201-BK MP390-WH/PU MP390-WH/GY MP390-WH/BU MP390-WH/GN MP390-WH/YL MP390-WH/OR MP390-GY

A330-RD A330-BK A310-RD A310-BK A320-RD A320-BK A201-RD A201-BK MP390-WH/PU MP390-WH/GY MP390-WH/BU MP390-WH/GN MP390-WH/YL MP390-WH/OR

70 57 37 29 36 28 45 44 67 54 66 65 64 63 53

A310-RD

A320-BK

L14

14 24

40 48

(P300)

Second Timing

Speed/Timing Speed/Timing

Speed/Timing

Unused

J4 Emergency Stop (C256B)

Return

Input

J4 Emergency Stop (C256C)

Unused

Water Level

Unused

Multi Strike Enable

Unused

Unused

Unused Water Level

Signal

Signal

Active

Manual Prelube Prelube Active

Gas Shutoff

Unused

(+)

(-)

(+) (-)

Shield

Input Return

Multi Strike Enable

Level Level

CAN Data Link CAN Data Link

CAN Data Link

CAT Data Link

CAT Data Link

Unused

Oil Oil

17 52 62 34 35 50 51 60 61 42 43 1 2 24 25 14 15 5 18 32 33 48 49 58 59 40 41 11 21 10 20 12 22 63 64 57 55 44 45 46 47 6 7

J081-BU

L14

J011-RD A330-RD A330-BK A310-BK

Left Sensor Wiring

Positive

(P600)

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

13

70 Pin Amp Customer Internal Connector (J3)

Battery

Fused

(GND)

Amp Output

Negative

Amp Return

Positive

2.0

Battery

2.0

Battery

Keyswitch

Auxiliary

Auxiliary

Crank Terminate

Return

Shield

Supply Input

Alarm

Speed Analog

Failure

Start]

Speed Analog Speed Analog

Active

[Remote

Speed Analog

Engine

Desired Desired

Desired

Desired

MCS - STOP MCS - AUTO

Contact

Speed 4-20mA(+)

Return

Remote BTU (-)

MCS - START

Initiate

Digital

Run Relay

Desired

Desired Speed 4-20mA(-) Remote BTU (+)

Emergency Stop (C256C) Emergency Stop Return

Normal Stop

Normal Stop Return

#1 #1

Return

#2

#2

Gains

4-20mA (+)Output 4-20mA (-) Output

Equipment

4-20mA (+)Output

Equipment

4-20mA (-) Output

Driven

Second Governor

Gains Return

Driven

Second Governor

P700-RD P300-BK CL100-PK CL100-PU CL200-YL CL200-GN CL200-CU X273-WH X283-WH

10 20 5 4 8 7 6 19 9

CL100-PK CL100-PU

14

14

3 4 26 27 16

J022-WH

J062-WH P700-RD P300-BK

Left Sensor Wiring

E-Stop normally closed

L14

C256A-BK

G3616 A+ A3 Control System J

I

H

G

F

E

D

C

B

A