3

DIAMOND AIRCRAFT INDUSTRIES D-JET (In Development)  

AIRCRAFT (In Production)  

DA 20 DA 40

 

DA 42 DA 50

Two pilot seats in the front & three passengers can be seated in the cabin. Baggage area is provided in the cabin behind the rear seats, and baggage areas are available in the nose and tail of the aircraft

Infotech Engagement: • Started in Apr 2008, with onsite team of 08 • Offshore work started in Jul 2008, with a team of 05 • Offshore team ramped up to 25 to meet customer schedules • Completed work packages as on date: ~ 98 (Offshore) • Total offshore hours worked as on date: ~ 5320 hrs • Environment/Tool used: SMARTEAM (PDM) & CATIA V5 R18 SP7

Nature of work: • Creating Parametric Models, building assemblies within PDM environment- Onsite task • Creating manufacturing drawings for composite, metallic, tubes, foam and leather parts using Notes and parameter scripts • Creating Installation drawings and Assembly drawings for various ATA chapters using BOM scripts • Creation of Flat Patterns for Composite Cores using composite module – Onsite task • Creation of 3D Electrical harness models and installation drawings- Onsite task

ATA Chapters worked on: • 24 Electrical Power • 25 Equipment/ Furnishings • 27 Flight Controls • 31 Indicating/ Recording System • 32 Landing Gear • 55 Stabilizers • 57 Wings • Ground Testing

Diamond Documents

• • • • •

DJM-CM-150 DRAFTING STANDARDS DJM-PS-099 PROCESS SPEC INDEX DJM-MS-099 MATERIAL SPECS DIAMOND MATERIAL CATALOGUE – CATIA V5 CATIA Scripts for Notes, BOM, Frame & Title, Etc.

DJM-PS-099 - Diamond Process Specs DJM-PS-141

Storage and Handling of Dry Cloth

DJM-PS-142

Storage and Handling of Uncured Resin

DJM-PS-143

Storage and Handling of Prepreg Materials

DJM-PS-144

Storage and Handling of Core Materials

DJM-PS-300

Wet Lay-up of Fibre Composites

DJM-PS-301

Preparation of Moulds

DJM-PS-304

Application of Lightning Strike Mesh

DJM-PS-360

Vacuum Bagging and Curing of Prepreg Laminates

DJM-PS-380

Cutting and Trimming of Composite Parts

DJM-PS-400

Cutting and Shaping of Core Materials

DJM-PS-401

Thermal Conditioning of Foam Core

DJM-PS-403

Potting of Honeycomb Core

DJM-PS-420

Thermal Forming of Foam Core

DJM-PS-520

Assembly of Composite Parts by Adhesive Bonding

DJM-PS-521

Surface Preparation for Bonding

DJM-PS-540

Tightening of Threaded Fasteners and Connection

DJM-PS-099 - Diamond Process Specs DJM-PS-541

Installation of Solid Shank Rivets

DJM-PS-542

Installation of BLIND RIVET

DJM-PS-543

Installation of Pins and Collars

DJM-PS-544

Installation of Threaded Fasteners

DJM-PS-562

Bushing Wet Installation in Composite Structure

DJM-PS-565

Wet Installation of Fasteners

DJM-PS-566

Drilling and Finishing of Fastener Holes in Composite Structure

DJM-PS-567

Surface Preparation for Bonding of Metallic Components

DJM-PS-580

Sealing

DJM-PS-581

Surface Preparation for Sealing

DJM-PS-582

Application of Sealants

DJM-PS-590

Control Cable Fabrication

DJM-PS-591

Control Cable Installation

DJM-PS-592

Installation and Retention of Bearings and Bushings - Metallic Structure

DJM-PS-099 - Diamond Process Specs DJM-PS-593

Installation of Shrink Fit Bushings – Metallic Structure

DJM-PS-594

Cleaning and Pressure Testing of Tubing

DJM-PS-595

Cleaning and Inspection of Oxygen system components

DJM-PS-596

Non-Structural Bonding

DJM-PS-620

Finishes, Coatings and Treatments of Metal Parts

DJM-PS-621

Cleaning and Conversion Coating of Aluminum Alloys

DJM-PS-622

Cleaning of Carbon and Low Alloy Steel

DJM-PS-623

Cleaning of Corrosion Resistant Steel

DJM-PS-630

Preparation and Painting of Metallic Components

DJM-PS-640

Preparation and Painting of Composite Surfaces

DJM-PS-700

Visual and Dimensional Inspection

DJM-PS-800

Metal Fabrication Processes

DJM-PS-821

Fabrication and Installation of Tubing Systems

DJM-PS-907

Cleaning, Handling, and Temporary Storage of Metallic Parts

DJM-PS-908

Part Marking

DJM-PS-910

Electrical Bonding and Grounding

Composite Material Spec

Drawing Notes for Machined Parts

for Sheet Metal Parts

Notes for Composite Parts

Notes for Source Control Drawings

Notes for Assembly/ Installation Drawings

D-Jet Aircraft H-STAB WING

RUDDER DORSAL FIN D-NOSE

PAX SEATING

VENTRAL FIN ENGINE BAY Y-DUCT FAIRING

NOSE

LANDING GEAR

FWD BULK HEAD

Hooke’s Joint Bracket (Machined Part) Machined part Detailed as per Diamond standards using GD&T

FWD Equip. Shelf RH (Sheet Metal Part)

Sheet Metal Part Detailed as per Diamond standards using GD&T

Flap Lower Skin, LH (Composite Part) Composite part Detailed as per Diamond standards showing Ply Representation with Foam core, Ply Table and BOM

Wing Skin (DJM-MS-101) Foam Cores (DJM-MS-401)

Composite Part Lay up Procedure • • • • • • • • • • •

MOULD PREPARATION AND APPLY GEL COAT APPLY RELEASE AGENT/ VAX ON MOULD FACE PLACE THE PLIES P10, P20, P30 … ON THE MOULD AS PER THE PLY TABLE PLACE THE CORES/ INSERTS IF ANY PLACE THE PLIES P50, P60, P70… PLACE THE PEEL PLY AS INDICATED PLACE THE WICK AND POLYETHYLENE BAG FOR VACCUME BAGGING PROCESS CURE THE LAY UPS IN THE OVEN/ AUTOCLAVE DEMOULD THE CURED PART TRIM AND FINISH THE COMPOSITE PART APPLY THE PAINT ON THE COMPOSITE PART

Retraction Actuator Assy (SCD Dwg)

Source Control Drawings (SCD) are made for the Parts coming from out side Vendors/ Suppliers. These Drawings contain Manufacturer Name and Address in the Notes area and marked as “SOURCE CONTROL DRAWING” on the face of the drawing just above title block.

SYS Conduit, LH FWD ( Tube Drawing)

Tube detailed drawing containing Tube node co-ordinates, Tube node data calculated by creating axis system at one end.

SYS Conduit, LH FWD, Assembly (Tube Assy) Tube assembly made by welding Lugs to the Conduit & heat shrinks at both ends, all to be detailed as per diamond standards showing welded symbols

Heat Shrink Lugs

Electrical Bonding, Tail, Installation Installation drawing made by showing all surrounding supporting parts as reference, BOM (run by BOM script), shown for all hardware and stand offs

PAX Seat Installation Seat back (with foam and leather) Seat cushion (with foam and leather)

Arm Rest

Y-Duct Fairing Installation Y duct fairing is being installed using hardware with seals on all faces & being fixed with Fuselage closure assembly & Wing assembly

Rudder Pedal Assembly

Bulkhead

Panel Frame Pedal

Elevator Control Installation-V Stab

Spar V stab Aft

Spar V stab Mid Bulkhead V stab FWD

Flap Installation LH Inboard Fitting

Outboard Fitting Flap Assy

H-Stab, D-Nose Installation Horizontal Stabilizer

D Nose

FWD Fuselage Longitudinal Restraint Mechanism