Cv-ndtl3 Tpi-nav.docx

NAVANEETHAN SHANMUGA NDT-LEVEL-III –SOURCING QUALITY VENDOR TPI

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ADNOC/KNPC/McDERMOTT/PTAS-EMAS/PREMIER OIL/VIETSOV-PETRO/Flowserve Pumps

Contact.No +91 90432 97569

: [email protected]

: Plot-5,Suriyan st, Sekar nagar,New Perungalathur,Chennai-600063-INDIA. CARREER SUMMARY The mechanical engineer with 20+ years of over-all experience in Oil-Gas,(Offshore/

Onshore/ Subsea), Thermal power generation sectors ,infrastructure, Airport construction sectors and 18+ years’ experience as QC /NDT-Level-III personnel for materials engineering focused on supporting mechanical integrity and major Inspection and NDT projects. Providing NDT-Level-III

services in ,UT/RT/MT/PT/VT & PAUT/TOFD/IRIS/MFL/ECT for various plant shutdown ,training and certification for Inspection personnel’s, company staffs .Performing NDT/Inspection contract business-Operations, Procurement quality-TPI services, Sales and marketing in middle east ,India, Vietnam Bangladesh, and Nepal regions. Responsibilities includes, Technical Bid evaluation,resource management, review the contractual documents, Quality plan, ITP, Procedures validation, Vendor Prequalification that meet client Contract quality requirements and QHSE policies /procedures. Leading the Inspection Team API/QC-Welding-

Painting /NDT /PAUT-TOFD personnel’s to carry out the plant inservice inspection, Plant Shutdown Inspection Welding activities, Coating –Painting activities, to achieve the targets and plan to maintain the integrity of the pressure vessels/ piping/ Storage tanks by allocating manpower to execute the appropriate personnel to suit the requirement. Worked in India and,UAE, KSA, QATAR ,Kuwait ,Bahrain ,Indonesia-Batam Island, ,Vietnam ,and visited to OEM-Vendor factories in Europe (Germany,Italy, Poland, Estonia Netherlands ,Norway) and UK(Manchester, Piccadelly, Barnsley, Glasgow). ACADEMIC QUALIFICATION 

Bachelor Degree in Mechanical Engineering - 2001 Completed N.I.T- Trichy (Formerly Known as R.E.CTrichy) /Bharathidasan University

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Diploma in Mechanical Engineering -1995 Completed.Coimbatore Institute of Technology – Coimbatore,INDIA

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

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CV-APPROVAL INDIA  LARSEN-TOUBRO /ONGC/ RELIANCE/ TECHNIP-FMC/RINA-MUMBAI/ ABS-MUMBAI MIDDLE EAST 

ADNOC (ZADCO/ADMA-OPCO)-UAE/DCAA-UAE/DUBAL-UAE, RASGAS QATAR/ HYUNDAI –UAE,KNPC-KUWAIT

SOUTH EAST ASIA 

PREMIER OIL -SINGAPORE, TUV-NORD,SEOUL KOREA, PTAS-EMAS,VIET-SOV PETRO-Vietnam, FLOWSERVE CORPORATION NIIGATA –JAPAN.

EUROPE & UK 

NOV-VARCO –NORWAY (PEDESTAL CRANES –WINCHES/HP-Units/Pedestal Booms)

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CAMERON VALVES- Italy (SUBSEA BALL VALVES)

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EBK- GERMANY (API-5L Pipe Laser Alignments, Pressure testing, SAW-Welding, Simulated –PWHT)

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BORNEMANN PUMPS – Germany

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LEESER SAFETY VALVES -Germany

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SFX-CLYDE UNION PUMPS,GLASGOW &MANCHESTER UK

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FRAMES –Netherlands ( Pressure vessels,Double Coil heat exchangers fabrication)

PROFESSIONAL CERTIFICATION 

ASNT-NDT-LEVEL-III (RT,UT,MT,PT ,VT& ET) Certificate #173 433

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EN-ISO-NDT-Level-III Ultrasonic testing (UKAS)

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EN-ISO-NDT-Level-III –Phased Array Ultrasonic Testing (PAUT- Result Awaited)

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ISO-9001:2015 QMS AUDITOR

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CSWIP 3.2.2 –Sr.Welding Inspector (10 year Renewal exam given-Awaiting for result)

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BGAS-Gr-2 –Painting Inspector (10 Year Renewal Assessment approval Sought)

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API-510-Pressure Vessel Inspector

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API-653-Above Ground Storage Inspector

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PCN-Level-2 PAUT/TOFD OLYMPUS OMNISCAN MX-2 / SONATEST VEO+)

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AUT –C-SCAN – CORROSION MAP( SILVERWING-RMS-2 /JIREH/Veo+)

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PROJECT MANAGEMENT (PMI-PMP) – 36 PDU’S Attended CERTIFICATION IN PLANNING TOOL : PRIMA VERA P6

CORROSION ENGINEERING & SCIENCE CERTIFICATIONS-Issued by Central Electro-Chemical Research

Institute (CECRI) –KARAIKUDI-TAMILNADU-INDIA

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

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Corrosion Control in Heat-exchangers and Boilers Corrosion control in underground Burried Pipelines Cathodic Protection and Anodic Devices. Corrosion control by Protective coating-Paintings

OFFSHORE SAFETY TRAINING – OPITO –BOSEIT # 52515 7000 6091 6224670 

H.U.E.T. -EBS/ SEA SURVIVAL CERTIFICATE – Validity Until 05/09/2020

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FIRE FIGHTING ,FIRST AID & SEA SURVIVAL

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Holding BELIZE Seaman Book

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Holding International Certificate of Vaccination for Yellow Fever. Validity until 17/10/2022.

SKILL & CORE COMPETANCES

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Sourcing-Procurement Quality Vendor Inspector for Valves/Pumps/Fittings/manifolds/Subsea Pipeline,/Flanges & Forged fittings/ PLEM-PLET/CALMBUOY/BOP & CATS.

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Valves machining geometrical dimensions Measurement GD &T

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Submitting FIR /Stage wise FIR / IRN/Pre-shipment Inspection reports to TPI-Coordinator

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COMPANY /CORPORATE NDT-LEVEL-III

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Focus on valuable customers, plan and evaluate new projects.

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Preparation of Technical proposals , budgets, commercial invoices analyzing costs.

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Cost effective Purchasing /procurement of NDT Instruments ,Accessories from various suppliers

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Technical Bid Evaluation, Review and Approve the annual Inspection plan

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Recruitment and resources development. Training and development of staffs.

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Liaison with government / agencies and clients for approval, negotiations, concession requests.

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Development and generate new business opportunities along with manage and control of NDT activities.

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NDT Procedure preparation w.r.to Client/Customer Specification.

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Providing the in-house Training and certification for NDT Staffs for various customer requirements.

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NDT-Accreditation Audits (DAC/IAS/DAkkS)-ASME-NDT Audit-Internal NDT /QMS Auditing

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Sub-Contractor/Supplier/Vendor Quality Surveillance System Audits

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AUT-C-SCAN…In house training using Silver wing RMS-2 & JIREH Scoot.

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Attending technical Meeting, Project EOI –meeting at ADNOC-HQ, Abudhabi-UAE.

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Ultrasonic,/Magnetic Particle/ Dye Penetrant testing on Cast/forged components.

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API-579/FFS UT Thickness gauging using AUT/UT/RT-Profile radiographic Exposure.

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Training & Certification for NDT-technicians as per Employer Written Practice SNT-TC-1A /BSEN-ISO-9712

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Establishing Operating General/Project specific NDT procedures. Review & Approve the procedures.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

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Providing Refresher Lecture Class to NDT-L2/L3/CSWIP/AWS/BGAS/NACE/API-510/API-570/API-653

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Primavera Planning P6 - Shut down / Turn around Planning Tool.

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Radiation Safety Officer (Industrial Radiography by Bhabha Atomic Research Centre, Bombay)

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Training Program on Heat Exchanger Inspection & testing .-KNPC-MAB

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Plant Maintenance Shutdown Team leader for Inspection & NDT Activities.

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Mechanical Engineer for Heat exchanger /cooler Tube Bundle overhauling

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Fertilizer Plant Inspection engineer for Stemi carbon & Snamprogetti Engineering practices (TATA-Chemicals)

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Tube Inspection Training using Olympus ECT/MFL/RFET/IRIS using RD Tech MS 5800/Eddifi

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Reformer Tube Inspection –Laser Optics Surface profile ,Borescope/Fibrescope MP-Germany.

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Ultrasonic-leak Testing on Heat exchanger tubes.

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Tube Inspection Training using Magnetic Flux Density Testing –NTPC /MRPL

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Tube Inspection- DELTA TEST-MP (German Engineering) Advanced Technology given by Anabeeb-KSA .

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Vibration Analysis using FFT-Analyzer on Centrifugal Pumps. (Flowserve Pumps-Corporation-Niigata,Japan)

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Infra-red Thermal Imaging on Tank Shell & Roof Inspection.

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Vacuum Box testing & MFL-Tank Floor scanning of Tank Bottom Floor Inspection

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Helipad Friction-Grip test

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UT-leak Testing – Ship hatch Cover Test

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CP-Drop cell Test on Platform Corrosion Potential value measurement.

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Welder Performance Qualification (WQT)

JUNE-2017 to FEB 2019 PROJECT MANAGER-NDT-LIII

MEGARME -INSPECTION SERVICES,DUBAI-UAE

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Technical Supervision , Client-handling, resolving the Customer/Client Queries NDT Written-practice establishment training and certification , review the contractual documents as per codes, standards, and Technical specification that control the methods to meet industry and customer requirements. Prepare and approve NDT procedures and other related NDT work instructions. Perform documented training & certification for Level -1 & 2.Annual Purchasing plan according to the Budget (CAPEX/OPEX)

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Deputing Rope Access level-1/level-2/Level-3 for Offshore maintenance Inspection –NDT projects.

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NDT-Supervision ,procedure review, Technic establishment-Turn-around/Shut down planning, Training & certification for EMPLOYER NDT-L1/L2 Qualification examination in RT,UT,MT,PT,VT,ET Radiographic testing/ Film interpretation, Ultrasonic testing, MPI & DPI/Welding/Coating painting Inspection, UT-Thickness survey, CP-Anode , PWHT, Corrosion Survey. PAUT/TOFD

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

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Coating survey, project quality management, mechanical works Hardness, PMI-Metallurgical RLA (ResidualLife Assessment)Technical Supervision of Radiography Inspection,Welding, NDT, PWHT, Blasting & Painting, and Repair Maintenance-Installationworks at Onshore & Offshore Operations for MEGARME.

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Responsible for Technical Applications and field work in NDT, Specialized Inspection, Radiation Safety, Vendor Inspector, Plant Inspection, Technical Control of all reports, Final dossier and documentation.

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Organising Accreditation NDT Audits –demonstration Audit,ASME Audit,NDT personnel CV selection ,performance rating,Client –Customer feed back appraisals, NDT Contract managements, Attending tender meeting for annual inspection contracts.

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Organise the mobilization /de-mobilization of the Manpower,NDT Equipment management,site report managements, NDT Operations,Payment-Invoice followup, for annual Long term, call-out basis jobs etc.,

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Participating Client /Customer technical Bid evaluation meeting, at ADNOC-HQ, Abudhabi

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Analyse the NDT market,Carry out sales & market ,Keep the NDT Business steady,Providing the Quality & Cost optimized Inspection/NDT Solution to various customer requirements.

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Witness & review the Subsea BallValves/Control valves/Wedge gate Knife gate needle Valves/PumpsPerformance test/cast-forged products/winches/manifolds- FAT (factory Acceptance test) and providing the FIR/IRN and Pre-shipment Inspection.

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Witnessed out hydrostatic pressure test of complete system of boiler No #1, boiler No # 2 and boiler No # 3 for given frequency every year in EQUATE PETROCHEMICAL COMPANY.

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Witnessed hydrostatic pressure test for various piping classes after the repair work.

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Witnessed pneumatic pressure test for various piping classes after the repair work.

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Witnessed pneumatic test pressure vessels, exchangers, pump for given Inspection frequency.

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Witnessed for hydrostatic and pneumatic test for newly fabricated piping system and classes.

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Witnessed snoop leak test for heat exchangers.

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Witnessed services leak test for various piping line system if not possible to do hydrostatic test pressure.

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Witnessed hydrostatic test for flexible hoses – like chemical, steam, utility and N2 Hoses.

AUG 2016 to MAY-2017 M/s Vincotte- International Middle East Inc.,-Abudhabi-UAE MANAGER / NDT-Level-III Projects & Operations Project : API-579 FFS – AUT/IRIS /MFL/VBT Corrosion Monitoring on Refinery piping & NDT Supervision. Asset Location : ZADCO –ZIRKU ISLAND (150 Km away from Abudhabi)

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 5 of 22

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Plans, supervise, execute and coordinates the Inspection activities on the onshore / offshore process facilities as per client’s management system. Performing plant maintenance in-service-inspection as per routine planned maintenance (PM)inspection and ADHOC corrective maintenance. (ADHOC-CM) and NDTinspectors/technician Supervision. Interpretation of AUT-C scan Data & RTFI.

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Reports directly to the QC/Project managers with a weekly, bi-weekly or monthly quality report for all activities Conduct HSE-PTW Audit,ISO-9001 QMS Audit etc (daily,bi-weekly,Monthly basis) Manages the Internal Auditing, Quality Documentation for the EPC Contractors. Issues NCR’s and or Corrective actions to EPC contractors for compliance.

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Actively contribute to the performance of the IRIS/RFET/MFL/ECT team group in terms of heat exchanger tubes, Fin fan cooler header tubes e non-destructive examination, fabrication, pipe coating and insulation activities, Plant Shutdown /Turn-Around activities, manpower recruitment, coordination of equipment/manpower mobilization /demobilization.

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Identifying, Managing the performance of NDT activities and ensuring they are undertaken in accordance with statutory and/or code requirements Ensuring activities performed meet the stated business objectives and strategies.

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Coordinate /interface with Client’s representatives for relevant quality technical issues. Attending the routine daily /weekly meeting for sort-out/clarify technical issues, forth coming look-Ahead plan ,Cost-optimized productivity, and solve problems, goal /objective planning, mile-stones achieved, Delegation of roles etc.,

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Monitor the RPO/RSO of radiation safety as per FANR / NORMS -guidelines and procedures. Reviewing and prioritizing both day to day and future inspection and NDT tasks, and planning, resources and coordinating all NDT inspection work across the assets including budget estimates.

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Performing the regular inspection RT-Crank drive equipment’s as per planned maintenance . Arrange import & export licenses for Isotope and Projectors Control Projector Leak test of isotope-projectors. Sending the instrument (Survey meter, EPD and TLD) for calibration and Maintain the records.

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Responsible for Health and Safety of work force. Ensure the quality of our services. Recommendations to management regarding continuous improvement of our NDT services and implement agreed measures. Review of operating Procedures Dealing direct with the supplier to meet all the requirements for the job & making the payment request Arrange the prequalification for the Clint and provide all necessary documents.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 6 of 22

TANK INSPECTION

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Internal visual inspection for the tank bottom surface, all the internal welding joint, all internal bore of nozzles, annular plate to shell welding joint agitator / mixers and tank settlement as per the given check list.

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Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle welding joint either MPT or PT test & UTG. Internal lining inspection,Holiday Testing as per the given check list.

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External inspection for the flanges, vents, weep holes for any process leak ,man way/davits, nozzles, flange bolting, nut thread engagement, shell, agitators / mixers, wind girders, roof drainages ( water ponding on roof plates), stairways/ladders/platforms/handrails, tank attachment clips, grounding clips/grounding cable attachment, name plate& brackets, relief devices (vents, vacuum breakers), insulation/insulation support rings, paint/protective coating deterioration, patches, shell-bottom junction/chime, anchor bolding/anchor chairs, foundation condition, tank settling, dike/dike crossovers , site drainage and area housekeeping.

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Monitoring the shell, roof and nozzle thickness for given frequency as per the given procedure.Tank-floor inspection MFL,VBT

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Cathodic Protection Systems for Tank Bottom.

AUG-2012 to JULY 2016 VALENTINE MARITIME GULF- (V.M.G.L)ABUDHABI UAE Designation - SUBSEA PIPELINE Project QC / NDT- Level-III CLIENT : OCCIDENTAL PETROLEUM CORPORATION (OXY-QATAR). / REGINA-250 PROJECT-1 INSTALLATION OF API-5L- Ø24” CWC /CARBON STEEL SUBSEA PIPELINE /CALM BUOY/PLET/ SC-RISER (SCR) /TIEIN /CALM BUOY/PLEM INSTALLATION, FROM HALUL ISLAND TO AL-MORJAN PLATFORM –QATAR WATERS.

PROJECT-2 SUBSEA PIPELINE Ø8” CWC/RISER/GAS & WATER LIFT PIPELINE INSTALLATION, AT DUA SUBSEA- VIETNAM

PREMIERE OIL-SINGAPORE

SHANMUGA NAVANEETHAN.

VUNG THAUO VIETNAM WATERS

NDT-Level-III Tech.Manager

Page 7 of 22

CLIENT : VIETSOV PETRO –PTAS-EMAS JV –VIETNAM / BARGE – LEWEK CHAMPION.

Pipe line Subsea installation inspection:WELDING (API -1104 /ISO 13847 /SHELL DEP 31.40.00.10) / GMAW-STT

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Review the WPS & PQR. Witness the WPQT & Mechanical Test. Check that all onshore/offshore-related QA/QC work is carried out in accordance with the approved PQP and Inspection & Test plan. Fit up and welding Inspection of The 20” and 16” offshore pipe line for 2000 joint as per the given WPS.

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Fit up and welding Inspection of The 12” and 42” offshore pipe line for 3500 joint as per the given WPS and approved by PTAS-EMAS procedures.

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STOPAQ/CANUSA FIELD JOINT COATING inspection as per the STOPAQ field joint coating procedure.FBE coating repair inspection as per the repair coating procedure. Coating Holiday testing on FBE Coated surface.

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Responsible for preparation of WPS, PQR, WQT, stage inspections like fit up, welding, erection, review of non-destructive inspection reports of fabrication structures as per approved drawings. Control of QA/QC personnel, NDT crews to perform the inspection as per the agreed plan. Witnessing of grit blasting and coating on structures, Dossier preparation and handing over to the client.

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Check all documentation to execute the work such as approved welding procedures, Quality Control procedures, NDT procedures, Codes; standards are available at work site.Check that all applicable equipment is calibrated and has valid certification.

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Welding procedure qualification as per DNV -OS-F101 & ONGC Specification Welder qualification as per DNV, BS EN 287 & ONGC Specification. Execute the work as per QAP /ITP & co-ordination with client Maintain the calibration status of instruments and equipment’s. Inspection of carbon steel CWC pipe with respect to release note. Reviewing of material test certificate Respective codes & Standard. Witness the Chemical & mechanical Testing Fit -up /weld-visual/RTFI of Radiographic Film Making dimensional and weld map for Riser and subsea Tie in. Preparation of the documentation for fit -up ,weld visual, field joint coating ,peel test, foam filling ,NDT, pipe book and Completion certificate Review of Radiographic Films (RTFI)of welds and of Ultrasonic Testing of Welds

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Check installation processes are carried out in accordance with approved procedures & specification & Inspe ction and confirmation of welding consumables as per the specifications.

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Witness & inspection of all Welding activity, Review of Inspection Documents & Has the authority to reject defective work.

JACKET AND DECK INSTALLATION -QATAR WATERS  Inspection of pile long seam weld orientation during installation in to jacket leg, Fit up & weld inspection of piles weld joint, crown piece to jacket weld joint, transition joint to pile weld joint, deck leg to pile connection weld joint, boat landing, security gate, stairways, Link Bridge, flare bridge, flare tower, handrails and infill plate weld inspection. SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 8 of 22

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Weld audit as per the given approved OXY procedures.Review the Mill Test reports

Automatic Welding System Familiar :Saipem - Passo, STT Presto, McDermott–AWS, Allseas Phoenix, Serimer dasa, Vermaat and SAW for double joints. PAINTING -COATING

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Review the Painting / Coating Procedure. Verify / Review all onshore/offshore-related Painting / Coating work is carried out in accordance with the approved PQP and Inspection & Test plan.

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Ensure all documentation to execute the work such as approved Painting / Coating procedures, Quality Control Codes & standards are available at work site. Verify that all applicable equipment is calibrated and has valid certification.

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Field - joint coating inspection, Peel test for cold wrap Coating as per client requirements In fill Polyurethane foam inspection Making PU samples and measure the Dry density as per the client requirement.

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Check Painting / Coating Application processes are carried out in accordance with approved procedures & specification. Inspection and confirmation of Painting / Coating, Blasting Materials as per the specifications. Familiared coatings subsea coating systems are fusion bonded epoxy (FBE), liquid, 3-Layer Poly propylene/ ethelene(3-LPP/LE), heat shrink sleeves (HSS) and high density polyethylene (HDPE) pipe coatings.

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Check and Witness of Profile, Salt Test, Wet Film Thk. Dry Film Thk., Adhesive Test, Peel Test & Holiday Test. Witness & inspection of all Painting / Coating activities, Review of Inspection Documents & Has the authority to reject defective work.

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Monitoring coating material (CANUSA) storage conditions thinning, mixing, induction time and pot life of paint to be applied coating application parameters during application wet film thickness, Witnessing DFT of paint by means of Non-destructive instrument holiday test for integrity of coating.

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HDPE Liner insertion about 2.5 km by Electro Fusion welding carried out by APS-UAE. Monitoring

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Prod. uction Quality Test,Tensile Test, HDPE Flange Welding& String Welding ,insertion. Coating of Chemflake Glass flake epoxy, PU-Protegol 32-55L , Two pack (Interzinc-52& Interzone Epoxy 954.) ZINC Rich Epoxy, Foam coating, Servi wrap & Rockguard Servi shield. Witnessing the Automated NDT, RTFI, MPI& PT

DEC 2010 – JULY 2012

MCDERMOTT-DUBAI-UAE

NDT-Level-III / Vendor Inspection-Technical QC-Supervisor (PROCUREMENT EPC-OEM)

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 9 of 22

Subsea CALM BUOY/PLEM-PLET manifolds/ VALVES-API-610 DB PUMPS/SUBSEA FLANGES/SUBSEA API-5L Pipeline Manufacturing/ Casting –forging & Rolling products/ BOP’s/CAT’s/ RISER /LMU-Units/

Roles & Responsibilities –NDT Level-III 

Coordination, monitoring the Procurement quality, site inspection pipeline layout supplier documentation approval and Mechanical Completion Dossier (MCD) builder and responsible for Material Hand Over at Customer site.Preparing the Technical Bid evaluation, Preparation of Vendor Purchase Orders, Logistic/Transport of finished goods,resource management, review the contractual documents, Quality plan, ITP, WPS/PQR/WPAR-/FAT Procedures validation, Vendor Prequalification that meet client Contract policies and QHSE procedures.

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Submission of field inspection reports ( FIR )/ Stage wise Inspection reports (IRN)/ Pre-Shipment Inspection.

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Visit to vendor and manufacture shops for Inspections and pre-equipment run inns’ FAT- FACTORY ACCEPTANCE TEST before shipment to project site if required Inspection of and witness the Utility Boiler safety Interlock instrumentation commissioning system. Providing the technical support for the process engineering deliverables.

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Establish and implement project specific procedures, Mechanical completion dossier preparation for final completion. Witness & review the Hydrostatic testing /NDT /PAUT-TOFD,RTFI, Ultrasonic Testing (UT),MT,PT) etc.

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Familiar and up to date with latest Industry standards and ensure compliance of projects design with latest codes standards.(ANSI /ASME/BSENISO/API-1104/API-5L/API-RP-2X/API-CAT-III /API-RP-7G,DS-1 )

 Maintains close interaction with third-party suppliers(TPI), external laboratories, and customers.Witness & Review Mechanical Destructive testing & their results.  Receive and analyze the scope and specifications for works and services to be contracted, clarifies work aspects and verifies technical evaluation criteria.  Working knowledge On materials, welding and painting inspection /- On oil / gas processes and equipment’s BOP/Cross overs, SC-Risers/Lubricators/Conductor/Casing Heads etc. 

Review and aligning the Quality Management Systems-Quality manual as per contract requirements.

 Preparing/review the Inspection Procedures, Visual Inspection, NDT Techniques, Corrosion Principles & Failure Modes etc. Planning, Scheduling and Reporting principles.

VENDOR-QUALITY ENGINEERING PROJECTS HANDLED ( VALVES/PUMPS/FITTINGS/SUBSEA CABLES)

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ADMA-OPCO’s ZAKUM Water Injection Upgrade Bidding/proposal

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 10 of 22

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ADMA-OPCO Zakum Water injection Platform (Pressure /capacity Up gradation)

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Ras-Gas –BARZAN Offshore Expansion Project – Phase 1 WH4/WH9 Platforms.

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PAPA TERRA- Floa Tec TLWP/P-61-Brazil

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Al-Khafji-Ratawi JV,KJO Water injection Project- Italy

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ONGC-Cluster 7 Well –India.

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Karan 35/43 top side- wellhead platform, Auxiliary platform, Link Bridge, flare bridge & flare tower installation and hook up.

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Karan TP1-Hook up inspection;Karan 6-9/16-Hook up inspection

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Karan 26/34-Hook up inspection; SFNY 348/353-Hook up inspection

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ADCO BAB Thamama ‘’G’’ & Habshan 2, 1.8 MM BOPD Phase-1 Development Project

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NOV-VARCO 105 Metal Ship Hull Project 100MT & 400 MT Pedestal Cranes.-Norway

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FRAMES BV-Nederland

DUTIES AND RESPONSIBILITIES

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Review TBA',TQ's, MRB's MR's,P.O's, P.O-Specifications,EPC-As built drawings, Valves/ Pumps/ Compressors /Pressure Equipment 's -Datasheets,Tech.Specs,Vendor ITP's,QA/QC/HSE procedures and providing comments for effectiveness of the Quality system & policies.

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Developing procedures, work instructions, Inspection and testing methods, acceptance criteria and ensuring reliability & integrity of the Oil & Gas plants, equipments, Pipelines and offshore platforms.

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Preparing the TQ's & CR's related to QA/QC Develops KPI's and ensures consistency in reporting across Corporate QHSE Management System.Review the TPI-reports (RFI, FIR & IRN's)and commenting.

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Coordination with Client and PMC/Certification agencies for routine inspections all over the world and liaising with the suppliers and subcontractors.

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Attending the Kick of Meeting of major package orders, conducting Pre inspection Meetings etc. Organizing inspection through reputed Third Party Inspection Agencies and monitoring inspection activities through review of Inspection reports and Release notes.

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Continuous monitoring of vendor’s performance, auditing vendor’s QA/QC system, shop visit etc..Conducting stage wise inspection as per approved ITP, witness of welding procedure qualification tests, NDTs and reviewing test reports and certificates when Third Party Inspection not required/not available.

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Coordination with Engineering and procurement teams and provide the QA/QC deliverables. Attend pre-inspection review meetings with Vendors/Supplier/Sub-Supplier for resolving various QA/QC Issues.Monitor and review the corrective and preventive actions resulting from supplier nonconformance’s and audit findings. Perform Source Inspection of products at suppliers.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 11 of 22

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Establish Quality requirements on outgoing purchase orders and follow up with suppliers to ensure all requirements are understood and to provide assistance with interpretation, as needed.

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Perform and participate in supplier evaluations, audits, surveillance and monitor supplier performance. Active member in the supplier selection and business award decision process. Providing support to suppliers regarding quality issues.

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Review vendor documents like ITP (Inspection Test Plan),WPS(Welding Procedure Specifications), (Non Destructive Testing Procedures) ,FAT(Factory Acceptance Testing ) and Paint procedures. Performing review includes verifying suitability to design conditions, understand service requirements and verifying consumable suitability. Also identify interventions required by PFI and client inspectors.



Field Inspection-(Valves /Pumps/Fittings/API-5L Resident Pipe mill Source Inspector) Witness The Factory Acceptance Test (FAT) - Control valve,Actuator Systems & Utility Boiler Safety InterLock system Check List.



Witness & report at Vendor Sites for Valves/Pumps/Pedestal cranes/Fittings/API-5L -Line Pipes.Projects Worked -EPC Brown Filed /Procurement Source InspectionCoordinate all inspection requirements for TPI inspector’s .Set up a system for tracking inspection notifications and execution of inspection until a release note is issued. Control the number of inspection visits.

DOCUMENT/MATERIAL TEST CERTIFICATE REVIEW PO’s and Purchase Specifications.,TBE/RFQ/QA PLAN  

ITP, QA Plan, WPS & PQR, Fabrication procedures, Hydro test, Heat treatment, and NDT procedures. Mechanical testing of base materials, PQR test specimens, PTC specimen and stage inspection of above mentioned items as per Contractual QA Plan.



ReviewTBA’sTQ’s,MR’s P.O’sValves,Pumps,Data sheets and Drawings,Company Technical specification and provide ITP/QAP coments for VENDOR’s ITP



Review of TPI’s report,coordination with TPI Agencies and monitoring



Review of TPI, FIR’s,IRN’s and issuance of IRN



Review of MRB’s and submission to company

OEM VALVE-VENDOR WORKS VISITED IN INDIA 

Flowserve Control Valves,Whitefiled,Bangalore,India

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 12 of 22



Flowserve Pumps-Coimbatore



BRAY Control valves-CHENNAI



L&T MHPS Boilers Pvt.ltd-KANCHEEPURAM



L&T Valves,Enathur-Kanchipuram



PK Steel castings,Nallalam, Calicut,Kerela



CHW-Hammer Forgings, Ghaziabhad



INDCON Projects & Equipments,Faridabad,Newdelhi.

OEM VALVE-VENDOR WORKS VISITED IN UAE 

Emirates Techno castings, Humriyah FZE



JC Fluid controls,Humriyah FZE



FITECH Valve testing centre.

OEM VALVES VENDOR WORKS VISITED IN EUROPE 

O.M.S- SALERI S.p.A , Brescia, Italy



Bonney Forge (B.F.E)-Bergamo,Italy



Galli-Casina Plug Valves,Milano,Italy



Breda Testing Lab, Milano, Italy



Donaly-Alexo coatings,Italy.



Techno forge,Italy



Ufficine Santa fede, Primaluna,Italy



Lucchini integerated Foundry,Lovere,Italy



Biffi Italia, Piacenza Italy ( Valve actuators)



Leser Safety valves, Hamburg,Germany.



Eisen Bau Kraemmer (EBK) Line Pipes,Krystal,Germany –Resident Pipe Mill Inspector about 6 months



Arcelor-Mittal, Duisburg,Germany



Schluz Exports,Duisburg Germany.

PEDESTAL CRANES 

NOV-Varco, Stavanger,Norway & Eltos-Kristiansand,Norway



Gafako Heavy Fab, Gydansk,Poland & Hydro-Naval,Ustka,Poland.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 13 of 22



E-profil Crane Telescopic Boom ,Tallin,Estonia.

OEM-PUMP VENDOR WORKS VISITED IN UK & INDIA 

WEIR (SPX Clyde union) PUMPS Foundry Ltd,Newton Heath,Manchester



Linacc NDT X-ray services, Barnsley,Manchester



Clyde-Union, Pumps,Glasgow & William-Cook Castings, Sheffield.



FLOWSERVE PUMPS-COIMBATORE-INDIA.

JUNE 2006 – NOV 2010

BUREAU-VERITAS PROCESS DIVISION – DOHA-QATAR

Client : Larsen –Toubro GSVC GAS TURBINE PIPELINE –MANIFOLD PROJECT Fabrication Yard : DOPET-QATAR 

The 38” OD onshore pipe line scope extends from the Khursaniyah landfall (onshore/offshore interface point) up to the scrapper facility at Khursaniyah gas plant; it is an integral part of the 38”OD pipe line from TP-1 platform at ALmorjan to Halul Offshore field.



Project-35KM for cross country onshore and 80 KM for offshore) for sour services (trunk line).



Material – API 5L Gr B,X42,X46,X52 & X60-DIA 38”, 30mm thick-24M Length double joint - long seam and girth welded pipe with FBE coated both internally and externally.



Review and qualifying the contractor Pipe line Welding procedures WPS & PQR as per the API 1104, ANSI B31.8 & B31.4. (Welding process SMAW,GMAW-STT & SAW and combination of welding process with the pipe material API 5L Gr X60, electrode and filler wire Atom Arc E-7018,ER70S-6(STT) &E71T-1M ,No PWHT with Impact test at -20°C, With Hardness for Sour Services).



Procedure qualification requirement of – Sour services.



ER 70S-6 used for sour services the chemistry of wire limited with NACE-SP0472.



Review the contractor piping procedures qualification as per the ASME Section IX.



Review and qualifying WQT as per the API 1104, ANSI B31.8 & B31.4.



Review and approval of NDT procedure and qualifying NDT personal as per the company specification.



Incoming pipe material inspection including verifying heat number, pipe number etc.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 14 of 22



Verifying welding equipment calibration for each station.



Verifying welder(s) have been issued job clearance card and that range of qualification shown matches the application of WPS being used.



Witnessing fit up, pre heat temperature and inter-pass temperature.



Consumables inspection for each process (GTAW, SMAW, GMAW and FCAW). Including storing condition and backing for low hydrogen electrode.



Monitoring in process welding activities and auditing for welding parameters (travel speed, voltage, current, inter pass temperature, heat input and comparing with used WPS.



Witnessing the Tie in joint and monitoring tie in temperature.



Final visual inspection and witnessing NDT- AUT for girth welding joint.

PRESSURE VESSEL:



Initial visual inspection in open condition through man way or access through confined face entry to record condition of vessel and internal apartness.



Detailed internal visual inspection after cleaning of the shell surface, bottom and top dish, all the internal welding joint, internal bore of all nozzle ( after removal of product deposit or chocking), vortex breaker, impingement plate, baffle plate , demister pad & mesh, Agitators/mixers and vessel apartness.



Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle welding joint either MPT or PT test & UTG.



Evaluating noticed pitting, corrosion, crack and damages part and making recommendation for repair.



Reporting all visible of deterioration or questionable condition.



Calculating metal loss, corrosion rate, remaining life and next inspection interval were having thinning.

HEAT EXCHANGER: 

Initial visual inspection in open condition after removal of channel head and tube bundle (patrician plate, internal nozzle welding and internal surface, gasket sheeting face for nozzles, both channel and shell side for

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 15 of 22

gasket seating face for any pitting, corrosion and damages, tube sheet to tube seal welding joint , tubes, tie road &spacer , baffle plate ,bearing plate etc. ) 

After the cleaning detailed visual inspection in both channel internal surface, nozzle surface and welding joint and patrician plate and in shell side internal visual inspection for the shell surface, nozzles, all internal welding joint and the U tube bundle after the cleaning of water jetting visual inspection of U tubes, baffle plate, tie rod & spacer, bearing plate, tube seat to tube seal welding joint for any erosion / corrosion, fatigue and damages.



Exchanger’s inspection by leak test, snoop test, ultra probe sensitivity test and internal tube failures by boroscopic test including photography and videotape.



IRIS inspection and ECT for the tube bundle tubes to verify the metal loss.



Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle welding joint either MPT or PT test & UTG.



Hydrostatic test for both tube side and shell side for final acceptance.

Column 

Initial visual inspection in open condition through each man way or access through confined face entry to record condition of vessel and internal apartness.



Detailed visual inspection after cleaning for the distributor pipe, all internal welding joint, nozzles all internal welding joint and internal bore of all nozzles , cladding , mesh demister , each filter tray top to bottom, blowing down comer , plate seal pan etc.



Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle welding joint either MPT or PT test & UTG.



Evaluating noticed pitting, corrosion, crack and damages part and making recommendation for repair.



Reporting all visible of deterioration or questionable condition.



Calculating metal loss, corrosion rate, remaining life and next inspection interval were having thinning.

AUG 2003 – MAY-2005 QC—WELDING INSPECTOR

CLEAVELAND BRIDGE ENGINEER – JEBAL ALI UAE (VISUAL & DIMENSIONAL – AIR PORT STRUCTURALS)

DUBAI CIVIL AVIATION / ADPi/ DUBAL/DUBAI-DRYDOCKS

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 16 of 22

CLEAVELAND BRIDGE ENGINEER – JEBAL ALI UAE

One of the leading EPC Contractor in the field of Power

Plant Design, Procurement and Erection & Commissioning of AIRPORT Structural projects in and Around UAE.CV approved by Dubai Civil Aviation Authority,DUBAL,& ZADAF Port



Fabrication, examination, testing & erection of Penstock pipes (Material SA 517 GR. F)



Inspection & NDT of Box,Tubular & Structurals (EN10025)



Airport steel Structurals,Flight-hangar structurals,Visual/NDT & Dimensional Inspection Interprettation of Radiographic films etc (RTFI)



Visual Inspection /NDT of Syncro-Lift Ship lift platform at ZADAF-PORT



Organising routine inspection of: Pipe spools fabrication, witness of NDT & erection activities at site.



Reviewed the POs, drawings and specifications; IRT, ITP, Quality Assurance plan, , WPS & PQR.



Reviewing fabrication, hydro test, heat treatment and Non-destructive examination procedures.



Witnessing mechanical testing of base materials, PQR test specimens .

OCT 1995 – JULY-2003 RELIANCE PETROLEUM -JAMNAGAR-INDIA NDT-INSPECTOR

 Set-up Calibrate and perform Tube Inspection ECT/MFL/IRIS NDT on Tubes  Inspect the Heat exchanger Hydro testing / Tube testing with Borescope/IRIS-UT/MFL/ECT/RFET etc., 

Inspect, test, or measure materials, products, installations, or work for conformance to specifications.



Discard or reject products, materials, or equipment not meeting specifications.



Analyze and interpret blueprints, data, manuals, and other materials to determine specifications, inspection and testing procedures, adjustment and certification methods, formulas, and measuring instruments required.



Shutdown & Maintenance Inspection of Vessels, Piping, Valves etc, Inspection of fabricated items, such as Heat Exchangers, Columns, Spheres, Storage Tanks etc.



Leading the NDT team for shutdown project, participation in weekly or daily basis meeting at site.



Interact with the client regarding for job, Resolve the client problem or doubts with discussion of senior person.



RLA (Residual Life Assessment) of boiler in HPCL, BPCL, and some in sugar factory.



Cross-country pipeline welding, Ultrasonic & Interpretation of Radiographic inspection.



Radiography film interpretation of different types of welding & casting jobs.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 17 of 22



Hardness testing , Ferrite content measurement of different types materials.



Carry out inspection of pressure vessels weld visual dimensional inspection, maintenance of Plant.



Observe and monitor production operations and equipment to ensure conformance to specifications and make or order necessary process or assembly adjustments.



Measure dimensions of products to verify conformance to specifications, using measuring instruments such as rulers, calipers, gauges, or micrometers.



Interacting with third party inspection agencies like NPCIL, LLOYDS, EIL/CEIL, BVIS, DNV etc. and offered the stage wise inspection as per QAP/ITP.

SKILL SET IN INTERNATIONAL CODES & STANDARDS



International and National codes such as ASME SEC III, SEC VIII division 1 & 2, ASME B31.3, BS/PD 5500, API, NACE, AWS D 1.1, IS: 2825, IBR etc.



ISO 9001-QMS/ ISO-18001 HSE / ISO 14001 ENVIRONMENTAL Auditing



Experienced in evaluating, characterization and mechanical testing of ferrous and non- ferrous materials as per ASTM, ASME, BS, ISO, EN, DIN, BIS & other standards.



Adept in codes such as ASME Sec. II, III, V, VIII Div.1 & 2, IX, ANSI B 31.3, 31.4, 31.8, BS 5500, TEMA, API, NACE, AWS D 1.1, ASTM standards, etc.



Experience and working knowledge of Shell Specifications and standards



Basic knowledge of design, welding technology, metallurgy and heat treatment procedures.



Knowledge of Cathodic protection of Pipelines, Pressure vessels and subsea structures.



Working Experience with Shell DEP and MESC SPE specifications.

FAMILIARED NDT-METHODS & EQUIPMENTS

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 18 of 22



RADIOGRAPHIC TESTING –CASTING /Weldments



ULTRASONIC TESTING –CASTING /FORGING /WELDING



MAGNETIC PARTICLE TESTING – CASTING /WELDING /FORGING



PENETRANT TESTING- CASTING/FORGING/WELDING



VISUAL TESTING – RLA / Borescope & Videoscope



IRIS / MFL/EDDY CURRENT – Tube Inspection for Heat exchangers



VACCUM BOX LEAK TESTING – TANK Bottom Plate LAP weldments



AUT – C-Scan Corrosion Monitoring



Thermal Infra Red Testing-Hot Spot detection



UT-Weld scanning on Full penetration Butt welds,Partial Penetration Butt welds

FAMILIARED NDT-& EQUIPMENTS



RADIOGRAPHIC TESTING – Scar Selenium Camera , Delta Ir-192 , projectors



ULTRASONIC TESTING – USK-6,USM25/USM35 DAC



MAGNETIC PARTICLE TESTING – permenant Mangnet Yoke / AC Yoke



PENETRANT TESTING- Visible /Fluorescent Penetrant kits



VISUAL TESTING – RLA / Borescope & Videoscope



IRIS / MFL/EDDY CURRENT – Tube Inspection for Heat exchangers



VACCUM BOX LEAK TESTING – TANK Bottom Plate LAP weldments



AUT – C-Scan Corrosion Monitoring



Thermal Infra Red Testing-Hot Spot detection



PAUT /TOFD - Olympus MX-2,SONA TEST VEO+

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 19 of 22

PLANT SHUT DOWNS WORKED… ON CALL OUT BASIS….. AS ADHOC –PLANT INSPECTOR Plant maintenance Turn-Around Activities: Involved in supervision & witness of welding/NDT on Tie-In, HotTapping and corrosion mapping during shutdown of various Oil & Gas, refineries and plants



EQUATE- Petro-Chemical Co,( EQUATE,Dow Co), KUWAIT –MRTA’2014



Qatar Gas Co, (Q-GAS) Ras-laffan Industrial city, Qatar, MRTA’2014



Qatar Fuels and Additives Co, (QAFAC)Umsaieed, Qatar, MRTA’2014



Al-Bayroni Fertilizer Co, Jubail,KSA- MRTA’2008 ( May-July’2008)



TATA-Chemicals & Fertilizers –Babrala(UP)-India



TASNEE Petro-Chemicals Co,Jubai,KSA) May-July’2008



SADAF Petro Chemical ,Jubail, MRTA’2008 ( Feb-April’2008)



CPCL- REF-III OHCU &HGU – Nov-Dec , MRTA’07



MRPL- Heat Exchanger Tube Inspection, FL & IRIS, RFET ,ET GRTA’07



Reliance Industries Ltd (RIL-KURKUMBH,PUNE),Glycol Separation Unit,- MRTA’07



RASGAS LIQUIFIED & NATURAL GAS CO.,-QATAR Train I&III –MRTA’2007



Qatar Fuels and Additives Co, (QAFAC)Umsaieed, Qatar, MRTA’2007



Mina Abdullah Refinery ( MAB)- KNPC,KUWAIT-GRTA’2006



Lead Auditor Quality Specialist for Retail Petrol Bunk Outlets ,BPCL,INDIA-Audit 2006



Lead Quality Specialist (QOS) TUV-SUD,TELECOM INDUSTRY –TRAI,INDIA – Audit 2006



Equate Petro-Chemical Co,( EQUATE,Dow Co), KUWAIT –MRTA’2006



Reliance Petroleum Ltd, RELIANCE- Jamnagar,INDIA,-GRTA-2002



B.P.C.L- Refinery CDU & VDU-Modification Project,Mahul Mumbai, INDIA March -April Shut Down’2002



ONGC-NARIMANAM-Storage Tank Inspection Nagapattinam ,INDIA –Feb’ 2000



I.O.C.L(Indian Oil Corporation), LPG Botteling Plant,Kalicut,India Dec 1997.

PROCESS PIPING INSPECTION:



Well internal and external inspection experience in various type of Piping classes in EQUATE petrochemical company units like EU/ EG/ UTL/ PP / PE.



Conducted all NDT tests like UT, RT, MPT, PT & VT for their different units likes EU/EG/PP/UTL/PE.



Carry out all NDT testing including ultrasonic testing for RBI jobs (Risk based inspection).



External visual inspection by given frequency like painting damages on non insulated process piping, process leak, external environmental corrosion as per the given external check list.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 20 of 22



External visual inspection for insulated piping likes damaged insulating, missing insulation, process leak as per the given external checklist.



Corrosion monitoring by given frequency and piping classes by various NDT like UTG, UT and profile radiography.



Calculating minimum required thickness, corrosion rate both long terms and short terms, remaining corrosion allowance and remaining life



Find outing In-services crack in piping existing weld likes stress corrosion crack, hydrogen induced crack, pitting in weld by ultrasonic angle beam shear wave methods by given frequency and continuous monitoring the crack length , depth and percentage of amplitude height and while it is exceeding the acceptable limit necessary replacing with original component.



Repair work as per the original code requirement.



After major repair and alternation if required hydrostatic or pneumatic test as per the B31.3.



PMI (positive material identification) verification in alloy steel and stainless steel by using metallurgist-9277.



Carburization verification on the furnace tubes (25/35 Ni Cr) and (35/45 Ni Cr).



Boroscopic inspection done for small boring piping and tubing.



Thermography inspection done for furnace tubes.



Visual inspection and dimensional check for the expansion bellows joints as per the data sheet.



Dimensional inspection of flange, fitting and prefabricated spools check chemical analysis with respect to heat Number with MTC and visual inspection as per the TMS( Tech knowledge methods and standards)



Visual inspection of flexible hoses – like chemical, steam, utility and N2 Hoses.



Knowledge of verifying the P & I diagram and ISO metric drawing.

PRESSURE TEST:



Witnessed out hydrostatic pressure test of complete system of boiler No #1, boiler No # 2 and boiler No # 3 for given frequency every year in EQUATE PETROCHEMICAL COMPANY.



Witnessed hydrostatic pressure test for various piping classes after the repair work.

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 21 of 22



Witnessed pneumatic pressure test for various piping classes after the repair work.



Witnessed pneumatic pressure test for various pressure vessels, exchangers, pump for given frequency.



Witnessed for hydrostatic and pneumatic test for newly fabricated various piping system and classes.



Witnessed snoop leak test for heat exchangers.



Witnessed services leak test for various piping line system if not possible to do hydrostatic test pressure.



Witnessed hydrostatic test for flexible hoses – like chemical, steam, utility and N2 Hoses.

PASSPORT Passport Number

:

Place of Issue

: R.P.O -COIMBATORE, INDIA

Z-5175669

Date of Issue

: 19-11-2018

Date of Expiry

: 20-11-2028

PERSONAL DETAILS

Name

:

NAVANEETHAN SHANMUGA SUNDARAM

Father’s Name

:

Shanmuga sundaram

Date of Birth

:

12th Dec-1974

Marital Status

:

Married

Nationality

:

Indian

Languages Known

:

English,Tamil,Malayalam & Hindhi Deutch,Italiano,Norwegian ( Working Level) Arabic (Basic Level)

SHANMUGA NAVANEETHAN.

NDT-Level-III Tech.Manager

Page 22 of 22