Ball Mill - B_1501045_antap_26_technical_data_and_drawings_en_indexa.pdf

Technical Data and Drawings

B

Machine dimension drawing................................................................................................................................................. 1

Dimension drawing text........................................................................................................................................................ 3

Installation data...................................................................................................................................................................... 17

Bolt tightening........................................................................................................................................................................ 19

Dimension certificate............................................................................................................................................................. 21

Electrical data......................................................................................................................................................................... 27

Rating plate............................................................................................................................................................................ 33

Earth connections.................................................................................................................................................................. 35

Cooler dimension drawing.................................................................................................................................................... 37

Transportation data............................................................................................................................................................... 38

Siemens AG

Siemens AG B-2

Siemens AG B-16

Siemens AG B-17

Siemens AG B-18

Siemens AG B-19

Siemens AG B-20

Siemens AG B-21

Project

Antapaccay BALL . M¡II 16,4 MW

TJ

o >(l) LU)

(õ(|) o_L

çØ

o-c () .ct) (o_

Dimension cert¡ficate

:L

lú< a

àE (õË

(l)(l) L9

oc

fLõ

,i

Type W.-No. Gode Drawing-Nr.

: 1DN8243-8XA32-Z : 1 501 045 : Antap_26 : 4D5.0140-586323

õ9 >=

(sõ

U'.o

Date

LO

t> 'õa

:

Name:

oõ 3'P

ISSUED:

o(l)

lxl

l-1

õ< co* Øa

t-] t-]

<È

l-1

01.12.2OO9

Schiller C.CERTIFIED FA. FOR APPROVAL FI. FOR INFORMATION P. PRELIMINARY FO. FOR OFFER

BALL MILL GEARLESS DRIVE KW 16400

Equipment No.:

Werk-Nr.

1501045

Kennwort

Antap-26

Dimension certificate 01.12.09

ryp 1DN8243-8XA32-Z

4D5.0140

- 586323 A

Siemens AG B-22

pol

Segment

1

BS

1

AS

õ

>o(h

Lõo) o_L

FU, o_c o.9

(o_ ¡L

G< ÐE oo) LU o-+oc !-o u-()

Mühlenflanschdurchmesser Sollmaß

Ø

9160

+mm

Nominalvalue

lstmaß

mm

Measured value

Lauftoleranzen

Rotor

Tolerances ËE >:ã *u(l)

*A*

Diameter of mill

Sollmaß Nominalvalue lstmaß Measured value

Mühlenflansch Mill fla + 1,5 mm

ø_o

E9 'ÞP 9¿

C)

3lP .g

_s

6<

C0

øfr-'

(rt

Mühlenflansch Mill flanqe Lochkreis Bolt hole circle

uD"

dia

Sollmaß 8910 Nominalvalue

lstmaß Measuredvalue

i3 J4'---

+ z mm mm

Es ist ein Messanfangspunkt zu kennzeichnen, sowie die Messeinrichtung auf AS bzw. BS. lndicate the initial measuring point as well as the measuring direction on AS resp. BS.

Werk-Nr.

1501045

Kennwort Antap_26

Dimension certificate ryp 1DN8243-8XA32-Z

4D5.01 40

- 586323 A

Siemens AG B-23

Mühlenflansch

Motor (Rotorsegment)

Millflange

Motor

Segmentteilung Segment pitch Sollmaß 1738.25 Nominalvalue

o

>o

t_ ño) Fu) o_c o ct) qD

(I'_

(Ú< (J

}E oo o-F oc

ö8

,,F.3

"F-

Segmentteilung Seqment pitch

Sollmaß Measured value

Measured value

Segment

Seoment 1-2 2-3 3-4 4-5 5-6

lõ oõ

U' .Q

E9 'õa

"M2 "mm

2 3

4 5 6

7-8

7

I I

8-9 9-10

*6

"M1 "mm

1

6-7

10-1

1,2

?16-,89-- +1mm

Nominalvalue

lstmaß

lstmaß

,,M,,

1

10

11-12 12-13 13-14 14-15 15-16

14

16-1

15

11

12 13

oõ

16

8P

17

.-9 -g

õ<

18

øfr

19

C0 *.¡

<Þ

20 21

22

werk-Nr.

1501045

Kennwort

Antap 26

Dimension certificate ryp 1DN8243-8XA32-Z

4D5.0140

- 586323 A

Siemens AG B-24

Mühlenflansch Millflange Lochabstand

1307.37

Sollmaß

.tl3l

33HÐ

"G"

Distance between holes

+ 0,5 mm

437,19

10,5 mm

Nominal value

L37r12 t 0,5 mm

a

2

Þ o

J

>o

LAI o(l) o_L Fu)

o_c o.9 (Ú<

4 D

lstmaß Segm.

Measured

value

I

1)

10

(J

}E

11

12

oo oc

tÐ 14

ö8

tc to tt

18 19

20 21 ¿¿

.'i

õg >=

Motor (Rotorsegment) Motor Lochabstand

Ø_Q

Distance between holes

E9 'oa

Sollmaß

.H'

"G"

!3V,37_

Nominal value

t

0,5 mm

"1"

_4T,J9_ t 0,5 mm _87-12

+o,Smm

!D (J

?]P .g

¿

_q

.J

õ<*.t

4

m

5 o 7

Øã

<È

lstmaß Measured

value

Segm.

ö o 10

tl 12 IJ

14 15

to 17 18 19

20 21

22

1) Note: lf Mill builder checks the location and tolerances by using a template instead of taking measurements, measured dimensions do not need to be recorded as long as the defined tolerances are met!

werk-Nr.

1501045

Kennwort

Antap-26

Dimension certificate ryp 1DN8243-8XA32-Z

4D5.0140

- 586323 A

Siemens AG B-25

Mühlenflansch Millflange Lochdurchmesser

"K

Diameter of holes

Sollmaß Ø mm

680

Nominal value

+ 0,030

+1

72

+1

68o

72

+0,030

2 a

o

4

>o L

(ID L. (E(I)

o

tru, O-c o ct' o_

7

lstmaß Measured value

I I

Segm.

õ<

10

àE (g=

12

t1

oo oc

13 14

tc

-LO () ¡J-

16 17

18 19

20 21

22

Motor (Rotorsegment)

rC

Motor Lochdurchmesser

õ5 =õ Ø_o

33LÐ

Diameter of holes

LO

t> 'o c)

Sollmaß Ø mm

110

Nominal value

q)()

1

i?)

o

2

.oo õ< c0-

4

+ 0,035 o

+l

72

r. 1'10

+1

72

+0,035 o

J

ø2 <È

o

7

lstmaß Measured value

I

Segm.

10 11

12 le 14

l5 16

17 18

19 20 21

22

Datum 08.07.2008 Name Schiller I DT LD SEK3

A Stat. DV-Freigabe

01.12.09 Mitteilung

Datum

Schi Name

Siemens AG

Werk-Nr.

1501045

Kennwort Antap-26

Dimension certificate ryp 1DN8243-8XA32-Z

4D5.0140

- 586323 A

Blatt

4+

Siemens AG B-26

Rotoraußendurchmesser ùttr Diameter of

Sollmaß Nom¡nat

"E"

rotor

10970

vatue

0,5 mm

lstmaß Measured value Pol Nr.

Pole No.

-:o

AS

Pol Nr. Pole No.

BS

45 40 47 48 49 50

¿ J

>o L

4

Ct) (Úo)

OL

5 o

o_c o .ct,

7

51

I

52

10

15 16

54 55 56 57 58 59 60

IT

61

18

62 63 o4 bc 66 67 68 69 70

çu,

jL

(d<

IE

11

ooE 's-

12 13

oc ^LO

14

fJ- ()

t9 20 21

22 23 24 25 ¿o 27 28

rC

=õ o) 'u Ø_Q 'çb t> 'oa

71

72 73 74 75 76 77 78 70

¿J

erl

qlo f?) o

31

ð¿

oo õ< co* Øã

a2 34 35 36

<Þ

AS

80

e'7

81

38 ao

82 82

40

84

41

Itc 86 87 88

42 43 44

Vertreter des Kunden Representat¡ve of customer

werk-Nr.

1501045

Kennwort

Antap-26

Dimension certificate 01

.12.09

ryp 1DN8243-8XA32-Z

4D5.01 40

- 586323 A

BS

Siemens AG B-27

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Type Unit Duty C Drive for Standard B Rotation Excitation

1DN8243-8XA32-Z 2 Ball Mill 26ft Ore Mill IEC 60034 cw/ccw static

B Converter Sinamics SL150 12-pulse 1 System

Cooling System IC75W Cooling Circuit sec. prim. Cool. Medium water air Coolant Flow m³/h 31.6 m³/s Inlet Temp. 20 ºC 30 ºC Losses to be dissipated 680 kW Ventilation System unilat. Type of Fan separate Load Curve

Order No. Order date Manuf. No.

585488 26.06.08 D0850104502

Mounting Enclosure Ex-Protection Ex-Standard Insul. System Thermal Class Service Altitude

IM5710 IP55 Micalastic F ≤ 4200 m

Part 1: 0.30 - 1.00 * NN : m = const Part 2: 1.00 - 1.08 * NN : m = 1/n

Proprietary data, company confidential. All rights reserved.

Remarks

QS-Performance

Enclosures Sheet : Sheet : Sheet : Sheet : Sheet : Sheet :

I DT LD S

Siemens AG

Dep. Name Phone/Fax Date

SEB GelsPa 26846 07.05.10

Works No. 1501045

Code ANTAP_26

DI1385 K.02 DV-Freigabe

Electrical Data

Sheet 1 of 5

4D5.0180-585685C

129177

Siemens AG B-28

Order No. Order date Manuf. No.

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Type Unit Duty C Drive for Standard B Rotation Excitation

1DN8243-8XA32-Z 2 Ball Mill 26ft Ore Mill IEC 60034 cw/ccw static

B Converter Sinamics SL150 12-pulse 1 System Operating Data Output Voltage Frequency Current Speed Power Factor A Exc. Voltage MM at 130 ºC A Exc. Current MM Cooling Temperature sec./prim. Stator Winding Temperature Field Winding Temperature Duty Type Remarks Efficiency

Proprietary data, company confidential. All rights reserved.

Load

Speed

1.000

V A ºC ºC ºC

1.000

P.F. -0.955 u

Efficiency x x x x x x

97.0 % +

x Marked Losses are included in the Effic iency

A A xs1 0.15 p.u. A xs2 0.12 p.u. A xs3d 1.26 p.u. xs3q 0.88 p.u. xsb p.u. Magnetic Forces

15.20 5.50 1712 1196

B Pull per pole FMP A A Excentric B CM(N=0 *)) CM(N=0, IF=IF0) CM(N=NN, IF=IFN)

Part 1: 0.30 - 1.00 * NN : m = const Part 2: 1.00 - 1.08 * NN : m = 1/n

Windage Core I2RDC Stator I2RDC Rotor Additional Converter Supply Brushes Separated Fan

kW kW kW kW kW kW kW kW

95 ºC 95 ºC

Time Constants

ZN = 0.87 95 ºC r1 r2 r3d r3q

IM5710 IP55 Micalastic F ≤ 4200 m

Losses at Rated Load

Resistances, Reactances Ref. Impedance Ref. Temperature

Mounting Enclosure Ex-Protection Ex-Standard Insul. System Thermal Class Service Altitude

Rated Point 16400 3900 Y 6.064 2593 11.370 0.955 u 287 754 20 / 30 ≤ 125 (ETD) ≤ 130 (R) S1

kW/HP V Hz A min-1

Voltage

1.000

Cooling System IC75W Cooling Circuit sec. prim. Cool. Medium water air Coolant Flow m³/h 31.6 m³/s Inlet Temp. 20 ºC 30 ºC Losses to be dissipated 680 kW Ventilation System unilat. Type of Fan separate Load Curve

585488 26.06.08 D0850104502

‰ ‰ ‰ ‰

250 kN

unsaturated saturated xdu 1.01 p.u. xdg 0.86 xd’u 0.26 p.u. xd’g 0.25 xd”u 0.25 p.u. xd”g 0.25 xqu 0.60 p.u. xqg xq”u 0.45 p.u. xq”g 0.41 x0 0.13 p.u. x0g 0.13 x2 0.32 p.u. x2g 0.31 Short Circuit, Over Load Short circuit ratio Sudden sc torque

456 kN/mm Pull-out torque 376 kN/mm 252 kN/mm

IK0/IN (3-ph) (2-ph) MK/MN

1.16 3.73 5.74 1.27

p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u.

Ref. Values

Rated current/syst. IN Rated torque MN

2593 A 13773.8 kNm

*) during excitation-build-up Function Test

Ref. Temperature 95 ºC TD0’ TD’ TD0” TD”

4.66 1.19 0.02 0.02

T(3K) 1.41 Exciting Data

s s s s

TG

0.59

s

TQ0” TQ”

0.03 0.02

s s

s T(2K) 1.87 s Voltage Current

No-load Rated point Air gap line

282 V 287 V

741 A 754 A 607 A

Converter Starting MA/MN (N=0) IA/IN (N=0) IFA/IFN (N=0)

1.55 p.u. 1.55 p.u. 1.23 p.u.

Remarks:

* Specif ied values without tolerance; + Specif ied values with tolerance acc. to standard; calc ulated values without mark I DT LD S

Siemens AG

Dep. Name Phone/Fax Date

SEB GelsPa 26846 07.05.10

Works No. 1501045

Code ANTAP_26

DI1385 K.02 DV-Freigabe

Electrical Data

Sheet 2 of 5

4D5.0180-585685C

129177

Siemens AG B-29

Order No. Order date Manuf. No.

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor)

585488 26.06.08 D0850104502

Excitation and regulation data Regulation for constant value of working flux (resp. max. terminal voltage) and constant inner power factor

Synchronous Motor with Simovert D-Converter PN = UN1 = IN1 =

Proprietary data, company confidential. All rights reserved.

Load condition

16400 kW 3900 V 2593 A MN 1.00 * NN 0.75 * NN

NN = NMAX =

-1 11.370 min-1 12.280 min

MN MA

= 13773.8 kNM = 21349.4 kNm

0.50 * N N

1.00 * NN

0.75 * MN 0.75 * NN

0.50 * N N

1.00 * NN

0.50 * MN 0.75 * NN

0.50 * N N

Duty Type P/PN M/MN U1/UN1 I1/IN1 cos

S1 1.000 1.000 1.000 1.000 -0.955

S1 0.750 1.000 0.753 1.000 -0.955

S1 0.500 1.000 0.507 1.000 -0.956

S1 0.750 0.750 0.986 0.751 -0.965

S1 0.563 0.750 0.742 0.750 -0.965

S1 0.375 0.750 0.498 0.750 -0.966

S1 0.500 0.500 0.973 0.501 -0.974

S1 0.375 0.500 0.731 0.501 -0.974

S1 0.250 0.500 0.490 0.501 -0.974

P kW VFe kW Vz kW VW g1 kW VW 2 kW Vges kW PW auf kW PS kVA U1 V I1 A

16400 61 16 251 197 525 16727 17516 3900 2593

12300 43 10 251 198 502 12604 13195 2937 2594

8200 27 6 251 197 480 8483 8874 1975 2594

12300 59 9 141 173 382 12509 12964 3845 1946

9225 42 6 141 172 360 9414 9753 2894 1946

6150 26 3 141 172 342 6320 6545 1942 1946

8200 58 4 63 159 284 8325 8549 3797 1300

6150 41 3 63 159 265 6256 6424 2853 1300

4100 25 1 63 158 247 4189 4301 1911 1299

0.952 0.951 -0.988 677 0.897

0.713 0.951 -0.988 676 0.896

0.476 0.951 -0.988 674 0.893

UI/UN1 h/ N cos i IF A IF/IFN Load condition Duty Type P/PN M/MN U1/UN1 I1/IN1 cos

0.951 0.713 0.475 0.951 0.713 0.476 0.951 0.951 0.951 0.951 0.951 0.951 -0.988 -0.988 -0.988 -0.988 -0.988 -0.988 754 755 753 706 703 704 1.000 1.001 0.998 0.936 0.932 0.933 Field weak. range Service Factor Starting Torque 1.550 * MN 0.10 * NN 0.50 * NN 1.00 * N N Nmax=1.08 * N N 1.00 * MN; 1.00 * NN S1 S1 S2 60s S2 60s S2 60s 1.000 1.000 0.155 0.775 1.550 0.926 1.000 1.550 1.550 1.550 1.004 1.000 0.122 0.528 1.035 1.000 1.000 1.540 1.549 1.549 -0.952 -0.955 -0.951 -0.933 -0.930

P kW VFe kW Vz kW VW g1 kW VW 2 kW Vges kW PW auf kW PS kVA U1 V I1 A

16400 57 18 250 166 492 16726 17578 3915 2592

16400 61 16 251 197 525 16727 17516 3900 2593

2542 6 1 594 293 895 3144 3291 476 3993

12710 29 14 601 294 938 13354 14311 2057 4016

25420 66 38 601 296 1002 26125 28080 4035 4017

UI/UN1 h/ N cos i IF IF/IFN

0.951 0.881 -0.988 692 0.918

0.951 0.951 -0.988 754 1.000

0.095 0.951 -0.988 920 1.219

0.475 0.951 -0.988 921 1.221

0.951 0.951 -0.988 925 1.226

A

I DT LD S

Siemens AG

Dep. Name Phone/Fax Date

SEB GelsPa 26846 07.05.10

Works No. 1501045

Code ANTAP_26

DI1385 K.02 DV-Freigabe

Electrical Data

Sheet 3 of 5

4D5.0180-585685C

129177

Siemens AG B-30

Order No. Order date Manuf. No.

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor)

585488 26.06.08 D0850104502

Design Data for Transvector Control System Synchronous Motor with Simovert-D-Converter Operating Data Rated line-to-line voltage per system Rated current per system Rated app. power Rated active power (shaft ouput) Rated inner p.f. Rated p.f. Rated speed Max. speed Rated frequency Max. frequency

3900 2593 17516 16400 -0.988 u -0.955 u 11.370 12.280 6.064 6.549

V A kVA kW

Rated torque Starting torque

13773.8 kNm 21349.4 kNm

Rated exc. voltage Rated exc. current Exc. voltage during start-up Exc. current during start-up No load exc. current

1/min 1/min Hz Hz

287 754 352 925 741

Pole number

V A V A A

64

Equivalent circuit diagram: r1

xs 1

u1

r3D

xs 2

xs 3D

xh d

d-axis Proprietary data, company confidential. All rights reserved.

r2

r1

xs 1

r3Q u1

x hq xs 3Q

q-axis

Base value of motor impedance Synchronous resistances

unsaturated 1.01 p.u. 0.60 p.u.

;

Reference temperature

Air gap reactances

DC resistance 14.30 ‰ AC resistance 15.20 ‰ xhd r2 5.50 ‰ xhq r3D 1.713 ‰ r3Q 1.197 ‰ Synchronous, transient and subtransient reactances xd xq

0.87

saturated 0.86 p.u.

95 ºC

Leakage reactances

unsaturated 0.86 p.u. 0.45 p.u.

saturated 0.71 p.u. 0.37 p.u.

xd’

unsaturated 0.26 p.u.

saturated 0.25 p.u.

unsaturated 0.02 s 0.02 s 0.03 s 0.02 s

saturated

TD”0 TD” TQ”0 TQ”

x x x x

unsaturated 0.15 p.u. 0.12 p.u. 1.26 p.u. 0.88 p.u.

1 2 3D 3Q

xd’’ xq’’ x2

unsaturated 0.25 p.u. 0.45 p.u. 0.32 p.u.

saturated 0.25 p.u. 0.41 p.u. 0.31 p.u.

unsaturated 1.41 s 1.87 s

saturated

T(3K) T(2K)

Time constants TG TD’0 TD’

unsaturated 0.59 s 4.66 s 1.19 s

Inductivity of field winding L2

I DT LD S

Siemens AG

Dep. Name Phone/Fax Date

saturated 3.98 s

1605 mH

SEB GelsPa 26846 07.05.10

Current ratio XHDG*IF0/IN1SYS

Works No. 1501045

0.25 p.u.

Code ANTAP_26

DI1385 K.02 DV-Freigabe

Electrical Data

Sheet 4 of 5

4D5.0180-585685C

129177

Siemens AG B-31

Order No. Order date Manuf. No.

585488 26.06.08 D0850104502

Proprietary data, company confidential. All rights reserved.

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor)

I DT LD S

Siemens AG

Dep. Name Phone/Fax Date

SEB GelsPa 26846 07.05.10

Works No. 1501045

Code ANTAP_26

DI1385 K.02 DV-Freigabe

Electrical Data

Sheet 5 of 5

4D5.0180-585685C

129177

Siemens AG B-32

Siemens AG B-33

Proprietary data, company confidential. All rights reserved.

Dep. Name Ph./Fax Date SEB Gels 26846 24.02.10

TIPO: 1DN8243-8XA32-Z 3~ MOTOR V 3900

A

2008 NO: D0850104501 kW

Y 2593

16400

Cl. de servicio cos S1

0.955 u

min-1 11.370

Works No. 1501045 Code ANTAP_26

DI1390 H.42 DV-Freigabe

EXCITACION:

W1 V1 U1 U1 V1 W1 287 V

CL. DE AISL.: 155 (F)

4D5.2228-612729

Rating Plate

96576

Sheet 1 of 1

TEMP. AMB. MIN./MAX.: -5 °C/40 °C IP55 IC75W 1383 l/min AGUA ALTURA DE DISPOS.: 4200 m IEC 60034 Siemens AG, Dynamowerk Berlin Nonnendammallee 72, D-13629 Berlin MADE IN GERMANY

6.064 Hz 754 A 431 t 20 °C

-02

Three-Phase Synchronous Motor with Salient Pole Rotor (Laminated Pole)

I DT LD S

Siemens AG

s

Siemens AG B-34

Siemens AG B-35

Siemens AG B-36

Siemens AG B-37

2 1/2'ANSI 150lbs. RF

105 1

20

7O;71 10

101

50;51

81:

70

1815

10-1 14

88;89

it[ \"'lt-U

f\|',

elL

JI

¿

Werk-Nr.: 1 501 045

Gewicht (ohne Wasser) wETGHT (WTTHOUT WATER)

Betriebs- und Wartungsanleitung nach 1 1 49 0156 01 OPERATING AN MAINTENANCE MANUAL ACC TO 11 49 0.I56 01

88;89 A 1 :3.33

122

120;21

80;83

r00

10110614

Kreislaufkühler

101 3720x210

3O0O | 4481 42-NSv-S1

a

1

GEA-Zeichn.-Nr. / GEA-Drug.-No.

wEK10000054438

9-32Nl 66

GEA behält sich für diese Zeichnung.alle Rechte gemäB DIN ISO 16016 vor For this drawing, GEA reserves all rights as per DIN ISO 16016 Diese mit CAD erstellte Zeichnunq darf nur oer CAD qeändert werdenl

Siemens AG B-38

Siemens AG B-39