Acetone Wastage Collection '2008

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SHIFTWISE ACETONE WASTAGE COLLECTION JAN '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

A

10

5

8

8

11

64

4

5

10

9

6

11

10

20

6

10

5

5

10

13

6

7

27

11

5

6

6

5

4

4

14

B

11

10

15

5

4

14

3

12

2

5

5

7

12

12

6

24

6

10

5

6

5

7

5

14

9

6

8

3

5

10

9

21

15

23

13

15

78

7

17

12

14

11

19

22

32

11

34

11

15

15

19

11

14

32

25

14

12

14

8

9

14

22

DATE

SHIFTWISE WASTAGE. (KG) PER DAY WASTE.(KG)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Acetone Waste per day Collection Jan'2008

Acetone Waste Qty (kg)

80 70 60 50 40 30 20 10 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16 Date

Total Acetone wastage collection 581 kg

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

8

Total

29

30

31

SHIFTWISE ACETONE WASTAGE COLLECTION FEB '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

A

12

7

5

8

28

9

6

5

10

7

11

18

7

6

3

10

16

20

14

26

8

4

4

8

20

5

5

22

B

9

12

8

7

10

11

6

8

6

5

9

7

7

7

7

12

11

8

6

9

4

3

2

2

15

5

2

11 18

21

19

13

14

38

20

12

14

16

12

20

25

14

13

10

22

27

28

20

35

12

7

6

10

35

11

8

33

19

20

DATE

SHIFTWISE WASTAGE. (KG) PER DAY WASTE.(KG)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 7

25

Acetone Waste per day Collection Feb'2008

Acetone Waste Qty (kg)

40 35 30 25 20 15 10 5 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15 Date

Total Acetone wastage collection 539 kg

16

17

18

21

22

23

24

25

26

27

28

29

Total

SHIFTWISE ACETONE WASTAGE COLLECTION MARCH '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

A

3

6

6

22

5

7

5

4

6

12

16

5

6

4

3

6

8

19

7

8

7

6

7

7

9

11

6

6

B

4

5

5

13

9

16

5

9

4

15

23

6

4

8

7

5

18

56

13

15

2

12

6

16

13

6

8

14

11 12 17

7

11

11

35

14

22

10

13

10

27

39

11

10

12

10

11

26

75

20

23

8

18

13

23

22

18

14

19

21

24

25

DATE

SHIFTWISE WASTAGE. (KG) PER DAY WASTE.(KG)

10

6

17

10

27

Acetone Waste per day Collection MARCH'2008

Acetone Waste Qty (kg)

80 70 60 50 40 30 20 10 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15 Date

Total Acetone wastage collection 593 kg

16

17

18

19

20

21

22

23

26

27

28

29

SHIFTWISE ACETONE WASTAGE COLLECTION APRIL '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

A

11

13

14

14

9

7

10

10

16

15

5

20

14

7

18

24

4

4

8

10

11

8

12

7

6

7

5

4

4

12

B

5

30

13

7

5

4

5

12

8

10

5

8

7

15

11

45

6

5

6

3

10

5

15

3

3

10

5

8

16

5

16

43

27

21

14

11

15

22

24

25

10

28

21

22

29

69

10

9

14

13

21

13

27

10

9

17

10

12

20

17

DATE

SHIFTWISE WASTAGE (KG) PER DAY WASTAGE (KG)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Acetone Waste per day Collection APRIL'2008

Acetone Waste Qty (kg)

70 60 50 40 30 20 10 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Date

Total Acetone Wastage collection

598 KG

17

18

19

20

21

22

23

24

25

26

27

28

29

30

7

28

29

30

SHIFTWISE ACETONE WASTAGE COLLECTION MAY '2008 CHECK SHEET DATE

SHIFTWISE WASTAGE (KG)

A B

PER DAY WASTE.(KG)

1

2

3

4

5

6

7

8

9

5

6

9

4

25

10

8

8

10

0

6

6

15

12

8

8

6

27

5

18

10

6

3

2

8

6

10

2

2

2

18

5

5

4

16

3

4

4

3

2

0

5

13

2

2

2

14

2

2

5

7

4

4

3

3

9

6

25

12

3

14

2

10

11

13

20

10

14

12

11

12

0

11

19

17

14

10

22

8

29

9

25

14

10

6

5

17

12

35

14

5

16

20

3.70 8.00 3.50 8.00 2.70

40 Acetone Waste Qty (kg)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

35 30

Acetone Waste per day Collection MAY'2008

25 20 15 10 5 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16 Date

Total Acetone wastage collected 448 kg

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

28

29

30

31

SHIFTWISE ACETONE WASTAGE COLLECTION JUNE '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

A

8

7

2

7

3

3

3

7

3

2

12

2

2

6

27

32

7

6

12

7

8

9

6

4

6

3

9

12

8

5

B

2

3

5

3

3

4

3

2

8

5

6

3

2

2

17

1

13

4

7

27

7

6

2

4

8

5

26

10

7

7

10

10

7

10

6

7

5

9

11

7

18

5

4

8

44

33

20

10

19

34

15

15

8

8

14

8

35

22

15

12

19

20

21

DATE

SHIFTWISE WASTAGE (KG) PER DAY WASTE.(KG)

3.70 8.00 3.50 8.00 2.70

45 Acetone Waste Qty (kg)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

40 35

Acetone Waste per day Collection MAY'2008

30 25 20 15 10 5 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Date

Total Acetone wastage collection 428 kg

17

18

22

23

24

25

26

27

28

29

30

7

28

29

30

SHIFTWISE ACETONE WASTAGE COLLECTION JULY '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

A

18

31

3

14

15

4

5

6

8

9

4

5

8

9

30

26

7

5

5

10

6

16

3

9

18

7

7

8

9

B

5

31

2

11

3

3

7

8

5

7

6

7

6

7

16

6

6

4

10

4

4

9

8

4

31

8

9

18

13

15 18

23

62

5

25

18

7

12

14

14

17

10

12

14

16

46

32

13

9

15

15

10

25

11

13

49

15

16

26

22

23

19

20

21

22

DATE

SHIFTWISE WASTAGE (KG) PER DAY WASTE.(KG)

3.70 8.00 3.50 8.00 2.70

70 Acetone Waste Qty (kg)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

60 50

8

10

28

Acetone Waste per day Collection July'2008

40 30 20 10 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16 Date

Total Acetone wastage collection 616 kg

17

18

23

24

25

26

27

28

29

30

31

SHIFTWISE ACETONE WASTAGE COLLECTION Aug '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

19

11

4

4

11

8

20

10

4

4

14

8

12

4

5

4

12

5

7

9

9

15

8

5

6

5

5

13

8

5

6

5

7

5

5

7

11

6

9

6

3

23

7

9

9

11

6

6

5

7

7

5

12

4

8

8

5

5

4

8

7

2

24

17

9

9

18

18

26

19

10

7

37

15

21

13

16

10

18

10

13

15

14

27

12

13

14

9

10

16

15

12

8

20

21

22

DATE

SHIFTWISE WASTAGE .(KG) PER DAY WASTE.(KG)

A B

3.70 8.00 3.50 8.00 2.70

Acetone Waste Qty (kg)

40 35 30

Acetone Waste per day Collection July'2008

25 20 15 10 5 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16 Date

Total Acetone wastage collection

475 kg

17

18

19

23

24

25

26

27

28

29

30

31

SHIFTWISE ACETONE WASTAGE COLLECTION SEPT '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

A

5

19

33

6

8

4

10

4

11

19

10

8

8

6

6

14

6

6

30

22

8

6

4

12

5

3

4

6

5

12

B

4

9

12

7

17

15

7

14

25

3

8

7

3

5

5

5

10

6

7

9

8

6

5

14

4

8

7

3

8

10

9

28

45

13

25

18

17

18

36

21

18

14

11

11

11

19

16

12

38

31

17

12

9

26

9

11

11

9

13

22

DATE

SHIFTWISE WASTAGE.(KG ) PER DAY WASTE.(KG)

3.70 8.00 3.50 8.00 2.70

45 Acetone Waste Qty (kg)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

40 35

Acetone Waste per day Collection Sep'2008

30 25 20 15 10 5 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Date Total Acetone wastage collected 549 kg

17

18

19

20

21

22

23

24

25

26

27

28

29

30

7

28

29

30

CHECK SHEET OF ACETONE WASTAGE COLLECTION OCT '2008 CHECK SHEET 1

2

3

4

5

6

7

8

9

4

3

6

10

3

2

27

8

5

9

10

11

13

18

7

9

20

13

13

17

23

21

9

36

28

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE

SHIFTWISE WASTAGE (KG) PER DAY WASTE.(KG)

A B

20

5

5

6

14

10

13

34

3.70 8.00 3.50 8.00 2.70

40 Acetone Waste Qty (kg)

7

35 30

4

4

5

8

4

6

5

4

5

9

10

8

10

13

0

0

0

0

19

20

21

0

0

0

0

0

0

0

0

0

0

0

Acetone Waste per day Collection Oct'2008

25 20 15 10 5 0 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16 Date

17

18

22

23

24

25

26

27

28

29

30

31

28

29

30

31

ACETONE WASTAGE COLLECTION DATA ' 2008

MONTH

TOTAL ACETONE WASTAGE COLLECTION

1

JAN

581

2

FEB

539

3

MAR

593

4

APR

598

5

MAY

448

6

JUN

428

7

JUL

616

8

AUG

475

9

SEP

549

10

OCT

TOTAL WASTAGE COLLECTION

TOTAL

Trend Chart of Acetone Wastage Collection'2008 5000 Acetone Wastage Collection (Kg)

S.NO

4500 4000 3500 3000 2500 2000 1500 1000 500 0

4827

JAN

FEB

MAR

APR

MAY

JUN Month'2008

JUL

AUG

SEP

OCT

TOTAL

ACETONE WASTAGE COLLECTION DATA ' 2008

MONTH

FRESH ACETONE DYE LAB

DISTILLAED ACETONE DYE LAB

FRESH ACETONE PRODUCTION

DISTILLED ACETONE PRODUCTION

DISTILLED FRESH ACETONE ACETONE HOUSE HOUSE KEEPING KEEPING

1

JAN

130

483

0

98

0

2

FEB

91

330

0

100

0

3

MAR

100

687

0

125

4

APR

99

659

0

5

MAY

76

507

6

JUN

97

7

JUL

8

TOTAL FRESH ACETONE

TOTAL DISTILLED ACETONE

TOTAL ACETONE

36

130

617

747

30

91

459

551

0

37

100

849

949

76

0

30

99

765

864

0

58

0

34

76

599

674

432

0

92

0

11

97

535

632

423

250

47

31

17

17

487

298

784

AUG

536

0

57

0

16

0

608

0

608

9

SEP

576

232

92

15

25

16

692

264

956

10

OCT 2128

3581

195

594

57

211

2379

4385

6765

S.NO

TOTAL CONSUMPTION

Trend Chart of Acetone Consumption'2008

Acetone Consumption (Kg)

Column K

Column L

Column M

1000 900 800 700 600 500 400 300 200 100 0 JAN

FEB

MAR

APR

MAY Month'2008

JUN

JUL

AUG

SEP

SEP

ACETONE CONSUMPTION VS RECOVERY JAN - OCT ' 2008

MONTH

TOTAL CONSUMPTION FTI

FRESH ACETONE DYE LAB

DISTILLAED ACETONE DYE LAB

TOTAL ACETONE CONSUMPTION DYE LAB

TOTAL ACETONE WASTAGE COLLECTION

TOTAL ACETONE WASTAGE DISTILLATION

1

JAN

747

130

483

613

581

523

2

FEB

551

91

330

421

539

485

3

MAR

949

100

687

787

593

534

4

APR

864

99

659

758

598

538

5

MAY

674

76

507

583

448

403

6

JUN

632

97

432

529

428

385

7

JUL

784

423

250

674

616

554

8

AUG

608

536

0

536

475

428

9

SEP

956

576

232

808

549

494

10

OCT

0

0

0

0

0

0

6765

2128

3581

5708

4827

4344

S.NO

TOTAL

TREND CHART OF ACETONE CONSUMPTION VS RECOVERY 1000 900 800 700 600 500 400 300 200 100 0 JAN

FEB

TOTAL CONSUMPTION FTI

MAR

APR

MAY

TOTAL ACETONE CONSUMPTION DYE LAB

JUN

JUL

TOTAL ACETONE WASTAGE COLLECTION

AUG

SEP

TOTAL ACETONE WASTAGE DISTILLATION

OCT

CT

FTI Acetone consumption

Consumption of Fresh & Distilled Acetone Jan Oct'2008

Acetone

Qty ( Kg)

%

Fresh Acetone

2379

35.17%

Distilled Acetone

4385

64.83%

35.17%

64.83%

Total Acetone

6765

FTI ACETONE CONSUMPTION

Acetone Consumption (Kg)

barrel total kg total liter per day kg per day lit Density

7000 6500 6000 5500 5000 4500

160kg 200liter 6764.77 kg 8456 lit 260 325

40000.8kg/ltr 3500 3000 2500 2000 1500 1000 500 0 Fresh Acetone

Distilled Acetone ACTONE (Kg)

Total Acetone

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