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7(&+1,&$/352*5$00,1*23(5$7,2160$18$/ %5,(),16758&7,216 READ: • choice of functions on pages 5-6 • choice of ammeteric transformer on page 16 ®

Tel. +39 0521/772021 Fax +39 0521/270218 ELCOS- Parma- Italy - gb - CAM-110 -Progr.

1

5(3/$&,1*2)&21752/81,7

Before replacing the control unit we recommend transferring all the programming to the new control unit, LIWKLVLVQRWFDUULHGRXW , the new power unit will operate with the factory-set programming. In this case it will be necessary to carry out programming of yhe amperomettric transformer.

PROCEDURE TO BE CARRIED OUT WITH ENGINE STOPPED AND CONTROL UNIT 127 SUPPLIED WITH POWER CONTROL UNIT TO BE REPLACED

NEW CONTROL UNIT

Remove the memory

Remove the memory and eliminate it

MEMORY

and insert it in the new control unit

MEMORY

Supply power to the control unit

The following is read on the display

83'$7( &21752/81,7"

or

0(025< 127,167$//(' Check that the memory is correctly insertedy

(1'2) 75$16)(5

Press and wait for the transfer to be completed or

If the anomaly is activated during normal operation

0(025< (5525 the memory is no longer used To reset press

:$51,1*

THE TYPE AND REVISION OF THE TWO CONTROL UNITS MUST BE THE SAME

75$16)(5 (5525 Repeat the procedure

TRANSFER OF PROGRAMMING OPERATIONS It is possible to transfer the programming operations of a standard control unit onto several memories. We advise you not to exceed fifty transfers. Example:

A STANDARD CONTROL UNIT

B $

CONTROL UNITS

C %

D

- & - ' TO BE UPDATED

1. Switch off the power to the control units. 2. Remove the memory from the control unit A. 11. Switch off the power to the control unit A. 3. Remove the memory from the control unit B. 12. Remove the memory B from control unit A. 4. Insert the memory B in the control unit A. 13. Insert the memory B in the control unit B. 5. Supply power to the the control unit A. 14. Supply power to the the control unit B. 6. The following is read 15. The following is read: “UPDATE CONTROL UNIT?”. “UPDATE CONTROL UNIT?”. 7. Press the STOP button. 16. Press the START button. 8. The following is read: 17. The following is read: “END OF TRANSFER”. “SAVE DATA TO MEMORY?”. 9. Press the START button. 10. The following is read: 18. Repeat from point 3 for memories C and D. “END OF TRANSFER”. RESTORATION OF FACTORY PROGRAMMING OPERATION OF THE PROGRAMMING OPERATIONS: ENGINE, GENERATOR AND PROGRAMMABLE TIMES Disconnect the battery power supply to the control unit (we suggest opening the protection fuse). Supply power to the control unit again,press at the same time (within 3 sec) the three keys, wait until STANDARD PROGRAMMING is written on the display.

6723

CONTROL UNIT STAND BY After 30 seconds of inactivity, the control unit enters STAND BY state, switching off completely all the signalling (led and display). To exit STAND BY state press one of the buttons. 2

ELCOS- Parma- Italy - gb - CAM-110-Progr.

7(&+1,&$/352*5$00,1*

352*5$00,1*$&&(66

Press to select: 352*5$00,1* AUT

AUT MAN

OFF MAN

86(5 352*5$00,1*

PRESS (10”) AT THE SAME TIME TO DISPLAY: TECHNICAL PROGRAMMING

6723

7(&+1,&$/ 352*5$00,1*

OFF

To H[LWWKH

SURJUDPPLQJPRGH select - MAN - AUT - OFF (led off)

35(6672',63/$<7+( 5(48,5('352*5$00,1* /$1*8$*( &+2,&( &$1 %86 &+2,&(2) )81&7,216

 

Engine type and make programming.



Stop systems. G. S.. frequency. Adjustment of tachometer with generator frequency Weekly automatic test. Battery voltage.

(1*,1(5811,1* 6(77,1*6 35(9(17,9( 0$,17(1$1&(

German. Spanish. Portuguese.

Italian. EnglIsh. French.

see on page



G. S. voltage. Genset protection in manual mode. Input 41. Connection with ATS control unit. Anomaly indications. Choice of unit of measurement. Option to be associated with the output (terminal 6).

Adjustment of running engine Signal (CAN Bus) coming from threshold, tachometer and overspeed. the control unit of the engine. Signal coming from the charging alternator.

Signal coming from the generator.



Access to preventive maintenance. Deletion of expired maintenance.

5(6(77,1*6



Procedure for: Resetting of kilowatt-hour. Resetting of starting failures counter.

Resetting of starting counter. Change of indicated hours. Resetting of litres of fuel used.

352*5$00$%/( 7,0(6



Preheating. Starting. Pause. Stop. Cooling.

Startup delay after closing of the call. Delay after opening of the call. Time for connection of the general alarm. Weekly automatic test time.

(1*,1( 352*5$00,1*



Battery undervoltage. Battery overvoltage. Fuel reserve. No fuel.

Anomaly of the charging alternator. Number of starting attempts. G. S. start with battery with low charge.

*(1(5$725 352*5$00,1*



G. S.. undervoltage. G. S. voltage present G. S. overvoltage. G. S. underfrequency.

$9$,/$%/( $120$/<

G. S. overfrequency. G. S. overload warning. G. S. overload. G. S. does not supply.



Possibility of times, polarity and stopping programming. Anomaly message.

6:,7&+,1*2)) ,167580(176 6:,7&+,1*2)) &$1%86,167580 6:,7&+,1*2)) )81&7,216 )8(/ )/2$7



Switching off procedure. Procedure for deleting the switching off.



Switching off procedure. Procedure for deleting the switching off.



Switching off procedure. Procedure for deleting the switching off.



Choice of the previously programmed fuel float.

2+09$/8(6 )8(/)/2$7 &+2,&(2) $03(575$16) $120$/< /2* &$1%XV 3$5$0(7(56



Programming of the OHM values of the fuel float.



Procedure for choosing the A. T.



Anomalies that have occurred. Complete reset of the log.

Enclosure A Volvo TDA124X

ELCOS- Parma- Italy - gb - CAM-110 -Progr.

Acceleration Volvo TDA 124X 3

/$1*8$*(&+2,&( /$1*8$*(&+2,&(7KHODQJXDJHVHWXSLQWKHIDFWRU\LV,7$/,$1WKHODQJXDJHVWKDWFDQEH VHOHFWHGDUH(1*/,6+)5(1&+*(50$163$1,6+DQG32578*8(6( (1*/,6+ 6(/(=,21(/,1*8$ ,7$/,$12

(1*/,6+

6723 Press to display

Press to select.

Press and wait for PROGRAMMED to be written

&$1%XV

(1*,1(7<3($1'0$.(352*5$00,1*23(5$7,216 3URWRFRO&$1%XV6$(- &+2,&(2)0$.($1'7<3(2)(1*,1(HTXLSSHGZLWKFRQWUROXQLWIRUHOHFWURQLFFRQWURORIWKHLQMHFWLRQ V\VWHP

&$1%XV 6$(-

7KHVLJQDOVRIWKHWDFKRPHWHU

The engine running detection function and the overspeed control are sent (CAN Bus) from the engine equipped with control unit for electronic control of the injection system

Press to choose the make and 6723 the type of engine

92/927'$;

Press and wait for PROGRAMMED to be written

-2+1'((5(

3(5.,16

NOTE: to switch on glow plug preheating, program a time other than zero (see PREHEATING TIME on page 9).

6&$1,$

92/927'$;

(Factory setting)

4

NO ENGINE PROGRAMMED

ELCOS- Parma- Italy - gb - CAM-110-Progr.

5($'%()25(86,1*7+(&21752/81,7 &+2,&(2))81&7,216

:,7+67233,1*6<67(0³(1(5*,=(',1672302'(´DVNIRUDVHSDUDWHGLDJUDP (1(5*,=(',1 672302'( (1(5*,=(',1 58102'(

67233,1* 6<67(06 Press to display

Factory setting

(1(5*,=(',1 58102'(

6723

Press and wait for PROGRAMMED to be written

Press to choose

+] +]

*6 )5(48(1&< Press to display

Factory setting

+]

6723

Press and wait for PROGRAMMED to be written

Press to choose

$'-8670(172)7$&+20(7(5:,7+*(1(5$725)5(48(1&<

NECESSARY PROGRAMMING WHEN YOU ARE NOT USING THE W TERMINAL OF THE CHARGING ALTERNATOR check that the choosen frequency is correct (50 or 60 Hz). Choose between 1500/1800 or 3000/3600 RPM.

530 530

5(96PLQXWH 530 Press to display

Factory setting

530

6723

Press and wait for PROGRAMMED to be written

Press to choose

:((./<$8720$7,&7(67:KHQ:((./<$8720$7,&7(6721SURJUDPPLQJKDVEHHQFRPSOHWHGZLWKFRQWURO XQLWLQDXWRPDWLFPRGHWKHJHQHUDWLQJVHWFDUULHVRXWLPPHGLDWHO\WKHWHVWF\FOH (1*$*(' 2))

:((./<$8720$7,& 7(67 Press to display

Factory setting

2))

6723

Press and wait for PROGRAMMED to be written

Press to choose

9 9

%$77(5< 92/7$*( Press to display

6723 Press to choose

Factory setting

9 Press and wait for PROGRAMMED to be written

6,1*/(3+$6( 7+5((3+$6(

*6 92/7$*( Press to display ELCOS- Parma- Italy - gb - CAM-110 -Progr.

6723 Press to choose

Factory setting

7+5((3+$6( Press and wait for PROGRAMMED to be written 5

&+2,&(2))81&7,216 :,7+287 6723 :,7+ 6723

*63527(&7,21 ,10$18$/ Press to display

6723 Press to choose

Factory setting

:,7+ 6723

Press and wait for PROGRAMMED to be written

,1387

Iinput 41 can be used in two ways: 1) Fully programmable SURWHFWLRQLQSXW available (times, polarities, possibility of stopping and message regarding the anomaly). or 2) ,QKLELWLRQRIFRQWUROXQLWSURWHFWLRQV devices when the input is connected to ground, all the protection devices of the control unit are switched off. No switching off is possible for: OVERSPEED, OVERFREQUENCY and EMERGENCY.

,1+,%,7,21 2)3527(&7,21 3527(&7,21 $9$,/$%/(

,1387  Press to display

6723 Press to choose

Factory setting

3527(&7,21 $9$,/$%/( Press and wait for PROGRAMMED to be written

&211(&7,21:,7+6:,7&+,1*&21752/81,7$76

It is possible to connect the CAM-110 with a power switching command control unit, to obtain the necessary functions, ATS OFF must to be programmed.

$7621 $762))

&211(&7,21 :,7+$76 Press to display

6723 Press to choose

180(5,& &2'( :5,77(1 ,1',&$7,21

,1',&$7,21 2)$120$/,(6 Press to display

6723 Press to choose

Factory setting

$762))

Press and wait for PROGRAMMED to be written

Factory setting

:5,77(1 ,1',&$7,21

Press and wait for PROGRAMMED to be written

&+2,&(2)81,72)0($685(0(17,WLVSRVVLEOHWRVHOHFWWKHXQLWVRIPHDVXUHPHQW.SDƒ)%$5ƒ&

.SD ƒ)

&+2,&(2)81,7 2)0($685(0(17 Press to display

6723 Press when the arrow is next to the unit of measurement to be modified.

Factory setting

%$5 ƒ&

Press and wait for PROGRAMMED to be written

)81&7,21237,2172%($662&,$7(':,7+7+(287387 WHUPLQDO  */2:3/8*635(+($7,1*VHHGHVFULSWLRQRIRSHUDWLRQRQSDJHRIWKHRSHUDWLQJDQGLQVWUXFWLRQPDQXDO *(1(5$725&217$&725&21752/VHHGHVFULSWLRQRIRSHUDWLRQRQSDJHRIWKHRSHUDWLQJDQGLQVWUXFWLRQPDQXDO 7RFKDQJHWKHVHWWLQJVYROWDJHWKUHVKROGDQGLQWHUYHQWLRQGHOD\VHH*(1(5$72592/7$*(35(6(17RQSDJH

*/2:3/8*6 35(+($7,1* *(1&217$&725 &21752/

287387  Press to display 6

6723

Factory setting

*/2:3/8*6 35(+($7,1*

Press and wait for PROGRAMMED to be written

Press to choose ELCOS- Parma- Italy - gb - CAM-110-Progr.

5811,1*(1*,1(7+5(6+2/'7$&+20(7(5$1'29(563(('$'-8670(176 Adjustment with control unit connected to D+ (control unit terminal 66) of the pre-excitation alternator

SIGNALS COMING FROM THE CHARGING ALTERNATOR 5811,1*(1*,1(7+5(6+2/'$'-8670(17

Normally no adjustment needs to be carried out, but if it is necessary to carry it out: VWRSWKHHQJLQH Choose the threshold voltage coming from the charging alternator (terminal D+) Adjustment field 3÷12 (12V) 6÷24 (24V) Factory adjustment 7V 14V Factory setting 5811,1*(1*,1( 9 9 7+5(6+2/' Press to display Decreases

Press and wait for Increases PROGRAMMED to be written

6723

Press to choose the voltage threshold

ADJUSTMENTS WITH CHARGING ALTERNATOR FREQUENCY (W) NECESSARY 7$&+20(7(5$'-8670(17

PROGRAMMING connected control unit terminal 65 )

Ratio of engine revolutions (RPM) and charging alternator frequency W

530:5$7,2

(With

530:5$7,2

Adjustment with +] 35(6667$57 control unit Press for at least 3” and wait until Start the engine Press to connected to W 352*5$00('(RPM/W ratio) is written with key display (control unit To stop, press the key . terminal 65) 5811,1*(1*,1(7+5(6+2/'$'-8670(17before carry out the tachometer adjustment Normally no adjustment needs to be carried out, but if it is necessary to carry it out: VWRSWKHHQJLQH of the 530 5811,1*(1*,1( 530 pre-excitation 7+5(6+2/'530 alternator or to the yellow wire of Press and wait for Press to 6723 PROGRAMMED to be written the permanent display Press to choose the number magnets of rounds at wich the starting alternator. 29(563(('$'-8670(17

motor has to be disconnected. Adjustment field 300 ÷ 4000 RPM. RPM FACTORY SETTING Hz ENGINE OVERSPEED THRESHOLD 1500 1860 62 3000 3720 1800

2220

3600

4440 530

29(563(('

Press to display

74 Factory setting 530 Press and wait for PROGRAMMED to be written

6723 Press to choose the overspeed threshold.

6,*1$/6&20,1* &$1%XVSURWRFRO6$(- )5207+((1*,1((48,33(':,7+&21752/81,7 )257+((/(&7521,&&21752/2)7+(,1-(&7,216<67(0 With this signal do not connect the W of the alternator (terminal 65 CAM-110)

5811,1*(1*,1(7+5(6+2/'$'-8670(17

Normally no adjustment needs to be carried out, but if it is necessary to carry it out: VWRSWKHHQJLQH 530 5811,1*(1*,1( 530 7+5(6+2/'530

6723

Press to display

Press to choose the number of rounds at wich the starting motor has to be disconnected. Adjustment field 300 ÷ 4000 RPM.

Press and wait for PROGRAMMED to be written

7$&+20(7(5DQG29(563((' no adjustment

6,*1$/6&20,1*)5207+(*(1(5$725 ‡5811,1*(1*,1(7+5(6+2/'$'-8670(17Adjustment field ‡7$&+20(7(5$'-8670(17see TACHOMETER SETTING WITH GENERATOR FREQUENCY on page 5 ‡29(5)5(48(1&<$'-8670(17see GENERATOR OVERFREQUENCY on page 12

ELCOS- Parma- Italy - gb - CAM-110 -Progr.

7

35(9(17,9(0$,17(1$1&(

The control panel manages three fixed-time indications and one cyclical. The indication numbers 1, 2 and 3 are of prefixed time and trigger only once, when the hour-meter reaches the programmed value. The indication number 4 is cyclical and triggers after the programmed hours and their integer multiples. Request for maintenance is indicated by: he flashing of the hour-meter, the intermittent lighting of the yellow warning light and the message on the display. Example 1: Indication 4 is programmed at 100. The indication triggers after 100, 200, 300, 400 ... hours Example 2: Indication 1 is programmed at 100. The indication triggers at 100 hours, and does not trigger again. The factory value for all indications is zero. The maintenance operations are programmed by the genset manufacturer during testing. The maximum value is 59999 hours.

$&&(66727+(35(9(17,9(0$,17(1$1&(352*5$00,1* zero hours preventive example

maintenance not activated

35(9(17,9( 0$,17(1$1&(1 Press to display

K

Decreases

Press again to change the maintenance number 1 - 2 -3 -4 (cyclical)

K 126723

126723

6723

Press and wait for PROGRAMMED to be written

Increases

Press when the arrow is next to the value to be increased 6723, when maintenance has expired it stops the engine, enables the general alarm and prevents further startups. 126723, enables the general alarm for 10 seconds.

(;3,5('0$,17(1$1&(6'(/(7,1* 0$,17(1$1&(6 127(;3,5(' '(/(7( 0$,17(1$1&("

The expired maintenances are considered anomalies anomalies codes preventive ALARM maintenance N. 1 

  

N. 2 N. 3 N. 4

'(/(7( 0$,17(1$1&(" Press to display

Press again to change the number of the expired maintenance operation

5(6(72).,/2:$77+285

The warning light switches off when all the expired maintenances have been deleted. To delete press simultaneously and wait for PROGRAMMED to be written

6723

5(6(77,1*6$1'&+$1*( 5(6(7 .,/2:$77+285"

5(6(7 .,/2:$77+285"

6723 Press to display

To reset press simultaneously and wait for PROGRAMMED to be written

5(6(77,1*2)67$57,1*)$,/85(6&2817(5

5(6(767$57,1* )$,/85(6"

5(6(767$57,1* )$,/85(6"

6723 Press to display

5(6(77,1*2)67$57,1*&2817(5 5(6(767$5783 &2817(5"

To reset press simultaneously and wait for PROGRAMMED to be written

5(6(767$5783 &2817(5"

6723 Press to display

&+$1*(2),1',&$7('+2856

To reset press simultaneously and wait for PROGRAMMED to be written When you change the value of the hour meter the preventive maintenance programming must be done again.

7,0(K 02',)< +2850(7(5

6723

Press to display the hours to be changed

5(6(77,1*2)/,75(62))8(/86(' 5(6(7 )8(//,75(6"

Press and wait for PROGRAMMED to be written

5(6(7 )8(//,75(6"

6723 Press to display

8

Press to change the hours

7,0(K

To reset press simultaneously and wait for PROGRAMMED to be written ELCOS- Parma- Italy - gb - CAM-110-Progr.

7(03,352*5$00$%,/,

'(6&5,=,21(

SECONDI CAMPO DI IMPOSTAZIONE REGOLAZIONE DI FABBRICA 0 (preriscaldo 0÷60 escluso) 5÷25 5 5 1÷20

7(03235(5,6&$/'2 - Tempo azionamento di preriscaldo 7(032$99,$0(172 - Tempo di azionamento del tentativo di avviamento 7(0323$86$ - Pausa tra i tentativi d’avviamento 7(032$55(672- Tempo di azionamento del sistema d’arresto dopo la sparizione del segnale di motore in moto 7(0325$))5(''$0(172 - Tempo di funziona-mento del motore tra l’istan-

1÷55

20

te di sgancio del contattore generatore e l’azionamento del sistema d’arresto

0÷360

120

contatto di chiamata chiuso e scaduto il ritardo, inizia l’avviamento

1÷600

1

5,7$5'2$99,$0(172'232/$&+,8685$'(//$&+,$0$7$ - Con il

5,7$5'2$55(672'232/ $3(5785$&+,$0$7$ - All’apertura del con1 1÷600 tatto chiamata e scaduto il ritardo, si diseccita il contattore generatore 7(032,16(5,0(172$//$50(*(1(5$/( 350 (funziona10÷350 Il numero 350, indica il funzionamento continuo senza limiti di tempo mento continuo) '85$7$$8727(676(77,0$1$/( 1÷60 3 minuti minuti Scaduta la durata del test si arresta il motore 7(03235(5,6&$/'27HPSRGLD]LRQDPHQWRGHOSUHULVFDOGRVHF3UHULVFDOGRHVFOXVR Tempo V

7(032 35(5,6&$/'2

Diminuisce 6723

Premere per visualizzare

V

Aumenta

Premere per variare il tempo

Premere e attendere che venga scritto PROGRAMMATO

7(032$99,$0(1727HPSRGLD]LRQDPHQWRGHOWHQWDWLYRGLDYYLDPHQWR 7(032 $99,$0(172

Tempo V

6723

Premere per visualizzare

Premere per variare il tempo

7(0323$86$3DXVDWUDLWHQWDWLYLGLDYYLDPHQWR

V Premere e attendere che venga scritto PROGRAMMATO

Tempo V

7(032 3$86$

6723

Premere per visualizzare

Premere per variare il tempo

V

Premere e attendere che venga scritto PROGRAMMATO

7(032$55(6727HPSRGHOVLVWHPDGLDUUHVWRGRSRODVSDUL]LRQHGHOVHJQDOHGLPRWRUHLQPRWR Tempo V

7(032 $55(672

6723

Premere per visualizzare

Premere per variare il tempo

VHF

Premere e attendere che venga scritto PROGRAMMATO

7(032',5$))5(''$0(1727HPSRG,IXQ]LRQDPHQWRGHOPRWRUHWUDO¶LVWDQWHGLVJDQFLRGHOFRQWDWWRUH JHQHUDWRUHHO¶D]LRQDPHQWRGHOVLVWHPDG¶DUUHVWR 7(032 5$))5(''$0(172

Tempo V

6723

Premere per visualizzare

Premere per variare il tempo

V Premere e attendere che venga scritto PROGRAMMATO

5,7$5'2$99,$0(172'232/$&+,8685$'(//$&+,$0$7$ &RQLOFRQWDWWRGLFKLDPDWDFKLXVRHVFDGXWRLOULWDUGRLQL]LDO¶DYYLDPHQWR Ritardo d’intervento V

5,7$5'2$99 '232&+,$0$7$

6723

Premere per visualizzare

Premere per variare il tempo

V Premere e attendere che venga scritto PROGRAMMATO

5,7$5'2$55(672'232/¶$3(5785$'(//$&+,$0$7$ $OO¶DSHUWXUDGHOFRQWDWWRGLFKLDPDWDHVFDGXWRLOULWDUGRVLGLVHFFLWDLOFRQWDWWRUHJHQHUDWRUH Ritardo d’intervento

5,7$5'2'232 $3(57&+,$0$7$ Premere per visualizzare

V

6723 Premere per variare il tempo

V Premere e attendere che venga scritto PROGRAMMATO

7(032,16(5,0(172$//$50(*(1(5$/(,OQXPHURVLJQLILFDIXQ]LRQDPHQWRFRQWLQXRVHQ]DOLPLWLGLWHPSR 7(032,16(5,0 $//*(1(5$/(

Tempo Premere per visualizzare

V

6723 Premere per variare il tempo

V Premere e attendere che venga scritto PROGRAMMATO

'85$7$$8727(676(77,0$1$/(6FDGXWDODGXUDWDGHOWHVWVLDUUHVWDLOPRWRUH '85$7$$8727(67 6(77,0$1$/( Premere per visualizzare

ELCOS- Parma- Italy - gb - CAM-110 -Progr.

Tempo

PLQ

6723 Premere per variare il tempo

PLQ

Premere e attendere che venga scritto PROGRAMMATO 9

&2 '( 

$1 2 0 $/ <

$/$50

*(16(7 )81& 7,216 $1' 3527(& 7,216 ',63/$< ,1)25 0 $7,21

6 ( & 2 1 ' 6



$ & 7 ,9

, 1 6 7 $ $ 1 7 7 ,2  2 1 )  

7+5(6+2/'6 $'-867 0(17 ),(/'

)$& 725< 6(7 7,1*



120

121

125

129 130

132

133

136

137

BATT ER Y 8÷12 (1 2V) ALW AYS U NDER16 ÷24(24V ) ACT IVE VOLT AGE BATT ER Y 1 2÷18 (12V) O VER " 2 4÷36 (24V) VOLT AGE O VERT EMPERATUR E W ITH D ET ECT ED BY R UNN IN G ENGIN E TH ERM OSTAT IC SW IT CH FU EL ALW AYS 0÷99% R ESER VE ACT IVE N O FUEL

LOW OIL PR ESSUR E

STOPPING FAILU RE



,17(59(17,21 '(/$< $'-867 )$& 725< 0(17 5$1*( 6(7 7,1* 

) 8 1 & 7 ,2 1 

6 7 2 5 ( 6 7 + ( 

6(&21'6

7$ * $ 2 (1 (1 & (1 7( 8 7 $* 72 ( ' , 7 38 % / 1 55 2 7 ( (& ) $ 72 7  '  2 8 5 + $ : 1  ( 6 ,7 2 & &  6 + ,/ 7, 2 2  1 7 * 21 &+ 1  , (   

6723 0 3 $ 5 % 2 / * ( 5  $ 0

6 ( 7 7 , 1 * 

 

) $ & 7 2 5 < 

11 (12V) 22 (24V)

1÷5

2

YES

N OT

W ITHOUT STO P

16 (12V) 32 (24V)

=

5

YES

YES

YES

=

=

YES

N OT

STOPS

1÷5

1

YES

N OT

DOES NOT ST OP

10%

0÷99%

1%

1÷10

3

YES

YES

=

=

=

IM M EDIATE

YES

N OT

=

=

=

60

YES

=

=

=

3

YES

N OT

1÷10 STAR TUPS

4 STARTUPS

=

=

YES

NO T

10 AFTER DET ECT I ON OF ENGIN E R UNN IN G AFT ER TH E STOP C OM MAN D

C HARG ING 10 AFTER ALTER DET ECT I N ATOR ON OF ANOM ALY ENGIN E (belt R UNN IN G breakage) N UM BER OF ALW AYS STARTUP ACT IVE ATTEMPTS (ST ARTING FAILU RE)

%$6,&7$%/( 352*5$00,1*

YES

W ITHOUT STOP

W ITH STOP

STOP

138

YES

W ITHOUT STOP

STOP

139



140

INT ERRU PT ED FU EL FLO AT



G . S. U NDERVOLT AGE

G . S. VOLT AGE PR ESENT

222

223

224

225

12,4 (12 V) 2 4,8 (24V) 13,6 (12 V) 27,2 (24 V)

The tem perature exc eeds the thres hold s et by the therm ostatic switc h. No program ming is pos sible.

The fu el lev el rem ains low er than the programm ed thres hold for th e whole of the interv ention delay tim e. The pressure is low er than the thres hold s et by the pressure switc h. (No programm ing is pos sible).

Alternator d oes not rec harge the battery and the intervention delay tim e has elaps ed.

S ee description on page 3 of the instruction and us er m anual. The v oltage d etected at the battery rem ains lower than the m inim um thres hold for 60 s ec on ds (not adjustable tim e) the engine s tarts. The engine s tops after that battery voltage rem ains above the m axim um threshold for the w hole of the intervention delay tim e.

9 00÷7200

1 200 (2 0 minutes)

N OT

(62Hz) (74Hz) (62Hz) (74Hz)

=

2

YES

=

=

=

=

N OT

50÷500V~

335V three-ph. 193V singlephas e.

50÷500V~

355V three-ph. 205V singlephas e.

1÷600

50÷ 500V ~

4 40V THRE EPHASE 2 53V SING LEPHASE

0÷10

3

YES

N OT

YES

W ITH STOP

G enerator voltage rem ains abov e the programm ed thres hold for th e whole of the interv ention delay tim e.

45÷60Hz

45 Hz

0÷10

5

YES

YES

YES

W ITH STOP

G enerator frequenc y rem ains low er than the programm ed threshold for the whole of the intervention delay tim e.

M axim um thres hold

O VER SPEE D

220

10

ALW AYS ACT IVE

12,2÷12,7 24,4÷25,4 13,5÷14,5 2 7÷29

B attery v oltage rem ains lower th an the programm ed thres hold for th e whole of the interv ention delay tim e. B attery voltage exc eeds the program -m ed threshold for the whole of the interv ention tim e.

S ee description on page 4 of the instructions and us er m anual (No program ming is possib le).

Minim um threshold G ENSET START IN C ASE OF LOW BATT ER YC HARG E

,17(59(17,212&&856:+(1

Engine

O verspeed THRES H-

1500 1800 3000 3600

1860 2220 3720 4400

530  O LD

1 530 ÷ 5 100

N OT

STOP

The s peed exc eeds the program m ed threshold at least tw o sec onds , stops the engin e (detected by W of the charg ing altern ator). The c ircuit of the fuel float is

DOES NOT ST OP interru pted (No program ming is

pos sible). 10 AFTER THE THRESHOLD IS EXC EEDE D

ALW AYS ACT IVE

AFT ER DET EC T ION O F ENG IN E RUN NING 10 AFTER G . S. THE U NDERTHRESHFR EQUENC OLD IS Y EXC EEDED G . S. O VER ALW AYS FR EQUENC ACT IVE Y G . S. O VER LO AD “ W ARNING G . S. O VER VOLT AGE

1÷10

3

YES

YES

YES

W ITH STOP

The generator voltage rem ains lower than the programm ed thres hold for the whole of the intervention delay tim e.

The generator voltage stays perm anently above the programm ed thres hold for the whole of the delay DOES NOT ST OP for gen erator c onnection to power us ers (the generator c ontac tor clos es ).

D elay generator conN OT nection to pow er us er 7

6 0 (5 0H z) 45÷74Hz

7 2 (6 0H z)

0÷5

2

YES

N OT

0÷120% (M AX 2400A )

47,5A (TA 50/5)

0÷30

20

N OT

N OT

D OES STO P

G enerator frequenc y rem ains abov e the programm ed thres hold for th e whole of the interv ention delay tim e G enerator current rem ains ab ove

DOES NOT ST OP the programm ed thres hold for th e

whole of the interv ention delay tim e.

226

G . S. O VER LO AD



0÷120% (M AX 2400A )

50A (TA 50/5)

0÷30

10

YES

YES

YES

W ITH STOP

227

G . S. DOES N OT SU PPLY



=

=

0÷180

60

YES

N OT

YES

W ITHOUT STOP

The generator does not supply voltage for the whole of the intervention delay tim e.

ELCOS- Parma- Italy - gb - CAM-110-Progr.

& 2 ' (

$ 1 2 0 $ /< 

$ /$ 5 0

* ( 1 6 ( 7  )8 1 &  7 ,2 1 6  $1' 35 2 7 (&  7 ,2 1 6  ' ,6 3 / $ <  ,1 ) 2 5  0 $ 7 ,2 1

6 ( & 2 1 ' 6 

$ & 7 ,9

$ 7 ,2

,1 6 7 $ 1 7 2

1 

) 

7+ 5(6+2/'6 $ ' -8 6 7  0 (17 ) ,( / ' 

)$& 725< 6(7 7 ,1 * 

% $ 6 ,& 7 $ % / (  3 5 2 * 5 $ 0 0 ,1 * 

,1 7 ( 5 9 ( 1 7 ,2 1  '(/$< $ ' - 8 6 7  )7 $2 &5 <  0 (17 6(7 5$1 *( 7 ,1 *  

) 8 1 & 7 , 2 1 

6 7 2 5 ( 6  7 + ( 

6(&21'6

7$ & 72 5 ) 8 1 & 7, 2 1 

* ( 1 ( 5 $ 72 5 & 2 1 

$ 7( ' 7 2 7 + ( 

2 8 73 8 7  $ 6 6 2 & ,

( 1 $ % /( ' : ,7 + 7 + ( 

( 1 * ,1 ( & 2 2 /, 1 * 

6723 0 $ % / ( 

3 5 2 * 5 $ 0  

6 ( 7 7 , 1 * 

) $ & 7 2 5 < 

, 1 7 ( 5 9 ( 1 7 , 2 1 2 & & 8 5 6 : + ( 1  



T h e e m e r g e n c y b u tt o n is p r e s s e d . ( N o p r o g r a m m in g is p o s s ib le ) . A v a ila b le f u lly p r o g r a m m a b le a n o m a ly s e e on p age 13 T h e C A M - 1 1 0 d o e s n o t c o m m u n ic a t e w it h t h e c o n t r o l u n it o f t h e e n g in e

419

EM ERG EN C Y STO P

421

A V A IL A B L E

430

C AN Bus ANO M ALY

A LW A Y S A C T IV E

=

=

=

=

=

DOES NOT STOP

440

M EM OR Y ER ROR



=

=

=

=

=

DOES NOT STOP

D u rin g th e n o r m a l o p e r a tio n th e m e m o r y i s n o lo n g e r u s e d

441

MEMORY N O T IN S T A L LE D



=

=

=

=

=

DOES NOT STOP

T h e m e m o r y is n o lo n g e r r e c o g n iz e d b y t h e c o n t r o l u n it

443

IN C O R R E C T FUEL FLOAT TABLE



=

=

=

=

NOT

DOES NOT STOP

J u s t o n e v a lu e o r n o n - in c r e a s in g o r d e c r e a s in g v a lu e s a r e p r o g r a m m e d



=

=

=

=

=

NOT

S TO P

N . B .: a ll t h e p r o g r a m m in g is t o b e c a r r ie d o u t w it h t h e e n g in e o f f . A L A R M             ( s e e o n p a g e 8 ) .

(1*,1(352*5$00,1*

%$77(5<81'(592/7$*( The engine does not stop. Threshold

9

Setting factory

Intervention V delay

%$77(5< 81'(592/7$*(

6723

Decreases

Increases

9 V

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

Press to display

%$77(5<29(592/7$*(The protection device is factory-programmed to not stop. Non-adjustable intervention delay of 5 sec.

Threshold

9

Engine

126723 stopping

%$77(5< 29(592/7$*(

Without stop 6723 NO STOP Press to display

Setting factory

9 126723

With stop STOP

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

)8(/5(6(59( The engine does not stop. 12)8(/ It is possible to programme the stop; it is factory-programmed to stop. Threshold



Intervention delay V

12 )8(/

Without stop NO STOP

• FUEL RESERVE (10%) • NO FUEL (1%)

Press to display

6723

Engine

6723 stopping With stop STOP

Setting factory

 V

6723 Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified PROGRAM ONE LEVEL AT A TIME

$120$/<2)7+(&+$5*,1*$/7(51$725 It is possible to programme the stop; it is factory-programmed

to not stop.

Engine

126723 stopping

&+$5*,1*$/7(51 $120$/<

Without stop NO STOP 6723 Press to display

Setting factory

126723

With stop STOP

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

180%(52)67$5783$77(0376 10 programmable startup attempts. (Starting failure). 

Setting factory



180%(52) 67$5783$77(0376

6723

Press to display

Press and wait for PROGRAMMED to be written

Press to choose the nuber of startup attempts.

*667$57:,7+%$77(5<:,7+/2:&+$5*((With control unit in automatic mode). Starts or stops the generating set in relation to the voltage detected at the battery terminals. Minimum threshold

12,4V

13,6V

Maximum threshold

Intervention 1200 s delay

67$57:,7+ )/$7%$77(5< Press to display

ELCOS- Parma- Italy - gb - CAM-110 -Progr.

6723 Press when the arrow is next to the parameter to be modified

Setting factory

12,4V

13,6V

1200 s

Press and wait for PROGRAMMED to be written 11

*(1(5$725352*5$00,1*

*(1(5$72581'(592/7$*(The protection activates when the generator voltage continues to remain above the programmed value for 10 seconds. The threshold set in factory is 335V with an intervention delay of 3 seconds. Threshold 9 Intervention V delay

*6 81'(592/7$*(

Press to display

6723

Engine stopping

Increases With stop STOP

Decreases 6723 Without stop NO STOP

Factory setting 9 V

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

*(1(5$72592/7$*(35(6(17The generator contactor closes, when the voltage stays permanently above the programmed threshold for the whole of the delay for GENERATOR CONNECTION TO POWER USERS. Threshold 9

Delay for generator V connection to user

*692/7$*( 35(6(17

Factory setting

9 V

6723

Press to display

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

*(1(5$72529(592/7$*(It is factory-programmed to stop. Threshold Intervention delay

*6 29(592/7$*(

9 V

Engine 6723 stopping

Factory setting 9 V

Press to display

Without stop NO STOP

6723

With stop STOP

6723

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

*(1(5$72581'(5)5(48(1&<The protection is factory-excluded. To activate it, it is necessary to

programme an intervention frequency other than 0 Hz. The protection activates when the generator frequency remains continuosly above the programmed value for 10 seconds. Threshold +]

Intervention delay V

*6 81'(5)5(48(1&<

Press to display

Without stop NO STOP

6723

6723

Engine stopping With stop STOP

Factory setting +] V

Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

*(1(5$72529(5)5(48(1&< The threshold set in the factory is 60 Hz, suitable for plants at 50Hz. In situations of OVERFREQUENCY the engine is stopped. Non-programmable stoppin Threshold +]

Intervention delay V

*6 29(5)5(48(1&<

V

Press to display 12

Factory setting +]

6723 Press when the arrow is next to the parameter to be modified

Press and wait for PROGRAMMED to be written ELCOS- Parma- Italy - gb - CAM-110-Progr.

*(1(5$72529(5&855(17The protection can be regulated at two levels and intervenes when they are excedeed. 'RHVQRWUHSODFHWKHRYHUORDGVZLWFKThe warning level acts only as a signal, while the other level can

be programmed to stop the engine. For example, if we choose transformer 100/5 the factory setting of the overcurrent will trigger the intervention at 100A, but only when the amperometric transformer withstands that current.

*(1(5$72529(5/2$':$51,1*

Threshold

$ V

Intervention delay

*629(5/2$' :$51,1*

Decreases Press to display

Press to display

Increases

6723 Press and wait for PROGRAMMED to be written

Press when the arrow is next to the parameter to be modified

*(1(5$72529(5/2$' *6 29(5/2$'

6723

$ V

Threshold

$

Intervention Engine 6723 stopping $ delay V Without stop 6723 With stop V 6723 NO STOP STOP Press and wait for Press when the arrow is next to PROGRAMMED to be written the parameter to be modified The generator does not supply voltage for the whole of the intervention delay time.

*(1(5$725'2(61276833/<

Intervention delay

*6 '2(61276833/< Press to display

V 6723

126723

Engine stopping

Factory setting

V

Without stop With stop NO STOP STOP Press when the arrow is next to the parameter to be modified

126723 Press and wait for PROGRAMMED to be written

$9$,/$%/($120$/<352*5$00,1*

THE NEW DESCRIPTION OF THE ANOMALY IS NOT TRANSLATED

$120$/< 7(;7

+2:72:5,7( 6723

Press to shift the cursor - Press to write - Hold pressed until the clearing of one segment keep pressed for the complete clearing

 126723

6723

6723

0(025<

 1276725(' 6725('

32/$5,7<

 32/$5,7< $&7,9($7*5281' 32/$5,7< $&7,9(23(1  $/:$<6$&7,9( $&7,9(5811,1*

,17(59(17,21 '(/$<

example

$&7,9$7,21

Press to modify the functions and the intervention delay

127(the interventions always

activate the general alarm

 V

(adjustment range 0 ÷ 60 sec.) ELCOS- Parma- Italy - gb - CAM-110 -Progr.

6723

  IDFWRU\VHWWLQJ

Press and wait for PROGRAMMED to be written

13

352&('85(6:,7&+,1*2))2521,167580(176$1')81&7,216

EXAMPLE

EXAMPLE

Instruments and functions can be switched off or on by following the procedures given below.

(1*$*('

92/7$00(7(5

2)) Press to display the function or instrument to be switched off

92/7$00(7(5 Press and wait for PROGRAMMED to be displayed

6723 Press to choose

,167580(1766:,7&+,1*2))

(See procedure over)

Measurements produced by the CAM-110 control unit

)$&725< 352*5$00,1* ENGAGED

WATTMETER VARMETER VOLTAMMETER COSPHIMETER KILOWATT-HOUR TACHOMETER

&$1%XV,167580(1766:,7&+,1*2))



OFF

• • • • •

ENGAGED

OFF

• •

OIL PRESSURE GAUGE THERMOMETER FUEL

• •

USED INSTANT. CONSUMPTION FUEL



TEMPERATURE TURBOCHARGER

• • •

TEMPERATURE OIL TEMPERATURE INTERCOOLER TEMPERATURE



INTAKE



COOLING LIQUID



FUEL



COOLING LIQUID

• 14

Measurements produced by the control unit of the engine (CAN Bus)

TEMPERATURE

LEVEL

PRESSURE

PRESSURE



ENGINE TORQUE ENGINE LOAD



ENGINE POWER

ELCOS- Parma- Italy - gb - CAM-110-Progr.

)81&7,2166:,7&+,1*2)) See

Procedure in the previons page.)

ENGAGED MAN MODE

(MANUAL)

AUT MODE

(AUTOMATIC)

OFF MODE

(STOP)

OFF

BATTERY UNDERVOLTAGE BATTERY OVERVOLTAGE G. S. UNDERVOLTAGE G. S. OVERVOLTAGE G. S. UNDERFREQUENCY G. S. OVERLOAD WARNING G. S. OVERLOAD G. S. DOES NOT SUPPLY STAND BY CHARGING ALTERNATOR For this switching off also release the deflector and carry out the procedure 12 24 described on page 5 VOLT see ADJUSTMENT OF TACHOMETER WITH GENERATOR FREQUENCY (switching off to be avoided, incomplete engine running detection) GENERAL ALARM VZLWFKLQJRIILVSRVVLEOH when this intervenes to warn of the imminent automatic starting except for call starting. ,WFDQQRWEHVZLWFKHGRII when the intervention is caused by a fault STARTING with flat battery

&+2,&(2)7+(35(9,286/<352*5$00(')8(/)/2$7

FUEL FLOAT CHOICE. The control unit is programmed for a float/rheostat assembly, suitable for the FUEL LEVEL indication. Press to : &+2,&(2) Press 6723 choose )8(/)/2$7 to display 9(*/,$

)/2$7

7$1. /(9(/

9(*/,$

)8//

IDFWRU\VHWWLQJ

(037<

9'2

)8// (037< )8//

'$7&21

(037<

9'2

2+0



Press and wait for PROGRAMMED to be written

'$7&21

 

:

  

FUEL FLOAT CONTROL W

352*5$00

)8(/)/2$7&21752/:

It is possible to programme the use of a float with contact that closes to earth in lack of fuel. FUEL FLOAT PROGRAMMABLE

To program or change previously programmed values see FUEL FLOAT PROGRAMMING

352*5$00,1*2)7+(2+09$/8(62)7+()8(/)/2$7

It is possible to program 11 resistive values corresponding to the characteristic curves of other floats.

&$87,21it is necessary to programme at

352*5$00,1*2)&255(6321'(1&( FLOAT TO BE PROGRAMMED

0% 10

20

OHM 30 40 50 60

70 80 100%

OHM WRITE THE RESISTANCE VALUES

50% 100 OHM

50% - - - OHM Press to display

6723 Decreases

least two values (to obtain a good precision in fuel control we recommend programming at least 4 values). When programming just one value or nonmonotonic values, INCORRECT the fault is detected. FUEL FLOAT TABLE

Increases

ELCOS- Parma- Italy - gb - CAM-110 -Progr.

Hold down and wait for PROGRAMMED to be written

Press briefly to show the carried out programmations 15

&+2,&(2)$00(7(5,&75$16)250(5 Amperometric transformers from 30/5 up to 2000/5 can be selected. ( /AMP. TRANSFORMER AMP. TRANSFORMER 3 100/5 0 50/5 $ ;Press and wait until (

6723

Press to choose the value of the amperometric transformer. AUTOMATIC ADJUSTMENT (A. T.) •GENERATOR OVERLOAD WARNING •GENERATOR OVERLOAD Once the A.T. has been programmed the thresholds set themselves automatically. The WARNING threshold is set to 95%, the overload threshold to 100% of the nominal value of the A.T. To change the thresholds manually see page 12.

the writing appears: PROGRAMMED

G. S. OVERLOAD WARNING 95A G. S. OVERLOAD 100A

$120$/,(6+,6725,&$/5(&25'

The data of the last 100 anomalies that have stopped the engine are collected. Progressive (example) number of 1 faults that have occurred  Date

$120$/,(6 2&&855('

K 

Engine hourmeter Hour

)8//5(6(72)7+(+,6725,&$/5(&25' '(/(7( /2*" '(/(7( /2*"

/2:2,/ 35(6685(

Press to display Decreases

6723

Increases

Press to display

6723 To reset press simultaneously and wait for PROGRAMMED to be written

+,6725<2)5(9,6,216 Date

Level of the REVISION

July 2009

1.06

16

Page

Description RESTORATION OF FACTORY-SET PROGRAMMINGS modified New method of programming the RPM/W ratio inserted without needing to revise the Hz Engine cooling management Fuel reserve 10% No fuel 1% Fuel float programming: when two values are programmed correctly you go directly to customized float management Switching off of stand by

2 7 10 11 15 15

ELCOS- Parma- Italy - gb - CAM-110-Progr.

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