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DESIGN MANUFACTURING ASSEMBLY

FIDGET SPINNER Disusun oleh :

NAMA : Ditya Anastryani NPM : 16.0501.0049

FAKULTAS TEKNIK PROGRAM STUDI TEKNIK INDUSTRI (S1) UNIVERSITAS MUHAMMADIYAH MAGELANG MAGELANG 2018

ii

DAFTAR ISI DESIGN MANUFACTURING ASSEBLY ....................................................... i DAFTAR ISI ...................................................................................................... ii DAFTAR TABEL ............................................................................................. iii BAB I 1 Bill Of Material .................................................................................................. 1 1.1.

Bill Of Material ................................................................................................... 1

BAB II 3 RENCANA MANUFAKTUR ........................................................................... 3 2.1. Analisa Proses Manufakur .................................................................................. 3 2.1.1. Outer Race ................................................................................................... 3

Tabel 2.1.1. Analisa Outer Ring ......................................................................... 4 2.1.2. Analisa Proses Balls ....................................................................................... 4

Tabel 2.1.2. Analisa Ball .................................................................................... 4 2.1.3. Analisa Proses Cage ....................................................................................... 5

Tabel 2.1.3. Analisa Cage .................................................................................. 5 2.1.4. Analisa Proses Inner Race .............................................................................. 5

Tabel 2.1.4. Analisa Inner Race ......................................................................... 6 2.1.5. Analisa Proses Body Spinner.......................................................................... 6

Tabel 2.1.5 Analisa Body Spinner...................................................................... 7 2.1.10. Analisa Proses Assembly Fidget Spinner ..................................................... 7

Tabel 2.2.10. Analisa Assembly Fidget Spnner ................................................. 8

iii

DAFTAR TABEL DESIGN MANUFACTURING ASSEBLY ....................................................... i DAFTAR ISI ...................................................................................................... ii DAFTAR TABEL ............................................................................................. iii BAB I 1 Bill Of Material .................................................................................................. 1 BAB II 3 RENCANA MANUFAKTUR ........................................................................... 3 Tabel 2.1.1. Analisa Outer Ring ......................................................................... 4 Tabel 2.1.2. Analisa Ball .................................................................................... 4 Tabel 2.1.3. Analisa Cage .................................................................................. 5 Tabel 2.1.4. Analisa Inner Race ......................................................................... 6 Tabel 2.1.5 Analisa Body Spinner...................................................................... 7 Tabel 2.2.10. Analisa Assembly Fidget Spnner ................................................. 8

1

BAB I Bill Of Material 1.1.

Bill Of Material

NO 1. 2. 3. 4. 5. 6. 7. 8. 9.

Deskripsi Fidget Spinner Unit Sub Assy II Body Spinner Bearing Sub assy I Outer Race Balls Cage Inner Race

Material Plastik Metal Metal Metal Metal Metal

Dimensi 180 mm 180 mm d=130 mm d=130 mm d = 22 mm d = 94 mm d = 74 mm

Tabel 1.1.1 Tabel Bill Of Material

Jumlah 1 unit 1 unit 1 unit 3 unit 1 unit 3 unit 3 unit 3 unit

2

BOM (BILL OF MATERIAL) FIDGET SPINNER Fidget Spinner Unit

Sub Assy II

Body Spinner

Bearing

Sub Assy I

Outer Race

Balls

Cage

Inner Race

3

BAB II RENCANA MANUFAKTUR

2.1.

Analisa Proses Manufakur

2.1.1.

Outer Race

Design

Weight :

Nama Produk

Outer Race

Kg

Nama Departement

: Teknik Industri

Nama Industri

: UMMgl

Material No

Deskripsi

1. Outer Race

Material Metal

Dimensi

harga

d = 74 mm

Proses No

Deskripsi

Waktu Proses (menit)

Set up/setting

1. Lathing

10

1

2. Heat Treatment

5

1

3. Gerinding

10

1

Waktu Proses (menit)

Merk

1. Mesin bubut

10

2. MC Heating

5

3. Gerinding

10

Krisbow MOS Krisbow

Waktu Proses (menit)

Jumlah Tenaga kerja

10

1 orang 2 orang 1 orang

harga

Machine No

Deskripsi

harga

Tenaga kerja No

Deskripsi

1. Pekerjaan Lathing 2.Pekerjaan Heat treatment 3. Pekerjaan Gerinding Total Waktu Proses

5 10 25

Keterangan

4

Tabel 2.1.1. Analisa Outer Ring

2.1.2. Analisa Proses Balls Design

Weight : Kg

Nama Produk Nama Departement

Balls : Teknik Industri

Nama Industri

: UMMgl

Material No

Deskripsi

1. Balls

Material

Dimensi

Metal

harga

d = 22 mm

Proses No

Deskripsi

Waktu Proses (menit)

Set up/setting

1.

Heat treatment Gerinding

5 10

1 1

No

Deskripsi

Waktu Proses (menit)

Merk

harga

1.

MC Heating Abrasive Machine

5 10

MOS Krisbow

38

Keterangan

2.

harga

Machine

2.

Tenaga kerja No

Deskripsi

Waktu Proses (menit)

Jumlah Tenaga kerja

1. 2.

Pekerjaan Heat treatment Pekerjaan Gerinding

5 10

2 orang 1 orang

Total Waktu Proses

15 Tabel 2.1.2. Analisa Ball

5

2.1.3. Analisa Proses Cage Design

Weight : kg

Material No 1.

Deskripsi

Cage

Nama Produk Nama Departement

Cage : Teknik Industri

Nama Industri

: UMMgl

Material Metal

Dimensi

harga

d = 94 mm

Proses Waktu Proses (menit)

Set up/setting

10

1

Waktu Proses (menit)

Merk

10

Krisbow

Waktu Proses (menit)

Jumlah Tenaga kerja

Pekerjaan Casting

10

1 orang

Total Waktu Proses

10

No 1.

Deskripsi Casting

harga

Machine No 1.

Deskripsi MC Casting

harga

Tenaga kerja No

1.

Deskripsi

Keterangan

Tabel 2.1.3. Analisa Cage

2.1.4. Analisa Proses Inner Race Design

Weight : kg

Nama Produk Nama Departement

Inner Race : Teknik Industri

Nama Industri

: UMMgl

6

Material No 1.

Deskripsi

Inner Race

Material Metal

Dimensi

harga

d = 74 mm

Proses No 1. 2. 3.

Deskripsi

Waktu Proses (menit)

Set up/setting

10 5 10

1 1 1

Waktu Proses (menit)

Merk

10 5 10

Krisbow MOS Krisbow

Lathing Heat Treatment Gerinding

harga

Machine No

Deskripsi

1. 2. 3.

Mesin Bubut MC Heating Abrasive Machine

harga

Tenaga kerja

Pekerjaan Lathing Pekerjaan Heating Pekerjaan Gerinding

Waktu Proses (menit) 10 5 10

Total Waktu Proses

25

No 1. 2. 3.

Deskripsi

Jumlah Tenaga kerja

Keterangan

1 orang 2 orang 1 orang

Tabel 2.1.4. Analisa Inner Race

2.1.5. Analisa Proses Body Spinner Design

Weight : kg

Material No 1.

Deskripsi

Body Spinner

Material Plastik

Nama Produk Nama Departement

Body Spinner : Teknik Industri

Nama Industri

: UMMgl

Dimensi

harga

180 mm

Proses No

Deskripsi

1.

injection Molding

Waktu Proses (menit)

Set up/setting

10

1

Waktu Proses (menit)

Merk

10

Yang Hing

harga

Machine No 1.

Deskripsi MC injection Molding

harga

7

Tenaga kerja Waktu Proses (menit)

Jumlah Tenaga kerja

Pekerjaan Injection Molding

10

2

Total Waktu Proses

10

No 1.

Deskripsi

Keterangan

Tabel 2.1.5 Analisa Body Spinner

2.1.10. Analisa Proses Assembly Fidget Spinner Design

Weight : kg

Material No

1. 2. 3. 4. 5. 6.

Deskripsi

Inner Race Cage Balls Outer Race Bearing Body spinner

Material

Metal Metal Metal Metal Metal Plastik

Nama Produk Nama Departement

Fidget Spinner Assembly : Teknik Industri

Nama Industri

: UMMgl

Dimensi

d = 74 mm d = 94 mm d = 22 mm d= 130 mm d= 130 mm 180 mm

harga 7.000 5.000 7.000 5.000 10.000 6.000

Proses No

Deskripsi

Waktu Proses (menit)

Set up/setting

harga

1. 2. 3. 4. 5. 6.

Lathing Heat treatment Gerinding Assembling Injection Molding Casting

10 5 10 5 10 10

1 1 1 1 1 1

3.000 6.000 5.000 5.000 6.000 5.000

No

Deskripsi

Waktu Proses (menit)

Merk

harga

1.

Mesin Bubut

Machine

10

Krisbow

1.000

8

2. 3. 4. 5. 6.

MC Heating Abrasive Machine Robotik Machine MC Injection Molding MC Casting

5 10 5 10

MOS Krisbow Yang Hing

2.000 2.000 1.500

Toshiba

2.000 1.500

Waktu Proses (menit)

Jumlah Tenaga kerja

Harga

10 5

1 orang 2 orang

4.000

10

1 orang

5

1 orang

10

2 orang

10

Tenaga kerja No

Deskripsi

1. 2.

Pekerjaan Lathing Pekerjaan Heat treatment Pekerjaan Gerinding Pekerjaan Assembling Pekerjaan Injection Molding Pekerjaan Casting

3. 4. 5. 6.

Total

3.000 4.000 2.000

10

1 orang

50 Tabel 2.2.10. Analisa Assembly Fidget Spnner

4.000 3.000 Rp 100.000,-

9

ANALISA PROSES 1 2 3

4 2 3

4

5

6

4 4 1 2 3

10

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