Directional Control Valves Ng6 Ng32 Do3 D10

Directional control valves NG6...NG32 D03...D10

6

DIRECTIONAL CONTROL VALVES Index

DO3 (NG6)

Page 2 to 22

D05 (NG10)

Page 23 to 42

D07 (NG16)

Page 43 to 54

D08 (NG25) 3000 PSI

Page 55 to 65

D08 (NG25) 4600 PSI

Page 66 to 77

D10 (NG32) 3000 PSI

Page 78 to 86

Accessories

Page 87 to 90

1

2

Directional control valve D03 (NG6)

Features and Benefits

n

3 chamber design with additional spool guide for high performance

n

Wet pin solenoid with increased solenoid forces

n

Optimized flow passages result in lower pressure drop

n

Manual override

n

Solenoid identification per ANSI (energize A results in pressure to A)

n

®

Certified

Directional control valve D03 (NG6)

3

Order Guide This order code describes the desired model variances of the DO3 (NG 6) directional control valves. Standard models are assigned a 10-digit number. See pages 4, 5, & 6.

0

8

1

W

V

0

6

P

1

V

1

0

0

1

WS** S

1

1

5

SIZE 06 – D03 (NG 6, ISO - 4401)

/

6

0

-

“D”

51

ADDITIONAL INFORMATION 09 – MANUAL PUSH PIN WITH RUBBER COVER 11 – SPOOL WITH METERING NOTCHES

SEALS V – VITON STD.

CONTROL TYPE SOLENOID IDENTIFICATION 51 – U.S. STANDARD (U.S. ANSI B93.9 STD.)

1 ELECTRICAL 2 HYDRAULIC PILOT 4 MECHANICAL (ROLLER)

DESIGN SERIES D - STD *E - 24 VDC LEAD WIRE COILS

6 PNEUMATIC PILOT 7 MANUAL LEVER

SOLENOID OPTIONS OMIT: If standard (manual override) C – COVERED PUSH PIN

7 MANUAL LEVER (WITH DETENT G AT**) SPOOL CODE *** – SEE SPOOL CHART (PAGES 4, 5 & 6) ELECTRICAL CONNECTIONS WS – DIN 43650/ISO4400 KL – WIRING BOX + SENT. LIGHTS KA – WIRING BOX KD – WIRING BOX + QUICK CONN. (ANSI B93.55M-1981 3 PIN SINGLE SOL. & 5 PIN. DOUBLE. SOL.) KE – WIRING BOX + QUICK CONN. + SENT. LIGHTS KG – WIRING BOX + QUICK CONN. (SINGLE SOL. 5 PIN) KM – WIRING BOX + QUICK CONN. + SENT. LIGHTS (SINGLE SOL. 5 PIN) G – DETENT CONTROL TYPE 7 ONLY EX – FLAME PROOF

* QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 89)

SOLENOID VOLTAGES AC

DC

115/60 230/60 Series “D” Dual Freq.

012/00 024/00 096/00

Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

4

Directional control valve D03 (NG6)

Part Numbers Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. 9 810 231Z… KA – KD – KE – KG – KL – KM – WS – D11 –

SPOOL NO.

SYMBOLS

A

B

P

T

A

B

P

T

A

B

P

T

000

001

001*

002

002*

004

004*

A

B

P

T

A

KM

WS

WS

110/115 220/230 024/00

110/115 220/230

110/115 220/230 024/00

110/115 220/230

110/115 220/230 024/00

110/115 220/230 024/00

110/115 220/230

12 VDC. 24 VDC. 96 VDC.

Z069 Z102

Z201 Z234

Z267 Z300 Z484

Z135 Z168

Z003 Z036

Z397 Z430

Z070 Z103 Z511

Z202 Z235

Z268 Z301 Z477

Z136 Z169

Z004 Z037

Z398 Z431

Z512

Z203 Z236

Z269 Z302 Z492

Z137 Z170

Z005 Z038

Z399 Z432

Z204 Z237

Z270 Z303 Z478

Z138 Z171 Z516

Z006 Z039

Z400 Z433

Z073 Z106

Z205 Z238

Z271 Z304

Z139 Z172

Z007 Z040

Z401 Z434

Z074 Z107

Z206 Z239

Z272 Z305

Z140 Z173

Z008 Z041

Z402 Z435

Z075 Z108 Z508

Z207 Z240

Z273 Z306

Z333 Z349

Z141 Z174

Z365 Z381 Z491

Z009 Z042

Z403 Z436

Z076 Z109

Z208 Z241

Z274 Z307 Z487

Z334 Z350

Z142 Z175

Z366 Z382

Z010 Z043

Z404 Z437

Z077 Z110

Z209 Z242

Z275 Z308

Z335 Z351

Z143 Z176

Z367 Z383 Z480

Z011 Z044

Z405 Z438

Z078 Z111

Z210 Z243

Z276 Z309

Z336 Z352

Z144 Z177

Z368 Z384

Z012 Z045

Z406 Z439

Z079 Z112

Z211 Z244

Z277 Z310

Z337 Z353

Z145 Z178

Z369 Z385

Z013 Z046

Z407 Z440

Z465

P

T B

T B

T B

011* P

T

A

B

012 P

T

A

B

P

T

014

* Metering notches

KL

Z072 Z105 Z497

A

A

016*

KG

Z464

010

016

KE

Z071 Z104 Z531

006

P

KD

Z521

B

P

KA

Z463

005

A

TRANSITION

WIRING BOX WIRING BOX + QUICK CONNECT ( 3 PIN SING. & 5 PIN DBL. SOL.) WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) WIRING BOX + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) PLUG CONNECTER (DIN 43650 / ISO 4400) SPOOL WITH METERING NOTCHES*

A

B

P

T

Z467

5

Directional control valve D03 (NG6)

SPOOL NO.

SYMBOLS

018

018*

A

B

P

T

B

P

KE

KG

KL

KM

WS

WS

110/115 220/230 024/00

110/115 220/230

110/115 220/230 024/00

110/115 220/230

110/115 220/230

12 VDC. 24 VDC. 96 VDC.

Z212 Z245

Z278 Z311 Z479

Z146 Z179 Z517

Z014 Z047

Z408 Z441

Z081 Z114

Z213 Z246

Z279 Z312 Z481

Z147 Z180 Z518

Z015 Z048

Z409 Z442

Z082 Z115

Z214 Z247

Z280 Z313 Z525

Z016 Z049

Z410 Z443

Z083 Z116

Z215 Z248

Z281 Z314

Z017 Z050

Z411 Z444

Z084 Z117

Z216 Z249

Z282 Z315

Z018 Z051

Z412 Z445

T

A

B

P

T

026

027 B

KD 110/115 220/230

Z468

024

A

KA 110/115 220/230

Z080 Z113

020 A

TRANSITION

Z338 Z354

Z148 Z181 Z525

Z370 Z386

Z149 Z182 Z339 Z355

Z474

Z150 Z183

Z371 Z387

Z475

Z496

028 P

T

A

B

P A

T B

P

T A

B

P A

T B

P

T

031

032

033

Z085 Z118

Z217 Z250

Z283 Z316

Z340 Z356

Z151 Z184

Z372 Z388

Z019 Z052

Z413 Z446

Z086 Z119

Z218 Z251

Z284 Z317

Z341 Z357

Z152 Z185

Z373 Z389

Z020 Z053

Z414 Z447

Z087 Z120

Z219 Z252

Z285 Z318 Z488

Z342 Z358

Z153 Z186

Z374 Z390

Z021 Z054

Z415 Z448

Z546

Z534

036

Z493 A

B

040 P

T

A

B

041 P

T

A

B

P A

T B

P A

T B

P

T

042

045

062 A

B

P

T

A

B

P B

T

068

070 A

074 P

Z220 Z253

Z286 Z319

Z154 Z187

Z022 Z055

Z416 Z449

Z089 Z122

Z221 Z254

Z287 Z320

Z155 Z188

Z023 Z056

Z417 Z450

Z090 Z123

Z222 Z255

Z288 Z321

Z156 Z189

Z024 Z057

Z418 Z451

Z091 Z124

Z223 Z256

Z289 Z322

Z025 Z058

Z419 Z452

Z092 Z125

Z224 Z257

Z290 Z323

Z026 Z059

Z420 Z453

Z093 Z126

Z225 Z258

Z291 Z324

Z344 Z360

Z159 Z192

Z376 Z392

Z027 Z060

Z421 Z454

Z094 Z127

Z226 Z259

Z292 Z325

Z345 Z361

Z160 Z193

Z377 Z393

Z028 Z061

Z422 Z455

Z095 Z128

Z227 Z260

Z293 Z326

Z346 Z362

Z161 Z194

Z378 Z394

Z029 Z062

Z423 Z456

Z096 Z129

Z228 Z261

Z294 Z327

Z030 Z063

Z424 Z457

Z097 Z130

Z229 Z262

Z295 Z328

Z031 Z064

Z425 Z458

Z343 Z359

Z157 Z190

Z375 Z391

Z158 Z191

T A

B

087 P

Z162 Z195

T A

B

P

T

088

* Metering notches

Z088 Z121

Z347 Z363

Z163 Z196

Z379 Z395

6

Directional control valve D03 (NG6) Part Numbers (continued)

SPOOL NO.

SYMBOLS

A

B

P

T

A

B

P

T

TRANSITION

KA

KD

KE

KG

KL

KM

WS

WS

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

12 VDC. 24 VDC. 96 VDC.

Z472

Z473

Z519

089

Z489 Pressure port leakage bleeds to tank in the center position

091 A

B

095 P

Z098 Z131

Z230 Z263

Z296 Z329

Z164 Z197

Z032 Z065

Z426 Z459

Z099 Z132

Z231 Z264

Z297 Z330

Z165 Z198

Z033 Z066

Z427 Z460

Z100 Z133

Z232 Z265

Z298 Z331

Z034 Z067

Z428 Z461

T A

B

P

T

923

Z348 Z364

0 810 091Z… 2

SPOOL NO.

SYMBOLS A

4

6

7

Z365

Z526 Z379

TRANSITION

B

000 *Z372

P

T

A

B

Z366

001 *Z373

P

T

A

B

Z367

002 T B

Z368

004 P

010 T A

Z385 Z384

*Z375

T B

P

Z383 Z382

*Z374

P A

A

Z381 Z380

B

Z541 *Z544

Z333

Z358

Z334

Z387 Z386 Z369

012 P

T

A

B

*Z361

Z389 Z388

*Z376 Z370

014 P

T

A

B

P

T

016

Z335 A

B

P

T

Z390 –

018 *Z378 020

Z359 Z371

027

– Z391 *With 7/16-20 Ports (SAE #4)

Z166 Z199

Z380 Z396

7

Directional control valve D03 (NG6) Weights

DC AC Ex.

3.3 lbs 3.1 lbs 5.1 lbs

1.5 kg 1.4 kg 2.3 kg

3.3 lbs

1.5 kg

DC AC Ex.

4.2 lbs 3.8 lbs 8.8 lbs

1.9 kg 1.7 kg 4.0 kg

2.9 lbs

1.3 kg

2.9 lbs

1.3 kg

3.3 lbs

1.5 kg

3.3 lbs

1.5 kg

4.4 lbs

2.0 kg

8

Directional control valve D03 (NG6) Characteristics General Design

Spool valve (three chamber system)

Mounting type

Subplate, DO3 (NG 6) – ISO 4401

Mounting Position

as desired (Horizontal preferred)

Ambient temperature

–4 to 120°F (-20 to 50°C)

Seals

Viton

CSA Certified

File Number LR 93267-1

Hydraulic Fluid

Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations: S106 - Petroleum Fluids S107 - Fire Resistant Fluids Consult factory for use of water in oil emulsions, high water content and synthentic fluids. Mineral-oil based hydraulic-fluids (DIN/ISO) others on request

Viscosity

60…1600 SUS (10 …350 cSt)

Fluid temperature

–4 to 175°F (–20 to 80°C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B: 4600 PSI (315 bar) Port T* : 2300 PSI (160 bar)

Rated flow

See ∆p/Q-curves

Maximum flow

Up to 23 GPM (90 L) see operating limits

* For control type 1

EX 1500 PSI (100 bar)

Electric Duty factor

100%

Solenoid identification

Meets ANSI B93.9 - 1969 (R 1988) Standards

Enclosure type

*IP 65 to IEC and DIN 40 050 (DIN Connectors)

Insulation class

C VDE § 5

Voltage and frequency

See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply

Voltage tolerance

UNOM±10%

Power rating DC AC (115/60)

33W In Rush: ~ 1.5 A

Holding: ~ 0.54 A

Response time** DC AC

Switch-on: 20 to 60 ms Switch-on: 10 to 25 ms

Switch-off: 10 to 60 ms Switch-off: 50 to 65 ms

Switching frequency

max. 1800/h

Power supply

Plug connector to DIN 43 650 ISO 4400

*Note: IP 65 Protected against low pressure water jets from all direction Dust tight ** Response time measured from the switching signal to opening of control edge.

Wiring Box w/ Lead Wires

5 & 3 Pin QC per ANSI B93.55M

9

Directional control valve D03 (NG6) Performance Characteristics

Valve Pressure vs. Flow Performances PRESSURE vs. FLOW CURVES

Curve Reference Numbers Spool Number

PRESSURE PSI(BAR)

Curve Numbers

A B

A B A B

P T

P T P T

7

6

5

4

360(25)

3 Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 028 032 033 040 042 045 062 068 070 087 089 091

PA 1 2 7 2 4 5 2 4 3 3 2 2 2 2 2 3 2 2 1 2 2 – 4 3 – 2 1 6

PB 1 2 7 2 4 3 3 4 2 – – 2 3 – 2 – – 3 1 3 2 2 1 2 2 – 1 5

AT 3 3 7 3 1 2 5 3 4 – – 3 5 3 3 – – – 3 3 3 3 – – 3 3 – 4

BT 1 3 7 1 1 3 4 3 5 4 3 3 4 – 3 3 1 – 1 – 3 – 1 – 3 – 4 2

PT 2 – 6 – – 6 – – – 6 – – – – – – – – 2 – – – – – – – – –

290(20)

2

1 215(15)

146(10)

70(5)

0(0) 0(0)

4(15)

8(30)

12(45) FLOW GPM(L/M)

Viscosity = 164 SUS (35 Centistokes)

16(60)

20(75)

24(90)

10

Directional control valve D03 (NG6)

Performance Characteristics

SERIES E DC Solenoids

Curve Reference Numbers Spool Number

(A)

(B)

001 002 004 010 012 018 020 045 068

1 2 3 1 1 1 1 1 4

1 2 1 1 1 1 1 1 3

Curve Numbers

MALFUNCTION CURVES

A

3600 (250)

Switch-on 1

2900 (200)

PRESSURE PSI (BAR)

4

2

3

2200 (150) 1450 (100) 700 (50) 0 0

3 (10)

5 (20)

8 (30)

10 (40)

13 (50)

Flow GPM (L/min)

B

3600 (250)

Switch-off 1

2900 (200)

PRESSURE PSI (BAR)

2

2200 (150) 3

1450 (100) 700 (50) 0 0

3 (10)

5 (20)

8 (30)

Flow GPM (L/min)

Operating limits The curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

10 (40)

13 (50)

11

Directional control valve D03 (NG6) Performance Characteristics

DC-Solenoids MALFUNCTION CURVES

Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 028 032 033 040 042 045 068 070 087 089 090 091

Curve Numbers (A) (B) 1 4 1 4 2 5 3 6 1 4 – – 1 4 – – 1 4 2 5 1 4 1 4 1 4 3 6 3 4 – – 3 6 – – 1 4 – – 3 4 1 4 – – – – – – – – – – – –

(A) Switch On PRESSURE PSI (BAR)

4300 (300)

1

2900 (200) 3 1450 (100) 2 0 (0) 0(0)

8(30)

16(60)

24(90)

FLOW GPM (L/M)

(B) Switch Off PRESSURE PSI (BAR)

4300 (300)

4 6

2900 (200) 5 1450 (100)

0 (0) 0(0)

8(30)

16(60) FLOW GPM (L/M)

Operating limits The curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

24(90)

12

Directional control valve D03 (NG6)

Performance Characteristics

AC-Solenoids MALFUNCTION CURVES

Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 028 032 033 040 042 045 062 068 070 087 089 090 091

Curve Numbers 1 1 4 3 2 – 2 – 2 4 1 2 1 – 2 3 – 5 1 1 – – – 5 – – – – 6

PRESSURE PSI (BAR)

1

4300 (300)

2900 (200) 2 3 1450 (100)

4 5 6

0 (0) 0(0)

8(30)

16(60) FLOW GPM (L/M)

Operating limits The curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

24(90)

Directional control valve D03 (NG6)

13

Valve With DC Solenoid DIN

Inches (Millimeters)

Seal Kit 9 810 231 529 Clearance needed to remove connector .47 (12.0)

MANUAL PUSH PIN 3.73 (94.7)

P .94 .87 (24.0) (22.0)

2.93 (74.4)

2.56 (65.0)

Solenoids can be rotated ±90°

Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Clearance to remove coil 2.93 (74.4)

TORQUE 5.0 lbft (7.0 Nm)

1.46 (37.2) With Rubber Cover

1 833 343 015

.1.18 (30) Covered

1 833 343 013

‘O’ RING (4) 9.25mm x 1.78mm 1 810 210 803

P A

1.81 (46.0)

B T

1.22 (31.0) 4 x ø.21 (4 x ø5.3)

1.59 (40.5)

.53 (13.5)

1.28 (32.5)

5.93 Single Solenoid (150.6) 8.43 (214.1) Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.

14

Directional control valve D03 (NG6)

Valve With AC Solenoid DIN

Inches (Millimeters)

Seal Kit 9 810 231 529 Clearance needed to remove connector .47 (12.0)

MANUAL PUSH PIN 3.70 (94.0)

P .94 (24.0)

.87 (22.0)

2.63 (66.9)

Solenoids can be rotated ±90°

Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Clearance to remove coil 2.63 (66.9)

2.56 (65.0) TORQUE 5.0 lbft (7.0 Nm)

1.46 (37.2) With Rubber Cover

1 833 343 015

.1.18 (30) Covered

1 833 343 013

‘O’ RING (4) 9.25mm x 1.78mm 1 810 210 803

P A

1.81 (46.0)

B T

1.22 (31.0) 4 x ø.21 (4 x ø5.3)

1.59 (40.5)

.53 (13.5)

1.28 (32.5)

5.63 Single Solenoid (143.1) 7.82 (198.7) Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.

Directional control valve D03 (NG6)

15

Valve with AC/DC Solenoid and Wiring Inches (Millimeters)

Seal Kit 9 810 231 529

OPTIONAL SENTINEL LIGHTS

* SEE ACCESSORY SECTION FOR DETAILS

* OPTIONAL

QUICK CONNECT .62 (15.9) THREADED CONN. 1/2 NPT

MANUAL PUSH PIN

3.74 (95.0) 2.81 (71.5)

P .94 (24.0)

.87 (22.0)

2.63 (66.9)

2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Brad Harrison connector installed on cylinder port B side on double solenoid valves and on solenoid side on single solenoid valves. Note: Clearance to remove coil 2.63 (66.9)

TORQUE 5.0 lbft (7.0 Nm) 1.46 (37.2) With Rubber Cover

1 833 343 015

.1.18 (30) Covered

1 833 343 013

‘O’ RING (4) 9.25mm x 1.78mm 1 810 210 803

P A

1.81 (46.0)

B T

1.22 (31.0) 4 x ø.21 (4 x ø5.3)

1.59 (40.5)

.53 (13.5)

1.28 (32.5)

5.63 Single Solenoid (143.1) 7.82 (198.7) Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.

16

Directional control valve D03 (NG6)

Flame Proof Solenoid

Conversion from the standard solenoid to the flame-proof version is not possible. The solenoid is mounted on the valve body (optional version) with 4 socket-head cap screws.

Specifications Type of enclosure Flame proof Ambient temperature Cyclic duration factor Power rating Voltage tolerance Fuses Response according to ISO 6403 Power supply

Note: Not CSA Approved

Consult factory for application support and part numbers.

IP 65 to IEC and DIN VDE 0470 Type of protection (Ex) sG4 –4° to 122°F (–20 to 50°C) ED 100% 11 W ±10% Switch on/off time 40/120 ms Power gland PG 16 DIN 22 419 for cabel ø 12.5 . . . 14 mm max. 18,000/h max. 1500 PSI (100 bar)

Switching frequency Pressure in port T (Solenoid armature)

Inches (Millimeters) 14.13 (359)

8.78 (223)

P 2.28 (58)

1.22 (31)

A

B

1.28 1.81 (32.5) (46)

T 1.59 (40.5)

.53 (13.5)

4.33 (110) .94 (24)

3.50 (89)

2.56 (65)

9.25 x 1.78

1.93 (49)

17

Directional control valve D03 (NG6) Pneumatic Control pSt = f (pT) 150 (10)

Pilot pressure PST is a function of tank line pressure PT

120 (8)

pSt

90 (6)

60 (4)

40 (2)

0 (0) 0 (0)

600 (40)

1200 (80)

1800 (120)

2400 (160)

pT

PSI (BAR)

Specifications Control pressure Pilot volume per valve side Response according to ISO 6403 Switch on Switch off

3000 (200)

30 PSI (2bar) min,, 150 PSI (10 bar) max. .12 in3 (2cm3) 20 to 200 ms 30 to 300 ms Dependent on pilot pressure and line length

Hydraulic Control 1500 (100)

pSt = f (pT)

Pilot pressure PST is a function of tank line pressure PT

1300 (80)

pSt

900 (60)

600 (40)

300 (20)

0 (0) 0 (0)

600 (40)

1200 (80) PSI (BAR)

Specifications Control pressure Pilot volume per valve side Response according to ISO 6403 Switch on Switch off

1800 (120)

2400 (160)

3000 (200)

pT

290 PSI ( 20bar) min, + 0.4 pT 3000 PSI (210 bar) max. .02 in3 (0.3cm3) pSt = 700 PSI pSt = 3000 PSI (50 bar) (200 bar) 50 to 100 ms 15 to 30 ms 60 to 150 ms 60 to 150 ms Dependent on pilot pressure and line length. When pST > 1500 PSI (100 bar), orifice ø 1mm is necessary.

18

Directional control valve D03 (NG6)

Inches (Millimeters)

2.01 (51.0)

P .94 .87 (24.0) (22.0)

G 1/4 Adaptor to #4 SAE 9 534 230 000

2.03 (53.1)

2.56 (65.0) TORQUE 5.0 lbft (7.0 Nm)

Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous.

‘O’ RING (4) 9.25mm x 1.78mm

1.81 (46.0)

1.22 (31.0)

4 x ø.21 (4 x ø5.3)

1.59 (40.5)

.53 (13.5)

5.09 Single Solenoid (143.1) 6.73 (170.9)

1.28 (32.5) Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M 1986 specifications.

Kit Numbers for the conversion of solenoid control to hydraulic or pneumatic. Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024

Type of Control Hydraulic Pneumatic 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 064 1 817 002 061 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 D 810 026 167 D 810 026 163 1 817 002 065 1 817 002 062

Spool Number 026 027 028 032 033 040 042 045 062 068 070 087 089 091

Type of Control Hydraulic Pneumatic 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 063 1 817 002 060

19

Directional control valve D03 (NG6)

Directional Control Valve Mechanical Operated

F = lbs (N ) 50 (200)

40 (160)

FORCE

30 (120)

20 (80)

10 (40)

0 (0) 0

300 (20)

900 (60)

1500 (100)

2100 (140)

2700 (180)

pT (tank pressure)

PSI (BAR)

Inches (Millimeters) 5.04 (128) P 1.77 .87 (45) (22)

.39 (10)

1.22 (31)

A

B

1.28 (32.5)

1.81 (46)

T

2.46 (62.4)

.43 (11)

1.59 (40.5)

.35 (9) .79 (20)

STROKE

.87 (22) 1.59 (40.5)

.94 (24)

.47 (12)

.35° max.

.51 (13) 1.47 (37.4)

ø.21 (5.3)

2.56 (65)

9.25 x 1.78

1.93 (49)

20

Directional control valve D03 (NG6)

Directional Control Valve Manual Operated

Specifications Actuating force Angular movement

7.8 lbs. (35 N) + _23°

Inches (Millimeters)

5.80 (147.3) P

1.22 (31) 1.14 (29)

A

B

1.28 (32.5)

1.81 (46)

T

6.30 max. (160)

1.59 (40.5)

7.36 (187)

Lever Knob .23° max. b

.53 (13.5)

1 813 501 002 1 813 231 007

.23° max. a

.87 (22)

1.73 (43.9) 2.41 (61.2)

.94 (24)

ø.21 (5.3) 2.56 (65)

9.25 x 1.78

1.93 (49)

Directional control valve D03 (NG6)

21

Subplates, Bottom Ported

Inches (Millimeters)

.343 Drill Thru 2 Places

Port Size 1/4" NPTF 3/8" NPTF

3.716 (94.4)

.548 (13.9)

1/2" NPTF #6 SAE #8 SAE

2.814 (72.1)

.359 (9.1)

1.50 (38.1)

B

T .50 (12.7) 3.490 (88.6) 2.410 (61.2) 1.320 (33.5)

B

T

B 1.423 (36.1) A

P

A

When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1- 1984 and ANSI B93.7M - 1986specifications.

Part Number 9 000 010 148 9 000 010 146 9 000 010 139 9 000 010 144 9 000 010 140

Note: Max. pressure = 4600 psi (315 BAR)

2.130 (54)

4.62 (117.3)

Bottom Ported A B in(mm) in(mm) 2.017 .829 (51.2) (21.0) 2.079 .766 (52.8) (19.5) 2.130 .710 (54.1) (18.0) 2.050 .797 (52.0) (20.2) 2.130 .710 (54.1) (18.0)

22

Directional control valve D03 (NG6)

Subplates, Side Ported

Inches (Millimeters)

Port Size 1/4" NPTF 3/8" NPTF 1/2" NPTF

A

.850 (21.59)

P

#6 SAE #8 SAE

A

Note: Max. pressure = 4600 psi (315 BAR)

.850 (21.59) .343 Drill Thru 2 Places

.548 (13.92)

3.716 (94.13)

2.84 (72.14)

2.130 (54.10)

3.59 (9.12)

2.174 (55.22)

1.609 (40.87)

.850 (21.59)

1.50 (38.1)

B

T .850 (21.59)

Side Ported A Part in(mm) Number .474 9 000 010 147 (12.0) .474 9 000 010 145 (12.0) .579 9 000 010 142 (14.7) .474 9 000 010 143 (12.0) .579 9 000 010 141 (14.7)

.5 (12.7)

4.62 (117.35)

When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1- 1984 and ANSI B93.7M - 1986specifications.

Directional control valve D05 (NG10)

23

Features and Benefits

n

5 chamber design with additional spool guide lands for increased performance

n

Retained guide tube design for easy interchange of coils

n

Larger .710 in. (18mm) spool diameter provides lower pressure drop

n

Soft shift feature can be retrofitted in the field

n

Optional manual overrides available

n n

®

Certified

Solenoid identification per ANSI standards (energize A results in pressure to A)

24

Directional control valve D05 (NG10)

Order Guide This order code describes the desired model variances of the DO5 (NG 10) directional control valves. Standard models are assigned a 10-digit number. See pages 25, 26, & 27.

0

8

1

W

V

1

0

P

1

V

1

0

0

1

WS** S

1

1

5

/

6

0

-

“D”

51

SIZE 10 – D05 (NG 10, ISO - 4401) ADDITIONAL INFORMATION 09 – MANUAL PUSH PIN WITH RUBBER COVER 11 – SPOOL WITH METERING NOTCHES

SEALS V – VITON STD.

CONTROL TYPE 1 ELECTRICAL

SOLENOID IDENTIFICATION 51 – U.S. STANDARD (ANSI B93.9-1969)

2 HYDRAULIC PILOT 4 MECHANICAL (ROLLER)

DESIGN SERIES (GENERATION) D - STD *E - 24VDC LEAD WIRE COILS

6 PNEUMATIC PILOT 7 MANUAL LEVER

SOLENOID OPTIONS OMIT: If standard (manual override) C – COVERED PUSH PIN

7 MANUAL LEVER (WITH DETENT G AT**) SPOOL CODE *** – SEE SPOOL CHART (PAGES 25, 26, & 27) ELECTRICAL CONNECTIONS WS – DIN 43650/ISO4401 KL – WIRING BOX + SENT. LIGHTS KA – WIRING BOX KD – WIRING BOX + QUICK CONN. (ANSI B93.55M-1981 3 PIN SINGLE SOL. & 5 PIN. DOUBLE. SOL.) KE – WIRING BOX + QUICK CONN. + SENT. LIGHTS KG – WIRING BOX + QUICK CONN. (SINGLE SOL. 5 PIN) KM – WIRING BOX + QUICK CONN. + SENT. LIGHTS (SINGLE SOL. 5 PIN) G – DETENT CONTROL TYPE 7 ONLY EX – FLAME PROOF

* QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 89)

SOLENOID VOLTAGES AC

DC

115/60 230/60 Series “D” Dual Freq.

012/00 024/00 096/00

Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D05 (NG10)

25

Part Numbers Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 232Z… KA – KD – KE – KG – KL – KM – WS – D11 –

SPOOL NO.

SYMBOLS

A

B

000 P

T

A

B

001 P

T

A

B

002* P

T

A

B

P

T

A

B

004

005

KA

KD

KE

KG

KL

KM

WS

WS

--D11

110/115 220/230 024/00

110/115 220/230

110/115 220/230 024/00

110/115 220/230

110/115 220/230

110/115 220/230 024/00

110/115 220/230

12 VDC. 24 VDC. 96 VDC.

12 VDC. 24 VDC. 96 VDC.

Z069 Z102

Z201 Z234

Z267 Z300

Z135 Z168

Z003 Z036

Z397 Z430

Z463 Z467 Z484**

Z070 Z103

Z202 Z235

Z268 Z301 Z490

Z136 Z169

Z004 Z037

Z398 Z431

Z464 Z468 Z485**

Z071 Z104 Z526

Z203 Z236

Z269 Z302

Z137 Z170

Z005 Z038

Z399 Z432

Z072 Z105 Z529

Z204 Z237

Z270 Z303 Z491

Z138 Z171

Z006 Z039

Z400 Z433 Z472

Z073 Z106

Z205 Z238

Z271 Z304

Z139 Z172

Z007 Z040

Z401 Z434

Z480** Z498

Z489

P

T

A

B

006 P

TRANSITION

WIRING BOX WIRING BOX + QUICK CONNECT (BRAD HARR. 3 PIN SING. & 5 PIN DBL. SOL.) WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) WIRING BOX + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) PLUG CONNECTER (DIN 43650 / ISO 4401) SPOOL WITH METERING NOTCHES

Z074 Z107

Z206 Z239

Z272 Z305

Z140 Z173

Z008 Z041

Z402 Z435

Z075 Z108

Z207 Z240

Z273 Z306

Z333 Z349

Z141 Z174

Z365 Z381

Z009 Z042

Z403 Z436 Z508

Z076 Z109

Z208 Z241

Z274 Z307

Z334 Z350

Z142 Z175

Z366 Z382

Z010 Z043

Z404 Z437

Z077 Z110 Z513

Z209 Z242

Z275 Z308

Z335 Z351

Z143 Z176

Z367 Z383 Z493

Z011 Z044

Z405 Z438 Z471

Z078 Z111

Z210 Z243

Z276 Z309

Z336 Z352

Z144 Z177

Z368 Z384

Z012 Z045

Z406 Z439

T

A

B

010 P

T A

B

011 P

T

A

B

012 P

T

A

B

P

T

014* A

B

016 P

Z465 Z469 Z481**

Z482** Z079 Z112

Z211 Z244

Z277 Z310

Z080 Z113

Z212 Z245

Z278 Z311 Z492

Z081 Z114 Z528

Z213 Z246

Z279 Z312 Z494

Z082 Z115

Z214 Z247

Z337 Z353

Z145 Z178

Z369 Z385

Z013 Z046

Z407 Z440

Z146 Z179

Z014 Z047

Z408 Z441

Z147 Z180

Z015 Z048

Z409 Z442

T A

B

P

T

018

020 A

B

P

T

024

* Metering notches Std. ** Soft shift with 1 mm orifice

Z280 Z313 Z494

Z466 Z470 Z483**

Z525** Z338 Z354

Z148 Z181

Z370 Z386

Z016 Z049

Z410 Z443

26

Directional control valve D05 (NG10)

SPOOL NO.

SYMBOLS A

B

P

T

TRANSITION

026

027 A

B

KA

KD

KE

KG

KL

KM

WS

WS

--D11

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

110/115 220/230

12 VDC. 24 VDC. 96 VDC.

12 VDC. 24 VDC. 96 VDC.

Z083 Z116

Z215 Z248

Z281 Z314

Z084 Z117

Z216 Z249

Z282 Z315

Z149 Z182 Z339 Z355

Z488

Z150 Z183

Z017 Z050

Z411 Z444

Z371 Z387

Z018 Z051

Z412 Z445

Z487

028 P

T

A

B

P

T

A

B

031

032 P

Z085 Z118

Z217 Z250

Z283 Z316

Z340 Z356

Z151 Z184

Z372 Z388

Z019 Z052

Z413 Z446

Z086 Z119

Z218 Z251

Z284 Z317

Z341 Z357

Z152 Z185

Z373 Z389

Z020 Z053

Z414 Z447

Z087 Z120

Z219 Z252

Z285 Z318

Z342 Z358

Z153 Z186

Z374 Z390

Z021 Z054

Z415 Z448

Z088 Z121

Z220 Z253

Z286 Z319

Z154 Z187

Z022 Z055

Z416 Z449

Z089 Z122

Z221 Z254

Z287 Z320

Z155 Z188

Z023 Z056

Z417 Z450

Z090 Z123

Z222 Z255

Z288 Z321

Z156 Z189

Z024 Z057

Z418 Z451

Z091 Z124

Z223 Z256

Z289 Z322

Z025 Z058

Z419 Z452

Z092 Z125

Z224 Z257

Z290 Z323

Z026 Z059

Z420 Z453

Z093 Z126

Z225 Z258

Z291 Z324

Z344 Z360

Z159 Z192

Z376 Z392

Z027 Z060

Z421 Z454

Z094 Z127

Z226 Z259

Z292 Z325

Z345 Z361

Z160 Z193

Z377 Z393

Z028 Z061

Z422 Z455

Z095 Z128

Z227 Z260

Z293 Z326

Z346 Z362

Z161 Z194

Z378 Z394

Z029 Z062

Z423 Z456

Z096 Z129

Z228 Z261

Z294 Z327

Z030 Z063

Z424 Z457

Z097 Z130

Z229 Z262

Z295 Z328

Z031 Z064

Z425 Z458

Z098 Z131

Z230 Z263

Z296 Z329

Z164 Z197

Z032 Z065

Z426 Z459

Z099 Z132

Z231 Z264

Z297 Z330

Z165 Z198

Z033 Z066

Z427 Z460

Z100 Z133

Z232 Z265

Z298 Z331

Z034 Z067

Z428 Z461

Z101 Z134

Z233 Z266

Z299 Z332

Z035 Z068

Z429 Z462

T A

B

033 P

T

A

B

040 P

T

A

B

041 P

T

A

B

P

T

A

B

042

045 P

T

A

B

P

T

A

B

062

068 P

T

A

B

070 P A

Z157 Z190

Z375 Z391

Z158 Z191

T B

074 P

Z343 Z359

T A

B

P

T

087 A

B

088 P

T

A

B

091 P

T

A

B

P

T

095 A

B

923 P

T

A

B

P

T

930

Pressure port leakage bleeds to tank in the center position

Z162 Z195 Z347 Z363

Z348 Z364

Z163 Z196

Z166 Z199 Z167 Z200

Z379 Z395

Z380 Z396

Directional control valve D05 (NG10) 0 810 001Z… 2

SPOOL NO.

SYMBOLS A

B

P

T

A

B

P

T

A

B

P

T

A

B

P

T

4

6

7

TRANSITION

000

Z860

001

002

Z857

Z905 Z880

Z853

Z906 Z881

Z929

Z907 Z882

004 A

B

P

T

010

Z861 A

B

P

T

A

B

011

Z876

Z883 Z908

012

Z859 P

T

A

B

P

T

Z855

Z877

014

Z856

Z854

020

Z858

027

Z863

Weights DC AC Ex.

13.4 lbs 12.3 lbs 15.8 lbs

6.1 kg 5.6 kg 7.2 kg

DC AC Ex.

17.0 lbs 14.8 lbs 25.7 lbs

7.7 kg 6.7 kg 11.7 kg

8.8 lbs

4.0 kg

11.7 lbs

5.3 kg

6.6 lbs

3.0 kg

7.5 lbs

3.4 kg

27

28

Directional control valve D05 (NG10)

Function Five chamber spool type valve with wet pin solenoid

Soft Shift Adjustment Data

**Caution:

Torque = 3.5 ft./lbs.

The coil is rotateable and can be mounted in 3 different positions (3 x 90° offset).

When retrofitting, the screw plug is replaced by a throttle screw.

Caution: Exchange of DC coil for AC coil not possible.

Make sure that the internal cavity of the valve is completely filled with oil, since this is a prerequisite for the proper operation of the soft shift adjustment. All air must be removed from this cavity by bleeding. To do this remove throttle screw and apply a max of 100 PSI to valve tank port.

For use with DC solenoids only. Not to be used with AC solenoids. If AC applications are required, please use valves with 96 VDC solenoids and rectifier package 1 834 484 134. For best performance use spools with open cross over or throttled spool.

Typical Code: 0

8

1

W

V

1

0

P

1

V

1

0

0

1

W

S

0

9

6**

/

0

0

D

5

1

*

11 – THROTTLE SPOOL

Soft Shift Adjustment*

* Note: Throttle screw must be ordered separately. See PG 88 for details.

Directional control valve D05 (NG10) Characteristics General Design

Spool valve (five chamber system)

Mounting type

Subplate, DO5 (NG 10) – ISO 4401

Mounting Position

as desired (Horizontal preferred)

Ambient temperature

–4 to 120°F (-20 to 50°C)

Seals

Viton

CSA Certified

File Number LR 93267-1

Hydraulic Fluid

Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations: S106 - Petroleum Fluids S107 - Fire Resistant Fluids Consult factory for use of water in oil emulsions, high water content and synthentic fluids. Mineral-oil based hydraulic-fluids (DIN/ISO) others on request

Viscosity

60…1600 SUS (10 …350 cSt)

Fluid temperature

–4 to 175°F (–20 to 80°C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B: 4600 PSI (315 bar) Port T* : 2300 PSI (160 bar)

Rated flow

See ∆p/Q-curves

Maximum flow

Up to 34 GPM (130 L) see operating limits

* For control type 1

2

6

Electric Duty factor

100%

Solenoid identification

Meets ANSI B93.9-1969 (R 1988) Standards

Enclosure type

*IP 65 to IEC and DIN 40 050

Insulation class

C VDE § 5

Voltage and frequency

See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply

Voltage tolerance

UNOM±10%

Power rating DC AC

42W In Rush: ~3.5 A

Holding: ~1.14 A

Response time DC AC

Switch-on:** 65 to 100 ms Switch-on:** 10 to 25 ms

Switch-off:** 30 to 80 ms Switch-off:** 50 to 65 ms

Switching frequency

max. 1800/h

Power supply

Plug connector to DIN 43 650 ISO 4400

Wiring box w/lead wires

*Note: IP 65 Protected against low pressure water jets from all direction Dust tight ** Valves without soft shift adjustment, measured from the switching signal to opening of control edge.

5 & 3 pin Q.C. per ANSI B93.55M

29

30

Directional control valve D05 (NG10)

Performance Characteristics

Valve Pressure vs. Flow Performances PRESSURE vs. FLOW CURVES

Curve Reference Numbers Spool Number

PRESSURE PSI(BAR)

Curve Numbers

A B

A B A B

290(20)

8 Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 031 032 033 040 041 042 045 062 068 070 074 087 088 091 095 923 930

P T PA 2 3 3 3 2 2 3 5 3 3 3 3 3 – 3 3 – 1 – 2 2 3 – 4 3 3 2 3 – 1 1

PB 2 3 2 3 2 2 3 3 3 – – 3 3 3 3 – 3 4 2 5 4 3 3 2 3 – – 7 – 2 1

P T P T AT 1 3 1 1 3 3 7 3 4 – – 3 7 1 1 – 3 – 1 3 1 3 3 – – – – 6 – 1 1

BT 3 3 4 7 4 3 6 4 8 4 3 4 6 7 3 6 – – – – – 2 – 7 – 3 3 – – 4 6

260(18)

PT – – 8 – – 6 – – – 8 – – – – – – – – – – – – – – – – – – – – 8

7 230(16)

200(14)

6 5

175(12)

4 3

145(10)

2

116(8)

1 87(6)

58(4)

29(2)

0(0) 0(0)

5.5(20)

10.5(40) 16.0(60)

21.0(80) 26.0(100) 32.0(120) 34.0(130)

FLOW GPM(L/M)

Note: Viscosity = 164 SUS (35 Centistokes)

Directional control valve D05 (NG10)

31

Performance Characteristics

DC-Solenoids MALFUNCTION CURVES

Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 031 032 033 040 041 042 045 062 068 070 074 087 088 091 095 923 933

Curve Numbers 3 1 5 1 8 3 8 4 8 5 1 3 8 1 1 2 1 7 3 1 1 1 1 1 7 1 3 1 1 3 7 7 1

PRESSURE PSI(BAR) 4600(315) 4300(300)

1 2

2900(200)

3 4

1450(100)

5 7 8

0(0) 0(0)

5.5(20)

10.5(40)

16.0(60)

21.0(80)

26.0(100)

FLOW GPM(L/M)

Operating limits The curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

32.0(120) 34.0(130)

32

Directional control valve D05 (NG10)

Performance Characteristics

AC-Solenoids MALFUNCTION CURVES

Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 031 032 033 040 041 042 045 062 068 070 074 088 095 923

Curve Numbers 3 3 5 3 5 5 1 4 1 5 3 3 6 3 3 5 5 5 3 3 2 3 3 3 5 3 3 3 2 2

PRESSURE PSI(BAR) 4600(315) 4300(300)

2900(200)

1 2 3 4 5

1450(100)

6

0(0) 0(0)

5.5(20)

10.5(40)

16.0(60)

21.0(80)

26.0(100)

32.0(120) 34.0(130)

FLOW GPM(L/M)

Operating limits The curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

Directional control valve D05 (NG10)

33

Valve With DC Solenoid DIN

Inches (Millimeters)

Seal Kit 9 810 232 520

Clearance needed to remove connector

.47 (12) B

A

Manual Push Pin 4.65 (118)

1.53 (38.9)

1.18 * (30)

8.43 Single Solenoid (214) 12.32 (313) 5.12 (130)

.47 (12)

Torque Bolts (4) 100 in. lbs. (11+3 Nm) T

1.37 (35) B

A P

‘O’ Ring (5) 12 mm x 2 mm 1 520 210 115 Torque 70 in. lbs. (8 Nm)

Optional manual push pins .31 (8)

*Bolt length change from series “B”. Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous.

Covered 1 833 343 002 Note: Clearance to remove coil 3.66 (93) 1.10 (28)

With rubber cover 1 833 343 003

Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.

2.75 (70)

34

Directional control valve D05 (NG10)

Valve With AC Solenoid DIN Inches (Millimeters)

Seal Kit 9 810 232 520

Clearance needed to remove connector

.47 (12)

A

B

Manual Push Pin 4.60 (117)

1.53 (38.9)

1.18 * (30)

7.36 Single Solenoid (187) 10.20 (259) 4.06 (103)

.47 (12)

Torque Bolts (4) 100 in. lbs. (11+3 Nm)

T

A

1.37 (35) 2.75 (70)

B P

Torque 70 in. lbs. (8 Nm) Optional manual push pins

‘O’ Ring (5) 12 mm x 2 mm 1 520 210 115 *Bolt length change from series “B”.

.31 (8)

Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous. Covered 1 833 343 002

Note: Clearance to remove coil 2.75 (70)

1.10 (28)

With rubber cover 1 833 343 003

Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.

Directional control valve D05 (NG10)

35

Valve With AC/DC Solenoid And Wiring Inches (Millimeters)

Seal Kit 9 810 232 520 Optional sentinel lites Threaded conn. 1/2 NPT 2.53 (64.2)

5.41 (137.5)

Manual Push Pin 4.37 (111.0) Solenoid

Solenoid 1.53 (38.9)

1.18 * (30)

7.33 Single Solenoid (186.3) 10.25 (260.42) .47 (12.0)

4.06 (103.21)

Torque Bolts (4) 100 in. lbs. (11+3 Nm)

1.37 (35.0) 2.75 (70)

Torque 70 in. lbs. (8 Nm) Optional manual push pins

‘O’ Ring (5) 12 mm x 2 mm 1 520 210 115 *Bolt length change from series “B”.

.31 (8) Covered 1 833 343 002 1.10 (28)

Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous. Note: Brad Harrison connector installed on cylinder port B side on double solenoid valves and on solenoid side on single solenoid valves. (See Page 79 for details.) Note: Clearance to remove coil 2.75 (70)

With rubber cover 1 833 343 003

Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.

36

Directional control valve D05 (NG10)

Flame Proof Solenoid

Not CSA Approved.

Consult factory for application support and part numbers.

Specifications

D.C. Solenoid 024/00 110/00 190/00

Type of enclosure

IP 65 to IEC and DIN 40 050 Type of protection (Ex) sG4

Ambient temperature Cyclic duration factor Power rating Insulation clas Voltage tolerance Switch on/off time Power supply Switching frequency Pressure in port T

–4° to 110°F (–20 to 40°C) ED 100% 20 W C VDE 100 § 5 ±10% 100/40 ms Power gland PG 16 DIN 22 419 max. 8000/h max. 1000 PSI (70 bar)

7.00 (178)

2.76 (70)

.83 (21) + _ 0 ,15

3.98 (101)

.99 (25,2) –0 ,1

.39 (10 )

4.92 (125)

M5

.24 Ø(6)

Ø

1.26 (32)

2.76 Ø(70)

Ground–terminal

1.52 (38,1)

.57 (14,5) .69 +_ 0 ,2 (17,6)

3.13 (79.4)

3.66 (93)

1.30 (32.5) 2.69 (68,2)

A.C. Solenoid 110/50 220/50

2.31 (58,7) 2.76 (70)

Emergency manual control

Directional control valve D05 (NG10)

37

Performance Characteristics

Hydraulic Control

Pilot pressure Pst is a function of tank line Pressure Pt Pst PSI (Bar) 580(40) 430(30) 280(20) 145(10) 0(0) 0(0)

h

2

580(40)

1160(80) 1750(120) 2300(160)

P T PSI (Bar)

Adapter to #4 SAE 9 534 230 000 Seal Kit 1 817 010 306

Inches (Millimeters) 2.13 (54)

1.81 (46)

1.61 (41)

2.76 (70)

T

A

B P

G 1/4

.47 (12)

.95 (24)

Piston .47 in (12 mm) Dia.

Torque 100 in. lbs.

Torque 450 in. lbs.

1.18 (30) 1.53 (38.9)

3.19 (81)

Torque 310 in. lbs.

Adapter to #4 SAE (.928) 9534230000 .26 (6.6)

Ø

2.32 (59)

Type of control 2 hydraulic Pilot pressure (Pst) Pilot volume per valve side Response times Switch-on Switch-off

(12)x(2) 4.02 (102) 8.62 (219)

200 PSI (14 bar) min.+ .014 x tank pressure 3600 PSI (250 bar) max. .03 in3 (0.4 cm3) pc = 725 PSI (50 bar) pc = 2900 PSI (200 bar) 50 to 100 ms 15 to 30 ms 60 to 150 ms 60 to 150 ms Dependent on pilot pressure and line length

Conversion Kit #1 817 002 059* Except 020 Spool *SAE Port

38

Directional control valve D05 (NG10)

Pneumatic Control

Performance Characteristics Pilot pressure Pst is a function of tank line Pressure Pt Pst PSI (Bar) 145(10) 131(9) 116(8) 102(7) 87(6) 73(5) 58(4) 44(3) 28(2) 15(1) 0(0) 0(0)

p

6

580(40)

1160(80) 1750(120) 2300(160)

P T PSI (Bar)

Adapter to #4 SAE 9 534 230 000 Seal Kit 1 817 010 306

Inches (Millimeters) 2.13 (54)

1.81 (46)

1.61 (41)

2.76 (70)

T

A

B P

.47 (12)

.95 (24)

G 1/4 Piston 1.2 in (30 mm) Dia.

Torque 100 in. lbs. Torque 450 in. lbs.

1.18 (30) 1.53 (38.9)

3.19 (81)

Torque 310 in. lbs.

Adapter to #4 SAE (.928) 9534230000 .26 (6.6)

Ø

2.32 (59)

Type of control 6 pneumatic Pilot pressure (Pst) Pilot volume per valve side Response time Switch-on Switch-off

(12)x(2) 4.02 (102) 8.62 (219)

35 PSI (2,5 bar) min.+ 0.023 x tank pressure 145 PSI (10 bar) max. .125 in3 (2 cm3) 20 to 200 ms 80 to 300 ms Dependent on pilot pressure and line length

Conversion Kit #1 817 002 058* Except 020 Spool *SAE Port

39

Directional control valve D05 (NG10) Lever Operated

2.13 (54)

.95 (24)

2.00 (50.8) 1.47 (37.3) .47 (12)

1.06 (16.7)

.53 (13.5)

.13 (3.2)

.96 (24.5)

1.81 (46) 1.36 (39.7)

2.75 (70)

Lever Knob

2.31 (58.7)

1 813 501 002 1 813 231 007

28°

28°

24 x 2.5

6.77 (172)

3.38 (86)

2.68 (65.2) 3.23 (82)

3.15 (80)

1.53 (38.9)

1.18 (30)

4.02 (102)

2.40 (61)

4.80 (122)

3.01 (76.5) 8.50 (216)

12 x 2

40

Directional control valve D05 (NG10)

Cam Operated

CAM ANGLE max. 35°

4x

2.13 (54)

M5x20 DIN 912 8.8

2.00 (50.8)

.96 (24.5)

.53 (13.5) .47 (12)

= 710.5 Nm

1.47 (37.3) 1.06 (27) .66 (16.7)

.13 (3.2)

.95 (24)

35°

T

A B

2.31 (58.7)

1.81 (46) 1.56 (39.7)

2.75 (70)

T

Y

1.18 (30)

1.53 (38.9)

2.68 (68.2)

3.19 (81)

3.23 (82)

3.38 (86)

P

12x2 X

1.46 (37)

Ø .26 (6.6)

4.02 (102) 6.25 (159)

X

Normal

Actuated

.421 (10.7)

.263 (6.7)

Directional control valve D05 (NG10)

41

Subplates, Bottom Ported

Inches (Millimeters)

Bolt Kit Kit

2.125 (53.98) 1.470 (37.34) 1.063 (27.0)

.625 (15.88)

.660 (16.76) .130 (3.3) 2.043 (51.89)

B-180 valve only

.413 (10.5) Dia. 4 Holes 1.125 (28.58)

.840 (21.34) 1.280 (32.51) 1.812 (46.02)

2.812 3.44 (71.42) (87.38)

Valve Mounting Holes (4) 1/4" – 20 unc, .69 (17.5) deep 4.34 (110.24) 5.344 (135.74)

.438 (11.12)

1.81 (45.97)

.50 (12.7) 6.210 (157.73)

4.06 (103.12)

2.875 (73.03) 2.030 (51.56)

953 675

Subplate

.250 (6.35)

Subplate mounting holes (2) .344 (87.4) Dia. Thru

Part Number

1.186 (30.12)

1.625 (41.28)

3.125 (79.38) 4.625 (117.48)

When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.

Port Size

Part Number

1/2" NPT

9 000 010 172

3/4" NPT

9 000 010 181

8 SAE

9 000 010 174

12 SAE

9 000 010 183

NOTE: Max. Pressure = 4600 PSI (315 Bar)

42

Directional control valve D05 (NG10)

Subplates, Side Ported

Inches (Millimeters)

Bolt Kit Kit B-180 valve only

T

Subplate

.750 (19.05)

.660 (16.76) .130 (3.3) .625 (15.88)

Port Size

Part Number

1/2" NPT

9 000 010 164

1.281 (32.54)

3/4" NPT

9 000 010 166

8 SAE

9 000 010 165

2.125 (53.98) 1.470 (37.34) 1.063 (27.0)

12 SAE

9 000 010 175

NOTE: Max. Pressure = 4600 PSI (315 Bar)

.413 (10.5) Dia. 4 Holes

1.125 (28.58)

2.043 (51.89)

.250 (6.35)

4.06 (103.12)

.840 (21.34) 1.280 (32.51) 1.812 (46.02)

2.812 3.44 (71.42) (87.38)

Valve Mounting Holes (4) 1/4" – 20 unc, .69 (17.5) deep Subplate mounting holes (2) .344 (87.4) Dia. Thru

953 675

P

.938 (23.82)

Part Number

4.34 (110.24) .438 (11.12)

5.344 (135.74)

.792 (20.12)

2.063 (52.4)

.938 (23.82)

1.81 (45.97) .50 (12.7)

A

B

6.21 (157.73)

When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.

Directional control valve D07 (NG16)

Features and Benefits

n

Retained guide tube for easy replacement of coils

n

Solenoid identification per U.S. standard. P➝A when solenoid “A” is energized

n

Optional manual overrides available

n

®

Certified

n

Dual frequency solenoids (50 or 60 Hertz)

n

Throttling spools are standard

n

Pilot pressure valve in P port is optional

43

44

Directional control valve D07 (NG16)

Order Code This order code describes the desired model variances of the DO7 (NG 16) directional control valves. Standard models are assigned a 10-digit number. See page 45.

0

8

1 W V 1

6

P 1

V

3

D

5

1

/

SIZE 16 – D07 (NG 16) 09 – MANUAL PUSH PIN WITH RUBBER COVER*

SEALS V – VITON STD.

51 CONTROL TYPE 2 – HYDRAULIC 3 – ELECTRICAL

– SOLENOID IDENTIFICATION PER U.S. STANDARD P➝A WHEN SOLENOID “A” IS ENERGIZED (ANSI B93.9)

D – DESIGN SERIES D - STD **E - 24VDC LEAD WIRE COILS

SPOOL CODE

SOLENOID OPTIONS*

REFER TO SPOOL CHART ON PAGE 45

C – COVERED PUSH PIN

PILOT CHOKES* F – FIXED

*

T – ADJUSTABLE

If these options are not needed, omit them from the code

R – PILOT PRESSURE VALVE IN P* H – ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY– EXT. PILOT EXT. DRAIN PT – INT. PILOT INT. DRAIN PY – INT. PILOT EXT. DRAIN XT – EXT. PILOT INT. DRAIN ELECTRICAL CONNECTIONS WS – DIN 43650/ISO4400 KL – WIRING BOX + SENT. LIGHTS KA – WIRING BOX KD – WIRING BOX + QUICK CONN. (ANSI B93.55m – 1981 3 PIN SINGLE SOL. & 5 PIN. DOUBLE. SOL.) KE – WIRING BOX + QUICK CONN. + SENT. LIGHTS KG – WIRING BOX + QUICK CONN. (SINGLE SOL. 5 PIN) KM – WIRING BOX + QUICK CONN. + SENT. LIGHTS (SINGLE SOL. 5 PIN) EX – FLAME PROOF SOLENOID

** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 89)

SOLENOID VOLTAGES AC

DC

115/60 230/60 Series “D” Dual Frequency

012/00 024/00

Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D07 (NG16)

45

Part Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 234Z… P – INT. KA – WIRING BOX PILOT KD – WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) X– EXT. PILOT KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) T – INT. KL – WIRING BOX + SENTINEL LIGHTS DRAIN KM– WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) Y – EXT. DRAIN WS– PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO.

SYMBOLS A

B

P

T

A

B

P

T

A

B

P

T

000

TRANSITION

002

A

B

P

T

004

A

B

P

T

009 A B

010 P T A

B

P

T

018 A

B

020 P

T A

B

P

T

026 A

B

042 P

T A

B

P

T

045

KE

KG

PILOT 110/115 110/115 110/115 110/115 & DRAIN

XY

001

KD

KL

KM

WS

WS

110/115 110/115 110/115 24 VDC.

Z033

Z047

Z059

Z005

Z034 Z035

Z104 Z048 Z049

Z060 Z061

Z006 Z007 Z008 Z076 Z009

Z020

PY XY PT HXY FXT FPT

Z036

XY

Z037

Z050

Z062

Z010

Z024

XY XT PT FPT FXY

Z038

Z051

Z011

Z025

Z039 Z040

Z052

Z063 Z071 Z064

Z012 Z013 Z077

Z026

XY

Z041

Z053

Z065

Z014

Z027

XY PT PY XT PY XY PT XY FPY PT PT PY XY FPY PT FPT PY PT FPT

Z042 Z043

Z054 Z055

Z066 Z067

Z044

Z056

Z068

Z045

Z057

Z069

Z046

Z058

Z070

Z082

Z099 Z021 Z022 Z023 Z103

Z015 Z028 Z016 Z029 Z085 Z092 Z110 Z017 Z030 Z089 Z018 Z031 Z019 Z097 Z032 Z098 Z081 Z083 Z079 Z072 Z075 Z087 Z073 Z074

46

Directional control valve D07 (NG16)

Specifications General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid Response time adjustment Hydraulic Fluid Viscosity Fluid temperature Filtration Direction of flow Operating pressure Pilot pressure

Maximum flow Control volume Total response time

Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency Voltage tolerance Power rating DC AC

Spool valve Subplate, DO7 (NG 16) as desired (Horizontal only for detented valves) –4 to 120°F (-20 to 50°C) Viton File Number LR 93267-1 (Except flame proof solenoids) 17.6 lbs (8 kg) 19.8 lbs (9 kg) 20.9 lbs (9.5 kg) 2.4 lbs (1.1 kg) Petroleum hydraulic fluids and most fire resistant fluids 60 – 2300 SUS (10 – 500 cSt) –4 to 175°F (–20 to 80°C) Contamination class 19/16, according to ISO 4406 to be realized with filter ß25 = 75 As shown on symbol Port P, A, B,T: 5075 PSI (350 bar) max. Port T: 4060 PSI (280 bar) max. w/flame proof solenoids Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max. Drain port Y or T 2300 psi (160 bar) max. for solenoid operated 3625 psi (250 bar) max. for hydraulic piloted 1450 psi (100 bar) max. for flame proof solenoid 80 GPM (300 L/min) see ∆ P/Q curve page 47 0.37 in3 (6 cm3) for 3 position valves 0.61 in3 (10 cm3) for 2 position valves Switch-on Pilot = 700 psi 55...75ms = DC Switch-off Pressure (50 bar) 50...70ms Switch-on Pilot = 2900 psi 50...70ms Switch-off Pressure (200 bar) 40...60ms Switch-on Pilot = 700 psi 30...50ms ≈ AC Switch-off Pressure (50 bar) 50...70ms Switch-on Pilot = 2900 psi 25...40ms Switch-off Pressure (200 bar) 40...60ms 100% Meets ANSI B93.9 - 1969 (R 1988) Standards* P ➝ A when Sol. “A” is energized. *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE § 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Nominal Voltage ±10% In Rush: 33W In Rush: ~ 1.5A

*Note: IP 65 Protected against low pressure water jets from all direction Dust tight

Holding: 33W Holding: ~ 0.54A

Directional control valve D07 (NG16) Performance Data

Curve A B

10

P T PB PA

AT

A B

P T BT

P T PT

000

3

3

4

5

—

001

1

1

2

7

—

002

4

6

6

8

9

004

3

3

4

4

—

010

3

3

3

4

—

018

3

3

4

5

—

020

3

3

3

4

—

042

3

3

3

2

—

045

—

3

3

—

—

Viscosity = 142 SUS (30.2 cSt)

psi

Bar

Symbol

A B

8

150

7

6

5 4

9 125

3

8

Pressure Drop

7

100 2

6 5

75

1

4 50 3 2 25 1 0

0 0

10

20

30

40

50

60

70

80 GPM L/min

0

50

100

150 Flow

200

250

300

47

48

Directional control valve D07 (NG16)

Pilot & Drain Options

Pilot oil supply and drain are either external via the X and Y ports or internal via the P and T ports. Conversion is possible by removing or installing plugs which are accessible after removing the pilot valve. When using internal pilot and drain, the X and Y ports in the subplate must be plugged.

Max. Pressure in P or X: 3625 psi (250 bar) Max. Pressure in T or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) when using flame proof solenoid

PY – INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3 PT – INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4 XY – EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2 XT – EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4 XY – HYDRAULIC PILOT; PLUG PORTS 1 & 2

Sol A Pv

Sol B

Tv

1

Y x

P

1

2

3

Plug Part No.

T

1 P

2

X Y

1 813 400 017 M6 DIN 908

3

Fixed Pilot Chokes

A fixed pilot choke is an orifice placed in the pilot line to increase the spool shift time. Metering notches on the spool are standard and by increasing the shift time of the spool, the flow paths are opened and closed more gradually which reduces system shock. Fixed pilot chokes can be added to a standard valve at any time by simply removing the pilot valve and inserting the choke in the P port.

The flange machined on the choke holds it captive in the counter-bore for the O-ring. The chokes can be inserted in any of the ports of the pilot valve depending on the desired result. Then a valve is ordered with a fixed pilot choke the 0.030” (Imm) diameter orifice is installed in the P port. Chokes with other size orifice are available and are listed below.

Pilot valve Orifice Sismeter

Part Number

0.030 (0.8mm)

9 533 230 385

0.040 (1mm)

9 533 230 382

0.050 (1.2mm)

9 533 230 383

0.060 (2mm)

9 533 230 384

Fixed pilot choke

Main valve

2 4

T

Directional control valve D07 (NG16) Adjustable Pilot Chokes Adjustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both direc-tions. Because the port pattern is symmet-rical and a seal plate is used, the module can be turned 180° to provide either meter-in or meter-out control.

METER-OUT (STANDARD)

METER-IN (TURN MODULAR VALVE 180º)

A B

A B

P

T

SOL A

P

Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180° on its longitudi-nal axis. The locating pin in the bottom mount-ing surface of the flow control module must be removed and installed on the opposite side before reassembly. The seal plate always remains on top of the main valve body. Torque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm).

P

SOL B

X Y

T

SOL A

T

P

SOL B

X Y

T

B T A

PILOT CHOKE ADJUSTING SCREW (BOTH ENDS) 6mm

1.57 180° (40.0)

883 RACINE, WI U.S.A. Pmax. 5000 psi

A

B

P

T

For Conversion Description NG6 Flow control module w/seal plate (meter out) Seal plate 4x M5 x 70, DIN 912 – 10.9 (Part number is for one bolt)

Part number 9 810 161 089 1 811 037 800 2 910 151 180

49

50

Directional control valve D07 (NG16)

Pilot Pressure Valve

A B

Sol A

Sol B

DP

P

T

Bar

Pv

Pressure Drop

16

psi

X Y

225

14

200

12

175

10

150

8

125 100

6 75 4 2

50 25

0 0

20

0

40 100

60 200

80

GPM

300

L/min

Flow

The pilot pressure valve is a slip-in cartridge which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center spools (000 and 002). Pilot pressure is fed internally to the pilot valve.

The pressure drop across the pilot pressure valve is additive to the pressure drop across the main valve. The machined cavity, to accept the pilot pressure cartridge, is standard on all valves.

For Conversion Description

Part Number

Pilot pressure valve cartidge

1 817 419 037

Directional control valve D07 (NG16)

51

Adjustable Spool Stops

Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions.

Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice.

A

B

If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain the same speed in both directions.

Y

Germany

0.35 (9) Adjustment range

4.02 (102)

7.95 (202) 11.97 (304)

Inches (Millimeters)

For Conversion Description Complete end cap assembly including mounting bolts

Part number 1 817 002 056

52

Directional control valve D07 (NG16)

Valve With AC/DC Solenoid And Wiring 2.63 (66.9)

7.82 (198.7)

Inches (Millimeters) 5.63 (143.1)

Name Tag describes complete valve.

Name Tag describes pilot valve.

7.44 (189)

Name Tag describes main valve.

B T A

6.56 (166.5)

3.74 (95)

1.34 (34) 883 RACINE, WI U.S.A. Pmax. 5000 psi

0.79 (20)

A

B

P

T

5.51 (140)

Spool 11 & 12 9.33 (237)

8.43 (214)

9.33 (237)

Spool 9 & 10

2.75 3.50 (69.9) (89) 2x 4x

2x 1/4 - 20 x 1.75" long

= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

9x2 23 x 2.5

= 40 lb/ft (54Nm)

Valve With AC Solenoid (DIN) 2.63 (66.9)

7.82 (198.7)

Inches (Millimeters) 5.63 (143.1)

.47(12.0) Name Tag describes complete valve.

Name Tag describes pilot valve.

Name Tag describes main valve.

B T A

7.44 (189)

3.74 (95)

1.34 (34) 883 RACINE, WI U.S.A. Pmax. 5000 psi

0.79 (20)

A

B

P

T

5.51 (140)

Spool 11 & 12 9.33 (237)

9.33 (237)

8.43 (214)

2x 1/4 - 20 x 1.75" long

Spool 9 & 10

2.75 3.50 (69.9) (89) 2x 4x

= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

= 40 lb/ft (54Nm)

9x2 23 x 2.5

Directional control valve D07 (NG16)

53

Valve With DC Solenoid (DIN) 2.63 (66.9)

7.82 (198.7)

.47(12.0)

5.63 (143.1) Name Tag describes complete valve.

Inches (Millimeters)

Name Tag describes pilot valve.

Name Tag describes main valve.

B T A

7.47 (189.7)

3.74 (95)

1.34 (34) 883 RACINE, WI U.S.A. Pmax. 5000 psi

0.79 (20)

A

B

P

T

5.51 (140)

Spool 11 & 12 9.33 (237)

9.33 (237)

8.43 (214)

2x 1/4 - 20 x 1.75" long

2.75 3.50 (69.9) (89)

Spool 9 & 10

2x 4x = 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

9x2 23 x 2.5

= 40 lb/ft (54Nm)

Hydraulic Controlled (Type 2)

Inches (Millimeters)

Name Tag describes complete valve.

4.61 (117) 1.34 (34)

3.74 (95) 883 RACINE, WI U.S.A. Pmax. 5000 psi

0.79 (20)

A

B

P

T

5.51 (140) 9.33 (237)

8.43 (214)

Spool 12

2.75 3.50 (69.9) (89) 2x 4x

2x 1/4 - 20 x 1.75" long

= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

= 40 lb/ft (54Nm)

9x2 23 x 2.5

54

Directional control valve D07 (NG16)

Subplates, Bottom Ported Inches (Millimeters)

C port is used for load sensing when using proportional valves. When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.004 in./in. and has a surface finish of 63 RMS. 5.938 (150.8)

.5 (12.7)

4.0 (101.6)

2.815 (71.5)

1.5 (38.1)

3.625 (92.1)

2.19 (55.6)

2.25 (57.1)

2.75 (69.8)

1.37 (34.8)

.56 (14.2) .50 (12.7)

.063 (1.6)

.62 (15.7)

.72 (18.3)

.938 (23.8)

1.342 (34.0) 1.97 (50.0) 2.6 (66.0) 3.016 (76.6) 3.47 (88.1)

.75 (19.0)

2.62 (64.0)

1.310 (33.3)

6.94 (176.3)

1.558 (39.6) 3.063 (77.8)

2.308 (58.6)

T

P X

3.315 (84.2)

B Y

A

C

1.843 (46.8) 2.468 (62.7)

4.62 (117.3)

NPT SAE .750 .812 (19.0) (20.6)

3.843 (97.6) 4.468 (113.5) 6.055 (153.8)

P,T,A,B, X,Y,C, 3/4” NPTF 1/4” NPTF 1” NPTF #12 SAE #6 SAE #16 SAE Bolt kit B-231 (Valve only) 4x

Maximum pressure 5000 psi (350 bar)

3/8-16 x 2” long

2x

1/4-20 x 1-3/4” long

Weight 15 lbs. (6.8 kg)

Part Number 9 000 010 201 9 000 010 202 9 000 010 203 9 000 010 204 953 726

Directional control valve D08 (NG25) 3000 PSI

Features and Benefits

n

Retained guide tube for easy replacement of coils

n

Solenoid identification per U.S. standard. P➝A when solenoid “A” is energized

n

Optional manual overrides available

n

®

Certified Pilot Valve – Main section certification pending

n

Dual frequency solenoids (50 or 60 Hertz)

n

Throttling notches in body are standard

n

Optional load check

55

56

Directional control valve D08 (NG25) 3000 PSI

Order Code This order code describes the desired model variances of the DO8 (NG 25) directional control valves. Standard models are assigned a 10-digit number. See page 57.

0 8

1 W V

2

5 P 1

V

3

D

5 1

/

5

5 /

SIZE 06 – D08 (NG 25)

SEALS V – VITON STD.

09 – MANUAL PUSH PIN WITH RUBBER COVER*

CONTROL TYPE

55 – LOW PRESSURE VERSION

2 – HYDRAULIC

51 – SOLENOID IDENTIFICATION PER U.S. STANDARD P›A WHEN SOLENOID “A” IS ENERGIZED (ANSI B93.9)

3 – ELECTRICAL

SPOOL CODE

PILOT CHOKES*

D – DESIGN SERIES D – STD **E – 24VDC LEAD WIRE COIL SOLENOID OPTIONS*

F – FIXED

C – COVERED PUSH PIN

REFER TO SPOOL CHART ON PAGE 57

*

T – ADJUSTABLE R – LOAD CHECK IN “P” PORT*

If these options are not needed, omit them from the code

H – ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY – EXT. PILOT EXT. DRAIN PT – INT. PILOT INT. DRAIN PY – INT. PILOT EXT. DRAIN XT – EXT. PILOT INT. DRAIN ELECTRICAL CONNECTIONS WS – DIN 43650/ISO4400 KL – WIRING BOX + SENT. LIGHTS KA – WIRING BOX KD – WIRING BOX + QUICK CONN. (ANSI B93.55m – 1981 3 PIN SINGLE SOL. & 5 PIN. DOUBLE. SOL.) KE – WIRING BOX + QUICK CONN. + SENT. LIGHTS KG – WIRING BOX + QUICK CONN. (SINGLE SOL. 5 PIN) KM – WIRING BOX + QUICK CONN. + SENT. LIGHTS (SINGLE SOL. 5 PIN) EX – FLAME PROOF SOLENOID

** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (See PG 89)

SOLENOID VOLTAGES AC

DC

115/60 230/60 Series “D” Dual Frequency

012/00 024/00

Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D08 (NG25) 3000 PSI

57

Part Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 235Z… P – INT. KA – WIRING BOX PILOT KD – WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) X – EXT. PILOT KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) T – INT. KL – WIRING BOX + SENTINEL LIGHTS DRAIN KM – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) Y – EXT. DRAIN WS – PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO.

SYMBOLS A

B

P

T

TRANSITION

000 A

B

001 P

T

A

B

P

T

002 A

B

P

T

A

B

A

B

P

T

P

T

004

005 A

B

P

T

A

B

009

010 P

T

A

B

P

T

018 A

B

P

T

020 A

B

P

T

A

B

P

T

026

042 A

B

P

T

D4

KD

KE

KG

KL

KM

WS

WS

PILOT 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC. & DRAIN PY XY XT

Z506 Z583 Z578

Z529

PT PY XY

Z505 Z553 Z629

Z517 Z576

PY XY XT

Z507 Z562 Z563

Z530

PT PY XY FPY

Z508 Z555

PT PY XY

Z572

PT PY XY

Z532 Z577 Z570

PT PY XY XT FPT

Z512 Z558 Z560 Z659

PT PY

Z511 Z633

Z643 Z620

Z550

Z549

PT XY PY

Z513 Z561

Z528

Z642

Z542

PT PY

Z510

PT XY FPT

Z509

PY FPT

Z628

Z547 Z631

Z580 Z536 Z588

Z649 Z573

Z613

Z544 Z581

Z575 Z594 Z667

Z626

Z568

Z669

Z531

Z545 Z611

Z621 Z608 Z564 Z582

Z518

Z617

Z543

Z625

Z551

Z537 Z668

Z627 Z624

Z675 Z548

Z612 Z614

Z674 Z514

Z538 Z639

Z654 Z598

Z571

Z597 Z660

Z587

58

Directional control valve D08 (NG25) 3000 PSI Specifications General Design

Spool valve

Mounting type

Subplate, DO8 (NG 25)

Mounting Position

as desired (Horizontal only for detented valves)

Ambient temperature

–4 to 120°F (-20 to 50°C)

Seals

Viton

CSA Certified

File Number LR 93267-1 (Except flame proof solenoids)

Weights Hydraulic

25.0 (11.3)

Electrical 1 Solenoid

26.6 (12.1)

Electrical 2 Solenoid

27.3 ( 12.4)

Adjustable Pilot Chokes

2.4 lbs (1.1kg)

Hydraulic Fluid

Petroleum hydraulic fluids and most fire resistant fluids

Viscosity

60 – 2300 SUS (10 – 500 cSt)

Fluid temperature

–4 to 175°F (–20 to 80°C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B,T: 3000 PSI (210 bar) max. Port T: 1500 PSI (100 bar) max. w/flame proof solenoids

Pilot pressure

65 PSI (4.5 bar)min. 3000 PSI (210 bar) max.

Maximum flow

75 GPM (284 L/min) see ∆ P/Q curve page 59

Control volume

0.5 in3 (8 cm3) for 3 position valves

Electric Duty factor

100%

Solenoid identification

Meets ANSI/B93.9 - 1969 (R 1988) Standards* P › A when Sol. “A” is energized.

Enclosure type

*IP 65 to IEC and DIN 40 050 (DIN Connectors)

Insulation class

C VDE § 5

Voltage and frequency

See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply

Voltage tolerance

Nominal Voltage ±10%

Power rating DC AC

In Rush: 33W In Rush: ~ 1.5A

Response time

25 – 90ms Dependent on control pressure and spool

Switching frequency

max. 1800/h

*Note: IP 65 Protected against low pressure water jets from all direction Dust tight

Holding: 33W Holding: ~ 0.54A

Directional control valve D08 (NG25) 3000 PSI Performance Data

PRESSURE DROP

4

PSI

BAR

ALL SPOOLS EXCEPT 002 70

All Flow Paths

60 50

3 2

40 30 20

1

10

0 10 0

20

30

30

40

50

60

70 GPM

60 90 120 150 180 210 240 L/min. FLOW

PSI

BAR PRESSURE DROP

002 SPOOL

100

6

80

P to A A to T

5 4 3

60 P to T 40

2 1

20

0

10 0

30

20 60

30 90

120

40 150

FLOW

Viscosity = 142 SUS (30.2 cSt)

50 GPM 180

L/min.

59

60

Directional control valve D08 (NG25) 3000 PSI

Pressure Port Check The pressure port check is a load check which prevents the load from dropping when several valves are connected in parallel. It will not create pilot pressure for internal pilot when using

open center spools. The standard valve body is not machined for the check valve cartridge.

A B

SOL A

P

Pressure Port Check Cartridge

SOL B

T

X Y

Pilot & Drain Options Pilot oil supply and drain are either external via the X and Y ports or internal via the P and T ports. There are four threaded ports and only two plugs (1/16” NPT). The installations of the plugs determines the source of the

pilot oil and where it drains. Valves can be converted in the field. When installing plugs in port 1 and 2, care must be taken that the plug is screwed in all the way or both passages will be blocked.

PY – INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3 PT – INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4 XY – EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2 XT – EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4 XY – HYDRAULIC PILOT; PLUG PORTS 1 & 2

2 1

TOP VIEW WITH PILOT SECTION REMOVED

1

3

2

B

A T 3

T

EXT. PILOT (X)

A

P

B

T

P

4

EXT. DRAIN (Y)

BOTTOM VIEW

4

Directional control valve D08 (NG25) 3000 PSI Adjustable Pilot Chokes

Adjustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both direc-tions. Because the port pattern is symmet-rical and a seal plate is used, the module can be turned 180° to provide either meter-in or meter-out control.

Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180° on its longitudi-nal axis. The locating pin in the bottom mount-ing surface of the flow control module must be removed and installed on the opposite side before reassembly. The seal plate always remains on top of the main valve body. Torque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm).

METER-OUT (STANDARD)

METER-IN (TURN MODULAR VALVE 180º)

A B

A B

P

SOL A

P

P

T

SOL A

SOL B

X Y

P

T

P

PILOT CHOKE ADJUSTING SCREW (BOTH ENDS) 6mm

1.57 180° (40.0)

PILOT

T

CYL A

SOL B

X Y

T

9.20 (233.7) 8.33 (211.6) 6.46 (164.1) 4.78 (123.9) 3.94 (100.0)

CYL B

SEAL PLATE 1 811 037 089

For Conversion Description NG6 Flow control module w/seal plate (meter out) Seal plate 4x 10 – 24 x 2 3/4” Long (Bolt kit B-215)

Part number 9 810 161 089 1 811 037 800 953 710

61

62

Directional control valve D08 (NG25) 3000 PSI

Adjustable Spool Stops Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice.

If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain equal speed in both directions. Complete end cap assemblies are available to convert standard valves. (778160 is the number for one end cap)

T ADJUSTABLE SPOOL STOPS Limit stroke at either end. Add 5" (127mm) to valve length.

A

P

B

T

EXT. PILOT

EXT. DRAIN

Fixed Pilot Chokes Fixed pilot chokes consist of two orifices, 1/16” NPT pipe plug with a .040” (1.0) hole (405420), installed in the pilot lines going to each end cap. The orifices restrict the pilot oil and will increase the spool shift time. Metering notches in the body are standard and by slowly shifting the spool,

the flow paths are opened and closed more gradually which reduces system shock. Chokes can be added to a standard valve at any time but an 1/8” NPT plug on each end of the main valve must be removed to gain access to the threaded pilot line.

CHOKE 1/16" NPT

T

A

P

B

T

PLUG 1/8" NPT

Directional control valve D08 (NG25) 3000 PSI

63

Valve With AC/DC Solenoid & Wiring

Inches (Millimeters) 9.35 (237.5) 5.63 (143.0)

1.67 (42.4) required to remove coil

Name Tag describes complete valve

Name Tag describes pilot valve

1.52 (38.6)

P

1/2" NPT ELECTRICAL CONNECTION (both ends)

MANUAL OVERRIDE (both ends) (standard)

7.62 (193.5) 6.75 (171.4) 4.88 (123.9) 3.94 (100.0)

Name Tag describes main valve

2.87 (72.9) PILOT

CYL A

1.04 (26.4)

CYL B

2x 4x

.16 (4.1)

3.31 (84.1)

10.86 (275.8)

.44 (11.2)

4.50 (114.3)

1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.

6x

2.25 (57.2)

1/2 - 13 x 1.75" long

= 70 lb/ft (95Nm)

Valve With AC Solenoid (DIN)

Inches (Millimeters) 1.74 (44.2) required to remove coil

9.35 (237.5) 5.63 (143.0)

.47 (11.9) required to remove connector

1.52 (38.6)

1.81 (45.9)

Name Tag describes pilot valve

Name Tag describes complete valve

.91 (23.1)

MANUAL OVERRIDE (both ends) (standard)

P Name Tag describes main valve

7.61 (193.3) 4.88 (123.9) 3.94 (100.0)

2.87 (72.9) PILOT

CYL A

10.86 (275.8) 2x 4x

1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.

1.04 (26.4)

CYL B

3.31 (84.1)

.16 (4.1)

6x

.44 (11.2)

2.25 (57.1) 4.50 (114.3) 1/2 - 13 x 1.75" long = 70 lb/ft (95Nm)

64

Directional control valve D08 (NG25) 3000 PSI

Valve With DC Solenoid (DIN)

Inches (Millimeters) 1.97 (50.0)

9.65 (245.1) 5.93 (150.6)

.47 (11.9)

1.22 (30.9)

1.81 (45.9)

Name Tag describes pilot valve

.91 (23.1)

Name Tag describes complete valve

MANUAL OVERRIDE (both ends) (standard)

7.64 (194.1)

P Name Tag describes main valve

4.88 (123.9) 3.94 (100.0)

2.87 (72.9) PILOT

CYL A

1.04 (26.4)

CYL B

10.86 (275.8) 2x 4x

3.31 (84.1)

.16 (4.1)

.44 (11.2)

4.50 (114.3)

1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.

6x

2.25 (57.2)

1/2 - 13 x 1.75" long

= 70 lb/ft (95Nm)

Hydraulically Controlled (Type 2)

Inches (Millimeters)

1

2

7.36 (193.8) 3

T

A

P

EXT. PILOT

B

T

4

EXT. DRAIN 1.75 (44.5)

4.43 (112.5)

5.12 (130.0) 3.94 (100.1)

PILOT

CYL A

CYL B

4.50 (114.3)

10.86 (270.8) 2x 4x

1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.

6x

1/2 - 13 x 1.75" long

= 70 lb/ft (95Nm)

Directional control valve D08 (NG25)

65

Subplates, Bottom Ported

6 HOLES 1/2-13 UNC-2B THD .94 ±.03 DEEP

1.183 (30.0)

3.719 (94.5)

3.969 (100.8)

Inches (Millimeters)

5.125 (130.2)

3.031 (76.9) 2.094 (53.2)

.75 (19.0)

1.156 (29.4)

.188 (4.8)

.688 (17.5)

6.0 2.938 (74.6) (152.4)

1.815 (46.1) 3.625 (92.1)

4.5 (114.3)

1.805 (45.8)

0.224 (5.7)

.530 (13.5)

4.902 (124.5)

4 HOLES .5625 DRILL THRU

7.680 (195.1)

3.0 (76.2)

.75 (19.0)

8.74 (22.2)

Y

T

C

B

X

A P

1.371 (34.8) 2.558 (64.9) 3.496 (88.8)

1.628 (41.3)

5.240 (133.1) 6.178 (156.9) 7.368 (187.1)

P,T,A,B X,Y,C 1” NPTF 1/4”NPTF 1 1/4”NPTF 1 1/2”NPTF #16 SAE #6 SAE #20 SAE #24 SAE Bolt kit B – 114 (valve only) 6x

4.368 (110.9) 4.058 (103.1) 3.0 (76.2) 1.938 (49.2)

Pmax PSI (bar) 5000 (350) (Subplate only)

1/2 – 13 x 1.75” Long

When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.0003 in./in. and has a surface finish of 63 RMS. C port is used for load sensing when using proportional valves.

Weight Lbs. (kg) 25(11.3)

Part Number 9 000 010 216 9 000 010 217 9 000 010 218 9 000 010 219 9 000 010 220 9 000 010 221 953594

66

Directional control valve D08 (NG25) 4600 PSI

Features and Benefits

n

Retained guide tube for easy replacement of coils

n

Solenoid identification per U.S. standard. P➝A when solenoid “A” is energized

n

Optional manual overrides available

n

®

Certified

n

Dual frequency solenoids (50 or 60 Hertz)

n

Throttling spools are standard

n

Pilot pressure valve in P port is optional

Directional control valve D08 (NG25) 4600 PSI

67

Order Code This order code describes the desired model variances of the DO8 (NG 25) directional control valves. Standard models are assigned a 10-digit number. See page 68.

0

8

1 W V 2

5

P 1

V

3

D

5

1

/

SIZE 25 – D08 (NG 25) 09 – MANUAL PUSH PIN WITH RUBBER COVER*

SEALS V – VITON STD.

51 – CONTROL TYPE 2 – HYDRAULIC 3 – ELECTRICAL

SOLENOID IDENTIFICATION PER U.S. STANDARD P➝A WHEN SOLENOID “A” IS ENERGIZED (ANSI B93.9)

D – DESIGN SERIES D – STD **E – 24VDC LEAD WIRE COIL

SPOOL CODE

SOLENOID OPTIONS* REFER TO SPOOL CHART ON PAGE 68 C – COVERED PUSH PIN ADJUSTABLE PILOT CHOKES* * F – FIXED [0.0039 (1mm) dia. orifice]

If these options are not needed, omit them from the code

T – ADJUSTABLE R – BACK PRESSURE VALVE IN P* H – ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY– EXT. PILOT EXT. DRAIN PT – INT. PILOT INT. DRAIN PY – INT. PILOT EXT. DRAIN XT – EXT. PILOT INT. DRAIN ELECTRICAL CONNECTIONS WS – DIN 43650/ISO4400 KL – WIRING BOX + SENT. LIGHTS KA – WIRING BOX KD – WIRING BOX + QUICK CONN. (ANSI B93.55m – 1981 3 PIN SINGLE SOL. & 5 PIN. DOUBLE. SOL.) KE – WIRING BOX + QUICK CONN. + SENT. LIGHTS KG – WIRING BOX + QUICK CONN. (SINGLE SOL. 5 PIN) KM – WIRING BOX + QUICK CONN. + SENT. LIGHTS (SINGLE SOL. 5 PIN) EX – FLAME PROOF SOLENOID

** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (See PG 89)

SOLENOID VOLTAGES AC

DC

115/60 All solenoids 230/60 are dual frequency (50 or 60hz)

012/00 024/00

Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

68

Directional control valve D08 (NG25) 4600 PSI

Part Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 235Z… P – INT. KA – WIRING BOX PILOT KD – WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) X– EXT. PILOT KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) T – INT. KL – WIRING BOX + SENTINEL LIGHTS DRAIN KM– WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) Y – EXT. DRAIN WS– PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO.

SYMBOLS A

B

P

T

TRANSITION

000

001

A

B

P

T

a

b

A

B

P

T

002 004

A

B

P

T A

B

P

T

009 A B

010 P T A

B

P

T

018 A

B

P

T

020

KD

KE

KG

PILOT 110/115 110/115 110/115 110/115 & DRAIN

KL

KM

WS

WS

110/115 110/115 110/115 24 VDC.

XY PY XY PT PY HXY FXT FPT

Z033

Z047

Z059

Z034 Z035

Z048 Z049 Z079

XY PY XY PT FPT

Z037 Z082 Z038 Z039 Z040

XY

Z060 Z061

Z005 Z077 Z006 Z007

Z020 Z085 Z021 Z022 Z023

Z050

Z062

Z008 Z076 Z009 Z087 Z010

Z051 Z052

Z063 Z064

Z011 Z012 Z013

Z025 Z026

Z041

Z053

Z065

Z014

Z027

XY XT PT PY

Z042 Z081 Z043

Z054

Z066

Z015

Z028

Z055

Z067

Z016 Z078

Z029

XY PY XY FPY PT

Z044 Z099 Z045

Z056

Z068

Z017

Z030

Z057

Z069

Z018 Z019

Z031

Z046

Z058

Z070

Z036

Z024

Z032

Directional control valve D08 (NG25) 4600 PSI Specifications General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid Response time adjustment Hydraulic Fluid Viscosity Fluid temperature Filtration Direction of flow Operating pressure Pilot pressure

Maximum flow Control volume Total response time

Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency Voltage tolerance Power rating DC AC

Spool valve Subplate, DO8 (NG 25) as desired (Horizontal only for detented valves) –4 to 120°F (-20 to 50°C) Viton File Number LR 93267-1 (Except flame proof solenoids) 35.3 lbs (16 kg) 37.5 lbs (17 kg) 38.5 lbs (17.5) 2.4 lbs (1.1 kg) Petroleum hydraulic fluids and most fire resistant fluids 60 – 2300 SUS (10 – 500 cSt) –4 to 175°F (–20 to 80°C) Contamination class 19/16, according to ISO 4406 to be realized with filter ß25 = 75 As shown on symbol Port P, A, B, T: 5075 PSI (350 bar) max. Port T: 4060 PSI (280 bar) max. w/flame proof solenoids Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max. Drain port Y or T 2300 psi (160 bar) max. for solenoid operated 3625 psi (250 bar) max. for hydraulic piloted 1450 psi (100 bar) max. for flame proof solenoid 185 GPM (700 L/min) see ∆ P/Q curve page 70 0.92 in3 (15 cm3) for 3 position valves 1.34 in3 (22 cm3) for 2 position valves Switch-on Pilot = 700 psi 55...75ms = DC Switch-off Pressure (50 bar) 50...70ms Switch-on Pilot = 2900 psi 50...70ms Switch-off Pressure (200 bar) 40...60ms Switch-on Pilot = 700 psi 30...50ms ≈ AC Switch-off Pressure (50 bar) 50...70ms Switch-on Pilot = 2900 psi 25...40ms Switch-off Pressure (200 bar) 40...60ms 100% Meets ANSI B93.9 - 1969 (R 1988) Standards* P ➝ A when Sol. “A” is energized. *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE § 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Nominal Voltage ±10% In Rush: 33W In Rush: ~ 1.5A

*Note: IP 65 Protected against low pressure water jets from all direction Dust tight

Holding: 33W Holding: ~ 0.54A

69

70

Directional control valve D08 (NG25) 4600 PSI

Performance Data

Curve A B

P T PA PB

AT

A B

P T BT

P T PT

000

7

7

5

7

—

001

2

2

1

5

—

002

6

5

4

7

9

004

5

5

5

7

—

010

7

7

1

3

—

018

4

4

7

8

—

020

7

7

1

3

—

Viscosity = 142 SUS (30.2 cSt)

psi

Bar

Symbol

A B

9

8

7

6

200

5

13

4

12

3

11 10

2 1

150

9 Pressure Drop

125 8 7

100

6 5

75

4 50 3 2

25

1 0

0 0

25

50

75

100

`125

150

175

200 GPM L/min

0

100

200

300

400 Flow

500

600

700

Directional control valve D08 (NG25) 4600 PSI

71

Pilot & Drain Options Max. Pressure in P or X: 3625 psi (250 bar) Max. Pressure in T or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) when using flame proof solenoid

Pilot oil supply and drain is either external via the x and y ports or internal via the P and T ports. Conversion is possible by removing or installing plugs. Plug no. 1 is accessible from the bottom of the main valve. The pilot valve must be removed to gain access to plug No. 2. When using internal pilot and drain, the X and Y ports in the subplate must be plugged. A B

PY – INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3 PT – INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4 XY – EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2 XT – EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4 XY – HYDRAULIC PILOT; PLUG PORTS 1 & 2 Sol A 1

Sol B

2 P

1 3

Plug Part No.

X Y

2

T

4

3 AND 4 ARE EXTERNAL OF THE VALVE

1 9 534 230 002 1/4” BSPP 7 2 1 813 400 017 M6 DIN 906

3

Fixed Pilot Chokes A fixed pilot choke is an orifice placed in the pilot line to increase the spool shift time. Metering notches on the spool are standard and by increasing the shift time of the spool, the flow paths are opened and closed more gradually which reduces system shock. Fixed pilot

chokes can be added to a standard valve at any time by simply removing the pilot valve and inserting the choke in the P port. The flange machined on the choke holds it captive in the counterbore for the O-ring. The chokes can be inserted in any of the ports of the pilot

Orifice Diameter

Part Number

0.030 (0.8mm)

9 533 230 385

0.040 (1mm)

9 533 230 382

0.050 (1.2mm)

9 533 230 383

0.060 (2mm)

9 533 230 384

Pilot valve

Fixed pilot choke

Main valve

valve depending on the desired result. Then a valve is ordered with a fixed pilot choke the 0.040” (lmm) diameter orifice is installed in the P port. Chokes with other size orifice are available and are listed below.

72

Directional control valve D08 (NG25) 4600 PSI

Adjustable Pilot Chokes

Adjustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both directions. Because the port pattern is symmetrical and a seal plate is used, the module can be turned 180° to provide either meter-in or meter-out control.

Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180° on its longitudinal axis. The locating pin in the bottom mounting surface of the flow control module must be removed and installed on the opposite side before reassembly. The seal plate always remains on top of the main valve body. Torque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm).

METER-OUT (STANDARD)

METER-IN (TURN MODULAR VALVE 180º)

A B

A B

P

T

SOL A

P

P

SOL B

X Y

T

SOL A

T

P

SOL B

X Y

T

B T A

1.57 180° (40.0)

PILOT CHOKE ADJUSTING SCREW (BOTH ENDS) 6mm X

B

A

883

RACINE, WI U.S.A. Pmax. 5000 psi

A

B

P

T

SEAL PLATE 1 811 037 800 For Conversion Description NG6 Flow control module w/seal plate (meter out) Seal plate 4x M 5 x 70, DIN 912 – 10.9 (Part number is for one bolt)

Part number 9 810 161 089 1 811 037 089 2 910 151 180

Directional control valve D08 (NG25) 4600 PSI Pilot Pressure Valve

A B

Sol A

Sol B

DP

P

T

Pv

Pressure Drop

16

psi

Bar

X Y

225

14

200

12

175

10

150

8

125 100

6 75 4 2

50 25

0 0 P

20

0

40 100

60 200

80

GPM

300

L/min

Flow

The pilot pressure valve is a slip-in cartridge which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center spools (000 and 002). Pilot pressure is fed internally to

the pilot valve. The pressure drop across the pilot pressure valve is additive to the pressure drop across the main valve. The machined cavity, to accept the pilot pressure cartridge, is standard on all valves.

For Conversion Description

Part Number

Pilot pressure valve cartidge

1 817 419 038

73

74

Directional control valve D08 (NG25) 4600 PSI

Adjustable Spool Stops

Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between

the body and spool in either flow path and turning the screw is will reduce the size of the orifice.

X

If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain the same speed in both directions.

B

A

883

RACINE, WI U.S.A. Pmax. 5000 psi

0.39 (10) Adjustment range

4.53 (115)

A

B

P

T

10.59 (269) 15.12 (384)

Inches (Millimeters)

For Conversion Description Complete end cap assembly including mounting bolts

Part number 1 817 002 057

Directional control valve D08 (NG25) 4600 PSI

75

Valve With AC/DC Solenoid And Wiring 2.63 (66.9)

Name Tag describes complete valve.

7.82 (198.7)

Inches (Millimeters)

5.63 (143.1) Name Tag describes pilot valve.

8.66 (220) B T A

B

A

X

Name Tag describes main valve.

7.74 (196.5) 4.92 (125) 3.46 (88)

883

RACINE, WI U.S.A.

1.69 (43)

Pmax. 5000 psi

0.71 (18)

B

T

7.48 (190)

12.00 (305) 6x

A

P

3.63 (92.1)

1/2 - 13 x 2.5" long

2x 4x

= 70 lb/ft (95Nm)

4.58 (116.4)

15 x 2.5 28 x 3

Valve With AC Solenoid (DIN)

2.63 (66.9)

7.82 (198.7)

Name Tag describes complete valve.

Inches (Millimeters)

5.63 (143.1) .47 (12.0) Name Tag describes pilot valve.

8.62 (219) B T A

X

B

A

Name Tag describes main valve.

4.92 (125) 3.46 (88)

883

RACINE, WI U.S.A.

1.69 (43)

Pmax. 5000 psi

0.71 (18) 12.00 (305) 6x

A

B

P

T

7.48 (190)

1/2 - 13 x 2.5" long

3.63 (92.1)

= 70 lb/ft (95Nm)

2x 4x

15 x 2.5 28 x 3

4.58 (116.4)

76

Directional control valve D08 (NG25) 4600 PSI

Valve With DC Solenoid (DIN) 2.93 (74.4)

8.43 (214.1) 5.93 (150.6)

Inches (Millimeters)

Name Tag describes complete valve.

.47 (12.0) Name Tag describes pilot valve.

8.65 (219.7) B T A

B

A

X

Name Tag describes main valve.

4.92 (125) 3.46 (88)

883

RACINE, WI U.S.A.

1.69 (43)

Pmax. 5000 psi

0.71 (18)

A

B

P

T

7.48 (190)

12.00 (305) 6x

3.63 (92.1)

1/2 - 13 x 2.5" long

2x 4x

= 70 lb/ft (95Nm)

4.58 (116.4)

15 x 2.5 28 x 3

Hydraulic Controlled (Type 2)

Inches (Millimeters)

Name Tag describes complete valve. X

B

A

5.79 (147) 4.92 (125) 3.46 (88)

883

RACINE, WI U.S.A.

1.69 (43)

Pmax. 5000 psi

0.71 (18) 12.00 (305) 6x

A

B

P

T

7.48 (190)

1/2 - 13 x 2.5" long

3.63 (92.1)

= 70 lb/ft (95Nm)

2x 4x

15 x 2.5 28 x 3

4.58 (116.4)

Directional control valve D08 (NG25) 4600 PSI

77

Subplates, Bottom Ported

C port is used for load sensing when using proportional valves.

Inches (Millimeters)

6 HOLES 1/2-13 UNC-2B THD .94 ±.03 DEEP

1.183 (30.0)

3.719 (94.5)

3.969 (100.8)

5.125 (130.2)

3.031 (76.9) 2.094 (53.2)

.75 (19.0)

1.156 (29.4)

.188 (4.8)

.688 (17.5)

6.0 2.938 (74.6) (152.4)

1.815 (46.1) 3.625 (92.1)

4.5 (114.3)

1.805 (45.8)

0.224 (5.7)

.530 (13.5)

4.902 (124.5)

4 HOLES .5625 DRILL THRU

7.680 (195.1)

3.0 (76.2)

.75 (19.0)

8.74 (22.2)

Y

T

C

B

X

A P

1.371 (34.8) 2.558 (64.9) 3.496 (88.8)

When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.004 in./in. and has a surface finish of 63 RMS.

4.368 (110.9) 4.058 (103.1) 3.0 (76.2) 1.938 (49.2)

1.628 (41.3)

5.240 (133.1) 6.178 (156.9) 7.368 (187.1)

P,T,A,B, X,Y,C, Maximum Pressure 1” NPTF 1/4” NPTF 5000 psi 1 1/4” NPTF (350 bar) 1 1/2” NPTF #16 SAE #6 SAE #20 SAE #24 SAE Bolt kit B-228 (Valve only) 6 x 1/2 – 13 x 2.5” Long

Weight 25 lbs. (11.3 kg)

Part Number 9 000 010 216 9 000 010 217 9 000 010 218 9 000 010 219 9 000 010 220 9 000 010 221 953 723

78

Directional control valve D10 (NG32) 3000 PSI

Features and Benefits

n

Retained guide tube for easy replacement of coils

n

Solenoid identification per U.S. standard. P➝A when solenoid “A” is energized

n

Optional manual overrides available

n

®

Certified Pilot Valve – Main section certification pending

n

Dual frequency solenoids (50 or 60 Hertz)

n

Throttling spools are available

n

Optional load check

Directional control valve D10 (NG32) 3000 PSI

79

Order Code This order code describes the desired model variances of the D10 (NG 32) directional control valves. Standard models are assigned a 10-digit number. See page 80.

0 8

1 W V

3

2 P 1

V

3

D

5 1

/

5

5 /

SIZE 32 - D10 (NG32)

SEALS V – VITON STD.

09 – MANUAL PUSH PIN WITH RUBBER COVER*

CONTROL TYPE

55 – LOW PRESSURE VERSION

2 – HYDRAULIC

51 – SOLENOID IDENTIFICATION PER U.S. STANDARD P›A WHEN SOLENOID “A” IS ENERGIZED (ANSI B93.9)

3 – ELECTRICAL

SPOOL CODE

PILOT CHOKES*

D – DESIGN SERIES D – STD **E – 24VDC LEAD WIRE COIL SOLENOID OPTIONS*

F – FIXED

C – COVERED PUSH PIN

REFER TO SPOOL CHART ON PAGE 80.

*

T – ADJUSTABLE R – LOAD CHECK IN “P” PORT*

If these options are not needed, omit them from the code

H – ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY – EXT. PILOT EXT. DRAIN PT – INT. PILOT INT. DRAIN PY – INT. PILOT EXT. DRAIN XT – EXT. PILOT INT. DRAIN ELECTRICAL CONNECTIONS WS – DIN 43650/ISO4400 KL – WIRING BOX + SENT. LIGHTS KA – WIRING BOX KD – WIRING BOX + QUICK CONN. (ANSI B93.55m – 1981 3 PIN SINGLE SOL. & 5 PIN. DOUBLE. SOL.) KE – WIRING BOX + QUICK CONN. + SENT. LIGHTS KG – WIRING BOX + QUICK CONN. (SINGLE SOL. 5 PIN) KM – WIRING BOX + QUICK CONN. + SENT. LIGHTS (SINGLE SOL. 5 PIN) EX – FLAME PROOF SOLENOID

** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (See PG 89)

SOLENOID VOLTAGES AC

DC

115/60 230/60 Series “D” Dual Frequency

012/00 024/00

Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

80

Directional control valve D10 (NG32) 3000 PSI

Part Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 234Z… P – INT. KA – WIRING BOX PILOT KD – WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) X – EXT. PILOT KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) T – INT. KL – WIRING BOX + SENTINEL LIGHTS DRAIN KM – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) Y – EXT. DRAIN WS – PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO.

SYMBOLS A

B

P

T

000

TRANSITION

KD

KE

A

B

P

T

A

B

P

T

002 A

B

P

T

004 A

B

P

T

A

B

P

T

009

A

B

P

T

018 A

B

020 P

PT XY XT

Z505 Z508 Z509

PY XY XT

Z510 Z513 Z512

PT PY

Z516 Z515

B

P

T

A

B

P

T

026

042

Z538

WS

WS

Z530 Z536

Z527

Z531

Z528

PT XY

Z517 Z518

PT

Z520

PT PY

Z523 Z522

PT

Z524

PT

Z525

T A

KM

Z529

XY

010

KL

PILOT 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC. & DRAIN XY

001

KG

Z532

Directional control valve D10 (NG32) 3000 PSI Specifications General Design

Spool valve

Mounting type

Subplate, D10 (NG 32)

Mounting Position

as desired (Horizontal only for detented valves)

Ambient temperature

–4 to 120°F (-20 to 50°C)

Seals

Viton

CSA Certified

File Number LR 93267-1 (Except flame proof solenoids)

Weights Hydraulic

83.2 lbs. (37.8 kg)

Electrical 1 Solenoid

98 lbs. (44.5 kg)

Electrical 2 Solenoid

99 lbs. (44.9 kg)

Adjustable Pilot Chokes

4.4 lbs. (2 kg)

Hydraulic Fluid

Petroleum hydraulic fluids and most fire resistant fluids

Viscosity

60 – 2300 SUS (10 – 500 cSt)

Fluid temperature

–4 to 175°F (–20 to 80°C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B,T: 3000 PSI (210 bar) max. Port T: 1500 PSI (100 bar) max. w/flame proof solenoids

Pilot pressure

75 PSI (5.2 bar)min. 3000 PSI (210 bar) max.

Maximum flow

175 GPM (660 L/min) see ∆ P/Q curve page 82

Control volume

3.04 in3 (50 cm3) for 3 position valves

Electric Duty factor

100%

Solenoid identification

Meets ANSI/B93.9 - 1969 (R 1988) Standards* P › A when Sol. “A” is energized.

Enclosure type

*IP 65 to IEC and DIN 40 050 (DIN Connectors)

Insulation class

C VDE § 5

Voltage and frequency

See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply

Voltage tolerance

Nominal Voltage ±10%

Power rating DC AC

In Rush: 42W In Rush: ~ 3.5A

Response time

50 – 110ms Dependent on control pressure and spool

Switching frequency

max. 1800/h

*Note: IP 65 Protected against low pressure water jets from all direction Dust tight

Holding: ~ 1.14A

81

82

Directional control valve D10 (NG32) 3000 PSI

Performance Data

ALL SPOOLS EXCEPT 002 90 (6)

Per Path

80 (5.5)

PSI (bar)

70 (4.8) 60 (4) 50 (3.4) 40 (2.7) 30 (2) 20 (1.4) 10 (.7) 0 50 (190)

75 (215)

100 (380)

125 (475)

150 (570)

175 (665)

GPM (L/min.)

002 SPOOL 200 (13.8)

P-T

180 (12) 160 (11)

PSI (bar)

140 (36) 120

(8)

100 (6.9) 80 (5.5) 60

(4)

40 (2.7) 20 (1.4) 0 50 (190)

75 (215)

100 (380)

125 (475)

150 (570)

GPM (L/min.)

Viscosity = 142 SUS (30.2 cSt)

175 (665)

Directional control valve D10 (NG32) 3000 PSI Pilot & Drain Options The installations of the plugs determines the source of the pilot oil and where it drains. Valves can be converted in the field.

Pilot oil supply and drain are either external via the X and Y ports or internal via the P and T ports. The P1 and D2 ports are 1/8" NPT).

PY – INT. PILOT, EXT. DRAIN; PLUG PORTS P2 & D2 PT – INT. PILOT, INT. DRAIN; PLUG PORTS P2 & D1 XY – EXT. PILOT, EXT. DRAIN; PLUG PORTS P1 & D2

D 2 (PLUG FOR EXTERNAL DRIAN)

P 1 (PLUG FOR EXTERNAL PILOT)

A-ORIFICE PLUG (OPTIONAL)

ORIFICE PLUG (OPTIONAL)

P 2 PILOT PORT (PLUG FOR INTERNAL PILOT) TANK CYLINDER A

D 1 DRAIN PORT (PLUG FOR INTERNAL DRAIN) CYLINDER B PRESSURE

Adjustable Choke Option

1.58 (40.3)

5.54 (140.7)

83

84

Directional control valve D10 (NG32) 3000 PSI

Valve With AC/DC Solenoid & Wiring

8.11 (206.0)

4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS

2.72 (69.1)

2.11 (53.6)

Inches (Millimeters) 1.35 (34.3)

10.98 (278.9) 5.54 (140.7)

9.91 (251.7)

7.07 (179.6)

5.29 (134.4)

2.48 (63.0)

.18 (4.6)

1.54 (39.1) .75 (19.1)

.42 (10.7)

9.00 (228.6)

.16 (4.1)

.79 (20.1)

1.69 (42.9) 4.25 (108.0)

A (A)

3.87 (98.3) 7.75 (196.8)

SEAL PLATE & SEALS SUPPLIED 2 LOCATING PINS, 0.25 (6.3) SEE SUB-PLATE DETAIL FOR LOCATION

B (B)

CYLINDER GAGES CONNECTIONS 1/4 NPTF

Valve With AC Solenoid (DIN)

Inches (Millimeters) 4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS

.47 (11.9)

8.11 (206.0)

T

A

2.11 (53.6)

P

B

10.15 (257.8)

T

5.29 (134.4) 5.54 (140.7)

.75 (19.1) A (A)

9.00 (228.6) B (B)

6.25 (158.8) 7.75 (196.8)

Directional control valve D10 (NG32) 3000 PSI

85

Valve With DC Solenoid (DIN)

Inches (Millimeters) 4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS

9.20 (233.7)

T

A

3.19 (81.0)

P

B

10.18 (258.6)

T

5.29 (134.4) 5.54 (140.7)

.75 (19.1)

6.25 (158.8)

A (A)

9.00 (228.6)

7.75 (196.8)

B (B)

Hydraulically Controlled (Type 2)

Inches (Millimeters)

1/4" NPTF PILOT PORT 'Y'

1/4" NPTF PILOT PORT 'X'

3.47 (88.1)

3.20 (81.3)

7.55 (191.8) 6.83 (173.5)

6.08 (154.4)

86

Directional control valve D10 (NG32) 3000 PSI

Subplates, Bottom Ported

Inches (Millimeters)

10.50 (266.7) A

2 HOLES FOR LOCATING PINS

5.812 (147.62)

TANK - N

PRESSURE - N

B 3.000 (76.20)

6 VALVE MTG. HOLES 3/4-10 THD., 1.312 (33.34) DEEP

C

0.687 (17.46)

PILOT DRAIN - M 7.75 (196.8) CYLINDER B-N

6.250 (158.75)

CYLINDER A-N D

K 4.500 (114.30)

F

1.125 (28.57) E

TOP

BOTTOM

E

0.750 (19.05)

4 HOLES 0.656 (16.67) DIA. THRU

1.625 (41.27)

1.500 (38.10)

L

G 4.500 (114.30) H 7.500 (190.50)

PILOT PRESSURE - M

12.00 (304.8)

MODEL NO. 950917

950919

950920

A

B

C

D

E

F

G

H

J

K

L

M

N

6.625 (168.27)

4.500 (114.30)

1.625 (41.27)

4.875 (123.82)

1.375 (34.92)

1.625 (41.27)

3.250 (82.55)

5.812 (147.64)

1.375 (34.92)

4.875 (123.82)

1.750 (44.45)

1/4" NPTF

1-14" NPT

6.625 (168.27)

4.500 (114.30)

1.625 (41.27)

4.875 (123.82)

1.375 (34.92)

1.625 (41.27)

3.250 (82.55)

5.812 (147.64)

1.375 (34.92)

4.875 (123.82)

1.750 (44.45)

1/4" NPTF

1-1/2" NPT

Top

6.625 (168.27)

4.5 (114.30)

1.625 (41.27)

4.875 (123.82)

1.375 (34.92)

1.625 (41.27)

3.250 (82.55)

5.182 (147.64)

1.375 (34.92)

4.875 (123.82)

2.125 (53.97)

Bottom

7.000 (177.80)

5.125 (130.17)

1.062 (26.99)

4.500 (114.3)

0.937 (23.81)

0.625 (15.87)

2.687 (68.26)

6.312 (160.34)

1.562 (39.69)

5.125 (130.17)

2.125 (53.97)

3/8" NPT

2" NPT

Bottom

Bottom

Directional control valve accessories

87

Accessories Sentinel light assembly

D03 (NG6)

D05 (NG10)

Port “A”

AC

9 537 230 017

9 537 230 003

Port “B”

AC

9 537 230 018

9 537 230 004

Double

AC

9 537 230 016

9 537 230 002

Port “A”

DC

9 537 230 070

9 537 230 076

Port “B”

DC

9 537 230 071

9 537 230 077

Double

DC

9 537 230 069

9 537 230 075

9 810 231 490

9 810 232 499

Wiring Box Kit Quick connect Quick Connect female plug w/3 ft. pigtail for flexible conduit

Single Sol. AC

951 901

Double Sol. AC

951 902

Quick Connect male plug for wiring box

Single Sol. AC

778 345

Double Sol. AC

778 346

Quick Connect male plug for wiring box

Single Sol. DC 9 536 230 040

Double Sol. DC Grey (A)

1 834 484 058

Black (B)

1 834 484 057

Grey (A)

1 834 484 136

Black (B)

1 834 484 137

Plug connector, Standard Plug connector with LED indicator lamp 12 - 28 VDC

1 834 484 134

Rectifier Plug

Subplates

NFPA T3.51M

Bottom Ported

D03 (NG6)

D05 (NG10)

D07 (NG16)

D08 (NG25)

1.4 NPT

9 000 010 148

-

-

-

3/8 NPT

9 000 010 146

-

-

-

1/2 NPT

9 000 010 139

9 000 010 172

-

-

3/4” NPTF

-

9 000 010 181

9 000 010 201

-

1” NPTF

-

-

9 000 101 202

9 000 010 216

1 1/4” NPTF

-

-

-

9 000 010 217

950 917

1 1/2” NPTF

-

-

-

9 000 010 218

950 919

#6 SAE

9 000 010 144

-

-

-

#8 SAE

9 000 010 140

9 000 010 174

-

-

#12 SAE

-

9 000 010 183

9 000 010 203

-

#16 SAE

-

-

9 000 010 204

9 000 010 219

#20 SAE

-

-

-

9 000 010 220

#24 SAE

-

-

-

9 000 010 221

1/4 NPT

9 000 010 147

3/8 NPT

9 000 010 145

1/2 NPT

9 000 010 142

950 920

2" NPTF

Side Ported

3/4 NPT

9 000 010 164 9 000 010 166

#6 SAE

9 000 010 143

#8 SAE

9 000 010 141

#12 SAE

D10 (NG32)

9 000 010 165 9 000 010 175

88

Directional control valve accessories

SEAL KITS Set of Seals (Viton)

D03 (NG6)

D05 (NG10)

D07 (NG16)

D08 (NG25/55)

D08 (NG25)

D10 (NG32)

9 810 231 529

9 810 232 520

9 810 234 100

9 810 235 600

9 810 235 601

9 810 234 535

953 611

953 675

953 726

953 594

953 723

953 523

BOLT KITS Kit (valve only)

Throttle Screw For Soft Shift Adjustment Throttle Screw for soft shift adjustment

Wt. Lbs (kg)

Part Number

.001 (0.005)

1 817 001 005

Adjustable .024 (0.6mm)

1 817 011 094

.040 (1mm)

1 817 001 095

Fixed

*A

B

*A

B

1 817 001 085

Adjustable 1 817 001 086

* For speed adjustment when spool is moving in reference to cylinder parts

Solenoid Nut With Rubber Cover

Standard

Covered Inches (Milimeters)

1.46 (37.2)

0.94 (24)

.1.18 (30)

D03 (NG6) 9 535 230 082

D03 (NG6)

1 833 343 015

D03 (NG6) 1 833 343 013

D05 (NG10) 1 833 343 001

D05 (NG10) 1 833 343 003

D05 (NG10) 1 833 343 002

Flying Leads

Solenoid Coil

Din 43650

D03 (NG6)

D05 (NG10)

D03 (NG6)

D05 (NG10)

115/60

(Dual Frequency)

9 536 230 015

9 536 230 004

1 837 001 255

1 837 001 212

230/60

(Dual Frequency)

Voltage/Frequency

9 536 230 016

9 536 230 005

1 837 001 256

1 837 001 213

12VDC

1 837 001 292

1 837 001 296

1 837 001 226

1 837 001 139

24VDC

1 837 001 293

1 837 001 297

1 837 001 227

1 837 001 140

96VDC

N/A

N/A

1 837 001 232

1 837 001 159

125VDC

N/A

9 536 230 056

N/A

N/A

240VDC

9 536 230 059

9 536 230 057

N/A

N/A

Directional control valve accessories Quick Connect Male Plug

Inches (Milimeters)

AC Solenoids The quick connect male plug is a standard three or five pole electrical connector with 3.25” leads except the ground lead which is 4”. All valves ordered with a quick connect are wired to an industry standard (NFPA Standard 13.5.29M) which is shown below. The wiring box has a 1/2” NPT electrical connection on each end in which the quick connect can be installed. On single solenoid valves, the quick

connect will be located above the solenoid. On double solenoid valves, it is located on the B port end of the valve. The five pin connector for a single solenoid valve is offered for consumers that use both single and double solenoid valves but want to standardize on one female quick connect plug.

1 – Green Lead (Ground) .47 (11.9)

CONNECTOR FOR SINGLE SOLENOID

3 – Lead (To Solenoid) 1

.38 (9.6)

2

3

1.00 (25.4) Hex.

2 – Lead (To Solenoid) 1 – Lead (To Sol. “B”)

1/2 NPT

1 – Lead (To Solenoid) 2 – Lead (Capped)

5 – Lead (To Sol. “B”)

5 – Lead (To Solenoid)

2 3

2

4

3

4 – Lead (To Sol. “A”) 3 – Green Lead (Ground)

2 – Lead (To Sol. “A”)

5

1

5

1

FIVE PIN CONNECTOR FOR DOUBLE SOLENOID

4 – Lead (Capped)

4

3 – Green Lead (Ground)

FIVE PIN CONNECTOR FOR SINGLE SOLENOID

Inches (Milimeters)

DC Solenoids

1/2" - 14 NPT Receptacle .469"

.673

2

.313"

2 1

3

3

1 4

4

FACE OF MALE CONNECTOR MOUNTED ON VALVE

3" pigtails

FACE VIEW OF FEMALE CONNECTOR

1/2" NPT

PIN #1 PIN #2 PIN #3 PIN #4 NOTE:

+ SOLENOID A VALVE GROUND COMMON + SOLENOID B SINGLE SOLENOID VALVES WIRED ON SOLENOID ‘A’ PIN.

89

90

Directional control valve accessories

1.08 (27.5)

2.09 (53)

Standard Plug & Plug With Lite

Inches (Millimeters)

1.35 (34.2)

M3

PG 11

.22 (5.5) 40

Rectifier Plug

20

UA [V=]

200

~ UE 220/50 110/50

80 60

VDR

40 20 100

= UA 190/00 96/00

80 60 40 20 0 20 40 60 80 100 20 40 60 80 200 20 40 UE [V~]

Sentinel Lite D03 (NG6) 3 (76.2)

Double 2-7/8 (70.6)

Single .35 (9)

Sentinel Lite D08 (NG10) 5 (127)

Double 4 -1/2 (114.3)

Single 1/2 (12.7)

Female Plug AC Wire lead length 3 ft. ± 3 in. (.9m ± 7cm)

Quick Connect AC .62 (15.9)

Quick Connect DC .54 (13.7)

9 535 233 717 HPUS AKY 006/27 US (10.95) ROBERT BOSCH FLUID POWER CORPORATION P.O. BOX 2025 RACINE, WISCONSIN 53401-2025 U.S.A. Phone (414)554-7100, Fax (414)554-7117 PRINTED IN U.S.A.