KPI DASHBOARD : WH 2 1). Accomplishment of KPI Stock Accuracy
KPI Stock Take Accuracy
January February March April May June July August September October November December
90%
5% 0% Achievement
95% 100%
100%
70%
15,000.00
New Customer : PT. WIRE WORKS INDONESIA known as IWWI
Accuracy
50%
Column E
40%
10,000.00
2,500.00
Februari:
Yg Tidak Akurat: 1.Nachi 2.Vandashima
10% 0% January
February
March
month
KPI
-
Review Activities on March 2009: Customer yg mengalami peningkatan Handling scr signifikan : 1.Coca Cola 2.Sanken-TPS 3. HTI - Steel
JAN
FEB
MAR
Month
5 5
Handling
4 4
5). Accomplishment of KPI Occupancy
KPI "Ontime" Stock Take 100% 90%
Achievement
80% 70% 60% 50% 40% 30% 20%
Review Activities on March 2009: Data tidak mencakup customer Sanken TPS. Stock take belum dilakukan karena aktivitas TPS Sanken sedang penuh.
10%
KPI Occupancy
Maret :
Yg Tidak OnTime: 1. Hitachi 2. Marubeni 3. Aisin 4. Adnoc 5. Sanken TPS 6. Jotun 7. Goldsmidth 8. Coca Cola 9. SBP Indonesia Jadwal 10.Teijin Industri Column E 11. Teijin Tekstil 12. Teijin Garment
11,000 10,000
February
Month 3). Accomplishment of KPI Admin [Input Data KPI]
6,000
Normal
5,000
Bonded
4,000
TPS
3,000 2,000 1,000
On time
d
Late 1-3 day 29.18%
On time Late 1-3 day Late 3-7 days Late> 7 days
ut
by
A
p
In
in m Late 1-3 day
22 1357
Days ID Transaction
4
0.3% ID Transaction
MAR / 22 days
396
29.2% ID Transaction
FEB
Normal Bonded Available Space 12,818 4,343 JAN 79% 91% FEB 64% 86% MAR 57% 85%
MAR
Total Unit
Avg.Utilization 2.5T >2.5T 70% 17% 85% 8% 81%
22%
7
1
7.9% ID Transaction
Late> 7 days
824
60.7% ID Transaction
Late>30days
26
1.9% ID Transaction
-
Late>30days
Target 75 % for FL 2.5T Target 20 % for FL > 2.5T Late> 7 days 60.72%
New Customer : PT. WIRE WORKS INDONESIA known as IWWI
Feb
-
Warehouse 2 Team Month January-09 February-09 February-09 March-09 Sysdoc 2 Team Month January-09 January-09 January-09
KPI Forlift Utilization 90%
85%
80% 70%
81%
Overall NWW 2 [Sysdoc2 & Wareh Month
70%
60%
January-09
50%
February-09
40%
March-09
30% 20%
22%
17% 8%
10% 0%
4
JAN / 23 days
FEB / 22 days
MAR / 22 days
2.5T
Review Activities on March 2009: % Pemakaian FL Paling Tinggi : FL.18 --> 107% % Pemakaian FL Paling Rendah : FL.16 --> 58%
>2.5T
Number of Idea
Month
Review Activities on March 2009: root caused : Ada bottle neck / keterlambatan dalam proses input data KPI, karena 1 admin cuti [Warni], Jadi pekerjaan data entry hanya dikerjakan o/ 1 org admin [Abdul].
Jan
TPS 1,268 181% 210% 248% 8). KAIZEN EVENT
Month JAN / 23 days FEB / 22 days
Late 3-7 days 107
2
Occupied Ratio
0
KPI Admin [Input Data KPI] Total Work Days Total Transaction
2
0
7,000
Review Activities on March 2009: Customer yg mengalami peningkatan Occupancy scr signifikan : Sanken-TPS Customer yg mengalami penurunan Occupancy scr signifikan : Tirta/ AQUA 6). Accomplishment of Forklift Utilization [In Average]
March
3
Case #
1
Month
0%
TPS 2,289 2,668 3,138
8,000
Yg Tidak OnTime: Sanken TPS
January
Normal Bonded 10,117 3,967 8,189 3,755 7,366 3,704
9,000
JAN
Februari:
3
Space in m2 Month JAN FEB MAR
% Efficiency
Jadwal Tepat waktu Telat 98% 2% 62% 38%
On time 0.29% Late>30days 1.92%
12,500.00
5,000.00
2). Accomplishment of KPI ONTIME Stock Take
Late 3-7 days 7.89%
Month Jan Feb March
7,500.00
30%
Review Activities on March 2009: Data tidak mencakup customer Sanken TPS. Stock take belum dilakukan karena aktivitas TPS Sanken sedang penuh.
January February March April May June July August September October November December
20,000.00 17,500.00
20%
Month
22,500.00
80%
60%
Month Jan Feb March
KPI Handling
R/T
Accuracy Tercapai Tdk Tercapai
7). Accomplishment of KPI LKJP/A
Handling in R/T Month Handling JAN 16,702.34 FEB 16,260.87 MAR 20,006.43
m2
Month
4). Accomplishment of KPI Handling
3
2
1
0 January-09
February-09
omplishment of KPI LKJP/Abnormality Case 5
Description Customer Damage on cargo Goldsmidth Miss-Shipment Sanken-TPS Miss-Shipment Teijin Acurate on Occupancy MeasurementTeijin Damage on cargo HTI
KPI Abnormality Case 5
3
3
Case
2
2
1 0 -
Jan
Feb
March
Month
ZEN EVENT
ehouse 2 Team PIC Abdul H Deni Dwi A.Rosyid
Vol. Vol.2009-013 Vol.2009-014 Vol.2009-015 Vol.2009-016
Details Idea Keterangan Aktivitas SHP/RCV Rak Penyimpanan Kerucut SHP/RCV Line garpu sambung forklift Stopper roda Papan Simbol Bahaya
Vol. Vol.2009-017 Vol.2009-018 Vol.2009-019
Details Idea Menurunkan rasio OT sysdoc 2 Standart File Dokumen per Bulan Box Penyimpanan Filling Dokumen Bulanan
doc 2 Team PIC Yandi Rully/Iwan Iwan
rall NWW 2 [Sysdoc2 & Warehouse 2] No.of Idea 4 2 1
Kaizen Idea NWW 2 4
3
2
Column AI
1
0 January-09
February-09
March-09
month
PT. NYK New Wave Warehousing Indonesia Handling Summary 2009 No 1 2 3 4 5 6 7 8 9 10 11 12
Month JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
NWW1 IN 3,708.18 2,430.93 2,473.05 -
OUT 4,091.87 3,298.91 3,271.52 -
NWW2 Total 7,800.05 5,729.84 5,744.57 -
IN 8,435.69 7,590.18 9,898.47 -
OUT
CAKUNG Total
IN
8,266.65 16,702.34 152.77 8,670.70 16,260.87 7,803.75 10,107.96 20,006.43 1,244.44 -
Other 1
OUT
Total
842.61 803.08 8,068.29 -
995.37 8,606.83 9,312.73 -
IN
OUT
Total
IN
Other 2 OUT
Grand Total Total
IN 12,296.63 17,824.85 13,615.96 -
OUT 13,201.13 12,772.69 21,447.77 -
Total 25,497.76 30,597.54 35,063.73 -
Handling 2007 vs 2008 vs 2009 No 1 2 3 4 5 6 7 8 9 10 11 12
Month JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
NWW1 2007 9,653.82 7,447.89 8,782.70 8,408.70 7,869.44 8,875.35 7,682.02 10,487.54 8,943.70 6,954.47 9,764.65 6,608.73
2008 9,328.36 8,847.10 8,772.86 9,154.59 8,512.44 8,866.01 10,485.22 12,385.56 11,650.52 9,533.88 10,309.58 7,960.98
NWW2 2009
2007
7,800.05 5,729.84 5,744.57 -
32,827.39 32,062.57 29,765.29 17,957.84 24,295.91 24,688.68 28,773.05 33,623.30 32,349.07 24,941.79 26,241.65 20,409.47
### 115,807.10 19,274.46 327,936.02 28951.78 NWW1 Des '08 vs Jan '09 Jan '09 vs Feb '09 Feb '09 vs Mar '09 Mar '09 vs Apr '09 Apr '09 Vs Mei '09 Apr '09 vs Mei '09 Mei '09 vs Jun '09 Jun '09 vs Jul '09 Jul '09 vs Ags '09 Ags '09 vs Sept '09 Sept '09 vs Okt '09 Okt '09 vs Nop '09 Nop '09 vs Des '09
Okt '08 vs Jan '08
2008
Other 1
CAKUNG / MES 2009
21,761.16 16,702.34 24,389.98 16,260.87 32,875.46 20,006.43 29,760.80 21,741.06 22,798.82 27,355.95 26,451.97 25,280.25 21,279.76 18,741.43 20,784.00 -
2007 64.93 92.70 581.72 112.11 59.89 50.54 652.25 654.91 833.01 878.74 616.37
293,220.64 52,969.64 4,597.18 73305.16 NWW2
2008
2009
1,019.11 1,962.49 1,295.75 1,400.89 1,460.43 1,129.90 1,324.14 955.71 2,557.89 1,389.77 1,891.01 1,602.10
995.37 8,606.83 9,312.73 -
###
###
CAKUNG / MES
-2% -36% 0% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
-24% -3% 19% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
-61% 88% 8% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
-22%
-27%
-40%
2007
2008
Other 2 2009
2007
2008
Grand Total 2009
2009
2008
2007
2006
-
-
-
-
25,497.76 30,597.54 35,063.73 -
32,108.63 35,199.58 42,944.08 40,316.28 31,713.93 32,794.73 39,165.32 39,793.24 39,488.66 32,203.41 30,942.01 30,347.09
42,638.84 40,184.88 39,241.82 26,538.55 32,225.24 33,614.58 37,157.87 45,418.01 42,780.69 33,608.02 37,501.42 27,634.58
37,232.81 28,502.31 27,904.29 35,068.84 40,695.15 37,617.74 36,844.91 29,376.57 33,654.74 30,090.27 32,948.57 28,682.96
-
-
-
-
91,159.03
427,016.94
438,544.49
398,619.14
Occ
PT. NYK NEW WAVE WAREHOUSING INDONESIA MM2100 INDUSTRIAL TOWN BLOCK EE-4 (WH1), BLOCK J-10 (WH2) CIKARANG, BEKASI 17520
Occupancy Summary 2009 Warehouse NWW1-Normal NWW1-Bonded
Space *
7,420 4,270
NWW1 11,690
NWW2-Normal NWW2-Bonded NWW2-TPS
DEC '2008
( M2 ) Dead Space Available
15,458 5,070 1,442
NWW 2 21,970
1,437 490 1,927 2,640 727 174 3,541
Total Space NWW1 & 2
Occ
5,983 5,700 3,780 3,515 9,763 9,215 12,818 8,646 4,343 3,767 1,268 2,292 18,429 14,704 28,192
23,919
JAN'2009 Ratio 95% 93%
Occ
FEB'2009
Ratio
Occ
MAR'2009
Ratio
5,794 3,509
97% 93%
5,772 3,304
96% 87%
9,302
95%
9,075
93%
80% 16,373
89%
14,612
25,676
91%
23,687
94% 67% 87% 181%
85%
10,117 3,967 2,289
79% 91% 181%
8,189 3,755 2,668
Occ
APR'2009
Ratio
Occ
MAY'2009
Ratio
Occ
JUN '2009
JUL '2009
AUG '2009
SEP '2009
OCT '2009
NOV '2009
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
PT. NYK NEW WAVE WAREHOUSING INDONESIA MM2100 INDUSTRIAL TOWN BLOCK EE-4 (WH1), BLOCK J-10 (WH2) CIKARANG, BEKASI 17520
Occupancy Summary 2008 Warehouse NWW1-Normal NWW1-Bonded
Space * JAN'2008 ( M2 ) Dead Space Available Occ 7,420 1,437 5,983 6,890 4,270 490 3,780 2,864 1,927 9,763 9,754 15,458 2,640 12,818 11,929 5,070 727 4,343 3,554 1,442 174 1,268 1,100 3,541 18,429 16,582
NWW1 11,690 NWW2-Normal NWW2-Bonded NWW2-TPS
NWW 2 21,970
Ratio 115% 76%
FEB'2008 MAR'2008 Occ Ratio Occ 6,396 107% 6,392 2,850 75% 2,913
95%
9,306
100%
9,246
93% 82% 87%
10,993 3,485 1,283
86% 80% 101%
10,616 3,481 1,255
90% 15,761
86%
15,352
FEB'2007 MAR'2007 Occ Ratio Occ 6,075 99% 6,033 2,783 74% 2,825
APR'2007 Ratio Occ 99% 5,925 75% 2,822
99%
JUN '2008 JUL '2008 AUG '2008 SEP '2008 OCT '2008 NOV '2008 Occ Ratio Occ Ratio Occ Ratio Occ Ratio Occ Ratio Occ Ratio 6,817 114% 6,647 111% 6,643 111% 6,345 106% 5,520 92% 5,572 93% 2,789 74% 3,272 87% 3,555 94% 3,530 93% 3,725 99% 3,547 94%
95%
9,638
83% 80% 99%
11,260 3,717 1,442
88% 86% 114%
12,268 3,492 2,014
83% 16,419
89%
17,773
Ratio 97% 75%
MAY'2007 Occ 5,969 2,821
Ratio 98% 75%
8,790
89%
8,584
77% 53% 91%
8,245 2,129 1,246
96% 17,982
98% 93% 76% 221%
9,919 102% 10,198 104% 10,537 3,086 2,443
98% 16,066
82% 71% 193%
8,292 3,116 2,590
87% 13,998
65% 72% 204%
9,875 101% 7,404 3,099 2,522
76% 13,025
58% 71% 199%
9,245 7,123 3,188 2,213
71% 12,524
95%
9,119
56% 73% 175%
8,301 3,549 2,247
68% 14,097
DEC '2008 Occ Ratio 5,700 95% 3,515 93%
93%
9,215
65% 82% 177%
8,646 3,767 2,292
67% 87% 181%
76% 14,704
94%
80%
*Note : Dead space updated on Jan 2008
PT. NYK NEW WAVE WAREHOUSING INDONESIA MM2100 INDUSTRIAL TOWN BLOCK EE-4 (WH1), BLOCK J-10 (WH2) CIKARANG, BEKASI 17520
Occupancy Summary 2007 Warehouse NWW1-Normal NWW1-Bonded
Space * JAN'2007 ( M2 ) Dead Space Available Occ 7,420 1,304 6,116 5,587 4,270 490 3,780 2,897 1,794 9,896 8,484 15,458 2,849 12,609 7,298 5,070 727 4,343 2,263 1,442 174 1,268 902 3,750 18,220 10,463
NWW1 11,690 NWW2-Normal NWW2-Bonded NWW2-TPS
NWW 2 21,970
Ratio 91% 77%
86%
8,858
90%
8,857
58% 52% 71%
5,706 1,891 1,447
45% 44% 114%
7,194 2,041 1,856
57%
9,044
50%
11,091
*Note : Dead space updated on 15 June2007
Page 5
DEC '2009
90%
8,747
57% 47% 146%
9,852 2,272 1,319
78% 52% 104%
9,684 2,322 1,152
61% 13,444
88%
74%
13,158
JUN '2007 JUL '2007 AUG '2007 SEP '2007 OCT '2007 NOV '2007 Occ Ratio Occ Ratio Occ Ratio Occ Ratio Occ Ratio Occ Ratio 5,772 94% 5,841 96% 6,088 100% 6,243 102% 6,852 112% 7,051 115% 2,812 74% 2,885 76% 2,927 77% 2,865 76% 2,877 76% 2,829 75%
72% 11,620
87%
8,727
65% 49% 98%
8,077 1,928 1,237
64% 11,243
88%
9,015
64% 44% 98%
9,614 3,312 992
62% 13,918
91%
9,107
76% 76% 78%
11,057 3,267 1,177
76% 15,501
92%
9,729
88% 75% 93%
11,016 2,993 1,013
85% 15,022
98%
9,880
87% 69% 80%
11,501 3,209 1,041
82% 15,751
100% 91% 74% 82%
DEC '2007 Occ Ratio 7,011 115% 2,860 76%
9,871 100% 9,985 3,419 1,100
79% 79% 87%
86% 14,504
80%
#REF! #REF!
Ratio
11,867 3,309 2,806
#REF! #REF! #REF!
#REF! #REF!
Occ
9,606
#REF! #REF! #REF!
#REF! #REF!
Ratio
96% 80% 159%
#REF! #REF! #REF!
#REF! #REF!
Occ
101%
#REF! #REF! #REF!
#REF! #REF!
Ratio
Ratio 116% 77%
#REF! #REF! #REF!
#REF! #REF!
Occ
9,823
#REF! #REF! #REF!
#REF! #REF!
Ratio
MAY'2008 Occ 6,921 2,903
#REF! #REF! #REF!
#REF! #REF!
Occ
Ratio 111% 79%
#REF! #REF! #REF!
#REF! #REF!
Ratio
APR'2008 Ratio Occ 107% 6,637 77% 3,002
#REF! #REF! #REF!
#REF! #REF!
Occ
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF!
Ratio
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
#REF!
57% 85% 248%
#REF! #REF!
Occ
#REF! #REF!
#REF!
#REF!
82%
7,366 3,704 3,138
#REF! #REF!
Ratio
#REF! #REF!
#REF!
77%
84%
#REF! #REF!
Occ
92% 86%
90%
22,988
64% 86% 210%
#REF! #REF!
Ratio
5,534 3,246
8,780
79% 14,208
*Note : Dead space updated on Jan 2008
#REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF!
Occ
20
137 0 30 40 20 169
30
3,224 0 30
9
455 20 9 93 143 312
215 24
5
5 840 111
161 858 76 296 20
2,209 442
Page 6