6003528 Pwm Spare Parts Manual.pdf

ROD HANDLER INTRODUCTION AND GENERAL INFORMATION

The purpose of this Manual is to furnish the operator with detailed parts lists with corresponding views to aid in ordering spare or replacement parts. Refer to the separate Operators and Service Manual for details on operating, maintaining and servicing the drill.

Read the Operations and Service Manual carefully before attempting to operate the drill.

BOART LONGYEAR Pty Ltd is backed over 100 years of experience in the design, manufacture and operation of Diamond Core Drilling Equipment. Many of the accepted practices in use today were pioneered by BOART LONGYEAR.

To obtain the utmost in performance and life of the equipment, it should be given regular care and operated in accordance with the instructions.

LIMITED WARRANTY

Consumables. Boart Longyear warrants for a period of one (1) year after the date of shipment of the consumable products manufactured by it, or the performance of related services, under the Contract, that such consumable products are free from defects in materials and workmanship and such services are performed in a professional and workmanlike manner; provided, however, with respect to consumable products purchased through an authorized Boart Longyear distributor, the warranty period shall commence on the date of purchase by the end-user. Capital Equipment. Boart Longyear warrants that the capital equipment manufactured by it is free from defects in materials and workmanship for a period equal to the lesser of (i) one (1) year after the date of shipment, or (ii) the initial 1,000 operating hours. Boart Longyear warrants for a period of six (6) months after the performance of related services that such services are performed in a professional and workmanlike manner. General Terms. Boart Longyear further warrants that, to the extent applicable, as of the date of shipment or performance, all goods manufactured by it and services performed shall conform to the written specifications agreed between the parties. THIS IS BOART LONGYEAR’S ONLY WARRANTY. BOART LONGYEAR MAKES NO OTHER WARRANTY, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. As a condition to Boart Longyear’s warranty obligations, any goods claimed to be defective under the foregoing warranty must be returned to the facility designated by Boart Longyear, which return shall be made promptly upon Purchaser’s discovery of the alleged defect. With respect to consumable products purchased through an authorized Boart Longyear distributor, the party making the warranty claim must also deliver to Boart Longyear reasonable evidence of the date of purchase. Boart Longyear shall perform its examination of the goods so returned by Purchaser and shall report the results of its examination to Purchaser within thirty (30) days following its receipt of such goods from Purchaser, or, if longer time is required to complete such examination, within such time as would be required through the exercise of reasonable diligence.

LIMITED WARRANTY continued

As a further condition to Boart Longyear’s obligations hereunder for breach of warranty, Purchaser shall offer its reasonable cooperation and assist Boart Longyear in the course of Boart Longyear’s review of any warranty claim. If requested by Purchaser, Boart Longyear will promptly repair or replace at Boart Longyear’s expense goods that are non-conforming according to Boart Longyear’s warranty as set forth herein. All removal and installation of goods shall be at Purchaser’s expense. Boart Longyear reserves the right to reimburse Purchaser for an amount equal to the purchase price of any defective goods in lieu of providing repaired or replacement goods. Anything contained herein to the contrary notwithstanding, in no event shall Boart Longyear be liable for breach of warranty or otherwise in any manner whatsoever for: (i) normal wear and tear; (ii) corrosion, abrasion or erosion; (iii) any goods, components, parts, software or services which, following delivery or performance by Boart Longyear, has been subjected to accident, abuse, misapplication, modification, improper repair, alteration, improper installation or maintenance, neglect, or excessive operating conditions; (iv) defects resulting from Purchaser’s specifications or designs or those of its contractors or subcontractors other than Boart Longyear; (v) defects associated with consumable parts or materials, the lifetime of which is shorter than the warranty period set forth in this Section; (vi) defects associated with Purchaser’s specifications or designs or those of its contractors or subcontractors other than Boart Longyear; (vii) defects resulting from the manufacture, distribution, promotion or sale of Purchaser’s own products ; or (viii) accessories of any kind used by the Purchaser which are not manufactured by or approved by Boart Longyear. Sourced Goods. If the defective parts or components are not manufactured by Boart Longyear, the guarantee of the manufacturer of those defective parts or components is accepted by the Purchaser and is the only guarantee given to the Purchaser in respect of the defective parts or components. Boart Longyear agrees to assign to the Purchaser on request made by the Purchaser the benefit of any warranty or entitlement to the defective parts or components that the manufacturer has granted to Boart Longyear under any contract or by implication or operation of law to the extent that the benefit of any warranty or entitlement is assignable.

SAFETY WARNING Due to a wide variety of safety regulations existing throughout the world, Boart Longyear Pty Ltd can only design its equipment to meet basic safety considerations. The customer and/or operator is responsible for ensuring that his Boart Longyear Rod Handler and accessories fully comply with all applicable local safety and health regulations. The customer is also responsible for taking the necessary safety precautions for operating the Rod Handler and accessories in a safe manner. Boart Longyear Pty Ltd will gladly assist the customer in this respect. Following the general safety practices listed below will reduce exposure to potential hazards. 1.

Read the Instruction Manual carefully and make sure you understand its content and implications before you attempt to operate the equipment. If you have any doubts or questions, particularly with respect to safety matters, please call for assistance.

2.

Make sure all precommissioning checks and adjustments have been thoroughly carried out.

3.

Do not change or alter the Rod Handler, its components, optional equipment or accessories without PRIOR approval from Boart Longyear Pty Ltd. Unauthorised alteration may void the warranty, render the equipment unsafe, or result in decreased performance.

4.

BEFORE operating any controls, be certain you know what function they control. Before attaching and/or raising a mast, always ensure that the drill is properly stabilised (and anchored, if necessary). Take necessary precautions regarding potential hazards (such as high-tension electrical wire for example).

SAFETY WARNING 5.

Use only replacement parts manufactured or approved by Boart Longyear Pty Ltd. This includes such items as cables, hydraulic hoses and components, as well as all mechanical parts.

6.

Do not change any of the factory settings on the hydraulic systems without fully understanding the system.

7.

Do not exceed rated capacity.

8.

Do not attempt repairs until you determine the cause of the problem. Unless you know and correct the cause, your repairs will be useless.

9.

Make a list of probable causes and check the simple ones first.

10.

Do not attempt field repairs on complicated and/or precision-made parts such as hydraulic pumps and motors. This may void your warranty. complicated repairs should be made by qualified personnel in shops equipped with proper tools.

11.

If you do not fully understand the equipment and how it operates, do not attempt adjustments or repairs. Call for assistance.

For additional information on training or start-up, contact your Boart Longyear representative.

ORDERING PARTS To help us expedite your order and assure correct replacement parts are supplied please specify the following when placing your order: 1.

Name, model and Boart Longyear serial number of the product, subassembly or component for which the parts are ordered.

2.

Boart Longyear part number and description of parts as shown in the Parts Lists.

3.

Quantity required for each line item.

4.

Full shipping instructions -

when required? are partial shipments allowed? method of shipment? (ex: Air Parcel Post, Air Freight, etc.) will purchaser be responsible for insurance? prepaid or collect? full “send to” and “bill to” addresses.

5.

Special instructions, if any.

**

Note:

All parts are priced F.O.B. our factory and separate charge will be made for transportation and export packing.

RETURNING PARTS OR PRODUCTS (whether for repairs, replacement or warranty)

Before returning parts or products to Boart Longyear, please obtain formal authorisation, a Returned Memo Advise (RMA) number, and “ship-to” address (back to Boart Longyear facility) from your Boart Longyear customer service centre or representative. You will also need to submit a letter: a)

detailing the reason for requesting the return.

b)

indicating the action desired.

c)

specifying the quantity and Boart Longyear part numbers of the product(s) concerned. Where applicable, the MODEL and SERIAL NUMBER are necessary for proper and full identification.

d)

citing the RMA number (if already assigned).

**

Note:

When returning parts or products, the purchaser is responsible for prepaying any transportation, insurance, and/or delivery charges to a place designated by BOART LONGYEAR.

HANDLER GUIDE SETS DESCRIPTION

PART No.

BQ - BQ OUTER TUBE

3001703

NQ - NQ OUTER TUBE

3001354

HQ - HQ OUTER TUBE

3001355

PQ - PQ OUTER TUBE

3001353

HANDLER CYLINDER SEAL KITS DESCRIPTION

PART No.

GRIPPER CYLINDER

6003650

TRAVERSE CYLINDER

6003643

HANDLER VALVE SECTIONS AND SEAL KIT DESCRIPTION

PART No.

VALVE SECTION INLET

3001715

VALVE SECTION TRAVERSE

3001716

VALVE SECTION SWING ARM / ROLLERS

3001717

VALVE SECTION HEAD TILT

3001718

VALVE SECTION GRIPPERS

3001719

VALVE SECTION END PLATE

3001720

VALVE SEAL KIT

3001721

12

USED ON

10

11

9

8

6

7

5

3

4

5303830

ITEM

H

12

14

9

8

17

15 10

13 G

1

F

19

23

22

20

E

23

4

21

2

1

DESCRIPTION

PART NO

QTY

1

VALVE, 5 SECTION, ROD HANDLER, PWM

5304271

1

2

MOUNT, FIELD MODULE

5304272

1

3

COVER, VALVE MOUNTING

5304273

1

4

MOUNT VALVE, LOWER

5304277

1

5

MOUNT VALVE, UPPER

5304276

1

6

ADAP, HYD STR 6JIC BULKHD

36516

1

7

SPACER VALVE ASSEMBLY

602747

1

8

ELBOW 90 3/4 BSPP x 3/4 JIC M/M

85351

1

9

ELBOW 45 DEG 7/16 JIC M/F SWIVEL

33746

1

10

TEE, 9/16" JIC F-M-M

38906

1

11

ELBOW 45 9/16 JIC M/F SWIVEL

39268

1

12

ELBOW 90 1-1/16JIC X 3/4BSPP

83006

1

13

NIPPLE 9/16JIC X 1/2BSPP

83402

10

14

ELBOW 90° 7/16 JIC X 1/4 BSPP

83614

1

15

ADAPTOR 1/4 BSPP x 9/16 JIC M/F

86093

1

16

COUPLING TEST 1/4" BSPP

88738

10

17

SOCKET, 1/4" BSPP, F-F

5303966

1

18

C/SCR, HH M8-1.25x20 G8.8 ZP

5300600

3

19

C/SCR, HH M8-1.25x25 G8.8 ZP

5300601

8

20

C/SCR, SH M5-0.8x25 G12.9 ZP

5300764

1

21

C/SCR, SH M5-0.8x40 G12.9 ZP

5300767

2

22

WASHER, SPRING M8 ZP

5300937

11

23

WASHER, FLAT M8 ZP

5301155

23

24

NUT HEX NYLOC M8-1.25

57401

6

23 REF

22

D

19 23

5

C

B

PRIME AND PAINT ALL EXPOSED UNTREATED STEEL SURFACES AFTER ASSEMBLY, UNLESS OTHERWISE STATED, AS PER BOART LONGYEAR SPECIFICATION 5004256. PAINT COLOUR TO MATCH MATING PARTS. APPLY ANTI SEIZE & LUBRICATION COMPOUND SUCH AS NEVER-SEEZ TO ALL BOLTED THREADS. REGULAR GRADE WITH COPPER FORMULA REFER TO BOART LONGYEAR TORQUE SPECIFICATION 3000899 FOR ALL FASTENERS UNLESS OTHERWISE SPECIFIED. ADD PLASTIC CAPS TO ALL PORTS BEFORE SHIPPING. 12

H

G

F

E

D

24 23 REF

C

3

11

A

2

11

10

9

6

22

7

18

16 A

B

DETAIL A ENLARGED VIEW DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS: DRILLED HOLE DIAM:

A

07MAR12

ISSUE DATE 8

7

6

123490

REFER TO ECN

GENERAL DIMENSION

0.4

ANGULAR DIMENSION

1

EO No RELEASED FOR / REVISION 5

0.4

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

REFER TABLE SCALE

N.T.S.

VALVE ASSEMBLY, ROD HANDLER PWM

05MAR12 CAMBRIC

DATE DWN

BOART LONGYEAR 3

A1 SHEET 1 OF 2

DRG SIZE

DRG NO.

WT

2

5304270 1

A

111 BOART

LONGYEAR

HOSE GROUP CARRIAGE ASSEMBLY ROD HANDLER PART No. 3001409 ISSUE A. ECN105228 ITEM

DESCRIPTION

PART No.

QTY.

1 1A

DCV ‘A1’ PORT TO TRAVERSE CYLINDER ‘V2’ (REAR PORT). HOSE ASSEMBLY 3/8” ID x 470 88105

1

2 2A

DCV ‘B1’ PORT TO TRAVERSE CYLINDER ‘V1’ (FRONT PORT). HOSE ASSEMBLY 3/8” ID x 340 3001870

1

3 3A

DCV ‘B2’ PORT TO SWING ARM ACTUATOR ‘B’ PORT (SHAFT END). HOSE ASSEMBLY 3/8” ID x 890 3001871

1

4 4A

DCV ‘A2’ PORT TO SWING ARM ACTUATOR ‘A’ PORT (REAR END). HOSE ASSEMBLY 3/8” ID x 710 94221

1

5 5A

DCV ‘A3’ PORT TO ARM BULKHEAD ‘A3’. HOSE ASSEMBLY 3/8” ID x 1680

1

6 6A

ARM BULKHEAD ‘A3’ TO TILT ACTUATOR ‘B’ PORT (REAR END). HOSE ASSEMBLY 3/8” ID x 570 3001873

1

7 7A

DCV ‘B3’ PORT TO ARM BULKHEAD ‘B3’. HOSE ASSEMBLY 3/8” ID x 1730

1

8 8A

ARM BULKHEAD ‘B3’ TO TILT ACTUATOR ‘A’ PORT (SHAFT END). HOSE ASSEMBLY 3/8” ID x 470 88105

1

9 9A

DCV ‘A4’ PORT TO ARM BULKHEAD ‘A4’. HOSE ASSEMBLY 3/8” ID x 1600

3001875

1

10 10A

ARM BULKHEAD ‘A4’ TO HEAD BULKHEAD ‘A4’. HOSE ASSEMBLY 3/8” ID x 1250

3001876

1

11 11a

DCV ‘B4’ PORT TO ARM BULKHEAD ‘B4’. HOSE ASSEMBLY 3/8” ID x 1650

3001877

1

12 12A

ARM BULKHEAD ‘B4’ TO HEAD BULKHEAD ‘B4’. HOSE ASSEMBLY 3/8” ID x 1250

3001878

1

13 13A

DCV ‘A5’ PORT TO ARM BULKHEAD ‘A5’. HOSE ASSEMBLY 3/8” ID x 1540

3001879

1

14 14A

ARM BULKHEAD ‘A5’ TO HEAD BULKHEAD ‘A5’. HOSE ASSEMBLY 3/8” ID x 1320

3001880

1

15 15A

DCV ‘B5’ PORT TO ARM BULKHEAD ‘B5’. HOSE ASSEMBLY 3/8” ID x 1620

3001881

1

3001872

3001874

3001409 Page 1 of 2

222 BOART

LONGYEAR

HOSE GROUP CARRIAGE ASSEMBLY ROD HANDLER PART No. 3001409 ISSUE A. ECN105228 ITEM

DESCRIPTION

PART No.

16 16A

ARM BULKHEAD ‘B5’ TO HEAD BULKHEAD ‘B5’. HOSE ASSEMBLY 3/8” ID x 1350

17 17A

DCV MOUNTING PLATE ‘DRAIN’ PORT TO ARM BULKHEAD ‘DR’. HOSE ASSEMBLY 3/8” ID x 1500 3001883

1

18 18A

ARM BULKHEAD ‘DR’ TO HEAD BULKHEAD ‘DR’. HOSE ASSEMBLY 3/8” ID x 1370

3001884

1

19

HOSE WRAP SPIRAL 47 ID

5006151

1.3m

20

HOSE WRAP SPIRAL 38 ID

3070091

0.55m

3001882

QTY.

1

3001409 Page 2 of 2

111 BOART

LONGYEAR

HOSE GROUP HEAD ASSEMBLY ROD HANDLER PART No. 3001412 ISSUE A. ECN105228 ITEM

DESCRIPTION

1 1AA

GRIPPER CYLINDER ‘MANIFOLD’ PORT TO BULKHEAD ‘A4’. HOSE ASSEMBLY 3/8” ID x 535 44322

1

2 2AA

GRIPPER CYLINDER ‘TRUNNION’ PORT TO BULKHEAD ‘B4’. HOSE ASSEMBLY 3/8” ID x 535 44322

1

3 3AA

INNER MOTOR ‘B’ PORT TO OUTSIDE MOTOR ‘B’ PORT. HOSE ASSEMBLY 3/8” ID x 1335 63256

1

4 4AA

OUTER MOTOR ‘DRAIN’ TO BULKHEAD ‘DR’. HOSE ASSEMBLY 1/4” ID x 915

3002012

1

5 5AA

OUTER MOTOR ‘A’ PORT TO BULKHEAD ‘B5’. HOSE ASSEMBLY 3/8” ID x 940

36470

1

6 6AA

INNER MOTOR ‘A PORT TO BULKHEAD ‘A5’. HOSE ASSEMBLY 3/8” ID x 535

44322

1

7 7AA

INNER MOTOR ‘DRAIN’ TO BULKHEAD ‘DR’. HOSE ASSEMBLY 1/4” ID x 500

3002013

1

HOSE WRAP SPIRAL 38 ID

3070091

1.1m

8

PART No.

QTY.

3001412[1].doc Page 1 of 1

6

5

USED ON

D

3

4

2

1

3000320

CAP ALL OPEN FITTINGS WITH STEEL OR PLASTIC PLUGS. A CUT SPIRAL WRAP TO LENGTH AND FIT TO ALL THREE HOSE RUNS

D

OUTER MOTOR INNER MOTOR A PORT

A PORT

3 5

B PORT C

B PORT

C

7

4

6

3 2

B

B

A5 DR

B5

1 A4

B4

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

DRILLED HOLE DIAM:

0.4

A

10/06/10

105228

REFER ECN

GENERAL DIMENSION

0.4

3

13/09/07

14646

REDRAWN IN ProE

ANGULAR DIMENSION

1

ISSUE DATE 6

EO No RELEASED FOR / REVISION 5

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

HOSE GROUP HEAD ASSEMBLY ROD HANDLER

REFER PARTS LIST SCALE

1:5

BOART LONGYEAR

DATE DWN

A3 SHEET 1 OF 1

DRG SIZE

DRG NO.

WT

Boart Longyear Pty Ltd, Mitchell Park, South Australia.

3

12-07-00 SMULLER

2

3001412 1

A

8

USED ON

6

7

5304600

5304605

5

3

4

5304593

ITEM

F

8

8

2

8

3

8

CLAMP CLOSED PRESSURE SWITCH B0936

1

DESCRIPTION

PART NO

QTY

1

I/O MODULE, CAN, CR2031

5301966

1

2

I/O MODULE, CAN, CR2032

5302493

2

3

SWITCH, PRESSURE

5303958

1

4

PLUG, M12, TERMINATING, CANBUS

5304189

1

5

CABLE, M12 JUMPER, CANBUS, 2000mm

5304187

1

6

CABLE, M12 JUMPER, CANBUS, 300mm

5304188

1

7

CABLE, M12 JUMPER, 4000mm

5304192

4

8

CABLE, M12 JUMPER, 1300mm

5304193

4

E

F

E

FIELD MODULE NODE 2

SEE DETAIL A

FIELD MODULE NODE 3

2

2

1

7 D

D

FIELD MODULE NODE 4

4 C

7

C

5 B

7

B

6

7

DETAIL VIEW A ENLARGED VIEW DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

REFER TO ELECTRICAL SCHEMATIC P/N 5303841 FOR ALL CONNECTIONS.

DRILLED HOLE DIAM:

A

07MAR12

ISSUE DATE 8

7

6

123492

REFER TO ECN

EO No RELEASED FOR / REVISION 5

4

0.4

GENERAL DIMENSION

0.4

ANGULAR DIMENSION

1

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

CABLE AND SENSOR GROUP, IFM

REFER TABLE SCALE

N.T.S.

DATE DWN

BOART LONGYEAR 3

WT

2

07MAR12 CAMBRIC

A2 SHEET 1 OF 1

DRG SIZE

DRG NO.

5303842 1

A

8

USED ON

F

6

7

5304600

5304605

1

ITEM

7

8

ARM CLEAR S0927

ARM IN S0914

ARM OUT S0904

3

4

5304593

1

1

5

6

11 ( x 2)

E

2

1

DESCRIPTION

PART NO

QTY

1

SENSOR, PROXIMITY M12

3069645

4

2

INDICATOR LIGHT 5 PIN CONNECTOR

3070220

1

3

INDUCTIVE SENSOR.

3070221

2

4

SENSOR, INCLINATION, SINGLE AXIS

5304186

1

5

CABLE 21, SOLENOID VALVE

5304190

8

6

CABLE 22, SOLENOID VALVE

5304191

2

7

CABLE, M12 JUMPER, 600mm

5304194

1

8

CABLE, 7 PIN TO M12, CANBUS, BULKHEAD

5304195

1

9

NAMEPLATE, FIELD MODULE, A

5304488

1

10

NAMEPLATE, FIELD MODULE, B

5304489

1

11

NAMEPLATE, VALVE SOLENOIDS

5304490

1

12

NAMEPLATE, LS PORTS

5304496

1

D

F

E

D

5

1

(x8)

HEAD PARALLEL S1104

C

C

4 ARM HORIZONTAL INCLINATION SENSOR B1113

2

10

12

FLASHING LED H1141 B

B

3 3

9

ROD LOADED REAR S1127

ROD LOADED FRONT S1136

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

DRILLED HOLE DIAM:

REFER TO ELECTRICAL SCHEMATIC P/N 5303841 FOR ALL CONNECTIONS. 8

7

A

07MAR12

ISSUE DATE 6

123492

REFER TO ECN

EO No RELEASED FOR / REVISION 5

4

0.4

GENERAL DIMENSION

0.4

ANGULAR DIMENSION

1

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

CABLE AND SENSOR GROUP, OTHER

REFER TABLE SCALE

N.T.S.

DATE DWN

BOART LONGYEAR 3

WT

2

07MAR12 CAMBRIC

A2 SHEET 1 OF 1

DRG SIZE

DRG NO.

5304371 1

A

9/16" UNO PRZYŁĄCZE

ZAWÓR SUN HYDRAULICS CBBG-LJN 210 BAR

Znakować: BOART LONGYEAR 6003649 - 40/22/60 Data www.boartlongyear.com

31

43

47

R22

,5

64

21

miejsce znakowania

32

60

36

196

O25,4 ±0,03

Dane techniczne: Średnica tłoka 40 mm Średnica tłoczyska 22 mm Skok 60 mm Ciśnienie nominalne 21 MPa Ciśnienie testowe 25 MPa Obudowa cylindra malowana farbą podkładową Tłoczysko pokryte powłoką Ni/Cr Chrom / nickel : 20µm /30µm

1

Zawór SUN

CBBG-LJN

0,000 kg

9*

1

Wkręt dociskowy M6 x 8

DIN 913 (ISO 4026)

0,001 kg

8*

1

Pierścień uszcz. NBR-80-N 12x2

PN-90/M-73092

0,000 kg

7*

1

Pierścień uszcz. NBR-80-N 22x2

PN-90/M-73092

0,000 kg

5*

1

Zespół uszcz. DAS 40x24x18,4

PCB0A0400-NCROQ

0,018 kg

4*

1

Dualseal 40x35,2x5,4

DU0000400-WUAQ3

0,001 kg

63,5

120

Australijska wersja siłownika P/N 3001349 Australian version of the hyd. cylinder P/N 3001349 Indeks siłownika Boart Longyear P/N 6003649 Zestaw uszczelnień P/N 6003650 Seal Kit P/N 6003650 Projektował:

3*

1

Pierścień zgarn. GHK 22x30,6x5,3

GHK 307

0,014 kg

2*

1

Turcon Stepseal K 22x32,7x4,2

RS1300220-T46N

0,000 kg

1*

1

Pierścień uszcz. L-Cup 22x30x6,3

RL08N0220-Z04

0,002 kg

Nr części

Ilość sztuk

Nazwa części

Nr rysunku lub normy

Masa

Sprawdził: Zatwierdził:

96 Firma

M. Cymerman A. Francka A. Francka

2012-04-14 Podpis

10*

90

60

O50

O12

O25,4 ±0,03

2012-04-14 2012-04-14

Materiał:

Wymiary nie tolerowane zgodnie z: ISO 2768 mK (PN-EN 22768) Data wydruku: 2013-06-26 Skala:

1:1

Data utworzenia: 2012-04-14

Nazwa części:

Nr rysunku:

Cylinder hydr. tłokowy UCJ208-40/22/60

Format:

A3 Waga:

5,496 kg

O12

50

O34,9 ±0,03

O50

+0,1

O35 +0,05

58

5

98

32

1

76,2

2

16

4

3

835 146,2

140 108

1-12 UNF

32

27

40

O60

48

96

20 tw .` tw . 4o o 2 8 M O9

76,2

miejsce znakowania

32

100 5 O 16,

1450 2115

Zestaw uszczelnień P/N 6003643 Seal Kit P/N 6003643

Znakować: BOART LONGYEAR 6003642 - 50/32/1829 Data www.boartlongyear.com

Australijska wersja siłownika P/N 3001352 Australian version of the hyd. cylinder P/N 3001352

Dane techniczne: Średnica tłoka 50 mm Średnica tłoczyska 32 mm Skok 1829 mm Ciśnienie nominalne 21 MPa Ciśnienie testowe 25 MPa Obudowa cylindra malowana farbą podkładową Tłoczysko pokryte powłoką Ni/Cr Chrom / nickel : 20µm /30µm 5

2

Dualseal 60x54,4x5,8

DU0100600-WUAQ3

0,005 kg

B+S

4

2

Turcon Stepseal 32x42,7x4,2

RS1300320-T46N

0,005 kg

B+S

3

1

Pierścień zgarniający DA22 32x40x5/6

WD2200320-WUAQ

0,000 kg

2

2

Pierścień prowadzący 50x45x9,7

GP6900500 C380

0,007 kg

1

1

Pierścień uszcz. Turcon Glyd Ring T 50x39x4,2

PT0200500-T46N

0,003 kg

Nr części

Ilość sztuk

Nazwa części Projektował: Sprawdził: Zatwierdził:

Nr rysunku lub normy

M. Cymerman A. Francka A. Francka

B+S

Masa

Firma

2012-04-14 Podpis

Indeks siłownika Boart Longyear P/N 6003642

2012-04-14 2012-04-14

Materiał:

Wymiary nie tolerowane zgodnie z: ISO 2768 mK (PN-EN 22768) Skala:

1:1

Data wydruku:

2013-06-26

Data utworzenia:

2012-04-14

Nazwa części:

Nr rysunku:

Cylinder hydr. tłokowy UCJ266-50/32/1829

Format:

A2 Waga:

37,856 kg

111 BOART

LONGYEAR

HOSE GROUP INTERCONNECTING 7m ROD HANDLING DEVICE PART No. 5004154 ISSUE A. ITEM

DESCRIPTION

PART No.

QTY.

NOTE: PLEASE ENSURE EACH HOSE IS CLEARLY IDENTIFIED WITH TAGS BEFORE FITMENT TO RIG. ALL HOSES ARE TO BE SUPPLIED PLUGGED TO KEEP OUT FOREIGN MATTER. HOSES TO BE SUPPLIED COMPLETE WITH STAINLESS TAGS AS PER KIT 5004514 1

HOSE ASSEMBLY 1/4” ID x 7000 SLEEVED (ROD HANDLER LS)

5004155

1

2

HOSE ASSEMBLY 3/8” ID x 7000 (ROD HANDLER DR)

5004156

1

3

HOSE ASSEMBLY 1/2” ID x 7000 SLEEVED (ROD HANDLER P)

5004157

1

4

HOSE ASSEMBLY 3/4” ID x 7000 (DCV TANK) (ROD HANDLER T)

5004158

1

5

SPIRAL WRAP 50mm

3070091

5.5m

5004154.doc Page 1 of 1

8

7

6

5

4

3

USED ON

2

ITEM

F

8 6

4

2

E

3

7

1

DESCRIPTION

PART NO

QTY

1

FRAME SUPPORT, FRONT

5004197

1

2

CLAMP, FRONT

5004199

1

3

CLAMP, REAR

5004201

1

4

WASHER FLAT 12 ID

93253

2

5

WASHER SPRING 12 ID

93129

2

6

BOLT HEX HD M12-1.75 x 40

68920

2

7

NUT HEX M12-1.75

68800

2

8

NUT HEX M20-2.5

93118

2

F

E

5

D

D

C

C

1

B

B

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

DRILLED HOLE DIAM: ± 0.4 GENERAL DIMENSION ± 0.4

A

07/09/09

ISSUE DATE 8

7

6

RELEASED

ANGULAR DIMENSION ± 1 °

EO No RELEASED FOR / REVISION 5

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

LEG ASM SUPPORT, FRONT

LISTED SCALE

NTS

DATE DWN

BOART LONGYEAR

WT

Boart Longyear Pty Ltd, Mitchell Park, South Australia.

3

2

07-Sep-09 MPretty

A2 SHEET 1 OF 1

DRG SIZE

DRG NO.

5004202 1

A

8

7

6

5

4

3

USED ON

2

ITEM

F

10

3 7

2

5

E

6

12

9

1

DESCRIPTION

PART NO

QTY

1

FRAME SUPPORT, REAR

5004198

1

2

CLAMP, FRONT

5004199

1

3

CLAMP, REAR

5004201

1

4

WASHER SPRING 12 ID

93129

2

5

WASHER FLAT 12 ID

93253

2

6

WASHER FLAT 16 ID

93254

2

7

BOLT HEX HD M12-1.75 x 40

68920

2

8

BOLT HEX HD M16-2 x 100

68964

1

9

NUT HEX M12-1.75

68800

2

10

NUT HEX M20-2.5

93118

2

12

NUT HEX NYLOC M16-2.0

58224

1

F

E

4

D

D

6

8

C

C

1

B

B

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

DRILLED HOLE DIAM: ± 0.4 GENERAL DIMENSION ± 0.4

A

07/09/09

ISSUE DATE 8

7

6

RELEASED

ANGULAR DIMENSION ± 1 °

EO No RELEASED FOR / REVISION 5

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

LEG ASM SUPPORT, REAR

LISTED SCALE

NTS

DATE DWN

BOART LONGYEAR

WT

Boart Longyear Pty Ltd, Mitchell Park, South Australia.

3

2

07-Sep-09 MPretty

A2 SHEET 1 OF 1

DRG SIZE

DRG NO.

5004203 1

A

12

USED ON

11

DRILL

10

MODULE

9

8

7

6

5

3

4

CHARTS

ITEM

H

2

1

DESCRIPTION

PART NO

QTY

1

SUPPORT ADJUSTABLE

602293

1

2

BASE STAND

5303760

1

H

G

F

F

1

C

1011 REF

G

E

E

1167 REF

2

D

D

830 MIN REF

C

B

C

B

DO NOT SCALE

A

C

15/11/11

120310

REFER ECN

C

B

14/04/11

110728

REFER ECN

B

A

17/03/11

6

13/05/03

5

17/09/96

ISSUE DATE 12

11

10

9

8

7

6

ADD TO PLM

UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS: +0.5 DRILLED HOLE DIAM: -0.0

14046

REFER ECO

GENERAL DIMENSION

1

11770

REDRAWN

ANGULAR DIMENSION

1

EO No RELEASED FOR / REVISION 5

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

STAND ASSEMBLY CONTROL PANEL

REFER BOM SCALE

NTS

BOART LONGYEAR

17-09-1996 I. DOBBIE 15.3 kg

DATE DWN WT

Boart Longyear Pty Ltd, Mitchell Park, South Australia.

3

2

A1 SHEET 1 OF 1

DRG SIZE

DRG NO.

84825 1

A

12

10

11

9

8

6

7

5

3

4

USED ON

ITEM

H

5

2

1

DESCRIPTION

PART NO

QTY

1

FRAME WELDMENT CONTROL PANEL

3001489

1

2

GUARD CONTROL PANEL

3001512

1

3

COMPONENT SET, CONTROL PANEL

5303841

1

4

C/SCR, HH M8-1.25x16 G8.8 ZP

5300599

4

5

WASHER, FLAT M8 ZP

5301155

8

6

WASHER, SPRING M8 ZP

5300937

4

7

L/NUT, NYLOK M8-1.25 G8.8 ZP

57401

4

G

H

G

3

6

B

4 2

1

F

F

DETAIL VIEW C ENLARGED VIEW

4 6 E

E

C

A

5

D

D

STAND ASSEMBLY SHOWN FOR REFERENCE ONLY DETAIL VIEW B ENLARGED VIEW

5 C

C

7

DETAIL VIEW A ENLARGED VIEW B

B

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS: DRILLED HOLE DIAM:

A A

05MAR12

ISSUE DATE 12

11

10

9

8

7

6

123491

REFER TO ECN

GENERAL DIMENSION

0.4

ANGULAR DIMENSION

1

EO No RELEASED FOR / REVISION 5

0.4

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

REFER TABLE SCALE

N.T.S.

CONTROL PANEL, ROD HANDLER PWM

05MAR12 CAMBRIC 32

DATE DWN

BOART LONGYEAR 3

WT

2

A1 SHEET 1 OF 2

DRG SIZE

DRG NO.

5303840 1

A

8

6

7

USED ON

5

3

4

2

1

5303840 L.E.D 10mm RED P/N 3069199, 2 OFF

F

F

JOYSTICK, 2 AXIS WITH DUAL PUSH BUTTON P/N 3070198, 2 OFF AMBER STROBE LIGHT P/N 3070199, 1 OFF

390 REF

SWITCH PUSH BUTTON P/N 3069201, 1 OFF

L.E.D 10mm GREEN P/N 3069198, 10 OFF

E

E

2 POSITION BUTTON P/N 3069200, 2 OFF YELLOW EMERGENCY STOP LABEL P/N 3070226, 1 OFF

380 REF

D

D

442 REF

2 POSITION TOGGLE SWITCH P/N 3069202 1 OFF

C

208

C

REFER 5303841_ELECTRICAL FOR ELECTRICAL CONNECTION DETAIL AND PARTS LIST.

250

65

300

B

X21 RECEPTACLE LOOM, P/N 5304931 CAP, P/N 3069206

THE FOLLOWING CONTROL COMPONENT SET IS USED TO CONTROL A ROD HANDLER ASSEMBLY. ASSEMBLY TO BE FULLY WIRED, LABELLED AND PRE-TESTED READY TO INSTAL BEFORE DELIVERY.

250 BRIDGING PLUG P/N 3001689

CONTROL PANEL INCLUDES: STAINLESS STEEL ENCLOSURE 380 x 300 x 210 WITH 4 OFF M8 x 25 STAINLESS MOUNTING BOLTS, NUTS AND SPRING WASHERS ON THE UNDERSIDE OF THE BOX.

X24 RECEPTACLE LOOM P/N 5304934 CAP, P/N 3069206

X22 RECEPTACLE LOOM P/N 5304932 CAP, P/N 3069206

1 OFF BRIDGING PLUG, P/N 3001689. DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

X23 RECEPTACLE LOOM P/N 5304933 CAP, P/N 5304467

A

DRILLED HOLE DIAM:

7

6

0.4

B

05SEP12

129964

REFER TO ECN

GENERAL DIMENSION

0.4

A

05MAR12

123491

REFER TO ECN

ANGULAR DIMENSION

1

ISSUE DATE 8

B

EO No RELEASED FOR / REVISION 5

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

SCALE

COMPONENT SET, CONTROL PANEL ROD HANLDER PWM

N.T.S.

DATE DWN

BOART LONGYEAR 3

WT

2

28FEB12 CAMBRIC 15.5

A2 SHEET 1 OF 2

DRG SIZE

DRG NO.

5303841 1

A

8

USED ON

7

6

5

3

4

2

1

5303840

F

F

E

E

D

D

C

C

B

B

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

DRILLED HOLE DIAM:

REFER TO 5303841_LAYOUT FOR PANEL ETCHING DETAILS.

B

05SEP12

129964

REFER TO ECN

GENERAL DIMENSION

0.4

A

09MAR12

123491

REFER TO ECN

ANGULAR DIMENSION

1

ISSUE DATE 8

7

6

0.4

EO No RELEASED FOR / REVISION 5

4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

MATERIAL

SCALE

COMPONENT SET, CONTROL PANEL ROD HANLDER PWM

N.T.S.

DATE DWN

BOART LONGYEAR 3

WT

2

09MAR12 CAMBRIC 15.5

A2 SHEET 2 OF 2

DRG SIZE

DRG NO.

5303841 1

A

111 BOART

LONGYEAR

GUIDE SET BQ / BQ OUTER TUBE PART No. 3001703 ITEM 1

REV.A

ECN132832

DESCRIPTION

PART No.

GUIDE BQ / BQ OUTER TUBE

6003525

QTY. 3

3001703_a.doc Page 1 of 1

111 BOART

LONGYEAR

GUIDE SET PQ / PQ OUTER TUBE PART No. 3001353 ITEM 1

REV.A

ECN132832

DESCRIPTION

PART No.

GUIDE PQ / PQ OUTER TUBE

6003522

QTY. 3

3001353_a.doc Page 1 of 1

111 BOART

LONGYEAR

GUIDE SET NQ / NQ OUTER TUBE PART No. 3001354 ITEM 1

REV.A

ECN132832

DESCRIPTION

PART No.

GUIDE NQ / NQ OUTER TUBE

6003524

QTY. 3

3001354_a.doc Page 1 of 1

111 BOART

LONGYEAR

GUIDE SET HQ / HQ OUTER TUBE PART No. 3001355 ITEM 1

REV.A

ECN132832

DESCRIPTION

PART No.

GUIDE HQ / HQ OUTER TUBE

6003523

QTY. 3

3001355.doc Page 1 of 1

12

11

10

9

8

7

6

5

3

4

USED ON

ITEM

13

14

2

3

14

15

5

G

7

9

4

QTY 2

2

MOUNT LASER / REFLECTOR

3001725

2

3

GUARD LASER

3002660

1

4

SAFETY BEAM LASER TYPE

3002694

1

A

5

C/SCR, SH M4-0.7x30 G12.9 ZP

5300747

2

A

6

NUT NYLOC M4-0.7

88246

4

A

7

WASHER, FLAT M4 ZP

5302152

2

A

9

C/SCR, SH M4-0.7x25 G12.9 ZP

5300746

2

A

10

C/SCR, HH M8-1.25x16 G8.8 ZP

5300599

4

A

11

WASHER, FLAT M8 ZP

5301155

4

12

KNOB HAND M10 -1.5 x 20

602334

3

A

13

C/SCR, HH M10-1.5x25 G8.8 ZP

5300620

1

A

14

WASHER, FLAT M10 ZP

5301156

3

A

15

NUT HEX NYLOC M10-1.5

93361

1

16

CABLE 10 WAY

89182

1

17

DECAL CAUTION LASER

3002393

1

18

CABLE LASER 0.3m

3070194

1

10 2

2

PART NO 602329

11

6

F

DESCRIPTION STAND

17 12

1

1

H

H

G

F

18

4

11

1

606 REF

10

6

E

2

E

16

12

606 REF

D

D

A

800 REF

812 REF

1

C

C

TO ROD HANDLER CONTROL PANEL OR LMA PLC ENCLOSER B

B

DO NOT SCALE UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN mm's PERMISSIBLE TOLERANCES ON DIMENSIONS:

A

A

22/06/11

115508

REFER ECN

A

DRILLED HOLE DIAM:

2

29/09/05

14318

REFER ECO

2

GENERAL DIMENSION

0.4

1

15/08/03

14027

RELEASED

ANGULAR DIMENSION

1

ISSUE DATE 12

11

10

9

8

7

6

EO No RELEASED FOR / REVISION 5

4

0.4

THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHOWN OR DEFINED IN THE PROPOSAL, DRAWINGS, OR SKETCHES BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE WITH THE UNDERSTANDING THAT SUCH DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES, AND DEVICES SHALL NOT BE UTILIZED IN WHOLE OR IN PART BY ANY PERSON FIRM OR CORPORATION WITHOUT THE PRIOR WRITTEN PERMISSION OF THE BOART LONGYEAR COMPANY

KIT

MATERIAL

REFER TABLE SCALE

NTS

BOART LONGYEAR

LASER SAFETY BEAM ROD HANDLER / LMA

21/06/11 B SINGH

DATE DWN

DRG NO.

WT

Boart Longyear Pty Ltd, Mitchell Park, South Australia.

3

A1 SHEET 1 OF 1

DRG SIZE

2

3002693 1

A

111 BOART

LONGYEAR

MOUNTING KIT ROD HANDLER 700 & 1300 SERIES FEED FRAME PART No. 6003514 ISSUE A. ECN132832 ITEM 1 2 3 4 5 6 7 8 9 10

DESCRIPTION

PART No.

PLATE FRONT SLIDE MOUNT INNER BRACKET ASM, REAR SLIDE MOUNT 700 & 1300 FF PLATE FACE MTG 2 POINT C/SCR, HH M24 X 150 WASHER,S,M24,ZN SCR,HEX,S10,M16x75,ZN,KA L/WASHER, SPRING M16 ZP WASHER SPEC 16ID X 50SQ X 4W NUT, HEX M16 GR10.9 ZP C/SCR, HH M16 x 45 GR8.8 ZP

3001443 6003529 3001445 93839 9012944 9010529 K11974 59629 K12594 K11979

QTY. 1 1 1 1 1 10 10 11 6 5

NOTE: REFER TO DRAWING 3001463 FOR CRADLE REWORK.

06

- 6003514pl.docx Page 1 of 1

111 BOART

LONGYEAR

KIT AUXILIARY SUPPLY LM55/75 POWER PACK PART No. 3001680 ISSUE 5. EO14732 ITEM 1 2 3 4

PART No.

DESCRIPTION BULKHEAD PLATE VALVE SHUTTLE SCREW CAP SOC HD M6 x 75 NUT HEX NYLOC M6

QTY.

3001682 58027 93150 93340

1 1 2 2

5 5A 5B 5C 5D 5E 5F 5G 5H

‘Pressure’ bulkhead connection to main pump pressure port. NIPPLE BULKHEAD 3/4” JIC 31185 CAP 3/4” JIC 33863 HOSE ASSEMBLY 1/2” x 790mm 87699 ELBOW 90° 1/2” BSPP x 3/4” JIC 602000 SPACER 1-1/4” FLANGE CODE 62 x 1/2” BSPP 3001674 BOLT HEX HD 1/2” UNC X 3-1/2” GR5 44560 WASHER SPRING 12 ID 44521 O-RING 1-1/2” x 1/8” 23676

REF REF REF REF 1 4 REF 1

6 6A 6B 6C 6D 6E 6F 6G 6H 6I

‘Tank’ bulkhead connection to return Filter. NIPPLE BULKHEAD 1-1/16” JIC CAP 1-1/16” JIC HOSE ASSEMBLY 3/4” x 1065mm O/ALL NIPPLE 1” BSPP x 1-1/16” JIC WASHER SEALING 1” BSPP VALVE CHECK 1” BSPP ADAPTOR 1” BSPP x 1-5/16” JIC ELBOW 90° 1-5/16” JIC M-F TEE 1-5/16” JIC F-M-M

36514 40393 36649 85360 82717 82929 85877 35899 32978

REF REF REF REF REF 1 REF REF REF

7 7A 7B 7C 7D

‘Load Sense’ bulkhead connection to LS shuttle valve. NIPPLE BULKHEAD 7/16” JIC CAP 7/16” JIC HOSE ASSEMBLY 1/4” x 1830mm O/ALL ELBOW 90° 9/16” UNO x 7/16” JIC M-M

37757 40081 39678 40237

REF REF REF REF

8 8A 8B 8C 8D

LS shuttle valve to main M4 valve bank. ELBOW 90° 9/16” UNO x 9/16” JIC M-M HOSE ASSEMBLY 3/8” x 370 O/ALL ELBOW 90° 9/16” JIC M-F NIPPLE 9/16” UNO x 9/16” JIC

36478 3070914 USE EXISTING FITTING USE EXISTING FITTING

REF REF

9 9A 9B 9C 9D

LS shuttle valve to main pump controller LS port tee. NIPPLE 9/16” UNO x 9/16” JIC 36465 ELBOW 45° 9/16” JIC M-F 39268 HOSE ASSEMBLY 3/8” x 865mm 49697 TEE 9/16” JIC M-F-M USE EXISTING FITTING

10

KIT HYDRAULIC FITTINGS AUX. SUPPLY

3004740

REF REF REF

1 3001680.doc Page 1 of 2

222 BOART

LONGYEAR

KIT AUXILIARY SUPPLY LM55/75 POWER PACK PART No. 3001680 ISSUE 5. EO14732 ITEM

PART No.

DESCRIPTION

QTY.

Rod Handler Drain hose (9/16” JIC Female end) connects to Drain Manifold.

7 1

6

5

6

ALTERNATIVE BULKHEAD LOCATION

MAIN PUMP

9 8

2,3,4

7

3001680.doc Page 2 of 2

111 BOART

LONGYEAR

PIPING GROUP ROD HANDLER INTERLOCK / PILOT DUMP – 24V LM45/55/75 PART No. 3002653 ISSUE A ECN111968 ITEM

DESCRIPTION

PART No.

QTY.

1 1A 1B 1C 1D 1E

FROM ROTATION MANIFOLD V9A CROSS 2 TO V31 ‘P’ PORT NIPPLE ¼ BSPP x 9/16 JIC 82734 WASHER SEALING ¼ BSPP 94963 TEE 9/16” JIC F/M/M 38906 HOSE ¼” ID x 550LG 84840 SWAGELOCK CAP ¼ TUBE OD 58067

1 1 1 1 1

2 2A

FROM TEE (V31 ‘P’ PORT) TO ACCUMULATOR HOSE ¼” ID x 700LG

36526

1

3 3A 3B 3C 3D

FROM V31 ‘B’ PORT TO BULKHEAD PP7 NIPPLE ¼ BSPP x 9/16 JIC WASHER SEALING ¼ BSPP HOSE ¼” ID x 800LG ADAPTOR BULKHEAD 9/16JIC MM

82734 94963 87976 36516

1 1 1 1

4 4A 4B 4C 4D 4E

FROM V31 ‘T’ PORT TO DRAIN MANIFOLD NIPPLE 1/4BSPP x 9/16 JIC M WASHER SEALING ¼ BSPP ADAPTOR 9/16 JIC M/F SWIVEL ELBOW HOSE 3/8” ID x 1050LG ADAPTOR 9/16 UNO x 9/16 JIC M/M STRAIGHT

82734 94963 36998 3070908 36465

1 1 1 1 1

5 6 7 8 9 10 11 12 13 14

DCV SOL OPERATED 4 PORT 2 WAY SUBPLATE VALVE MOUNTING SCREW SOC HD CAP SCREW M5-0.8 X50 BRACKET VALVE MOUNTING PLUG ¼” BSPP (‘A’ PORT) SPACER, BRACKET BOLT HEX HD M8-1.25 X 55 G8.8 NUT HEX M8-1.25 G8.8 WASHER FLAT 8 ID WASHER SPRING 8 ID

3069515 94427 93095 3002726 94962 5301403 68868 93114 93251 93127

1 1 4 1 1 1 1 2 2 2

REFER TO DRAWING 3002703 FOR SCHEMATIC DIAGRAM

3002653 C:\Documents and Settings\prettym\Desktop\3002653.DOC Page 1 of 3

222 BOART

LONGYEAR

PIPING GROUP ROD HANDLER INTERLOCK / PILOT DUMP – 24V LM45/55/75 PART No. 3002653 ISSUE A ECN111968 ITEM

DESCRIPTION

PART No.

QTY.

MOUNTING DCV SOLENOID OPERATED – ITEM

5 ITEM 4D TO DRAIN MANIFOLD 3002653 C:\Documents and Settings\prettym\Desktop\3002653.DOC Page 2 of 3

333 BOART

LONGYEAR

PIPING GROUP ROD HANDLER INTERLOCK / PILOT DUMP – 24V LM45/55/75 PART No. 3002653 ISSUE A ECN111968 ITEM

DESCRIPTION

PART No.

QTY.

PHOTO SHOWING ITEM 3 HOSE 3C TO BULKHEAD PP7 AND CROSS 2 FROM V9A (ITEM 1) CROSS 2 FROM V9A ON ROTATION MANIFOLD

HOSE 1D

HOSE 3C TO BULKHEAD PP7

3002653 C:\Documents and Settings\prettym\Desktop\3002653.DOC Page 3 of 3

111 BOART

LONGYEAR

KIT - HOSE AND FITTINGS ROD HANDLER INTERLOCK / PILOT DUMP – 24V LM45/55/75 PART No. 3002653HF ISSUE A EO111968 ITEM

DESCRIPTION

PART No.

QTY.

1 1A 1C 1D

FROM ROTATION MANIFOLD V9A CROSS 2 TO V31 ‘P’ PORT NIPPLE ¼ BSPP x 9/16 JIC 82734 TEE F/M/M 9/16” JIC 38906 HOSE ¼” ID x 550LG 84840

1 1 1

2 2A

FROM TEE (V31 ‘P’ PORT) TO ACCUMULATOR HOSE ¼” ID x 700LG

36526

1

3 3A 3C 3D

FROM V31 ‘B’ PORT TO BULKHEAD PP7 NIPPLE ¼ BSPP x 9/16 JIC HOSE ¼” ID x 800LG ADAPTOR BULKHEAD 9/16JIC MM

82734 87976 36516

1 1 1

4 4A 4C 4D 4E

FROM V31 ‘T’ PORT TO DRAIN MANIFOLD NIPPLE 1/4BSPP x 9/16 JIC M ADAPTOR 9/16 JIC M/F SWIVEL ELBOW HOSE 3/8” ID x 1050LG ADAPTOR 9/16 UNO x 9/16 JIC M/M STRAIGHT

82734 36998 3070908 36465

1 1 1 1

94962

1

9

PLUG ¼” BSPP (‘A’ PORT)

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