Diagrama 7600.pdf

3200 4100 4200 4300 4400 7300 7400 7500 7600 8500 8600

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Electrical Circuit Diagrams

Electrical Circuit Diagrams

Start Date: 03/11/2004 End Date: 09/30/2005

© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

0000017581

2701 Navistar Drive, Lisle, IL 60532 USA

Revision 1 July 2015

Navistar, Inc.

TABLE OF CONTENTS

TABLE OF CONTENTS 2. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.11. LAMP BULB CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3. BATTERY, P. 3................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4. 1708 DATA LINK CHASSIS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5. SWITCH DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8. GROUNDS CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9. GROUNDS CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10. GROUNDS IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11. GROUNDS IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12. IGNITION CAB, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13. IGNITION CAB, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.14. IGNITION FEEDS, CHASSIS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15. START, P. 15..................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6. HORN, DUAL ELECTRIC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.12. LIGHTED AIR SHIELD, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . . . . 4.15. SELF CONTAINED AIR SEAT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.16. DIGITAL CLOCK PTC, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.) 4.18. 4.19. 4.20. 4.21.

HEATED SEATS FOR 7700 MODELS ONLY, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACKUP CAMERA, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XATA COMPUTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KEYLESS IGNITION SYSTEM, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45 46 47 48

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1. I6 EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4. I6 HEUI ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . . 5.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49 49 50 51 52 53 54

6. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1. FAN WIRING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2. ETHER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55 55 56 57 58

7. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6. CUMMINS ISM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7. I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59 59

8. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . 8.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . 8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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60 61 62 63 64 65 66 67 67 68 69 70 71 72 73 74 75 76 77 78 79

TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.) 9. LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1. BACK UP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. . . 9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8. HEADLIGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

80 80 81

10. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WARN LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9. FUEL TRANSFER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . . . . . 10.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . 10.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . . . 10.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16. HYD POWER PARK, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.17. AIR SUSPENSION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.20. LIFT AXLES (NON-STEERABLE), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.21. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.22. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . 10.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.28. LECTRASHIFT ACCOMMODATION, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.29. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.31. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.32. LIFT AXLE WITH 14RAR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.33. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.34. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90 90 91 92 93 94 95

82 83 84 85 86 87 88 89

96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.) 11. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2. ALLISON MD TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3. ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.8. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.9. ALLISON HD TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.10. ALLISON HD TRANSMISSION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.11. ALLISON HD TRANSMISSION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . 11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . 11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124 124 125 126 127 128 129 130 131 132 133 134 135 136 137

12. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3. AUTOTHERM SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

140 140 141 142

13. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . 13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5. CONNECTOR COMPOSITE (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.6. CONNECTOR COMPOSITE (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.7. CONNECTOR COMPOSITE (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . . . 13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . 13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . 13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . . . . 13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . . . . 13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814), (1815), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143 143 144 145 146 147 148 149 150 151 152 153 154 155

iv

138 139

156 157 158

159 160

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TABLE OF CONTENTS (CONT.) 13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . . . 13.21. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.22. CONNECTOR COMPOSITE (4002), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.23. CONNECTOR COMPOSITE (4003), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.25. CONNECTOR COMPOSITE (4014), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.26. CONNECTOR COMPOSITE (4014/1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P. 27...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28. . . 13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . 13.30. CONNECTOR COMPOSITE (4103), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.34. CONNECTOR COMPOSITE (4705), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106), (7111), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . 13.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601), P. 45...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . 13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . 13.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200), P. 48...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502), (8502A), P. 49.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601), (8602), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 51. . . 13.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P. 53.................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54. . .

161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196

v

TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.) 13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754), (9762), (9763), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vi

197 198 199 200 201 202 203 204 205 206 207

ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2) 2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTERNATIONAL CIRCUIT NUMBER IDENTIFICATIOIN AND LOCATION

CHAPTER 1

PREFIX DESIGNATIONS PREFIX

LOCATION

A

Cab−instrument Panel Module

B

Cab−Driver Control Module

C

Cab−Header/Clearance Lights

D

Cab−Roof/Rear Panel

E

Cab−Left Door/Doors

F

Cab−Right Door/Doors

H

Cab−Sleeper

J

Cab−Dash(outside)

K

Engine/Radiator

L

Transmission

M

Chassis/Front End (Cab Dash Panel Forward)

N

Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P

Chassis/Wheel Base Section

R

Chassis/Suspension/Rear Axle/Axles

S

Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

CIRCUIT NUMBER

COLOR

DESCRIPTION

1

LTBL

ALTERNATOR − FIELD

2

RD

ALTERNATOR − CHARGE

3

DKBL

1708 DATA LINK, SWITCH DATA LINK (+)

GY

1708 DATA LINK, SWITCH DATA LINK (−)

4

SERIAL/DATA COMMUNICATION J1922

YL

DRIVE TRAIN J1939 DATA LINK (+)

GN

DRIVE TRAIN J1939 DATA LINK (−)

6

GY

LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

7

RD

ALTERNATOR − RESISTANCE

5

8

CHK PEC

DATE 16JAN01

CHANGE

REV

PRODUCTION RELEASE.

Figure 1

A

REFERENCE DRAWN P54304U

NAME

U00DLCK RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

09AUG00

AE08−52365

SHEET 01

Circuit Number Identification and Location Chart

1

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.)

CHAPTER 1

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER

DESCRIPTION

COLOR

9

GY

ZERO VOLT REFERENCE (ZVR)

10

WH

CHASSIS/ENGINE GROUND

11

WH

CAB/SLEEPER GROUND

12

LTBL

ACCESSORY FEED

13

PK

IGNITION FEED

BK

IGNITION FEED (BODY BUILDER CONNECTOR)

14

RD

BATTERY FEED

15

RD

KEY SWITCH FEED

17

PK

STARTER CONTROL

18

PK

GLOW PLUG/PRE−HEATER

19

GY

ENGINE SHUTDOWN

20

LTGN

REMOTE POWER MODULE

21

TN

COLD START CONTROLS (ETHER)

23

TN

ENGINE FAN/SHUTTERS

24

GY

ENGINE EXHAUST BRAKE

25

TN

PYROMETER

26

TN

AMMETER

27

TN

VOLTMETER

28

TN

INSTRUMENTS AND GAUGES

29

TN

ENGINE WATER TEMPERATURE

30

TN

ENGINE OIL TEMPERATURE

31

TN

TRANSMISSION OIL TEMPERATURE

32

TN

AXLE OIL TEMPERATURE

16

22

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

Figure 2

2

REV A

REFERENCE DRAWN P54304U

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

09AUG00

AE08−52365

Circuit Number Identification and Location Chart (Cont.)

SHEET 02

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.)

CHAPTER 1

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT NUMBER

COLOR

DESCRIPTION

33

TN

ENGINE OIL LEVEL

34

TN

COOLANT LEVEL

35

TN

ENGINE OIL PRESSURE

36

TN

FUEL LEVEL

37

TN

FUEL PUMP

39

GY

AIR DRYER HEATER

40

GY

LOW AIR PRESSURE WARNING

41

TN

AIR TEMPERATURE

42

GY

FRONT AXLE ENGAGED

43

GY

POWER DIVIDER LOCK (PDL) WARNING

44

GY

PARK BRAKE WARNING

45

LTGN

ANTI − THEFT WARNING

46

GY

POWER TAKE − OFF WARNING

47

GY

SPEEDOMETER

48

GY

TACHOMETER

49

GY

DIFFERENTIAL LOCK WARNING

50

YL

LIGHT SWITCH FEED

51

YL

DIMMER SWITCH FEED

52

YL

HEADLIGHT HI − BEAM

53

YL

HEADLIGHT LO − BEAM

54

BN

PARKING/MARKER LIGHTS

55

OR

TURN SIGNAL − FEED

56

OR

TURN SIGNAL LIGHTS − LEFT

YL

TURN SIGNAL LIGHTS − LEFT (BODY BUILDER CONNECTION)

OR

TURN SIGNAL LIGHTS − RIGHT

38

57

LT GN

TURN SIGNAL LIGHTS − RIGHT (BODY BUILDER CONNECTION)

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

Figure 3

REFERENCE DRAWN P54304U

NAME

U00DLCK RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

15 MAY 00

AE08−52365

SHEET 03

Circuit Number Identification and Location Chart (Cont.)

3

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 1

INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT NUMBER

COLOR

DESCRIPTION

58

BN

CLEARANCE/IDENTIFICATION LIGHTS

59

GY

SOLENOID

60

OR

HAZARD LIGHTS

61

GY

AIR SUSPENSION

62

DKBL

PANEL LIGHTS

63

DKBL

COURTESY/DOME LIGHTS

64

YL

FOG/DRIVING LIGHTS

65

OR

CAB REAR FLOOD LIGHT

66

YL

DAYTIME RUNNING LIGHTS

68

BN

TAIL LIGHTS

69

BN

LICENSE PLATE LIGHT

67

OR

STOP LIGHTS

RD

STOP LIGHTS (BODY BUILDER CONNECTION)

OR

BACK − UP LIGHTS

LTBL

BACK − UP LIGHTS (BODY BUILDER CONNECTION)

72

OR

TRAILER AUXILIARY FEED − BATTERY

73

LTGN

70

71

CHK

DATE

PEC

16JAN01

74

LTGN

HEATER RECIRC MOTOR

75

LTGN

HEATER BLOWER MOTOR

76

LTGN

AUXILIARY FAN

77

LTGN

AIR CONDITIONER

78

LTGN

MIRRORS − HEATED; MOTORIZED

79

GY

SEAT BELTS

80

BK

SLEEPER BOX RELAY − FEED

81

LTGN

POWER DOOR LOCKS

CHANGE PRODUCTION RELEASE.

Figure 4

4

PWM

REV A

REFERENCE DRAWN P54304U

NAME

U00DLCK RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

15MAY00

AE08−52365

Circuit Number Identification and Location Chart (Cont.)

SHEET 04

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5

Figure 5

Circuit Number Identification and Location Chart (Cont.)

5

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6

Figure 6

6

NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT DIAGRAM INSTRUCTIONS

A − SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B − MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION.

86

30

12 87A

87

CHAPTER 1

12

AND/OR

85

RELAY − SUPPRESSED SWITCH: SWITCH MANUAL/MECHANICAL MAGNETIC SUPPRESSED

INDICATES CASE GROUND

SINGLE IN−LINE CONNECTORS DISPLAYED AS SHOWN WITH OR WITHOUT CONNECTOR NUMBER.

C − PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS. LOCATION/CIRCUIT NUMBER WIRE GAUGE/WIRE COLOR LOCATION IN FUSE/CIRCUIT BREAKER CONNECTION

BUSS IN FUSE/CIRCUIT BREAKER CONNECTOR

PRINTED CIRCUIT IN INSTRUMENT CLUSTER

F1 FUSE RATING

A

VOLTMETER

20A B

D − MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS. A55A/A60 16OR

A60 16OR

A55A 16OR

E − SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS. A12A

WIRE CONNECTION

S

A

I OFF GND

S I

S I

S A OFF

I

A OFF

S

I

WIRE CONNECTION

INTERNAL CONNECTION

B

CONTACT

A128

BUSSED CONTACT 16BN

A

ETHER SWITCH

F19

F18

OFF

16RD

20A

A

KEY SWITCH

PIGTAIL A12

F − CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE). NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED. GROUND CIRCUITS ARE DESCRIBED THUS: R32−G

11−G 11−GA 11−GB

R32−GA R32−GB

CHK

DATE

PEC

16JAN01

G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT.

CHANGE

REV

PRODUCTION RELEASE.

A

SUFFIX

LOCATION

SUFFIX COMMON GROUND CIRCUIT NUMBER

REFERENCE DRAWN P54304U

Figure 7

G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT.

INDIVIDUAL GROUND CIRCUIT NUMBER NAME

U00DLCK RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

15MAY00

AE08−52365

SHEET 07

Circuit Diagram Instructions

7

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

G − ABBREVIATIONS: COLOR, NOUN AND ENGINE

COLOR ABBREVIATION

NOUN ABBREVIATION

AQ − AQUA

LT GN − LIGHT GREEN

BK − BLACK

OR − ORANGE

BL − BLUE

PK − PINK

BN − BROWN

PL − PURPLE

DK GN − DARK GREEN GD − GOLD GY − GRAY GN − GREEN LT BL − LIGHT BLUE

A ACC AC AUX AWG B BAT

RD − RED SIL − SILVER TN − TAN

ACCESSORY −

WH − WHITE

ENG FWD GA

YL − YELLOW

AUXILIARY AMERICAN WIRE GAUGE

−

G GND I IGN

BATTERY

IND L LT

−

CONNECTION OR CONNECTOR DAYTIME RUNNING LIGHTS ENGINE FORWARD

W/O OPT R S

−

GAUGE

THERMO

−

CONN− DRL −

VT − VIOLET

AIR CONDITIONER

−

W/

GROUND IGNITION INDICATOR LEFT LIGHT

− − −

WITHOUT OPTIONAL

− −

RIGHT START OR SENDER

− − − −

THERMOSTAT WITH

ENGINE ABBREVIATION ISM

− MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS − MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL C−10,C−12

− MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8−AVNT

− MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6−HEUI

− MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

U00JXP9 RELEASE NO. P52778H

Figure 8

8

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

PART NO.

10AUG00

AE08−52365

Circuit Diagram Instructions (Cont.)

SHEET 08

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

CHAPTER 1

SCHEMATIC SYMBOL CHART

DESCRIPTION

DESCRIPTION

SYMBOL

MALE/FEMALE IN−LINE CONNECTION

FEMALE TERMINAL

HORN

MALE TERMINAL GROUND

SPEAKER − SOUND SYSTEM

FUSE

LIGHT EMITTING DIODE MAGNETIC SWITCH RESISTOR

SWITCH CONTACT, NORMALLY OPEN SWITCH CONTACT, NORMALLY CLOSED JUNCTION POINT

LIGHT − SINGLE FILMENT

SPLICE

LIGHT − DOUBLE FILAMENT SWITCH−PRESSURE

SENDER − OIL, WATER, FUEL, TEMPERATURE

SWITCH−MANUAL/MECHANICAL

30

86 RELAY−SUPPRESSED

87A

87

85

SOLENOID − GENERAL USAGE

MOTOR − ELECTRIC

CIGAR LIGHTER

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

U00DLCK RELEASE NO. P52778H

Figure 9

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 19MAY00

PART NO. AE08−52365

SHEET 09

Schematic Symbol Chart

9

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. RELAY FUNCTIONS, P. 10

Figure 10

10

Relay Functions

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. LAMP BULB CHART, P. 11 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. BULB APPLICATION

CHAPTER 1

LAMP BULB CHART

CANDLEPOWER OR WATTS

BULB TRADE NUMBER

BACK−UP LIGHTS

32 CANDLEPOWER

GE1156

CLEARANCE & INDENTIFICATION

3 CANDLEPOWER

GE193

COURTESY LIGHT

3 CANDLEPOWER

GE168

DOME LIGHTS

12 CANDLEPOWER

GE561

FOG LIGHTS

55 CANDLEPOWER

VH550

HEAD LIGHTS: LOW BEAMS

65 WATTS

GE9007

HIGH BEAMS

65 WATTS

GE9007

INSTRUMENT CLUSTER: GAUGE BACK LIGHT

082S270538−3

GAUGE WARNING LED (RED)

082S272109−3

RANGE INHIBIT LED (YELLOW)

082S272109−4

COLD AMBIENT PROTECTION LED (YELLOW)

082S272109−4

FUEL FILTER LED (YELLOW)

082S272109−4

WARN ENGINE LED (YELLOW)

082S272109−4

STOP ENGINE LED (RED)

082S272109−3

BRAKE PRESSURE LED (RED)

082S272109−3

BRAKE FLUID LED (RED)

082S272109−3

WAIT TO START LED (YELLOW)

082S272109−4

CHECK TRANSMISSION LED (YELLOW)

082S272109−4

TRAILER ABS LED (YELLOW)

082S272109−4

WASHER FLUID LED (YELLOW)

082S272109−4

LEFT TURN SIGNAL LED (GREEN)

082S272109−2

TRACTION CONTROL LED (GREEN)

082S272109−2

WATER IN FUEL LED(YELLOW)

082S272109−4

PARK FLUID LED LIGHT (RED)

082S272109−3

CHECK ELECTRICAL SYSTEMS LED (YELLOW)

082S272109−4

PARK BRAKE LED (RED)

082S272109−3

CRUISE CTRL ACTIVE LED (GREEN)

082S272109−2

ANTILOCK BRAKING SYSTEM LED (YELLOW)

082S272109−4

RIGHT TURN LED (GREEN)

082S272109−2

COOLANT LEVEL LED (RED)

082S272109−3

SEAT BELT LED (RED)

082S272109−3

HIGH BEAM ICON LED (BLUE)

082S272109−5

CHECK AIR CONDITIONER LED (YELLOW)

082S272109−4

RETARD OVER HEAT LED (RED)

082S272109−3

PTO/THROTTLE LED (RED)

082S272109−3

MAP LIGHT

3 CANDLEPOWER

1816 2458

SIDE MARKER STOP & TURN/TAIL & LICENSE PLATE

1157

32/3 CANDLEPOWER

TURN SIGNAL/MARKER (FENDER)

3157

TURN SIGNAL & MARKER LIGHT

2356 4411

WORK (TRAILER HOOK−UP) LIGHT

CHK

DATE

PEC

16JAN01

PEC 18JUN01

CHANGE PRODUCTION RELEASE. REVISED DRWG SHEET.

REV

REFERENCE DRAWN

NAME

A

P54304U

U00DLCK RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.

B

P54634F

P52778H

20JUN00

Figure 11

AE08−52365

SHEET 11

Lamp Bulb Chart

11

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION, P. 12

Figure 12

12

International V8 and I6 ECM Controller Connectors Pin Number Identification

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) 3.1. ACCESSORY, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ACCESSORY

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

{

CH2_02 # W/ MWM ENGINE

A15

18RD

* W/ MXT

DIAG CONN (1650-B)

A98

A15

18RD

18VT

KEY SWITCH (1100)

A B

S I

I

A

I

AI OFF

OFF

A

S

S

S

GND

A OFF

OFF

A

I

C A14AT

D

A13DH 18PK

10RD

S

A12AB 18LTBL

DIODE ASSY (1106M)

BODY BUILDER

A12M

CONN

16LTBL

G4

J4

86

A

CH9_10

ACCESSORY RELAY

30

(CAB FUSE BLOCK)

B

(1012)

A12

18PK

87A

87

G3

J3

CAB FUSE BLOCK

A12B

18LTBL

IGN RELAY

10LTBL

A13DD

85

(1013)

TRAILER AUX/

5A

ROOF AUX B3

A3

A12D

CH2_12

CH3_12

16LTBL F35

16WH

A11-GAF

10LTBL

A12S

ECU

*AIRCP

C3

12PK

10A

D3

(C70) CH9_41

*ACC

TRANSFER CASE 16LTBL F34

A4

(J2A) CH10_27

5A B4

A12E

A78L

POWER MIRRORS

18LTGN

10LTBL

CH3_07

F36

CAB FUSE BLOCK (1011)

A12P

5A E1

F1

SWITCH PACK

18LTBL

CH3_11

A12C

IGN RELAY

10LTBL

CH2_12

ELECT SYSTEM F5

A12N

CONTROLLER

18LTBL (1600-2)

RELAY EXHAUST #A24-GE

15A

(1012-A4)

16WH

H1

CH5_06

A86F

CB RADIO

16LTGN

CH3_02

G1 F23

CHK

CHANGE

DATE

REV

DRAWN

REFERENCE

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS -

H

RADIO

A86

18LTGN

CH3_08,CH3_29

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

F34, CIRC AIRCP, ACC

52778H

Figure 13

DATE

09AUG00

PART NO.

AE08052366

SHEET

001

Accessory

13

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEEDS, CAB, P. 2 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A14 10RD

CHAPTER 2

BATTERY FEEDS, CAB

30A A3

F15

PWR WIN/LOCK (DRIVER)

CH 3_04

PWR WIN/LOCK(PASS)

CH 3_04

D4

DOME LT/RADIO MEMORY

CH 3_08 CH 8_05

B2

AUX PWR

CH 03_01

B3

30A A14AB 10RD CAB FUSE BLOCK (1011)

A4 F13

B4

10A C4

F12 20A

A14AS 10RD

A2 F14 5A C2

HVAC CONTROL

CH 11_01

F2

KEY SW & DIAG

CH 2_01, 12, 15

H2

INSTR CLUSTER

CH 7_05

D2 F10 5A

E2

F6 15A F2

A14AA 6RD

G2

A14AV 10RD

D4

IGNITION RELAY (1012) D4

A14AT 10RD

G4

ACCESSORY RELAY (1012) G4

SEE CH 2_01

G4

OPTIONAL IGN RELAY (1013) G4

SEE CH 2_13

SEE CH02_12

A14AA 6RD

CAB FUSE BLOCK (1012)

100A OR MEGA FUSE STUD

CAB FUSE BLOCK (1013) A14AAB 6RD

A14FJ 10RD

A14FM 10RD

BLOCK 1&2

A2

C2 CAB FUSE BLOCK (1014)

OR

E2

F44

F42

F40

B2

D2

F2

TBD

TBD

LIGHTED AIR SHIELD

SEE CH 3_12

AIR SEAT/QUALCOM

SEE CH 3_15

PWR WIN/LOCK (TRAVEL CREW)

SEE CH 3_05

10A G2 BLOCK 1&2

F38

H2

30A A14EG 10RD A14FR 10RD

A1

F43

B1

G4

ROOF MOUNTED ASSY

BLOCK 3&4

CHK

DATE

CNA 23AUG02

CHANGE DVD/ADDED F38 TO FUSE BLOCK 1014.

REV D

REFERENCE DRAWN U00JXP9

56507Z

Figure 14

14

NAME

RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

21JUN00

AE08−52366

Battery Feeds, Cab

SHEET 02

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.3. BATTERY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

12V POWER DISTRIBUTION − BATTERY (CONT)

CHAPTER 2

MEGAFUSE

FROM START SOLENOID K14H 4RD

A14AA 6RD

CAB FEED CH02_01,02,12,15 J90 12GY

J90* 16BK

HYDRAMAX MOTOR RELAY CH09_08

*FUSEABLE LINK J14H 4RD

* 12BL

12RD SYSTEM CONTROLLER

* 14GY

* 12BL

J14V 6RD

60A

12RD

J17D 10PK

40A

STARTER RELAY CH02_15,CH04_01,02

A1 J14MM 8RD

A2

PTC BODY BUILDER FEED CH03_01

40A

40A

A5 A6

F2−A2

30A

J14T 12RD

J14D 12RD

IGN RELAY R9 CH02_14

15A F2−F2

15A F2−G2

F2−A3

F2−C3

J14M 10RDF2−E3

POWER PARK MOTOR CH09_16

J14R 10RD

TAIL MARKER RELAY FEED CH09_10

J14S 12RD

STOP RELAY FEED CH09_10

J44J 18GY

F2−B2

F2−E2

J44 10RD

F2−H2

TRAILER ABS RELAY CH09_11

J57T 12OR

TRLR RIGHT TURN RELAY CH09_11

J56T 12OR

TRLR LEFT TURN RELAY CH09_11

20A W/BODY BUILDER 25A W/AUX TRLR SOCKET J14BB 14RD J72 12OR 5A F2−B3 J26D 18TN F2−D3 J14X 5A 16RD J14W 16RD F2−F3

BODY ACCESSORY RELAY CH09_10 TRLR AUX CTR PIN RELAY CH09_11 PAM MODULE CH07_11 FORWARD REMOTE POWER MODULE CH09_15 REAR REMOTE POWER MODULE CH09_15

20A F2−G3

J19 16GY

F2−H3

FUEL HEATER & WIF MODULE CH07_09,CH09_07

10A F2−C4

F2−D4

30A

J14J 12RD

F2−C4

F2−D4

30A W/AIR ABS 25A W/HYD ABS F2−E4

CHK

DATE

LCT SHIFT RELAY CHO3_17

J14AW 12RD

EATON AUTOSHIFT CH10_06

J94A 12GY

AIR ABS RELAY CH09_02

J94HC 14GY

HYD ABS MOD RELAY CH09_06

J94H 14GY

HYD ABS ECU RELAY CH09_04

F2−F4

25A F2−G4

J92FB 16TN

F2−H4

CHANGE

CNA 25SEP02 DVD/ADDED LCT SHIFT RELAY, REMOVED J92UA.

REV C

REFERENCE DRAWN U00JXP9

56507Z

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

PART NO.

P52778H

30JUN00

AE08−52366

Figure 15

SHEET 03

Battery

15

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. 1708 DATA LINK CHASSIS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

1708 DATA LINK-CHASSIS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

16GY

A3B(-)

A3B(+)

16DKBL

CH2_04A

TCM

W/ALLISON

BULKHEAD

PASS THRU

HD WTEC TRANSMISSION

(7214)

15 41

40

AT DASH (1701)

18GY

J3A(-)

J3A(+)

18DKBL

14

ECU "S"

J1708

DASH

SPLICE

CONN BLACK

(4705F2)

(7204F)

(4820)

C3

N3A(-)

J3C(-)

16

J3-151

K3-151

17

CH9_04,37

18GY

18GY

C4

18GY

18GY

15

J3+142

N3A(+)

J3C(+)

18DKBL

18DKBL

K3+142

CH9_04,37

1

18DKBL

18DKBL

J1708

SPLICE

W/ALLISON WTEC

TRANSMISSION

18GY

(9714)

(W/HYD ABS BRAKES)

J3B(-)

J3B(+)

18DKBL

(4820)

DASH/CENTER CHASSIS

(7909)

LE3(-)

11

18GY

LE3(+)

10

18DKBL

ENGINE (4103)

11

10

W/EATON GEN3 TRANSMISSION

10

11

10

11

10

11

IDM2 /

18GY

K3A(-)

18BK

K3A(+)

18DKBL

18GY

K3C(-)

3

*K3A(+)

(6011)

J3B(-)

18DKBL

K3A(+)

18GY

K3B(-)

18DKBL

K3A(+)

CONN BODY LOCK IDM2

K3C(-)

18GY

18GY

K3C(+)

K3C(+)

18DKBL

18DKBL

3

2

18GY

K3B(-)

K3B(+)

18GY

18DKBL

17

J3D(-)

K3D(+)

18DKBL

2

16

(6011)

ECM CONN (6007)

* W/ MXT

W/I6-HEUI ENGINES 21

20

ECM 2 CONN (6021)

W/I6-EGR ENGINES

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DAG9 CNA1

31MAR09

ADDED MXT EFFECTS

K

21

ECM 2 CONN (6021)

W/V8-AVNT ENGINES

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

52778H

Figure 16

16

20

DATE

19JUN00

PART NO.

AE08052366

1708 Data Link Chassis

SHEET

004

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. SWITCH DATA LINK, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SWITCH DATA LINK

CHAPTER 2

ELECT SYSTEM CONTROLLER (1600) 29

A3F(−)

20GY A3E(+) 20DKBL

30

A3Y(+) 18DKBL A3Z(−)

D

A3X(−)

18GY A3W(+) 18DKBL

18GY

A3J(+) 18DKBL

DOOR POD B PASSENGER

A

A3K(−)

18GY

A3P(−)

A3N(+) 18DKBL

18GY

E

(3204)

SWITCH PACK

B

A

DOOR POD DRIVER

(1101)

E

CREW DOOR

B

(3200)

C

D

(3202)

DOOR POD SIGNAL

D3CC(−)

B

A

A

D

C

DATE 16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

Figure 17

T3BB(+) 18DKBL

18GY

T3AA(−)

T3AA(−)

C

(3209)

PEC

RIGHT CREW DOOR POD (3208)

18GY

DOOR POD SIGNAL

18GY D3BB(+) 18DKBL

18GY

B

D3B(+) 18DKBL

D3AA(−)

(3202)

LEFT CREW DOOR POD (3208)

CHK

D3Y(+) 18DKBL

18GY

D3Z(−)

E3X(−)

18GY

DOOR POD SIGNAL

T3BB(+) 18DKBL

C

E3W(+) 18DKBL

18GY

E3W(+) 18DKBL D

E3X(−)

(2600)

D

DOOR POD SIGNAL (3209)

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

25AUG00

AE08−52366

SHEET 05

Switch Data Link

17

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

Figure 18

18

Drivetrain 1939 Data Link (Cab)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

Figure 19

Drivetrain 1939 Data Link (Chassis)

19

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. GROUNDS CHASSIS, P. 8 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

GROUNDS, CHASSIS

J94−GHA

HYD ABS GND CH09_04

14WH

J94−GHB

14WH

HYD ABS GND CH09_04

J94−GHC

HYD ABS MOD GND CH09_04

J94−GHD

HYD MOD PUMP RELAY GND CH09_06

J94−GHE

18WH

ABS WARN LIGHT RELAY GND CH09_06

J94−GHF

ABS EVENT RELAY GND CH09_06

14WH

J94−GH

10WH

18WH

18WH

J94−GAC

STARTER GND (4036)

18WH

AIR ABS GND CH09_02

J94−GAB

AIR ABS GND CH09_02

18WH

J94−GA

12WH

J94−GAA

AIR ABS GND CH09_02

18WH

J11−GL

4WH

J94−GAD

GND (4005) (4006)

18WH

ABS ECU POWER RELAY GND CH09_02

J11−GQR

14WH

REAR REMOTE SOLENOID POWER MOD GND CH09_15

J5M(D) 20WH

J1939 GND CH09_15

J5M(S) 20 SHLD

SYSTEM CONTROLLER SHD GND CH09_15

J11−GPM

14WH

J11−GQS

14WH

FWD REMOTE POWER MOD CH09_15 (FWD ONLY)

J11−GPN

16WH

FWD REMOTE POWER MOD CH09_15 (FWD AND REAR)

J11−G

FWD CHASSIS GND CH03_6, CH08_02

12WH J11−GD

18WH

PRIMARY IGN RELAY GND CH02_14

J11−GA

14WH

REAR CHASSIS GND CH07_08; CH08_01,02; CH09_01,09

J82−G

WIPER MOTOR GND CH03_09

J11−GJ

10WH

16WH

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

Figure 20

20

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

52778H

26MAY00

AE08−52366

Grounds Chassis

SHEET 08

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.9. GROUNDS CHASSIS, P. 9 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

GROUNDS, CHASSIS

J11−GBB

12WH

BODY BUILDER GND CH9_10

J11−GBG

12WH

J11−GBR

18WH

J11−GH

8WH

J11−GW

18WH

ACCESSORY BODY BUILDER RELAY CH9_10

TRAILER SOCKET GND CH9_11

TRAILER ABS CENTER PIN RELAY CH9_11

J11−GM

8WH

J56−GH

18WH

J57−GH

18WH

J72−G

18WH

J19−G

18WH

J17−GR1

18PK

TRAILER LEFT TURN RELAY CH9_11

TRAILER RIGHT TURN RELAY CH9_11

TRAILER AUX CENTER PIN RELAY CH9_11

FUEL HEATER RELAY CH9_07

CRANK INHIBIT W/AUTO NEUTRAL CH10_05

STARTER GND (4036) J65−G

18WH

J11−GL

WORK LIGHT GND CH08_05

4WH

J19−GA

GND (4005) (4006)

16WH

J90−G

16WH

J44−GA

16WH

J44−G

10WH

J11−GAM

12WH

J90−GM

12WH

J11−GPM

16WH

J11−GPN

16WH

J61−G

18WH

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

FUEL FILTER WARNING LIGHT GND CH07_09

FLOW SWITCH GND CH09_8

POWER PARK GND

POWER PARK GND

EATON AUTOSHIFT GND

HYDRAMAX MOTOR CH9_08

PAM MODULE CH7_11

FORWARD REMOTE POWER MODULE CH9_15

AIR SUSPENSION SOLENOID CH9_17

REFERENCE DRAWN P54304U

Figure 21

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

52778H

26MAY00

AE08−52366

SHEET 09

Grounds Chassis (Cont.)

21

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.10. GROUNDS IP, P. 10

Figure 22

22

Grounds IP

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.11. GROUNDS IP, P. 11 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 2

GROUNDS, IP

A11−GDW

COURTESY LIGHT DRV CH8_04

18WH A11−GDX

16WH

A11−GDV

COURTESY LIGHT PASS CH8_04

18WH

A81−GA

POWER WINDOW / LOCK DRV CH3_04

12WH

A81−G

12WH

POWER WINDOW / LOCK PASS CH3_04

A81−GB

POWER WINDOW / LOCK PASS TRAVEL CREW CH3_05

A81−GC

POWER WINDOW / LOCK DRV TRAVEL CREW CH3_05

A11−GH

8WH

12WH

12WH

GND STUD (1858) (1862) (1552F)

A

A11−GAL

12WH

A11−GBA

B

OPT IGN RELAY GND CH2_13

18WH

A62−GC

18WH

BUSS BAR

C D

E

F

G H

SHIFTER GND CH10_01

A62−GD

18WH

5B

A23−GA

18WH

12WH

A62−GF

IP AIR HORN SW CH3_06

10

A21−G

A41−G

A188 18DKBL

TRANSMISSION GND CH10_03 MIRROR SWITCH

ETHER START SWITCH (1010)

16WH

18WH

TRANSMISSION GND CH10_03

SEE CH05_03

A11−GDY

16WH

SNOW VALVE SWITCH (1901)

A186 18DKBL

SEE CH03_07

SEE CH05_02

PREMIUM TRIM GND CH3_03

J

K

AUTO NEUTRAL LIGHT

A28−GC

18TN

SEE CH10_05

GROUND (1003)

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

9AUG00

Figure 23

AE08−52366

SHEET 11

Grounds IP

23

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.12. IGNITION CAB, P. 12

Figure 24

24

Ignition Cab

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.13. IGNITION CAB, P. 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

12 VOLT POWER DISTRIBUTION - IGNITION

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CAB (CONT) INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

E2

CAB FUSE BLOCK F6

(1011)

5A

A15

18RD

F2

A B S

A S

S

A

S

KEY SWITCH

I I

(1100)

I I

A OFF

A OFF

OFF S

I

OFF A

GND

D

C

DIODE ASSY

A12AB

18LTBL

18PK

A13DH

(1106M)

A

B

18PK

A13DB

ACCESSORY RELAY CH2_01

A11-GBA

J4

CH2_11

85

A13DD

A12 18LTBL

18WH

18PK 86

A13DB

CH3_13

16WH

18PK

RELAY CH9_31

A11-GAM

87

REMOTE STOP

G3

A13F

J3

A13FA

SATELLITE COMMUNICATION

16PK 10PK

10A

QUALCOMM-IMCT SYSTEM A13E

A14FJ

BATTERY FEED

10RD

G4

G2

87A

CH2_02

30

CH3_14 16PK

H2 F28

HA13A

CAB FUSE BLOCK 10A

IGNITION

TELEMATICS

16PK

CH3_22

A13A

TELEMATICS GEN I MODULE

16PK

(1J) CH3_35

A13B

DATA LOGGING RELAY

(1013)

D2

C2 F32

(1008) CH3_35

16PK

SNOW VALVE SWITCH

A13DA 18PK

CONNECTOR CH5_03

A13L

5TH WHEEL INTERLOCK RELAY

10A

CAB FUSE BLOCK A2

(1013)

(1016) CH9_39

18PK

B2

10PK

A13FB

F34

CENTER PIN DIODE

A13LA

18PK

(1906) CH9_38

A86P

2 WAY RADIO

5A E2

F2

16LTGN

CH3_10

F30 7.5A

7.5A/10A

B1

A1

A21C

ETHER START

16TN

CH5_02

A13

TACHOGRAPH

16PK

(1662) CH3_34

F33

IGN

TRANSFER CASE

16PK

CAB FUSE BLOCK

(J2A) CH10_27

10A

5A

A59H

(1013)

C1

D1

18BK

LIFT AXLES

F31

CH9_25

A59J

18BK 5A

A49C E1

F1

OPTIONAL WARNING

18GY

LIGHTS

F29

A49E CH7_08

18GY CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED TRANSFER CASE

L

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

CONNECTION

P52778H

Figure 25

DATE

PART NO.

09AUG00

AE08052366

SHEET

013

Ignition Cab (Cont.)

25

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.14. IGNITION FEEDS, CHASSIS, P. 14

Figure 26

26

Ignition Feeds, Chassis

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.15. START, P. 15

Figure 27

Start

27

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CAB ACCESSORIES (CHAPTER 3) 4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

Figure 28

28

Cigar Lighter and Power Feeds

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.2. CB POWER, P. 2

Figure 29

CB Power

29

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

COMPASS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

TEMPERATURE DISPLAY

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TEMP SENDER (8601)

A

M41A M41

18GY

18GY

B

AUX FWD /

C

B

DASH

5A

J41

BUSS BAR

F23

BLOCK

(1002)

(1012)

SEE CH08_10

18GY

PANEL LIGHT

A1

CAB FUSE

18GY

J41A

(4305)

B1 A62F

G

PASS THRU

38

67

H

(1701)

18GY

A41B

18DKBL

A41

18GY

A41-G

A41A

18WH

18GY

GROUND (1003)

CONSOLE / IP PREMIUM 2

1

10

4

3

/ *PREMIUM ROOF CONN

C41A

18GY

C41

H

TEMP -

DIMMER

G TEMP +

C62F

18DKBL

18WH

C41-G

GROUND

E

D

12V IGN

A

18GY

18GY

C41B

(2503)

DOME / READING LIGHT

COMPASS / TEMP UNIT (2117)

COMPASS/TEMP MODULE

* W/ MXT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS

D

RELEASE NO.

52778H

Figure 30

30

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B DATE

25AUG00

PART NO.

AE08052367

Compass and Temperature Display

SHEET

003

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

FRONT DOORS

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

WINDOWS AND LOCKS (POWER)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NEGATIVE

A11-GH

STUD

30A

10WH

(1858)

CAB FUSE A3

A81B

BLOCK

*A11-GH

12LTGN

B3

8WH

(1011)

F15

A81-GC

12WH 30A A81-GB

A4

A81A

CAB FUSE

12WH

12LTGN

CH3_05

B4

A3Y(+)

BLOCK F16

(1011)

18DKBL A3Z(-)

18GY

A3E(+)

A3N(+)

29

20DKBL

18DKBL

A3F(-)

A3W(+)

30

20GY

18DKBL

SYSTEM CONTROLLER

A3P(-)

18GY

(1600)

A3X(-)

18GY

DOOR POD SIGNAL

POD SIGNAL

(3202)

DOOR / IP

(3202)

DOOR / IP

(3200)

(3204)

A

ADDRESS 2

E3W(+)

A

E3W(+)

ADDRESS 2

18DKBL 18DKBL

ADDRESS 1 E3X(-)

C

18GY

18GY

DATA -

C

C D

D

DATA +

D

E81-GA

A81-GA

D

A81-G

12WH

12WH

E81B

E81B

12LTGN

12LTGN

G

POWER

12WH

12WH

E83E

A 14LTGN E83A

E83A

14LTGN

14LTGN

B E81A

E81A

14LTGN

14LTGN

C LOCK LOCK

D

E81E

E81E

14LTGN

A

B

A

DOOR LOCK (3203)

DATE

CHANGE

REV

B

B

ADDED MXT CIRC A11-GH

D

WINDOW MOTOR

WINDOW MOTOR (3100)

WINDOW LOCK LOCK

REFERENCE

DRAWN

A

POD LOAD (3201)

B

DOOR LOCK (3203)

* W/ MXT

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

52778H

Figure 31

A

(3100)

U00JXP9 31MAR09

WINDOW

DOOR

(3201)

CHK

POWER

C D

DOOR POD LOAD

CNA1

GND

E83E

14LTGN

B

WINDOW

E

G

A

WINDOW

DATA +

E81-GA

E

GND

DOOR POD

C DATA -

14LTGN

DOOR POD

E3X(-)

DRIVER

B

B

PASSENGER

ADDRESS 1

DATE

25AUG00

PART NO.

AE08052367

SHEET

004

Front Doors Windows and Locks (Power)

31

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

CREW DOORS

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

WINDOWS AND LOCKS (POWER)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

30A

CAB FUSE BLOCK

A81C (1014)

12LTGN

G1

H1 F37

30A

A81D CAB FUSE BLOCK

18GY

A81-GC

CH3_04

F43

12WH

CH3_04

A1

B1

(1014)

CH3_04

12WH

A3Z(-)

A81-GB

18DKBL

A3Y(+)

CH3_04

12LTGN

ROOF / IP

A

C

B

D

E

CREW DOOR

F

12WH

18GY D81-GC

12WH

D3Z(-)

D81-GB

D3Y+)

18DKBL

(2600)

DOOR DOOR

POD SIGNAL (3209)

POD SIGNAL

LEFT CREW

RIGHT CREW (3209)

DOOR POD

DOOR POD

(2601)

A A

D

D3AA(-)

D3CC(-)

B

C

18GY D81C

18GY D81D

C

12LTGN D81-GD

D

12LTGN

12LTGN

D

T81-GD

GND

E

12WH

12WH F

T8B

T83F

T83F

12LTGN

12LTGN T83C

12LTGN

12LTGN 12LTGN

T81F

A

A

DOOR LOCK

DATE

CHANGE

REV

B

A

B

WINDOW MOTOR

WINDOW MOTOR

(3002)

(3002)

REFERENCE

DRAWN

U00JXP9 REVISED AND REDRAWN

D

52778H

Figure 32

A

A

WINDOW

B

WINDOW

C

LOCK

D

LOCK

DOOR POD LOAD (3210)

B

DOOR LOCK (3211)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

32

POWER

T83C

(3211)

31MAR09

18WH T8B

18WH

12LTGN

B

CHK

G

T8A

D

(3210)

CNA1

E

T81C

DOOR POD LOAD

GND

E

12WH

T81C

T81F

LOCK

T81-GD

B

LOCK C

DATA +

12LTGN

12LTGN

LEFT CREW

WINDOW

DATA -

F

18WH

A

C D

18GY T81E

18WH D81-GG

18WH WINDOW

D81-GE

E

18WH G

T3AA(-)

12WH

D81-GF

T8A

POWER

18DKBL

B

18GY

DOOR POD

C

ADDRESS 2

T3BB(+)

B

T81E DATA +

A

18DKBL

18DKBL T3AA(-)

DATA -

D3BB(+)

D3B(+)

18DKBL

B

RIGHT CREW

DOOR POD

T3BB(+)

ADDRESS 1

(2602)

A

12LTGN

ADDRESS 2

DATE

25AUG00

PART NO.

AE08052367

Crew Doors Windows and Locks (Power)

SHEET

005

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.6. HORN, DUAL ELECTRIC, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HORN, DUAL ELECTRIC

CHAPTER 3

RIGHT SIDE ELECT HORN (8312) B

M85−GE

16WH

A

20

M85−GD

B

AIR HORN

CITY HORN

16WH

D

M85K 16GY

A

M85J 16GY

LEFT SIDE ELECT HORN (8311)

GROUND ADAPTER #2 (8801) RADIATOR GND (8600)

C

A

GROUND ADAPTER #1 (8800)

M11−GC

12WH

M11−G

W/INSTRUMENT PANEL HORN SWITCH

A9M 18GY

13

FWD CHASSIS/DASH (4301)

J85AA 16GY

A85L 18GY A85C 20GY

A85C 20GY

10

HORN SWITCH (1018)

A85K 18GY A9V 18GY A85B 20GY

M11−GD

12WH 12WH

B85C 18GY

B9V 18GY

B85B 18GY

M85E 16GY

B9R 18GY

RADIATOR

A4 B10 B11

CAB/DCM (1800)

M85−GA

16WH

A

18

20 A

(8301)

B

20 CLOCK SPRING (1809)

M85−GC

16WH

M85L 16GY

2B 3

J11−G

12WH

J11−GJ

10WH

PANEL LIGHT BUSS BAR (1002)

DATE

PEC

16JAN01

A62−GF

SEE CH08_08

CHANGE PRODUCTION RELEASE.

REV A

E

SYSTEM CONTROLLER BROWN FRONT (4007)

E

F

CHK

(4006) GND 2

10

18WH

5 AIR HORN

13

ELEC HORN SW

3

ZERO VOLT REF

SYSTEM CONTROLLER (1600)

A62R 18DKBL

A9H 20GY

8

GROUND ADAPTER (1003)

REFERENCE DRAWN P54304U

U00EDL2 RELEASE NO. P52778H

Figure 33

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 19JUN00

PART NO. AE08−52367

SHEET 06

Horn, Dual Electric

33

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7 ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC PRINT

IS

IN

WAY

ON

A

RESTRICTED

DETRIMENTAL

TO

THE

BASIS

AND

INTEREST

NOT

CHAPTER

3

TO

MIRRORS

(HEATED,

LIGHTED

&

POWER)

INC.

16BN

FUSE

BLOCK G1

A78P

H1

D1

A78DC 16LTGN

A

16WH

B

16LTGN

THRU

HEATED

HOOD

W/DUAL

MIRROR

HEATED

MIRROR

M78-GC

FORWARD GROUND

16WH

(4308)

10A F13

F18

CAB

H2 CAB

MIRROR

(1701)

A1

10A

HEATED

HOOD

RIGHT

HOOD

G2

LEFT

M78BC

A78J

16LTGN

PASS

B

16LTGN

63

F17

7.5A

A78M

F21

5A

16LTGN

(1011)

C1

A

M78-GA

A58F

CAB

M78AC

HOOD MIR

A78

FUSE

BLOCK (1012)

W/HTD

16WH

G

CONN

(1601)

M78-GB

H

CONTROLLER

BOOSTER

16WH

/

M78-GA

SYSTEM

CAB

IS

OF

16WH

NAVISTAR,

PROVIDED

ANY

M78-GB

USED

14LTGN

BE

16LTGN

THIS

FUSE

W/SINGLE

BLOCK

B1

HOOD

HEATED

MIRROR

(1011)

FUSE

BLOCK M11-GD

M11-G (1012)

12WH LEFT

12WH

SIDE

MTD

DASH

GROUND

(4006)

GROUND ADAPTER

DRIVER L/R

AXIS

A

POWER MIRROR

A

E

(8800)

B

CH8_10

AXIS

D 18RD

E 18DKGN F

CH2_11

MXT

12WH

A11-GDY

A58S

16BN

A62D

GND

18DKBL

A78H

16BL LIGHT

ANT

(1003)

W/

18BK

G

16LTGN

HEATER

GROUND

16WH

A78-GD

20YL

C U/D

PASSENGER POWER MIRROR DOOR

/

IP

MIRROR (3003)

A

MIRROR SWITCH

L/R

A

A78D

A

B

B

A78E

C

18LTGN A78F

AXIS

18OR

18LTGN

B 18BN

C

C

U/D

18YL

18LTGN

D

D

D

A78J

A1

18RD

16LTGN

E

AXIS

E

20OR

18LTGN

A2

A58U

F 20BL

18BN

A3

G

F

A58T

F 18BK

18BN

HEATER G

A78L

20YL LIGHT

18LTGN

H

A4 18BK B1

A78-GD

A78-GB

16WH

16WH

J

16WH

16WH A78L

20WH 20BN /

IP

MIRROR

16LTGN

B2

16BL

B3 DOOR

GND

A78-GC

A78-GE

20BL

ANT J

20OR

B4

H

N/

MXT

B4

(3000)

CAB 5A

W/

F21

FUSE

BLOCK (1013)

MXT D1

CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

NAME

CIRCUIT DIAGRAM,

-

JJHD 28SEP12

ADDED

HTD

HD

MIR

EFCT E

91680J RELEASE

NO.

91680J

Figure 34

34

PART

DATE

-

NO.

AE08052367

Mirrors (Heated, Lighted and Power)

SHEET

007

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8 CHAPTER 3

CLUSTER CONN (1500)

1

PARK LIGHTS SEE CH08 PG 03

RADIO (ENTERTAINMENT), SPEAKERS

A62 18DKBL

CAB FUSE BLOCK (1011)

CAB FUSE BLOCK (1011) C4

10A

G1

10A F1

F12

D4

A86 18LTGN

A86A 18LTGN

H1

W/PREMIUM RADIO ONLY

A86M 18LTGN

14

2

A86J 20LTGN

12

LEFT CONSOLE −

8

A86L 20LTGN

RIGHT CONSOLE

RIGHT CONSOLE −

4

6 RADIO POWER

RADIO POWER

11

7 A86K 20LTGN

RIGHT FRONT +

13

RIGHT FRONT +

1

A86H 20LTGN

LEFT FRONT +

7

LEFT FRONT +

12

RADIO MEMORY

RADIO MEMORY

AM−FM CASSETTE BASE RADIO

PREMIUM RADIO

6

11

A62E 20DKBL

PANEL LIGHT

PANEL LIGHT

16

4

A86C 20LTGN

LEFT REAR −

LEFT REAR −

10

10 RIGHT REAR −

A86E 20LTGN

9

RIGHT REAR −

7

A86D 20LTGN

RIGHT REAR +

RIGHT REAR +

15

3 A86B 20LTGN

LEFT REAR + 8

LEFT REAR + 5 GROUND

GROUND

A +

A +

−

B

A +

−

LEFT CONSOLE SPEAKER

RIGHT CONSOLE

(2305)

(2304)

SPEAKER

4

D86D 18LTGN

5

B

A +

−

LEFT REAR SPEAKER

D86E 18LTGN

1

D86C 18LTGN

C86K 18LTGN

B

13

6

D86B 18LTGN

9

C86J 18LTGN

7

C86L 18LTGN

8

C86H 18LTGN

W/PREMIUM CAB TRIM ONLY

ROOF CONN (2000)

20WH

PREMIUM ROOF CONN (2503)

A86−G

RADIO CONN (1301)

RADIO CONN (1300)

10WH

LEFT CONSOLE

3

A11−GA

PARK LIGHTS

B GND STUD (1851)

−

RIGHT REAR SPEAKER

(2302)

(2301)

NOTE: REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB.

CNA

16MAR04

REV PINOUTS ON CONN 1300, ADDED CH8_03 CALLOUT, 1011 WAS 1012, FUSE F21 WAS F23.

E

50174W

Figure 35

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

52778H

25AUG00

AE08−52367

08

Radio (Entertainment), Speakers

35

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

WINDSHIELD WIPER AND WASHER PUMP INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYSTEM CONTROLLER BLUE

WIPER MOTOR (4015)

(4008)

C/B

B+

A

PRK

B

GND

C

J82F

16GY

16GY

F WIPER HIGH WINDING

J82P

WV50V

J82-G

16WH

4.4uH x3

D

HI

J82H

18GY

16GY

2.2uF x2

*J82FB

A

J82B

16GY

E

18GY

R1-5

18GY

85

R2-5

J82RP

POWER RELAY (4003)

86

85

(4003)

WIPER HI-LOW

/ *ISO PWR RELAY

86

*J82RP

RELAY R1-2

J82FA

RELAY /

*ISO PWR

(4004)

29

J82FB

WIPER PWR

16GY

J82HL

SYSTEM CONTROLLER

10WH

J11-GJ

16GY

18GY

J82L

18GY

LO

R2-2

16GY

87

87

*J82HL R2-4

R1-4

87A

R2-3

GND 2 (4006)

J82RH 20

30

16GY

R2-1

R1-3

R1-1

87A

30

J82HLP

18GY

SYSTEM CONTROLLER

DCM CONNECTOR

TURN SIGNAL

SWITCH

(1600)

(1800)

(1810)

WIPER 0 22

C9

8

20GN

B82

A82

18GY

20GY

WIPER 0

WIPER 1 11

C1

B82A

20RD

23

A82A

18GY

WIPER 1

20GY

WIPER 2 5

B1

B82B

20OR

24

A82B

WIPER 2

18GY 7

20GY

B9U

B9S

A4

20WH 18GY

WASHER 12

18GY

ZERO VOLT REFERENCE

20GY

18GY A5

B87A

3

A9H

A9V (250)

A87C

28

A87A

20YL

18GY

18GY A3

WASHER PUMP

20GY

A11-GAA

*A87A

18GY A11-G

*A11-GAA

18WH

18GY

18WH

A87B

B11-GAA

10WH

6

18GY

CENTER CHASSIS WASHER FLUID

SYSTEM CONTROLLER

/ *DASH

ZERO VOLT REF

-VE STUD

LEVEL SENSOR

(4004)

(9700 / *9714)

SPLICE

(1852)

(4022)

J87C

(4830)

18GY N87EA

N87HA

D6

J87CA

D3

18GY

12

LOW WASHER

18GY

1

WASHER PUMP D2 (4021 / *9745)

*N87KA 1

D1

16GY 18GY

2

18GY

NOTE: MINIFUSE

18GY

J87B

PASS THRU

18GY *N87BA

BLOCK

REFER TO RH- MRD MODULES.

J87KB

16GY

ALL DASH LINES

(4001)

(1701-30)

18GY

DIGITAL

*J87BA

N87DB

N87DB

J87BB

20GY

2

*A87B

FLUID LIGHT

18GY

18GY

F1-C2

F1-D2

J87KA

5A

* W/ MXT

18GY CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS

G

RELEASE NO.

52778H

Figure 36

36

NAME

CIRCUIT DIAGRAM,

42/43/44/85/8600 & 73/74/7500

61817B DATE

10AUG00

PART NO.

AE08052367

Windshield Wiper and Washer Pump

SHEET

009

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.10. 2–WAY RADIO, P. 10

Figure 37

2–Way Radio

37

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

Figure 38

38

Switch Pack, Optional Gauge Pack

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.12. LIGHTED AIR SHIELD, P. 12

Figure 39

Lighted Air Shield

39

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.13. ROOF AUX. LOAD, P. 13

Figure 40

40

Roof Aux. Load

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

Figure 41

Satellite Communication Qualcomm-MCT and IMCT Systems

41

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.15. SELF CONTAINED AIR SEAT, P. 15

Figure 42

42

Self Contained Air Seat

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.16. DIGITAL CLOCK PTC, P. 16

Figure 43

Digital Clock PTC

43

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17

Figure 44

44

Transmission Allison LCT Column Shifter

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18

Figure 45

Heated Seats for 7700 Models Only

45

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.19. BACKUP CAMERA, P. 19

SAFTEY VISION

GB12−G

18BK

GB12BK 18LTGN

GB12RD 18RD

MONITOR CONNECTION (9999)

18BK

CAB FUSE BLOCK (1013)

A12−G

A12BK 18LTGN

BACKUP MONITOR PROVISION (6900A)

5A A12RD 18RD C2

CAB

D2

J71BK 18LTGN

GROUND

Figure 46

46

Backup Camera

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.20. XATA COMPUTER, P. 20

XATA COMPUTER PROVISION

C2

5A

A14Z 18RD D2

A98(−)

18GY

A98(+) 18DKBL

A11−GZ

CAB FUSE BLOCK (1014)

18WH

(734M)

J1708 PUBLIC (−) CONN (1661)

J1708 PUBLIC (+) CONN (1660)

Figure 47

XATA Computer

47

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.21. KEYLESS IGNITION SYSTEM, P. 21

START

STOP

ANT.

BP15 18RD

BP15 18RD

DS17 18PK

DS17 18PK

EC12AB 18LTBL

EC12AB 18LTBL

EJ13DD 18PK

EJ13DD 18PK

SWITCH

Figure 48

48

SWITCH

Keyless Ignition System

KEYSWITCH CONTROL TO SWITCH (1100M)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12V CHARGING + CRANKING SYSTEM (CHAPTER 4) 5.1. I6 EGR ENGINES, P. 1

Figure 49

I6 EGR Engines

49

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.2. V8 AVNT ENGINES, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

CHARGING AND CRANKING

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

(V8-AVNT) ENGINES INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STARTER ISO & POWER

RELAY (4003)

KEY SWITCH S

J17S 85

AT DASH (1701-8)

A17

86

R12-5

PASS THRU

18PK

R12-2

J17

18PK

18PK 87

R12-4

GLOW PLUG RELAY

R12-3

K18

*K14H

ALTERNATOR

6PK

(4075)

4RD

J17E

POWER STUD

J17D

10PK

10PK

(4057/*6010)

30

16PK

87A

(1100_B)

R12-1

*A17

14GY FUSIBLE

W/AUTO NEUTRAL

J17E

LINK

10PK

ENGINE /

G

CH10_05

B

DASH ECM POWER/ STARTER SOLENOID

K2

(4105-C)

J14H

K14H

LINKS

4RD

4RD

10PK

K17C

FUSIBLE

BATTERIES

100A

1/0RD

1/0RD

1/0RD

B

MAXIFUSE

BLOCK MEGA-FUSE

(4000)

18PK

2RD

K17L

4WH

2WH

*K2A

K2-G

*K2-GA

R

4RD

(4103-17)

S

CRANK MOTOR SOLENOID 1/0BK

4/0BK

K10-GC

M

10RD

1/0BK

N14AY

1/0BK

G

B

K17K

A

18PK K17L

1BK

18PK

BLOCK GND

MOTOR

40A

ENGINE

10RD

10WH

(9254)

LSD

2/0BK

FUSE N14BA

N14-G

23

ECM FEED

B

4WH

K11-GL

CRANKING

A

ENGINE

ECM2 (6020)

ECM

ECM

NEGATIVE

C GND

18PK

*K17M

4/0RD

POSITIVE

A

(9260)

FEED

(4005/*4058)

10RD

N97AA

10WH

N97-G

(9261)

NOTE:

FRAME GND

FOR CIRCUIT K18 FUSELINK IS 10RS

FOR CIRCUIT K14H FUSELINKS ARE 2-12BL FOR CIRCUIT K2 FUSELINKS ARE 2-12BL

TO ECM2 CLEAN

FOR CIRCUIT K2A FUSELINKS ARE 2-10RS

POWER/GND CONN (A-12V,B-GND) (6323F)

* W/ MXT

CH06_03

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS

G

RELEASE NO.

52778H

Figure 50

50

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B DATE

PART NO.

10AUG00

V8 AVNT Engines

AE08052368

SHEET

002

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3

Figure 51

Caterpillar, Cummins ISM Engines

51

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.4. I6 HEUI ENGINES, P. 4 CHAPTER 4

CHARGING AND CRANKING I6−HEUI ENGINES

STARTER ISO & POWER RELAY (4003)

86

PASS THRU AT DASH (4014) J17 18PK

J17S 18PK

R12−2

R12−5

85

A17 18PK

KEYSWITCH S (1100) B

R12−4

87

8

R12−1 J17D R12−3

J17E 10PK

FUSIBLE LINKS

ALTERNATOR

J17E 10PK

SEE NOTE

FUSIBLE LINK

W/AUTO NEUTRAL SEE CH10_05

4WH

B

1/0RD

17

K14H 4RD

K17C 10PK

FUSIBLE LINKS BATTERIES

ENGINE/ DASH (4103)

ECM POWER STARTER (4101)

R

B

C

S

2/0RD

M

1/0BK G

J14H 4RD 100A

CRANKING MOTOR SOLENOID

B

MEGAFUSE

THERMAL OVERCRANK (6316)

A

MAXIFUSE BLOCK (4000)

K17M 18PK

G

14GY K2* 4RD

SEE NOTE K2−G*

30

87A

10PK

K17K 18PK K17L 18PK

K10−GC

1BK W/THERMAL OVERCRANK PROTECTION

N/THERMAL OVERCRANK PROTECTION

2/0BK

2/0BK

CRANKING MOTOR

4WH

K11−GL

ENGINE BLOCK GND

ECM (6007)

46

FRAME GND

FRAME GND

DASH PANEL GND (4005) NOTE: FOR CIRCUIT K14H FUSELINKS ARE 2−12BL WITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BL WITH 2 GAUGE CHARGE CIRCUITS K2−GA & K2A FUSELINK ARE 2−10RS WITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−12RS

CNA

12SEP03

Figure 52

52

RELEASE FOR PRODUCTION.

−

58774T

I6 HEUI Engines

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58774T

12SEP03

AE08−52368

04

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5 CHAPTER 4 CHARGING AND CRANKING CAT ENGINES, CUMMINS ISM & W/EATON ULTRASHIFT/DM2

R

ALTERNATOR

FUSIBLE LINKS

BATTERIES B 1RD

4RD

1BK

4BK

CRANK MOTOR SOLENOID

S

M G

A

CAB

K17J 16PK

B

1BK

CRANKING MOTOR

THERMAL OVERCRANK (6316)

DASH/ ENG (4103)

16

J17S 18PK

GND (4005)

15 J17−G

FRAME GND

18WH

ENGINE BLOCK GND (6303)

2BK

4WH

K11−GL

K10−GC

K17S 16PK

K2−G

4WH

G

B

K2 4RD

NEG

STUD

STARTER ISO & PWR RELAY (4003)

18WH

NOT W/ THERMAL OVERCRANK

J17−G

(4005)

PASS THRU (4014)

8 85

DASH/ENG (4103)

K17G 14PK

86

KEY SWITCH "S" TERMINAL CH02_15, CH10_18

J17F 14PK

MEGA FUSE

R12−4

100 AMPS R12−1 J17D

J17G 14PK

87A

10PK

FUSIBLE LINK 14GY

30

18

A17 18PK

87

R12−2

17 K17F 14PK

R12−5

J17 18PK

NOTES: FOR 4 GAUGE CHARGE CIRCUITS K2−FL & K2A−FL FUSELINKS ARE 2 − 12BL FOR 1 GAUGE CHARGE CIRCUITS K2D−FL, K2E−FL & K2F−FL FUSELINKS ARE 3 − 10RS FOR 1 GAUGE CHARGE CIRCUITS K2B−G & K2B

CNA

17DEC03

RELEASE FOR PRODUCTION.

Figure 53

−

58689K

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58689K

17NOV03

AE08−52368

05

Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2

53

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.6. I6 EGR ENGINES WITH AIR START, P. 6 CHAPTER 4 CHARGING AND CRANKING I6−EGR ENGINES W/ AIR START

W/REMOTE

START/STOP

J104K 18DKBL

J104CC 18DKBL

(CH09_31)

J17 18PK

J17 18PK

W/ALLISON MD XMSN (CH 10_05)

STARTER ISO & POWER RELAY (4003)

85

R12−2

R12−5 J17 18PK

A17 18PK

87

KEYSWITCH S (1100) B

J17S 18PK

86

PASS THRU AT DASH (4014)

R12−4

8

R12−1 J17D R12−3

J17E 10PK

30

87A

10PK

N/ALLISON MD TRANS

ALTERNATOR

FUSIBLE LINK

W/AUTO NEUTRAL J17E 10PK

SEE NOTE

SEE CH10_05

G

14GY C

ENGINE/ DASH 17 (4103)

ECM POWER

R

B

K2* 4RD

STARTER (4101) K14H 4RD

MEGAFUSE 1/0RD

MAXIFUSE BLOCK (4000)

K17M 18PK

K17C 10PK

J14H 4RD

100A

4WH

K2−G*

SEE NOTE

2/0RD

POWER STUD

BATTERIES 1/0BK

2/0BK

ENGINE BLOCK GND

FRAME GND K17−G

10WH

AIR START

KA17C 10PK

2/0BK

4WH

K11−GL

ENGINE (6398)

ECM 2 (6020)

23

AIR START SOLENOID FRAME GND KA17−G 10WH

DASH PANEL GND (4005)

NOTE: FOR CIRCUIT K14H FUSELINKS ARE 2−12BL WITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BL WITH 2 GAUGE CHARGE CIRCUITS K2A−G & K2A FUSELINK ARE 2−10RS WITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−10RS

CNA

11MAR04

RELEASE FOR PRODUCTION.

Figure 54

54

59169P

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59169P

05MAR04

AE08−52368

I6 EGR Engines with Air Start

06

ELECTRICAL CIRCUIT DIAGRAM MANUAL

FANS AND ENGINE ACCESSORIES (CHAPTER 5) 6.1. FAN WIRING, P. 1

Figure 55

Fan Wiring

55

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.2. ETHER START, P. 2

Figure 56

56

Ether Start

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.3. SNOW VALVE, P. 3

Figure 57

Snow Valve

57

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4

Figure 58

58

Fan Wiring, Caterpillar and Cummins

ELECTRICAL CIRCUIT DIAGRAM MANUAL

ELECTRONIC ENGINES (CHAPTER 6) 7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1 CHAPTER 6 ELECTRONIC ENGINE CONTROLS (I6−EGR) ENGINES

CLEAN POWER ECM / IDM NEGATIVE & GROUND (9260) (6323)

K97−GB

16WH

K97−G

K97−GA

POWER/ A STARTER SOLENOID (4105)

K97AB 16VT

6 8

(6704) GND

K97M 16VT

9

K97X 10VT

B

N14BA 10RD

A

N97B 10RD

C

10WH

A

N97AA 10RD

A

BATTERIES

N14−G

10WH

B K97T 10VT

K97Y 12VT

12

N97−G

10WH

12WH

1

J97TA 10VT

IDM2 (6011)

4

40A B

C ECM / IDM POSITIVE (9261)

K97MA 12RD

J97XA 10VT

J97HB 14VT

(4103) 18WH

B

87

J97JA 18VT 30

87A

85

R8−1

M1−H3

20A 12

K97LA 16VT

5 3

1

K97J 18VT

87

ECM / IDM MICRO RELAY (4002)

86

M1−J3 M1−J4

R8−2

IDM PWR RELAY (4003)

ENGINE/ DASH (4103)

M1−G3 85

30

J97LC 16VT

F2−B4

J97LA 18VT

F2−A4

MINI FUSE BLOCK (4001)

J97J 18VT

J97TC 16VT

RT−(6401) A

K34A 18TN

R8−5 86

R8−4

87A

J97LD 16VT

4

M1−G4 R8−3

J97HA 16VT

ECM2 (6020)

K97AZ 16VT

LOW COOLANT SENSOR LT−(6400M)

K34−G

K97−GW

16WH

18

FROM PRIMARY IGNITION RELAY (R9−4) (4003) CH 02_14

5A K97C 18VT

K97UA 18VT

19

J97UA 16VT

F1−F1

F1−E1

J13S 14PK

J13CW 10PK

F1−H4

MINI FUSE BLOCK (4001)

24

B A ENGINE ECM / IDM POS FEED FUSE (9258)

9

16WH

6 7

N14BD 10RD

40A N14BC 10RD

10 K97−GV

N14AY 10RD

A ENGINE IDM FEED FUSE (9254)

10A

MINI−FUSE BLOCKS F1−G4 ENGINE ECM

(4001)

2

K97S 16VT

K97E 16VT

J99U 18VT

5 4

B4 C5

B A

INTAKE AIR TEMP SENSORS F24 (6703) (LOCATED ON AIR INTAKE)

B97Q 18VT

B97AD 18VT B97AF 18VT B99U 18VT

B5

B99E 18VT

C6

CAB FUSE BLOCK (1012)

A13AH 10PK

CNA 18MAY04

CIRCUIT K97AB WAS

F

59249M

A

B97AE 18VT

B97AH 18VT B97Y 18VT B97P 18VT

B

C4

APS/IVS (1804)

B99V 18VT

C

2

C10

BAP SENSOR (1808)

D

4

1

A97Q 18VT A99V 18VT A97Y 18VT A97P 18VT A99U 18VT

1

E

6

7

3

F

5 K97R 18VT

J97QA 18VT J99V 18VT J97Y 18VT J97P 18VT

2

E2

IDM2 (6011)

5

3

A99E 18VT

4 12

K97K 18VT K99T 18VT K97D 18VT K97 18VT K99S 18VT

DCM CONN (1800)

B2

24

PASS THRU AT DASH (4014)

5A

18

J97H 14VT

A2

ECM2 (6021)

2

K97H 14VT 21

C2

K97F 16VT K97Z 16VT

1

FROM PRIMARY IGNITION FEED RELAY

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

K97−FL

20VT

Figure 59

AE08−52370

01

Electronic Engine Controls, I6–EGR Engines

59

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2

Figure 60

60

Electronic Engine Controls, I6-EGR Engine Cruise Control and Body Builder Connections

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6

ELECTRONIC ENGINE CONTROLS

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

(V8-AVNT) ENGINES

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE

ECM2 CLEAN POWER & GROUND

BLOCK GND

ECM -VE (9260)

(6323)

K97-GA

B

K97-G

BATTERIES

A

N97-GA

N97-G

N14-G

1

10WH

10WH

10WH

A

K97X

40A

N14BA

A

N97AA

10VT*

B

FEED FUSE

10VT*

F2-B4

MINI-FUSE BLOCKS

ENGINE ECM

10A 16PL

F2-A4

F1-G4

J97HA

18VT 16VT*

18VT*

J97LB

(6400M)

J97LD

K34A 18TN

ECM ISO &

87A

DRIVETRAIN

87

L5A(-)1

18GN

41

30 R8-1

V8 IDM

POWER RLAY

(4103)

(7151&R) (4003)

12

K97LA

18VT*

J97J

/ DASH

86

R8-2

J97JA

TRANS CONTROL MODULE

ENGINE

87

87A R11-4

J97LA

K97AZ

18TN

85

(4003)

J97H

8

18VT*

ECM2 (6020)

CH2_07,07A L92#141

DDS

R8-4

J97LC

J1939

18VT*

13

16VT*

CAN-

POWER RALAY

86

TO

18YL

85

30

18VT*

L5A(+)1

CAN+ 12

R11-2

R11-1 R8-5

R8-3

R11-5

4

F1-H4

R11-3

ECL

LOW COOLANT SENSOR

10VT*

7

J97TC

6

KL.31

(4001)

J97HB

(4001)

KL.31

ENGINE ECM

&J97HB

BLOCK

B

10RD

A

(9254)

10A

MINI-FUSE

A

B

(9261)

J97XA

(4105)

ECM +VE

10VT*

A

STARTER SOLENOID

16WH

16WH

K97-GW

16VT*

10

&K97LA

K97LC

K97M 16VT*

10PL K97-GV

6

9

ECM POWER/

J97TA

16WH

K34-G

IDM2(6011)

8

N14AY

10RD

10RD

18VT

K97T 10VT*

&J97HA

12WH K97Y 12VT*

12

10WH

16PL

16WH

18VT*

K97-GB 4

1

16PL

MPR

18

K97J

5

(LSD)

18VT*

FROM PRIMARY

F1-F1 KL.15

19

K97C

K97UA

5A

J97UA

J13S

J13CW

14PK

10PK

IGNITION

3 18VT*

18VT*

18VT

RELAY (R9-1)

F1-E1

BAP

&J97UA

24

(4003)

16PL

MINI FUSE

CH2-14

(4001)

SEE CH10_20 FOR EATON DM3 TRANS 21 KL.87

K97F

K97H

16VT*

16PL

1

J99V

1

J97P

C5

A97P

18VT

B97AE

B97AD

B97Y

18VT

18VT B97P

B97AF

18VT*

4

J99U 16VT*

B99E

19

(7906F)

C2

(7151&R)

TO

18DKBL

F24

A2

18TN K3B(+)

BLOCK (1012)

XMSN CONTROL 25 MODULE

&L47#125

CAB FUSE

E2

A99E

CONN BODY LOCK

18VT*

D 18TN

5A

&L47C125

18TN

18VT

B2

&L47B125

21

18VT

C6

18PL

10

ATA-

18VT

B99W

16VT*

18PL

20

B99U

B6

A99W

&SPD-SIG

17

ATA+

B5

A99U 16VT*

3 17

&GPS

18VT

F

2

K99S 12

18VT

D

16VT*

16VT*

& W/ MXT

DRIVETRAIN

K3B(-)

A13AH

J1708

18GY

B

B4

A97Y

5

4 18VT*

ECM2 (6021)

18VT

16VT*

2

16VT*

16VT*

C

16VT* J97Y

6 4

K97

VBREF

VSS+

APS/IVS (1804)

B99V

E

18VT*

K97D 24 18VT*

NOT USED

C4

A99V

18

KL.31B

IVS

C10

16VT*

16VT* 5

K99T

A97Q

A

18VT*

APS

7

J97QA

(1808)

18VT

(1800) (1701)

3

1

2

AT DASH

K97K

BAP SENSOR

3

DCM CONN

PASS THRU

16VT*

B97Q

2

18VT

K97Z

KL.87

(VPWR)

B97AH

(VPWR)

CH2_04

10PK

FROM PRIMARY IGNITION FEED

* W/ MXT VT IS

REPLACED BY PL

RELAY CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS

H

RELEASE NO.

52778H

Figure 61

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B DATE

10AUG00

PART NO.

AE08052370

SHEET

003

Electronic Engine Controls, (V8–AVNT) Engines

61

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRONIC ENGINE CONTROLS − V8−AVNT ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS

B

ECM2 (6020)

RESUME

21 K46B SET PTO SPEED − SCS 18GY 20 VARIABLE PTO ENABLE −K97CC RVAR 18VT 19 K97CB PRESET PTO ENABLE − RPRE 18VT 17 K47B VEHICLE SPD SENSOR CAL CNTRL − VSS_CAL 18GY 14 K46A RESUME PTO SPEED − RAS 18GY 11 TACHOMETER CONTROL −K97AR TACH 18VT

A

1200

CLOCK SPRING (1809)

B

D

CLUTCH SWITCH (1807)

C

B

A

D

A

B96 18VT

A

150

C

6.8V 150

C

XMSN/ DASH (4705)

5A B F2 F24

TRANS SPEED SENSOR (7601)

C2

3

B9V 18GY

A13AH 10PK DATE

CHANGE

REV

DVD/RMVD ENG/TRANS CONND (7800).

REFERENCE DRAWN U00JXP9 56507Z RELEASE NO. P52778H

Figure 62

62

A

E2

A2 CHK

10

F

CAB FUSE BLOCK (1012)

ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES & W/TRACTOR

9

J17J 18PK

PASS THRU AT DASH (4014)

NOTE:

L17E 18PK

DCM CONN (1800)

18

SYSTEM CONTROLLER (1600)

ECM2 (6021)

8

A9H 20GY

A4 A9V 18GY C11 A96A 20VT D8 A17H 18PK D7 A17J 18PK

B12 10

A70C 20RD A96 20VT

B9 33

ECM2 (6020)

B70CB 18OR

17

B70C 18RD

7

K47A 18GY K47 18GY

B9VH 18GY

TURN SIGNAL SWITCH (1810)

STOP LIGHT #2 W/AIR BRAKES (1824)

D

B70CA 18OR

B9S 18GY

B

B9VF 18GY

B70C 18OR

STOP LIGHT #1 W/AIR BRAKES (1823)

6.8V

6.8V

B9VG 18GY

W/HYD BRAKES

CNA 9SEO02

BODY BUILDER

B9VB 18GY B96A 18VT B17H 18PK B17J 18PK

C

B9R 18GY

D STOP LIGHT (1814)

150

SET 2370 OHM

CRUISE ON 6190 OHM

CRUISE OFF 1210 OHM

C

TO FUEL FILTER K97DF (6708) SEE CH07_09 18VT

1200

D

AIR HORN

CITY HORN

STEERING WHEEL SWITCHES

CHAPTER 6

IGNITION FEED FROM INGITION RELAY

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 10AUG00

PART NO. AE08−52370

SHEET 04

Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CAT C10, C11, C12 & C13

ENGINES

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCEL. PEDAL SENSOR

C

B99V

18VT

18VT

B97P

B

18VT

A

B97Y

(1805)

DIAGNOSTIC

DCM C5

(1800)

(1650)

C4

B4

A5AE(+)

C

18YL A5AS(-)

A5AF(-)

20LTGN

D

18LTGN

A5AR(+) 20YL A5AN(+)

34

20LTGN

A5AD(-)

20YL

A5AC(+)

18YL

18VT

A99V

A5B(+)

18LTGN

(4820)

A5B(-)

18VT

A97P

A97Y

REF SPLICE

18VT

20YL

J1708 & 5V

SYS CONTROLLER (1600)

A5AP(-) 20LTGN

35

PASS THRU

A5AL(+)

5

16

2

15

1

4

18YL

(1701)

CLUSTER (1500)

A5AM(-)

5

18LTGN

A5AG(+)

A

18YL

C

20YL

J5C(+) W/BENDIX

(1652)

20YL J99V

18VT

8VT

18GY

J97U

J3B(-)

18DKBL

18VT

J97Y

18VT

J3B(+)

SYS CONTROL BLUE (4008)

J97P

CH10_20 FOR EATON DM3 TRANS

20GN

F1-F1 5A

J5C(-) W/BENDIX

J5E(-) W/WABCO

F1-E1

20GN

MINI FUSE (4001)

CH02_14

J5E(+) W/WABCO

18LTGN

IGN FEED

J1939 PUBLIC

A5AH(-)

ENGINE/TRANSMISSION (7800)

J77B

G

16GN K5AE

DASH (4103)

E

18LTGN

20

6

4

11

10

19

8

5

7

K5U

D

18YL

FREON

18YL

K5S

K5T

18LTGN

18VT

K97U

18GY

K3B(-)

18DKBL

K3A(+)

18VT

K97Y

16LTGN

K77B

B

A

BATTERIES

B

COMP K10-GU

16WH

ECM NEG

14WH

FEED (9260)

ENGINE GND (6340)

A N97-G 10WH

N14-G

K97AM

N97AA

N14BA

10VT

10RD

10RD

K97-GA 10WH

10RD

K77-G

A

N14AY

(6200)

10WH

B

A

CLEAN PWR & GND

A

B

C

D

2

4

5

8

9

70

32

34

LOW COOLANT

DATE

50

4JAN06

65

66

FEED (9261)

14WH

K97-GE

18VT

K99V

14WH

K97-GD

14VT

K34D

54

30A

67

ECM

CHANGE

REV

REFERENCE

DRAWN

U00DLCK JKP

53

16TN

14VT

K97AS

52

K97AT

20YL

K5V

16TN

K34C

49

A

B

(6013)

(6407)

CHK

K5W

16GY

K47A

33

20LTGN

16GY

K47

18VT

K97YA

18VT

K97P

16WH

K34B

16TN

K34-GA

(6323)

A

ECM POS

ADDED EATON DM3 TRANS NOTE

Figure 63

E

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59924R RELEASE NO.

DATE

52778H

16DEC01

PART NO.

AE08-52370

SHEET

05

Caterpillar C10, C11, C12, and C13 Engines

63

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.6. CUMMINS ISM ENGINE, P. 6

Figure 64

64

Cummins ISM Engine

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.7. I6 HEUI ENGINE, P. 7 NAVISTAR, THIS

BE

PRINT

USED

IS

IN

PROVIDED

ANY

WAY

ON

A

RESTRICTED

DETRIMENTAL

TO

THE

BASIS

ELECTRICAL

INC

AND

INTEREST

IS

NOT

ELECTRONIC

TO

(16-HEUI) NAVISTAR,

CIRCUIT

ENGINE

DIAGRAM CHAPTER

6

CONTROLS

OF

ENGINES

INC.

ECM (6007)

K24A

47

J24A

18GY

18GY

16

MULTIFEED

BUSS ENGINE/DASH M1-A4

M1-A3

30

85

TERMINAL/

BAR

(4103)

ENGINE

BLOCK GND

EXHAUST

BRAKE

MINIFUSE

POWER

RELAY

EXHAUST BRAKE SOLENOID

BLOCK

RELAY

(4002)

(4001)

(4003)

J13W

FROM SECONDRY

14PK

IGNITION

(6500)

F1-E2

87A 86

RELAY

B M1-B3

14WH

18GN

A

18WH

K24-G

K10-GB

87

J24B

J24B

18GY

18GY

5A

M1-C4

M1-C3

J24C

18

15 18GY

F1-B2

EXHAUST BRAKE SOLENOID

K10-GA

18WH

GND

18WH

(6704)

DASH (4103)

ECM2

BATTERIES

CLEAN

POWER

&

ECM

GND

NEGATIVE

(6323)

A

K34A

10

18WH

K34-G

(6400)

F1-A2

ENGINE/

(6502)

K10-G

LOW COOLANT SENSOR

(4003)

ECU

(9260)

N97-G

N97-GA

10WH

10WH

N14-G

10WH

+

-

A

B

POWER/

STARTER

B

(4105)

18TN

40A ENGINE/ N97AA

K97AA

DASH

18VT

18 K97V

1

14PL

ECM

K97P

J97-GA

14PL

10VT

ECM

POSITIVE

FEED

FUSE

(9261) (9254)

R11-2

R11-1

2

10RD

A

B

FEED

12VT

14PL

N14AY

A

ENGINE K97AA

1

K97T

10RD

A

B K97V

N14BA

10RD

10VT (4103)

85 30

K97N

23 14PL

POWER

RELAY

(4003)

K97Y

42 14VT

87A 86

87

ECU

POWER/ STARTER

K97F

21

14PL

R11-3

R11-4

R11-5

(4105)

K97Z

J97W

14PL

10VT

22

J97W

J97AAA

10VT

14VT

A ENGINE/ K97L

41

DASH

14PL

SEE

CH10_20

FOR

EATON

DM3

TRANS

(4103)

FROM

5A J97UA

24 18VT

10PK

FUSE

(4003)

BLOCK

(4001)

DASH

DCM CONN

(4014)

18VT

B97Q

(1800)

A97Q

J97QA

18VT

18VT 7

3

A99V

B99V

18VT

18VT

18VT

18VT

1

5 K97D

K97R

18VT

18VT

C4

J97Y

A97Y

18VT

K97C

J97P

18VT

18VT

18VT

4 K99S

B97P

B97AF

18VT

18VT

C5 B99U

A99U

J99U

18VT

18VT

18VT

B4 A97P

5

27

B97AD

B97Y

18VT 2

6 3

B

J99V

11

18VT

18VT

18VT

4

B5

F

2

(1804)

C10

K99T

E

8

APS/IVS

A

18VT

(1808)

C

K97K

29

1

2

D

AT

(R9-4) CH02_14

BAP SENSOR

3

THRU

B97AH

PASS

PRIMARY

IGNITION

RELAY

18VT

MINI

J13CW

14PK

F1-E1

F1-F1

19

B97AE

18VT

J13S

18VT

K97UA

18VT

A99E

B99E 18VT

C6

K97S

2

INTAKE

TEMP

AIR

B2

16VT

SENSORS ON

K97E

F24

12 16VT

AIR

BRAKE)

5A

(6703)

(LOCATED

CAB

FUSE

BLOCK

1

A2

(1012)

A13AH 10PK

FROM

PRIMARY

IGNITION

FEED

RELAY

CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

NAME

U00JLH3 DLV1 10APR11

CONN

6703

CAVITY

WAS

C

RELEASE

A

AND

CIRCUIT

DIAGRAM,

42/43/44/85/8600

&

73/74/7500

77596V

B.

NO.

52778H

Figure 65

DATE

12SEP03

PART

NO.

AE08052370

SHEET

007

I6 HEUI Engine

65

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION, P. 8

Figure 66

66

I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission

ELECTRICAL CIRCUIT DIAGRAM MANUAL

GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7) 8.1. IP/GAUGE LIST, P. 1 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

IP/GAUGES

INSTRUMENT PANEL GAUGES

GAUGE

WARN

SENSOR

SIGNAL PATH

LOCATION

LIGHT RPM (TACH)

NO

MPH/KPH (SPD) FUEL

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

NO

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

TRANSMISSION

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FUEL TANK

VOLT

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AIR 1 (PRES)

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

INSIDE CAB − DASH PNL

−−−−−−−−−−−−−−−−−−−−−−−

AIR 2 (PRES)

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

STEERING COL AREA

WATER (TEMP)

YES

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

ENG OIL (TEMP)

YES

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

OIL (PRES)

YES

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

TRANS (TEMP)

YES

XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

TRANSMISSION

AIR APPLICATION

NO

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FWD CHASSIS

REAR AXLE TEMP

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AXLE

NOTES: 1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

09AUG00

Figure 67

AE08−52371

SHEET 01

IP/Gauge List

67

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.2. WARNING LIGHT LIST, P. 2

Figure 68

68

Warning Light List

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBIT

ENGINE (YELLOW LED)

ENGINE (RED LED) TRAC CTRL

CHECK TRANS

TRAILER ABS

CHECK ELECTR SYS

ABS

WAIT TO START

RETARD OVERHEAT

AUTO NEUTRAL

(NOT ON DATA BUS TO CLUSTER)

OPTIMIZED IDLE

(NOT ON DATA BUS TO CLUSTER)

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

U00JXP9 RELEASE NO. P52778H

Figure 69

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

PART NO.

20JUN00

AE08−52371

SHEET 03

Warning Lights Controlled by Engine, Transmission, ABS Controller

69

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER DIAGNOSTICS MANUAL EGES−175 (DT466), EGES−190 (V8−AVNT), FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK

DATE

PEC 16JAN01

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN P54304U

U00JXP9 RELEASE NO. P52778H

Figure 70

70

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

PART NO.

20JUN00

AE08−52371

SHEET 04

Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge Circuits

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP / GAUGES & WARNING LIGHTS − GAUGE CLUSTER

CHAPTER 7

CAB FUSE BLOCK (1011) 15A H2

G2 F2 CAB FUSE BLOCK (1012) 5A SEE CH02_12

F1

E1 F19

PANEL LIGHT DIMMER SEE CH08_10

GAUGE CLUSTER (1500)

PANEL LT DIM O/P GND

A62 18DKBL

1

DRIVETRAIN J1939 DATA LINK

2

BATTERY +

3

DRIVETRAIN J1939+

4

DRIVETRAIN J1939−

5

J1939 SHIELD

6

SYSTEM GND

7

SW IGN HEADLIGHT ENABLE NC

A28 18TN A5AL(+) 20YL

SEE CH02_06

A5AM(−)

SEE CH02_06

20LTGN

GROUND STUD

A28−G

18WH

A13B 16PK

8

A50 20YL

9 10

NC

11

NC

12

14

CHK

DATE

CNA 20SEP02

REV

CHANGE DVD/A13B WAS 13B, CHGD FONT SIZES.

Figure 71

C

REFERENCE DRAWN U00JXP9

56507Z

SYSTEM CONTROLLER (1600)

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

PART NO.

P52778H

10AUG00

AE08−52371

SHEET 05

IP/Gauges and Warning Lights — Gauge Cluster

71

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.6. AIR PRESSURE INPUT CIRCUIT, P. 6 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

AIR PRESSURE INPUT CIRCUIT

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

SYSTEM CONTROLLER

PRIMARY AIR TRANSDUCER

(1600) B9V 18GY

CAB/DCM (1800) ZERO VOLT REFERENCE

PRIMARY AIR SENSE

SECONDARY AIR SENSE

SWITCHED SENSE CMD

A9H 20GY

3

A9V 18GY

A40 20GY

15 16

B2

A6H 20GY

27

B3

(5V)

B6HB 18GY

(1811)

A B C

A4

C12

A40A 20GY

B9VC 18GY

B40 18GY

SECONDARY AIR TRANSDUCER

B40A 18GY

(1812) B9VE 18GY

B6H 18GY

B6HA 18GY

A B C

AIR APPLICATION TRANSDUCER PASS THRU (4014)

SYSTEM CONTROLLER (4004)

B9VF 18GY B6HC 18GY

AIR BRAKE APP

13

J40F 18GY

A40F 18GY

17

C2

B40F 18GY

(1822)

A B C

AIR SYSTEM PRESSURE GAUGE WIRING W / HYD BRAKES SYSTEM CONTROLLER (4004) ELECTRONIC REF GROUND SPLICE PACK (4830) J9A 18GY J6A 18GY

LOGIC GND 26 5V OUT 27

J9EA 18GY J6BA 18GY

1 2

(4820) 5V REF SPLICE PACK

3

SYSTEM CONTROLLER (1600)

15

DATE 16JAN01

PEC 18JUN01

C

DCM (1800) & (1805)

A99W 18VT B6

B40G 18GY

C12

CHANGE

REV

PRODUCTION RELEASE.

A

REVERSED 4014 TERMINAL.

B

REFERENCE DRAWN U00TRH2 P54304U RELEASE NO. P54634F

Figure 72

72

B

A40 20GY

AUX AIR SENSE

PEC

3

(8505)

A

M9A 18GY M6A 18GY M40 18GY

PASS THRU (4014)

J40FA 18GY

CHK

AUX AIR TRANSDUCER

FWD CHASSIS/DASH (4301)

P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 21JUN00

AE08−52371

Air Pressure Input Circuit

SHEET 06

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AXLE TEMPERATURE, FWD REAR & REAR REAR AXLES, GAUGE INPUT CIRCUIT

CHAPTER 7

SYSTEM CONTROLLER (4004) 2 1 RR AXLE OIL TEMP 26 ZERO VOLT REF

J32 18TN J32A 18TN J9A 18GY ZERO VOLT REF SPLICE (4830)

J9G 18GY

FR AXLE OIL TEMP

ZERO VOLT REF SPLICE (8802)

A1

DASH/CENTER CHASSIS (9700)

N9 18GY N32 18TN N32A 18TN

D8 A2

N9H** 18GY N9F* 18GY

11

6

CENTER/REAR CHASSIS (9800)

5

R9B** 18GY

F REAR AXLE TEMP SENDER (9811) R32A 18TN

R9A** 18GY

1

1

2

2

RR AXLE TEMP SENDER (9812) R32 18TN

R9** 18GY

1 2

1 2

R9C* 18GY

* GAUGE REAR ** GAUGE REAR & RR

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

REFERENCE DRAWN P54304U

U00JXP9 RELEASE NO. P52778H

Figure 73

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

PART NO.

10AUG00

AE08−52371

SHEET 07

Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

73

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8 ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC THIS

BE

PRINT

USED

IS

IN

PROVIDED

ANY

WAY

ON

A

RESTRICTED

DETRIMENTAL

TO

THE

BASIS

AND

INTEREST

IS

NOT

TO

FUEL

GAUGE

INPUT

DIFFERENTIAL NAVISTAR,

CHAPTER

CIRCUIT

(SINGLE

7

TANK)

OF

LOCK

WARNING

LAMPS

INC.

FUEL

GAUGE

INPUT

CIRCUIT

(SINGLE

TANK)

J36A

FUEL

SYSTEM CONTROLLER

SENDER

5

18TN

(4004)

SENSOR ZERO

VOLT

RESISTANCE

J9A

REF 26

FULL

-

29

TO

37

OHMS

18GY EMPTY

VOLT

REF

SPLICE

(4830)

DASH

/

FUEL

CENTER

/

B11

D8

TANK

N36A

A RIGHT

18TN

REF

VOLT

N9

*N9

18GY

18GY

C

SPLICE

OHMS

DEPENDENT

9700)

A ZERO

246

LOCATION

CHASSIS (9714

TO

SPLICE

*ELECTRONIC

J9G

/

GROUND

234

18GY

ZERO

-

FUEL

GAUGE SENDER

(9101)

B

N9B 18GY

(8802)

B A

N36 18TN

LEFT

FUEL

SENSOR *

W/

MXT

B

N9A

(9100)

18GY

DIFFERNTIAL

LOCK

WARNING

LAMPS

DASH/CENTER PASS

THRU

CHASSIS

CENTER/REAR CHASSIS

(9700)

(9800)

RR

G

C12

19

A49F

R49A

18GY

18GY

LOCK

(9815)

8

N49A

J49A

18GY

AXLE

DIFF

(1701)

18GY

A

D1 N49A

J49A *

*

18GY

B

18GY

A49E

18GY

B J11-GJ

J11-GA

10WH

14WH

C6

9

N10-G

N49-G

R10-GB

R49-GA

14WH

18WH

18WH

18WH

CHASSIS

GND

SPLICE

GND

PACK R49-G

(4006)

B

(8803)

18WH E

D1

20

A49D

18GY

J49B

N49B

81GY

18GY

7

R49

A

18GY

WARNING LIGHTS

18GY

A49C

D F

REAR DIFF

AXLE

LOCK

(9814)

C F1

(1555)

13K

5A

BLOCK

WARNING

ADAPTOR

(1040)

A

IGNITION

A13FB

LIGHT

B

(1013)

E1

A1

FUSE

16PK

OPTIONAL CAB

F29

CAB

FUSE

-

FEED

BLOCK

*

10PK

W/

ULTRASHIFTVP

(1013)

CH02_13

CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

NAME

U00JXP9 BPH4 30JUL12

ADDED

ULTRASHIFTVP

EFFH

RELEASE

NO.

52778H

Figure 74

74

CIRCUIT

DIAGRAM,

42/43/44/85/8600

&

73/74/7500

90797D DATE

10AUG00

PART

NO.

AE08052371

SHEET

008

Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS, P. 9

Figure 75

Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights

75

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10

Figure 76

76

Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

GAUGES & WARNING LIGHTS−AMMETER

(4087)

7

PAM MODULE

8

J5R(+) 20YL

SEE CH02_07

J5R(−)

9

20GN

SEE CH02_07

20SHLD

DRIVETRAIN J1939 DATALINK

SEE CH02_07

1 MINI−FUSE

6

BLOCK (4001) 5A F2−C3 J26D 18TN

F2−D3

J14M

GND (4005)

12 J11−GPP

18WH

A J26B 18TN

23

K26B 18TN

J26A 18TN

K26A 18TN ENGINE/ DASH (4103)

DATE

PEC

16JAN01

A N26B 14TN

N26B 10TN

BATTERY NEGATIVE POST

22

11

CHK

SEE CH02_03

AMMETER (9262)

AMMETER (6332)

10

MAXIFUSE BLOCK (4000)

J14F 8RD

F2−E3 10RD

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

K26A 10TN

STARTER GROUND STUD

AMMETER (6333)

U00JXP9 RELEASE NO. P52778H

Figure 77

A

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 10AUG00

PART NO. AE08−52371

SHEET 11

Gauges and Warning Lights — Ammeter

77

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 78

78

Engine Oil Temperature Gauge With Caterpillar

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 79

Front Axle Engagement Lamp

79

ELECTRICAL CIRCUIT DIAGRAM MANUAL

LIGHTS (CHAPTER 8) 9.1. BACK UP LIGHTS, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BACKUP LIGHTS W/MANUAL XMSN

CHAPTER 8

FROM PRIMARY IGNITION RELAY

J13S 14PK

SEE CH02_14

F1−A1

F1−E1

MINI − FUSE BLOCK (4001)

10A

F1−F1

J71 18OR

F1−B1

BACKUP T/S SPLICE (4810)

TRANS/ DASH (4705)

A

L71B 16OR L71C 16OR

B

J71A 18OR

J71AA 18OR

J11−GA

J11−GJ

14WH

A4 C6 14WH

A

CAB GND (4006)

N10−G

DASH/ CHASSIS (9700)

10WH

B BACKUP LIGHT SWITCH (7500)

N71 14OR

A CHASSIS GND SPLICE PACK (8803)

12WH

N10−GA

B

12 12WH

R10−G

1 R71 14OR

CENTER/REAR CHASSIS (9800)

RIGHT TAIL LIGHT (72)

LEFT TAIL LIGHT (71)

STOP TAIL & TURN (9303)

A

E A

A S71C 14LTBL

E

E

S10−GC

14WH

CHK

DATE

PEC

16JAN01

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN P54304U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

10AUG00

Figure 80

80

NAME

U00JXP9 RELEASE NO.

Back Up Lights

AE08−52372

SHEET 01

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT SYSTEMS − CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING.

CHAPTER 8

TURN LEFT FRONT MARKER & TURN LIGHT

PARK

RIGHT FRONT MARKER & TURN LIGHT

LEFT FENDER TURN LIGHT

RIGHT FENDER TURN LIGHT

LEFT GUIDE POST LIGHT (8150) A

M58H 16BN

M58J 16BN

M58−GA

12WH

J56A 16OR J58AA 14BN

10WH

COMBINATION STOP/ TURN (4830) (LEFT)

BACKUP LIGHT T/S SPLICE (4810) (RIGHT TURN) COMBINATION STOP/TURN (4830) (RIGHT) BACKUP LIGHT T/S SPLICE (4810) (BACKUP)

J71A 18OR J57B 16OR

J57J 16OR J56J 16OR

14WH

C

12WH

M58B 14BN B

SYSTEM CONTROLLER BLUE (4008)

RIGHT GUIDE POST LIGHT (8151)

FORWARD CHASSIS (4301)

11 GND (4006)

POST LIGHT

B

J11−GJ

J11−GA

H

GROUND ADAPTER #2 (8801)

13

J56AA 16OR J58A 14BN J57AA 16OR

B

J57BC 16OR

CENTER CHASSIS C9 C10 A5 B7 C6 A4 B6 (9700) 14WH 12WH N71 14OR N57 14OR

N10−G

12WH

N10−GA

B

D

CHASSIS GND SPLICE PACK (8803)

12

1

3

E

A

C

R71 14OR R57 14OR

4

R10−G

2

12WH

N56 14OR N68 14BN

REAR/CENTER CHASSIS (9800)

C

R56 14OR R68 14BN

16WH

N10−GD

N57J 16OR B

STOP TAIL AND TURN (9303)

RT MODESTY TURN LAMP (9316)

16WH

C

LEFT MODESTY TURN LAMP (9315)

B

N10−GC

N56J 16OR

N10−G

J56BC 16OR

C

12

J56B 16OR J68B 14BN

BACKUP LIGHT T/S SPLICE (4810) (BACKUP)

BACKUP LIGHT T/S SPLICE (4810) (BACKUP)

SYSTEM CONTROLLER (4007)

9

GROUND ADAPTER #1 (8800)

J11−G

POST LIGHT

A

16WH

12WH

M11−G

16WH

BACKUP LIGHT T/S SPLICE (4810) (LEFT TURN)

M58−GB

M11−GD

J57A 16OR

B

S57B 14LTGN S68C 14BN

C B

A

LEFT TAIL LIGHT (71) DATE

CNA 26SEP02

TURN/ STOP

CHANGE DVD/RMVD R/L HEADLIGHT T/S HARNESS, R/L FENDER MARKERS

Figure 81

B

S10−GC

14WH S71C 14LTBL

E

TAIL

CHK

C

C

REFERENCE DRAWN U00JXP9

56507Z

A RIGHT TAIL LIGHT (72)

BACK UP REV

E

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

52778H

22AUG00

PART NO. AE08−52372

SHEET 02

Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

81

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P. 3 CHAPTER 8

LIGHT SYSTEMS − CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING.

W/LIGHTED MIRRORS

ELECT SYSTEM CONTROLLER (1601)

H

CAB

A58S 18BN

A58S 18BN

A11−G

10WH

GND (1852)

20WH

A58L 18BN

TO RADIO CONN SEE CH03 PG 08

A58L 18BN

A63−GA

A86M 18LTGN

W/SUNSHADE 9

2

ROOF/IP (2000)

18WH

9

ROOF/IP (2000)

D58H 18BN

D58−GC

18WH

ELECT SYSTEM CONTROLLER

D58−GL

2

(1601)

CAB

RIGHT MARKER (2005)

CNA

16MAR04

Figure 82

82

58−GA

18WH

58B 18BN

58−GB

18WH

58C 18BN

58−GC

18WH

BA

CLEARANCE LIGHT (522)

CLEARANCE LIGHT (523) 18WH

D58−GD

BA

BA

BA

CLEARANCE LIGHT (520)

CLEARANCE LIGHT (521)

D58L 18BN

18WH

D58−GE

D58M 18BN

18WH

D58N 18BN

D58−GF

D58P 18BN

D58−GH

18WH

D58−GJ

18WH

D58R 18BN

RIGHT CLEARANCE (2006)

BA

58A 18BN

BA

CLEARANCE LIGHT (524)

BA

58E 18BN

58−GE

18WH

58F 18BN

58−GF

18WH

BA

BA

58D 18BN

A58L 18BN 18WH

D58H 18BN

D58−GA

ROOF/IP (2000)

9

2

SUNSHADE (2007)

A

58−GD

10WH

TO RADIO CONN SEE CH03 PG 08

18WH

A11−G

B A86M 18LTGN

A58L 18BN

A63−GA

20WH

A58S 18BN

GND (1852)

D58T 18BN

H

BA

MID

LEFT

MARKER (2004)

CLEARANCE (2002)

LEFT MARKER (2003)

ADDED SHEET CALLOUT CH03 PG 08.

C

50174W

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

52778H

25AUG00

AE08−52372

03

Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT SYSTEMS − TURN SIGNAL & STOP SWITCHES

RIGHT TURN

HAZARD

STOP LIGHT LIGHT #1 (1823)

150 6.8V

A

B

1

2

7

TURN SIGNAL SWITCH (1810)

B

B9VG 18GY

STOP LIGHT #2 (1824)

B9

A9H 20GY

A70C 20RD

A4

A9V 18GY

A1 A2

B70CB 18OR B70C 18OR

B9V 18GY

A W/HYD BRAKES

A56A 20OR A57A 20OR

DCM CONN (1800)

B70C 18RD

B9VH 18GY

150

150

6.8V

B9VF 18GY

A

B56A 18OR B57A 18OR B9S 18GY

B

B70CA 18OR

W/AIR BRAKES

STOP LIGHT (1814)

6.8V

LEFT TURN

CHAPTER 8

19

18

3

33

SYSTEM CONTROLLER (1600)

NOTE: ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES, W/TRACTOR

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

Figure 83

REFERENCE DRAWN P54304U

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

10AUG00

AE08−52372

SHEET 04

Light Systems — Turn Signal and Stop Switches

83

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.5. DOME LIGHT, MAP LIGHT, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

DOME LIGHT, MAP LIGHT

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAB FUSE BLOCK

GND

(1011)

SYSTEM CONTROLLER

GND

10A

A63N

20WH

A63D

18DKBL

ROOF 10

A

2

6

16WH

A11-GDX

PASS SIDE

DRIVERS SIDE 11

(2000)

18WH

A63E

18DKBL

A11-GDV

D63E

16WH

A11-GF

(2000)

18DKBL

16WH

D63D

18DKBL

2

A

B

CTSY LIGHT

B

CTSY LIGHT (1554)

(1553)

CONSOLE/

D

C

B

A63P

A63M

18WH

A63-GA

A63D

18DKBL

16WH D11-GF

D4

18DKBL

ROOF 6

GND (1552)

18DKBL

A11-G

A63E

C F12

10WH

D4

18DKBL A11-GF

(1601)

C4

C

10

/ * BOOSTER CONN

(1852)

F12

A11-GDW 18WH

(1601)

(1011)

A63-GA

10A

10WH

A11-G

/ * BOOSTER CONN

11

SYSTEM CONTROLLER

CAB FUSE BLOCK

C4

18DKBL

(1852)

ROOF (2502)

W/ COURTESY LIGHT

ROOF

10

11

6

ROOF

2

(2000)

A

(2115)

D63K

18DKBL

18WH

D63-GH

18DKBL

D63D

D63-GA

16WH

D11-GF

D63M

18DKBL

18DKBL

18WH

C

18DKBL D63E

B

18DKBL D63C

LIGHT

D63J

LIGHT

REAR DOME

18DKBL

DOME

D63L

D63-GH

18WH

18DKBL

18DKBL

D63D

18DKBL D63E

D63-GA

16WH

D11-GF

(2116)

18DKBL D63C

DOME LAMP

C

A

B

D63N

(2000)

18DKBL

2

6

10

D63L

11

18WH

C63E

18DKBL

16WH C63D

18DKBL

C11-GF

* W/ MXT

REAR DOME B

C

A

LIGHT (2115)

* W/ MXT

C

B

D

ROOF REAR DOME

(2502)

C

COMPASS/ TEMP

F

D

CONSOLE/

READING LT

B

C

B

CONSOLE/ DOME /

ROOF (2502)

LIGHT

(2117)

REAR DOME LIGHT

EXTENDED CAB

TRAVEL CREW CAB

CONSOLE/ROOF

CONSOLE /

CONSOLE/ROOF

(2502)

B B

DOME

DATE

CHANGE

ADDED MXT EFFECTS

C

D

REV

D

REFERENCE

DRAWN

18DKBL

C63E

18DKBL

16WH 18WH

C63D

C11-GF

C63D

18DKBL C63E

W/PREMIUM TRIM

F

C

B

DOME/READING COMP/TEMP (2117)

(2116)

W/STD TRIM &CB

W/PREM TRIM & CB

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

52778H

Figure 84

84

F

(2117)

W/ PREMIUM

U00JXP9 31MAR09

C

DOME/READING COMP/TEMP

C

DOME LAMP TRIM

CHK

A

16WH

C11-GF

C63E

18DKBL

18DKBL

16WH 18WH

C63D

C11-GF

C63-GE

MAP LIGHT

D

C

B

CNA1

B

(2502)

D

C63-GE

C

18DKBL

B

LIGHT

LIGHT

ROOF

(2502)

MAP

DATE

25AUG00

PART NO.

AE08052372

Dome Light, Map Light

SHEET

005

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DOME LIGHT, MAP LIGHT

CHAPTER 8

W/PTC CAB NOTE: SYSTEM CTRLR (1600)

3 A9H 18GY

25

A9L 18GY

A63A 18DKBL

SWITCHES SHOWN W/DOORS OPEN

3

W/CREW CAB

A

SYSTEM CTRLR (1600) 25

3 A9H 18GY

A63A 18DKBL

SYSTEM CTRLR (1600)

14

A9H 18GY

D9L 18GY ROOF (2000)

3

B

A

A

B

CHK

DATE

RIGHT CREW DOOR DOME SW (2113)

CHANGE

LEFT DOOR DOME SW (2112)

REV

PEC 16JAN01

PRODUCTION RELEASE.

A

PEC 18JUN01

REVISED CONN 2113.

B

RIGHT DOOR DOME SW (2111)

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P54634F

Figure 85

D9L 18GY

14

D9N 18GY

B A

LEFT CREW DOOR DOME SW (2114)

D63B 18DKBL

D9D 18GY

D63H 18DKBL

D9N 18GY

D63B 18DKBL

D9D 18GY

D63H 18DKBL

D9W 18GY

D63A 18DKBL

A

3

A9L 18GY

3

A63A 18DKBL

A9L 18GY

25

D63A 18DKBL

B

D63J 18DKBL

D9Y 18GY

D63K 18DKBL

A

B

LEFT DOOR DOME SW (2112)

W/STD & EXTD CAB

ROOF (2000)

14 D9L 18WH

D63A 18DKBL

ROOF (2000)

P52778H

B

LEFT DOOR DOME SW (2112)

A

B

RIGHT DOOR DOME SW (2111)

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 25AUG00

AE08−52372

SHEET 06

Dome Light, Map Light (Cont.)

85

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.7. FOG LIGHT AND WORK LIGHT, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT SYSTEMS − FOG LIGHT & WORK LIGHT

CHAPTER 8

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED SEE SWITCH PACK DIAGRAM FOR WIRING.

WORK LIGHT (9719)

WORK LIGHT (9718) SYSTEM CONTROLLER BROWN (4007)

F

A

J65 16OR

A

A

J65* 16OR

B

B

* J65−G

WORK LIGHT (9720)

16WH J65−G

16WH

A

J65* 16OR

* "J65" IS "16 BK"

* J11−GK 16WH

B

W/RH−HDD & SS

"J65−G" IS "J11−GK"

W/RH−HDD & SS

J64A 12BN

10WH

J11−GJ

GND (4006)

J11−G

12WH

FWD CHASSIS/ DASH (4301)

13

12WH

M11−G

20

GROUND ADAPTER (8800)

GROUND ADAPTER (8801)

M11−GD

CHK

DATE

PEC

18JUN01

JKP

11JAN02

CHANGE

ADDED RH−HDD AND SS.

RIGHT FOG LIGHT (8200)

M64−G

16WH 16WH

M64A 16YL REFERENCE

DRAWN

NAME

P54634F

U00EDL2 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.

C

55043Z

P52778H

22JUN00

Figure 86

86

B

B

REV

REV 8201 AND 8200.

A

14 BK

M64−GA

16WH

16WH

M64−GA

LEFT FOG LIGHT (8201)

B

16 WH

16 WH

A

N/RH−HDD & SS MODELS

14 BK

M64B 16YL

M64 16YL

W/RH−HDD & SS MODELS

M64−GB

12WH

AE08−52372

Fog Light and Work Light

SHEET

07

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.8. HEADLIGHTS, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HEADLIGHTS

CHAPTER 8

NOTE:

HI BEAM

LO BEAM

HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THUOUGH DRIVETRAIN J1939 DATA LINK AND CLUSTER HEADLIGHT ENABLE PIN (SEE CH07_05 FOR GAUGE CLUSTER WIRING)

G

ELECT SYSTEM CONTROLLER BROWN (4007)

D

DIMMER

FTP

J11−GJ

J11−G

10WH

DATE 16JAN01

B9S 18GY B9V 18GY A9H 20GY

14WH

CHANGE PRODUCTION RELEASE.

B

SYSTEM CONTROLLER (1600)

RT HEADLIGHT T/S HARNESS (8000)

REV A

REFERENCE DRAWN P54304U

U00JXP9 RELEASE NO. P52778H

Figure 87

21

3

ZERO VOLT REF

C

HIGH BEAM

20

LEFT HEADLIGHT T/S HARNESS (8001)

PEC

A4

M11−GA

M52D 14YL A

M53B 14YL

M11−GB

B

14WH

M52C 14YL M53A 14YL

GROUND ADAPTER (8800)

CHK

A8

A102A 20YL

12WH

A7

A52A 20YL

GROUND ADAPTER (8801)

M11−GD

C

7

A9V 18GY

DCM CONN (1800)

A

4

B52A 20YL

M53 14YL

FWD CHASSIS/ DASH (4301)

13

12WH

5

3

M11−G

4

M52B 14YL

GROUND STUD (4006)

B102A 20YL

12WH

FLASH TO PASS

J52A 14YL

J53A 14YL

TURN SIGNAL SWITCH (1810)

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

PART NO.

10AUG00

AE08−52372

SHEET 08

Headlights

87

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 8

AUX HEADLIGHTS, AUX PARK,

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

AUX TURN

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J57AA RIGHT FRONT T/S

B

LEFT FRONT T/S

C

BACKUP LIGHTS

16OR

T/S SPLICE

J56AA

PACK 16OR (RIGHT - 4810)

J58A

PARK LIGHTS

H

HEADLIGHTS-LOW

D

BACKUP LIGHTS

14BN

T/S SPLICE

J53LO

PACK/

14YL

(LEFT - 4810)

SYSTEM CONTROLLER

32

16YL

G CENTER

J64C

CHASSIS

16YL

CONN (9714)

30

J68B

AUX LOW-

AUX HI-

87A

87

85

85

87

M2-D1

M1-C1

M1-B1

87A

M2-F1

M1-A1

J56A

(4002) (4002)

B7

14BN

BEAM RELAY

BEAM RELAY

J57A

86

86

30

M2-D2

M2-F2

M1-C2

M1-A2

M2-E1

GROUND (4005)

14BN

J58AA

14YL

14YL

J64LO

J53B

18WH

J64-G

18WH

14YL

J52B

14YL

J64HI

J64-GA

16OR

(4007)

16OR

14YL

J52HI

*J53A

(4004)

SYSTEM CONTROLLER BROWN

14YL

HEADLIGHTS-HI

J64AB

*J52A 14YL

J11-GJ

GROUND

J11-G

12WH

10WH

(4006)

FWD CHASSIS/

DASH 13

(4301)

9

12

11

4

5

14YL

14YL

*M53

M53B

M58B 14BN

M57B 16OR

M56B

F

16OR

A

M11-G

(4305)

12WH

DASH

14YL

M52B

AUX FWD/

M52C A 14YL

M53A

C 14YL

*M11-GB

GROUND ADAPTER

LEFT HEADLIGHT

14WH

M11-GB

TURN SIGNAL

M11-GF

14WH

B

(8001)

14WH

12WH

M11-GD

(8800)

M56C 16OR

*M56B

M58C

16OR

D

E 14BN

M58D E 14BN

M52D A 14YL

M53B

C

14YL

GROUND ADAPTER

RIGHT HEADLIGHT

TURN SIGNAL

M11-GA

B

14WH (8801)

(8000)

*M11-GA

M56D

M57C 16OR

16YL

14WH

M58F

14BN

M57D

14YL

16LTGN

* W/ MXT

SNOW PLOW A

(8102)

CHK

DATE

CHANGE

REV

B

REFERENCE

C

D

F

DRAWN

U00EDL2 CNA1

31MAR09

ADDED MXT EFFECTS

E

52778H

88

E NAME

CIRCUIT DIAGRAM,

42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

Figure 88

D

16OR

M64LO

M11-GE

14YL

M64HI

14WH

*M57B

DATE

22JUN00

PART NO.

AE08052372

Aux. Headlights, Aux. Park, Aux Turn

SHEET

009

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.10. PANEL LIGHTS, P. 10 CHAPTER THIS

PRINT

IS

PROVIDED

ON

A

RESTRICTED

BASIS

AND

IS

NOT

USED

IN

NAVISTAR,

ANY

WAY

DETRIMENTAL

TO

THE

INTEREST

8

TO

PANEL BE

LIGHTS

OF

INC.

OPTIONAL

GAUGE RADIO

PACK

CONN

(1300-F)

(1510-4)

HVAC

#1

CONTROL

(1200-A12)

CH3_08

A62A

18DKBL

A62E

PACK

(1101-C)

18DKBL

A62S

18DKBL

A62C

SWITCH

18DKBL

CH11_01

CAB

FUSE

BLOCK

(1011)

TO

CLUSTER

DIMMER

A62

OUTPUT

F9

18DKBL

CH7_05

LIGHT

D1

C1

A62M PANEL

18DKBL 5A

BUSBAR (1002)

A A62N 16DKBL A62L

AUTOSHIFT

18DKBL

(420A-U)

SELECTOR

(WTEC)

CH10_03

B A62J

EATON

18DKBL

AUTOSHIFT

BUSBAR

(7905-B3)

AUX

A62KB 18DKBL

A62

TRAILER

SOCKET

SWITCH

(1006)

CH9_38

DATA

16DKBL

LOGGING

(1007)

W/

SELECTOR

CH10_07

INDICATOR

CH3_35

AWARE

C A62P

SNOW

18LTBL

VALVE

(1901-8)

AUX

A62KA

TRAILER

SOCKET

18DKBL

SWITCH

CH5_03

SWITCH

(1005)

CH9_39

DOOR

IP

D A62D 18LTBL

/

(3000-E)

MIRROR CH3_07

E HORN

A62R

A21B

ETHER

16TN

CH3_06

START

(1010-8)

PREMIUM

CH5_02

ROOF

(2503-3)

G

SWITCH

(1018-8)

18DKBL F

DOME

A62F

C62F

18DKBL

18DKBL

/

READING

COMPASS

/

(2117-E)

LIGHT

TEMP

UNIT

CH3_03

H A62T

START

SWITCH

18DKBL

(1105M-8)

A62BUA

BLACKOUT

16DKBL

CH8_15

LIGHT

J

CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

ADDED

CURCUIT

A62BUA

G

LIGHTS

NAME

U00EDL2 NRA1 22SEP14

TRUCK

CIRCUIT

DIAGRAM,

42/43/44/85/8600

&

73/74/7500

92750A RELEASE

NO.

52778H

Figure 89

DATE

21JUN00

PART

NO.

AE08052372

SHEET

010

Panel Lights

89

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHASSIS ACCESSORIES (CHAPTER 9) 10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

Figure 90

90

Air Dryer and Heated Drain Valve

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 91

Antilock Brake System (ABS), Air

91

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ANTILOCK BRAKE SYSTEM (ABS),AIR CONTINUED ,TRACTION CONTROL

AIR BRAKE ABS ECU #2

DASH/CHASSIS CENTER (9700) (4023)

LEFT SENSOR

F3

LEFT SENSOR

F2

LEFT MODULATOR

F1

RIGHT SENSOR

E3

RIGHT SENSOR

E2

LEFT MODULATOR TRACTION SOL GND TRACTION SOL SOURCE LEFT MODULATOR

E1 D3 D2 D1

A3 J94AA 18GY J94AB 18GY J94AD 18GY J94AK 18GY J94AL 18GY J94AE 18GY J94ATR 18GY J94ATC 18GY J94AC 18GY

B2

N94F 16RD

14

18

(9501) 1 R94A 16GY

2

R94B 16OR

LEFT REAR WHEEL SPEED SENSOR (9501)

18BK 18BK

R94F 16RD

B B1

17 N94E 16BK

B3

N94H 16BN

C4

N94BE 16YL N94BD 16BN

C3 C2 C1

13

N94B 16OR

C3

RIGHT MODULATOR

CENTER/REAR (9800)

N94A 16GY

A6

CHAPTER 9

19

24

R94E 16BK

A

R94H 16BN

C

2

R94BE 16YL

(9502)

23 R94BD 16BN

J94AF 18GY

1

** AUTO TRACT CONTROL (4950)

B3

LEFT REAR MODULATOR VALVE

(9504)

RIGHT REAR MODULATOR VALVE

B2 RIGHT MODULATOR

B1

B

J94AJ 18GY

B4

A3 A2 RIGHT MODULATOR

A1

B8 J94AH 18GY B5

N94J 16PL N94L 16LTBL

N94K 16LTGN

A7 A8

N94C 16DKBL

20

A

R94J 16PL 22

21

15 16

N94D 16YL

R94L 16LTBL

R94K 16LTGN (9503) 1 R94C 18BK 16DKBL 2 R94D 18BK 16YL

C

RIGHT REAR WHEEL SPEED SENSOR (9503)

** NOTE: TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS (Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053) (Chapter 2, Sheet 06) OVER J1939. IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939 (4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.

CHK

DATE

PEC

16JAN01

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

Figure 92

92

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00

AE08−52373

Antilock Brake System (ABS), Air, Traction Control

SHEET 03

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

Figure 93

Antilock Brake System (ABS), Hydraulic

93

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC

CHK

DATE

PEC

16JAN01

18BK 2

2

(9505)

SEE CH09_04

SEE CH09_04

R94P 18BK R94R 18BN

1

J94HM 18GY J94HN 18GY

SEE CH09_04

SEE CH09_04

18BK

18BK

18BK 1

(9506)

R94M 18BK R94N 18BN

18BK

18BK (8502)

M94L 18BK M94M 18BN

2

7

CHANGE

REV

PRODUCTION RELEASE.

Figure 94

94

6

SEE CH09_04

SEE CH09_04

SEE CH09_04

J94HT 18GY J94HU 18GY

15

1

RIGHT REAR WHEEL SPEED SENSOR

SEE CH09_04

18BK M94N 18BK FWD CHASSIS/ DASH 14 (4301)

2

M94P 18BN

1

(8503)

LEFT REAR WHEEL SPEED SENSOR

LEFT FRONT WHEEL SPEED SENSOR

18BK

RIGHT FRONT WHEEL SPEED SENSOR

CHAPTER 9

A

REFERENCE DRAWN P54304U

NAME

U00JXP9 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

10AUG00

AE08−52373

Antilock Brake System (ABS), Hydraulic (Cont.)

SHEET 05

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

Figure 95

Antilock Brake System (ABS), Hydraulic (Cont.)

95

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WARN LIGHTS, P. 7

Figure 96

96

Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 97

Brake System, Hydraulic

97

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.9. FUEL TRANSFER PUMP, P. 9

Figure 98

98

Fuel Transfer Pump

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

Figure 99

Back of Cab Body Builder and Trailer Stop, Tail, Marker

99

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

BODY BUILDER AND TRAILER TURNS,CENTER IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

PIN ABS, CENTER PIN AUX INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MINIFUSE

BLOCK (4001)

GND (4006)

25A F2-A3

F2-B3

J72

J72-G

12OR J14M

18WH R3-2

R3-1

F2-E3

10RD

86

30

TRAILER AUX

CENTER PIN

PASS THRU

FROM AUX SWITCHES

(1701-12)

BLOCK

J72A

J72B

12OR

18OR

CH9_12 (4001)

*J14T

F2-G2

F2-H2

12RD

CH09_18,19 *J56-GH

J56T

16WH J56-GH

12OR 15A

10RD

F2-E2

15A

LEFT

F2-D2 F2-C2

W/ STANDARD TURNS (AMBER)

J57T

J14H

12OR

TURN 30A

100A

SYSTEM CONTROLLER BROWN

LEFT TURN

(4002)

87A

87

85

M2-C3

MEGAFUSE

4RD

86

30

TRAILER

18WH

M2-A3

M2-A4

F2-F2

J14T

8WH

85 R3-5

16WH

87

R3-4

MINIFUSE

J11-GH

87A

*J11-GM

(4003)

CH9_12,13

SPLICE PACK (4810)

M2-C4

J56C

J56H

12OR

16OR

(4007)

J56AA

C

16OR

J73J

CH3_22

J57H

16LTBL

J57AA

B

16OR

J57C

16OR

CH9_12,13

12OR

RIGHT TURN M2-F4

M2-F3

W/ EATON VORAD

87A

SPLICE PACK (4810)

85

87

TRAILER RIGHT

W/ EOF SOCKET & COMBO

TURN

TURN STOP (RED)

(4002)

30

86

SYSTEM CONTROLLER BLUE

LEFT COMBO

M2-D3

M2-D4

TURN STOP *J56J (4850)

(4008)

18WH

16WH

J57-GH

*J57-GH

16OR J56K

J56S

16OR

16OR

J57K

J57J

16OR

16OR

C

B

RIGHT COMBO TURN STOP (4850)

J11-GW

18WH

CENTER PIN DIODE

J72D

J94BC

CH9_38

18OR

CH9_12,13

10GY R5-4

87A

R5-2

85

87

TRAILER ABS

CENTER PIN (4003)

30

IGNITION

86

SPLICE PACK R5-1

R5-5

(4840)

J94UA

J13AV

12GY

18PK

* W/ MXT

CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS

J

RELEASE NO.

P52778H

Figure 100

100

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B DATE

09AUG00

PART NO.

AE08052373

SHEET

011

Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

BODY BUILDER AND 7-WAY TRAILER

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

SOCKET BACK OF CAB SOCKET

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET #1 * W/ MXT

GREEN ABS TRAILER

(9715M)

J10A

10OR

J68F

BN

10BN

16BN TRAILER ABS

J94BC

CENTRE PIN

10GN

CH9_11

N68F

12BN

12BN *N68A

*J68F

(4003)

B

N68F

12BN

CH9_10

RD

10RD

*N70A

B

10OR

(4001)

N70F

10RD

*J70A

BLOCK

SOCKET

A

N70F

10OR

MINI FUSE

TRAILER

SOCKET 1(9780M)

A

C

C

*J94BC

*N94A

10GY

10GY

N94F

N94F

10DKBL

10DKBL

BL

GREEN ABS TRAILER

TRAILER SOCKET #2

SOCKET 2 (9779F)

(9716F)

MINI FUSE

BLOCK

A

J58F

12BN

(4001)

CH9_10

10OR

B

BK

B

J56C

TRAILER

N58F 10BK

10BK

*N56A

*J56C

12OR

A

N58F

N56F

N56F

10YL

10YL

YL

12OR

LEFT TURN *J58F

*N58A

(4002)

16BN CH9_11

10BN

C

J57C

TRAILER

RIGHT TURN

N57F

10LTGN

*J57C

GN

10LTGN

*N57A

12OR

(4002)

C

N57F

12OR

16OR

CH9_11

N10A

N10F

8WH TRAILER SOCKET

WH

8WH GREEN ABS TRAILER

GROUND FOC (9717M)

SOCKET GND (9778F) TRAILER

GREEN ABS TRAILER

TRAILER SOCKET #1

SOCKET

SOCKET 1 (9780M)

(9715M)

A

N70A

CH9_10

10RD

B

N68B 12BN

RD

10RD

B

N68B

BN 10BN N94A

C

N94A

CH9_10

N70B

10RD

N68A 10BN

CH9_10

C

A

N70B

BL

10DKBL

10DKBL

TRAILER SOCKET #2

GREEN ABS TRAILER

(9716F)

A

SOCKET 2 (9779F)

N58A

N58B

10BK

10BK

B

C

N56A

N56B

10YL

10YL

N57A

N57B

10LTGN

12GN

A

N58A

BK

12BK

B

N56A YL

N10A

8WH

12YL

C

N57A

GN

12GN

N10B

N10B

8WH

8WH

WH

GREEN ABS TRAILER

TRAILER SOCKET

SOCKET GND (9779F)

GND FOC(9717M)

TRAILER

BLACK AUXTRAILER

SOCKET

SOCKET 1 (9781M)

N70C

C

N70C

10RD N68C

10RD N68C

12BN

12BN

A

RD BN

B N57C

N57C

GN 10LTGN

10LTGN BLACK AUX TRAILER SOCKET 2 (9782)

N58C

B

N58C

BK

TRAILER AUX

10BK

10BK

A

SOCKET

N56C

N56C

(9733M)

YL 10YL

10YL

C CH9_11

J72A

N72C

N72C

12OR

BL

12DKBL

12DKBL

N10C

N10C

8WH

8WH

WH

BLACK AUX TRAILER

SOCKET GND(9783F) CHK

CHANGE

DATE

REV

REFERENCE

DRAWN

U00JXP9 CNA1

31MAR09

ADDED MXT EFFECTS

F

RELEASE NO.

52778H

Figure 101

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B DATE

15NOV05

PART NO.

AE08052373

SHEET

012

Body Builder and Trailer Socket Back of Cab Sockets

101

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

BODY BUILDER AND TRAILER SOCKET END

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

OF FRAME (EOF) AND BODY BUILDER

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GREEN ABS TRAILER

TRAILER

TRAILER SOCKET #1 (9715M)

10RD

B

J68F

CH9_10

10BN CH9_11

TRAILER

SOCKET

RD

N70D

N70F

10RD N68D

10RD

10BN

10BN

N94D

10DKBL

10DKBL

A

A

R70A

R70A

RD

10RD

B

N68F

10RD

B

R68A

R68A

BN

C

J94BC

10BN

10BN

C

C N94F

R94A

R94A

10DKBL

10DKBL

10DKBL

BL

GREEN ABS TRAILER SOCKET 1(9780M)

A

N70E

TRAILER SOCKET BOC & EOF

N70E

10RD

10RD N68E

BN

(9780M)

(9715)

A

J10A

CH9_10

SOCKET

SOCKET 1

TRAILER SOCKET 1

B

10BN

C

N94E

N68E 10BN N94E

BL

10DKBL

10DKBL

GREEN ABS TRAILER GREEN ABS TRAILER SOCKET 2 (9779F) SOCKET 2 (9779F)

N50E

A

N50E

N58F

10BK

10BK

B

N68E

N56F

R56A

R56A

10YL

10YL

10YL

10YL

N74E

N57F

10LTGN

10LTGN

A

A

R58A

R58A

BK

BK 10BK

N68E 10YL

GN

B

C

C

N74E

10BK

10BK

B

YL

10LTGN N10E

N10E

R10R

8WH

8WH

8WH

WH

YL

C R57A

R57A

10LTGN

10LTGN

GREEN ABS

GROUND

TRAILER

SOCKET GND

SOCKET GND (9778F)

WH

8WH

8WH TRAILER

GREEN ABS TRAILER

GN

R10A

R10A

(9778F)

(9717)

N10D

8WH

TRAILER SOCKET #2 (9716F)

J58F

CH9_10

J56C

CH9_10 CH9_11

N71BB

A

N58E

B

J57C

F

TRAILER

POLLAK

5

SOCKET

RV STYLE

12LTBL

GND FOC

LIGHTING

TRAILER

N57E

10LTGN

INLINE TO

N12BB BUILDER

10YL

C

14OR

TO BODY

N56E

10YL

7

E

INLINE

10BK

10BK

(4450A)

R68

A

10LTGN

6

(9717M)

SOCKET

12BN (9998)

*J70A

* W/ MXT

10OR

A

J70A

CH9_10

A

N70D

10RD

R70

10RD

B

BRAKES

10RD

B

N68D

J68F

R68 TAIL LIGHTS

10BN

10BN

CH9_11

10BN

C

C J94BC

10GY

N94D

R94

IGNITION OR

10GY

10GY

ELECTRIC BRAKE

TRAILER SOCKET 1

TRAILER SOCKET #1

R94

(9715)

(9715M)

3 INLINE TO

12DKBL

N57BC

POLLAK RV 4

STYLE

14OR

CENTER TRAILER

CHASSIS

CH9_10

J58F

A

12OR

N56D

10YL

10YL

J57C

R58

B

C

10YL

C

N57D

10LTGN

R57

10LTGN

10LTGN

12OR

REAR CHASSIS

10D

8WH

CHK

DATE

TRAILER SOCKET

TRAILER GROUND

GND FOC(9717M)

(9717)

CHANGE

REV

REFERENCE

DRAWN

U00EDL2 31MAR09

ADDED MXT EFFECTS

H

52778H

102

RT TURN

R10

TRAILER SOCKET

8WH

GROUND (9724)

NAME

CIRCUIT DIAGRAM,

42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

Figure 102

MARKER LIGHTS

R56 LT TURN

*J57C

CNA1

2

10BK

10BK

B *J56C

(9998)

R10

10WH

A

N58D

10BK

CH9_11

14OR

(9779F)

J56C

SOCKET

1

SOCKET 2

(9716F)

16BN

N56BC

TRAILER

SOCKET #2 *J58F

TRAILER

GREEN ABS

DATE

05JUL00

PART NO.

AE08052373

SHEET

013

Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.14. AIR SOLENOID 4–WAY PACK, P. 14 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

AIR SOLENOID 4−WAY PACK

AIR SOLENOID 4−PACK

(9736)

N59H 14GY

SOLENOID POWER

A

REFERENCE

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

P54304U

JKP

11JAN02

B

55043Z

REV 4004 LABEL IDENT.

J59E 14GY

J59C 18GY

30

AIR SOLENOID 3

AIR SOLENOID 1

22

AIR SOLENOID 2

31 24

SYSTEM CONTROLLER (4004)

A

C7

C5

J59D 18GY

N59K 18GY J59B 18GY

J59A 18GY

B10 C1 C2

E

AIR SOLENOID 4

DASH/CENTER CHASSIS (9700)

D

N59L 18GY N59M 18GY

C

N59J 18GY

B

Figure 103

SYSTEM CONTROLLER (BLUE) (4008)

DRAWN

NAME

U00EDL2 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO.

P53778H

05JUL00

AE08−52373

SHEET

14

Air Solenoid 4–Way Pack

103

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15

Figure 104

104

Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.16. HYD POWER PARK, P. 16 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHASSIS ACCESSORIES − HYD POWER PARK

DIAGRAM NOT AVAILABLE

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

REFERENCE DRAWN P54304U

U00EDL2 RELEASE NO. P52778H

Figure 105

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 10JUL00

PART NO. AE08−52373

SHEET 16

HYD Power Park

105

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.17. AIR SUSPENSION, P. 17 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHASSIS ACCESSORIES − AIR SUSPENSION

MINI FUSE BLOCK (4001) FROM PRIMARY IGNITION RELAY

J13T 14PK

F1−E4

GND (4006)

F1−C4

CH02_14

5A

J61 16GY

F1−D4

J61−G

18WH

B

* **

A

* **

AIR SUSPENSION DUMP (4098)

B A

AIR SUSPENSION DUMP VALVE * (9870) **(9871)

CHK

* 4X2 (9870−A (9870−B

N61−GA / 18 GY)

** 6 X 4 (9871−A (9871−B

N61−GB / 18 GY)

DATE

PEC 16JAN01 JKP

11JAN02

NOTE: 2ND AIR SUSPENSION SOLENOID IS IN AIR SOLENOID PACK SEE CH09_14 CH09_15

N61A / 18 GY)

N61AA / 18 GY)

CHANGE

PRODUCTION RELEASE. ADDED NOTE,9870 & 9871.

DRAWN

NAME

P54304U

U00EDL2 RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

A B

55043Z

P52778H

10JUL00

REV

REFERENCE

Figure 106

106

DATE

PART NO. AE08−52373

Air Suspension

SHEET

17

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.18. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 107

Aux. Trailer, Acc Controlled

107

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19

Figure 108

108

Aux. Trailer, Battery Controlled

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.20. LIFT AXLES (NON-STEERABLE), P. 20

Figure 109

Lift Axles (Non-Steerable)

109

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.21. LIFT AXLES (STEERABLE), P. 21

Figure 110

110

Lift Axles (Non-Steerable)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.22. AIR ACTUATED PARK BRAKE, P. 22

Figure 111

Air Actuated Park Brake

111

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

Figure 112

112

Antilock Brake System, WABCO Air

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

Figure 113

Antilock Brake System, WABCO Air

113

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25

Figure 114

114

Lift Axles, With Non-Steerable for SS Models

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

Figure 115

Fuel / Water Separator With 12VDC Fuel Preheater

115

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 116

116

Electronic Trailer Brake Accommodation

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.28. LECTRASHIFT ACCOMMODATION, P. 28

Figure 117

Lectrashift Accommodation

117

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.29. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 118

118

Auxiliary 40 Amp Circuit

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 119

Hourmeter, Customer Mounted PTO

119

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.31. REMOTE START/ STOP, P. 31

Figure 120

120

Remote Start/ Stop

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.32. LIFT AXLE WITH 14RAR, P. 32

Figure 121

Lift Axle with 14RAR

121

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.33. LIFT GATE, P. 33

Figure 122

122

Lift Gate

ELECTRICAL CIRCUIT DIAGRAM MANUAL

J9A 18GY

J6A 18GY

12V IN

5V OUT

ZERO VOLT REF

10.34. LIFT AXLE MULTIPLEX, P. 34

5V REF (4820)

J9M 18GY

J61C 18GY

J6H 18GY

GND (4830)

N61C 18GY

N9M 18GY

N6H 18GY

LOAD INDICATOR (9860)

LOAD INDICATOR

C

B

A

R9M 18GY

R61C 18GY

R6H 18GY

(9865M)

SUSPENSION TRANSDUCER (9830)

Figure 123

Lift Axle Multiplex

123

ELECTRICAL CIRCUIT DIAGRAM MANUAL

TRANSMISSIONS (CHAPTER 10) 11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 10

ALLISON GEN4 LCT TRANSMISSION OR (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

(ALLISON 1000, 2000, 2400)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PRIMARY

BACKUP LAMP

IGNITION RELAY

RELAY (WTEC)

I6-EGR ENGINE

CH2_14

(4002)

WIRING SHOWN J71#165

180R

CH6_04

86

M1-D1 85

FOR V8 SEE

BACKUP LAMP T/S SPLICE PACK

M1-F2

/ *CONN BODY LOCK 87

18TN

(6020)

BLOCK

180R J71H

14PK

RELAY

180R

J13S

10PK

87A

30

J13CW

J71B

M1-D2

(4001)

IGNITION

(4810)

M1-F1

MINI FUSE

J13S

8

MINI FUSE

BLOCK

F1-E1

CH2_14

14PK

J13W

J71J

F1-A1

180R

F1-B1

F1-G2

F1-E2

(7350)

41

K92#176 76

24

18YL

DASH / TRANS

10A (4705)

K92#134 34

F1-H2

13

65 *K92#173

*K92#165

J13M

18DKBL

18TN K92#173

18PK

73

*K13M4 K92#153

18YL

53

K13#163 63

18YL 9

F

J44L

18TN

W/WHLCHR LIFT

18GY 35

C

J92#110

L92#142

18TN

18PK

CH10_01A

42

18WH *J92#142

N/BODY BUILDER

18WH 37

A110

B

J92#128

18LTBL

18YL

L92B103

VIW C / *CONN

18YL

K92#103

DASH / TRANS (*4705F3 / 4712F)

K92C101

18TN

18YL

TRANSMISSION ECU (7151&R)

G

10

18TN

21

18YL K92#114

14

20

18GY *K92#174

18DKBL K92#174 19

74

18LTBL K92#138 38

18

18OR K92#136 36

17

18OR K92#171

71

16

18YL K92#155

55

15

18WH

BODY LOCK *K92#111

(7205M / *7906F)

18OR K92#103

K92C103

A

K31#111

3

18YL

18YL

11 43

18LTB

K92#177

*K92#143

77

18DKBL

CAB FUSE

K92#178

50

18PK

78

K92#105

H

10

18WH

5

18OR

58

18TN

18LTBL

E

K92#158

K92#101

K92B101

9

18LTGN

1

K92#101

K92#154 54

18LTBL

8

18TN

*K92#101

18DKBL

K92#179 79

K92#123

7

18PK

23

F

11

18LTGN

K92#150

C

BLOCK (1012)

14

18OR

K92#143

B

18LTGN K92#157

K92#145

G

45

57

25

17

K47#125

K92#117

18TN

18TN L47B125

6

18WH

18OR K47C125

D

4

18LTBL *K92#117

W/BODY BUILDER

18LTBL

18TN K92#151

N/BODY BUILDER

K47#125

51

3

18WH

18TN K92#133 33

10

18YL

ECM2

K92#152 52

(6021)

CHK

REV

REFERENCE

DRAWN

U00DLCK CNA1

31MAR09

ADDED MXT EFFECTS

L

52778H

124

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61817B RELEASE NO.

Figure 124

1

18LTGN

* W/ MXT CHANGE

DATE

2

DATE

10AUG00

PART NO.

AE08052374

Allison LCT Transmission or Allison 1000, 2000, 2400

SHEET

001

TRANSMISSION

(1701)

A123

22

18LTBL

AT DASH

A92AF

23

18WH

K13#165

18TN

PASS THRU

A92AG

F1-A1

10A

XMSN BULKHEAD

CH9_22

(4001)

(1828)

F1-B1

PASS THRU

BLOCK

COLUMN MOUNTED SHAFTER CONN

F1-E1

(4001)

10A

MINI FUSE

14PK

K92#141

ECM2

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.2. ALLISON MD TRANSMISSION, P. 2

Figure 125

Allison MD Transmission

125

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.3. ALLISON MD TRANSMISSION (WTEC), P. 3

Figure 126

126

Allison MD Transmission (WTEC)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.4. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 127

Allison MD Transmission (Cont.)

127

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 128

128

Transmission, WTEC MD W/Auto Neutral

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.6. EATON AUTOSHIFT TRANSMISSION, P. 6

Figure 129

Eaton Autoshift Transmission

129

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 130

130

Eaton Autoshift Transmission (Cont.)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.8. EATON LIGHTNING TRANSMISSION, P. 8 CHAPTER 10

EATON LIGHTNING TRANSMISSION

2

TRANS OIL TEMP SENSOR (7703)

(4001) K31−GD

K71E 16OR

H

J71E 16OR

A

K71D 16OR

G

J71D 16OR

F

A1

K14AA 16RD

D

A2

K3AA 16DKBL

C

B3

A1 B1

A4

J3AB(−)

B

K11−GB

R71 14OR

A

J14AA 16RD J11−GC

BOTTOM DASH GROUND (4005)

J11−GB

16WH A

K13AA 16PK

1

N71 14OR

STOP TAIL & TURN (9303A)

J1708/J1587 5V SPLICE (4820)

16GY J3AA(+) 16DKBL

16WH

16WH

B2

H2

J

E

REAR CHASSIS (9800)

CENTER CHASSIS (9700)

K

B

B1

F1

A4 B4

DASH/TRANS (4713)

F1

F2

K31D 16TN

BACKUP LIGHT (7503)

A3

G2

16TN 1

J13AA 16PK

K3AB 16GY K11−GC

16WH

LIGHTNING ECM (7106)

C1 C2

K5E(+) 18YL

A

K5D(+) 18YL

K5E(−)

K5D(−)

18GN

18GN

B 120 ohms

C3

C

D1

K47R 16GY

A

D2

K47S 16GY

B

J1939 TRANS RESISTOR (7107) HDD OR (7801) V8/I6−EGR

D3 E1

W/V8 OR I6−EGR ENGINES

EATON SPEED SENSOR (7612)

E2

8

K5A(−)

18GN E3

7

K5A(+) 18YL

DASH CONNECTION (4103)

F1 F2

K5C(−)

K5B(−)

18GN

18GN

K92EA 16TN

K92EB 16TN

K92EC 16TN

F3

13 12

K5B(+) 18YL

K5C(+) 18YL

ECM 2 (6020)

SHIFTER JUMPER (7105) 10

K5B(+) 18YL

B 9

K5B(+) 18YL

C

K47 16GY

A

K47A 16GY

B

SEE CH06_05

SEE CH06_05

K5AE 18GN

SEE CH06_05

K5U 18YL

TRUCK SPEED SENSOR (7613)

ECM 2 (6021)

A

W/CAT C10, C11, C12 & C13 ENGINES

ENG/TRANS (7800)

SEE CH06_05

A B

L47T 16GY L47U 16GY

A B

TRUCK SPEED SENSOR (7613)

C

CNA

Figure 131

12SEP03

E

L5C(−)

18GN D

L5C(+) 18YL

CHANGED FORMAT

D

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z

20DEC01

AE08−52374

08

Eaton Lightning Transmission

131

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.9. ALLISON HD TRANSMISSION, P. 9 CHAPTER 10

TRANSMISSION, ALLISON HD

TCM BULKHEAD

BATTERY GROUND

27

17

L92B143 18TN

32

L92C143

BATTERY GROUND

BATTERY POWER BATTERY POWER

28

18TN

1

CLEAN

L92B136 18TN

16

L92C136

21 22

18TN

ECM

BATT

CONN (7214)

ECU "V" CONN GRAY (7202F)

NEGATIVE

FEED (7104F)

(9260)

BATTERIES

B

L92F143 16TN

L92#143

N92−G

10TN

10WH

N14−GA

10WH

B

L92E143 16TN

L92F136 16TN

N14AZ

10A

A N92A 10RD

L92#136

10TN

N14BB 10RD

B

ECM

L92E136 16TN

B

POSITIVE (9261)

10RD

A TRANS ECU FEED FUSE (9255)

VIW A (7205)

31

L92#161

SIGNAL RETURN GENERAL PURPOSE OUT 4 GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 5 GENERAL PURPOSE IN 7

19

L92#161

24

18 5

L92#125

L92#125

18TN

18TN

L92#167

25

L92#105 L92#137

GENERAL PURPOSE OUT 4 D

GENERAL PURPOSE OUT 8

18TN

F

26

L92#105

GENERAL PURPOSE OUT 5

18TN

18TN

29

SIGNAL RETURN

A

L92#167

18TN

19

L92B161 18TN

18TN

18TN

29

G

L92#137

18TN

GENERAL PURPOSE IN 7

18TN

H

VIW C 11

L92#155

GENERAL PURPOSE IN 1

(7206)

30

L92#155

18TN

30

L92#117

GENERAL PURPOSE IN 8

GENERAL PURPOSE IN 1

18TN

31

A

L92#117

18TN

18TN

B L92C161

GENERAL PURPOSE OUT 1

33

2

L92#114

GENERAL PURPOSE OUT 3

GENERAL PURPOSE IN 2

18TN

35

E

L92#114

18TN L92#112

GENERAL PURPOSE IN 3 D

L92#153

18TN

22

GENERAL PURPOSE OUT 1

18TN

36

F

L92#112

18TN

GENERAL PURPOSE OUT 3

18TN

TCM BULKHEAD

G

ENG/XMSN (7800)

C

CRANK INHIBIT (4002)

CONN (7214)

6

L92#123

NEUTRAL START TO PDC

C

L92#118

18TN

34

L17AB 18PK

41

18TN

L17A 18PK

N/AUTO NEUTRAL M1−D3

14

L17AA 18PK

M1−F4

18PK

J92C123 18TN

M1−F3

GND (4005)

J17−GR1

85

GENERAL PURPOSE IN 2

L92#153

86

L92#118

18TN

12

DASH PASS THRU

87

13 GENERAL PURPOSE IN 3

GENERAL PURPOSE IN 8

SIGNAL RETURN

18TN

(4014)

30

87A

M1−D4

14

J17 18PK

A17 18PK

CH02_15 TO KEY SWITCH

TO STARTER

J17SA 18PK

L71#113

BACKUP LAMP RELAY (WTEC) (4002)

J71#113 18OR

18OR

FROM PRIMARY IGNITION RELAY

TRANS/DASH

CH02_14 M1−F2

(4810) 87

(4705)

BACKUP LAMP T/S SPLICE PACK

M1−F1

J71B 18OR

J13S 14PK

18OR

M1−D1

13

86

L71#113

REVERSE WARNING

13

85

4

RELAY R12−5 CH10_13

J71J 18OR

J71H 18OR

87A

30

M1−D2

MINI FUSE BLOCK (4001)

10A F1−B1

CNA

11MAR04

N92A WAS N92−G & N92−G WAS N92A.

B

59169P

Figure 132

132

F1−E1

J71HJ 18OR

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

57989M

18FEB03

AE08−52374

Allison HD Transmission

F1−A1

09

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.10. ALLISON HD TRANSMISSION, P. 10

Figure 133

Allison HD Transmission (Cont.)

133

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.11. ALLISON HD TRANSMISSION, P. 11

Figure 134

134

Allison HD Transmission (Cont.)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12

Figure 135

Allison HD Transmission With Auto Neutral

135

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13

Figure 136

136

Allison HD Transmission With Auto Neutral and with 0013WUA

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 137

Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

137

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15

RESISTANCE OUT (422) A

RESISTANCE MODULE

B C

BULKHEAD CONNECTOR (4014)

RESISTANCE MODULE IN (421)

1 5 6

29

A

48

B

46

D

45

C

24

CH10_16

3 2

4

47

RETARDER REQUEST (423)

GND (1003)

RETARDER LIGHT

F4

86

87

E3

30

RETARDER ON RELAY (1013) 87A

A

SHIFT SELECTOR (420F)

2

B

1

D3

A

B

85

D4

RETARDER ON LAMP (425)

Figure 138

138

IGNITION FUSE (1013−D1)

Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16 CHAPTER 10 TRANSMISSION RETARDER CONTROLS WIRING W/MD XMSN, HARD WIRED EFFECTS

PASS THRU (BULKHEAD CONN) (4014) J92#163 18TN J92#135 18TN J92#164 18TN J92C124 18TN

TRANS/DASH CONN (4705) K92/163 18TN

ALLISON ECU "S" CONN (7204)

K92/135 18TN K92/164 18TN K92C124 18TN K92A124 18TN

K92/125 18TN

J92#125 18TN K92D161 18TN

XMSN BULKHEAD (7200)

CNA 06FEB04 CONN 4014 29 WAS 3, 48 WASA18, 46 WAS 29, 24 WAS 46; J92*XXX ; WAS J92/XXX 4 PLACES.

Figure 139

59102U

K92B161 18TN

WTEC VIEW A (7205)

ALLSION ECU "V" CONN (7202)

K92C161 18TN

K92/161 18TN

K92B124 18TN

J92D161 18TN

ALLISON ECU "T" CONN (7203)

WTEC VIEW C (7206)

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58928U

29SEP03

AE08−52374

16

Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

139

ELECTRICAL CIRCUIT DIAGRAM MANUAL

AIR CONDITIONING (CHAPTER 11) 12.1. HVAC SYSTEMS, P. 1 ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC THIS

BE

PRINT

USED

IS

IN

NAVISTAR,

PROVIDED

ANY

WAY

ON

A

RESTRICTED

DETRIMENTAL

TO

THE

BASIS

AND

INTEREST

IS

NOT

CHAPTER

11

TO

HVAC

OF

SYSTEMS

INC.

5A

HVAC

CONTROL

CAB

FUSE

BLOCK

A75C

HVAC CONTROL

HEAD

(1012)

18LTGN

F1

E1 CH2_12

F19

(1200)

A73B

16LTGN SW

IGN

CAB

5A

A1

FUSE

BLOCK A77 (1011)

A2

20LTGN

SEN

A3

20LTGN

OUTPUT

A4

BATTERY

D2

PNL

DUCT

AC

TEMP

REQ

PASS

TEMP

C2 CH2_02

F10

A75A PASS

CC5B(+)

CC5AN(+)

18YL

18YL

7

SYSTEM CONTROLLER

8

A5

REF

(1600)

34

PASS

TEMP

RETURN

OAT

CC5B(-)

CC5AP(-)

18GN

18GR

A6

RETURN

A7

OAT

A8

*A62A

#A62

16LTBL

A62

A62A

DIAGNOSTICS PASS

FLR

DUCT

TEMP

A9

SEN

A10

FAN

CNTRL

A11

DIM

I/P

(1500)

PASS THRU

*A62C

+

B1

MOTOR

-

B2

CH5_05

RETURN

J1939

(+)

DRIVETRAIN

J1939

(-)

B3

A

J74

18LTGN

DRIVETRAIN

(1010-7)

16LTBL

A74

MOTOR

RECIRC

TEMP

SWITCH

A12

RECIRC

DUCT

FAN

(1701)

15

PASS

CLUSTER 1

18DKBL

16LTGN PANEL

16DKBL

18DKBL

A73D

BLOWER

35

HVAC

18LTGN

RECIRC

16

MOTOR

A74A

J74A

18LTGN

18LTGN

F (4017)

B4 B5

WITH

AC

OR

RECIRC

A74-G

GROUND

B6

TEMP

SEN

#2

+

B7

TEMP

SEN

#2

-

B8

18WH BLOWER

HVAC

HOUSING

ASSEMBLY

A

A74B

MODE

DOOR

MOTOR

+

B9

MODE

DOOR

MOTOR

-

B10

A

(1211)

18LTGN

B

B

A74C 18LTGN

TEMP

SEN

MOTOR

1

+

C

A74D B11

18LTGN TEMP

SEN

MOTOR

-

B12

D

A74E

18LTGN

MODE ACTUATOR

E

PASS

THRU

A

F

G

A103A (1701)

18LTGN

H

A75D 18LTGN

THRU

J

A104A

K A75E

TEMP ACTUATOR

18LTGN

A

18LTGN

CH11_02

10WH

(1701)

A11-GA

PASS

B

CH11_02

ELECTRONIC

C

GND

SPLICE

B

B

(4830)

CAB

FUSE

30A

A14G

BLOCK

12LTGN

(1011)

G1 CH2_02

F4

H4

BLOWER MOTOR

12 34 5 6

LPM

CHK

CHANGE

DATE

GND

GND

(1851)

(1003)

REV

REFERENCE

DRAWN

ADDED

HVAC

EFFECTS

H

MWM

MXT

ENGINE

CIRCUIT

DIAGRAM,

42/43/44/85/8600

&

73/74/7500

92114R RELEASE

NO.

52778H

Figure 140

140

W/

W/

NAME

U00JXP9 1653 25JUN13

*

#

(1220)

DATE

10AUG00

HVAC Systems

PART

NO.

AE08052375

SHEET

001

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.2. AIR CONDITIONING (ONLY), P. 2 ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR, INC THIS

PRINT

IS

PROVIDED

ON

A

RESTRICTED

BASIS

AND

IS

NOT

USED

IN

NAVISTAR,

ANY

WAY

DETRIMENTAL

TO

THE

INTEREST

CHAPTER

11

TO

AIR BE

CONDITIONING

OF

INC.

V8-AVNT

ENGINE *

A ENGINE

B

/

MXT

GND

16WH

(6204)

DASH

(4103-20)

K77A

W/

K77-G

SYSTEM G CONTROLLER BLUE

J77B

16LTGN

16LTGN

(4008)

A/C

CLUTCH

/

*FREON

COMPRESSOR (6200)

SPLICE I6-HEUI

ENGINE

BLOCK K10-GA

(6704)

GND

18WH A

K77-G

K10-G

K10-GB

18WH

14WH

18WH ENGINE

B

/

(4103-20)

K77A

SYSTEM G CONTROLLER BLUE

J77B

16LTGN

16LTGN A/C

(6302)

DASH

CLUTCH

(4008)

(6200)

I6-EGR

ENGINE

SPLICE

BLOCK

(6704)

A

K77-G

18WH B

ENGINE

/

(4103-20)

K77A

K10-GB

GND

14WH

(6302)

DASH J77B

G 16LTGN A/C

16LTGN

SYSTEM CONTROLLER BLUE

CLUTCH

(6200)

(4008)

ZERO REF

SPLICE

VOLT

/

GROUND PASS

*ELECTRONIC

SYSTEM

SPLICE

THRU

CONTROLER

(4004)

(4830)

K9A

(1701)

26

18GY PASS

A103A

THRU

18LTGN

(1701)CH11_01

PASS

K103A

22

A104A

THRU

7

18LTGN 23

K104A 6

18LTGN

(1701)CH11_01

18LTGN K6A 27

18GY

8

FWD

CHASSIS

(4301)

A

8

M9

J9Y

20GY

AC PRESSURE TRANSDUCER

B

(8602)

C

20GY

24

M6

J6E

20GY

18LTGN 23

M77

J77C

20LTGN

20LTGN

*

DASH CONN

ZERO REF

(4103)

22

K9Y

16GY

AC PRESSURE TRANSDUCER

(4004)

J9A

J9Y

26

18GY

20GY

B

K6E

MXT

SYSTEM CONTROLLER

VOLT

SPLICE

(4830)

A

W/

23

J6E

J6A

18LTGN

18GY

27

16GY

C

(8602)

21

K77C 16LTGN

J77C

5

20LTGN

VOLT

REF

SPLICE (4820)

8

W/RH-HDD

CHK

AND

SS

MODELS

CHANGE

DATE

REV

REFERENCE

DRAWN

NAME

U00JXP9 1653 25JUN13

ADDED

HVAC

EFFECTS

J

CIRCUIT

DIAGRAM,

42/43/44/85/8600

&

73/74/7500

92114R RELEASE

NO.

52778H

Figure 141

DATE

10AUG00

PART

NO.

AE08052375

SHEET

002

Air Conditioning (Only)

141

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.3. AUTOTHERM SYSTEMS, P. 3

PRE OCT 2002 MODELS

HVAC CONTROL HEAD (1200)

(F20) F6 5A

SEE CH02_12 E2

F2

HVAC (1210)

P4

30

87A

K1

86

87

+ BATTERY

85

P6

REFERENCE AUTOTHERM WIRING

CUT CIRCUIT A75D AT FUSE F20. TAPE CUT END STILL ATTACHED TO F20. TAKE REMAINING WIRE AND CRIMP TO A75C AND PLUG INTO CONNECTOR P4 − 9 AS SHOWN.

AFTER OCT 2002 MODELS F19

HVAC CONTROL HEAD (1200)

5A

SEE CH02_12 E1

F1

HVAC (1210)

P4

30

87A

K1

P6

85

86

87

+ BATTERY

REFERENCE AUTOTHERM WIRING

Figure 142

142

Air Conditioning (Only)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CONNECTOR COMPOSITES (CHAPTER 12) 13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AUXILIARY POWER (10M) (LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 1661197C1 CONNECTOR - 1661196C1 CIGAR LIGHTER TYPE

CAV B

CIR

GAUGE

COLOR

A

A86M

14

LT GN

B

A86-GA

14

WH

TERM A

3534167C1 3534167C1

B

A

TWO POST TYPE CAV

CIR

GAUGE

COLOR

A

A86N

14

LT GN

B

A86-GB

14

WH

CIR

COLOR

TERM

A86M

14

LT GN

1661209C1

A86-GA

GAUGE

14

WH

1661209C1

3534167C1

RIGHT TAIL LIGHT (72)

LEFT TAIL LIGHT (71)

(LOCATED AT TAIL LIGHTS)

(LOCATED AT TAIL LIGHTS)

CONNECTOR - 1661375C2

CONNECTOR - 1661375C2 E

E

BODY LOCK - 1661376C1

BODY LOCK - 1661376C1 D

CAV A

B

TERM 3534167C1

PLUG - 0587579C1

PLUG - 0587579C1

D

C

C

B

B

A

A

STOP & TAIL LIGHT TO LIGHT

CAV

CIR

GAUGE

A

S71C

14

B

S68C

14

S57B

14

C D

PLUG

E

S10-GC

COLOR LT BL

BN LT GN

-

-

14

WH

STOP & TAIL LIGHT TO LIGHT

TERM

SEAL

CAV

CIR

GAUGE

2033816C1

0589391C1

A

S71C

14

2033816C1

0589391C1

B

S68C

14

2033816C1

0589391C1

S57B

14

-

C

-

2033816C1

0589391C1

D

PLUG

E

S10-GC

COLOR LT BL

BN LT GN

-

-

14

WH

TERM

SEAL

2033816C1

0589391C1

2033816C1

0589391C1

2033816C1

0589391C1

2033816C1

0589391C1

CLEARANCE LIGHT (345F)

(LOCATED IN ROOF OF CAB)

CONNECTOR - 1661260C1 BODY LOCK - 1661264C1 A B

CAV

CHK

DATE

CIR

GAUGE

COLOR

A

58A

18

BN

1661261C1

B

58-GA

18

WH

1661261C1

CHANGE

10M WAS 10. 345F WAS

TERM

REV

B

REFERENCE

56507K

DRAWN

U00DAG9 RELEASE NO.

345. RMV’D CHART (72)

Figure 143

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

28JUN00

PART NO.

AE08-52376

SHEET

01

Connector Composites (10M), (71), (72), (345F)

143

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SHIFTER (420M)

SHIFT SELECTOR (420F)

(LOCATED IN INSTRUMENT PANEL)

(LOCATED IN INSTRUMENT PANEL)

CAV

CIR

GAUGE

A

A170

18

B

A171

18

LT GN

COLOR

3517243C1

DK BL

3517243C1

OR

TERM

CONNECTOR - 3525872C1

3517243C1 BODY LOCK - 3525873C1 PLUG - 2025431C1

CONNECTOR - 3522536C91

C

A172

18

BODY LOCK - 3518287C1

D

A173

18

YL

3517243C1

PLUG - 3518314C1

E

A174

18

TN

3517243C1

-

L

M

-

A175

18

-

CAV

-

LT GN

E F

3517243C1

N

A124

18

PK

3517243C1

S

K

W

R

J

D

P

A143D

18

GY

3517243C1

V

P

H

C

R

A136D

18

PK

3517243C1

D C B A

U

N

G

B

S

A180

18

DK BL

3517243C1

T

M

F

A

T

A186

18

DK BL

3517243C1

L

G H

E

U

A62L

18

DK BL

3517243C1

V

A188

18

DK BL

3517243C1

CIR

A

PLUG

B

A62-GC

GAUGE

COLOR

1661875C1

-

1661872C1

PK

1661875C1

1661872C1

A92VA

18

D

128D

18

YL

1661875C1

1661872C1

E

A123

18

PK

1661875C1

1661872C1

F

A110

18

YL

1661875C1

1661872C1

G

A92AF

18

TN

1661875C1

1661872C1

H

A92AG

18

TN

1661875C1

1661872C1

CLEARANCE LIGHT (521) (LOCATED IN SUNSHADE)

CONNECTOR - 1661259C1 BODY LOCK - 1661263C1

CAV

CIR

GAUGE

COLOR

A

58B

18

BN

A B

B

58-GB

18

WH

CAV

TERM A B

1661261C1 1661261C1

CIR

GAUGE

A

58C

18

BN

1661261C1

B

58-GC

18

COLOR

WH

1661261C1

TERM

CLEARANCE LIGHT (522)

CLEARANCE LIGHT (523)

(LOCATED IN SUNSHADE)

(LOCATED IN SUNSHADE)

CONNECTOR - 1661259C1

-

C

CLEARANCE LIGHT (520)

CONNECTOR - 1661259C1

SEAL

WH

(LOCATED IN SUNSHADE)

BODY LOCK - 1661263C1

TERM

18

CONNECTOR - 1661259C1

BODY LOCK - 1661263C1

BODY LOCK - 1661263C1

CAV A B

CIR

GAUGE

COLOR

A

58D

18

BN

1661261C1

B

58-GD

18

WH

1661261C1

CAV

TERM A B

CIR

GAUGE

A

58E

18

BN

1661261C1

B

58-GE

18

COLOR

WH

1661261C1

TERM

CLEARANCE LIGHT (524) (LOCATED IN SUNSHADE)

CONNECTOR - 1661259C1 BODY LOCK - 1661263C1

CAV A B

CHK

CIR

GAUGE

A

58F

18

BN

1661261C1

B

58-GF

18

WH

1661261C1

DATE

COLOR

CHANGE

TERM

REV

REFERENCE

DRAWN

U00DAG9 REF 420F WAS 420A. REF 420M WAS 420B.

Figure 144

144

B

56507K

RELEASE NO.

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

31MAY00

PART NO.

AE08-52376

SHEET

02

Connector Composites (420F), (420M), (520), (521), (522), (523), (524)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER (1003) (LOCATED IN INSTRUMENT PANEL)

PANEL LIGHT ADAPTER (1002) (LOCATED IN INSTRUMENT PANEL)

CAV

CIR

COLOR

TERM

A

A11-GAL

12

WH

1661211C1

B

A11-GBA

18

WH

1661208C1

H

C

A62-GC

18

WH

1661208C1

1661208C1

G

C

A62-GD

18

WH

1661208C1

DK BL

1661208C1

F

D

A23-GA

18

WH

1661208C1

18

DK BL

1661208C1

E

E

A11-GDY

12

WH

1661211C1

A21B

16

TN

1661209C1

D

E

A11-GDY

12

WH

1661211C1

G

A62F

18

DK BL

1661208C1

C

F

A62-GF

18

WH

1661208C1

H

-

B

G

A21-G

16

WH

1661209C1

H

A41-G

18

WH

1661208C1

J

-

-

-

-

K

-

-

-

-

CAV

CIR

COLOR

TERM

K

A

A62N

16

DK BL

1661209C1

K

J

B

A62L

18

DK BL

1661208C1

J

H

B

A62J

18

DK BL

1661208C1

G

C

A62P

18

LT BL

F

D

A62D

18

E

E

A62R

D

F

C B A

GAUGE

-

-

-

J

-

-

-

-

K

-

-

-

-

GAUGE

A

CONNECTOR - 2007315C1 CONNECTOR - 2007315C1 NOTE: A62L USED WITH WTEC TRANSMISSION A62J USED WITH EATON AUTO SHIFT

NOTE: A62-GC USED WITH LCT TRANSMISSIONS A62-GD USED WITH WTEC TRANSMISSIONS

ETHER START (1010) (LOCATED IN INSTRUMENT PANEL)

CAV 1

10 3

6 5B

-

GAUGE

COLOR

TERM

-

-

A21C

16

TN

1661226C1

3

A21E

16

TN

1661226C1

8

2B

CIR

2B

-

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

7

-

-

-

16

TN

-

-

16

WH

1

4

8

9

7

9 10

A21B A21-G

1661226C1 1661226C1

CONNECTOR - 3520850C1

CHK

DATE

CHANGE

REV

REFERENCE

A

P54304U

DRAWN

U00JXP9 PEC

19JAN01

PRODUCTION RELEASE.

RELEASE NO.

P52778H

Figure 145

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

21JUN00

PART NO.

SHEET

AE08-52376

03

Connector Composites (1002), (1003), (1010)

145

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.4. CONNECTOR COMPOSITE (1011), P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK #1 (1011) LOCATED IN INSTRUMENT PANEL

1

2

3

4

CAV

CIR

GAUGE

COLOR

A1

A78P

16

LT GN

A2

A14AS

10

A3

TERM

A

3573312C1

RD

3536303C1

RD

3536303C1

RD

3536303C1

A14

10

A4

A14AB

10

B1

A78J

16

LT GN

3573312C1

B2

A86M

14

LT GN

3573312C1

B3

A81B

12

LT GN

3573311C1

B4

A81A

12

LT GN

3573311C1

C1

A62M

16

DK BL

3573312C1

B C D

C2

(A14AS)

-

-

3536303C1

C3

(A14)

-

-

3536303C1

C4

(A14AB)

-

-

3536303C1

E F

G H J

D1

A62N

16

DK BL

3573312C1

D2

A73B

16

LT GN

3573312C1

-

-

D3 CONNECTOR - 3534572C1

-

-

D4

A63D

18

DK BL

3573312C1

D4

A86A

20

LT GN

3573312C1

A12C

10

LT BL

3536298C1

A12B

10

LT BL

3573311C1

E1 BODY LOCK - 3536085C1 E1 E2

(A14AS)

-

-

3536303C1

E3

(A14)

-

-

3536303C1

E4

A14AB

-

-

3536303C1

F1

A12P

18

LT BL

3573312C1

F1

A12N

18

LT BL

3573312C1

F2

A15

18

RD

3573312C1

F2

A98

18

VT

3573312C1

F3

A84

14

LT GN

F4

-

-

-

-

-

3536298C1

G1

(A12B)

-

-

3536298C1

CAVITY

RATING

(A14AS)

-

-

3536303C1

G3

(A14)

-

-

3536303C1

G4

(A14AB)

-

-

3536303C1

H1

A86F

18

LT GN

3573312C1

H1

A86

20

LT GN

3573312C1

H2

A28

16

TN

3573312C1

H3

A14G

16

RD

3573312C1

H4

A73C

12

PART NUMBER

F9

A1, B1

10 AMPS

3534209C1

LT GN

5 AMPS

3534208C1

F5

E1, F1

5 AMPS

3534208C1

G1, H1

10 AMPS

3534209C1

3536178C1 3536180C1

F14

DESCRIPTION

BREAKER 3536178C1

F1

C1, D1

3573311C1

PART NUMBER

FUSE F13

-

(A12C)

G2

LOCATION

3573312C1

G1

-

RIGHT MIRROR HEAT OPTIONAL PANEL LIGHTS

-

SYSTEM CONTROLLER/6 SW PACK CB/RADIO

A2, B2

20 AMPS

353421C1

F10

C2, D2

5 AMPS

3534208C1

-

F6

E2, F2

5 AMPS

3534208C1

-

F2

G2, H2

15 AMPS

3534210C1

3536179C1

INSTRUMENT CLUSTER

F15

A3, B3

30 AMPS

3534213C1

3536182C1

POWER WINDOW/LOCK-DRIVERS DOOR

F11

C3, D3

N/A

-

AUX POWER SOURCE HEATER-A/C CONTROL KEY SWITCH/DIAGNOSTIC CONN

-

-

F7

E3, F3

15 AMPS

3534210C1

3536179C1

CIGAR LIGHTER

F3

G3, H3

15 AMPS

3534210C1

3536179C1

OWNER/OPERATOR

F16

A4, B4

30 AMPS

3534213C1

3536182C1

POWER WINDOW/LOCK-PASS RT FRT DR

F12

C4, D4

10 AMPS

3534209C1

3536178C1

DOME LIGHTS/MAP LIGHTS/RADIO

F8

E4, F4

F4

G4, H4

30 AMPS

-

-

3534213C1

NOT AVAILABLE

3536182C1

HEATER-A/C BLOWER

NOTE:

CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT BUSS BARS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DAG9 RMVD & ADDED MULTIPLE

B

CIR NUMBERS TO (1011).

Figure 146

146

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

56507K RELEASE NO.

P52778H

DATE

31MAY00

PART NO.

AE08-52376

Connector Composite (1011)

SHEET

04

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.5. CONNECTOR COMPOSITE (1012), P. 5

Figure 147

Connector Composite (1012)

147

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.6. CONNECTOR COMPOSITE (1013), P. 6

Figure 148

148

Connector Composite (1013)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.7. CONNECTOR COMPOSITE (1014), P. 7

Figure 149

Connector Composite (1014)

149

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8

Figure 150

150

Connector Composites (1018), (1019M), (1020M), (1021M), (1022M)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9

Figure 151

Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)

151

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HYD BRAKE SWITCH (1104)

DIODE ASSEMBLY

(LOCATED IN INSTRUMENT PANEL)

(1106) (LOCATED ABOVE ACCELERATOR PEDAL)

BASE HARNESS

D C A B

CAV

CIR

COLOR

TERM

A

A44K

GAUGE 16

GY

1661261C1

B

A44F

16

GY

1661261C1

C

A44H

16

GY

1661261C1

D

A44J

16

GY

1661261C1

DIODE ASSY

A

A

B B

DIODE ASSY - 0467404C91

CONNECTOR - 0872291R1 TERMINAL - 0879630R1 CONNECTOR - 1667305C1 CAV

CIR

GAUGE

COLOR

BODY LOCK - 1661263C1 A

-

B

A12

B

A12AB

1031 18

LTBL LTBL

HVAC CONTROL (1200) (LOCATED IN INSTRUMENT PANEL)

CAV

CIR

GAUGE

COLOR

A1

A75C

18

LT GN

3522073C1

A2

A73B

16

LT GN

3522073C1

-

TERM

A3

-

-

A4

A77

20

A5

-

-

-

-

A6

-

-

-

-

A7

-

-

-

A8

-

-

-

A9

A75A

20

A10

-

-

A11

A73D

16

LT GN

3522073C1

A12

A62A

18

DK BL

3522073C1

B1

LT GN

3534303C1

CONNECTOR - 3534302C1 BODY LOCK - 3539892C1

-

BODY LOCK - 3539893C1 LT GN

3534303C1

A

B 1

-

-

2 3 4 5 6 7 8 9 10 11 12

A74

18

LT GN

3522073C1

B2

A74A

18

LT GN

3522073C1

B3

-

-

-

B4

-

-

-

B5

-

-

-

18

WH

-

-

B6

A74-G

B7

-

-

3522073C1 -

B8

-

-

B9

A74B

18

LT GN

3522073C1

B10

A74C

18

LT GN

3522073C1

-

B11

A74D

18

LT GN

3522073C1

B12

A74E

18

LT GN

3522073C1

HVAC UNIT (1210)

(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 2005835C1

CAV

BODY LOCK - 2006503C1

CIR

GAUGE

COLOR

A

A74B

18

LT GN

1661208C1

B

A74C

18

LT GN

1661208C1

C

A B C

D

CHK

DATE

H G F E

CHANGE

18

LT GN

1661208C1

D

A74E

18

LT GN

1661208C1

E

A73C

12

LT GN

1661211C1

F

A73D

16

LT GN

1661209C1

G

A73-G

12

H

A75D

18

REV

A74D

REFERENCE

WH LT GN

DRAWN

U00DAG9 ADDED CIRCUIT A75D.

C

P52778H

152

1661211C1 1661208C1

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

56507K RELEASE NO.

Figure 152

TERM

DATE

21JUN00

PART NO.

AE08-52376

Connector Composites (1104), (1106), (1200), (1210)

SHEET

10

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11

Figure 153

Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)

153

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12

Figure 154

154

Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVETRAIN J1939 EATON AUTOSHIFT

DRIVETRAIN J1939 TERM. RESISTOR

(1652)

(1657M) SHIFTER HARNESS

IP HARNESS

C

B A B

B

A

A

CONNECTOR: 1661260C1 BODY LOCK: 1661264C1

CONNECTOR: 1661259C1 BODY LOCK: 1661263C1 TERMINAL:

TERMINAL:

3534481C1

CIR

3534481C1

GAUGE

COLOR

CAV

1667741C1

BODY LOCK: 1667771C1 DIODE ASSY: 0467404C1

(20 AWG)

(20 AWG)

CAV

CONNECTOR:

GAUGE

CIR

COLOR

A

A5AV(+)

20

YL

A

A5AV(+)

20

YL

B

A5AV(-)

20

GN

B

A5AV(-)

20

GN

CAV

GAUGE

COLOR

TERM

SEAL

A

A5AG(+)

20

YL

1661875C1

1661872C1

C

A5AH(-)

20

GN

1661875C1

1661872C1

CIR

DRIVETRAIN J1939 OPT. GAUGES

DRIVETRAIN J1939 AUTO HVAC

(1659)

(1658)

IP HARNESS GAUGE HARNESS A B

CONNECTOR: BODY LOCK: CAV

A

1661259C1 1661263C1 CONNECTOR:

GAUGE

COLOR

A

A5BE(+)

20

YL

3544254C1

B

A5BF(-)

20

GN

3544254C1

CIR

A B

B

TERM

BODY LOCK:

CONNECTOR:

1661260C1

1661259C1

BODY LOCK:

1661264C1

GAUGE

COLOR

A

A5C(+)

20

YL

3534481C1

A

A5BJ(+)

20

YL

3544254C1

B

A5C(-)

20

GN

3534481C1

B

A5BK(-)

20

GN

3544254C1

CAV

GAUGE

CIR

COLOR

CAV

1661263C1

TERM

CIR

TERM

CAB/DCM DCM HARNESS

(1800)

CAB HARNESS

D

D 1

2

3

4

5

6

7

2

1

3

2

1

3

4

6

5

4

6

5

D

8 7

6

C

12 11 10

9

8 7

6

B

12 11 10

9

8 7

6

8 7

6

C 7 8 7 8

1

2

3

4

5

6

7

8

CONNECTOR:

3553649C1

3544884C1 (18 AWG)

5

4

3

CAV

CIR

GAUGE

A1

A56A

20

A57A

20

COLOR

5

3

4

1

2

1

C B

A

2 1

3553651C1 3544872C1

CONN CLIP: TERMINAL:

3545905C1(1805A) 3544886C1

(18 AWG)

NOTES

OR

CAV

CIR

GAUGE

A1

B56A

18

OR

A2

B57A

18

OR

18

WH

A3

OR

B11-GAA

COLOR

18

WH

280 SERIES TERTMINAL

A4

B9V

18

A4

A9V

18

GY

280 SERIES TERMINAL

A5

B87A

18

GY

A5

A87C

20

GY

280 SERIES TERMINAL

A7

B52A

18

YL

A7

A52A

20

YL

A8

B102A

18

YL

A8

A11-GAA

2

BODY LOCK:

3544875C1 (20 AWG)

3544876C1 (18 AWG)

NOTES

GY

A102A

20

YL

B1

B82B

18

GY

B1

A82B

20

GY

B10

B85B

18

GY

B10

A85B

20

GY

B11

B85C

18

GY

B11

A85C

20

GY

B12

B96

18

VT

B11

A85K

18

GY

B2

B40A

18

GY

B12

A96

20

VT

B3

B6H

18

GY

A40A

20

GY

B4

B97Y

18

B3

A6H

20

GY

B5

B99U

18

VT

B4

A97Y

18

VT

B6

B40G

18

GY

B5

A99U

18

VT

B6

B40G

18

GY

W/HYD BRAKES

B6

A99W

18

VT

B6

B99W

18

VT

DCM W/AIR BRAKES

B7

A44BB

20

GY

B7

B44BB

18

GY

B2

B9

VT

A70C

20

RD

B70C

18

RD

C1

A82A

20

GY

C1

B82A

18

GY

C10

A97Q

18

VT

C10

B97Q

18

VT

B9

A96A

20

VT

C11

B96A

18

VT

C12

A40

20

GY

C12

B40

18

GY

C2

A40F

18

GY

C2

B40F

18

GY

C4

VT

C11

CHK

3

A

BODY LOCK: 3553650C1 150 SERIES TERMINAL: 3544883C1 (20 AWG)

A2

4

B A

A3

D

2 1

3

5

9 10 11 12 A

280 SERIES TERMINAL:

4

9 10 11 12

B

CONNECTOR:

5

8

C

A99V

18

VT

C4

B99V

18

C5

A97P

18

VT

C5

B97P

18

C6

A99E

18

VT

C6

B99E

18

VT

C9

A82

20

GY

C9

B82

18

GY

D7

A17J

18

PK

D7

B17J

18

PK

D8

A17H

18

PK

D8

B17H

18

PK

D8

A17-GH

18

WH

D8

B17-GH

18

WH

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DLCK ADDED CIRS A17-GH &

C

B17-GH TO (1800)

Figure 155

P52778H

VT

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

56507K RELEASE NO.

DCM W/HYD BRAKES

DATE

21JUN00

PART NO.

SHEET

AE08-52376

13

Connector Composites (1652), (1657M), (1658), (1659), (1800)

155

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814), (1815), P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCELERATOR PEDAL (1804)

CLUTCH SWITCH (1807)

F E D C B A

BAP SENSOR (1808) 1

A

CLOCKSPRING (1809) 3

B D

C

C B

D A

2 CONNECTOR: 1687790C1 TERMINAL: 1651943C1(18 AWG)

CONNECTOR: BODY LOCK: TERMINAL:

CIR

A

B99V

18

VT

B

B97AD

18

VT

C

B97AF

18

VT

CAV

CIR

D

B99U

18

VT

A

B17J

18

PK

E

B99W

18

VT

B

B17H

18

PK

B99E

COLOR

3540757C1 3540758C1 1661872C1 1667742C1 (18 AWG)

CAV

F

GAUGE

CONNECTOR: BODY LOCK: SEAL: TERMINAL:

18

VT

C D

TURN SIGNAL SWITCH (1810)

1

6

7

12

CONNECTOR: TERMINAL:

B96A

18

B9VB

2016703C1 2016704C1 2003343C1 (18 AWG)

CAV

COLOR

VT

18

GY

CAV

CIR

1

B97AE

GAUGE

VT

B97AH

18

VT

3

B97Q

18

VT

3547870C1 1661261C1 (18 AWG)

CIR

A

COLOR

18

2

GAUGE 18

GY

B96

18

VT

C

B85C

18

GY

D

B85B

18

GY

B C

B A

C A

CONNECTOR: TERMINAL:

1678137C1 1651934C1 (18 AWG)

CONNECTOR: TERMINAL:

1678137C1 1651934C1 (18 AWG)

CAV

CIR

1

B56A

18

OR

2

B57A

18

OR

CAV

CIR

CAV

CIR

3

B52A

18

YL

A

B9VC

18

GY

A

B9VE

18

GY

4

B102A

18

YL

B

B6HB

18

GY

B

B6HA

18

GY

5

B82B

18

GY

C

B40

18

GY

C

B40A

18

GY

18

WH

B9S

18

GY

6

B11-GAA

7

COLOR

8

B82

18

GY

11

B82A

18

GY

12

B87A

18

GY

PARK BRAKE (1813)

GAUGE

COLOR

COLOR

A B

B A

A

GAUGE

PARK BRAKE (1815)

STOP LIGHT (1814)

D B

COLOR

B9R

B

SECONDARY AIR TRANSDUCER (1812)

PRIMARY AIR TRANSDUCER (1811)

3539212C1 3539213C1 (18 AWG)

GAUGE

GAUGE

CONNECTOR: TERMINAL:

C

CONNECTOR: BODY LOCK: SEAL: TERMINAL:

CHK

PEC

CONNECTOR: TERMINAL:

1661777C1 1661873C1 1661872C1 1661875C1 (18 AWG)

CAV

CIR

C

B44BB

18

GY

D

B9VD

18

GY

DATE

19JAN01

GAUGE

CAV

CIR

A

B70C

18

RD

B

B9VF

18

GY

COLOR

CHANGE

PRODUCTION RELEASE.

CONNECTOR: TERMINAL:

2036584C1 2036586C1 (18 AWG)

GAUGE

REV

REFERENCE

A

P54304U

COLOR

DRAWN

U00DLCK RELEASE NO.

PEC

25JUN01

Figure 156

156

ADDED CONN 1804-1815.

B

P54634F

P52778H

1661259C1 1661261C1 (18 AWG)

CAV

CIR

A

WHITE

18

WH

B

BLACK

GAUGE 18

COLOR BK

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

21JUN00

PART NO.

AE08-52376

SHEET

14

Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814), (1815)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915), P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR APPLICATION TRANSDUCER (1822)

PTC BODY BUILDER DCM BATT FEED (1820) IP HARNESS

STOP LIGHT #1 (1823)

DASH HARNESS

D

B C

A

B

A

C

CONNECTOR: TERMINAL:

3517817C1 3517818C1 (8 AWG)

CAV

CIR

A

P14

GAUGE

CONNECTOR: TERMINAL:

COLOR

8

RD

CONNECTOR: TERMINAL:

3517441C1 3517439C1 (8 AWG)

CAV

CIR

A

J14MM

GAUGE

COLOR

8

RD

CIR

CAV

CIR

A

B9VF

18

GY

C

B70CA

18

OR

B

B6HC

18

GY

D

B9VG

18

GY

C

B40F

18

A

D

C

COLOR

GY

COLOR

CIGAR LIGHTER PWR SOURCE (1860)

C B

B

A

CONNECTOR: SEAL: TERMINAL:

GAUGE

E F

D B

GAUGE

1661777C1 1661872C1 1661875C1 (18 AWG)

CAV

SHIFTER (1828) (LOCATED IN INSTRUMENT PANEL)

STOP LIGHT #2 (1824)

CONNECTOR: SEAL: TERMINAL:

1678137C1 1651943C1 (18 AWG)

1661777C1 1661872C1 1661875C1 (18 AWG)

GAUGE

CONNECTOR: BODY LOCK: PLUG:

CAV

COLOR

CIR

GAUGE

G H

A

3525872C1 3525873C1 2025431C1

CONNECTOR: 0872291R1 TERMINAL: (W/2 POST PWR): 0879633R1 TERMINAL: (W/LTR PWR): 0188396R1

COLOR

TERM

SEAL

CAV

CIR

C

B70CB

18

OR

A

PLUG

-

-

D

B9VH

18

GY

B

A62-GC

18

WH

1661875C1

1661872C1

C

A92VA

18

PK

1661875C1

1661872C1

D E

128D A123

18 18

YL PK

1661875C1 1661875C1

1661872C1 1661872C1

F

A110

18

YL

1661875C1

1661872C1

G

A92AF

18

TN

1661875C1

1661872C1

H

A92AG

18

TN

1661875C1

1661872C1

TWO POST POWER SOURCE (1861)

-

CAV

CIR

GAUGE

A

A86-GA

14

B

A86M

14

COLOR WH LT GN

AUX ROOF LOAD SWITCH CONN (1915)

SNOW VALVE SWITCH CONN (1901M)

8

10

A

10

8

3

6

2B

5B

1

4

9

7

3

6

2B

5B

1

4

9

7

B CONNECTOR: TERMINAL:

CONNECTOR: TERMINAL:

CAV

CHK

PEC

CIR

3517473C1 3517476C1 (14 AWG) GAUGE

A

A86N

14

B

A86-GB

14

DATE

19JAN01

COLOR LT GN WH

CHANGE

PRODUCTION RELEASE.

REV

A

3520850C1 1661224C1 (18 AWG)

CAV

CIR

1

A23M

18

TN

3

A23J

GAUGE 18

TN

4

A23L

18

TN

6

A23K

18

7

A23H

18

8

A62P

18

2B

A13DA

18

PK

5B

A23-GA

18

WH

REFERENCE

DRAWN

U00DLCK

Figure 157

25JUN01

ADDED CONN 1820-1915.

B

CAV

CIR

2B

A12X

14

LT BL

1661227C1

3

A12Y

GAUGE 14

COLOR LT BL

1661227C1

TERM

3

A12V

14

LT BL

1661227C1

7

A12V

14

LT BL

1661227C1

8

A62U

18

DK BL

1661224C1

9

A12-GA

18

TN TN LT BL

WH

1661224C1

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54304U RELEASE NO.

PEC

CONNECTOR: 3520850C1

COLOR

P54634F

P52778H

DATE

25AUG00

PART NO.

AE08-52376

SHEET

15

Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)

157

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P. 16

Figure 158

158

Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AUX ROOF/IP CONNECTION (2021F)

SUNSHADE (2007F)

RIGHT CLEARANCE (2006M)

IP/AUX ROOF CONNECTION (2021M)

A B B A B

A B

CONNECTOR: BODY LOCK: TERMINAL:

CAV

A

CONNECTOR: BODY LOCK: TERMINAL:

1661259C1 1661263C1 1661261C1 (18 AWG)

CIR

GAUGE

COLOR

CAV

CONNECTOR: 3554818C1 BODY LOCK: 3554821C1 TERMINAL : 3534167C1 (14 AWG)

1661260C1 1661264C1 1661262C1 (18 AWG)

CIR

GAUGE

CAV

COLOR

CIR

GAUGE

D58R

18

BN

A

D58T

18

BN

A

D58W

14

BN

B

D58-GJ

18

WH

B

D58-GL

18

WH

B

D58-GW

14

WH

IP/AUX ROOF CONNECTION (2022M)

CONNECTOR: TERMINAL:

CAV

CIR

CAV

CIR

A

BK

18

BK

A

A58AD

18

BN

B

WH

18

WH

B

A11-GHF

18

WH

GAUGE

CONNECTOR: TERMINAL:

2036584C1 2036586C1 (18 AWG)

CAV

CIR

A

D63J

GAUGE 18

B

D9W

18

E F G H

CONNECTOR: BODY LOCK: TERMINAL:

CIR

CAV

CIR

A

D63K

18

B

D9Y

18

A

D63B

18

B

D9N

18

GAUGE

COLOR DK BL

CIR

WH

2036584C1 2036586C1 (18 AWG)

CAV

CIR

A

D63H

18

DK BL

A

D63A

18

DK BL

B

D9D

18

GY

B

D9L

18

GY

GY

GAUGE

COLOR

NOTES PTC PTC

C B A

CONNECTOR: BODY LOCK: TERMINAL:

1661889C1 1661890C1 1661261C1 (18 AWG)

CAV

DK BL

A

D63L

18

B

D63-GH

18

C

D63K

18

GY

LT BL

DOME LAMP (2116M)

COLOR

RIGHT REAR SPEAKER (2301M)

D C B A

GAUGE

GAUGE

GY

GAUGE

3536187C1 1661890C1 1661261C1 (18 AWG)

COLOR

CAV

DK BL

A

C63D

18

B

C63-GE

18

B

C11-GF

16

C

C63E

18

WH DK BL

CIR

GAUGE

COLOR

NOTES

DK BL WH WH

W/DUAL CB W/O CB

DK BL

CB RADIO POWER (2303M)

LEFT REAR SPEAKER (2302M)

B A B A

B A

CONNECTOR: BODY LOCK;

3535769C1 3535770C1

CONNECTOR: BODY LOCK: TERMINAL:

COLOR

A

C41-G

18

B

C63-GE

18

C

C63D

18

D

C41B

18

E

C62F

18

DK BL

F

C63E

18

DK BL

G

C41

18

GY

H

C41A

18

GY

DATE

CIR

REAR DOME LIGHT (2115M)

2036584C1 2036586C1 (18 AWG)

DK BL

3515762C1 3515764C1-2 1661261C1(18 AWG)

CAV

CAV

CONNECTOR: BODY LOCK: TERMINAL:

COLOR

B A

A B C

COLOR

DOME/READING LIGHT COMPASS/TEMP UNIT (2117M)

14

LEFT DOOR DOME SWITCH (2112M)

2036584C1 2036586C1 (18 AWG)

B A

B A CONNECTOR: TERMINAL:

COLOR

LEFT CREW DOOR DOME SWITCH (2114M)

RIGHT CREW DOOR DOME SWITCH (2113M)

14

A12-GB

CONNECTOR: TERMINAL:

CONNECTOR: 3554817C1 BODY LOCK: 3554820C1 TERMINAL : 3534164C1 (18 AWG) COLOR

GAUGE

A12U

B

B A

A B

GAUGE

CIR

A

RIGHT DOOR DOME SWITCH (2111M)

B A

CONNECTOR: 3554818C1 BODY LOCK: 3554821C1 TERMINAL : 1661212C1 (18 AWG)

CAV

COLOR

A

AUX ROOF/IP CONNECTION (2022F)

CHK

CONNECTOR: 3554817C1 BODY LOCK: 3554820C1 TERMINAL : 3534165C1 (14 AWG)

3535769C1 3535770C1 1661261C1 (18 AWG)

CONNECTOR: TERMINAL:

1661197C1 1661212C1 (16 AWG)

WH WH DK BL GY

CHANGE

CAV

CIR

CAV

CIR

COLOR

CAV

A

D86D

18

LT GN

1661261C1

A

D86B

18

LT GN

A

C86F

16

B

D86E

18

LT GN

1661261C1

B

D86C

18

LT GN

B

C86-GF

16

GAUGE

REV

COLOR

REFERENCE

TERM

DRAWN

U00DLCK PEC

19JAN01

PRODUCTION RELEASE.

A

PEC

25JUN01

ADDED 2006M-2303M.

B

RELEASE NO.

P52778H

CIR

GAUGE

COLOR LT GN WH

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54304U P54634F

GAUGE

DATE

25AUG00

PART NO.

AE08-52376

SHEET

17

Figure 159 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)

159

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M), (2503F, M), (2600F, M), P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT CONSOLE SPEAKER (2305M)

RIGHT CONSOLE SPEAKER (2304M)

B A

B A

CONNECTOR: BODY LOCK: TERMINAL:

CAV

CIR

A

C86K

B

C86L

CB RADIO/CONSOLE CB ANTENNA (2306M)

CONNECTOR: BODY LOCK: TERMINAL:

3535769C1 3535770C1 1661261C1 (18 AWG) COLOR

CAV

CIR

18

LT GN

A

C86H

18

LT GN

B

C86J

GAUGE

CONSOLE/MIRROR CB ANTENNA (2307F)

3535769C1 3535770C1 1661261C1 (18 AWG)

CONNECTOR: TERMINAL:

3554596C91 ASSEMBLY

COLOR

CAV

18

LT GN

1

[L-CB]

4

BK

18

LT GN

1

[R-CB]

4

BK

GAUGE

CIR

GAUGE

COLOR

CONSOLE/ROOF STANDARD (2502F)

CONSOLE/MIRROR CB ANTENNA (2308F)

A B D C

CONNECTOR: TERMINAL:

CONNECTOR: TERMINAL:

3554596C9Y ASSEMBLY

CONNECTOR: BODY LOCK:

3554596C9X ASSEMBLY CAV

CAV

CIR

1

[R-CB]

GAUGE 4

COLOR

CAV

BK

CIR

1

GAUGE

[L-CB]

COLOR

4

BK

CIR

1667529C1 1667530C1 GAUGE

COLOR LT GN

TERM

A

C86F

16

B

C11-GF

16

C

C63D

18

DK BL

1661262C1

D

C63E

18

DK BL

1661262C1

WH

1661262C1 1661262C1

CONSOLE/IP PREMIUM

CONSOLE/ROOF STANDARD (2502M)

(2503M)

(2503F) 4

3

5

6

1

2

10

9

2 1

3 4

D C A B

CONNECTOR: 2036584C1 BODY LOCKS: 1661263C1(2 REQD) TERMINAL: 1661261C1(16,18 AWG)

CAV

CIR

GAUGE

COLOR

CONNECTOR: TERMINAL:

NOTES

6 5

CIR

CAV

CIR

18

WH

1

A41-G

18

18

GY

2

A41B

18

STANDARD CAB

3

C62F

18

3

A62F

18

DK BL

EXTENDED CAB

4

C41

18

4

A41

18

18

DK BL

TRAVEL CREW CAB

6

C86L

18

LT GN

6

A86L

18

LT GN

18

DK BL

STANDARD CAB

7

C86J

18

LT GN

7

A86J

18

LT GN

18

DK BL

EXT & TRAVEL CREW CAB

8

C86H

18

LT GN

8

A86H

18

LT GN

9

C86K

18

LT GN

9

A86K

18

LT GN

10

C41A

18

10

A41A

18

C

D63D

18

DK BL

C

D63J

18

C

D63N

D

D63E

D

D63C

WH

ROOF/IP CREW DOOR

F

E

CONNECTOR: TERMINAL: TERMINAL:

C

B

GY

GY

F

CONNECTOR: TERMINAL: TERMINAL:

E

D

C

B

COLOR

CAV

A81C

12

LT GN

A

D14B

12

RD

18

DK BL

B

D3A(+)

18

BK

C

A81D

12

LT GN

C

D14A

12

RD

D

A81-GB

12

WH

D

D11-GA

12

WH

E

A3Z(-)

18

GY

E

D3A(-)

18

BK

F

A81-GC

12

WH

F

D11-GB

12

WH

REV

PEC

19JAN01

PRODUCTION RELEASE.

A

PEC

25JUN01

ADDED 2304M-2600M.

B

REFERENCE

P54304U

DRAWN

U00DAG9 RELEASE NO.

P54634F

P52778H

WH GY DK BL GY

GY

3550638C1C1 3544881C1(12 AWG) 3544880C1(18 AWG)

A3Y(+)

GAUGE

COLOR

A

B

CIR

GAUGE

(2600M)

A

3550639C1C1 3544877C1(12 AWG) 3544876C1(18 AWG)

DK BL

A

CAV

CHANGE

D

COLOR

7

C41B

LT GN

GAUGE

8

3544688C1 3544692C1 (18 AWG)

C41-G

16

(2600F)

160

CONNECTOR: TERMINAL:

2

18

D11-GF

Figure 160

9 10

1

D86F

B

DATE

8

CAV

A

CHK

7

3544687C1 3544691C1 (18 AWG)

CIR

GAUGE

COLOR

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

25AUG00

PART NO.

AE08-52376

SHEET

18

Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M), (2503F, M), (2600F, M)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT CREW DOOR POD CONNECTOR: CONNECTOR: TERMINAL:

1661200C1

3534167C1

(12 AWG)

(12 AWG)

TERMINAL:

1661201C1

TERMINAL:

1661211C1

(2601M)

TERMINAL:

(2601F)

1661208C1

1661212C1

(18 AWG)

(18 AWG)

D

CAV

F

C

A

CAV A

T3BB(+)

18

B

T3AA(-)

18

COLOR

E

B

E

B

D3B(+)

18

BK

F

A

D

C

B

D3B(-)

18

BK

C

T81E

12

C

D14B

12

RD

D

T81-GD

12

WH

12

WH

E

T8A

18

WH

18

WH

F

T8B

18

WH

D

CIR

D11-GBB D8B

(3000F)

(3000M) F

A

E

B

D

C

C B

DOOR I/P MIRROR

(2602F)

(2602M)

A

GY

MIRROR CONN

DOOR POD

F

DK BL

LT GN

DRIVER DOOR

RIGHT CREW

E

COLOR

GAUGE

A

F

D

GAUGE

CIR

K

A B C D E

K J

J

H G

H G

F

A B C D E

F

CONNECTOR: 3540613C1 CONNECTOR: CONNECTOR: TERMINAL:

1661200C1 1661211C1

3534167C1

(20 AWG) (16,18 AWG)

TERMINAL:

(12 AWG)

(12 AWG)

TERMINAL:

TERMINAL:

1661208C1

1661212C1

CIR

GAUGE

COLOR

CAV

GAUGE

CIR

D3C(+)

18

BK

A

T3BB(+)

18

DK BL

B

D3C(-)

18

BK

B

T3AA(-)

18

GY

12

RD

C

T81E

12

12

WH

D

T81-GD

12

WH

18

WH

E

T8A

18

WH

D

D14A D11-GAA

E

D8A

CAV

CIR

GAUGE

COLOR

A

A78D

18

LTGN

B

A78E

18

LTGN

C

A78F

18

LTGN

D

A78H

16

LTGN

E

A62D

18

DKBL

F

A58U

18

BN

LT GN G

T8B

F

CAV

COLOR

A

C

18

A78L

18

LTGN

H

A78-GD

16

WH

J

A78-GE

16

WH

WH

GAUGE

COLOR

A

E78D

20

LTGN

B

E78E

20

LTGN

C

E78F

20

D

E78H

16

LTGN

E

E62A

20

LTBL

F

E58A

16

BN

E14DLB

20

RD

E11-GDK

16

WH

J

E11-GDU

16

WH

PASSENGER DOOR

FRONT DOOR

DOOR/IP

MIRROR CONN

WINDOW MOTOR (3100M)

DOOR POD (3200M)

(3200F)

A

K

A B C D E

B

J

H G

A

B

F

CONNECTOR: 3540612C1 TERMINAL: 1661261C1

CONNECTOR: 3534424C1 BODY LOCK: 3534425C1

CONNECTOR: 3534424C1 BODY LOCK: 3534425C1

(16,18 AWG)

SEAL: 0589390C1 TERMINAL: 2039344C1

CAV

CIR

GAUGE

COLOR

A

A78D

18

LTGN

B

A78E

18

LTGN

LTGN

C

A78F

18

LTGN

LTGN

D

A78J

16

LTGN

E

A58T

18

BN

H

A78-GB

16

WH

SEAL:

F

A

E

B

D

C

CONNECTOR: 1661201C1 TERMINAL: 1661208C1

0589391C1

TERMINAL:

GAUGE

COLOR

TERMINAL:

A

T83C

12

1661211C1

TERMINAL:

(12 AWG) CIR

GAUGE

COLOR

CAV

A

E83A

14

LTGN

A

B

E83E

14

LTGN

B

CAV B

T83F

12

J

A78-GC

16

TERMINAL:

A

PEC

CIR

GAUGE

COLOR

E83E

14

LTGN

B

E83A

14

LTGN

C

E81A

14

LTGN

25JUN01

14

Figure 161

15JAN02

A3W(+)

18

DKBL

B

A3X(-)

18

GY

12

LTGN

C

A81B

12

LTGN

D

E81-GA

12

WH

D

A81-GA

12

WH

DOOR LOCK

3540565C1

CONNECTOR: B

1661201C1

BODY LOCK:

1661875C1

SEAL: A

(18 AWG)

CAV

LTGN

CHANGE

ADDED 2601M-3203M.

CIR

1671608C1 0589391C1

TERMINAL:

2031531C1

GAUGE

2033816C1

(14 AWG)

C

E3X(-)

18

GY

D

E3W(+)

18

DKBL

E

E81-GA

12

WH

G

E81B

12

LTGN

REV

REFERENCE

DRAWN

U00DAG9 B

P54634F

REV 3000M & 3003.

C

55043Z

CAV

COLOR

RELEASE NO.

PEC

A

GY

(12 AWG)

A

E81E

DKBL

18

E81B

F

TERMINAL: TERMINAL:

2033816C1

CAV

DATE

COLOR

18

E3X(-)

CIR

C

BODY LOCK: 3540617C1 SEAL(18 AWG):1661872C1 SEAL(12 AWG):2025427C1

(14 AWG)

D

CHK

0589391C1

G

SEAL:

E

A B C D

C B

GAUGE

E3W(+)

CAV

(3203M)

CONNECTOR:

3535482C1 3535483C1

3534167C1

(12 AWG)

COLOR

(3202)

LOAD

CONNECTOR: BODY LOCK:

A

WH

(3201M)

D

B

GAUGE

CIR

DOOR POD SIGNAL

DOOR POD

C

E F

(18 AWG)

3535486C1

(14 AWG) CIR

D

CONNECTOR: 1661200C1 TERMINAL: 1661212C1

(18 AWG)

(12 AWG)

CAV

LTGN

G

CREW W/POD

(3003)

CIR

H

WINDOW MOTOR (3002M)

1661262C1

(16 AWG)

(18 AWG)

(18 AWG)

CAV

BODY LOCK: 3540615C1 TERMINAL: 3534481C1

CONNECTOR: 3540612C1 TERMINAL: 1661261C1

1661201C1

TERMINAL:

P52778H

CIR

GAUGE

COLOR

A

E81A

14

LTGN

B

E81E

14

LTGN

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

28JUN00

PART NO.

AE08-52376

SHEET

19

Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M), (3201M), (3202), (3203M)

161

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20

Figure 162

162

Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.21. CONNECTOR COMPOSITE (4001), P. 21

Figure 163

Connector Composite (4001)

163

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.22. CONNECTOR COMPOSITE (4002), P. 22

Figure 164

164

Connector Composite (4002)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.23. CONNECTOR COMPOSITE (4003), P. 23

Figure 165

Connector Composite (4003)

165

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24

Figure 166

166

Connector Composites (4004), (4007), (4008)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.25. CONNECTOR COMPOSITE (4014), P. 25

Figure 167

Connector Composite (4014)

167

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.26. CONNECTOR COMPOSITE (4014/1700), P. 26

Figure 168

168

Connector Composite (4014/1700)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P. 27

Figure 169

Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)

169

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28

Figure 170

170

Connector Composites (4024), (4030), (4031), (4032), (4033), (4040), (4041)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29

Figure 171

Connector Composites (4070), (4071), (4087), (4098), (4101)

171

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.30. CONNECTOR COMPOSITE (4103), P. 30

Figure 172

172

Connector Composite (4103)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM POWER/STARTER (4105)

DASH HARNESS

ENGINE HARNESS (LOCATED NEAR WIPER MOTOR BRACKET)

CAV

C

CIR

GAUGE

TERM

SEAL

A

K97W

10

VT

1667737C1

1667735C1

W/I6

A

K97T

10

COLOR

VT

1667737C1

1667735C1

W/V8

B

K97AA

10

VT

1667737C1

1667735C1

W/I6

B

K97X

10

VT

1667737C1

1667735C1

W/V8

C

K17C

10

PK

1667737C1

1667735C1

CAV

NOTES

A

B

B A

C

CIR

GAUGE

TERM

SEAL

A

J97W

10

VT

2025425C1

1667735C1

A

J97TA

10

COLOR

VT

2025425C1

1667735C1

W/V8

B

J97AA

12

VT

2025424C1

1671603C1

W/I6

B

J97XA

10

VT

2025425C1

1667735C1

W/V8

C

J17E

10

PK

2025425C1

1667735C1

CONNECTOR - 1667733C1

CONNECTOR - 1667732C1

LOCK - 1667734C1

LOCK - 1667734C1

NOTES W/I6

SNOW VALVE (4120)

FAN AIR SOLENOID (4111) B

(LOCATED NEAR WIPER MOTOR BRACKET)

(LOCATED ON AIR INTAKE FILTER)

A

CAV

D CAV

CIR

GAUGE

A

COLOR

TERM

SEAL

CIR

GAUGE

TERM

SEAL

A

J23F

18

TN

1661875C1

1661872C1

B

J23H

18

COLOR

TN

1661875C1

1661872C1

C

NOTES

K23B

18

TN

2033819C1

1652325C1

W/BODY BUILDER

B

A

K23A

16

TN

2033819C1

1652325C1

N/BODY BUILDER

A

B

K97B

18

VT

2033819C1

1652325C1

C

E

J23J

18

TN

1661875C1

1661872C1

D

J23K

18

TN

1661875C1

1661872C1

E

J23L

18

TN

1661875C1

1661872C1

CONNECTOR - 1671610C1

CONNECTOR - 3522251C1

LOCK - 1671608C1

LOCK - 3522253C1C1

FORWARD CHASSIS/DASH (4301)

13

24

FORWARD CHASSIS HARNESS

12

1

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL) DASH HARNESS

CONNECTOR - 3558022C1 CONNECTOR - 3558026C1

SEAL - 3559047C1 LOCK - 3558056C1

LOCK - 3558056C1 PLUG - 3532129C1

12

1

24

13

PLUG - 3532129C1

FORWARD CHASSIS HARNESS CAV

CIR

GAUGE

TERM

SEAL

1

M9

18

GY

3559036C1

3509903C1

W/AUX AIR

1

M94

18

GY

3559036C1

3509903C1

W/AIR ABS

1

M94AL

14

BL

3559037C1

3558022C1

W/WABCO AIR

2

M94A

18

GY

3559036C1

3509903C1

W/AIR ABS

CAV

TERM

SEAL

2

M6

18

GY

3559036C1

3509903C1

W/AUX AIR

1

J94AP

18

GY

3509874C1

3509903C1

W/AIR ABS

M94AA

14

GN

3559037C1

3558022C1

W/WABCO AIR

1

J9EA

18

GY

3509874C1

3509903C1

W/AUX AIR

2 3

COLOR

NOTES

FORWARD CHASSIS/DASH (4301) DASH HARNESS CIR

GAUGE

COLOR

NOTES

M40

18

GY

3559036C1

3509903C1

W/AUX AIR

2

J94AR

18

GY

3509874C1

3509903C1

W/AIR ABS

3

M94B

18

GY

3559036C1

3509903C1

W/AIR ABS

2

J6BA

18

GY

3509874C1

3509903C1

W/AUX AIR

3

M94AB

14

BN

3559037C1

3558022C1

W/WABCO AIR

3

J40FA

18

GY

3509874C1

3509903C1

W/AUX AIR

3

J94AS

18

GY

3509874C1

3509903C1

4

J52A

14

YL

3559035C1

3509903C1

W/STD LIGHTS

4

J52B

14

YL

3559035C1

3509903C1

W/AUX LIGHTS

M52B

14

YL

3559037C1

3509903C1

5

4

M53

14

YL

3559037C1

3509903C1

6

M94C

18

GY

3559036C1

3509903C1

6

[M94L]

W/AIR ABS

W/AIR ABS

18

BK

3559036C1

3509903C1

W/HYD ABS

J53A

14

YL

3559035C1

3509903C1

W/STD LIGHTS

6

M94AC

18

BN

3559036C1

3558022C1

W/WABCO AIR

5

J53B

14

YL

3559035C1

3509903C1

W/AUX LIGHTS

7

M94D

18

GY

3559036C1

3509903C1

W/AIR ABS

6

J94HM

18

GY

3509874C1

3509903C1

W/HYD ABS

7

[M94M]

18

BN

3559036C1

3509903C1

W/HYD ABS

6

J94AM

18

GY

3509874C1

3509903C1

W/AIR ABS

18

BK

3559036C1

3558022C1

W/WABCO AIR

7

J94HN

18

GY

3509874C1

3509903C1

W/HYD ABS

J94AN

W/AIR ABS

7 8

M94AD M9

5

20

GY

3559036C1

3532128C1

7

9

M56B

16

OR

3559037C1

3509903C1

8

18

GY

3509874C1

3509903C1

J9Y

20

GY

3509874C1

3532128C1

10

M85E

16

GY

3559037C1

3509903C1

9

J56A

16

OR

3559035C1

3509903C1

11

M57B

16

OR

3559037C1

3509903C1

10

J85AA

16

GY

3559035C1

3509903C1

12

M58B

14

BN

3559037C1

3509903C1

11

J57A

16

OR

3559035C1

3509903C1

13

M11-G

12

WH

3559037C1

3509903C1

12

J58AA

14

BN

3559035C1

3509903C1

14

M94E

18

GY

3559036C1

3509903C1

W/AIR ABS

13

J11-G

12

WH

3559035C1

3509903C1

14

[M94N]

18

BK

3559036C1

3509903C1

W/HYD ABS

14

J94AT

18

GY

3509874C1

3509903C1

W/AIR ABS

14

M94AE

18

BN

3559036C1

3558022C1

W/WABCO AIR

14

J94HT

18

GY

3509874C1

3509903C1

W/HYD ABS

15

M94F

18

GY

3559036C1

3509903C1

W/AIR ABS

15

J94AU

18

GY

3509874C1

3509903C1

W/AIR ABS

15

[M94P]

18

BN

3559036C1

3509903C1

W/HYD ABS

15

J94HU

18

GY

3509874C1

3509903C1

W/HYD ABS

W/WABCO AIR

16

J94AV

18

GY

3509874C1

3509903C1

17

J94AW

18

GY

3509874C1

3509903C1

18

J94AX

15

M94AF

18

BK

3559036C1

3558022C1

16

M94H

18

GY

3559036C1

3509903C1

16

M94AH

14

BL

3559037C1

3558022C1

17

M94J

18

GY

3559036C1

3509903C1

17

M94AJ

14

GN

3559037C1

3558022C1

18

M94K

18

GY

3559036C1

3509903C1

18

M94AK

14

BN

3559037C1

3558022C1

19

M21C

18

TN

3559036C1

3509903C1

20

M64LO

14

YL

3559037C1

3509903C1

W/AUX LIGHTS

20

M64

16

YL

3559037C1

3509903C1

W/FOG LIGHTS

21

M78H

16

3559037C1

3509903C1

22

M21D

18

3559036C1

3509903C1

23

M77

20

3559036C1

3532128C1

24

M6

20

3559036C1

3532128C1

CHK

DATE

LT GN TN LT GN GY

CHANGE

W/WABCO AIR

W/WABCO AIR

W/WABCO AIR

REV

ADDED CAV 14 TO 4301

D

REFERENCE

56507K

18

GY

3509874C1

3509903C1

19

J21E

18

TN

3509874C1

3509903C1

20

J64A

12

BN

3559035C1

3509903C1

W/FOG LIGHTS

20

J64LO

14

YL

3559035C1

3509903C1

W/AUX LIGHTS

21

J78K

16

3559035C1

3509903C1

22

J21F

18

3509874C1

3509903C1

23

J77C

20

LT GN

3509874C1

3532128C1

24

J6E

18

LT GN

3509874C1

3509903C1

DRAWN

U00DAG9 RELEASE NO.

SWITCHED NOTES CAV 5.

Figure 173

P52778H

LT GN TN

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

21JUN00

PART NO.

AE08-52376

SHEET

31

Connector Composites (4105), (4111), (4120), (4301)

173

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M), (4411), P. 32

Figure 174

174

Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M), (4411)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460), P. 33

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

POWER MODULE FEED CENTER/REAR (4411A)

REMOTE POWER MODULE POWER (4411B)

(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES)

CENTER CHASSIS HARNESS

CAV

CIR

A

N14C

(LOCATED NEAR END OF FRAME)

GAUGE

COLOR

4

RD

TERM 3517757C1

CAV

CIR

A

R14

CONNECTOR - 3517760C1

REAR CHASSIS HARNESS

CAV

CIR

A

R14

GAUGE

COLOR

4

REAR CHASSIS HARNESS

TERM

RD

GAUGE

COLOR

4

TERM

RD

3517757C1

CONNECTOR - 3517760C1

3517758C1

CONNECTOR - 3517759C1

FORWARD REMOTE POWER MODULE (4415) (LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL) CAV FORWARD CHASSIS HARNESS

REMOTE POWER MODULE POWER (4412)

1 2 3

(LOCATED BACK OF CAB)

CENTER CHASSIS HARNESS

CAV

CIR

A

N14A

GAUGE

COLOR

4

RD

CONNECTOR - 2005240C1 LOCK - 2005242C1 PLUG - 453133C1

TERM 3517757C1

CONNECTOR - 3517760C1

CIR

1

6 5 4

GAUGE

PLUG

COLOR

TERM

-

-

2

M11-GPN

16

WH

1680205C1

3

M5P(+)

20

YL

1651969C1

-

4

M5P(-)

20

GN

1651969C1

5

M5P(S)

20

NONE

1651969C1

6

M14X

16

RD

1680205C1

DASH HARNESS CAV

1 2 3

6 5 4

CIR

1

CONNECTOR - 2005241C1 LOCK - 2005243C1 PLUG - 453133C1

GAUGE

PLUG

COLOR

TERM

-

-

2

J11-GPN

16

WH

1680206C1

3

J5P(+)

20

YL

1651968C1

-

4

J5P(-)

20

GN

1651968C1

5

J5P(S)

20

NONE

1651968C1

6

J14X

16

RD

1680206C1

BODY BUILDER LIGHTING (4450) (LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

F G

E A

B

D C

DASH HARNESS

CAV

CIR

A

J68BB

14

BN

3535486C1

0589391C1

B

J56BB

GAUGE 16

COLOR OR

2039343C1

TERM

1652325C1

SEAL

C

J57BB

16

OR

2039343C1

1652325C1

D

J58BB

14

BN

3535486C1

0589391C1

E

J71BB

16

OR

2039343C1

1652325C1

F

J12BB

14

3535486C1

0589391C1

G

J11-GBB

12

2039344C1

0589390C1

C D

WH

CENTER CHASSIS HARNESS

BODY BUILDER LIGHTING (4450A)

F

GAUGE

COLOR

B C

GAUGE

BN

2033912C1

0589391C1

16

COLOR OR

2033911C1

TERM

1652325C1

SEAL

C

N57BB

16

OR

2033911C1

1652325C1

D

N58BB

14

BN

2033912C1

0589391C1

E

N71BB

16

OR

2033911C1

1652325C1

F

N12BB

14

2033912C1

0589391C1

G

N11-GBB

12

1687848C1

0589390C1

LT BL WH

CONNECTOR - 2039312C1 LOCK - 2039342C1 PLUG - 587579C1

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)

CIR

A

N68BB

14

BN

3535486C1

0589391C1

CAV

CIR

B

N56BB

16

OR

2039343C1

1652325C1

A

A

N56BC

16

OR

2033819C1

1652325C1

C

N57BB

16

OR

2039343C1

1652325C1

N57BC

16

OR

2033819C1

1652325C1

N58BB

14

BN

3535486C1

0589391C1

B

B

D

C

N70BB

14

OR

2033816C1

0589391C1

OR

2039343C1

1652325C1

C

3535486C1

0589391C1

2039344C1

0589390C1

E

CENTER CHASSIS HARNESS

14

N56BB

CAV

TERM

SEAL

G A

D

N68BB

B

BODY BUILDER TURN/STOP (4460A)

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)

E

G F

CONNECTOR - 2039311C1 LOCK - 2039342C1 PLUG - 587579C1

CIR

A B A E

LT BL

CAV

N71BB

16

F

N12BB

14

G

N11-GBB

12

LT BL WH

CENTER CHASSIS HARNESS

CONNECTOR - 2039311C1 LOCK - 2039342C1 PLUG - 587579C1

GAUGE

COLOR

TERM

SEAL

CONNECTOR - 1686834C1 LOCK - 1664408C1 PLUG - 0587579C1

BODY BUILDER TURN/STOP (4460) (LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL) A B C

DASH HARNESS

CHK

PEC

CAV

CIR

A

J56BC

16

OR

2033819C1

1652325C1

B

J57BC

GAUGE 16

COLOR OR

2033819C1

1652325C1

C

J70BB

SEAL

14

OR

2033816C1

0589391C1

ADDED 4411A-4415

CIR

A

N56BC

16

OR

2033911C1

1652325C1

B

B

N57BC

16

OR

2033911C1

1652325C1

N70BB

14

OR

2033912C1

0589391C1

C CENTER CHASSIS HARNESS

REV

C

REFERENCE

55043Z

DRAWN

U00DAG9 RELEASE NO.

P52778H

Figure 175

CAV A

C

CONNECTOR - 1686834C1 LOCK - 1664408C1 PLUG - 0587579C1 CHANGE

DATE

15JAN02

TERM

GAUGE

COLOR

TERM

SEAL

CONNECTOR - 3553961C1 LOCK - 3554019C1 PLUG - 587579C1

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

31MAY00

PART NO.

AE08-52376

SHEET

33

Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)

175

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.34. CONNECTOR COMPOSITE (4705), P. 34 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRANSMISSION/DASH (4705) (LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET) W/MANUAL XMSN

W/MANUAL XMSN

CAV

CIR

GAUGE

TERM

SEAL

A

J71AA

18

COLOR OR

1661875C1

1661872C1

B

J71

18

OR

1661875C1

1661872C1

C

J93

18

TN

1661875C1

1661872C1

XMSN

DASH HARNESS

E F D

D

PLUG

-

-

E

J31

18

TN

1661875C1

-

1661872C1

F

J17J

18

PK

1661875C1

1661872C1

1661875C1

1661872C1

C

G

J9X

18

GY

B

H

PLUG

-

-

A

CAV

CIR

GAUGE

TERM

SEAL

A

L71C

16

OR

1667742C1

1661872C1

B

L71B

16

OR

1667742C1

1661872C1

C

L93

18

TN

1667742C1

1661872C1

HARNESS

-

-

H G

A

B

-

C

G H

COLOR

D

PLUG

-

-

E

L31B

18

TN

1667742C1

1661872C1

F

L17D

18

PK

1667742C1

1661872C1

G

L31GC

18

WH

1667742C1

1661872C1

H

PLUG

-

-

CIR

GAUGE

COLOR

TERM

SEAL

A

PLUG

-

-

-

-

B

J92#128

18

TN

1661875C1

1661872C1

C

J92#110

18

TN

1661875C1

1661872C1

1661875C1

1661872C1

D

J71

18

OR

E

PLUG

-

-

-

-

F

PLUG

-

-

-

-

G

J13M

18

PK

1661875C1

H

J71AA

18

OR

CAV

CIR

GAUGE

A

PLUG

-

-

B

L92B128

18

TN

1667742C1

1661872C1

C

L92#110

18

TN

1667742C1

1661872C1

1667742C1

1661872C1

CONNECTOR -

13

24

LOCK 3525875C1

D

L71

16

OR

PLUG

-

-

-

PLUG

-

-

-

1661872C1

G

L13M4

18

PK

1667742C1

1661872C1

1661875C1

1661872C1

H

L71A

16

OR

1667742C1

1661872C1

CAV

CIR

GAUGE

W/EATON AUTOSHIFT XMSN

COLOR

TERM

SEAL

COLOR

TERM

1

PLUG

-

-

-

-

1

PLUG

-

-

-

-

2

PLUG

-

-

-

-

-

16

TN

3559037C1

3509903C1

3

L92Z

16

TN

3559035C1

3509903C1

4

J92AE

16

TN

3559037C1

3509903C1

4

L92AE

16

TN

3559035C1

3509903C1

1

13

5

J92AD

16

TN

3559037C1

3509903C1

5

L92AD

16

TN

3559035C1

3509903C1

6

J92AC

16

TN

3559037C1

3509903C1

6

L92AC

16

TN

3559035C1

3509903C1

7

J31F

18

TN

3559036C1

3532128C1

7

L31F

18

TN

3509874C1

3509903C1

8

J31GF

18

TN

3559036C2

3509903C1

8

L31GF

18

TN

3509874C1

3509903C1

9

-

-

-

-

-

9

-

-

-

-

10

-

-

-

-

-

10

-

-

-

-

11

-

-

-

-

-

11

-

-

-

-

12

WH

J11-GAM

3559037C1

3509903C1

13

J14AW

12

RD

14

3559037C1

12

3509903C1

-

-

-

-

-

-

-

-

-

-

-

CONNECTOR -

17

J71

18

3558022C1 SEAL -

18

J71A

18

WH

3559035C1

3509903C1

13

L14AW

12

RD

3559035C1

3509903C1

14

PLUG

-

-

-

15

PLUG

-

-

-

16

PLUG

-

-

-

-

L71

18

OR

3559035C1

3509903C1

PK

3559036C1

3532128C1

PLUG -

18

L71A

18

OR

3559035C1

3509903C1

3532129C1

J17C

18

PK

3559036C1

3532128C1

19

L17C

18

PK

3509874C1

3509903C1

20

J92AB

16

TN

3559037C1

3509903C1

20

L92AB

16

TN

3559035C1

3509903C1

21

J92AA

16

TN

3559037C1

3509903C1

21

L92AA

16

TN

3559035C1

3509903C1

22

PLUG

-

-

-

-

22

PLUG

-

-

-

-

23

PLUG

-

-

-

-

23

PLUG

-

-

-

-

24

PLUG

-

-

-

-

24

PLUG

-

-

-

-

19

W/ALLISON WTEC XMSN

GAUGE 18

COLOR TN

TERM

SEAL

3559036C1

3509903C1

J92#171

18

TN

3559036C1

3509903C1

3

J92#172

18

TN

3559036C1

3509903C1

4

J92#173

18

TN

3559036C1

3509903C1

5

J92#174

18

TN

3559036C1

3509903C1

6

J92A114

18

TN

3559036C1

3509903C1

7

J92#175

18

TN

3559036C1

3509903C1

8

J92#124

18

TN

3559036C1

3509903C1

9

J92#180

18

TN

3559036C1

3509903C1

W/AUTO NEUTRAL

18

PK

3559036C1

3509903C1

W/AUTO NEUTRAL

11

J92DL

18

TN

3559036C1

3509903C1

W/AUTO NEUTRAL

12

J92#146

18

TN

3559036C1

3509903C1

13

J71#113

18

OR

3559036C1

3509903C1

14

J92C123

18

3559036C1

3509903C1

15

J3+142

18

DK BL

TN

3559036C1

3509903C1

16

J3-151

18

GY

3559036C1

3509903C1

17

J92#125

18

TN

3559036C1

3509903C2

18

J92D136

18

TN

3559036C1

3509903C1

19

J92D143

18

TN

3559036C1

3509903C1

20

J92#163

16

TN

3559037C1

3509903C1

21

J92D161

16

TN

3559037C1

3509903C1

22

J92C124

18

TN

3559036C1

3509903C2

23

J92#135

18

TN

3559036C1

3509903C2

18

TN

3559036C1

DATE

CHANGE

XMSN HARNESS CAV

NOTES

3509903C2

REV

REFERENCE

SEAL

L92#170

18

TN

3509874C1

3532128C1

2

L92#171

18

TN

3509874C1

3532128C1

3

L92#172

18

TN

3509874C1

3532128C1

4

L92#173

18

TN

3509874C1

3532128C1

5

L92#174

18

TN

3509874C1

3532128C1

6

L92A114

18

TN

3509874C1

3532128C1

7

L92#175

18

TN

3509874C1

3532128C1

8

L92#124

18

TN

3509874C1

3532128C1

9

L92#180

18

TN

3509874C1

3532128C1

B

ADDED MISC. CIRC.

C

Figure 176

CIR

GAUGE

NOTES

L17B

18

PK

3509874C1

3532128C1

11

L92DL

18

TN

3509874C1

3532128C1

12

L92#146

18

TN

3509874C1

3532128C1

13

L71#113

18

OR

3509874C1

3532128C1

14

L92A123

18

TN

3509874C1

3532128C1

W/AUTO NEUTRAL

14

L93C123

18

TN

3509874C1

3532128C1

N/AUTO NEUTRAL

15

L3+142

18

WH

3509874C1

3532128C1

16

L3-151

18

3509874C1

3532128C1

17

L92#125

18

TN

3509874C1

3532128C1

18

L92D136

18

TN

3509874C1

3532128C1

19

L92D143

18

TN

3509874C1

3532128C1

20

L92#163

16

TN

3509874C1

3532128C1

21

L92D161

16

TN

3509874C1

3532128C1

22

L92C124

18

TN

3509874C1

3532128C1

23

L92#135

18

TN

3509874C1

3532128C1

24

L92#164

18

TN

3509874C1

3532128C1

DRAWN

P52778H

DK BL

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54634F 56507K

COLOR

10

U00DAG9

ADDED 4705.

W/ALLISON WTEC XMSN TERM

1

RELEASE NO.

176

12

17

2

25JUN01

-

L11-GAM

LOCK 3558022C1

J17B

CHK

-

12

3532128C1

10

PEC

CONNECTOR 3558026C1

-

3559036C1

LT BL

DASH HARNESS

J92#164

-

-

J92Z

-

24

-

PLUG

3

PLUG

CIR

SEAL

2

PLUG

J92#170

-

GAUGE

PLUG

1

-

CIR

15

CAV

-

E

16

3558056C1

SEAL

-

F

PLUG 2025431C1

24

PLUG 3532129C1

TERM

CAV

12

3559074C1 LOCK -

COLOR

3525874C1

W/EATON AUTOSHIFT XMSN

12

-

W/ALLISON LCT XMSN

CAV

PLUG 2025431C1

1

-

E

W/ALLISON LCT XMSN

3525873C1

-

F

D

CONNECTOR 3525872C1 LOCK -

-

DATE

31MAY00

PART NO.

AE08-52376

Connector Composite (4705)

SHEET

34

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850), P. 35

Figure 177

Connector Composites (4810), (4712F), (4820), (4713F), (4830), (4840), (4850)

177

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36

Figure 178

178

Connector Composites (4900), (4910), (4950), (4951)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37

Figure 179

Connector Composites (6007), (6011)

179

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38

Figure 180

180

Connector Composites (6013M), (6014)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39

Figure 181

Connector Composites (6015), (6020), (6021)

181

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40

Figure 182

182

Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401), (6406), (6407), (6407D), (6409), (6500)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106), (7111), P. 41

Figure 183

Connector Composites (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106), (7111)

183

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRANSMISSION BULKHEAD CONNECTION (WTEC) (7200)

CAV

CONNECTOR - 3508926C1 PLUG - 3508928C1

SEAL

CAV

A

L92#102

18

TN

3508927C1

N/A

P

L31#147

18

TN

3508927C1

N/A

B

L92#103

CIR

18

TN

3508927C1

N/A

U

L92A140

18

TN

3508927C1

N/A

C

L92#104

18

TN

3508927C1

N/A

V

L92A149

18

TN

3508927C1

N/A

D

L92A124

18

TN

3508927C1

N/A

W

L92#195

18

TN

3508927C1

N/A

E

L92#107

18

TN

3508927C1

N/A

X

L92#162

18

TN

3508927C1

N/A

F

L92#110

18

TN

3508927C1

N/A

Y

L92#165

18

TN

3508927C1

N/A

G

L92#120

18

TN

3508927C1

N/A

a

PLUG

H

L92#121

18

TN

3508927C1

N/A

b

PLUG

J

L92#128

18

TN

3508927C1

N/A

c

PLUG

K

L92#129

18

TN

3508927C1

N/A

d

PLUG

L

L92#130

18

TN

3508927C1

N/A

e

PLUG

M

L92#131

18

TN

3508927C1

N/A

f

PLUG

N

L92B135

18

TN

3508927C1

N/A

g

PLUG

ECU "V" CONN GRAY (ALLISON WTEC) (7202)

GAUGE

CAV

CIR

32

CONNECTOR - 3548957C91 PLUG - 3518314C1

TERM

CAV

GAUGE

CIR

3517243C1

1

L92B136

18

TN

3517243C1

TN

3517243C1

2

L92A114

18

TN

3517243C1

PLUG

3

-

PLUG

L71#113

18

OR

3517243C1

4

L71#113

18

OR

3517243C1

5

L92#167

18

TN

3517243C1

5

L92#167

18

TN

3517243C1

6

L92#123

18

TN

3517243C1

6

L92A123

18

TN

3517243C1

7

PLUG

-

8

PLUG

-

8

PLUG

9

-

PLUG

10

-

PLUG

-

PLUG

-

PLUG

CONNECTOR - 3548958C91 PLUG - 3518314C1 * - W/RETARDER ONLY

CHK

CHANGE

DATE

PEC

25JUN01

PEC

15JAN02

ADDED 7207-7300.

REV

18

TN

3517243C1

11

L92#155

18

TN

3517243C1

12

L92#153

18

TN

3517243C1

12

L92A153

18

TN

3517243C1

13

L92#118

18

TN

3517243C1

13

L92#118

18

TN

3517243C1

14

PLUG

-

14

15

PLUG

-

15

PLUG

-

PLUG

-

16

L92C136

18

TN

3517243C1

16

L92C136

18

TN

3517243C1

17

L92B143

18

TN

3517243C1

17

L92B143

18

TN

3517243C1

18

L92#125

18

TN

3517243C1

18

L92#125

18

TN

3517243C1

19

L92#105

18

TN

3517243C1

19

L92#105

18

TN

3517243C1

TN

3517243C1

20

PLUG

-

20

PLUG

-

21

PLUG

-

21

PLUG

-

L92#112

18

TN

22

3517243C1

L92#112

Figure 184

184

18

23

PLUG

-

23

PLUG

-

24

PLUG

-

24

PLUG

-

25

PLUG

-

25

PLUG

-

26

PLUG

-

26

PLUG

-

27

PLUG

-

27

PLUG

28

PLUG

-

28

PLUG

-

29

L92#137

18

TN

3517243C1

29

L92#137

18

TN

3517243C1

30

L92#117

18

TN

3517243C1

30

L92A117

18

TN

3517243C1

31

L92#161

18

TN

3517243C1

31

L92#161

18

TN

3517243C1

32

L92C143

18

TN

3517243C1

32

L92C143

18

TN

3517243C1

W/AUTO NEUTRAL

CIR

GAUGE

COLOR

TERM

CAV

CIR

1

L92#102

18

TN

3517243C1

17

2

L92#121

18

TN

3517243C1

18

3

L92#107

18

TN

3517243C1

19

L92A116

4

L92#120

18

TN

3517243C1

20

L92#128

5

L92#103

18

TN

3517243C1

21

L92#131

6

L92#129

18

TN

3517243C1

22

7

L92#104

18

TN

3517243C1

PLUG

*

*

-

L92A124

18

TN

3517243C1

L92#130

GAUGE 18

COLOR

TERM

TN

3517243C1

18

TN

3517243C1

18

TN

3517243C1

18

TN

3517243C1

L92#110

18

TN

3517243C1

23

L92#127

18

TN

3517243C1

24

L92#101

18

TN

3517243C1

25

L92A135

18

TN

3517243C1

PLUG

-

10

PLUG

-

26

L92#165

18

TN

3517243C1

11

PLUG

-

27

L31#147

18

TN

3517243C1

28

L92#138

18

TN

3517243C1

12

L92#162

18

TN

3517243C1

13

L92#195

18

TN

3517243C1

29

14

L48#141

18

GY

3517243C1

30

L48#150

18

GY

3517243C1

15

L92A149

18

TN

3517243C1

31

L92A140

18

TN

3517243C1

16

L47#139

18

GY

3517243C1

32

L47#148

18

GY

3517243C1

REFERENCE

DRAWN

U00EDL2 B

P54634F

C

55043Z

RELEASE NO.

ADDED 7200-7203.

-

L92#155

9

17

-

PLUG

11

8

32

-

4

7

SEAL

TERM

TN

18

CAV

1

COLOR

18

W/ & NOT W/RETARDER

16

GAUGE

TERM

L92#114

22

ECU "T" CONN BLUE (ALLISON WTEC) (7203)

COLOR

L92B136

9

16

COLOR

CIR

2

10

1

GAUGE

TERM

1 3

17

COLOR

P52778H

*

PLUG

-

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

31MAY00

PART NO.

AE08-52376

SHEET

42

Connector Composites Connector Composites (7200), (7202), (7203)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43

Figure 185

Connector Composites (7204), (7205), (7206), (7211), (7212), (7213)

185

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44

Figure 186

186

Connector Composites (7214), (7300), (7301)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601), P. 45

Figure 187

Connector Composites (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601)

187

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46

Figure 188

188

Connector Composites (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47

Figure 189

Connector Composites (7800), (7801M), (7803), (7900), (7901)

189

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200), P. 48

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON AUTOSHIFT SELECTOR (7905)

3 2 1 K J H G F

E D C B A

CAV

CIR

A1

PLUG

-

-

A2

A17Q

GAUGE 18

COLOR PK

1651943C1

TERM

A3

A17-GB

16

WH

1651943C1

-

B1

PLUG

-

B2

A3T(+)

18

DK BL

1651943C1

B3

A62J

18

DK BL

1651943C1

C1

A92Y

16

TN

1651943C1

C2

A3T(-)

18

GY

1651943C1

C3

A17N

16

PK

1651943C1

D1

PLUG

-

-

D2

PLUG

-

-

D3

PLUG

-

-

E1

A92T

16

TN

1651943C1

E2

A92S

16

TN

1651943C1

A92U

E3

-

-

-

16

TN

1651943C1

F1

A5AX(+)

20

YL

1651943C1

F2

A5AX(-)

20

GN

1651943C1

F3

A5AX(S)

20

WH

1651943C1

G1

A5AV(+)

20

YL

1651943C1

1

G2

A5AV(-)

20

GN

1651943C1

2

J1

A92AC

16

TN

1651943C1

J2

A92AD

16

TN

1651943C1

CAV

CIR

J3

A92AE

16

TN

1651943C1

1

A92R

16

TN

1661539C1

K1

A92Z

16

TN

1651943C1

2

A92S

16

TN

1661539C1

K2

A92AA

16

TN

1651943C1

3

A92T

16

TN

1661539C1

K3

A92AB

16

TN

1651943C1

4

A92U

16

TN

1661539C1

AUTOSHIFT DISPLAY (7906)

3 4

CONNECTOR - 3537833C1 PLUG - 1687788C1

CONNECTOR - 3512117C1

RIGHT HEADLIGHT T/S HARNESS CONN(8000)

C B

*

A

TERM

LEFT HEADLIGHT T/S HARNESS CONN(8001)

CAV E

CAV

D

COLOR

CONNECTOR - 1661375C2 PLUG - 0587579C1 LOCK - 1661376C1

CONNECTOR - 1661375C2 PLUG - 0587579C1 LOCK - 1661376C1

E

GAUGE

CIR

GAUGE

COLOR

TERM

SEAL

A

M52D

14

YL

2033816C1

0589391C1

B

M11-GA

14

WH

2033816C1

0589391C1

C

M53B

14

YL

2033816C1

0589391C1

D

M57B

16

OR

2033819C1

1652325C1

E

M58D

14

BN

2033816C1

0589391C1

*

D C

**

B

CIR

GAUGE

COLOR

TERM

SEAL

A

M52C

14

YL

2033816C1

0589391C1

B

M11-GB

14

WH

2033816C1

0589391C1

C

M53A

14

YL

2033816C1

0589391C1

D

M56B

16

OR

2033819C1

1652325C1

E

M58C

14

BN

2033816C1

0589391C1

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS, CIRCUIT NUMBER IS M11-GF.

A

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS, CIRCUIT NUMBER IS M57C.

** - FOR SINGLE HORN W/ SNOW PLOW LIGHT, CIRCUIT NUMBER IS M56C

SNOW PLOW HARNESS CONN (8102) LEFT GUIDE POST LIGHT (8150) CAV

CIR

G

A

M64HI

14

YL

3535486C1

0589391C1

B

B

M11-GE

14

WH

3535486C1

0589391C1

C

M64LO

14

YL

3535486C1

0589391C1

D

M56D

16

YL

2039343C1

1652325C1

E

M58F

14

BN

3535486C1

0589391C1

F

M57D

16

2039343C1

1652325C1

F E A D C

GAUGE

COLOR

TERM

SEAL

CAV

A B

LT GN

CIR

GAUGE

COLOR

TERM

SEAL

A

M58H

16

BN

1661875C1

1661872C1

B

M58-GA

16

WH

1661875C1

1661872C1

CONNECTOR - 1661778C1 PLUG - 1687788C1 LOCK - 1661874C1

CONNECTOR - 2039311C91 PLUG - 0587579C1 LOCK - 2039342C1

RIGHT GUIDE POST LIGHT (8151)

A

RIGHT FOGLIGHT (8200) A

B

GAUGE

COLOR

TERM

B

SEAL

PEC

DATE

25JUN01 15JAN02

Figure 190

190

GAUGE

COLOR

TERM

SEAL

M58J

16

BN

1661875C1

1661872C1

A

M64A

16

YL

0587577C1

1652325C1

B

M58-GB

16

WH

1661875C1

1661872C1

B

M64-GB

16

WH

0587577C1

1652325C1

CONNECTOR - 0587567C91 PLUG - 0587579C1 CHANGE

ADDED 8000-8200.

REV

B

REFERENCE

P54634F

DRAWN

U00EDL2 RELEASE NO.

PEC

CIR

CIR

A

CONNECTOR - 1661778C1 PLUG - 1687788C1 LOCK - 1661874C1 CHK

CAV

CAV

ADDED 7905 & 7906.

C

55043Z

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

31MAY00

PART NO.

AE08-52376

SHEET

48

Connector Composites (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502), (8502A), P. 49

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRIC HORN (8301)

LEFT FOGLIGHT (8201) A

A

CONNECTOR - 0587567C91 PLUG - 0587579C1

B

CAV

CIR

GAUGE

COLOR

TERM

CONNECTOR - 1661778C1 PLUG - 1687788C1 LOCK - 1661874C1

B

SEAL

CAV

CIR

GAUGE

COLOR

TERM

SEAL

A

M64B

16

YL

0587577C1

1652325C1

A

M85E

16

GY

1661875C1

1661872C1

B

M64-GA

16

WH

0587577C1

1652325C1

B

M85-GA

16

WH

1661875C1

1661872C1

ELECTRIC HORN #1 (8311)

DUAL ELECTRIC HORNS (8310) B

A

A

CONNECTOR - 3543888C1 PLUG - 2025431C1 LOCK - 1661874C1

CONNECTOR - 1661778C1 PLUG - 1687788C1 LOCK - 1661874C1

B

W/SINGLE HORN CAV

CIR

CAV

CIR

A

M85J

16

GY

1667742C1

1661872C1

A

M85J

16

GY

1661875C1

1661872C1

B

M85-GC

16

WH

1667742C1

1661872C1

B

M85-GC

16

WH

1661875C1

1661872C1

GAUGE

COLOR

TERM

SEAL

GAUGE

COLOR

TERM

SEAL

W/DUAL HORNS CAV

CIR

A

M85K

GAUGE 16

GY

1661875C1

1661872C1

B

M85-GD

16

WH

1661875C1

1661872C1

ELECTRIC HORN #2 (8312)

COLOR

TERM

ETHER START (8400) CONNECTOR - 0587568C91 PLUG - 0587579C1

B A

CONNECTOR - 1661778C1 PLUG - 1687788C1 LOCK - 1661874C1

B

CAV

CIR

GAUGE

SEAL

COLOR

TERM

A

SEAL

A

M85L

16

GY

1661875C1

1661872C1

B

M85-GE

16

WH

1661875C1

1661872C1

CAV

CIR

A

M21D

18

TN

0587576C1

1652325C1

B

M21C

GAUGE 18

TN

0587576C1

1652325C1

BENDIX LEFT ABS MODULATOR (8500)

COLOR

TERM

SEAL

BENDIX RIGHT ABS MODULATOR (8501) A

A

CONNECTOR - 1686834C1 PLUG - 0587579C1 LOCK - 1664408C1

B C

CONNECTOR - 1686834C1 PLUG - 0587579C1 LOCK - 1664408C1

B C

CAV

CIR

A

M94

18

GY

2033819C1

1652325C1

A

M94H

18

GY

2033819C1

1652325C1

B

M94A

18

GY

2033819C1

1652325C1

B

M94J

18

GY

2033819C1

1652325C1

C

M94B

18

GY

2033819C1

1652325C1

C

M94K

18

GY

2033819C1

1652325C1

CAV

CIR

GAUGE

COLOR

TERM

SEAL

GAUGE

COLOR

TERM

SEAL

BENDIX LEFT AIR ABS WHEEL SENSOR (8502A)

LEFT HYD ABS WHEEL SENSOR (8502)

1 2

2 PURCHACED ASSEMBLY P/N 3519878C1 CAV

CHK

PEC

DATE

19JAN01

CIR

GAUGE

COLOR

1

[M94L]

18

BK

ASSY

2

[M94M]

18

BN

ASSY

CHANGE

PRODUCTION RELEASE.

25JUN01

Figure 191

ADDED 8201-8502A.

CAV

CIR

1

M94C

18

GY

1680205C1

2

M94D

18

GY

1680205C1

TERM

REV

REFERENCE

A

P54304U

DRAWN

U00EDL2 RELEASE NO.

PEC

1

CONNECTOR - 1684261C1 PLUG - 0453133C1 LOCK - 1684263C1

B

P54634F

P52778H

GAUGE

COLOR

TERM

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

31MAY00

PART NO.

AE08-52376

SHEET

49

Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502), (8502A)

191

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601), (8602), P. 50

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX RIGHT AIR ABS WHEEL SENSOR (8503A)

RIGHT HYD ABS WHEEL SENSOR (8503) 1 PURCHACED ASSEMBLY P/N 3519878C1

2

CONNECTOR - 1684261C1 PLUG - 0453133C1 LOCK - 1684263C1

1

2 TERM

CAV

CIR

1

[M94N]

18

BK

ASSY

1

M94E

18

GY

1680205C1

2

[M94P]

18

BN

ASSY

2

M94F

18

GY

1680205C1

CAV

CIR

GAUGE

COLOR

AIR COMPRESSOR FOR HYD BRAKES (8505)

GAUGE

COLOR

TERM

WABCO LEFT FRONT AIR ABS WHEEL SPEED SENSOR (8506) 1

B C

PURCHACED ASSEMBLY P/N 3519878C1

CONNECTOR - 1678137C1 A

2 CAV

CIR

A

M9

18

GY

1651943C1

CAV

CIR

B

M6

GAUGE 18

COLOR GY

1651943C1

TERM 1

M94AC

18

BN

ASSY

C

M40

18

GY

1651943C1

2

M94AD

18

BK

ASSY

WABCO RIGHT FRONT AIR ABS WHEEL SPEED SENSOR (8507)

GAUGE

COLOR

TERM

WABCO LEFT FRONT AIR ABS MODULATOR (8508)

1 PURCHACED ASSEMBLY P/N 3554539C1

2

3

1

PURCHACED ASSEMBLY P/N 3519666C1

2

CAV

CIR

TERM

CAV

CIR

1

M94AE

18

BN

ASSY

1

M94AL

14

BL

ASSY

2

M94AF

GAUGE 18

COLOR BK

ASSY

2

M94AA

14

GN

ASSY

3

M94AB

14

BN

ASSY

WABCO RIGHT FRONT AIR ABS MODULATOR (8509)

GAUGE

CONNECTOR - 0587566C91 PLUG - 0587579C1

1

2

3

TERM

RADIATOR GROUND (8600)

PURCHACED ASSEMBLY P/N 3554539C1

CAV GAUGE

COLOR

CAV

CIR

1

M94AH

14

BL

ASSY

2

M94AJ

14

COLOR GN

TERM ASSY

3

M94AK

14

BN

ASSY

CIR

A

GAUGE

M11-GC

TEMP SENDER (8601)

12

COLOR WH

TERM 1673747C1

SEAL 0589390C1

A/C TRANSDUCER (8602) B

CONNECTOR - 3522068C1 PLUG - 1687788C1 LOCK - 1661874C1

A B

CHK

PEC

CIR

A

M41

18

GY

1661875C1

1661872C1

B

M41A

18

GY

1661875C1

1661872C1

DATE

COLOR

TERM

CHANGE

PRODUCTION RELEASE.

SEAL

REV

REFERENCE

A

P54304U

DRAWN

U00EDL2 RELEASE NO.

PEC

Figure 192

192

25JUN01

ADDED 8503-8602.

CONNECTOR - 1678137C1 A

CAV

19JAN01

GAUGE

C

B

P54634F

P52778H

CAV

CIR

A

M9

20

GY

1651943C1

B

M6

GAUGE 20

COLOR GY

1651943C1

C

M77

20

LT GN

TERM

1651943C1

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

31MAY00

PART NO.

AE08-52376

SHEET

50

Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601), (8602)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 51

Figure 193

Connector Composites (8700), (8701), (8800), (8801), (8802), (8803), (8805)

193

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255), P. 52

Figure 194

194

Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P. 53

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATT ECM NEGATIVE CONN (9260)

A

GAUGE

A

CONNECTOR - 2031522C1 PLUG - 2025432C1 LOCK - 2033927C1

B

COLOR

TERM

CONNECTOR - 2031520C1 PLUG - 2025432C1 LOCK - 2033927C1

B

CAV

CIR

A

N97-G

10

WH

2031531C1

2025426C1

A

N14-G

10

WH

2025423C1

2025426C1

B

N92-G

10

WH

2031531C1

2025426C1

SEAL

B

N14-GA

10

WH

2025423C1

2025426C1

CAV

CIR

GAUGE

COLOR

TERM

SEAL

BATT ECM POSITIVE CONN (9261)

A

GAUGE

A

CONNECTOR - 2031522C1 PLUG - 2025432C1 LOCK - 2033927C1

B

COLOR

TERM

CONNECTOR - 2031520C1 PLUG - 2025432C1 LOCK - 2033927C1

B

CAV

CIR

CAV

CIR

A

N14BA

10

RD

2031531C1

2025426C1

A

N97AA

10

RD

2025423C1

2025426C1

B

N14BB

10

RD

2031531C1

2025426C1

SEAL

B

N92A

10

RD

2025423C1

2025426C1

AMMETER (9262)

BATTERY HARNESS

CIR

A

N26B

GAUGE 14

CIR

A

N26B

GAUGE 10

TERM

SEAL

(LOCATED IN BATTERY BOX)

COLOR TN

TERM

SEAL

2033816C1

CAV

589391C1

A

CONNECTOR - 1664531C1 LOCK - 1675053C1

CAV

COLOR

2-WAY RADIO NEGATIVE CONNECTION (9263)

(LOCATED AT BATTERY)

CAV

GAUGE

TN

TERM

SEAL

1687848C1

GAUGE

COLOR

10

TERM

WH

SEAL

1687847C1

589390C1

CONNECTOR - 1664531C1 LOCK - 1675053C1

BATTERY CABLE

COLOR

CIR N14-GD

CAV

589390C1

A

CONNECTOR - 1669834C1 LOCK - 1675053C1

CIR

GAUGE

N14-GD

COLOR

10

TERM

WH

SEAL

1687848C1

589390C1

CONNECTOR - 1669834C1 LOCK - 1675053C1

BATTERY INTERCONNECT

BATTERY HARNESS

2-WAY RADIO FEED FUSE CONNECTOR (9265)

2-WAY RADIO POSITIVE CONNECTION (9264) (LOCATED IN BATTERY BOX)

(LOCATED IN BATTERY BOX) CAV

CIR

A

N14HC

GAUGE 10

COLOR RD

TERM

SEAL

1687847C1

589390C1 B

BATTERY HARNESS

CONNECTOR - 1664531C1 LOCK - 1675053C1

A

CONNECTOR - 3512967C1 PLUG - 453133C1 CAV

CIR

A

N14HC

GAUGE 10

COLOR RD

TERM

SEAL

1687848C1

589390C1

CONNECTOR - 1669834C1 LOCK - 1675053C1

CAV

CIR

A

N14HB

10

RD

1661708C1

N/A

B

N14HC

GAUGE 10

COLOR RD

1661708C1

TERM

SEAL N/A

BATTERY CABLE

STOP TAIL AND TURN (9303A) E

C

CHK

PEC

DATE

19JAN01

CAV

CIR

A

R71

14

OR

2033816C1

0589391C1

B

R56

14

OR

2033816C1

0589391C1

CONNECTOR - 1661375C2 PLUG - 0587579C1 LOCK - 1661376C1

D

25JUN01

Figure 195

TERM

SEAL

R57

14

OR

2033816C1

0589391C1

D

R68

14

BN

2033816C1

0589391C1

A

E

R10-G

12

WH

2033816C1

0589390C1

CHANGE

REV

REFERENCE

A

P54304U

DRAWN

U00EDL2 RELEASE NO.

PEC

COLOR

B

PRODUCTION RELEASE.

C

GAUGE

ADDED 9260-9303A.

B

P54634F

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

28JUN00

PART NO.

AE08-52376

SHEET

53

Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)

195

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54

Figure 196

196

Connector Composites (9405), (9501), (9502), (9503), (9504), (9505), (9506)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515), P. 55

Figure 197

Connector Composites (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515)

197

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CONNECTOR COMPOSITES - MATING VIEW SHOWN IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO LEFT REAR AIR

WABCO RIGHT REAR AIR

ABS WHEEL SPEED SENSOR

ABS WHEEL SPEED SENSOR

(9516)

(9517) 1

1 PURCHASED ASSEMBLY P/N

PURCHASED ASSEMBLY P/N

3519878C1

3519878C1

2 2

CAV

GAUGE

CIR

COLOR

1

R94AWL

18

GY

2

R94AWM

18

GY

CAV

COLOR

R94AWS

18

GY

2

R94AWT

18

GY

WABCO RIGHT REAR AIR

WABCO LEFT REAR AIR

ABS MODULATOR (9519)

ABS MODULATOR (9518)

3

GAUGE

CIR

1

2 3

2

1 1

CONNECTOR: 3519879C1 CONNECTOR: 3519879C1

CAV

CIR

GAUGE

COLOR

18

GN

18

BK

CAV 1

R94A-G7

1 2 3

CHK

DATE

R94AWN R94AWR

18

CHANGE

REV

C

REFERENCE

DRAWN

Figure 198

198

COLOR

18

GN

18

BK

3

R94AWW

18

BN

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

56507K RELEASE NO.

9520D & 9520E

GAUGE

R94AWH

BN

U00DAG9 RMVD 9520A, 9520B,

CIR

R94A-G6

2

P52778H

DATE

28JUN00

PART NO.

AE08-52376

Connector Composites (9516), (9517), (9518), (9519)

SHEET

56

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.57. CONNECTOR COMPOSITE (9700), P. 57

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

THIS SPACE LEFT INTENTIONALLY BLANK

CHASSIS/DASH INTERCONNECT (9700)

(CHASSIS SIDE) A1

A8

(DASH SIDE) A8

B1

B12

B12

C1

C12

C12

D1

D8

A1 B1 C1

D8

CONNECTOR - 3535310C1 PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT THOSE LISTED FOR PLUG2) PLUG2 - 3535938C1 (CAVITIES A4,A5,B6, B7,C6,& C7 ONLY) LOCKS - 3535311C1 (2) 3535312C1 (1)

D1

CONNECTOR - 3535306C1 PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT THOSE LISTED FOR PLUG2) PLUG2 - 3535938C1 (CAVITIES A4,A5,B6, B7,C6,& C7 ONLY) LOCKS - 3535307C1 (2) 3535309C1 (1)

CONT. ON NEXT PAGE CHK

PEC

CHANGE

DATE

19JAN01

PRODUCTION RELEASE.

REV

REFERENCE

A

P54304U

B

P54634F

DRAWN

U00DAG9 RELEASE NO.

PEC

25JUN01

ADDED 9700.

Figure 199

P52778H

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

28JUN00

PART NO.

AE08-52376

SHEET

57

Connector Composite (9700)

199

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.58. CONNECTOR COMPOSITE (9700), P. 58

Figure 200

200

Connector Composite (9700)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET #1 (9715)

C

CONNECTOR - 1667733C1 PLUG - 1675451C1 LOCK - 1667734C1

A

B

B

A

C

W/EOF OR BOC TRAILER SOCKET & EOF BODY BUILDER CONNECTOR GAUGE

NOT W/BOC BODY BUILDER CONNECTORS

CAV

CIR

A

N70D

10

RD

1667737C1

1667735C1

B

N68D

10

BN

1667737C1

1667735C1

C

N94D

10

GY

1667737C1

1667735C1

COLOR

TERM

SEAL

CAV A

W/BOC TRAILER SOCKET

CIR

GAUGE

COLOR

TERM

SEAL

J70A

10

OR

2025425C1

1667735C1

B

J68F

12

BN

2025424C1

1671603C1

C

J94BC

10

GY

2025425C1

1667735C1

W/BOC BODY BUILDER CONNECTORS COLOR

TERM

SEAL

10

RD

1667737C1

1667735C1

A

J70A

10

OR

2025425C1

1667735C1

B

N68

10

BN

1667737C1

1667735C1

B

J68F

16

BN

1667736C1

1664232C1

1667735C1

C

J94BC

10

GY

2025425C1

1667735C1

DK BL

SEAL

GAUGE

N70

10

TERM

CIR

CIR

A

N94

COLOR

CAV

CAV

C

GAUGE

CONNECTOR - 1667732C1 PLUG - 1675451C1 LOCK - 1667734C1

1667737C1

W/BOC AND AUX BOC TRAILER SOCKET CAV

CIR

A

N70A

10

RD

1667737C1

1667735C1

B

N68A

GAUGE 10

COLOR BN

1667737C1

TERM

1667735C1

C

N94A

10

1667737C1

1667735C1

DK BL

SEAL

TRAILER SOCKET #1 (9715A)

C

CONNECTOR - 1667733C1 PLUG - 1675451C1 LOCK - 1667734C1

A

B

B

A

C

W/EOF TRAILER SOCKET OR EOF BODY BUILDER CONNECTOR GAUGE

CONNECTOR - 1667732C1 PLUG - 1675451C1 LOCK - 1667734C1

W/EOF TRAILER SOCKET

CAV

CIR

CAV

CIR

A

N70D

10

COLOR RD

1667737C1

TERM

1667735C1

SEAL

A

R70A

10

RD

2025425C1

1667735C1

B

N68D

10

BN

1667737C1

1667735C1

B

R68A

10

BN

2025425C1

1667735C1

C

N94D

10

GY

1667737C1

1667735C1

C

R94A

10

2025425C1

1667735C1

W/BOC TRAILER SOCKET AND EOF BODY BUILDER CONNECTOR GAUGE

GAUGE

COLOR

DK BL

TERM

SEAL

W/EOF BODY BUILDER CONNECTOR

CAV

CIR

A

N70F

10

COLOR RD

1667737C1

TERM

1667735C1

B

N68F

10

BN

1667737C1

1667735C1

C

N94F

10

GY

1667737C1

1667735C1

CAV

CIR

A

R70

10

RD

2025425C1

1667735C1

B

R68

10

BN

2025425C1

1667735C1

C

R94

10

GY

2025425C1

1667735C1

SEAL

GAUGE

COLOR

TERM

SEAL

TRAILER SOCKET #1 (9715B)

C

CONNECTOR - 1667733C1 PLUG - 1675451C1 LOCK - 1667734C1

B A

CHK

DATE

CHANGE

CAV

CIR

A

R70

10

RD

1667737C1

1667735C1

B

R68

10

BN

1667737C1

1667735C1

C

R94

10

GY

1667737C1

REV

GAUGE

REFERENCE

COLOR

TERM

DRAWN

U00DLCK RELEASE NO.

P54634F

Figure 201

SEAL

BOC - BACK OF CAB EOF - END OF FRAME

1667735C1

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

14JUN01

PART NO.

AE08-52376

SHEET

59

Connector Composites (9715), (9715A), (9715B)

201

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 12

CONNECTOR COMPOSITES - MATING VIEW SHOWN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET #2 (9716)

C

CONNECTOR - 1667733C1 PLUG - 1675451C1 LOCK - 1667734C1

A

B

B

A

C

W/EOF OR BOC TRAILER SOCKET & EOF BODY BUILDER CONNECTOR

NOT W/BOC BODY BUILDER CONNECTORS GAUGE

COLOR

CONNECTOR - 1667732C1 PLUG - 1675451C1 LOCK - 1667734C1

CAV

CIR

TERM

SEAL

A

J58F

12

BN

1667737C1

1671603C1

CAV

CIR

B

J56C

12

OR

1667737C1

1671603C1

A

N58D

10

BN

2025425C1

1667735C1

C

J57C

12

OR

1667737C1

1671603C1

B

N56D

10

YL

2025425C1

1667735C1

C

N57D

10

2025425C1

1667735C1

W/BOC BODY BUILDER CONNECTORS GAUGE

GAUGE

COLOR

LT GN

TERM

SEAL

W/BOC TRAILER SOCKET

CAV

CIR

COLOR

TERM

SEAL

CAV

CIR

A

J58F

16

BN

1667738C1

1664232C1

A

N58

10

B

J56C

12

OR

1667737C1

1671603C1

B

N56

10

C

J57C

12

OR

1667737C1

1671603C1

C

N57

10

GAUGE

COLOR

TERM

SEAL

BK

2025425C1

1667735C1

YL

2025425C1

1667735C1

2025425C1

1667735C1

LT GN

W/BOC AND AUX BOC TRAILER SOCKET CAV

CIR

A

N58A

10

B

N56A

10

C

N57A

GAUGE

10

COLOR

TERM

SEAL

BK

2025425C1

1667735C1

YL

2025425C1

1667735C1

2025425C1

1667735C1

LT GN

TRAILER SOCKET #2 (9716A)

C

CONNECTOR - 1667733C1 PLUG - 1675451C1 LOCK - 1667734C1

A

B

B

A

C

CONNECTOR - 1667732C1 PLUG - 1675451C1 LOCK - 1667734C1

W/EOF TRAILER SOCKET OR EOF BODY BUILDER CONNECTOR

W/EOF TRAILER SOCKET CAV

CIR

CAV

CIR

A

R58A

10

BK

1667737C1

1667735C1

A

N58D

10

B

R56A

10

YL

1667737C1

1667735C1

B

N56D

10

1667737C1

1667735C1

C

N57D

10

TERM

SEAL

C

R57A

GAUGE

10

COLOR

LT GN

TERM

SEAL

COLOR

COLOR

TERM

SEAL

BN

2025425C1

1667735C1

YL

2025425C1

1667735C1

2025425C1

1667735C1

LT GN

W/BOC TRAILER SOCKET AND EOF BODY BUILDER CONNECTOR

W/EOF BODY BUILDER CONNECTOR GAUGE

GAUGE

CAV

CIR

CAV

CIR

A

R58

10

BN

1667737C1

1667735C1

A

N58F

10

BK

2025425C1

1667735C1

B

R56

10

YL

1667737C1

1667735C1

B

N56F

10

YL

2025425C1

1667735C1

C

R57

10

1667737C1

1667735C1

C

N57F

10

2025425C1

1667735C1

LT GN

GAUGE

COLOR

LT GN

TERM

SEAL

TRAILER SOCKET #2 (9716B)

A

CONNECTOR - 1667732C1 PLUG - 1675451C1 LOCK - 1667734C1

B C

CAV

CIR

A

R58

10

B

R56

10

C

R57

GAUGE

10

COLOR

TERM

SEAL

BN

2025425C1

1667735C1

YL

2025425C1

1667735C1

2025425C1

1667735C1

LT GN

BOC - BACK OF CAB EOF - END OF FRAME CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DLCK RELEASE NO.

P54634F

Figure 202

202

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

14JUN01

PART NO.

AE08-52376

SHEET

60

Connector Composites (9716), (9716A), (9716B)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61

Figure 203

Connector Composites (9717A), (9717B)

203

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754), (9762), (9763), P. 62

Figure 204

204

Connector Composites (9718), (9719), (9720), (9733), (9734), (9736), (9754), (9762), (9763)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63

Figure 205

Connector Composites (9777), (9778), (9800)

205

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64

Figure 206

206

Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860), (9865M), (9900), (9900A), (9913A)

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615), P. 65

Figure 207

Connector Composites (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615)

207