808 & 821 Champion Swivels

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

USER GUIDE

Condux International

808 & 821 Champion Swivels

!Warning: Read, understand, and save all procedure and safety instructions before using any Condux® 808 or 821 Champion Swivel. Failure to do so could result in personnel injury or property damage. Save this user’s guide for future reference

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

808 & 821 Champion Swivel User Guide

IMPORTANT SAFETY INFORMATION This symbol is used to call your Attention to hazards or unsafe practices which could result in an injury or property damage.

!DANGER

!WARNING

!CAUTION

Immediate hazards which, if not avoided, WILL result in severe injury or death

Hazards which, if not avoided, COULD result in severe injury or death.

Hazards or unsafe practices, which, if not avoided, MAY result in injury or property damage.

!WARNING: Read, understand, and save all procedure and safety instruction before using any Condux® 808 or 821 Champion Swivel. Failure to do so could result in personnel injury or property damage. Save this user’s guide for future reference

!CAUTION: Wear personal protective equipment: hard hat, safety glasses, safety shoes, and leather work gloves.

!WARNING: Do not modify or dismantle the 808 & 821 Champion swivel.The swivel was assembled, inspected and shipped in it’s “covered warranty” form. Any attempt to dismantle or modify the swivel will void the warranty and could result in property damage, severe injury or death.

!WARNING: Do not use the 808 or 821 Champion swivel for overhead lifting. They are cable and innerduct pulling only. Serve personnel injury or property damage could result

!WARNING: Swivels are not designed to be pulled over sheaves, capstans or bullwheels. If this situation cannot be avoided, select a swivel with a safe working load 20% greater than anticipated straight tension load

!WARNING: Do not exceed the working-load capacity of the 808 or 821 Champion Swivel or any element in the pull string. Serve personal injury or property damage could result

!WARNING: Do not stand directly behind the pull string. If any component breaks, severe personnel injury of property damage could result.

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

808 & 821 Champion Swivel User Guide

Installation Procedure !CAUTION: Do not use these swivels for directional drilling applications. 1. Ensure the swivel is the correct size for the job (see tables 1 & 2) • For underground use, and use in conduit, the recommended safe working load is 3:1, based on the ultimate load • For overhead use, the required safe working load is 5:1 based on the ultimate load, due to higher risk of severe personal injury or property damage. 2. Unscrew the clevis pins with a straight-slot screwdriver. 3. Attach the swivel between the cable being pulled and the pulling rope or cable 4. Tighten the clevis pins securely

Removal Procedure 1. Removal is the opposite of the installation procedure Note: Do not use the 808 or 821 champion swivels for overhead lifiting. Do not run swivels around bullwheels or sheaves.

Maintenance 1. After each use, assess the condition of the swivel, checking for wear and external damage. Check for axial and radial play in the bearings. THIS PRODUCT IS NOT SERVICEABLE. If the swivel ceases to operate correctly, replace with new one. The only replacement/repair part for these swivels are the clevis (attachment) pins. Use only OEM parts, Do Not substitute.

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

808 & 821 Champion Swivel User Guide

Specifications

Part Number 08210007 08210012 08210014 08210018

Working Load Underground (lbs) 1,800 4,000 7,500 10,000

Aerial (lbs) 1080 2400 4500 6000

A (in) 7/8 11/4 17/16 17/8

B (in) .31 .59 .59 .75

C (in) 3.09 4.52 5.13 7.06

D (in) .84 1.22 1.41 1.88

E (in) .31 .38 .44 .63

F (in) .38 .44 .59 .81

D (in) .79 1.06 1.34 1.31 1.59 1.78 2.80 3.56

E (in) .25 .31 .37 .44 .56 .62 .87 1.12

F (in) .37 .53 .59 .56 .78 .72 1.23 1.37

Table 1. 821 Champion Swivels

Part Number 08017000 08016000 08080912 08080913 08080916 08080920 08080925 08080930

Working Load Underground Aerial (lbs) (lbs) 600 360 1,800 1080 4,000 2400 6,500 3,900 8,500 5,100 10,000 6,000 20,000 12,000 30,000 18,000

A (in) 5/8 7/8 11/4 13/8 15/8 2 21/2 3

B (in) .28 .38 .56 .56 .63 .75 1.00 1.31

C (in) 3.56 4.51 5.44 5.25 6.51 6.99 10.23 12.04

Table 2. 808 Champion Swivels

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Limited Warranty Condux International, Icorporated extends the following warranty to the orginial purchaser of these goods for use, subject to the qualifications indicated: Condux International, Incorporated warrants to the original purchaser for use that the goods or any component thereof manufactured by Condux International will be free from defects in workmanship for a period of 1 year form the date of purchase, provided such goods are installed, maintained, and used in accordance with Condux’s written instructions. Components not manufactured by Condux International but used within the assembly provided by Condux International are subject to the warranty period as specified by the individual manufacturer of said component, provided such goods are installed, maintained, and used in accordance with Condux’s and the original manufactueres written instructions. Condux’s sole liability and the purchaser’s sole remedy for a failure of goods under this limited warranty, and for any and all claims arising out of the purchase and use of goods, shall be limited to the repair or replacement of the goods that do not conform to this warranty. To obtain repair of replacment service under the limited warranty, the purchaser must contact the factory for a Return Material Authorization (RMA), Once obtained, send the RMA along with the defective part or goods, transporation prepaid, to: Condux International, Inc. 145 Kingswood Road Mankato, MN 56001 USA

THERE ARE NO EXPRESS WARRANTIES COVERING THESE GOODS OTHER THAN AS SET FORTH ABOVE. THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE. CONDUX ASSSUMES NO LIABILITY IN CONNECTION WITH THE INSTALLATION OR USE OF THIS PRODUCT, EXCEPT AS STATED IN THIS LIMITED WARRANTY, CONDUX WILL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES

© Copyright 2004, Condux International Inc. Printed in USA Literature Part Number: 08210099 Revision Number: 1.3

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012