Dye

  • May 2020
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Dye – (Textile and leather) waste management A dye can generally be described as a colored substance that has an affinity to the substrate to which it is being applied. The dye is generally applied in an aqueous solution, and may require a mordant to improve the fastness of the dye on the fiber. Dyes contain chromophores and auxochromes, Chromophores refer to functional groups which are unsaturated and they cause a compound to become coloured. Examples of chromophores are –N=N-, -C=C-, -C=N-and -C=O. Auxochromes are saturated functional groups and the presence of these groups in a compound greatly increases the color-yielding power of the compound. Such as -NH3, -COOH, -OH and –NHR. Both dyes and pigments appear to be colored because they absorb some wavelengths of light preferentially. In contrast with a dye, a pigment generally is insoluble, and has no affinity for the substrate. Some dyes can be precipitated with an inert salt to produce a lake pigment, and based on the salt used they could be aluminum lake, calcium lake or barium lake pigments. Acid dyes are water-soluble anionic dyes that are applied to fibers such as silk, wool, nylon and modified acrylic fibers using neutral to acid dyebaths. Attachment to the fiber is attributed, at least partly, to salt formation between anionic groups in the dyes and cationic groups in the fiber. Acid dyes are not substantive to cellulosic fibers. Most synthetic food colors fall in this category. Basic dyes are water-soluble cationic dyes that are mainly applied to acrylic fibers, but find some use for wool and silk. Usually acetic acid is added to the dyebath to help the uptake of the dye onto the fiber. Basic dyes are also used in the coloration of paper. Direct or substantive dyeing is normally carried out in a neutral or slightly alkaline dyebath, at or near boiling point, with the addition of either sodium chloride (NaCl) or sodium sulfate (Na2SO4). Direct dyes are used on cotton, paper, leather, wool, silk and nylon. They are also used as pH indicators and as biological stains.

Mordant dyes require a mordant, which improves the fastness of the dye against water, light and perspiration. The choice of mordant is very important as different mordants can change the final color significantly. Most natural dyes are mordant dyes and there is therefore a large literature base describing dyeing techniques. The most important mordant dyes are the synthetic mordant dyes, or chrome dyes, used for wool; these comprise some 30% of dyes used for wool, and are especially useful for black and navy shades. The mordant, potassium dichromate, is applied as an after-treatment. It is important to note that many mordants, particularly those in the heavy metal category, can be hazardous to health and extreme care must be taken in using them. Vat dyes are essentially insoluble in water and incapable of dyeing fibres directly. However, reduction in alkaline liquor produces the water soluble alkali metal salt of the dye, which, in this leuco form, has an affinity for the textile fibre. Reactive dyes utilize a chromophore attached to a substituent that is capable of directly reacting with the fibre substrate. The covalent bonds that attach reactive dye to natural fibers make them among the most permanent of dyes. "Cold" reactive dyes, such as Procion MX, Cibacron F, and Drimarene K, are very easy to use because the dye can be applied at room temperature. Reactive dyes are by far the best choice for dyeing cotton and other cellulose fibers at home. Azo dyeing is a technique in which an insoluble azoic dye is produced directly onto or within the fibre. This is achieved by treating a fibre with both diazoic and coupling components. With suitable adjustment of dyebath conditions the two components react to produce the required insoluble azo dye. There are more than 100,000 commercially available dyes whilst over 7 x 105 metric tons of dyestuffs are produced annually. Azo dyes are basically characterized by the presence of one or more azo groups (-N = N-). They are usually complex aromatic compounds which are chemically stable and more difficult to biodegrade in nature. Some azo compounds, e.g. methyl orange, are used as acid-base indicators due to the different colours of their acid and salt forms. The development of azo dyes was an important step in the development of the chemical industry.

Degradation: First stage - Reduction of azo bond:

Second stage - degradation of aromatic amines:

Sulfur dyes are two part "developed" dyes used to dye cotton with dark colors. The initial bath imparts a yellow or pale chartreuse color, This is aftertreated with a sulfur compound in place to produce the dark black we are familiar with in socks for instance. Sulfur Black 1 is the largest selling dye by volume.

Pharmaceutical waste

Pharmaceuticals form a group of substances that are of considerable importance for society as healthcare tools. A variety of pharmaceuticals can now be detected in surface, ground, and drinking waters. This raises concerns about the potentially adverse environmental consequences of this contamination. The risk is directly proportional to the active concentration of the chemical substances in various environmental compartments, and pharmaceutical waste adds to that risk if it is not managed properly. Pharmaceuticals are widely distributed, and there is a consistent global increase in the use of potent pharmaceuticals driven by drug development, an aging population in Western countries and the efforts to improve health in developing countries. Following this use is a corresponding increase in the generation of pharmaceutical waste. The reduction of waste generation and risk of any leakage of toxic drug substances into the environment from waste is an important task. The waste and disposal problem starts with the production of the active pharmaceutical ingredient (API) and finishes with the final disposal of a pharmaceutical product. During the manufacture and use of pharmaceuticals, lots of materials become contaminated with an API increasing the waste volume. Planning Waste Management: Pharmaceutical waste may be present in any of the common physical forms like solids, liquids and gases. The waste can be categorized in several ways, e.g., depending on source, physical state, hazard, security, handling and disposal. Waste Sources Spills/breakage, partially used vials and bottles, discontinued and unused preparations, and outdated pharmaceuticals are all scenarios where pharmaceutical waste is generated. In addition, the devices used to administer drugs and general compounding in hospitals and pharmacies add to the waste volume.

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