Bpcl - Cfo & Hwa Verification Report - 2008

ANDHRA PRADESH POLLUTION CONTROL BOARD Regional Office, 1st Floor, Shankar Shopping Complex,Krishna Nagar Main Road, Kurnool – 518 002

K. RAVI KUMAR ., Environmental Engineer.

Phone No. 08518 - 235800. Fax No. 08518 – 233619 E-mail: [email protected]

Lr. No. 32-R-1024/PCB/RO/KNL/CFO & HWA/2007

Date:

-02-2008

To The Sr. Environmental Engineer(CFO) A.P.Pollution Control Board, Board Office, Hyderabad

The Joint Chief Environmental Scientist (HWM) A.P.Pollution Control Board, Board Office, Hyderabad

Sir , Sub:

PCB – RO – KNL – M/s Bharat Petroleum Corporation Limited, N.H-7, Lakshmipuram, Kurnool – Applications for Water and Air Consents and HW Authorisation for Renewal – Submission of inspection report – Reg.

Ref:

1) 2) 3) 4) 5)

CFO Order No. APPCB/KNL/KNL/330/HO/W&A/2006-585, dt: 01-07-2006 HW Authorisation No. APPCB/KNL/KNL/330/HWM, dt: 03-08-2006 CFO & HWM application received on 23-01-2008 T.O.Lr.No. 32-R-1024/PCB/RO/KRNL/CFO/2007- 1386, dt: 31-01-2008 Industry’s letter received on 18-02-2008

The details of the industry and inspection report are submitted as below: General Details: 1 Name and Address of the industry With Tel. No,

M/s Bharat Petroleum Corporation Ltd. N.H-7, LPG filling plant, 217/6, K.M. stone, P.B.No.10, B.Camp (Post), Kurnool 518 002.

E-mail. 2

Status of Consent and HWA. I

Fresh / Renewal Renewal (Copy of CFE / CFO and HWA orders shall be enclosed).

II

Date of receipt of application Additional information if any.

III

Details of Consent Fee paid. (Period upto)

3.

/ 18-02-2008, clarification submitted on 2302-2008 Paid Rs.1,80,000/- under water and air acts for the period of three years.

Project cost. Rs. 12.676 Crores (including modification / expansion without (Proof enclosed) depreciation, as per balance sheet) Total investment on pollution control --measures and recurring cost and percentage. Latitude & Longitude Total Area of the plant:

N 15045’10.2”

N 15045’55.0”

E 078000’54.2”

E 078000’55.0”

Extent of Greenbelt

8.67 acres

Surroundings of the Industry

East: Road West: Agricultural lands North: Agricultural lands South : Agricultural lands

27.12 acres

4.

Date of commissioning.

5

Status of E.C I II

September 1995

Line of Activity as per EIA Notification. LPG Filling Environmental Clearance order No. --and date (Copy shall be enclosed).

6

III

Violations of EIA Notification, If any.

---

I

Inspection conducted by

A.E.E

II

Representative of Industry present

Sri J.Mahendra Reddy, Teritory Manager

III

Date of Inspection

29-02-2008

CFO Details 7 Raw materials / Fuels required for production at Consented capacity per Day / Month. Note : Should not be mentioned as “ enclosed with the application “ S.No Name of the Major Raw material / (Per / Month ) for each product material used in the Activity 1 8

100 TPD

Products & By Products manufactured / Storage capacity of Petroleum products / Mining capacity etc per Day / Month. S.No Products / Line of Activity Consented capacity Applied as per CFE order (as per the dt. 01-07-2006 application) 1

9

L.P.G.

LPG Filling into cylinders

100 TPD

Water consumption. I Source of water supply Borewell (River / Bore wells / Public supply) S. Purpose Quantity no in KLD 1. Process / Scrubbing -2. Washings (Hydraulic testing) 1.0 3. Boiler Feed --4 Cooling (Makeup) / Humidification / --Water spraying). 5 Fire Fighting mock drills 5.0 6 Domestic 3.0 Total: 9.0 II. Status of Functioning of Water Meters

10

80 TPD

Not provided

Waste Water Generation: S.No

Effluents

Quantity in KLD

1.

Process

---

2

Washes

0.6 KLD

3

Boiler Blow Down -

---

4

Cooling Blow Down -

---

5

Others (Please Specify)

---

6

Domestic

2.4 KLD Total: 3.0 KLD

11

Out let – as per CFE / CFO order dt. Outlet No. 1. 2.

12.

Outlet Description

Max Daily Discharge 0.6 2.4

Washes Effluents after Treatment Domestic Effluents

Point of Disposal Onland for Plantation Septic tank followed by soak pit

a) ETP Details & Mode of Disposal:

I. Outlet No. 1 a. Stream Details: b. Treatment units details. c. Point of disposal

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ii. Outlet No. 2 : a. Stream Details: b. Treatment units details. c. Point of disposal

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iii. For Domestic waste water:

Septic tank followed by soak pit

b) Standards as per CFO / CFE. --13

14

2

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Water Cess I

Returns filed upto (Month & Year)

31-01-2008

II

Assessment issued upto (Month & Year)

30-06-2006

III

Assessment paid upto (Month & Year)

30-06-2006

IV

Assessment amount due (In Rs.)

---

Air pollution:

S.No.

1

Board Monitoring Data

Source of Pollution ( Boiler / Furnace / Kiln / Cupola / Incinerator / Process emissions with Characteristics / Fugitive emissions with Characteristics / DG set ) Note: Capacity should be mentioned for each unit LPG leaks if any from bulk storage filling etc

Control equipment provided

Flow rate in m3/hr.

Gas monitors – 22Nos. for indicating leakages

---

255 + 55 KVA D.G set

Stack height in Mts - above GL

6.5mts.

15. Emissions from chimneys – as per CFE / CFO order dt. 01-07-2006 Chimney No.

Description of Chimney

Quantity of Emissions at peak flow

Limiting Standard

Board Monitoring Data

1

16

Attached to 250 KVA + 55 KVA D.G set

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---

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Compliance of the industry on CFE (Schedule- A & B) Conditions for Fresh CFO / Schedule – B conditions for renewal. CFO Order No. APPCB/KNL/KNL/330/HO/W&A/2006 -585, dt: 01-07-2006

S. No. The 1

Condition

Compliance

effluent discharged shall not contain : The industry is not generating any constituents in excess of the tolerance limits industrial effluents. The domestic mentioned below: effluents are being treated in septic Outlet

Parameter No.

1

pH Total Suspended Solids (TSS at 103 – 1050C Oil & grease BOD

Limiting standard mg/l except for pH 5.50-9.00 200.00 mg/l

tank followed by soak pit.

10 mg/l 100.00mg/l

2

The industry shall file the water cess returns in : Complied Form-I as required under section (5) of Water (P & CP) Cess Act, 1977 on or before the 5th of every calendar month, showing the quantity of water consumed in the previous month along with water meter readings. The industry shall remit water cess as per the assessment orders as and when issued by Board.

3

The emissions shall not contain constituents in cess of the prescribed limits mentioned below Chimney 1

Parameter No. SPM

: ---

Emission Standards 115 mg/Nm3

4

The industry shall comply with Ambient air quality : Complied standards of TSPM-200µg/m3, RSPM-100µg/m3, SO2-80µg/m3, Nox-80µg/m3 Noise Levels : Day time (6AM to 10PM)- 75dB(A) Night time (10PM to 6AM)70dB(A)

5

The industry shall not increase the capacity : Complied beyond the permitted capacity mentioned in this order, without obtaining CFE/CFO of the Board.

6

The industry shall implement the following rules and regulations notified by the MoEF, GOI, New Delhi. a) Hazardous Waste (Management and Handling), Rules, 1989 b) Manufacture, storage and import of hazardous chemicals Rules, 1989. Flammable gas detector alarms should be installed in the tank farm with the display in the control room / time office Only flame proof motors should be used in the facility Water mains and hydrants should be provided in the facility

7 8 9

: --: Complied : Complied : Complied : Complied : Complied

10

11 12

13

14 15

16 17

18 19

Emergency visual indicators which carry the following information should be installed at the main gate and other important points in the facility so that all employees can access critical information within 2 minutes declaring an emergency: a) Emergency level b) Evacuation distance c) Location of incident d) Other locations at risk e) Which direction to evacuate in f) Usable assembly points Distinct warning sirens should be used for different emergency level The power mains switches should be such that the power to the facility be shut without affecting power for emergency utilities, control room, sprinkler systems, ROVs, emergency material transfer pumps, telephones etc. Mock drills should be conducted at least twice a year

: Complied

: Wailing sound alarming sirens been provided : Complied

have

: The industry had informed that they were conducting mock drills twice in a year in the presence of District Administration. Employees should be trained in spill control and : Complied containment,. Fire fighting, rescue and medical emergency management The Disaster Management Plan (DMP) should be : Complied updated every year or if any changes are made in the installation or other outside facilities which may materially affect the installation The facility should enter into a mutual aid scheme : The industry had informed that they with other facilities, which are in position to have the mutual aid scheme with near provide emergency aid. by prajavaidhyasala Hospital Escape pathways from various places where : The escape path ways from various people work should be marked with yellow road places where people work and sign paint and sign boards board have been marked with yellow

and black paint. Yellow coloured windsock(s) should be positioned : Coloured windowsocks have been such that they are easily visible to all persons in positioned yellow and red, black & the plant. One of them should be lit at night white alternatively. The onsite emergency control room should : The onsite emergency control room is contain the following materials: consisting all the facilities a) b) c) d) e) f) g) h) i) j) k) l) m)

Phones – external and internal Plant layout and plant vicinity maps Coloured pins and flags to mark the maps A wall blackboard Non-sparking electrical fittings and non-static and non-sparking carpet Emergency lighting Walkie-talkie sets Respirators, personal protection clothing, nonsparkling tools Loud hailers Keys to safety equipment store A list of employees and contract workers with their home addresses, telephone numbers A list of employees and contract workers working in each shift – to be update as necessary Important telephone numbers of civil

authorities hung on a wall n) At least 3 copies of the DMP

20 21 22 23 24

17

A safety policy should be written and circulated amongst all employees along with material safety data sheets and other safety information. No smoking booths, canteens and other voluntary ignition sources should not be permitted within the facility Unauthorized personnel should not be allowed inside the facility The industry shall comply the Hazardous Waste (Management & Handling) Rules, 1989 and its amendments The applicant shall put up two black boards 6ft by 4ft at the main entrance to their plant. One board shall contain the specific CFE and CFO conditions, in sufficiently large font size so that it can be read easily from a distance of 10ft to a normal eye, and other board shall carry, again in sufficiently large font size so as to be able to read from a distance of 10ft, the latest Water, Air, Noise and Solid waste monitoring data as well as the maximum vulnerable zone.

S. No. 20

: Complied : Complied : Complied

Condition

Compliance

---

---

Compliance of the industry on Task Force Directions : N.A

S. No. 19

: Complied

Compliance of the industry on EC Special conditions : N.A

S. No. 18

: Complied

Condition

Compliance

---

---

Compliance of the industry on CREP Recommendations. N.A CREP Recommendations

Compliance

---

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Hazardous chemicals used and their storage facilities:

21. HWA Details: i) ii)

iii)

Particulars of Authorisation obtained under APPCB/KNL/KNL/330/HWM, HW(M&H) Rules, 2003 (No. & Validity date) dt: 03-08-2006 Valid upto 31-03-2008 Authorization issued for Collection, reception and (Transportation, reception, storage, treatment storage of Hazardous waste and disposal) *remarks shall be furnished if the industry is receiving Haz.Waste at the site and using as a raw material. Process in which the industry is covered As follows (Please give Sl. No of process as per HW

Rules)

iv)

Description of Hazardous waste with quantities As follows and Stream No. as per HWM Rules, 2003

S.No.

Name of the Hazardous waste

Stream

1.

Waste oils / used oils

5.1 of Schedule-I

Quantity of Hazardous waste per annum 1440 Lts/yr.

2

Paint sludge

12 of Schedule-I

96 Kgs/yr.

3

Used lead acid battiers

22 of ScheduleIV

4 Nos.

v)

Particulars of on-site Secured Storage --(Capacity with dimensions) and mention period for which secured storage is sufficient. Quantity of Haz Waste stored on-site presently. The industry has stored paint sludge in HDPE barrel and *Furnish specific remarks on the storage of waste oils in MS drums in the Haz.waste for more than 90 days. secured area Quantity of Hazardous waste disposed for last N.A six months as per the following break-up:

vi)

vii)

viii) ix) x) xi) xii) xiii) xiv) xv) xvi) xviii)

Common TSDF – Common HW Incinerator – For recycle / reused Whether industry has submitted annual returns, date of latest submission. Whether industry has installed incinerator or sending to common HW Incinerator Particular of own incinerator (if applicable) Whether log books are maintained for incinerator. (if applicable) Whether industry has taken adequate steps to prevent contaminated runoff from storage areas of Hazardous Waste. Steps taken by industry towards waste minimization and cleaner production. Future plan for waste minimization. Facilities available with, industry for waste characterization. Overall House Keeping within the factory premises. Details of disposal of lead acid batteries along with nos and agencies to whom they are disposed

Disposal option

At present stored within the premises and proposed to sold out to Re-processors / Recyclers of waste oil authorized by APPCB. At present stored within a HDPE barrel and proposed to transport to TSDF, Dindigal as and when the sufficient quantity is accumulated. Return to manufacturers / dealers on buy back basis (o) Agencies authrorised by APPCB.

N.A Not submitted -----------------

22 S. No. 1 2

3

4

5 6

7 8

23

Compliance of the industry on previous Hazardous Waste Authorisation conditions. : Condition

Compliance

Industry shall give top priority for waste minimization : Complied and cleaner production practices The industry shall lift the hazardous waste i.e., paint : The industry has stored within the Sludge to TSDF, Dindigal, Rangareddy District premises in HDPE barrels and regularly proposed to transport to TSDF, Dindigal as and when the sufficient quantity is accumulated Industry shall dispose / sell the hazardous wastes to : --only industries / agencies authorized by State Pollution Control Boards. They shall verify the authorization of the board given to the party before disposing their wastes to the external party Industry shall maintain 6 copy manifest system for : --transportation of waste generated and a copy shall be submitted to Board Office and concerned Regional Office Industry should maintain good house keeping & : Complied maintain proper records for hazardous wastes stated in Authorisation (Form-II) The unit shall submit the condition wise compliance : Complied report of the conditions stipulated in Schedule-B and Schedule C of this order o half yearly basis to Board Office, Hyderabad and concerned Regional Office The industry shall check the certificate / : --authorization / order of MoEF issued to the re-user / recycler unit while disposing the waste oil The industry shall take all practical steps to : --preventing of oil spillages and carry over of oil from the premises.

Inspection Officer’s Remarks: This is a LPG Bottling Plant. The industry is having total area of 27.12 acres out of which 18.45 acres built up area and the remaining 8.67 acres land, they have developed greenbelt. The industry has provided 3 bullets of capacity 125T each above the ground level. The industry had provided fire fighting system consisting of sufficient number of fire hydrant and water monitors (i.e., fire fightings – 70 Nos, hydrants – 29 Nos, water monitors – 15Nos). the industry is having two fire water storage tanks of capacity, 2,733 KLs each above the ground level. The industry is having 3 X 610 KL/hr. fire water pumps for sprinklers and 2 x 272 KL/hr. fire water pumps for hydrants and monitors. The unit is using the water for Cylinder Washing, Cylinder leakage testings (hydraulic test), Mock drills, Compressor cooling and for Domestic purposes. The water used for cylinders testing is let out once in a week or 10 days fro green belt development within the factory premises. The domestic waste water is being treated in septic tank and the canteen water has been utilized for greenbelt development. The industry had also provided water meter for assessing water consumption. The industry has taken all safety measures as per OISD recommendations. The issue of renewal of CFO of the Board may be considered to this units for the period of 3years i.e., valid upto 31-03-2011 duly stipulating necessary conditions.

I

Maintenance of ETP / APC : ---

II

Records Maintained •

ETP Log Book.

•

Stack Monitoring Report.

•

Ambient Air Quality Monitoring report.

•

Energy consumption records.

•

Water meter readings.

(Signature of the Inspecting Officer) 24 Regional Officer’s Remarks: I Compliance of the industry with reference to Notifications under E(P) Act & Rules. a) Fly Ash Notification.

N.A

b) PLI Act Policy.

Complied

c) Environmental Statement in Complied Form – V. d) Other if any.

II

--Complaint / Legal action taken No complaints against the industry.

III. Mitigation Measures (Where --significant adverse effects are identified, description of the measures to be taken to avoid, reduce or remedy those effects). 25 Remarks: This is a LPG bottling unit having 3Nos of bullets of capacity 125T each. The facility was provided fire fighting system to take care of any accidents and also conducting mock drills regularly. The facility was submitted DMP in which onsite and off site emergency plans were in co-operated. However, it was observed that the information to be updated and corrected as per schedule 11 & 12 of the manufacture, storage and import of hazardous chemical rules, 1989. The industry has submitted Environmental Statement for the year ending March 2007. 26

Recommendation (Specific comment whether to issue consent or not). The issue of renewal of CFO of the Board may be considered to this units for the period of 3years i.e., valid upto 31-03-2011 duly stipulating necessary conditions.

This is submitted for favour of kind information and taking necessary action. Yours faithfully,

ENVIRONMENTAL ENGINEER -

Copy submitted to the JCEE (Cess & Planning) APPCB, Board Office, Hyderabad for favour of kind information and for taking necessary action.

-

Copy submitted to the GIS Section, APPCB, Board Office, Hyderabad for favour of kind information and for taking necessary action.