BD35F Direct Current Compressor R134a 12 - 24V
Compressors
Data Sheet (Replaces CD.46.A7.02) Code numbers 101Z0200
BD35F
single: 101N0210, 30 pcs: 101N0211
Electronic unit 12-24V DC - w. metal shielding single: 101N0220, 30 pcs: 101N0221 Electronic unit 12-24V DC - with AEO
101Z
Application
R134a
Blue stripe
single: 101N0300, 30 pcs: 101N0301
N 1297
Barcode on white background
Application Application
LBP/MBP/(HBP)
Evaporating temperature range
°C
0200
MADE IN GERMANY
Grey background
R
-30 to 0 (10) 12 - 24V DC / 31.5V DC
Comp. cooling at ambient temp.
°C
0277 00
* depending on application
Design Displacement
cm
3
2.00
Oil quantity
cm 3
150
g
300
3
870
Maximum refrigerant charge Free gas vol. in compressor
cm
Weight: Compressor/Electronic unit
kg
EC approval mark (electronic unit) S O F1
4.3/0.25 F2
Motor Motor type
Approvals
THERMALLY PROTECTED SYSTEM
Approval mark
= Static cooling normally sufficient = Oil cooling = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) = Fan cooling 3.0 m/s necessary
Variable speed Ω
Resistance, all 3 windings (25° C)
BD35F 12/24V DC
e4
55 S or F1*
43° C
8369-7
Max. machine compartment temperature
8415
Voltage range / max. voltage
8369
BD35F without electronic unit Electronic unit 12-24V DC - standard
204 170
2.3 E4 72/245 95/54 0277 00, UL984, CSA-C22.2
Dimensions
B2
73
C
6.2 ±0.09
Process connector
location/I.D. mm
D
6.2 ±0.09
Discharge connector
location/I.D. mm
E
5.0 +0.12/+0.20
pcs.
12V cut-in [V] 11.7
24V cut-out [V] 22.8
24V cut - in [V] 24.2
April 2004
[V] 9.6 9.7 9.9 10.0 10.1 10.2 10.4 10.5 10.6 10.8 10.9 11.0 11.1 11.3 9.6
[V] 10.9 11.0 11.1 11.3 11.4 11.5 11.7 11.8 11.9 12.0 12.2 12.3 12.4 12.5 10.9
70 100
E
B1 B A 20
12V max. 24V cut-out 24V cut-in 24V max. Voltage [V] [V] Voltage 17.0 21.3 22.7 31.5 17.0 21.5 22.9 31.5 17.0 21.8 23.2 31.5 17.0 22.0 23.4 31.5 17.0 22.3 23.7 31.5 17.0 22.5 23.9 31.5 17.0 22.8 24.2 31.5 17.0 23.0 24.5 31.5 17.0 23.3 24.7 31.5 17.0 23.6 25.0 31.5 17.0 23.8 25.2 31.5 17.0 24.1 25.5 31.5 17.0 24.3 25.7 31.5 17.0 24.6 26.0 31.5 31.5 CD.46.A8.02
201 8269
16
105
[kΩ] 0 1.6 2.4 3.6 4.7 6.2 8.2 11 14 18 24 33 47 82 220
127
ø9
B2
Optional battery protection settings Resistor (R2) 12V cut-out 12V cut-in
C
150
Standard battery protection settings (no connection C - P) 12V cut-out [V] 10.4
ø4.2
D
28
130
Compressors on a pallet
ø16
46
location/I.D. mm
137 135 128
59
Suction connector
A B B1
78.5
mm
120
Height
123
1
Capacity (EN 12900/CECOMAF) rpm \ ° C 2,000 2,500 3,000 3,500
-30 15.8 20.2 22.5 26.2
-25 23.9 29.9 32.4 35.9
watt
-23.3 26.9 33.5 36.5 40.4
-20 33.1 41.2 45.4 50.5
-15 43.8 54.6 61.8 69.8
-10 56.6 70.7 81.7 93.6
-5 71.7 89.7 105 122
0 89.9 112 133
5 111 139
-23.3 33.1 41.3 44.9 49.7
-20 40.7 50.7 55.9 62.2
-15 54.0 67.3 76.1 86.0
-10 69.8 87.1 101 115
-5 88.6 111 130 150
0 111 139 164
5 137 172
10 136 Terminal plug
Capacity (ASHRAE) rpm \ ° C 2,000 2,500 3,000 3,500
-30 19.5 24.9 27.7 32.2
watt
-25 29.4 36.8 39.9 44.2
10 169
8236-2
Power consumption rpm \ ° C 2,000 2,500 3,000 3,500
-30 17.6 23.3 29.9 36.0
watt
-25 23.4 30.9 36.0 42.8
-23.3 25.3 33.3 38.3 45.4
-20 28.7 37.8 43.0 50.8
-15 33.6 44.1 50.7 59.5
-10 38.3 50.2 58.7 68.9
-5 43.0 56.2 66.8 78.5
0 48.0 62.3 74.8
5 53.4 68.7
10 59.5
Current consumption (for 24V applications the following must be halved) rpm \ ° C 2,000 2,500 3,000 3,500
-30 1.5 1.9 2.5 3.0
-25 2.0 2.6 3.0 3.6
-23.3 2.1 2.8 3.2 3.8
A
-20 2.4 3.2 3.6 4.3
-15 2.8 3.7 4.2 5.0
-10 3.2 4.2 4.9 5.7
-5 3.6 4.7 5.6 6.5
0 4.0 5.2 6.2
5 4.5 5.8
-30 0.90 0.87 0.75 0.73 -30 1.10 1.07 0.93 0.89
+
+
LED -
-
+
Fan
R1 Thermostat
R2
+ F D C P T
W/W
-25 1.02 0.97 0.90 0.84
-23.3 1.06 1.01 0.95 0.89
-20 1.15 1.09 1.06 1.00
-15 1.31 1.24 1.22 1.17
-10 1.48 1.41 1.39 1.36
-5 1.67 1.60 1.58 1.55
0 1.87 1.80 1.78
5 2.08 2.02
-25 1.25 1.19 1.11 1.03
-23.3 1.31 1.24 1.17 1.09
-20 1.42 1.34 1.30 1.23
-15 1.61 1.53 1.50 1.44
-10 1.82 1.74 1.72 1.68
-5 2.06 1.97 1.95 1.91
0 2.31 2.23 2.20
5 2.57 2.50
10 2.29
COP (ASHRAE) rpm \ ° C 2,000 2,500 3,000 3,500
Power supply
10 5.0
COP (EN 12900/CECOMAF) rpm \ ° C 2,000 2,500 3,000 3,500
Main switch
Fuse
W/W
Test conditions Condensing temperature Ambient and suction gas temp. Liquid temperature Static cooling, 12V DC 1 Watt = 0.86 kcal/h
EN 12900/CECOMAF 55° C 32° C 55° C
ASHRAE 55° C 32° C 32° C
Operational errors shown by LED (optional)
Accessories Devices
Compressor speed Electronic Resistor unit (R1) Ω 0 0 1 277 02 220 1N 0 692 10 01N 1523 1 0 173 00 3 0 EO 450 1N h A 0 865 i 1 wt 1696
Motor speed rpm 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500
10 2.84
Contr.circ. current mA 5 4 3 2 6 5 4 3 2
In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.
Number of flashes
Error type
5
Thermal cut-out of electronic unit
4
Minimum motor speed error
3
Motor start error
2
Fan over-current cut-out
BD35F
Standard automobile fuse Not DIN 7258 12V: 15A deliverable 24V: 7.5A from Danfoss Mounting accessories Bolt joint for one compressor 118-1917 Bolt joint in quantities 118-1918 Snap on in quantities 118-1919
Wire dimensions Size Max length* Max length* AWG Cross 12V operation 24V operation section
Gauge
mm2
ft.
m
ft.
m
12 12 10 8
2.5 4 6 10
8 13 19.5 32.8
2.5 4 6 10
16 26 39 65.6
5 8 12 20
1
(If the refrigeration system has been too heavily loaded, or if the ambient temperature is high, the electronic unit will run too hot).
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm). (The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)). (The fan loads the electronic unit with more than 1A peak).
Battery protection cut-out (The voltage is outside the cut-out setting).
*Length between battery and electronic unit
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2
CD.46.A8.02
April 2004