Vakkal Impex - Combined Cfo & Hwa Verification Report -format - 2007

ANDHRA PRADESH POLLUTION CONTROL BOARD Regional Office, 1st Floor, Shankar Shopping Complex,Krishna Nagar Main Road, Kurnool – 518 002 P.NARSING RAO., Environmental Engineer.

Phone No. 08518 - 235800. Fax No. 08518 – 233619 E-mail: [email protected]

Lr. No. 33-R-1079/PCB/RO/KNL/CFO & HWA/2007

Date:

-04-2007

To The Joint Chief Environmental Engineer A.P.Pollution Control Board, Zonal Office, Kurnool Sir , Sub:

PCB – RO – KNL – CDCC - CFO application of M/s Vakkal Impex Pvt. Ltd, unit-B, Sy.No.78, Devarapalli(v), Hindupur(M), Anantapur Dist. – Verification report – Regarding.

Ref:

1)

CFE Order No. ATP – 102/PCB/ZOK/C Estt/2006 – 1267, dt: 24-02-2006 2) Lr.No.617/A1/2007, dt: 06-03-2007, received through General Manager, District Industries Centre, Anantapur on 12-03-2007 3) Clarification sought on 12-03-2007 4) Industry letter dated: 11-04-2007

The details of the industry and inspection report are submitted as below: General Details: 1 Name and Address of the industry

M/s Vakkal Impex Pvt. Ltd, unit-B, Sy.No.78, Devarapalli(v), Hindupur(M), Anantapur Dist.

With Tel. No,

08556 – 329659

E-mail. 2

Status of Consent and HWA. I

Fresh / Renewal Fresh (Copy of CFE / CFO and HWA orders shall be enclosed).

II

Date of receipt of application Additional information if any.

III

Details of Consent Fee paid. (Period upto)

3.

4.

[email protected]

/ 12-03-2007 & 11-04-2007 Rs. 18,400/- under Water & Air acts for the period of one year i.e., from March 2006 to February 2007

Project cost. (including modification / expansion without Rs. 3.05 Crores depreciation, as per balance sheet) Total investment on pollution control measures and recurring cost and percentage. Latitude & Longitude

N 13044’01.7”

Total Area of the plant:

8.69 acres

Extent of Greenbelt

0.25 acres

Surroundings of the Industry

East – Agricultural lands West – Vacant land North – Vacant land South – Vacant land followed by IDA, Thumakunta March 2006

Date of commissioning.

E 077030’12.6”

Page 1 of 7

5

Status of E.C I II

Line of Activity as per EIA Notification. N.A Environmental Clearance order No. and date (Copy shall be enclosed).

6

III

Violations of EIA Notification, If any.

I

Inspection conducted by

A.E.E-II

II

Representative of Industry present

Mr. Acharya, Plant Incharge

III

Date of Inspection

15-03-2007

CFO Details 7 Raw materials / Fuels required for production at Consented capacity per Day / Month. Note : Should not be mentioned as “ enclosed with the application “ S.No Name of the Major Raw material / (Per / Month ) for each product material used in the Activity 1

8

9

Aluminium scrap & Aluminium scrap with 35 TPD Iron attachments

Products & By Products manufactured / Storage capacity of Petroleum products / Mining capacity etc per Day / Month. S.No Products / Line of Activity Consented capacity Applied as per CFE order (as per the dt. 24-02-2006 application) 1

Aluminium Alloy Ingots

30 TPD

2

Aluminium Extruder & drawn sections

7 TPD

Water consumption. I Source of water supply (River / Bore wells / Public supply) S. Purpose no 1. Process / Scrubbing 2. Washings 3. Boiler Feed 4 Industrial Cooling (Makeup) Humidification / Water spraying). 5 Gardening / Irrigation. 6 Others (to be specified) 7 Domestic Total: II. Status of Functioning of Water Meters

10

62.5 TPD

Borewell Quantity in KLD 2.0 KLD ----/ 2.0 KLD 1.0 KLD --2.0 KLD 7.0 KLD Not provided

Waste Water Generation: S.No 1.

Effluents

Quantity in KLD

Process & Washings (specify stream wise i.e., LTDS, HTDS, High COD etc.--- brake up shall be given)

0.25 KLD

2

Boiler Blow Down -

---

3

Cooling Blow Down -

0.75 KLD

4

Others (Please Specify)

---

5

Domestic

1.5 KLD Total: 2.50 KLD

Page 2 of 7

11

Out let – as per CFE / CFO order dt. Outlet No. ---

12.

Outlet Description ----

Max Daily Discharge ---

a) ETP Details & Mode of Disposal:

I. Outlet No. 1 a. Stream Details: b. Treatment units details. c. Point of disposal

---

ii. Outlet No. 2 : a. Stream Details: b. Treatment units details. c. Point of disposal

---

iii. For Domestic waste water:

Septic tank followed by soak pit

b) Standards as per CFO / CFE. --13

14

2 3 4 5

Board Monitoring Data ---

Water Cess I

Returns filed upto (Month & Year)

February 2007

II

Assessment issued upto (Month & Year)

---

III

Assessment paid upto (Month & Year)

---

IV

Assessment amount due (In Rs.)

---

Air pollution:

S.No.

1

Point of Disposal ---

Source of Pollution ( Boiler / Furnace / Kiln / Cupola / Incinerator / Process emissions with Characteristics / Fugitive emissions with Characteristics / DG set ) Note: Capacity should be mentioned for each unit Reverbaratory type oil fired furnace – 5 T/8hr. Revertebratory type oil fire furnace – 3T/8Hr. D.G set – 500 KVA Coal fire4d crucibles – 6 Nos Oil fired crucible – 1 No.

Control equipment provided

Flow rate in m3/hr.

Stack height in Mts - above GL

Wet scrubber

---

12 mt

Not provided

---

---

Nil Nil

-----

6mt ---

Nil

---

---

15. Emissions from chimneys – as per CFE / CFO order dt. Chimney No.

Description of Chimney

Quantity of Emissions at peak flow

Limiting Standard

Board Monitoring Data

---

---

---

---

---

16

Hazardous chemicals used and their storage facilities: Furnace oil – 14 KL

Page 3 of 7

17

Inspection Officer’s Remarks:

M/s Vakkal Impex Pvt. Ltd, unit-B, had obtained CFE order of the Board on 24-02-2006 for establishment of alluminium Alloy Ingots & Aluminium Extruder and drawn sections to the tune of 30 TPD & 7 TPD respectively. The industry had commissioned the unit in the month of March 2006 (It was informed during inspection on 08-11-2006). This office issued a notice on 09-11-2006 for operating the industry without CFO of the Board and without providing necessary air pollution control equipment. The industry has submitted a letter dt: 15-02-2007, stating that they have taken Demand Draft or Rs. 18,400/- towards consent fee and will submit CFO application within a week time. The industry has submitted CFO application at District Industries Centre, Anantapur under Single Window Clearances on 06-03-2007 received in this office on 12-03-2007. This office sought clarification on 12-03-2007 after scrutinizing on the following points. 1. 2. 3. 4.

Details of air pollution control equipment attached to furnace Total area of the plant, built up area and green belt area. Month wise production details from the date of commissioning of the unit Details of solid waste generation with breakup and their mode of disposal methods. 5. Details of energy meters provided to the air pollution control equipment. 6. The industry shall submit an application in prescribed Form-I under HW(M&H) Rules, 1989 and amended thereon. 7. Water consumption details from the date of commissioning of the uni

The industry has submitted part of information on 11-04-2007 sought vide letter dt: 12-03-2007. The industry has not submitted the application for Hazardous Waste Management Authorisation under HW(M&H) Rules, 1989. During inspection on 15-03-2007, it was observed that the industry was in operation. The industry is manufacturing Aluminium Alloy Ingots to the tune of 7.5 TPD (Avg. from March’06 to Feb’ 07). The main source of air pollution due to this unit are oil fired furnace of capacity 5T/8hr & 3T/8hr. , 500 KVA D.G set, 63KVA D.G set one No. of oil fired crucible, 6 Nos. of coal fired crucibles. But, the industry has provided air pollution control equipment i.e., wet scrubber followed by 12mt stack to oil fire furnace of capacity – 5 T/8hr. only. The oil fire furnace of capacity – 3T/8hr. is meant for Aluminium extruder & drawn section, which is yet to be commission. The industry has not provided any control equipment for one oil fired crucible and 6 Nos. of coal fired crucibles. The main source of water pollution due to this unit are cooling section, scrubbing section and domestic usage. The industry generates hazardous waste i.e., waste oil from D.G sets and oil sludge from furnace oil storage tank and proposed to dispose the same authorized parties. The industry generates 0.2 TPD of iron waste & 0.45 TPD of dross as solid waste against production of 7.5 TPD. It is reported that the industry is disposing the iron waste to the steel units and disposing the dross as land filling. During inspection, the stack monitoring was carried out at stack attached to the oil fired furnace of capacity – 5 T/8hr. and the SPM concentration was found to be 105.32 µg/Nm3. I

Maintenance of ETP / APC : Industry has provided wet scrubber as air pollution control equipment attached to oil fired furnace of capacity – 5 T/8hr. and operating at the time of inspection.

II

Records Maintained •

ETP Log Book.

•

Stack Monitoring Report.

•

Ambient Air Quality Monitoring report.

•

Energy consumption records.

•

Water meter readings.

Page 4 of 7

18

Compliance of the industry on CFE (Schedule- A & B) Conditions for Fresh CFO / Schedule – B conditions for renewal. CFE Order No. ATP – 102/PCB/ZOK/C Estt/2006 – 1267, dt: 24-02-2006

S. Condition Compliance No. 1 Industry shall install the air pollution : Industry has provided air pollution control equipment as proposed to control equipment i.e., wet scrubber to arrest air pollution in the surrounding oil fired furnace of capacity 5 T/8hr. area. and proposed to provide air pollution control equipment to 3T/8hr. furnace before commissioning. 2 Industry shall meet the Boards AAQ : Complied for stack emissions and stack monitoring standards. 3 Industry shall dispose the solid waste : Industry is storing the solid waste i.e., in scientific manner on their own iron & dross within the premises. premises. 19 S. No.

Compliance of the industry on EC Special conditions : N.A Condition

Compliance

--20 S. No. 21 S. No.

---

Compliance of the industry on Task Force Directions : N.A Condition

Compliance

---

---

Compliance of the industry on CREP Recommendations. N.A CREP Recommendations

Compliance

---

--(Signature of the Inspecting Officer)

22 I

Regional Officer’s Remarks: Compliance of the industry with reference to Notifications under E(P) Act & Rules. a) Fly Ash Notification. b) PLI Act Policy. c) Environmental Statement in Form – V. d) Other if any.

II

Complaint / Legal action taken --against the industry.

Page 5 of 7

III. Mitigation Measures (Where significant adverse effects are identified, description of the measures to be taken to avoid, reduce or remedy those effects).

The industry has to operate air pollution control equipment continuously and also they should provide air pollution contril equipment to the oil fired furnace of capacity 3T/8hr. and for 7 crusibles. The industry should provide ETP for treating the scrubbing water. The industry should develop greenbelt in the vacant places of the plant along with all around the boundary. The industry has to handle the hazardous waste in a safe manner. The industry has not submitted the hazardous waste application.

23 Recommendation (Specific comment whether to issue consent or not). The issue of CFO to the unit may be considered after calling the industry for personal presentation and respond to obtain undertaking for the above mentioned points and after payment of required fee upto 30-9-2007. 24. HWA Details: i) Particulars of Authorisation obtained under N.A HW(M&H) Rules, 2003 (No. & Validity date) ii) Authorization issued for N.A (Transportation, reception, storage, treatment and disposal)

iii) iv) v) vi)

vii)

viii)

*remarks shall be furnished if the industry is receiving Haz.Waste at the site and using as a raw material. Process in which the industry is covered --(Please give Sl. No of process as per HW Rules) Description of Hazardous waste with quantities i) Waste oil – 50 trs/yr. and Stream No. as per HWM Rules, 2003 ii) Oil sludge – 50Kg/yr. Particulars of on-site Secured Storage --(Capacity with dimensions) and mention period for which secured storage is sufficient. Quantity of Haz Waste stored on-site presently. Nil *Furnish specific remarks on the storage of Haz.waste for more than 90 days. Quantity of Hazardous waste disposed for last N.A six months as per the following break-up: Common TSDF – Common HW Incinerator – For recycle / reused Whether industry has submitted returns, date of latest submission.

annual N.A

ix)

Whether industry has installed incinerator or Not submitted sending to common HW Incinerator

x)

Particular of own incinerator (if applicable)

xi)

Whether log books are incinerator. (if applicable)

xii)

Whether industry has taken adequate steps to --prevent contaminated runoff from storage areas of Hazardous Waste.

maintained

Page 6 of 7

--for ---

xiii)

Steps taken by industry towards minimization and cleaner production.

xiv)

Future plan for waste minimization.

xv)

Facilities available with, industry for waste --characterization.

xvi)

Overall House Keeping within the factory --premises. Details of disposal of lead acid batteries along --with nos and agencies to whom they are disposed

xviii)

25 26

waste -----

Compliance of the industry on previous Hazardous Waste Authorisation conditions. : N.A Regional Officer’s Remarks: He may remark on case history of illegal dumping of hazardous waste : No illegal dumping of Hazardous waste was observed

This is submitted for favour of kind information and taking necessary action. Check List for CFO Enclosures: 1. 2. 3. 4. 5. 6

CFO applications along with enclosures CFE/ CFO order copy Effluents analysis report Stack Emissions analysis reports

Y

Ambient Analysis reports Ground water monitoring reports

Y N

N N Y

Check List for HWA Enclosures: 1.

Hazardous waste authorization application in Form-I.

Not submitted

2.

Analysis reports of the Hazardous Wastes (for individual streams).

---

3.

Details of Hazardous waste generated and their method of disposal.

---

Details of hazardous waste sent to common TSDF, common incinerator during the previous year.

---

4.

List of agencies to whom recyclable waste disposed along with quantities during the previous year..

---

5.

Yours faithfully, ENVIRONMENTAL ENGINEER -

Copy submitted to the JCEE (Cess & Planning) APPCB, Board Office, Hyderabad for favour of kind information and for taking necessary action. Copy submitted to the GIS Section, APPCB, Board Office, Hyderabad for favour of kind information and for taking necessary action.

Page 7 of 7