DESIGN MANUFACTURING ASSEMBLY
FIDGET SPINNER Disusun oleh :
NAMA : Ditya Anastryani NPM : 16.0501.0049
FAKULTAS TEKNIK PROGRAM STUDI TEKNIK INDUSTRI (S1) UNIVERSITAS MUHAMMADIYAH MAGELANG MAGELANG 2018
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DAFTAR ISI DESIGN MANUFACTURING ASSEBLY ....................................................... i DAFTAR ISI ...................................................................................................... ii DAFTAR TABEL ............................................................................................. iii BAB I 1 Bill Of Material .................................................................................................. 1 1.1.
Bill Of Material ................................................................................................... 1
BAB II 3 RENCANA MANUFAKTUR ........................................................................... 3 2.1. Analisa Proses Manufakur .................................................................................. 3 2.1.1. Outer Race ................................................................................................... 3
Tabel 2.1.1. Analisa Outer Ring ......................................................................... 4 2.1.2. Analisa Proses Balls ....................................................................................... 4
Tabel 2.1.2. Analisa Ball .................................................................................... 4 2.1.3. Analisa Proses Cage ....................................................................................... 5
Tabel 2.1.3. Analisa Cage .................................................................................. 5 2.1.4. Analisa Proses Inner Race .............................................................................. 5
Tabel 2.1.4. Analisa Inner Race ......................................................................... 6 2.1.5. Analisa Proses Body Spinner.......................................................................... 6
Tabel 2.1.5 Analisa Body Spinner...................................................................... 7 2.1.10. Analisa Proses Assembly Fidget Spinner ..................................................... 7
Tabel 2.2.10. Analisa Assembly Fidget Spnner ................................................. 8
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DAFTAR TABEL DESIGN MANUFACTURING ASSEBLY ....................................................... i DAFTAR ISI ...................................................................................................... ii DAFTAR TABEL ............................................................................................. iii BAB I 1 Bill Of Material .................................................................................................. 1 BAB II 3 RENCANA MANUFAKTUR ........................................................................... 3 Tabel 2.1.1. Analisa Outer Ring ......................................................................... 4 Tabel 2.1.2. Analisa Ball .................................................................................... 4 Tabel 2.1.3. Analisa Cage .................................................................................. 5 Tabel 2.1.4. Analisa Inner Race ......................................................................... 6 Tabel 2.1.5 Analisa Body Spinner...................................................................... 7 Tabel 2.2.10. Analisa Assembly Fidget Spnner ................................................. 8
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BAB I Bill Of Material 1.1.
Bill Of Material
NO 1. 2. 3. 4. 5. 6. 7. 8. 9.
Deskripsi Fidget Spinner Unit Sub Assy II Body Spinner Bearing Sub assy I Outer Race Balls Cage Inner Race
Material Plastik Metal Metal Metal Metal Metal
Dimensi 180 mm 180 mm d=130 mm d=130 mm d = 22 mm d = 94 mm d = 74 mm
Tabel 1.1.1 Tabel Bill Of Material
Jumlah 1 unit 1 unit 1 unit 3 unit 1 unit 3 unit 3 unit 3 unit
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BOM (BILL OF MATERIAL) FIDGET SPINNER Fidget Spinner Unit
Sub Assy II
Body Spinner
Bearing
Sub Assy I
Outer Race
Balls
Cage
Inner Race
3
BAB II RENCANA MANUFAKTUR
2.1.
Analisa Proses Manufakur
2.1.1.
Outer Race
Design
Weight :
Nama Produk
Outer Race
Kg
Nama Departement
: Teknik Industri
Nama Industri
: UMMgl
Material No
Deskripsi
1. Outer Race
Material Metal
Dimensi
harga
d = 74 mm
Proses No
Deskripsi
Waktu Proses (menit)
Set up/setting
1. Lathing
10
1
2. Heat Treatment
5
1
3. Gerinding
10
1
Waktu Proses (menit)
Merk
1. Mesin bubut
10
2. MC Heating
5
3. Gerinding
10
Krisbow MOS Krisbow
Waktu Proses (menit)
Jumlah Tenaga kerja
10
1 orang 2 orang 1 orang
harga
Machine No
Deskripsi
harga
Tenaga kerja No
Deskripsi
1. Pekerjaan Lathing 2.Pekerjaan Heat treatment 3. Pekerjaan Gerinding Total Waktu Proses
5 10 25
Keterangan
4
Tabel 2.1.1. Analisa Outer Ring
2.1.2. Analisa Proses Balls Design
Weight : Kg
Nama Produk Nama Departement
Balls : Teknik Industri
Nama Industri
: UMMgl
Material No
Deskripsi
1. Balls
Material
Dimensi
Metal
harga
d = 22 mm
Proses No
Deskripsi
Waktu Proses (menit)
Set up/setting
1.
Heat treatment Gerinding
5 10
1 1
No
Deskripsi
Waktu Proses (menit)
Merk
harga
1.
MC Heating Abrasive Machine
5 10
MOS Krisbow
38
Keterangan
2.
harga
Machine
2.
Tenaga kerja No
Deskripsi
Waktu Proses (menit)
Jumlah Tenaga kerja
1. 2.
Pekerjaan Heat treatment Pekerjaan Gerinding
5 10
2 orang 1 orang
Total Waktu Proses
15 Tabel 2.1.2. Analisa Ball
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2.1.3. Analisa Proses Cage Design
Weight : kg
Material No 1.
Deskripsi
Cage
Nama Produk Nama Departement
Cage : Teknik Industri
Nama Industri
: UMMgl
Material Metal
Dimensi
harga
d = 94 mm
Proses Waktu Proses (menit)
Set up/setting
10
1
Waktu Proses (menit)
Merk
10
Krisbow
Waktu Proses (menit)
Jumlah Tenaga kerja
Pekerjaan Casting
10
1 orang
Total Waktu Proses
10
No 1.
Deskripsi Casting
harga
Machine No 1.
Deskripsi MC Casting
harga
Tenaga kerja No
1.
Deskripsi
Keterangan
Tabel 2.1.3. Analisa Cage
2.1.4. Analisa Proses Inner Race Design
Weight : kg
Nama Produk Nama Departement
Inner Race : Teknik Industri
Nama Industri
: UMMgl
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Material No 1.
Deskripsi
Inner Race
Material Metal
Dimensi
harga
d = 74 mm
Proses No 1. 2. 3.
Deskripsi
Waktu Proses (menit)
Set up/setting
10 5 10
1 1 1
Waktu Proses (menit)
Merk
10 5 10
Krisbow MOS Krisbow
Lathing Heat Treatment Gerinding
harga
Machine No
Deskripsi
1. 2. 3.
Mesin Bubut MC Heating Abrasive Machine
harga
Tenaga kerja
Pekerjaan Lathing Pekerjaan Heating Pekerjaan Gerinding
Waktu Proses (menit) 10 5 10
Total Waktu Proses
25
No 1. 2. 3.
Deskripsi
Jumlah Tenaga kerja
Keterangan
1 orang 2 orang 1 orang
Tabel 2.1.4. Analisa Inner Race
2.1.5. Analisa Proses Body Spinner Design
Weight : kg
Material No 1.
Deskripsi
Body Spinner
Material Plastik
Nama Produk Nama Departement
Body Spinner : Teknik Industri
Nama Industri
: UMMgl
Dimensi
harga
180 mm
Proses No
Deskripsi
1.
injection Molding
Waktu Proses (menit)
Set up/setting
10
1
Waktu Proses (menit)
Merk
10
Yang Hing
harga
Machine No 1.
Deskripsi MC injection Molding
harga
7
Tenaga kerja Waktu Proses (menit)
Jumlah Tenaga kerja
Pekerjaan Injection Molding
10
2
Total Waktu Proses
10
No 1.
Deskripsi
Keterangan
Tabel 2.1.5 Analisa Body Spinner
2.1.10. Analisa Proses Assembly Fidget Spinner Design
Weight : kg
Material No
1. 2. 3. 4. 5. 6.
Deskripsi
Inner Race Cage Balls Outer Race Bearing Body spinner
Material
Metal Metal Metal Metal Metal Plastik
Nama Produk Nama Departement
Fidget Spinner Assembly : Teknik Industri
Nama Industri
: UMMgl
Dimensi
d = 74 mm d = 94 mm d = 22 mm d= 130 mm d= 130 mm 180 mm
harga 7.000 5.000 7.000 5.000 10.000 6.000
Proses No
Deskripsi
Waktu Proses (menit)
Set up/setting
harga
1. 2. 3. 4. 5. 6.
Lathing Heat treatment Gerinding Assembling Injection Molding Casting
10 5 10 5 10 10
1 1 1 1 1 1
3.000 6.000 5.000 5.000 6.000 5.000
No
Deskripsi
Waktu Proses (menit)
Merk
harga
1.
Mesin Bubut
Machine
10
Krisbow
1.000
8
2. 3. 4. 5. 6.
MC Heating Abrasive Machine Robotik Machine MC Injection Molding MC Casting
5 10 5 10
MOS Krisbow Yang Hing
2.000 2.000 1.500
Toshiba
2.000 1.500
Waktu Proses (menit)
Jumlah Tenaga kerja
Harga
10 5
1 orang 2 orang
4.000
10
1 orang
5
1 orang
10
2 orang
10
Tenaga kerja No
Deskripsi
1. 2.
Pekerjaan Lathing Pekerjaan Heat treatment Pekerjaan Gerinding Pekerjaan Assembling Pekerjaan Injection Molding Pekerjaan Casting
3. 4. 5. 6.
Total
3.000 4.000 2.000
10
1 orang
50 Tabel 2.2.10. Analisa Assembly Fidget Spnner
4.000 3.000 Rp 100.000,-
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ANALISA PROSES 1 2 3
4 2 3
4
5
6
4 4 1 2 3
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