TEKNIK LABORATORIUM ANALISA AIR PROSES
KEBUTUHAN PABRIK KEBUTUHAN DOMESTIK SODA ASH POLYMER TAWAS CLARIFIER
TANK TANK
POND
SAND FILTER
TOWER TANK
RIVER DEAERATOR
DEAERATOR
FEED TANK
KATION EXCHAGER
ANION EXCHANGER
DENIN PLANT
FLOW DIAGRAM PENGOLAHAN AIR DI PKS
BOILER
FILTRASI Type-type filter (granular) 1. 2. 3.
Gravity Pressure (bertekanan) Up flow
Contoh media filter (granular) 1. 2. 3.
Pasir : spgr 2,65 (rata-rata) Antrachite coal : spgr 1,35 – 1,75 Garned sand : spgr 4,0 – 4,2
Media yang dipakai di dalam suatu filter bisa single atau multi media
Sample Frekwensi Sampling
Raw Water Satu kali setiap proses
Pengukuran dan Analisa
pH dan Conductivity raw water (Lihat WI-SAG-PKSLAB-0121 : Analisa pH dan Conductivity) Total Hardness raw water (Lihat WI-SAG-PKS-LAB0123 : Analisa Total Hardness) Silica raw water ( Lihat WI-SAG-PKS-LAB-0126 : Analisa Silica )
Standard
-
Sample
Air ex. Clarifier Tank
Frekwensi Sampling
Setiap 2 jam selama proses
Pengukuran dan Analisa
pH dan Conductivity air ex.Clarifier (Lihat WI-SAGPKS-LAB-0121 : Analisa pH dan Conductivity)
Standard
pH air ex clarifier : 6.5 – 7.5 Conductivity air ex.clarifier : < 150 um
DEMINERALIZER Inlet
CATION EXCHANGER
ANION EXCHANGER
resin
resin
Outlet
Sample Frekwensi Sampling
Air ex. Kation Satu kali setiap proses
Pengukuran pH dan Conductivity air ex.Kation (Lihat WIdan Analisa SAG-PKS-LAB-0121 : Analisa pH dan Conductivity Total Hardness Air ex.Kation (Lihat WI-SAGPKS-LAB-0123 : Analisa Total Hardness) Standard
pH air ex.kation : 2.5 – 5.5 Total Hardness air ex.kation : < 2 ppm
Sample Frekwensi Sampling Pengukuran dan Analisa
ex. Anion Satu kali setiap proses
Standard
pH dan Conductivity air ex.Anion (Lihat WI-SAGPKS-LAB-0121 : Analisa pH dan Conductivity) Silica air ex.anion (Lihat WI-SAG-PKS-LAB0126 : Analisa Silica) pH air ex anion: 7.0 – 10 Conductivity air ex.anion: < 100 um Silica air ex.anion : < 5 ppm
Tray De-aerator
Sample Frekwensi Sampling
Feed Tank dan Deaerator Satu kali setiap proses
Pengukuran pH dan Conductivity feed tank (Lihat WI-SAGdan Analisa PKS-LAB-0121 : Analisa pH dan Conductivity) Total Hardness feed tank (Lihat WI-SAG-PKSLAB-0123 : Analisa Total Hardness) Silica feed tank (Lihat WI-SAG-PKS-LAB0126 : Analisa Silica) Standard
pH feed tank : 7.0 – 10 Conductivity feed tank : < 120 um Total Hardness feed tank : < 2 ppm Silica feed tank : < 5 ppm
BOILER Diagram sederhana sebuah boiler : •
PARAMETER KONTROL Rekomendasi kualitas air untuk water tube boiler dengan tekanan 300 psig Parameter
Limit
Control
pH Conductivity M-alk. O-alk. Phosphate Sulfite Silica Iron
10.5 - 11.5 2,500 max 700 max 2.5 x silica 30 - 50 30 - 50 90 max 2 max
N 8507 atau blowdown Blowdown N 8507 atau blowdown N 8507 atau blowdown N 3273 N 2811 N 8507 atau blowdown N 7203