Modular Valves Do3 (ng 6)
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Bosch Modular (D03) Cover
12/30/96 12:43 PM
Page 3
Modular Valves D03 (NG 6) 315 bar
10
D03 Working
12/30/96 12:37 PM
Page 29
D03 (NG-6) Modular Valves The Racine Bosch Group Modular Valves are engineered and manufactured with the same quality and experience as the proportional valves. This dedication to quality and performance will provide you with the following features.
Valve Features: • NFPA and ISO 4401 Standard Subplate Mounting • CETOP Standard Dimensions • Pressure Rated to 4600 PSI (315 bar) • Flow rated to 13.2 - 15.8 GPM (50 - 60 l/min.) • Available Modules: Six Pressure Relief Three Pressure Reducing/Receiving Four Flow Control Five Check • Adjustment Options: Hex Key Lockable Key • All Steel Construction • Viton Seals Standard
Overview: The purpose of this information is to introduce and to outline the differences in the new modular product line from Racine Fluid Power. This line of modules has been tried and proven in Europe and will replace the Racine modules.
D03 Working
12/30/96 12:34 PM
Page 1
Modular valves D03 (NG 6) 315 bar PRESSURE RELIEF VALVES
PAGE
FLOW CONTROL VALVES
PAGE
G
meter-out
2 A
P
T
B
A
P
T
meter-in
2 A
P
T
B
A
P
T
P
T
B
16 A
P
T
B
2 A
P
T
A
B
13
B
2 A
13
B
P
T
B
meter-in or meter-out
16
CHECK VALVES 2 A
P
T
19 A
B
G
P
T
B
6 A
P
T
19 A
B
P
T
B
PRESSURE REDUCING VALVES G
A
P
T
P
T
P
T
B
P
T
B
10
B
19 A
G
A
19 A
B
G
A
10
P
T
B
10
19 A
P
T
B
1
D03 Working
12/30/96 12:34 PM
Page 2
Modular valves D03 (NG 6) 315 bar
2
Pressure relief valves direct acting
Function
Symbol
Adjustment
G A
A
A
A
P
P
P
P
T
T
T
T
B
B
B
B
P. nom. PSI (bar)
Dimensions
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
1.1
60-1160
1.2
9 810 161 175
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
2.1
9 810 161 180 9 810 161 181 9 810 161 182
60-1160
2.2
9 810 161 179
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
1.3
9 810 161 184 9 810 161 185 9 810 161 186
60-1160
1.4
9 810 161 183
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
2.3
9 810 161 188 9 810 161 189 9 810 161 190
60-1160
2.4
9 810 161 187
2.3
9 810 161 192 9 810 161 193 9 810 161 194
(4 . . . 80)
(4 . . . 80)
(4 . . . 80)
(4 . . . 80)
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315) A
P
T
B
Lbs. (kg)
60-1160
(4 . . . 80)
2.4
3 (1.4)
9 810 161 176 9 810 161 177 9 810 161 178
9 810 161 191
12/30/96 12:34 PM
Page 3
Modular valves D03 (NG 6) 315 bar
3
Pressure relief valves direct acting Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Pressure relief valve, direct operated Intermediate plate D03 (NG 6, ISO 4401) Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10 - 500cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10: according to NAS 1638 ISO/DIS 4406, class 19116 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 1160, 2300, 4500 PSI 4600 PSI (315 bar) 15.8 gpm (60 I/min.)
Seals Max. setting pressure Max. input pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
PSI
BAR
PRESSURE
Performance curves v = 35mm2/s, P = 250 bar
1305
90
1160
80
1015
70
870
60
725
50
580
40
435
30
290
20
145
10
0
0
P = 1160 PSI (80 Bar)
0
3
6
8
11
13
0
10
20
30
40
50
P = 2320 PSI (160 Bar)
2610 180
16 GPM 60 l/min.
BAR
PSI
BAR
PSI
FLOW
P = 4567 PSI (315 Bar)
5075 350
2320 160
4350 300
PRESSURE
2030 140
PRESSURE
D03 Working
1740 120 1450 100 1160
80
870
60
580
40
290
20
0
0
0
3
6
8
11
13
0
10
20
30
40
50
FLOW
16 GPM 60 l/min.
3625 250 2900 200 2175 150 1450 100 725
50
0
0
0
3
6
8
11
13
16 GPM
0
10
20
30
40
50
60 l/min.
FLOW
D03 Working
Page 4
Modular valves D03 (NG 6) 315 bar Dimensions - Inches (mm)
1.1 2.56 (65)
9 810 161 176 9 810 161 177 9 810 161 178
1.57 (40)
9 810 161 184 9 810 161 185 9 810 161 186
0.79 (20)
Prog:
bar Pmax:
PSI
Pmax:
bar
7.36 (187)
.043 (11)
4 x ø5.3
4x
.364(9.25) x .070(1.78)
1 810 210 803
.30 (7.5)
1.2
6 4 2
NG6 ISO 4401
0.79 (20)
0.39 (10)
5 3 1
1.3
9 810 161 175 1.4
9 810 161 183
1.81 (46)
.81 (20.5)
4
1.28 (32.5)
1.22 (31)
17 (M10)
3/16:7/16-20UNF-2B
.60 (15)
5.2 (132)
.39 (10)
6.2 (157) 6 4 2
.08 (2)
(function P/T)
G P
5 3 1
4
12/30/96 12:34 PM
B
T T
D03 Working
12/30/96 12:34 PM
Page 5
Modular valves D03 (NG 6) 315 bar Dimensions - Inches (mm) 2.56 (65) 1.57 (40) Prog:
5.67 (144)
0.39 (10)
PSI
Pmax:
bar
.78 (20)
2.2 (56) max
5 3 1
0.79 (20)
bar Pmax:
2.1
9 810 161 180 9 810 161 181 9 810 161 182
6 4 2
NG6 ISO 4401 4x
4 x ø5.3 .30 (7.5)
.364(9.25) x .070(1.78)
1 810 210 803 27 (100Nm)
2.2
9 810 161 179
4
1.28 (32.5)1.81 (46) 1.22 (31)
17 (M10) 3.5 (89)
.39 (10)
.08 (2)
4.49 (114)
A
6 4 2
5 3 1
T
2.3
9 810 161 188 . . . 190 9 810 161 192 . . . 194
2.56 (65)
1.57 (40) Prog:
PSI
Pmax:
bar
0.79 (20) 7.36 (187)
5 3 1
5 3 1
6 4 2
4x .30 (7.5)
.364(9.25) x .070(1.78)
NG6 ISO 4401 4 x ø5.3
1 810 210 803
1.81 (46) 1.22 (31)
27 (100Nm)
1.28 (32.5)
4 A B
17 (M10) .08 (2) .39 (10)
4.49 (114) 5 3 1
0.79 (20)
0.39 (10) 6 4 2
5.67 (144)
0.39 (10)
6 4 2
0.79 (20)
bar Pmax:
T
A
3.5 (89)
5.2 (132)
B
2.4
9 810 161 187 9 810 161 191
5
D03 Working
6
12/30/96 12:34 PM
Page 6
Modular valves D03 (NG 6) 315 bar How to order
TYPE
ORDER NO.
P to T
LOCKING 9 810 161 175 9 810 161 176 9 810 161 177 9 810 161 178 LOCKING 9 810 161 179 9 810 161 180 9 810 161 181 9 810 161 182 LOCKING 9 810 161 183 9 810 161 184 9 810 161 185 9 810 161 186 LOCKING 9 810 161 187 9 810 161 188 9 810 161 189 9 810 161 190 LOCKING 9 810 161 191 9 810 161 192 9 810 161 193 9 810 161 194
A to T
B to T
A and B to T
CROSS PORT
PRES. RANGE MIN>
MAX.
70 70 70 70
1160 1160 2300 4600
FE1 - SBAD MO1 S-50/LOCK FE1 - SBAD MO1 S-50 FE1 - SBAE MO1 S-50 FE1 - SBDH MO1 S-50
70 70 70 70
1160 2300 4600
FE1 - SBAD MO1 A-50/LOCK FE1 - SBAD MO1 A-50 FE1 - SBAE MO1 A-50 FE1 - SBDH MO1 A-50
70 70 70 70
1160 2300 4600
FE1 - SBAD MO1 B-50/LOCK FE1 - SBAD MO1 B-50 FE1 - SBAE MO1 B-50 FE1 - SBDH MO1 B-50
70 70 70 70
1160 2300 4600
70 70 70 70
1160 1160 2300 4600
FE1 - SBAD MO1 AB-40/LOCK FE1 - SBAD MO1 AB-40 FE1 - SBAE MO1 AB-40 FE1 - SBDH MO1 AB-40
PSI 1160 2300 4600
BAR 80 160 315
PSI 70
BAR 5
(psi)
*REF. CODE
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate, please refer to Pressure Range Section for exact pressures.
D03 Working
12/30/96 12:35 PM
Page 7
Modular valves D03 (NG 6) 315 bar
Pressure relief valves pilot operated
Function T A
B P
Symbol
Adjustment
P. nom. PSI (bar)
Dimensions
60-1160 (4 . . . 80) 300-2300 (20 . . . 160)
3.1
60-1160 (4 . . . 80) 300-2300 (20 . . . 160)
3.2
Lbs. (kg) 3 (1.4)
9 810 161 063 9 810 161 064
G
A
P
T
Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration Seals Max. setting pressure Max. input pressure Max. flow
B
Pressure relief valve, piolt operated Intermediate plate D03 (NG 6, ISO 4401) Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10 - 500cSt) -10 . . . 130°F (-23 to 54°C) (max 160° F) Contamination class 10: according to NAS 1638 ISO/DIS 4406, class 19116 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 1160, 2300 PSI 4600 PSI (315 bar) 13.2 gpm (50 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
9 810 161 061 9 810 161 062
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
7
Page 8
Modular valves D03 (NG 6) 315 bar
PSI
BAR
Performance curves v = 35mm2/s, P = 250 bar
PRESSURE
232
16
174
12
116
8
58
4
0
0
P = 230 PSI (16 Bar)
0
3
6
8
11
13 GPM
0
10
20
30
40
50 l/min.
BAR
FLOW
PSI
8
12/30/96 12:35 PM
PRESSURE
D03 Working
2320
160
1740
120
1160
80
580
40
0
0
P = 2300 PSI (16 Bar)
0
3
6
8
11
13 GPM
0
10
20
30
40
50 l/min.
FLOW
D03 Working
12/30/96 12:35 PM
Page 9
Modular valves D03 (NG 6) 315 bar Dimensions - Inches (mm)
.08 (2)
D0-3 ISO 4401
4 x ø5.3 TORQUE 500 in. lbs.
4
P
1.22 1.81 (31) (46)
A
1.28 (32.5)
B T
43 (11)
30 (75)
4x 3.1
.364(9.25) x .070(1.78) 1 810 210 803
9 810 161 063 9 810 161 064 GAUGE PORT 1/ BSP 4
918
M10 M
1.57 (40)
T
P
Optional 1/4 BSP to 4 SAE Adapter 1.0 (25.4)
.20 (5)
2.56 (56)
.40 (10) 1.10 (28)
6.61 (168)
2H - Lock
9 534 230 000 3.2 .40 (10)
9 810 161 061 9 810 161 062
3.27 (83)
8.78 (223)
How to order
TYPE
ORDER NO.
P to T
LOCKING 9 810 161 061 9 810 161 062 9 810 161 063 9 810 161 064
PRES. RANGE MIN> 30 30 30 30
(psi)
*REF. CODE
MAX. 1160 2300 1160 2300 PSI 1160 2300 PSI 30
FE1 - PBAD MO1 S-50/LOCK FE1 - PBAE MO1 S-50/LOCK FE1 - PBAD MO1 S-50 FE1 - PBAE MO1 S-50 BAR 80 160 BAR 2
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate, please refer to Pressure Range Section for exact pressures.
.79 (20)
9
D03 Working
10
12/30/96 12:35 PM
Page 10
Modular valves D03 (NG 6) 315 bar
Pressure reducing valves direct operated
Function
Symbol
Adjustment
G
A
P
T
P
T
B
G
A
P
T
Dimensions
Lbs. (kg)
45-430 60-1160 300-2300 300-3600
(3 . . . 30) (4 . . . 80) (20 . . . 160) (20 . . . 250)
3.3 (1.5) 6.1
9 810 161 153 9 810 161 154 9 810 161 155 9 810 161 156
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
9 810 161 151 9 810 161 152
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
45-430 60-1160 300-2300 300-3600
(3 . . . 30) (4 . . . 80) (20 . . . 160) (20 . . . 250)
6.1
9 810 161 157 9 810 161 158 9 810 161 159 9 810 161 160
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
45-430 60-1160 300-2300 300-3600
(3 . . . 30) (4 . . . 80) (20 . . . 160) (20 . . . 250)
6.1
9 810 161 161 9 810 161 162 9 810 161 163 9 810 161 164
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
60-1160
(4 . . . 80)
6.2
On request
60-1160 (4 . . . 80) 300-2300 (20 . . . 160)
6.1
9 810 161 165 9 810 161 166
60-1160
6.2
On request
B
G
A
P. nom. PSI (bar)
B
G A
P
T
B
(4 . . . 80)
12/30/96 12:35 PM
Page 11
Modular valves D03 (NG 6) 315 bar 11 Pressure reducing valves direct operated Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Pressure reducing valve, direct operated Intermediate plate NG 6, ISO 4401 Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10 - 500cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10: according to NAS 1638 ISO/DIS 4406, class 19116 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 435,1160 bar 2360, 3625 bar 3045 PSI (210 bar) 4600 PSI (315 bar) 15.8 gpm (60 I/min.)
Seals Max. setting pressure Max. input pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
p1
PRESSURE
PSI
T
p
BAR
Performance curves v = 35mm2/s, P = 250 bar 4300
300
3625
250
2900
200
2175
150
1450
100
725
50
p1
0 -10.5
-7.9
-5.3
-2.6
0
2.6
5.3
7.9
10.5
13.0
-40
-30
-20
-10
0
10
20
30
40
50
0 15.5 GPM 60 l/min.
FLOW p1
p
BAR
T
PSI
PRESSURE
D03 Working
435
30
362
25
290
20
217
15
145
10
72
5
p1
0 -10.5
-7.9
-5.3
-2.6
0
2.6
5.3
7.9
10.5
13.0
-40
-30
-20
-10
0
10
20
30
40
50
0
FLOW
15.5 GPM 60 l/min.
D03 Working
12
12/30/96 12:35 PM
Page 12
Modular valves D03 (NG 6) 315 bar
Pressure reducing valves direct operated Dimensions - Inches (mm)
6.1 9 810 161 153 . . . 156 9 810 161 157 . . . 160 9 810 161 161 . . . 164 9 810 161 165 9 810 161 166 2.56 (65)
3/16:7/16-20UNF-2B BOSCH
Prog:
PSI
Pmax:
bar
3.88 (99)
.39 (10)
6.2
5.65 (144) 5 3 1
9 810 161 151 . . . 152
6 4 2
0.79 (20)
bar Pmax:
1.57 (40) 0.79 (20)
NG6 ISO 4401 4x 27 100Nm 4
.364(9.25) x .070(1.78)
4 x ø5.3
1 810 210 803 .30 (7.5) 1.22 1.28 1.81 (31) (32.5) (46)
17 (M10) .08 (2)
D03 Working
12/30/96 12:35 PM
Page 13
Modular valves D03 (NG 6) 315 bar 13
Flow control throttle check valves
Function
O-ring 1 810 210 803
Symbol
Throttle for
Adjustment
Dimensions
Pmax. PSI (bar)
Lbs. (kg)
4600
A
A
P
P
T
T
meter-out
5.1
meter-in
5.1
(315)
3.3 (1.5)
9 810 161 168
B
B
9 810 161 167
D03 Working
14
12/30/96 12:35 PM
Page 14
Modular valves D03 (NG 6) 315 bar
Flow control throttle check valves Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Throttle check valve Intermediate plate NG 6, ISO 4401 Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10…50CST) -4 . . . 175°F (-20 to 80°C) Contamination class 10 according NAS 1638 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 4600 PSI (315 bar) 15.8 gpm (60 l/min)
Seals Max. operating pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
PSI
BAR
PRESSURE
Performance curves v =35mm2/s
360
25
290
20
217
25
145
10
70
5
0
0 0
2.6
5.3
0
10
20
7.9
10.5
13.0
30
40
50
15.5 GPM 60 l/min.
GPM
l/min.
FLOW
60 15.5 50 13.0
72 PSI 217 PSI
FLOW
40 10.5
435 PSI 1450 PSI
30
7.9
20
5.3
10
2.6
0
0
4567 PSI
+
0
1
2
3
4
ADJUSTMENT SETTINGS
5
6
7
D03 Working
12/30/96 12:35 PM
Page 15
Modular valves D03 (NG 6) 315 bar 15 Flow control throttle check valves Dimensions - Inches (mm)
5.1 9 810 161 167 9 810 161 168
BOSCH
H3 1.57 (40) 0.79 (20)
H3 Prog:
bar Pmax:
PSI
Pmax:
bar
NG6 150 4401 4x
.364(9.25) x .070(1.78)
.39 (M6) (10)
4 x ø5.3
1 810 210 803
2.81 1.22 (46) (31)
.39 (M6) (10)
= 9 Nm
1.28 (32.5)
.37 (9.5)
.54 (13-7)
2.56 (65)
.54 (13-7)
= 9 Nm
D03 Working
12/30/96 12:35 PM
Page 16
Modular valves D03 (NG 6) 315 bar
16
Throttle valves throttle check valves
Function
METER-OUT THROTTLE
METER-IN THROTTLE
A
A
P
T
T
P
B
B
180°
1 810 037 800
A
B
NOTE: Valve name plate should be used as meter in/out reference.
Symbol
Throttle for
Adjustment
Dimensions
Pmax. PSI
Lbs. (kg)
4600 PSI
A
P
T
P
T
4
meter-in/out (interchangeable)
5
(315 bar)
2.2 (1.0)
9 810 161 088
3.3 (1.5)
9 810 161 089
B
180°
A
meter-in
B
12/30/96 12:35 PM
Page 17
Modular valves D03 (NG 6) 315 bar 17 Throttle valves throttle check valves Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
Flow control Intermediate plate DO3 (NG 6 ISO 4401) Optional Petroleum, fire resistant, HWFC 60 . . . 2300 SUS (10 - 100 cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10, according to NAS 1638 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 4600 PSI (315 bar) .05 GPM (.23 I/min.) 13.2 GPM (50 I/min.)
Seals Max. operating pressure Min. flow Max. flow
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%. PSI
BAR
Performance curves
87.0
6
72.5
5
58.0
4
43.5
3
29.0
2
14.5
1
0
0
v = 35mm2/s
open
closed
0
3
6
8
11
13 GPM
0
10
20
30
40
50 l/min.
l/min.
GPM
FLOW 50
13
40
11
∆p 73 PSI 145 PSI 430 PSI
FLOW
PRESSURE
D03 Working
30
8
1500 PSI 4600 PSI
20
6
10
3
0.2
0 0
2
4
6
ADJUSTMENT SETTINGS Number of turns 8, (full open to closed)
8
10
D03 Working
18
12/30/96 12:35 PM
Page 18
Modular valves D03 (NG 6) 315 bar
Throttle valves throttle check valves Dimensions - Inches (mm)
D03 ISO 4401
6
P 1.22 (31)
A T
9 810 161 088
4
1.28 (32.5)
B
.30 (7.5) .65 (16.5)
4 x ø5.3 .43 (11)
4x
.364 (9.25) x 0.70 (1.78) 1 810 210 803
918
9 0 1 8
2
7
3
1.57 (40) P
6 5 4
.08 (2)
2.56 (65)
1.81 (46)
.28 (7)
3.43 (87)
D03 ISO 4401
4 x ø5.3
6
6
5 P 1.22 (31)
A
1.28 (32.5)
B T
9 810 161 089
1.44 (36.5)
.30 (7.5)
.43 (11)
4x
.364 (9.25) x 0.70 (1.78) 1 810 210 803
2.56 (65)
1.52 (38.6) A
B
7
8
9 0 1
6 5 4
3
A
.08 (2)
B
2
918
.33 (8.5) 1.81 (46)
Plate 1 811 037 800
5.74 (147)
.06 (1.4)
.33 (8.5)
How to order
Type
Order Number
P PORT METER A and B PORT METER
9 810 161 088 9 810 161 089
Pressure (psi) Range Max. 4600 4600 PSI 4600
*Ref. Code
FF1 - SHMH—01 H-50 BAR 315
*NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Code are approximate, please refer to Pressure Range for exact pressures.
D03 Working
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Page 19
Modular valves D03 (NG 6) 315 bar 19
Check Valves
Function 9 810 161 173 9 810 161 174
Symbol
A
A
9 810 161 169 9 810 161 170 9 810 161 171
Opening Pressure PSI (bar)
P
P
T
T
Dimensions
P. max PSI (bar)
8 (0.5)
7
4600 (315)
22 (1.5)
7
Lbs. (kg)
2.0 (0.9)
9 810 161 173
B
9 810 161 174
B
Pilot ratio A1:A2 3.5 : 1* 8 A
P
T
4600 (315) 2.86 (1.3)
B
9 810 161 169
3.5 : 1* A1
8
A2 A
P
T
9 810 161 170
B
3.5 : 1* 8 A
P
* Direct operated
T
B
9 810 161 171
D03 Working
20
12/30/96 12:36 PM
Page 20
Modular valves D03 (NG 6) 315 bar
Check Valves Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Check valve or pilot operated check valve Intermediate plate NG 6, ISO 4401 Optional Petroleum, fire resistant, HWFC 60 . . . 2300 SUS (10 . . . 500 cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10 according to NAS 1638 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 4600 PSI (315 Bar) 15.8 GPM (60 I/min.)
Seals Max. operating pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
BAR
PRESSURE
v = 35mm2/s
PSI
Performance curves
174
12
145
10
116
8
87
6
58
4
29
2
0
0 0
2.6
5.3
7.9
10.5
13.0
0
10
20
30
40
50
15.5 GPM 60 l/min.
PSI
BAR
PRESSURE
FLOW 261
18
232
16
203
14
174
12
145
10
116
8
87
6
58
4
29
2
0
0 0
2.6
5.3
7.9
10.5
13.0
0
10
20
30
40
50
FLOW
15.5 GPM 60 l/min.
D03 Working
12/30/96 12:36 PM
Page 21
Modular valves D03 (NG 6) 315 bar 21 Check Valves Dimensions - Inches (mm) 7 9 810 161 073 9 810 161 074 2.56 (65) BOSCH 1.57 (40) Prog:
bar Pmax:
PSI
Pmax:
bar
NG6 150 4401 4x
4 x ø5.3
.364(9.25) x .070(1.78)
1 810 210 803 .29 (7.5) 1.81 1.22 (46) (31)
1.28 (32.5)
.08 (2)
8 9 810 161 169 9 810 161 170 9 810 161 171
2.56 (65)
3.39 (86)
BOSCH 1.57 (40)
.93 (23.5)
Prog:
bar Pmax:
PSI
Pmax:
bar
NG6 150 4401 4x
.364(9.25) x .070(1.78)
4 x ø5.3
1 810 210 803 .29 (7.5) 1.81 1.22 (46) (31)
.08 (2)
1.28 (32.5)
D03 Working
22
12/30/96 12:36 PM
Page 22
Modular valves D03 (NG 6) 315 bar
Control knob
01
04
03
M4 x 12 _ 3 3Nm
05
06 02
Kit Valve 9 810 161 151 . . . 166
Pressure reducing valve
Parts 1 x 01 + 1 x 03 1 x 06
1 817 001 803
1 x 02 + 1 x 03 1 x 06
1 817 001 808
D03 Working
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Page 23
Modular valves D03 (NG 6) 315 bar 23 NG6, D03 (D01) Bolt Kits TABLE 1 D03 VALVE & SUBPLATE DIMENSIONS FOR BOLTS VALVE A B MINIMUM* Racine/Bosch 0.87 (22) .285 (7.2) Racine 0.94 (23.9) .285 (7.2)
A+B 1.155 (29) 1.23 (31.1)
*NOTE: Minimum depth of fastener is based on 1 1/2 times bolt diameter for ferrous subplates or manifolds.
Determining Bolt Length To find the required length socket head cap screw when using a Racine/Bosch or Racine NG6, D03 (D01) 4-way valve and Racine/Bosch modules, use dimension A + B (Table 1) plus the total height of all modules used (Table 2). RECOMMENDED BOLT KITS No. Racine/ Modules Bosch Racine Valve only B-227 B-120 Valve + 1 B-215 B-218 module Valve + 2 B-216 B-216 module Valve + 3 B-217 B-219 module
LENGTH RACINE/BOSCH VALVE & MODULE L = 1.15” and combined height of all modules LENGTH RACINE VALVE, RACINE/BOSCH VALVE & MODULE L = 1.23” and combined height of all modules EXAMPLE: Determining the proper length bolt to mount a check valve module with a NG6 Racine Racine/Bosch 4-way valve. HEIGHT = 1.155” + 1.57” = 2.725” (A + B + D) Use bolt kit B-215. TORQUE 10-24 Threads = 50 in. lbs..
AVAILABLE BOLT KITS** Length in Inches Kit # 1-1/8 B-227 1-1/4 B-120 2-3/4 B-215 2-7/8 B-218 4-3/8 B-216 5-15/16 B-217 6 B-219 ** Consist of four 10-24 socket head cap screws.
MODULE Flow Check Pressure Reducing Pressure Relief
TABLE 2 NG6 MODULE HEIGHT PART NUMBER 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . .
(D) HEIGHT 1.57 (40) 1.57 (40) 1.57 (40) 1.57 (40)
*NOTE: Minimum Thread Engagement into manifold or subplate is .375”.
A
Note: Min. full depth of thread engagement in to manifold or subplate is .375".
D
B
SUBPLATE
Note: Measurements are in inches with millimeters in parentheses.
D03 Working
24
12/30/96 12:36 PM
Page 24
Modular valves D03 (NG 6) 315 bar
NG6, D03 (D01) Studs TABLE 1 D03 VALVE & SUBPLATE DIMENSIONS FOR BOLTS VALVE A B C MINIMUM* MIN/MAX Racine/Bosch 0.87 (22) .285 (7.2) 0.29 (7.4)/0.38 (8.7) Racine 0.94 (23.9) .285 (7.2) 0.29 (7.4)/0.38 (8.7)
A + B + C** 1.46 (36) 1.52 (38.5)
*NOTE: Minimum depth of fastener is based on 1 1/2 times bolt diameter for ferrous subplates or manifolds. **Length determined using minimum dimension for C.
Determining Stud Length To find the required stud length when using a Racine/Bosch or Racine NG6, D03 (D01) valve and Racine/Bosch modules, use dimension A + B +C (Table 1) plus the total height of all modules used (Table 2). RECOMMENDED STUD KITS No. Racine/ Modules Bosch Racine Valve + 2 B-234 B-236 module Valve + 3 B-235 B-235 module
AVAILABLE STUD KITS*** Length in Inches Kit # 4-5/8 B-234 4-3/4 B-236 6-1/4 B-235
To make your own stud kits, threaded rod is available in three foot lengths (Grade 7) and can be cut to the desired length with a hack saw. B-156 10 each 10-24 threaded rod 36 inches (911.1) long 50 each 10-24 stud nut TORQUE 10-24 Threads = 50 in. lbs..
MODULE Flow
*** Consist of four 10-24 socket head cap screws.
Check Pressure Reducing Pressure Relief
TABLE 2 NG6 MODULE HEIGHT PART NUMBER 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . .
(D) HEIGHT 1.57 (40) 1.57 (40) 1.57 (40) 1.57 (40)
*NOTE: Minimum Thread Engagement into manifold or subplate is .375”.
.31 C A 5 32
.12
D .75 .38 B
STUD NUT SUBPLATE
Note: Measurements are in inches with millimeters in parentheses.
D03 Working
12/30/96 12:36 PM
Page 25
Modular valves D03 (NG 6) 315 bar 25 Mounting information With modular valves, circuits are easily built by stacking them between the directional control valve and the subplate. No piping is required which saves and reduces the time and work required to build the circuit. This saves money and there are no connections to leak. The circuit can be easily changed by adding or removing modules as needed. When several modular valves are used together, how they are stacked can affect their performance. Some general rules are listed below. The valves can be broken down into two groups; those that function in the pressure line and those that function in the actuator lines (refer to drawing). FUNCTION IN PRESSURE LINE • Relief • Reducing/Relieving 1. Relief valve should be installed next to the subplate. 2. Reducing/relieving valve should be placed between the relief and directional control valve.
P.O. CHECK
FLOW
FUNCTION IN ACTUATOR LINES •Flow •P.O. Check 1. When using a P.O. check module with a meter out flow control module, the P.O. check should be closer to the directional control valve.
REDUCING/RELIEVING
RELIEF
MOUNTING BOLTS — If the mounting bolts are customer supplied, only SAE grade 8 bolts should be used. Minimum recommended thread engagement is; 1.5 x diameter for cast iron and steel and 2 x diameter for aluminum. Refer to Catalog number 9 535 233 717 – Directional Control Valves NG6 . . . NG32, D03 . . . D10 for information on the 1/8” (D03) 4-Way Valve.
SUBPLATE
P
T
B
A
Bosch Modular (D03) Cover
12/30/96 12:42 PM
Page 2
9 535 233 167 ATUS AKY 010/1 (1/97) ROBERT BOSCH FLUID POWER CORPORATION P.O. BOX 2025 RACINE, WISCONSIN 53401-2025 U.S.A. Phone (414)554-7100, Fax (414)554-7117 PRINTED IN U.S.A.
12/30/96 12:43 PM
Page 3
Modular Valves D03 (NG 6) 315 bar
10
D03 Working
12/30/96 12:37 PM
Page 29
D03 (NG-6) Modular Valves The Racine Bosch Group Modular Valves are engineered and manufactured with the same quality and experience as the proportional valves. This dedication to quality and performance will provide you with the following features.
Valve Features: • NFPA and ISO 4401 Standard Subplate Mounting • CETOP Standard Dimensions • Pressure Rated to 4600 PSI (315 bar) • Flow rated to 13.2 - 15.8 GPM (50 - 60 l/min.) • Available Modules: Six Pressure Relief Three Pressure Reducing/Receiving Four Flow Control Five Check • Adjustment Options: Hex Key Lockable Key • All Steel Construction • Viton Seals Standard
Overview: The purpose of this information is to introduce and to outline the differences in the new modular product line from Racine Fluid Power. This line of modules has been tried and proven in Europe and will replace the Racine modules.
D03 Working
12/30/96 12:34 PM
Page 1
Modular valves D03 (NG 6) 315 bar PRESSURE RELIEF VALVES
PAGE
FLOW CONTROL VALVES
PAGE
G
meter-out
2 A
P
T
B
A
P
T
meter-in
2 A
P
T
B
A
P
T
P
T
B
16 A
P
T
B
2 A
P
T
A
B
13
B
2 A
13
B
P
T
B
meter-in or meter-out
16
CHECK VALVES 2 A
P
T
19 A
B
G
P
T
B
6 A
P
T
19 A
B
P
T
B
PRESSURE REDUCING VALVES G
A
P
T
P
T
P
T
B
P
T
B
10
B
19 A
G
A
19 A
B
G
A
10
P
T
B
10
19 A
P
T
B
1
D03 Working
12/30/96 12:34 PM
Page 2
Modular valves D03 (NG 6) 315 bar
2
Pressure relief valves direct acting
Function
Symbol
Adjustment
G A
A
A
A
P
P
P
P
T
T
T
T
B
B
B
B
P. nom. PSI (bar)
Dimensions
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
1.1
60-1160
1.2
9 810 161 175
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
2.1
9 810 161 180 9 810 161 181 9 810 161 182
60-1160
2.2
9 810 161 179
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
1.3
9 810 161 184 9 810 161 185 9 810 161 186
60-1160
1.4
9 810 161 183
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315)
2.3
9 810 161 188 9 810 161 189 9 810 161 190
60-1160
2.4
9 810 161 187
2.3
9 810 161 192 9 810 161 193 9 810 161 194
(4 . . . 80)
(4 . . . 80)
(4 . . . 80)
(4 . . . 80)
60-1160 (4 . . . 80) 300-2300 (20 . . . 160) 300-4500 (20 . . . 315) A
P
T
B
Lbs. (kg)
60-1160
(4 . . . 80)
2.4
3 (1.4)
9 810 161 176 9 810 161 177 9 810 161 178
9 810 161 191
12/30/96 12:34 PM
Page 3
Modular valves D03 (NG 6) 315 bar
3
Pressure relief valves direct acting Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Pressure relief valve, direct operated Intermediate plate D03 (NG 6, ISO 4401) Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10 - 500cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10: according to NAS 1638 ISO/DIS 4406, class 19116 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 1160, 2300, 4500 PSI 4600 PSI (315 bar) 15.8 gpm (60 I/min.)
Seals Max. setting pressure Max. input pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
PSI
BAR
PRESSURE
Performance curves v = 35mm2/s, P = 250 bar
1305
90
1160
80
1015
70
870
60
725
50
580
40
435
30
290
20
145
10
0
0
P = 1160 PSI (80 Bar)
0
3
6
8
11
13
0
10
20
30
40
50
P = 2320 PSI (160 Bar)
2610 180
16 GPM 60 l/min.
BAR
PSI
BAR
PSI
FLOW
P = 4567 PSI (315 Bar)
5075 350
2320 160
4350 300
PRESSURE
2030 140
PRESSURE
D03 Working
1740 120 1450 100 1160
80
870
60
580
40
290
20
0
0
0
3
6
8
11
13
0
10
20
30
40
50
FLOW
16 GPM 60 l/min.
3625 250 2900 200 2175 150 1450 100 725
50
0
0
0
3
6
8
11
13
16 GPM
0
10
20
30
40
50
60 l/min.
FLOW
D03 Working
Page 4
Modular valves D03 (NG 6) 315 bar Dimensions - Inches (mm)
1.1 2.56 (65)
9 810 161 176 9 810 161 177 9 810 161 178
1.57 (40)
9 810 161 184 9 810 161 185 9 810 161 186
0.79 (20)
Prog:
bar Pmax:
PSI
Pmax:
bar
7.36 (187)
.043 (11)
4 x ø5.3
4x
.364(9.25) x .070(1.78)
1 810 210 803
.30 (7.5)
1.2
6 4 2
NG6 ISO 4401
0.79 (20)
0.39 (10)
5 3 1
1.3
9 810 161 175 1.4
9 810 161 183
1.81 (46)
.81 (20.5)
4
1.28 (32.5)
1.22 (31)
17 (M10)
3/16:7/16-20UNF-2B
.60 (15)
5.2 (132)
.39 (10)
6.2 (157) 6 4 2
.08 (2)
(function P/T)
G P
5 3 1
4
12/30/96 12:34 PM
B
T T
D03 Working
12/30/96 12:34 PM
Page 5
Modular valves D03 (NG 6) 315 bar Dimensions - Inches (mm) 2.56 (65) 1.57 (40) Prog:
5.67 (144)
0.39 (10)
PSI
Pmax:
bar
.78 (20)
2.2 (56) max
5 3 1
0.79 (20)
bar Pmax:
2.1
9 810 161 180 9 810 161 181 9 810 161 182
6 4 2
NG6 ISO 4401 4x
4 x ø5.3 .30 (7.5)
.364(9.25) x .070(1.78)
1 810 210 803 27 (100Nm)
2.2
9 810 161 179
4
1.28 (32.5)1.81 (46) 1.22 (31)
17 (M10) 3.5 (89)
.39 (10)
.08 (2)
4.49 (114)
A
6 4 2
5 3 1
T
2.3
9 810 161 188 . . . 190 9 810 161 192 . . . 194
2.56 (65)
1.57 (40) Prog:
PSI
Pmax:
bar
0.79 (20) 7.36 (187)
5 3 1
5 3 1
6 4 2
4x .30 (7.5)
.364(9.25) x .070(1.78)
NG6 ISO 4401 4 x ø5.3
1 810 210 803
1.81 (46) 1.22 (31)
27 (100Nm)
1.28 (32.5)
4 A B
17 (M10) .08 (2) .39 (10)
4.49 (114) 5 3 1
0.79 (20)
0.39 (10) 6 4 2
5.67 (144)
0.39 (10)
6 4 2
0.79 (20)
bar Pmax:
T
A
3.5 (89)
5.2 (132)
B
2.4
9 810 161 187 9 810 161 191
5
D03 Working
6
12/30/96 12:34 PM
Page 6
Modular valves D03 (NG 6) 315 bar How to order
TYPE
ORDER NO.
P to T
LOCKING 9 810 161 175 9 810 161 176 9 810 161 177 9 810 161 178 LOCKING 9 810 161 179 9 810 161 180 9 810 161 181 9 810 161 182 LOCKING 9 810 161 183 9 810 161 184 9 810 161 185 9 810 161 186 LOCKING 9 810 161 187 9 810 161 188 9 810 161 189 9 810 161 190 LOCKING 9 810 161 191 9 810 161 192 9 810 161 193 9 810 161 194
A to T
B to T
A and B to T
CROSS PORT
PRES. RANGE MIN>
MAX.
70 70 70 70
1160 1160 2300 4600
FE1 - SBAD MO1 S-50/LOCK FE1 - SBAD MO1 S-50 FE1 - SBAE MO1 S-50 FE1 - SBDH MO1 S-50
70 70 70 70
1160 2300 4600
FE1 - SBAD MO1 A-50/LOCK FE1 - SBAD MO1 A-50 FE1 - SBAE MO1 A-50 FE1 - SBDH MO1 A-50
70 70 70 70
1160 2300 4600
FE1 - SBAD MO1 B-50/LOCK FE1 - SBAD MO1 B-50 FE1 - SBAE MO1 B-50 FE1 - SBDH MO1 B-50
70 70 70 70
1160 2300 4600
70 70 70 70
1160 1160 2300 4600
FE1 - SBAD MO1 AB-40/LOCK FE1 - SBAD MO1 AB-40 FE1 - SBAE MO1 AB-40 FE1 - SBDH MO1 AB-40
PSI 1160 2300 4600
BAR 80 160 315
PSI 70
BAR 5
(psi)
*REF. CODE
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate, please refer to Pressure Range Section for exact pressures.
D03 Working
12/30/96 12:35 PM
Page 7
Modular valves D03 (NG 6) 315 bar
Pressure relief valves pilot operated
Function T A
B P
Symbol
Adjustment
P. nom. PSI (bar)
Dimensions
60-1160 (4 . . . 80) 300-2300 (20 . . . 160)
3.1
60-1160 (4 . . . 80) 300-2300 (20 . . . 160)
3.2
Lbs. (kg) 3 (1.4)
9 810 161 063 9 810 161 064
G
A
P
T
Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration Seals Max. setting pressure Max. input pressure Max. flow
B
Pressure relief valve, piolt operated Intermediate plate D03 (NG 6, ISO 4401) Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10 - 500cSt) -10 . . . 130°F (-23 to 54°C) (max 160° F) Contamination class 10: according to NAS 1638 ISO/DIS 4406, class 19116 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 1160, 2300 PSI 4600 PSI (315 bar) 13.2 gpm (50 I/min.)
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
9 810 161 061 9 810 161 062
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
7
Page 8
Modular valves D03 (NG 6) 315 bar
PSI
BAR
Performance curves v = 35mm2/s, P = 250 bar
PRESSURE
232
16
174
12
116
8
58
4
0
0
P = 230 PSI (16 Bar)
0
3
6
8
11
13 GPM
0
10
20
30
40
50 l/min.
BAR
FLOW
PSI
8
12/30/96 12:35 PM
PRESSURE
D03 Working
2320
160
1740
120
1160
80
580
40
0
0
P = 2300 PSI (16 Bar)
0
3
6
8
11
13 GPM
0
10
20
30
40
50 l/min.
FLOW
D03 Working
12/30/96 12:35 PM
Page 9
Modular valves D03 (NG 6) 315 bar Dimensions - Inches (mm)
.08 (2)
D0-3 ISO 4401
4 x ø5.3 TORQUE 500 in. lbs.
4
P
1.22 1.81 (31) (46)
A
1.28 (32.5)
B T
43 (11)
30 (75)
4x 3.1
.364(9.25) x .070(1.78) 1 810 210 803
9 810 161 063 9 810 161 064 GAUGE PORT 1/ BSP 4
918
M10 M
1.57 (40)
T
P
Optional 1/4 BSP to 4 SAE Adapter 1.0 (25.4)
.20 (5)
2.56 (56)
.40 (10) 1.10 (28)
6.61 (168)
2H - Lock
9 534 230 000 3.2 .40 (10)
9 810 161 061 9 810 161 062
3.27 (83)
8.78 (223)
How to order
TYPE
ORDER NO.
P to T
LOCKING 9 810 161 061 9 810 161 062 9 810 161 063 9 810 161 064
PRES. RANGE MIN> 30 30 30 30
(psi)
*REF. CODE
MAX. 1160 2300 1160 2300 PSI 1160 2300 PSI 30
FE1 - PBAD MO1 S-50/LOCK FE1 - PBAE MO1 S-50/LOCK FE1 - PBAD MO1 S-50 FE1 - PBAE MO1 S-50 BAR 80 160 BAR 2
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate, please refer to Pressure Range Section for exact pressures.
.79 (20)
9
D03 Working
10
12/30/96 12:35 PM
Page 10
Modular valves D03 (NG 6) 315 bar
Pressure reducing valves direct operated
Function
Symbol
Adjustment
G
A
P
T
P
T
B
G
A
P
T
Dimensions
Lbs. (kg)
45-430 60-1160 300-2300 300-3600
(3 . . . 30) (4 . . . 80) (20 . . . 160) (20 . . . 250)
3.3 (1.5) 6.1
9 810 161 153 9 810 161 154 9 810 161 155 9 810 161 156
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
9 810 161 151 9 810 161 152
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
45-430 60-1160 300-2300 300-3600
(3 . . . 30) (4 . . . 80) (20 . . . 160) (20 . . . 250)
6.1
9 810 161 157 9 810 161 158 9 810 161 159 9 810 161 160
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
45-430 60-1160 300-2300 300-3600
(3 . . . 30) (4 . . . 80) (20 . . . 160) (20 . . . 250)
6.1
9 810 161 161 9 810 161 162 9 810 161 163 9 810 161 164
45-430 60-1160
(3 . . . 30) (4 . . . 80)
6.2
On request On request
60-1160
(4 . . . 80)
6.2
On request
60-1160 (4 . . . 80) 300-2300 (20 . . . 160)
6.1
9 810 161 165 9 810 161 166
60-1160
6.2
On request
B
G
A
P. nom. PSI (bar)
B
G A
P
T
B
(4 . . . 80)
12/30/96 12:35 PM
Page 11
Modular valves D03 (NG 6) 315 bar 11 Pressure reducing valves direct operated Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Pressure reducing valve, direct operated Intermediate plate NG 6, ISO 4401 Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10 - 500cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10: according to NAS 1638 ISO/DIS 4406, class 19116 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 435,1160 bar 2360, 3625 bar 3045 PSI (210 bar) 4600 PSI (315 bar) 15.8 gpm (60 I/min.)
Seals Max. setting pressure Max. input pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
p1
PRESSURE
PSI
T
p
BAR
Performance curves v = 35mm2/s, P = 250 bar 4300
300
3625
250
2900
200
2175
150
1450
100
725
50
p1
0 -10.5
-7.9
-5.3
-2.6
0
2.6
5.3
7.9
10.5
13.0
-40
-30
-20
-10
0
10
20
30
40
50
0 15.5 GPM 60 l/min.
FLOW p1
p
BAR
T
PSI
PRESSURE
D03 Working
435
30
362
25
290
20
217
15
145
10
72
5
p1
0 -10.5
-7.9
-5.3
-2.6
0
2.6
5.3
7.9
10.5
13.0
-40
-30
-20
-10
0
10
20
30
40
50
0
FLOW
15.5 GPM 60 l/min.
D03 Working
12
12/30/96 12:35 PM
Page 12
Modular valves D03 (NG 6) 315 bar
Pressure reducing valves direct operated Dimensions - Inches (mm)
6.1 9 810 161 153 . . . 156 9 810 161 157 . . . 160 9 810 161 161 . . . 164 9 810 161 165 9 810 161 166 2.56 (65)
3/16:7/16-20UNF-2B BOSCH
Prog:
PSI
Pmax:
bar
3.88 (99)
.39 (10)
6.2
5.65 (144) 5 3 1
9 810 161 151 . . . 152
6 4 2
0.79 (20)
bar Pmax:
1.57 (40) 0.79 (20)
NG6 ISO 4401 4x 27 100Nm 4
.364(9.25) x .070(1.78)
4 x ø5.3
1 810 210 803 .30 (7.5) 1.22 1.28 1.81 (31) (32.5) (46)
17 (M10) .08 (2)
D03 Working
12/30/96 12:35 PM
Page 13
Modular valves D03 (NG 6) 315 bar 13
Flow control throttle check valves
Function
O-ring 1 810 210 803
Symbol
Throttle for
Adjustment
Dimensions
Pmax. PSI (bar)
Lbs. (kg)
4600
A
A
P
P
T
T
meter-out
5.1
meter-in
5.1
(315)
3.3 (1.5)
9 810 161 168
B
B
9 810 161 167
D03 Working
14
12/30/96 12:35 PM
Page 14
Modular valves D03 (NG 6) 315 bar
Flow control throttle check valves Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Throttle check valve Intermediate plate NG 6, ISO 4401 Optional Petroleum, fire resistant, HWCF 60 . . . 2300 SUS (10…50CST) -4 . . . 175°F (-20 to 80°C) Contamination class 10 according NAS 1638 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 4600 PSI (315 bar) 15.8 gpm (60 l/min)
Seals Max. operating pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
PSI
BAR
PRESSURE
Performance curves v =35mm2/s
360
25
290
20
217
25
145
10
70
5
0
0 0
2.6
5.3
0
10
20
7.9
10.5
13.0
30
40
50
15.5 GPM 60 l/min.
GPM
l/min.
FLOW
60 15.5 50 13.0
72 PSI 217 PSI
FLOW
40 10.5
435 PSI 1450 PSI
30
7.9
20
5.3
10
2.6
0
0
4567 PSI
+
0
1
2
3
4
ADJUSTMENT SETTINGS
5
6
7
D03 Working
12/30/96 12:35 PM
Page 15
Modular valves D03 (NG 6) 315 bar 15 Flow control throttle check valves Dimensions - Inches (mm)
5.1 9 810 161 167 9 810 161 168
BOSCH
H3 1.57 (40) 0.79 (20)
H3 Prog:
bar Pmax:
PSI
Pmax:
bar
NG6 150 4401 4x
.364(9.25) x .070(1.78)
.39 (M6) (10)
4 x ø5.3
1 810 210 803
2.81 1.22 (46) (31)
.39 (M6) (10)
= 9 Nm
1.28 (32.5)
.37 (9.5)
.54 (13-7)
2.56 (65)
.54 (13-7)
= 9 Nm
D03 Working
12/30/96 12:35 PM
Page 16
Modular valves D03 (NG 6) 315 bar
16
Throttle valves throttle check valves
Function
METER-OUT THROTTLE
METER-IN THROTTLE
A
A
P
T
T
P
B
B
180°
1 810 037 800
A
B
NOTE: Valve name plate should be used as meter in/out reference.
Symbol
Throttle for
Adjustment
Dimensions
Pmax. PSI
Lbs. (kg)
4600 PSI
A
P
T
P
T
4
meter-in/out (interchangeable)
5
(315 bar)
2.2 (1.0)
9 810 161 088
3.3 (1.5)
9 810 161 089
B
180°
A
meter-in
B
12/30/96 12:35 PM
Page 17
Modular valves D03 (NG 6) 315 bar 17 Throttle valves throttle check valves Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
Flow control Intermediate plate DO3 (NG 6 ISO 4401) Optional Petroleum, fire resistant, HWFC 60 . . . 2300 SUS (10 - 100 cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10, according to NAS 1638 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 4600 PSI (315 bar) .05 GPM (.23 I/min.) 13.2 GPM (50 I/min.)
Seals Max. operating pressure Min. flow Max. flow
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%. PSI
BAR
Performance curves
87.0
6
72.5
5
58.0
4
43.5
3
29.0
2
14.5
1
0
0
v = 35mm2/s
open
closed
0
3
6
8
11
13 GPM
0
10
20
30
40
50 l/min.
l/min.
GPM
FLOW 50
13
40
11
∆p 73 PSI 145 PSI 430 PSI
FLOW
PRESSURE
D03 Working
30
8
1500 PSI 4600 PSI
20
6
10
3
0.2
0 0
2
4
6
ADJUSTMENT SETTINGS Number of turns 8, (full open to closed)
8
10
D03 Working
18
12/30/96 12:35 PM
Page 18
Modular valves D03 (NG 6) 315 bar
Throttle valves throttle check valves Dimensions - Inches (mm)
D03 ISO 4401
6
P 1.22 (31)
A T
9 810 161 088
4
1.28 (32.5)
B
.30 (7.5) .65 (16.5)
4 x ø5.3 .43 (11)
4x
.364 (9.25) x 0.70 (1.78) 1 810 210 803
918
9 0 1 8
2
7
3
1.57 (40) P
6 5 4
.08 (2)
2.56 (65)
1.81 (46)
.28 (7)
3.43 (87)
D03 ISO 4401
4 x ø5.3
6
6
5 P 1.22 (31)
A
1.28 (32.5)
B T
9 810 161 089
1.44 (36.5)
.30 (7.5)
.43 (11)
4x
.364 (9.25) x 0.70 (1.78) 1 810 210 803
2.56 (65)
1.52 (38.6) A
B
7
8
9 0 1
6 5 4
3
A
.08 (2)
B
2
918
.33 (8.5) 1.81 (46)
Plate 1 811 037 800
5.74 (147)
.06 (1.4)
.33 (8.5)
How to order
Type
Order Number
P PORT METER A and B PORT METER
9 810 161 088 9 810 161 089
Pressure (psi) Range Max. 4600 4600 PSI 4600
*Ref. Code
FF1 - SHMH—01 H-50 BAR 315
*NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Code are approximate, please refer to Pressure Range for exact pressures.
D03 Working
12/30/96 12:36 PM
Page 19
Modular valves D03 (NG 6) 315 bar 19
Check Valves
Function 9 810 161 173 9 810 161 174
Symbol
A
A
9 810 161 169 9 810 161 170 9 810 161 171
Opening Pressure PSI (bar)
P
P
T
T
Dimensions
P. max PSI (bar)
8 (0.5)
7
4600 (315)
22 (1.5)
7
Lbs. (kg)
2.0 (0.9)
9 810 161 173
B
9 810 161 174
B
Pilot ratio A1:A2 3.5 : 1* 8 A
P
T
4600 (315) 2.86 (1.3)
B
9 810 161 169
3.5 : 1* A1
8
A2 A
P
T
9 810 161 170
B
3.5 : 1* 8 A
P
* Direct operated
T
B
9 810 161 171
D03 Working
20
12/30/96 12:36 PM
Page 20
Modular valves D03 (NG 6) 315 bar
Check Valves Specifications Valve function Mounting type Mounting position Fluid Viscosity Fluid-temperature Filtration
Check valve or pilot operated check valve Intermediate plate NG 6, ISO 4401 Optional Petroleum, fire resistant, HWFC 60 . . . 2300 SUS (10 . . . 500 cSt) -4 . . . 175°F (-20 to 80°C) Contamination class 10 according to NAS 1638 can be realized with filter ß25 = 75* Fluorocarbon (Viton®) 4600 PSI (315 Bar) 15.8 GPM (60 I/min.)
Seals Max. operating pressure Max. flow
PRODUCT LITERATURE DISCLAIMER SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
* Dirt particles retention rate > 25 µm is 1 = 75, ie. 98.6%.
BAR
PRESSURE
v = 35mm2/s
PSI
Performance curves
174
12
145
10
116
8
87
6
58
4
29
2
0
0 0
2.6
5.3
7.9
10.5
13.0
0
10
20
30
40
50
15.5 GPM 60 l/min.
PSI
BAR
PRESSURE
FLOW 261
18
232
16
203
14
174
12
145
10
116
8
87
6
58
4
29
2
0
0 0
2.6
5.3
7.9
10.5
13.0
0
10
20
30
40
50
FLOW
15.5 GPM 60 l/min.
D03 Working
12/30/96 12:36 PM
Page 21
Modular valves D03 (NG 6) 315 bar 21 Check Valves Dimensions - Inches (mm) 7 9 810 161 073 9 810 161 074 2.56 (65) BOSCH 1.57 (40) Prog:
bar Pmax:
PSI
Pmax:
bar
NG6 150 4401 4x
4 x ø5.3
.364(9.25) x .070(1.78)
1 810 210 803 .29 (7.5) 1.81 1.22 (46) (31)
1.28 (32.5)
.08 (2)
8 9 810 161 169 9 810 161 170 9 810 161 171
2.56 (65)
3.39 (86)
BOSCH 1.57 (40)
.93 (23.5)
Prog:
bar Pmax:
PSI
Pmax:
bar
NG6 150 4401 4x
.364(9.25) x .070(1.78)
4 x ø5.3
1 810 210 803 .29 (7.5) 1.81 1.22 (46) (31)
.08 (2)
1.28 (32.5)
D03 Working
22
12/30/96 12:36 PM
Page 22
Modular valves D03 (NG 6) 315 bar
Control knob
01
04
03
M4 x 12 _ 3 3Nm
05
06 02
Kit Valve 9 810 161 151 . . . 166
Pressure reducing valve
Parts 1 x 01 + 1 x 03 1 x 06
1 817 001 803
1 x 02 + 1 x 03 1 x 06
1 817 001 808
D03 Working
12/30/96 12:36 PM
Page 23
Modular valves D03 (NG 6) 315 bar 23 NG6, D03 (D01) Bolt Kits TABLE 1 D03 VALVE & SUBPLATE DIMENSIONS FOR BOLTS VALVE A B MINIMUM* Racine/Bosch 0.87 (22) .285 (7.2) Racine 0.94 (23.9) .285 (7.2)
A+B 1.155 (29) 1.23 (31.1)
*NOTE: Minimum depth of fastener is based on 1 1/2 times bolt diameter for ferrous subplates or manifolds.
Determining Bolt Length To find the required length socket head cap screw when using a Racine/Bosch or Racine NG6, D03 (D01) 4-way valve and Racine/Bosch modules, use dimension A + B (Table 1) plus the total height of all modules used (Table 2). RECOMMENDED BOLT KITS No. Racine/ Modules Bosch Racine Valve only B-227 B-120 Valve + 1 B-215 B-218 module Valve + 2 B-216 B-216 module Valve + 3 B-217 B-219 module
LENGTH RACINE/BOSCH VALVE & MODULE L = 1.15” and combined height of all modules LENGTH RACINE VALVE, RACINE/BOSCH VALVE & MODULE L = 1.23” and combined height of all modules EXAMPLE: Determining the proper length bolt to mount a check valve module with a NG6 Racine Racine/Bosch 4-way valve. HEIGHT = 1.155” + 1.57” = 2.725” (A + B + D) Use bolt kit B-215. TORQUE 10-24 Threads = 50 in. lbs..
AVAILABLE BOLT KITS** Length in Inches Kit # 1-1/8 B-227 1-1/4 B-120 2-3/4 B-215 2-7/8 B-218 4-3/8 B-216 5-15/16 B-217 6 B-219 ** Consist of four 10-24 socket head cap screws.
MODULE Flow Check Pressure Reducing Pressure Relief
TABLE 2 NG6 MODULE HEIGHT PART NUMBER 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . .
(D) HEIGHT 1.57 (40) 1.57 (40) 1.57 (40) 1.57 (40)
*NOTE: Minimum Thread Engagement into manifold or subplate is .375”.
A
Note: Min. full depth of thread engagement in to manifold or subplate is .375".
D
B
SUBPLATE
Note: Measurements are in inches with millimeters in parentheses.
D03 Working
24
12/30/96 12:36 PM
Page 24
Modular valves D03 (NG 6) 315 bar
NG6, D03 (D01) Studs TABLE 1 D03 VALVE & SUBPLATE DIMENSIONS FOR BOLTS VALVE A B C MINIMUM* MIN/MAX Racine/Bosch 0.87 (22) .285 (7.2) 0.29 (7.4)/0.38 (8.7) Racine 0.94 (23.9) .285 (7.2) 0.29 (7.4)/0.38 (8.7)
A + B + C** 1.46 (36) 1.52 (38.5)
*NOTE: Minimum depth of fastener is based on 1 1/2 times bolt diameter for ferrous subplates or manifolds. **Length determined using minimum dimension for C.
Determining Stud Length To find the required stud length when using a Racine/Bosch or Racine NG6, D03 (D01) valve and Racine/Bosch modules, use dimension A + B +C (Table 1) plus the total height of all modules used (Table 2). RECOMMENDED STUD KITS No. Racine/ Modules Bosch Racine Valve + 2 B-234 B-236 module Valve + 3 B-235 B-235 module
AVAILABLE STUD KITS*** Length in Inches Kit # 4-5/8 B-234 4-3/4 B-236 6-1/4 B-235
To make your own stud kits, threaded rod is available in three foot lengths (Grade 7) and can be cut to the desired length with a hack saw. B-156 10 each 10-24 threaded rod 36 inches (911.1) long 50 each 10-24 stud nut TORQUE 10-24 Threads = 50 in. lbs..
MODULE Flow
*** Consist of four 10-24 socket head cap screws.
Check Pressure Reducing Pressure Relief
TABLE 2 NG6 MODULE HEIGHT PART NUMBER 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . . 9 810 161 . . .
(D) HEIGHT 1.57 (40) 1.57 (40) 1.57 (40) 1.57 (40)
*NOTE: Minimum Thread Engagement into manifold or subplate is .375”.
.31 C A 5 32
.12
D .75 .38 B
STUD NUT SUBPLATE
Note: Measurements are in inches with millimeters in parentheses.
D03 Working
12/30/96 12:36 PM
Page 25
Modular valves D03 (NG 6) 315 bar 25 Mounting information With modular valves, circuits are easily built by stacking them between the directional control valve and the subplate. No piping is required which saves and reduces the time and work required to build the circuit. This saves money and there are no connections to leak. The circuit can be easily changed by adding or removing modules as needed. When several modular valves are used together, how they are stacked can affect their performance. Some general rules are listed below. The valves can be broken down into two groups; those that function in the pressure line and those that function in the actuator lines (refer to drawing). FUNCTION IN PRESSURE LINE • Relief • Reducing/Relieving 1. Relief valve should be installed next to the subplate. 2. Reducing/relieving valve should be placed between the relief and directional control valve.
P.O. CHECK
FLOW
FUNCTION IN ACTUATOR LINES •Flow •P.O. Check 1. When using a P.O. check module with a meter out flow control module, the P.O. check should be closer to the directional control valve.
REDUCING/RELIEVING
RELIEF
MOUNTING BOLTS — If the mounting bolts are customer supplied, only SAE grade 8 bolts should be used. Minimum recommended thread engagement is; 1.5 x diameter for cast iron and steel and 2 x diameter for aluminum. Refer to Catalog number 9 535 233 717 – Directional Control Valves NG6 . . . NG32, D03 . . . D10 for information on the 1/8” (D03) 4-Way Valve.
SUBPLATE
P
T
B
A
Bosch Modular (D03) Cover
12/30/96 12:42 PM
Page 2
9 535 233 167 ATUS AKY 010/1 (1/97) ROBERT BOSCH FLUID POWER CORPORATION P.O. BOX 2025 RACINE, WISCONSIN 53401-2025 U.S.A. Phone (414)554-7100, Fax (414)554-7117 PRINTED IN U.S.A.
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