OPERATION, SERVICE AND PARTS MANUAL
RUSSELL 7 Mill Relining Machine SERIAL NUMBERS
12R4751-MRM384
RATED CAPACITY
2500 kg
REVISION STATUS
Rev 0
PROJECT
Toquepala
CLIENT
Southern Peru Copper Corporation
PURCHASE ORDER
M3:150141-M039
EQUIPMENT NUMBER
293200-LH-001
PART NUMBER
23R1476
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
TABLE OF CONTENTS Table of Contents ............................................................................................................................................. 3 Preamble............................................................................................................................................................ 9 Copyright © ......................................................................................................................................................... 9 Definitions ........................................................................................................................................................... 9 Intellectual Property .......................................................................................................................................... 10 Further Information ........................................................................................................................................... 10 Revision Status ................................................................................................................................................. 11 Access to Electronic Manuals .......................................................................................................................... 11 Translations ...................................................................................................................................................... 11 1. 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7
Safety................................................................................................................................................ 13 Operational Limitations ..................................................................................................................... 13 Training ............................................................................................................................................. 13 Compliance Requirements ................................................................................................................ 14 Disclaimer ......................................................................................................................................... 14 Warnings, Cautions and Notes ......................................................................................................... 15 Warnings ........................................................................................................................................... 15 Cautions ............................................................................................................................................ 16 Notes ................................................................................................................................................. 16 Personal Protective Equipment ......................................................................................................... 16 Falling Object Protection ................................................................................................................... 17
2. 2.1 2.2 2.3 2.4 2.5
Specifications .................................................................................................................................. 19 Identification ...................................................................................................................................... 19 Machine Vendor Data Drawings ....................................................................................................... 19 Machine Details ................................................................................................................................. 20 Options Supplied ............................................................................................................................... 21 Sound Levels Assessment ................................................................................................................ 22
3. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15
Description ...................................................................................................................................... 25 Machine Safety Features .................................................................................................................. 26 Emergency Stops .............................................................................................................................. 26 Operator's Seat Belt .......................................................................................................................... 26 Brakes ............................................................................................................................................... 26 Tiedown Equipment .......................................................................................................................... 26 Imminent Motion Warning ................................................................................................................. 26 Boom Overload Sensors ................................................................................................................... 26 Console on turntable Enabler Button ................................................................................................ 27 Base Enable Button .......................................................................................................................... 27 Baseframe Console Lockout Plate .................................................................................................... 27 Visual and Audible Alarm .................................................................................................................. 27 Hydraulic Oil - Over Pressure Protection .......................................................................................... 27 Hydraulic Oil - Low Level Protection ................................................................................................. 27 Hydraulic Oil - High Temperature Protection .................................................................................... 27 Counterbalance Valves ..................................................................................................................... 28 Hydraulic Hose Coverings................................................................................................................. 28
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3.1.16 3.1.17 3.1.18 3.1.19 3.1.20 3.1.21 3.1.22 3.1.23 3.1.24 3.1.25 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.23.1 3.23.2 3.24 3.25 3.26 3.27 3.28
Hydraulic Controls ............................................................................................................................ 28 Electrical Isolation ............................................................................................................................ 28 Protective Covers ............................................................................................................................. 28 Lighting ............................................................................................................................................. 28 Power Failure ................................................................................................................................... 29 Liner Release Enable Button............................................................................................................ 29 Liner Release Interlock Fault Indicator ............................................................................................. 29 Liner Release Safety Bar ................................................................................................................. 29 Radio Remote Control ...................................................................................................................... 29 Joystick Controls .............................................................................................................................. 29 Main Parts of the RUSSELL 7 Mill Relining Machine....................................................................... 30 Baseframe ........................................................................................................................................ 32 Front Tiedown Equipment ................................................................................................................ 33 Rear Tiedown Equipment ................................................................................................................. 34 Front Basedrive ................................................................................................................................ 35 Rear Basedrive ................................................................................................................................. 36 Outer Beam ...................................................................................................................................... 37 Inner Beam ....................................................................................................................................... 38 Rotary Union..................................................................................................................................... 39 Turntable .......................................................................................................................................... 40 Operator's Console ........................................................................................................................... 41 Boom ................................................................................................................................................ 42 Boom Raise-Lower Cylinders ........................................................................................................... 43 Grapple ............................................................................................................................................. 44 Grapple Tool ..................................................................................................................................... 45 Junction Box 2 .................................................................................................................................. 46 Hydraulic Mount Cabinet .................................................................................................................. 47 Linercart............................................................................................................................................ 48 Linercart Drive .................................................................................................................................. 49 Main Control Cabinet ........................................................................................................................ 50 Hydraulic Tank.................................................................................................................................. 51 Hydraulic Power Pack ...................................................................................................................... 52 Electric Motors .................................................................................................................................. 54 Hydraulic Pressure Filter .................................................................................................................. 55 Platforms and Removable Stairs ...................................................................................................... 56 Female Decontactor ......................................................................................................................... 57 Cable Reeler..................................................................................................................................... 58 Optional Machine Covers ................................................................................................................. 59 Lifting Kit ........................................................................................................................................... 60
4. 4.1 4.2 4.3 4.4
Operations....................................................................................................................................... 61 Training of Personnel ....................................................................................................................... 61 Lifting the Machine ........................................................................................................................... 62 Operational Procedures ................................................................................................................... 64 Inspections Before Use .................................................................................................................... 65
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
4.5 4.6 4.7 4.7.1 4.8 4.9 4.10 4.11 4.11.1 4.12 4.12.1 4.13 4.13.1 4.13.2 4.13.3 4.13.4 4.14 4.14.1 4.14.2 4.14.3 4.14.4 4.15 4.15.1 4.16 4.16.1 4.16.2 4.16.3 4.16.4 4.17 4.17.1 4.17.2 4.17.3 4.18 4.18.1 4.18.2 4.18.3 4.18.4 4.18.5 4.19 4.19.1 4.20 4.20.1 4.20.2 4.20.3 4.21
Controls on the Main Control Cabinet ............................................................................................... 66 Connect Site Power Supply .............................................................................................................. 68 Emergency Stops .............................................................................................................................. 69 Testing Emergency Stops ................................................................................................................. 70 Starting the Machine ......................................................................................................................... 73 Stopping the Machine ....................................................................................................................... 75 Prepare the Site and Mill ................................................................................................................... 76 Transport Configuration .................................................................................................................... 77 Baseframe Console ........................................................................................................................... 79 Manoeuvring the Machine ................................................................................................................. 87 Steering Flexibility ............................................................................................................................. 88 Mill Entry ........................................................................................................................................... 89 Mill Entry Configuration ..................................................................................................................... 89 Initial Machine Entry .......................................................................................................................... 91 Tie Down the Machine ...................................................................................................................... 92 Insert the Outer Beam ....................................................................................................................... 93 Relining Configuration ....................................................................................................................... 95 Attach the Stairs ................................................................................................................................ 95 Observer's Pendant .......................................................................................................................... 96 Set Up the Operator's Controls ......................................................................................................... 97 Checks Before Commencing Relining Operations ........................................................................... 99 Mill Relining Operations .................................................................................................................. 100 Relining Machine Operation ............................................................................................................ 100 Operator's Controls ......................................................................................................................... 101 Operator's Hydraulic Controls ......................................................................................................... 101 Raising and Lowering the Hydraulic Control Levers ....................................................................... 104 Ancillary Panel ................................................................................................................................ 105 Joystick Controls ............................................................................................................................. 107 Radio Remote Control..................................................................................................................... 111 Activate the Remote Controll .......................................................................................................... 115 Routine Maintenance ...................................................................................................................... 116 Battery Replacement....................................................................................................................... 116 Liner Release Enable System ......................................................................................................... 117 Main Parts of the Liner Release Enable System ............................................................................ 118 Liner release enable radio .............................................................................................................. 119 How to Release a Liner from the Grapple Tool .............................................................................. 120 Fault Conditions in the Liner-Release-Enable System ................................................................... 121 Checks of the Liner-Release-Enable System ................................................................................. 122 Linercart Operation ......................................................................................................................... 124 Linercart Pendant ............................................................................................................................ 125 Grapple Tool and Liner Pinning Operation ..................................................................................... 127 Liner Release Interlock Fault Indicator ........................................................................................... 129 Liner Interface Attachments ............................................................................................................ 130 Liner Reaction Foot Replacement .................................................................................................. 133 Emergency Hose Changeout .......................................................................................................... 134
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4.22 4.23 4.24 4.25 4.26 4.27 4.28 4.29
Incremental Rotation of the Mill ...................................................................................................... 134 Incremental Rotation - High Residual Charge Level ...................................................................... 136 Removing the Machine from the Mill .............................................................................................. 136 Manoeuvre the Machine away from the Mill ................................................................................... 138 Machine Inspections after Use ....................................................................................................... 138 Access Restrictions ........................................................................................................................ 138 Machine Storage ............................................................................................................................ 139 Machine Isolation ........................................................................................................................... 140
5. 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.3 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6 5.4.7 5.4.8 5.4.9 5.4.10 5.5 5.5.1 5.5.2 5.5.3 5.5.4 5.5.5 5.5.6 5.5.7 5.5.8 5.6 5.6.1
Lubrication, Inspection and Servicing ....................................................................................... 141 Standard Maintenance Practices ................................................................................................... 141 Safety during Inspection, Repair and Servicing ............................................................................. 142 Torque Specifications ..................................................................................................................... 143 General Reassembly Practices ...................................................................................................... 145 Wire Rope Care and Service .......................................................................................................... 146 Lubrication ...................................................................................................................................... 148 Lubrication Requirements .............................................................................................................. 148 Lubrication and Inspection Symbols .............................................................................................. 148 Lubricant Specifications ................................................................................................................. 149 Oil Sampling and Analysis .............................................................................................................. 149 Lubrication Summary ..................................................................................................................... 150 Environmental Considerations ....................................................................................................... 152 Lubrication and Inspection Forms .................................................................................................. 152 Detailed Lubrication Schedule ........................................................................................................ 154 Pressure Filter Lubrication ............................................................................................................. 154 Hydraulic Tank Lubrication ............................................................................................................. 156 Slew Motor and Gearbox Lubrication ............................................................................................. 158 Turntable Lubrication ...................................................................................................................... 160 Front Basedrive Lubrication ........................................................................................................... 162 Rear Basedrive Lubrication ............................................................................................................ 164 Beam Lubrication ........................................................................................................................... 166 Boom Lubrication ........................................................................................................................... 168 Electric Motor Lubrication ............................................................................................................... 170 Grapple Lubrication ........................................................................................................................ 171 Inspection and Service ................................................................................................................... 172 Storage ........................................................................................................................................... 172 Corrosive Environment Maintenance ............................................................................................. 172 Component Maintenance Intervals ................................................................................................ 173 Upgrades or Modifications to Equipment ....................................................................................... 173 Obsolescence of Spares - Overhaul Periods ................................................................................. 173 Service Limits ................................................................................................................................. 174 Scheduled Inspections ................................................................................................................... 174 Maintenance Personnel .................................................................................................................. 175 Detailed Inspection Requirements ................................................................................................. 175 Grapple Tool Inspection ................................................................................................................. 175
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
5.6.2 5.6.3 5.6.4 5.6.5 5.6.6 5.6.7 5.6.8 5.6.9 5.6.10 5.6.11 5.6.12 5.6.13 5.6.14 5.6.15 5.6.16 5.6.17 5.6.18 5.6.19 5.6.20 5.7 5.7.1 5.7.2 5.8 5.8.1 5.8.2 5.9 5.9.1 5.9.2 5.9.3 5.10 5.10.1 5.10.2 5.10.3 5.10.4 5.11 5.11.1 5.11.2 5.11.3 5.11.4
Grapple Inspection .......................................................................................................................... 179 Tiedown Equipment Inspection ....................................................................................................... 182 Boom Inspection ............................................................................................................................. 186 Boom Cylinder Inspection ............................................................................................................... 188 Turntable Inspection........................................................................................................................ 190 Console on Turntable Inspection .................................................................................................... 194 Junction Box 2 Inspection ............................................................................................................... 196 Inner Beam Inspection .................................................................................................................... 198 Outer Beam Inspection ................................................................................................................... 200 Baseframe Inspection ..................................................................................................................... 202 Linercart Inspection ......................................................................................................................... 204 Linercart Drive Inspection ............................................................................................................... 206 Hydraulic Power Pack Inspection ................................................................................................... 208 Electrical System Inspection ........................................................................................................... 210 Hydraulic Tank Inspection ............................................................................................................... 213 Front Basedrive Inspection ............................................................................................................. 215 Rear Basedrive Inspection .............................................................................................................. 217 Platforms and Safety Rails Inspection ............................................................................................ 219 Mill Relining Machine Function Tests ............................................................................................. 221 Wire Rope Tension and Adjustments ............................................................................................. 223 Linercart Rope Tension and Adjustment......................................................................................... 223 Boom Rope Tension and Adjustment ............................................................................................. 225 Specific Bolts Requiring Torques to be Checked ........................................................................... 229 Slew Ring Bearing Bolts.................................................................................................................. 229 Extension Arms to Baseframe Bolts ............................................................................................... 230 Non Destructive Examination .......................................................................................................... 231 NDE Requirements ......................................................................................................................... 231 NDE Testing Methods ..................................................................................................................... 231 Visual Examination .......................................................................................................................... 232 NDE Inspections ............................................................................................................................. 233 Grapple NDE ................................................................................................................................... 234 Grapple Tool NDE ........................................................................................................................... 236 Tiedown Equipment NDE ................................................................................................................ 238 Boom Cylinder NDE ........................................................................................................................ 240 Recommended NDE Inspections .................................................................................................... 242 Baseframe NDE .............................................................................................................................. 242 Beams NDE .................................................................................................................................... 244 Boom NDE ...................................................................................................................................... 246 Turntable NDE ................................................................................................................................ 248
6. 6.1 6.2 6.2.1 6.2.2 6.2.3
Troubleshooting Guide................................................................................................................. 251 Safety Precautions for Hydraulic Troubleshooting .......................................................................... 252 Diagnostic Flow Charts and Guidelines .......................................................................................... 252 Starting Diagnostic - Flow Chart 6-1 ............................................................................................... 253 Machine Does not Start - Flow Chart 6-2........................................................................................ 254 Machine Will not Start - Flow Chart 6-3 .......................................................................................... 255
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6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 6.2.12 6.2.13 6.3 6.3.1 6.3.2
Check for Momentary Lowering/Increasing of Supply Voltage ...................................................... 256 Check Indicators ............................................................................................................................. 256 Check E-Stops................................................................................................................................ 256 Check Oil Level .............................................................................................................................. 257 Check Oil Temperature .................................................................................................................. 257 Check Electric Motor Overload Thermal Relay .............................................................................. 257 Check Site Power Outlet and Relay Contacts ................................................................................ 258 Machine Starts - Slow or Down on Power - Flow Chart 6-4 ........................................................... 259 Hydraulic Troubleshooting - Flow Chart 6-5 ................................................................................... 260 Hydraulic Troubleshooting - Flow Chart 6-6 ................................................................................... 261 Danfoss PVG32 Control Valves ..................................................................................................... 262 Overview......................................................................................................................................... 262 Troubleshooting a PVG Valve ........................................................................................................ 262
7. 7.1 7.2 7.3
Vendor Data and Spare Parts ...................................................................................................... 265 Vendor Data Drawings ................................................................................................................... 265 Assembly Drawings for Spare Parts or Maintenance..................................................................... 265 List of Assembly Drawings ............................................................................................................. 266
8. 8.1 8.2 8.3
Electrical and Hydraulic Schematics ......................................................................................... 269 Schematics ..................................................................................................................................... 269 List of Electrical Schematics ........................................................................................................... 269 List of Hydraulic Schematics .......................................................................................................... 270
Appendixes ................................................................................................................................................... 271 Appendix A: Pre Reline Inspection ............................................................................................................ 273 Russell Mill Relining Machine Pre Reline Inspection Blank........................................................................... 275 Action List ...................................................................................................................................................... 277 Appendix B: Joystick Pendant COT Enable Control System User Information .................................... 279 Joystick Pendant COT Enable Control System User Information ................................................................. 281 Appendix C: Engineering Drawings........................................................................................................... 291
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
Preamble Copyright © Copyright © Russell Mineral Equipment Pty Ltd 2017. The contents of this manual are the copyright of Russell Mineral Equipment Pty Ltd, and may not be reproduced, adapted, communicated or stored, in whole or in part by any means without written permission from Russell Mineral Equipment Pty Ltd Except as otherwise agreed in the Contract Terms and Conditions, while every care has been taken to ensure the accuracy of information contained in this manual, no liability (however caused, including the negligence of Russell Mineral Equipment Pty Ltd) will be accepted for any errors or omissions. Due to ongoing product development, Russell Mineral Equipment Pty Ltd reserves the right to change without notice, any product details including specification, appearance and performance. Excerpts from publications by component manufacturers are reproduced in this manual with the consent of those suppliers. Graphical illustrations used in this manual may be representative of the general type of machine rather than this specific machine. Refer to the engineering drawings in Chapter 7 and Chapter 8 for authoritative data relevant to this machine. Notwithstanding anything in this document, nothing in this document imposes any obligations on Russell Mineral Equipment Pty Ltd except as expressly contemplated by the Contract Terms and Conditions, if any.
Definitions In this document: Russell Mineral Equipment and RME means Russell Mineral Equipment Pty Ltd ACN 010 708 406. RUSSELL 7 Mill Relining Machine; RUSSELL 7; and Mill Relining Machine means the mill relining machine serial number 12R4751-MRM384 supplied by Russell Mineral Equipment to Southern Peru Copper Corporation for the Toquepala mine site. Contract Terms and Conditions means Russell Mineral Equipment’s standard terms and conditions, except where otherwise agreed.
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Intellectual Property Russell Mineral Equipment owns all intellectual property (including copyright and patents) in the RUSSELL 7 Mill Relining Machine and any materials or documents supplied with the RUSSELL 7 Mill Relining Machine including this manual. Nothing in this document grants users of the RUSSELL 7 Mill Relining Machine any intellectual property rights (including copyright and patent rights) of Russell Mineral Equipment. The RUSSELL 7 Mill Relining Machine must only be used in the manner agreed with Russell Mineral Equipment.
Further Information If you have any queries about the equipment, please contact:
RME’s ASSET SUPPORT PLATFORM offers global support for RME’s customers and their items of RME Mill Relining System equipment. Please contact
[email protected] http://www.rmeGlobal.com. We offer a 24 hour Help Hotline for each of our global regions:
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
Revision Status The printed version of this manual was issued on Monday, 15 May 2017. It is not controlled, updated or revised by Russell Mineral Equipment Pty Ltd. The USB business card version of the manual is a copy of the printed version and is also not controlled, updated or revised. Controlled and revised manuals for this RUSSELL 7 Mill Relining Machine may be accessed by using the Russell Mineral Equipment website.
Access to Electronic Manuals This manual is provided in Portable Document Format (.pdf) which may be downloaded and printed or used electronically. Access to electronic manuals is gained via the Client Login Portal of the Russell Mineral Equipment Pty Ltd website: http://www.rmeGlobal.com. An account for each individual accessing the manuals for each mine site is required. If you do not have a Client Account, click on the "Request Account" button in the Client Login Portal, and complete the details on the form. Your request will be verified by Russell Mineral Equipment Pty Ltd and full access to your manuals will be provided as soon as possible. If you do have a Client Account with the Client Login Portal your manuals will be available as per contractual agreements as agreed in writing with Russell Mineral Equipment Pty Ltd
Translations Whilst Russell Mineral Equipment Pty Ltd has exercised its best efforts to provide an accurate translation of the text of the document, Russell Mineral Equipment Pty Ltd does not warrant the accuracy or reliability of the information translated and will not be liable for any losses caused by reliance on such translated information. If any questions or issues arise out of the accuracy of the translated information in the nonEnglish translated document, please refer to the English version of the document, which is the document that officially applies to the contract.
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PLEASE - THINK SAFETY, so that YOU CAN OPERATE WITH SAFETY.
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
1.
Safety
Mill relining operations are dangerous, this safety summary supplies information and warnings to personnel with regard to some of the hazards and risks of using RUSSELL 7 Mill Relining Machine during reline operations. All personnel must be trained and understand the use of RUSSELL 7 Mill Relining Machine before use. Information about the safety features of the RUSSELL 7 Mill Relining Machine are specified in this manual.
1.1
Operational Limitations
This RUSSELL 7 Mill Relining Machine is to be used solely for the purpose of BALL Mill Liner Placement. This RUSSELL 7 Mill Relining Machine is a powerful hydraulic manipulator with seven axes of mill relining motion and another two functions for machine transport. It must be connected to a 480 V 60 Hz 3 phase site electric power supply and must never be allowed to pull tight, or drive over, its electrical trailing lead. It has a three-section boom that may be raised or lowered, extended or retracted and slewed in a 360° continuous motion to the right or left. The boom has attached at its outer end a grapple and grapple tool, which interfaces with new liners. The grapple allows precise placement in relation to the shell of the mill, so that liner attachment bolts can be fitted and tightened. The grapple tool also has a conventional hook for slinging of new or worn liners. This RUSSELL 7 Mill Relining Machine may only be used in a mill matching the provided specifications. Its baseframe height and range of motions are only suitable for entry into this type of BALL mill. Under no circumstances is the machine or its components to be used for the dislodgement of worn liners, or for forcing new liners into position. The RUSSELL 7 Mill Relining Machine is not to be used as a towing or carrying vehicle. Any or all of these actions may damage the machine and will void any warranty.
1.2
Training
RUSSELL 7 Mill Relining Machine must only be operated by trained personnel. Russell Mineral Equipment supplies familiarisation training on site, during commissioning of the equipment. Russell Mineral Equipment supplies personnel training in the use of RUSSELL 7 Mill Relining Machine. Personnel are approved or certified to operate RUSSELL 7 Mill Relining Machine safely and efficiently when training is completed successfully. Contact RME for information.
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1.3
Compliance Requirements It is a Russell Mineral Equipment requirement that the site owner carry out its own risk assessment for all mill relining operations. It is a Russell Mineral Equipment requirement that the site owner carry out its own risk assessment for all maintenance requirements on Russell Mineral Equipment machinery or equipment. Strict compliance with this manual, all local and national laws, regulations and practices regarding the safe operation and maintenance of this machine is necessary to assure the personal safety of those working on, or around, this machine. Failure to operate the RUSSELL 7 Mill Relining Machine in accordance with this manual could result in severe injury or death.
1.4
Disclaimer
Russell Mineral Equipment, throughout this manual, gives warnings, cautions, notes and instructions concerning the use of the RUSSELL 7 Mill Relining Machine and safety precautions that are designed to enable operators to obtain optimum service from the machine in safety. Russell Mineral Equipment provides familiarisation training modules for operation and use of the RUSSELL 7 Mill Relining Machine and with respect to safety issues. Strict compliance with this manual, all local and national laws, regulations, mandatory industry codes, applicable Australian standards as published by Standards Australia Limited from time to time and practices regarding the safe operation and maintenance of this machine is necessary to assure the personal safety of those working on, or around, this machine. Failure to operate the RUSSELL 7 Mill Relining Machine in accordance with this manual could result in severe injury or death. Unless otherwise agreed in the Contract Terms and Conditions, Russell Mineral Equipment for itself, its directors, officers, employees and agents expressly disclaims any liability whatsoever, whether it be for personal injury, death, property damage, economic loss or any other loss by any person or entity related to use and operation of the RUSSELL 7 Mill Relining Machine (however caused, including by the negligence of Russell Mineral Equipment).
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
1.5
Warnings, Cautions and Notes
WARNINGS, CAUTIONS and NOTES are given throughout this manual in the following form: WARNING. These procedures must be followed to avoid the possibility of injury to personnel.
CAUTION. These procedures should be followed to avoid damage to the machine components.
NOTE. These notes call attention to procedures which make a task easier or more efficient.
Where Warnings, Cautions or Notes occur immediately adjacent to each other, their borders may be merged.
1.5.1
WARNINGS When using any machine functions, the RUSSELL 7 Mill Relining Machine operator must be alert and constantly vigilant as to the whereabouts of other personnel in the mill. Ensure that they are not in such a location as to be in danger of injury from movements within the machine itself or from crushing between the machine and the mill shell. Assistant personnel in the mill during relining operations must be alert and constantly vigilant as to the movements of the RUSSELL 7 Mill Relining Machine. Ensure that you do not place yourself in a position where you can be injured by machine movements or by being caught between the machine and the mill shell. Crush Hazard. Incorrect lug spacing may cause a liner to fall from the grapple tool. Only the correctly manufactured and tested grapple tool and liners are to be used. If any changes are made to the specifications of the mill liners, contact Russell Mineral Equipment to assess the liner and grapple tool engagement integrity. Be careful when you do work with pressurized hydraulic fluid. It can cause injury. Release the pressure in the system before you remove hoses or other hydraulic components. Do not use a hand or any other body part to check for leaks in a pressurized line. Get medical aid immediately if hydraulic fluid causes an injury. The swivel hook must hang freely and not contact the grapple or any other part of the machine when in use.
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The machine does not supply its own power or store power. In the event of a supply interruption then the machine will stop and all lights within the mill will be off. Alternative light sources for relining crew inside the mill must be provided. All Service requirements and Non-Destructive Examination inspections are listed in the Service Section of this manual. These inspections must be carried out to ensure the structural integrity of machine components is maintained for the safety of personnel. If the RUSSELL 7 Mill Relining Machine does not have a current NDE inspection certificate, it must not be used.
1.5.2
CAUTIONS
It is a Russell Mineral Equipment requirement that the site owner only uses the machine for lifting and placement of liners during mill relining operations.
1.5.3
NOTES
Move function and control levers slowly and progressively. Vigorous movements of the levers will result in jerky movements. Gradual easing of the controls will ensure smooth accelerating motion.
1.6
Personal Protective Equipment
Personnel must wear protective equipment while using the equipment. Minimum PPE; 1.
High visability overalls or long sleeved shirt and long trousers.
2.
Steel capped safety boots.
3.
Hard hat.
4.
Safety spectacles or face shield.
5.
Gloves.
6.
Ear plugs or muffs.
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
1.7
Falling Object Protection
During the mill relining process, it is necessary for a RUSSELL 7 Mill Relining Machine operator and other crew to be inside the confined space of the mill. If basic safety precautions are not established and followed diligently, this can be a dangerous process. The following warnings about risks/hazards, associated consequences and safeguarding precautions are compiled from Russell Mineral Equipment’s risk assessment of dangers from falling objects inside the mill. Although these warnings alert personnel to possible hazards, specific site conditions and staff procedures will also need to be addressed by local site management. The risk from falling objects is greatest during and after incremental rotation (inching) of the mill to expose further portions of the shell for the removal and replacement of mill liners. Consequences for inadequate precautions are: Severe injury or death to members of the mill relining crew.
All workers must leave the mill during incremental rotation (inching).
Grinding balls, rocks or other debris can become stuck on the mill wall or into compacted slurry and between liners, and can be raised above the mill relining crew when the mill is incrementally rotated. If nuts are removed from liner attachment bolts and a liner does not release from the mill shell, then this liner could move slightly when the mill is incrementally rotated causing grinding balls, rocks or other debris to fall and the liner itself could also fall. Cracked or fractured liners can be raised above the relining crew during incremental rotation. Part of the liner could move, release debris, or fall. New liners may have as yet undetected cracks.
Precaution: The owner shall ensure that thorough cleaning and inspection of the overhead portion of the mill is done after each incremental rotation, and before the relining crew enters the mill. Precaution: The owner shall conduct an internal and external inspection of the mill to ensure loose liners have fallen from the mill shell. This will be carried out each time any liner bolts are removed from the mill and prior to any crew entering the mill. Precaution: The owner shall conduct an inspection of the mill liners prior to the relining crew entering the mill and after each incremental rotation.
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PLEASE - THINK SAFETY, so that YOU CAN OPERATE WITH SAFETY.
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RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
2.
Specifications
This section refers to Vendor Data Drawings (Page 265) and the Electrical and Hydraulic Schematic Drawings (Page 269) for the machine specifications.
2.1
Identification
Information
Identifier
Type of Machine
RUSSELL 7 Mill Relining Machine
Owner of the Machine
Southern Peru Copper Corporation
Mine Site
Toquepala
Purchase Order No.
M3:150141-M039
Model
MRM RT 4 x 2
Equipment Number
293200-LH-001
RME Serial Number
12R4751-MRM384
Year of Manufacture
2017
Rated Capacity
2500 kg
2.2
Machine Vendor Data Drawings
Information
Drawing or Document
Elevation - Working Range Dimensions
TQAMRM384-VDD-01 (Page 293)
End Views - Mill Entry Details
TQAMRM384-VDD-02 (Page 294)
Plan - Working Load Reactions
TQAMRM384-VDD-03 (Page 295)
Manoeuvring and Floor Loading
TQAMRM384-VDD-04 (Page 296)
Floor Interface Details
TQAMRM384-VDD-05 (Page 297)
Grapple Tool Vendor Data Drawings
GRAPPLE TOOL-VDD-01 (Page 298)
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2.3
Machine Details
Specifications
Drawing or Document
Machine Mass
TQAMRM384-VDD-01 (Page 293)
Dimensions of the Machine
TQAMRM384-VDD-01 (Page 293) and TQAMRM384-VDD-03 (Page 295)
Machine Lift Functions and Range
TQAMRM384-VDD-01 (Page 293)
Rated Lifting Capacity
TQAMRM384-VDD-01 (Page 293)
Boom and Beam Extensions
TQAMRM384-VDD-01 (Page 293)
Turning Radius and Machine Extremities
TQAMRM384-VDD-04 (Page 296)
Machine Trunnion Clearances
TQAMRM384-VDD-02 (Page 294)
Machine Operating Reaction Loads
TQAMRM384-VDD-03 (Page 295) and TQAMRM384-VDD-04 (Page 296)
Machine-to-Floor Interface Dimensions
TQAMRM384-VDD-05 (Page 297)
Electrical Schematics
List of Electrical Schematics (Page 269).
Electric Motor Data
Motor Data (Page 269)
Hydraulic Schematics
List of Hydraulic Schematics (Page 270).
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2.4
Options Supplied
Part No.
Description
12R4752
Female Decontactor
12R4840
Cable Reeler
12R4839
Radio Control
12R3364
Remote Transport Control
12R5098
Joysticks
10117900
Liner Release Enable Transmitter
12R4754
Tiedowns
12R4753
Machine Covers
12R4755
Removable Stairs
23R1476
Manual - English Electronic
23R1475
Manual - Spanish Electronic NOTE. The hydraulic mount cabinet has the option to have the joysticks electrical components installed to allow the operator to have dual seating.
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2.5
Sound Levels Assessment
Sound levels that the machine produced were measured in the workshop after the machine was completed. The sound values that are produced at the site may be different. Environmental conditions that may have an effect on sound values include: 1.
the operation of the equipment inside a mill
2.
the operation of other machinery near to this equipment
Figure 1: Locations of Sound Readings on a Typical Machine
Sound Reading Location
Results for this Machine
1. Ambient Sound Level at Test Site
56
dBA
2. Main Electrical Control Cabinet
81.4
to
82.3
dBA
3. Rear Tiedowns
77.7
to
78.2
dBA
4. Baseframe Console
79.7
to
80.2
dBA
5. Platform
75.6
to
75.9
dBA
6. Machine Operator's Console
72.3
to
74.6
dBA
7.Grapple Area
73.4
to
74.2
dBA
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RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
Method of Measuring Sound values were measured in the sequence shown in the table while the equipment was operating correctly. All values were measured at a distance of one metre from the machine.
Details of Sound Measurement Equipment Equipment Manufacturer
Center Technology Corporation
Model
322
Serial Number
080504355 Calibration Expiry Date: 06/10/2017
Parameter used
dBA
Sampling indicates that sound levels generated by the RUSSELL 7 Mill Relining Machine vary but excludes levels which may cause damage to the hearing of the majority of the population. While the sample results show there is no requirement for any workplace noise controls to be set in place, the test environment does not accurately reflect the normal work environment.
Personnel must wear hearing protection and use any other measures deemed necessary by the site whilst the machine is carrying out its normal operations.
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RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
3.
Description
This section tells you about the primary parts of the RUSSELL 7 Mill Relining Machine. You must understand this information before you go to the next section, which gives the instructions to operate the machine.
Figure 2: Russell 7 Mill Relining Machine
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3.1
Machine Safety Features
3.1.1
EMERGENCY STOPS
Emergency Stops, referred to as E-Stops throughout this manual, are placed near all control positions and close to where personnel are working. When an E-Stop is engaged, it shuts down the machine's power pack, and stops all machine motion. Any time you see an emergency or dangerous situation, engage an E-Stop. Refer to Emergency Stops (Page 69). 3.1.2
OPERATOR'S SEAT BELT
A seat belt is provided for the safety of the operator and should be used whenever the operator is seated at the Operator's Console (Page 41). 3.1.3
BRAKES
Brakes are incorporated in the gearboxes of all the drive wheel motors and the turntable slew motor. These brakes are applied automatically when hydraulic power is not supplied to the drive motors. Never tow the machine as it will damage the gearbox/brake assemblies. 3.1.4
TIEDOWN EQUIPMENT
Tiedown Equipment is used to stop the machine from overbalancing or moving while it is in operation or being tested. These are critical components. Any damage to these components renders them unserviceable. Refer also to Tiedown Equipment. 3.1.5
IMMINENT MOTION WARNING
On either side of the grapple are amber lights that indicate the imminent movement of the boom or grapple. These imminent motion lights are connected to the Operator's Hydraulic Controls (Page 101) and will illuminate at any time a control lever is operated. 3.1.6
BOOM OVERLOAD SENSORS
Boom position sensors (proximity switches) are used to prevent the machine from lifting more than its rated load when the boom is retracted. This ensures the operator cannot inadvertently overload the equipment and helps prevent equipment failure.
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3.1.7
CONSOLE ON TURNTABLE ENABLER BUTTON
The primary function of the Console on Turntable (COT)-enabler is to stop the machine from sudden movement at standstill. The hydraulic controls above the rotary union at the Operator's Controls (Page 101) are disengaged unless the COT-enabler-button is pressed. When the operator's hydraulic-control-cover is lifted the COT-enabler-button is pressed to start the machines operations. The lever cover proxy senses if the hydraulic-control-cover is closed, and this will let the turntable pendant COT-enabler be available. Refer also to Ancillary Panel (Page 105). 3.1.8
BASE ENABLE BUTTON
The baseframe drive function is not disabled until the base enable button is pressed once. This safety function is used to prevent inadvertent movement of the Mill Relining Machine during the start-up process. Each time the powerpack is started, the base enable button will need to be pressed once before the machine can be moved. 3.1.9
BASEFRAME CONSOLE LOCKOUT PLATE
The hydraulic valve set at the Baseframe Console (Page 79) is fitted with a lockout plate that enables selected controls while locking the remaining controls. For example, the outer beam and all machine drive controls are locked out when the Mill Relining Machine is set up in front of the mill and the linercart is being used. 3.1.10
VISUAL AND AUDIBLE ALARM
The Mill Relining Machine is fitted with a visual and audible alarm on the platform that activates at any time a Baseframe Console (Page 79) function is operated. This includes basedrive, jacks and outer beam functions. It also sounds when the linercart is being operated. 3.1.11
HYDRAULIC OIL - OVER PRESSURE PROTECTION
The primary pump is pressure compensated to a set maximum value and is also set for a maximum flow. The cooling system pump is a gear pump and the oil cooler radiator has a bypass valve fitted. All control valve banks have integral pressure relief valves. Counter balance and shock relief valves are set to pressures rated to the appropriate load ratings. Critical settings are tamper resistant. 3.1.12
HYDRAULIC OIL - LOW LEVEL PROTECTION
A sensor inside the tank detects low hydraulic oil level and shuts down the machine power pack, stopping all machine motion. The machine cannot be restarted until oil is added to the tank. 3.1.13
HYDRAULIC OIL - HIGH TEMPERATURE PROTECTION
A sensor inside the tank detects high hydraulic oil temperature and shuts down the machine power pack, stopping all machine motion. The machine cannot be restarted until the temperature of the oil in the tank has lowered.
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3.1.14
COUNTERBALANCE VALVES
Where required, hydraulic cylinders, actuators and motors on the machine are fitted with counterbalance valves. If hydraulic power fails or is shutdown, these valves lock the machine in its last set position. This is also the case if a hydraulic line bursts. All hydraulic movement would cease in that particular circuit because the counterbalance valves are located as close as possible to the hydraulic actuator or cylinder. 3.1.15
HYDRAULIC HOSE COVERINGS
Where hydraulic hoses are under pressure they are run in an enclosed area or they are sheathed in a durable Cordura sleeve to protect personnel from hydraulic fluid if a hose bursts. 3.1.16
HYDRAULIC CONTROLS
All hydraulic control levers are spring loaded to the neutral position. Releasing a lever will return the control to a neutral position and stop the movement associated with that lever. 3.1.17
ELECTRICAL ISOLATION
The RUSSELL 7 Mill Relining Machine connects to two independent sources of supply. A 480 V 60 Hz 3 phase main motor supply and a 120 V 60HZ supply for the motor heater. The main electrical isolator on the machine is lockable. This isolator should be locked at any time maintenance is carried out or when the machine is placed out-of-service. The main electrical cabinet cannot be opened until the main isolator is turned to the OFF position. The machine cannot be started while the main control cabinet door is not in the closed position. A separate, lockable, 120 V supply isolator is fitted to the motor heater. During periods of storage this supply would normally be connected, isolator in ON position, to ensure the motor remains warm and dry. 3.1.18
PROTECTIVE COVERS
Protective metal and rubber covers are placed on sliding parts that present pinch or crush hazards. Other locations that present pinch or crush hazards are addressed by distinctive safety labels, training and safe working practices. Any protective covers that are removed for maintenance or any other purpose must be replaced prior to any operation of the machine. 3.1.19
LIGHTING
Seven 18 W Light Emitting Diode (LED) 24 V work lights are provided. Six may be plugged in and used together, while the remaining one is a spare unit. They are impact resistant, swivel mounted on magnetic bases for illumination of the work area and operator's controls as required. If the machine is shut down with an E-Stop then all these work lights will remain on.
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3.1.20
POWER FAILURE
In the event of a power failure the machine will shut down, all hydraulic motion will stop and remain set in its final set position by the action of the counterbalance valves. Work lights will also turn off so crew inside the mill should have an independent source of lighting available. The machine does not restart automatically when power is restored. It can only be started in the normal manner at the main control cabinet. Lights will automatically come on again if the main switch has been left in the ON position. 3.1.21
LINER RELEASE ENABLE BUTTON
The liner release function at the Operator's Controls (Page 101) is disabled unless the liner release enable button is also operated at the same time as the lever. This helps prevent a liner being released inadvertantly. Refer also to Ancillary Panel (Page 105). 3.1.22
LINER RELEASE INTERLOCK FAULT INDICATOR
The Liner Release Interlock Fault Indicator helps prevent the inadvertent release of a liner from the grapple tool. Refer to Liner Release Interlock Fault Indicator (Page 129). 3.1.23
LINER RELEASE SAFETY BAR
The grapple tool pins are prevented from releasing a liner by a safety bar which is fitted to the top of the grapple tool. There is a lynch pin at each end of this safety bar and one of these is removed to allow the tool pins to move apart. Both lynch pins must be secured in place each time a liner is picked up. 3.1.24
RADIO REMOTE CONTROL
The top edge of the radio remote pendant is raised, to protect the levers from inadvertent operation. Deadman switches are fitted, and unless one of these deadman switches is depressed while a control is operated then that control remains disabled. The radio remote control pendant is also fitted with its own E-Stop. 3.1.25
JOYSTICK CONTROLS
Each of the joystick controls has a deadman trigger fitted. Unless the operator is squeezing the deadman trigger continuously while using the joystick, the control remains disabled. The joystick control unit is also fitted with its own E-Stop and liner release enable button on the right hand arm of the assembly.
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3.2
Main Parts of the RUSSELL 7 Mill Relining Machine
Figure 3: Main Parts of the RUSSELL 7 Mill Relining Machine
30
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RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
Refer to Figure: Main Parts of the RUSSELL 7 Mill Relining Machine (Page 30). 1.
Baseframe (Page 32).
2.
Tiedown Equipment (Page 33).
3.
Front Basedrive (Page 35).
4.
Rear Basedrive (Page 36).
5.
Outer Beam (Page 37).
6.
Inner Beam (Page 38)
7.
Turntable (Page 40)
8.
Operator's Console (Page 41)
9.
Junction Box 2 (Page 46)
10.
Hydraulic Mount Cabinet (Page 47)
11.
Boom. (Page 42)
12.
Grapple (Page 44)
13.
Grapple Tool (Page 45)
14.
Linercart (Page 48)
15.
Linercart Drive (Page 49).
16.
Hydraulic Tank (Page 51)
17.
Hydraulic Power Pack (Page 52)
18.
Main Control Cabinet (Page 50).
19.
Platform and Removable Stairs (Page 56).
20.
Cable Reeler (Page 57).
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3.3
Baseframe
Figure 4: Baseframe
1.
Baseframe structure.
2.
Basedrive hydraulic manifold.
3.
Front Basedrive (Page 35) mount.
4.
Front jack hydraulic manifold.
5.
Lifting lugs.
6.
Beam clamps and slide pads.
7.
Baseframe cableveyor.
8.
Beam cylinder hydraulic manifold.
9.
Rear Basedrive (Page 36) mount.
10.
Tiedowns.
11.
Baseframe manifold.
12.
Rear axle pivot suspension.
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3.4
Front Tiedown Equipment
Figure 5: Front Tiedown Equipment
1.
Front floor-mounted pinning block.
2.
Tiedown jack protective cover.
3.
Tiedown jack.
4.
Extension arm.
5.
Pinning hole.
6.
Front tiedown pin.
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3.5
Rear Tiedown Equipment
Figure 6: Rear Tiedown Equipment
1.
Rear floor-mounted tiedown plate.
2.
Tiedown rod.
3.
Washer and nuts for the tiedown rod.
4.
Tiedown shaft.
5.
Rear tiedown pin and lynch pin.
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3.6
Front Basedrive
Figure 7: Front Basedrive
1.
Rubber-tyred wheels.
2.
Drive gearbox.
3.
Hydraulic drive motor.
4.
Hub axle.
5.
Top and bottom steering pins.
6.
Front steering tie rod.
7.
Front steering cylinder.
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3.7
Rear Basedrive
Figure 8: Rear Basedrive
1.
Rubber-tyred wheels.
2.
Rear Wheel Hubs
3.
Stub axle.
4.
King pin.
5.
Rear steering tie rod.
6.
Rear steering cylinder.
7.
Rear axle pivot pin.
8.
Rear axle pivot stops.
9.
Rear axle
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3.8
Outer Beam
Figure 9: Outer Beam
1.
Outer Beam structure.
2.
Linercart rails.
3.
Outer Beam rear cover.
4.
Outer Beam cylinder.
5.
Beam cylinder pin.
6.
Beam rocker.
7.
Beam cradle and low friction slide pads.
8.
Front vertical low-friction pads.
9.
Rubber wiper for the outer beam.
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3.9
Inner Beam
Figure 10: Inner Beam
38
1.
Inner beam structure.
2.
Inner beam cylinder.
3.
Cylinder clamps.
4.
Cylinder pin.
5.
Hydraulic manifold for inner beam cylinder.
6.
Cableveyor.
7.
Cableveyor tray.
8.
V-ring seal for turntable.
9.
Emergency lights.
10.
Connection socket for working lights.
11.
Emergency stop.
12.
Observer’s pendant (Page 96)
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3.10
Rotary Union
Figure 11: Rotary Union
1.
Rotary union-to-turntable mounting blocks.
2.
Holding pin.
3.
Electrical outlets.
4.
Proximity switch outlet.
5.
Hydraulic lines to and from the operator's hydraulic controls.
6.
Hydraulic and electrical lines to and from the baseframe.
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3.11
Turntable
Figure 12: Turntable Assembly
1.
Turntable body.
2.
Slew motor, brake and gearbox.
3.
Pinion gear.
4.
Slew ring.
5.
Boom pivot pins.
6.
Boom cylinder pivot and attachment points.
7.
Bearing and seals.
40
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3.12
Operator's Console
Figure 13: Typical Operator's Console
1.
Operator’s platform and footwell.
2.
Operator’s seat.
3.
Joystick Controls (Page 107)
4.
Junction Box 2 (Page 46).
5.
Operator's Hydraulic Controls (Page 101).
6.
Cover for the operator’s hydraulic controls.
7.
Ancillary Panel (Page 105).
8.
Console pivot mechanism.
9.
Connector Socket Panel (Page 41)
10.
Platform leg housing. Two are used to support the operator’s platform.
11.
Fixed blocks to engage with the lugs on the operator’s platform support legs and lock the platform in place.
12.
Spigot mounting for the operator’s seat
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3.13
Boom
Figure 14: Boom Assembly
1.
Inner boom.
2.
Intermediate boom.
3.
Outer boom.
4.
Boom extend-retract cable.
5.
Attachment point for Turntable (Page 40).
6.
Attachment point for Boom Raise-Lower Cylinder (Page 43).
7.
Attachment flange for Grapple (Page 44).
42
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3.14
Boom Raise-Lower Cylinders
Figure 15: Boom Raise-Lower Cylinders
1.
Boom raise-lower cylinders.
2.
Cylinder-to-turntable attachment points.
3.
Cylinder-to-boom attachment points.
4.
Teardrop pins.
5.
Protective covers for hydraulic fittings.
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3.15
Grapple
Figure 16: Grapple
1.
Grapple slew actuator.
2.
Grapple roll actuator.
3.
Liner lift actuator.
4.
Grapple head.
5.
Emergency stop button.
6.
Hydraulic fittings.
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3.16
Grapple Tool
Figure 17: Grapple Tool
1.
Grapple attachment pin.
2.
Load ring.
3.
Lifting hook.
4.
Grapple tool slide arms.
5.
Grapple tool pins.
6.
Liner safety bar.
7.
Lynch pins for liner safety bar.
8.
Protective plate.
9.
Liner reaction foot.
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3.17
Junction Box 2
Figure 18: Junction Box 2
46
1.
Junction Box 2 (JBox2)
2.
Cabinet latches.
3.
Ancillary Panel (Page 105).
4.
Antenna for the radio remote control.
5.
Sounder for the Liner Release Enable System (Page 117)
6.
Cabinet drains.
7.
Sockets for two of the magnetic work lights.
8.
Socket for joystick and loopback plug connector
9.
JBox 2 seals.
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3.18
Hydraulic Mount Cabinet
Figure 19: Hydraulic Mount Cabinet
1.
Adjustable mirror.
2.
Junction box 2A.
3.
Hydraulic manifold and solenoid block.
4.
Cabinet cover.
5.
Gas strut.
6.
Latch for the cabinet cover.
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3.19
Linercart
Figure 20: Linercart
1.
Linercart trolley.
2.
Linercart turntable.
3.
Rubber support blocks.
4.
Linercart wheels.
5.
Turntable lock handles.
6.
Tension adjustment bolt for linercart drive cable.
7.
Anti-lift brackets.
48
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3.20
Linercart Drive
Figure 21: Linercart Drive
1.
Wire rope for linercart drive.
2.
Linercart wire rope attachment points.
3.
Idler pulley and cover.
4.
Hydraulic manifold.
5.
Linercart drive hydraulic motor.
6.
Linercart drive sheave.
7.
Wire rope guides.
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3.21
Main Control Cabinet
Figure 22: Main Control Cabinet
1.
Main electrical isolator.
2.
Controls and indicators.
3.
Locks for the cabinet door.
4.
Loop-back plug and socket for linercart pendant.
5.
Linercart Pendant (Page 125).
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3.22
Hydraulic Tank
Figure 23: Hydraulic Tank
1.
Breather/filter.
2.
Oil return pressure gauge.
3.
Sample point.
4.
Hydraulic tank filling point.
5.
Hydraulic oil return filter.
6.
Transducer fittings container.
7.
Hydraulic tank full level.
8.
Hydraulic fluid level sight gauges
9.
Hydraulic fluid level and temperature sensors.
10.
Hydraulic fluid temperature gauge.
11.
Hydraulic tank drain point.
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3.23
Hydraulic Power Pack
Figure 24: Hydraulic Power Pack Components
52
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1.
Electric Motors (Page 54).
2.
Hydraulic Pressure Filter (Page 55)
3.
Motor pump.
4.
System pressure gauge.
5.
Hydraulic manifold.
6.
Powerpack covers
7.
Baseframe Controls
8.
Emergency stop button
9.
Base enable switch
10.
Motor heater isolator
11.
Heat exchanger
12.
Transport pendant
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3.23.1
ELECTRIC MOTORS
Figure 25: Electric Motors
1.
Main electric motor.
2.
Bell housing.
3.
Main hydraulic pump.
4.
Hydraulic cooling pump.
5.
Vibration-isolating mounts.
6.
Cooling fan motor.
7.
Heat exchanger.
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3.23.2
HYDRAULIC PRESSURE FILTER
Figure 26: Hydraulic Pressure Filter
1.
Hydraulic manifold.
2.
System pressure filter.
3.
Filter blocked indicator.
4.
System pressure gauge.
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3.24
Platforms and Removable Stairs
Figure 27: Typical Platforms and Stairs
1.
Platform.
2.
Removable safety rail sections.
3.
Safety gates.
4.
Stairs have swivel castors.
5.
Attachment fittings: indents, alignment lugs and catch plate.
6.
Visual and audible alarm.
7.
Bracket for the linercart pendant cable.
8.
Linercart pendant holder.
9.
Cable Reeler (Page 58).
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3.25
Female Decontactor
Figure 28: Female Decontactor
1.
Stainless Steel Enclosure.
2.
Female Decontactor.
3.
Rubber Flap.
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3.26
Cable Reeler
Figure 29: Cable Reeler
1.
Spool assembly
2.
Electrical cable
3.
Roller guide assembly
4.
Male decontactor
58
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3.27
Optional Machine Covers
Figure 30: Machine Covers
1.
Baseframe side protective cover.
2.
Baseframe top protective cover.
3.
Boom and grapple protective cover.
4.
Outer beam protective cover.
5.
Fasteners
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3.28
Lifting Kit
The lifting kit provides the equipment necessary to safely lift the Mill Relining Machine using either one or two cranes. Refer also to Lifting the Machine (Page 62).
Figure 31: Lifting Kit
1.
Spreader Bar.
2.
Chain.
3.
Shackle.
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4.
Operations
Within this section are operational procedures which must be followed each time the machine is used. Procedures are presented in sequence from machine preparation to returning to storage. Operators should be trained in and familiar with all procedures before using the machine. Each procedure will refer to a paragraph with a more substantial explanation of the operation and safety procedures applying to that particular operation. If you are unsure of any safety issues, or the operational requirements relating to the procedure you should read all other paragraphs referred to, so that you may gain a better understanding.
4.1
Training of Personnel
Mill Relining Operations are hazardous. It is imperative that all crew members become familiar with and understand the requirements listed in this section. All machine operators must be trained (Page 13). All relining crew members should understand and adhere to the following safety measures:
1.
All Safety (Page 13) warnings and instructions;
2.
Be familiar with the machine Description (Page 25) and operation.
3.
Know the location and use of all Emergency Stops (Page 26).
4.
Understand the risks from falling objects and Falling Object Protection. (Page 17)
5.
Understand all mill Access Restrictions (Page 138).
6.
Know the site power and Machine Isolation (Page 140) procedures.
7.
Know how to Prepare the Site and Mill (Page 76) for relining.
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4.2
Lifting the Machine
At times the machine may need to be lifted, whether to relocate it, for example, during commissioning, or for other reasons, for example, servicing. The following instructions must be followed whenever the machine is lifted. Lifting with a single crane: The machine must first be set up in the Transport Configuration (Page 77). The power cable is then retracted on the cable reeler. A spreader bar must be placed across the machine as shown below.
Figure 32: Typical Lifting Requirements
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Crush Hazard. Exercise extreme caution when lifting the machine. Follow all the instructions provided. Make sure all personnel who are not involved in the lift are well clear.
Be careful to protect the machine’s paintwork from the lifting chains.
The total machine mass is approximately 28500 kg. Ensure the lifting equipment used is appropriate for this load. Refer to Figure: Lifting Requirements (Page 62). 1.
The machine must be in the ‘Transport Configuration’.
2.
Make sure the power cable is wound up and secured on the cable reeler.
3.
A spreader bar approximately 1500 mm wide must be used.
4.
Orient the spreader bar across the machine.
5.
The maximum angle between lifting chains is 60˚.
6.
Use ONLY the lifting lugs provided to lift the machine.
7.
Distance from front jack centreline to Centre of Gravity is approximately 2185 mm.
8.
The machine should be kept level when being lifted.
Lifting with two cranes: In this case the spreader bar will not be required. One crane may be attached to the two rear lifting lugs and the second crane attached to the two front lifting lugs. All other requirements for lifting the machine are as given above for the single crane case.
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4.3
Operational Procedures The following checklist of operational procedures should be used each time the RUSSELL 7 Mill Relining Machine is used:
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Item
Procedure
Initial
1.
Complete the Training of Personnel (Page 13).
2.
Complete the Inspections Before Use (Page 65).
3.
Connect the Site Power Supply (Page 68).
4.
Turn the machine isolator ‘ON’ at the Main Control Cabinet (Page 66).
5.
Test Emergency Stops (Page 69).
6.
Prepare the Site and Mill. (Page 76)
7.
Start the Machine (Page 73).
8.
Make sure the machine is in the Transport Configuration (Page 77) before it is relocated.
9.
Use the Remote Transport Control (Page 81) to Manoeuvre the Machine (Page 87) to the front of the mill.
10.
Set up the machine in the Mill Entry Configuration (Page 89).
11.
Complete the Falling Object (Page 17) risk management.
12.
Initial Machine Entry (Page 91): align the machine with the front and rear tiedown points.
13.
Tie Down the Machine (Page 92) to the mill floor.
14.
Insert the Outer Beam (Page 93) into the mill.
15.
Set up the machine in the Relining Configuration (Page 95).
16.
Complete the Mill Relining Operations (Page 100) for the accessible liners.
17.
Incremental Rotation of the Mill (Page 134) - Normal Charge Level or High Residual Charge Level.
18.
Remove the Machine from the Mill (Page 136).
19.
Manoeuvre the Machine (Page 87) to the storage or maintenance location.
20.
Complete the Inspections After Use (Page 138) for the machine.
21.
Machine Storage (Page 139).
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4.4
Inspections Before Use
A pre-use check of the RUSSELL 7 should be carried out prior to the mill shutdown to ensure the machine is in a serviceable condition for the reline process. The purpose of this inspection is to identify any deterioration, wear or damage which may have occurred during the storage period. When this inspection is complete the inspection forms will be given to the maintenance controller to rectify any faults or problems. These inspection forms should be kept as a record of the machine's maintenance history. Pre-use Inspection and Lubrication – Refer to Detailed Inspection Requirements (Page 175) and Detailed Lubrication Schedule (Page 154).
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4.5
Controls on the Main Control Cabinet
Before connecting the power supply, be sure you know the functions of the controls and indicators on the main control cabinet.
Figure 33: Controls on the Main Control Cabinet
Arc flash and shock hazard. At all times when operating the Main Electrical Isolator appropriate personal protective equipment (PPE) is required.
1.
Main electrical isolator. To isolate the machine: turn the main isolator to the OFF (O) position and disconnect the site power supply. The cabinet door cannot be opened until this isolator is in the OFF position. There are also four other keyed door locks which must be released in order to open the door.
2.
66
Electric motor run indicator lights to show that the main electric motor is running.
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3.
Control healthy indicator illuminates to show that the machine is ready to start. If the control healthy is not illuminated, then the machine cannot be started until all engaged E-Stops have been disengaged and/or any other fault has been rectified. There is a short time delay before the indicator will illuminate. This delay is due to the sequence that the programmable relay in JB2 must do before the machine can operate.
4.
Hour meter indicates the total machine operating hours since new.
5.
Motor start button starts the main electric motor.
6.
Motor stop button stops the main electric motor.
7.
Emergency stop button.
8.
Hydraulic oil low level indicator. This fault will also shut the machine down and it cannot be started until more oil is added to the tank. Ensure all cylinders are retracted before adding oil.
9.
Hydraulic oil over-temperature indicator. This indicates that the oil temperature is above 80°C. This will shut down the machine and it cannot be restarted until the oil has cooled to below 65°C.
10.
Overload tripped indicator. When illuminated, either the main electric motor or the cooling fan motor is in a state of thermal overload. This fault will shut the machine down and it cannot be started until the motor has cooled. An electrician may have to reset the circuit breakers for the main electric motor or the cooling fan motor.
11.
E-Stop engaged indicator. When illuminated, an E-Stop is engaged on this machine. It cannot be started until all E-Stops are disengaged.
If the fault is not indicated on the front of the main electrical cabinet, an electrician should be called to establish the nature of the fault and rectify or repair the problem. Refer to Troubleshooting Guide (Page 251).
Indicator lights on the door on the electrical cabinet are ‘Press to Test’ type, and will illuminate if pressed, to check that the lights themselves are functioning.
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4.6
Connect Site Power Supply
The machine has two supply cables for connection to the site supply. If the machine is in storage then it will already have the separate motor heater cable connected and the motor heater switched ‘ON’. This heater must be switched ‘OFF’ before the motor is started. Procedure for changing from the storage maintenance supply to the three phase main supply: Arc flash and shock hazard. At all times when operating the Main Electrical Isolator appropriate personal protective equipment (PPE) is required.
1.
Turn the 120 V 60 Hz motor heater isolator to the OFF position and make sure the 120 V supply cable is unplugged, rolled up and stored safely on the machine using the bracket provided. Make sure the 120V Maintenance Supply is unplugged when the machine is operating on 480 V 60 Hz 3 phase power. This is to avoid any possible problems which might occur due to two earth wires being connected and if an electrical fault should also occur with the main motor.
2.
Fully unwind the main electrical supply cable and plug it into the site supply outlet. The machine power supply cable must be fully unwound prior to connection to the site power supply socket. Prior to connecting the site power supply to the machine, make sure the main electrical isolator is turned to the ‘OFF’ position.
3.
Switch ON the main three phase site supply switch at the site outlet and check that the control healthy indicator lamp is OFF. Refer to Main Control Cabinet (Page 66).
4.
Close the main electrical isolator on the door of the Main Control Cabinet (Page 66) - rotate to 'I' position.
5.
Make sure the Control Healthy indicator light is now ON, and the magnetic base work lights are also ON (if plugged in). If the control healthy indicator did not illuminate after closing the main isolator, then check all indicators on the main control cabinet to identify the problem or refer to Troubleshooting Guide (Page 251).
6.
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Either turn the main isolator OFF ('O' position) or continue with Testing Emergency Stops (Page 70).
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4.7
Emergency Stops
Emergency Stops, referred to as E-Stops throughout this manual, are placed near all control positions and close to where personnel are working. When an E-Stop is engaged, it shuts down the machine's power pack, and stops all machine motion. Any time you see an emergency or dangerous situation, engage an E-Stop. All E-Stops must be disengaged before the machine can be started. When the E-Stops are all disengaged, the machine will not restart by itself. Start the Machine (Page 73) again in the normal manner.
Figure 34: Emergency Stop Button
1.
Emergency Stop Button showing the three circular arrows on the top button surface.
2.
Emergency Stop Symbol is used throughout this manual and on the machine to identify E-Stop buttons.
To Engage the E-Stop: Press the E-Stop until it locks in the active (in) position. The E-Stop activated indicator on the door of the main cabinet will be on; the control healthy indicator will be off and the machine will not start. To Disengage the E-Stop: Rotate the E-Stop clockwise, in the direction of the arrows, until it pops out by its own mechanism. Never forcibly pull out an E-Stop. RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
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4.7.1
TESTING EMERGENCY STOPS
Before testing the emergency stops, make sure:
The main electrical isolator is in the ON position
The Control Healthy indicator is ON and the E-Stop Engaged indicator is OFF. Refer to Controls on the Main Control Cabinet (Page 66)
This is the starting condition for the testing of E-Stops. A different condition may be due to an already engaged E-Stop; refer below. The E-Stop circuit of the RUSSELL 7 Mill Relining Machine may be tested without the need to start the machine’s electric motor. Procedure for testing for each E-Stop: 1.
Engage the E-Stop;
2.
Check that the E-Stop engaged indicator on the Main Control Cabinet (Page 66) is ON and that the control healthy indicator is OFF for this E-Stop;
3.
Disengage the E-Stop; and
4.
Check that the E-Stop engaged indicator is now OFF and that the Control Healthy indicator is now ON. E-Stops are essential safety equipment for avoiding harm to crew members. If any E-Stop fails any of the steps above, the machine must be tagged ‘Out of Service’ until the fault is rectified.
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Figure 35: Emergency Stop Locations on a Typical Machine
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Test the E-Stops individually at all Emergency Stop Locations on the Machine (Page 71): 1.
Main Control Cabinet (Page 50)
2.
Hydraulic Power Pack (Page 52).
3.
Front of Inner Beam (Page 38).
4.
Right Side of Grapple (Page 44).
5.
Left Side of Grapple (Page 44).
6.
Ancillary Panel (Page 105).
7.
Joystick Controls (Page 107)
8.
Radio Remote Control Pendant (Page 111).
9.
Linercart Remote Control Pendant (Page 125).
10.
Remote Transport Control (Page 81)
11.
Observer’s pendant (Page 96)
12.
Liner Release Enable System (Page 120)
A pendant or its loop back plug must be connected for the E-Stop circuit to be disengaged. An open connection socket will be detected by the machine as an engaged E-Stop and the machine will not start. This is a safety feature to ensure that the E-Stop on the pendant will function correctly. A loop back plug is provided and tethered adjacent to each pendant connection socket. A damaged pendant cable may also be detected as an engaged E-Stop.
If the machine is required for immediate operations or manoeuvring, it may now be started in the normal manner, refer to Starting the Machine (Page 73). OR If it is not planned to continue operating the machine at this time, turn the machine’s main electrical isolator to the ‘OFF’ position.
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4.8
Starting the Machine
Figure 36: Starting the RUSSELL 7 Mill Relining Machine
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All the steps in Connect Site Power Supply (Page 68) must be completed successfully before starting the machine. Arc flash and shock hazard. At all times when operating the Main Electrical Isolator appropriate personal protective equipment (PPE) is required.
To start the machine: 1.
Make sure that the motor heater electrical isolation is OFF.
2.
Make sure that the main electrical isolator is ON.
3.
Make sure the ‘Control Healthy’ indicator is ON.
4.
Press the motor start button. If the motor does not start, refer to the Troubleshooting Guide (Page 251).
5.
Check the blocked filter indicator on the Hydraulic Pressure Filter (Page 55). This filter indicator is checked each time the motor is started. It should normally show a green indication. If the hydraulic fluid is cold, then at start up, a false red indication could be shown. Only in this case (if the hydraulic fluid is cold), the indicator may be reset (by pressing it) and checked again a short time later.
If this indicator shows red then machine must be shut down immediately, the filter changed and the maintenance controller notified. The old filter element should be checked for contaminants.
This indicator will remain set, showing the red status, even when the machine is shut down. It may be reset, by pressing it, after a new filter element is installed.
6.
Check the system pressure. Correct pressures can be found on the Hydraulic Schematic Drawings (Page 270).
7.
Check the return filter pressure gauge on the Hydraulic Tank (Page 51) return filter. This gauge is checked each time the motor is started. It should normally show a low pressure value within the green range at all times. The higher the flow (more machine functions used) the higher the reading. If this gauge shows in the red range with no machine function being used, then the machine must be shut down immediately, the filter changed and the maintenance controller notified. The old filter element should be checked for contaminants.
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This gauge does not retain the highest value and will revert to a zero indication when there is no hydraulic fluid flow (motor is stopped).
If the oil level is low then this may first be noticed by the machine stopping for no apparent reason. When a cylinder (e.g. for the beam or boom) is fully extended then the oil level in the reservoir is lowered and at the detection limit slight waves in the oil surface may be sufficient to shut down the machine. Then, when the motor is stopped and the oil surface is calm, the low oil level may not be detected. If these events are occurring then the low oil indicator on the main control cabinet will flash briefly.
4.9
Stopping the Machine
When stopping the machine use the following procedure: 1.
Press the Motor Stop button on the door of the main electrical cabinet to switch the hydraulic pumps off. All machine motion will then cease.
2.
Open the isolating switch on the door of the main electrical cabinet (rotate to ‘O’ position) when finished with the machine for an extended time. Do not open this isolating switch if the machine and personnel are still in the mill as the work lights will also be turned off. All personnel must evacuate the mill first. Ensure all personnel have evacuated the mill before switching the machine off.
3.
When the machine will not be restarted for an extended time, e.g. when it is going to be lifted or has been stopped at its storage location after a mill reline is complete, the power cable must be disconnected from the site supply, wound up and stored on the cable storage bracket mounted on the rear of the left hand platform. When the machine is stopped at any storage location, the separate motor heater supply cable must also be connected to a suitable supply and the heaters turned on.
RME suggests that occasionally, an Emergency Stop button is used for routine stopping of the machine. By selecting the switches in rotation, each will be given an in-service test in addition to the formal test procedure outlined in Testing Emergency Stops (Page 70).
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4.10
Prepare the Site and Mill
At this step the Mill Relining Machine has had a pre-use inspection and lubrication, Emergency Stop buttons tested and has been test run. The machine can operate. While the Mill Relining Machine is prepared, it is necessary for the mill and site to be in a condition for a reline. Make sure that the site procedures are followed to prepare the mill. Do the site mill procedures and the procedures that follows:
1.
Inspect the RUSSELL 7 floor mounted tie down fittings for any damage. This includes the concrete around the fittings. Make sure that you do the pre-use inspection of the tiedown components and the concrete around them. If either have damage then the machine can have uncontrolled movement.
2.
Before you move the machine, make sure that the area at the front and around it is clear. Before you move the machine, make sure that the area at the front of the machine is clear. This will help to prevent damage to the machine wheels or rubber tyres.
3.
Decrease the mill-charge to a safe quantity for the Mill Relining Machine to enter the mill and operate successfully.
4.
Do the site procedures to stop and isolate the mill.
5.
Disconnect the mill-feed-chute. Push the mill-feed-chute away from the Mill Relining Machine.
6.
Remove the liner-bolts from the liners in the mill shell. The liners can fall on the mill-charge. Do not enter the mill before a risk assessment is completed. Do a risk assessment before relining and after inching. Grinding balls, rocks or other unwanted material can become bonded on the mill wall.
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4.11
Transport Configuration
The Mill Relining Machine must be in its transport configuration prior to being moved, either under its own power or by lifting. ‘Transport Configuration’ specifies the position of machine components as detailed in this section. The most important components to be positioned are the beams (inner and outer both retracted) and the boom (retracted and facing the rear). Other components (e.g. tiedown fittings) are removed and stored safely on the machine, e.g. on the platforms. If the machine is to be lifted, then these components must be suitably secured. The RUSSELL 7 is most stable in its Transport Configuration. The machine must be in its Transport Configuration while it is being stored, manoeuvred under its own power or relocated by lifting.
Figure 37: Typical Machine in Transport Configuration
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Transport Configuration procedure: Refer to Figure: Machine in Transport Configuration (Page 77). 1.
Remove the stairs and relocate them.
2.
Fully retract the Inner beam.
3.
Fully retract the outer beam and ensure it is pinned to the baseframe (by the outer beam cylinder pin at the beam cylinder knuckle).
4.
Set grapple roll and slew at midpoint and liner lift at full ‘UP’ position.
5.
Fully retract the boom, face it rearward and rest the grapple on packing placed on top of the beam.
6.
Remove the offside view mirror and store safely.
7.
Lower the operator's hydraulic control levers and lower their cover over them, to protect them. Refer to Raising and Lowering the Hydraulic Control Levers (Page 104). Secure the liner placement console assembly close to (parallel with) the boom as specified in Operator's Console (Page 41).
8.
Remove the operator’s seat, joystick controls assembly and platform and store them safely. (The seat and joysticks assembly should be lifted off the platform and removed separately) Hazard: Heavy objects. The combined operator’s seat and platform assembly weighs approximately 48 kg. It is more easily lifted and installed when separated into two components. Two persons are recommended for lifting for each component.
9.
Fully retract the front jacks.
10. Drive the linercart to the rear of the beam. 11. Store front and rear tiedown equipment safely.
The outer beam must remain pinned to the baseframe at all times when the machine is in the transport configuration. Being pinned means the outer beam is secured to the baseframe via the outer beam cylinder pin. If the outer beam is not pinned then it and everything attached to it (inner beam, turntable to grapple) is free to move when the machine is manoeuvred or lifted. The only time this pin may be removed is when the machine is tied down, e.g. is entering or exiting the mill. Refer to Insert the Outer Beam (Page 93). Hazard: Sudden, unexpected movement. In the transport configuration, the outer beam must be pinned to the baseframe, or the outer beam could slide on the baseframe without warning.
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4.11.1
BASEFRAME CONSOLE
The Baseframe Console provides the operator with controls for all the baseframe functions and is mounted on the Hydraulic Power Pack (Page 52). Controls are provided to enable the linercart pendant, extend and retract the beam, operate the jacks and drive the machine. The baseframe console has a lockout plate which enables selected controls while locking out those controls not currently required. This lockout function is achieved by cut-outs in the plate for the hydraulic valve levers. When the cut-out is aligned for a lever then that lever may move and allow that function. The RUSSELL 7 Mill Relining Machine is fitted with a Remote Transport Control (Page 81) pendant for added safety and ease of operation. The baseframe lockout plate position must be coordinated with the pendant controls for successful machine operation. Also, the Hydraulic Power Pack (Page 52) cover must remain in place for safety. This cover must be fitted to prevent conflicting operation of machine functions by independent operators and to protect the lockout plate and levers from damage and debris which could impair machine operation.
Figure 38: Baseframe Console
The baseframe lockout plate position must be coordinated with the remote transport pendant controls for successful machine operation. The basedrive lockout plate must be in the linercart position during liner placement operations. The Hydraulic Power Pack (Page 52) cover must be fitted during all relining operations.
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Refer to Figure: Baseframe Console (Page 79). 1.
Emergency stop button.
2.
Drive Enable Button. The baseframe drive control lever function is disabled when the power pack is first started. The drive enable button must be pressed once to enable the baseframe drive function. If the hydraulic power pack is shut down, this button must be pressed once after each motor start to enable the drive function to operate.
3.
Lockout Plate Position Lever allows the control plate to be locked in any one of the three positions for safety compliance at site: Jacks and Drive
With the plate in the left hand position, only four functions are available: jacks; drive motors; front and rear wheel steering. These controls are used to manoeuvre and tie the machine down in front of the mill, prior to relining operations.
Outer Beam
In the centre lock position only the outer beam extend-retract function is available. This position is used when the machine is tied down in front of the mill to extend or retract the beam into or out of the mill.
Linercart
With the plate in the right hand lock position, as shown in Figure: Baseframe Console (Page 79), only the linercart function is available. This is a safety measure to prevent inadvertent movement of the outer beam during the liner placement process. The linercart is controlled by the Linercart Radio Remote Control Pendant.
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4.11.1.1 REMOTE TRANSPORT CONTROL The remote transport control pendant has been provided as a safety measure that allows the drive operator to be positioned a short distance from the machine while it is in motion. The operator is then away from the moving wheels and has better visibility around the machine. Alternatively, the drive operator may be on the machine for best visibility and more precise manoeuvring. The remote transport control pendant controls all functions on the base drive console except the linercart, which has its own control pendant. When the remote transport control pendant is in use, the baseframe console lockout plate must be manually set in the correct position. Refer to Baseframe Console (Page 79). The operator of the remote transport control pendant must remain clear of the path of the wheels whenever the machine is being moved. If approved, via the outcome of site-specific risk analysis, the operator may manipulate the controls of the remote transport control pendant while positioned on the machine itself. This may give the best visibility for manoeuvring the machine. In order to safely move the machine, travel speeds should be kept to a slow walking pace.
There should be a second person on the non control side of the machine to watch for any obstacles and make sure the electrical cable is not in the machine path and is free to move. All other personnel should be a minimum of three metres from the machine during motion.
The Relining mode and Beam mode functions cannot be operated at the same time. When the select switch is moved between these two modes the machine will shutdown to prevent unexpected machine movements.
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Figure 39: Remote Transport Control Pendant
The two position baseframe lockout plate must be manually set in the corresponding position for the mode switch. Whenever any remote transport control pendant function is used the corresponding baseframe hydraulic control must be free to move. Refer to Baseframe Console (Page 79).
To operate the remote transport control pendant joysticks, the enable button on top of each joystick must be held down throughout the required function.
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Refer to Figure: Remote Transport Control Pendant (Page 81). 1.
Indicator light is illuminated when the E-stop is reset and the hydraulic pump is ready to run. This light indicates that the pendant is active and ready for use. The drive enable button may need to be pressed.
2.
Mode Switch is a three-position switch for selecting the mode required to operate the linercart, beam and the drive/jacks. These mode selects must match the lockout plate position:
Relining mode (top position): the linercart functions operate. (Lockout plate to right.). Beam mode (centre position): the outer beam will retract or extend. (Lockout plate to right.) The beam mode has two actions: Action 1: On power-up the beam can be moved with the remote transport pendant without having to press the beam-enable button. Refer to Ancillary Panel (Page 105) and How to Operate the Outer Beam. The machine needs to be switched on in either beam mode or drive/jack mode. Action 2: When the remote transport pendant has been switched into relining mode the beam-enable button must be pressed for the pendant to move the beam. (Lockout plate to right.) When the beam mode is required without the beam-enable button then follow this procedure (beam mode, Action 1): Press the stop button on the motor control cabinet (MCC) before changing modes. Refer to Controls on the Main Control Cabinet (Page 66) Switch off the MCC isolator. Choose either the beam mode or drive/jack mode on the remote transport pendant. Switch on the MCC isolator. To start the machine, press the Motor Start button on the door of the main control cabinet. Drive/Jack mode (bottom position): all drive and steering functions operate. The jacks will operate. (Lockout plate to left.) 3.
Emergency stop button. The remote transport control pendant E-Stop has an insert to indicate when it is engaged. In the four windows on the top of the E-Stop, the green colour turns red. This E-Stop engages and disengages in the same manner as all other E-Stops.
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Figure 40: Remote Transport Control Pendant
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Refer to Figure: Remote Transport Control Pendant - continued (Page 84). 4.
Joystick #1 has four functions available only when the mode switch is in the Drive mode position: Front Wheels Steer Right; and Front Wheels Steer Left. The front steering does not centre when the control lever is released but remains in the position where last set. Drive Motor Control Forward; and Drive Motor Control Reverse. Drives the machine for manoeuvring up to or away from the mill. Control is proportional, the further the lever is pushed the faster the machine will move. Movement will cease when the lever is released.
5.
Joystick #2 has two functions available only when the mode switch is in the Drive mode position: Rear Wheels Steer Right; and Rear Wheels Steer Left. The rear steering does not centre when the control lever is released but remains in the position where last set.
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6.
Joystick #3 has four functions available only when the mode switch is in the Beam Setup position. Beam Extend; and Beam Retract. This control is used after the machine is tied down in front of the mill to extend or retract the outer beam into or out of the mill. The outer beam must be fully extended to ensure that the front beam clamps are engaged prior to relining operations, refer to Insert the Outer Beam (Page 93). During relining operations, this outer beam control may only be used when requested by the operator inside the mill and this will be indicated by the beam enable beacon (Page 52). The beam enable beacon is activated from the Operator's Ancillary Panel (Page 105) or Radio Remote Pendant (Page 111). Jack control is available only when the mode switch is in the Jack mode position. Front Jack Up; and Front Jack Down. Pulling the lever of the front jack control to the jack down position raises the machine in order to pin or tie down the machine in front of the mill, or place packing under the machine support plates while it is in its storage location.
If the pendant or its electrical cable is damaged: If the remote transport pendant and/or pendant cable is damaged, then this fault may show as an activated E-Stop. This will stop the machine and prevent it from starting. In this case, a spare pendant and cable should be fitted while the damaged one is being repaired or replaced. In an emergency, to allow the machine to be started when a spare pendant and cable is not available, disconnect the pendant cable from the rear of junction box 1 and replace it with the loop back plug tethered nearby. This will clear the E-Stop detection and allow the machine to be started. To move the machine, the cover on the Lockout Plate (Page 79) may be removed to access the control levers. This is only an emergency measure and the cover must be replaced when the pendant is again ready for use.
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4.12
Manoeuvring the Machine
Before the machine is moved it should first be set up in the Transport Configuration (Page 77). All functions for manoeuvring (driving) the machine are located on the Remote Transport Control Pendant (Page 81) which has to be coordinated with the position of the Baseframe Console (Page 79) lockout plate. In order to safely move the machine, travel speeds should be kept to a slow walking pace. The machine is driven by an operator walking beside the machine using the Remote Transport Control Pendant (Page 81). Alternatively, the operator may be on the machine for improved visibility. The operator is assisted by a travel observer who is positioned to check any blind spots for the operator (typically on the opposite side of the machine). The observer warns the driver of any obstructions and also ensures that the electrical trailing lead does not pull tight, is not in the machine’s travel path and is free to move. All other personnel should be a minimum of three metres from the machine as it is manoeuvred.
The operator and the travel observer must pay attention to the power cable and ensure it will not be pulled tight or run over by the machine wheels during machine manoeuvring operations.
Ensure the front jacks are fully retracted at all times when the machine is being manoeuvred.
Towing The machine must not be towed or moved without the hydraulic pump operating and supplying pressure to each drive motor/gearbox (by operating the drive control) or damage will occur to the gearbox brake assemblies.
Steering The independent operation of the steering control for the front and rear wheel sets is operated by two hydraulic cylinders. These cylinders do not automatically centre but remain set in position when their control levers are released. Hence a steering direction may be set, the machine moved a little, the machine position checked and then the steering direction adjusted if necessary. This facilitates manoeuvring the machine around any obstacles and also accurate alignment of the machine during Initial Machine Entry (Page 91). The independent steering control also allows for the use of four distinct steering modes. Refer to Steering Flexibility (Page 88).
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4.12.1
STEERING FLEXIBILITY
Figure 41: Typical Mill Relining Machine - Steering Flexibility
1.
Crab steering. Both front and rear steering set to the same angle. The machine’s axis remains parallel to one direction. A series of short forward/reverse movements with alternate crab angles will move the machine sideways.
2.
All wheel steering. Both front and rear steering set to the same direction. This gives the smallest turning radius for highest manoeuvrability.
3.
Rear wheel steering. Changes the direction of the machine axis while moving the rear of the machine to the left or right.
4.
Front wheel steering. Changes the direction of the machine axis while moving the front of the machine left or right. This would be the normal steering mode in areas of few obstacles.
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4.13
Mill Entry
4.13.1
MILL ENTRY CONFIGURATION
Figure 42: Typical Machine in Mill Entry Configuration
Mill Entry Configuration procedure: Starting with the machine in the Transport Configuration (Page 77): 1.
Make sure the offside view mirror has been removed and stored safely.
2.
Make sure the operator’s seat and platform assembly have been removed from the machine.
3.
Make sure the operator's hydraulic control levers are still in their lowered position with their cover down. Also make sure the console on turntable console is secured close to (parallel with) the boom. These first three steps were completed in the transport configuration procedure. They have been repeated here as a check. If these components are incorrectly positioned then they will clash with the mill trunnion and be damaged on attempted entry. Damaged hydraulic control levers will make the machine inoperative.
4.
Check the position of the machine. It must be in front of the mill, in-line with the mill axis and with sufficient room in front of the machine to allow slewing of the boom to the forward position. In this position the machine will also be in-line with the floor mounted tiedown fittings.
5.
Switch the machine control to a radio remote pendant at the Ancillary Panel (Page 105) and Activate the Remote Control (Page 115) for use. During this step the machine will automatically stop. The operator's hydraulic levers must be in their lowered position with their cover down and then the machine may be restarted in the normal manner once the radio pendant has been activated for use.
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6.
Using the Radio Remote Pendant (Page 111), position the boom so that it faces forward and is horizontal. To achieve this movement, the boom will need to be raised to avoid the grapple clashing with the front safety rails, then slewed to the forward position and then lowered to the horizontal position. A front safety rail section may be removed if necessary. Replace it immediately after this movement. Do not extend the boom or beams (inner or outer). Do not extend the boom or either beam section. Any one of these actions may cause the machine to overbalance. It is not tied down yet.
The final boom position must be horizontal, parallel to the beams and facing forward, in line with the beams. This position provides maximum clearances during entry through the mill trunnion.
The radio remote pendant may remain activated for setting up the machine inside the mill. It will not be needed for the next steps in the mill entry procedure.
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4.13.2
INITIAL MACHINE ENTRY
The floor mounted tiedown fittings in front of the mill will have been previously inspected (and repaired if necessary) in Inspections Before Use (Page 65) and Prepare the Site and Mill (Page 76). The front and rear tiedown equipment will also have been included in this inspection. Before the machine enters the mill ensure that the mill has been prepared in accordance with Prepare the Site and Mill (Page 76) above. Make sure that all personnel are clear of the mill entry trunnion.
Make sure all personnel have evacuated the mill interior as access to or from the mill is blocked while the Mill Relining Machine is entering through the trunnion.
1.
Using the machine’s drive and steering functions for Manoeuvring the Machine (Page 87), drive the machine into the mill with the machine axis parallel to the mill axis. Ensure the machine front and rear tiedown equipment remains aligned with the floor mounted tiedown assemblies. Refer to TQAMRM384 VDD 02 (Page 294), TQAMRM384 VDD 03 (Page 295) and TQAMRM384VDD 05 (Page 297). Align carefully the machine’s front tiedown plates with the floor-mounted front tiedown blocks. If the tiedown plates hit the tiedown blocks, they can cause damage to the bolts and the concrete around the blocks. Replace damaged tiedown equipment. Ensure the front jacks are fully retracted at all times when the machine is being manoeuvred.
The Mill Relining Machine's boom has now entered the mill and the RUSSELL 7's axis is parallel with the mill axis. The front pinning plates and rear baseframe tiedown rods are aligned (from above) with their corresponding floor mounted fittings. Refer to Vendor Data Drawings (Page 265).
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4.13.3
TIE DOWN THE MACHINE
Currently the machine is positioned in front of the mill with the boom having entered the mill trunnion. The front pinning plates and rear baseframe shafts have already been aligned (from above) with their corresponding floor mounted fittings. Refer to Initial Machine Entry. (Page 91)
Tie down Procedure: Carrying out this procedure correctly ensures the operating reactions of the machine are supported by the machine frame and front tiedown pins, not the wheels or jack hydraulic oil.
Refer to Front Tiedown Equipment (Page 33) and Rear Tiedown Equipment (Page 34). 1.
Extend the front jacks to align the holes in the floor mounted blocks with the holes in the machine pinning plates, on both sides. Refer to Baseframe Console (Page 79).
2.
Insert both tiedown pins fully through the pinning plates at the end of the extension arms. Check that each pin is secured by the overcentre latch.
3.
Fully retract the front jacks to release the hydraulic load on the front jacks. Load will be taken by the tiedown pins.
4.
Fit the tiedown rods to the rear baseframe tiedown shafts and using the lynch pins provided, attach the rear tiedown rod clevises to the rear floor mounted tiedown plates. Each rear tiedown rod weighs 55.9 kg and will require more than one person to lift and install.
5.
Tighten the tiedown rod nuts to just bear against the tiedown shafts. Do not overtighten. Use the outer nuts to lock each rod from becoming loose due to machine vibration.
6.
Place the floor grate over the tiedown floor access hole. Ensure front jacks are relieved of pressure (fully retracted). Ensure the rear tiedown rods have tightened down correctly. The mill relining machine must rest on the front tiedown pins supported by the floor mounted blocks before any relining procedure begins.
The machine is now tied down in front of the mill, with the machine boom inserted into the mill trunnion.
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4.13.4
INSERT THE OUTER BEAM
Now that the machine is tied down the outer beam may be extended.
Figure 43: Machine Rear - Beam Pinning Positions
1.
Outer Beam Cylinder is used to extend and retract the outer beam in three cylinder strokes.
2.
Beam Cylinder Mounting Clamps are used to lock the position of the cylinder end on the baseframe.
3.
Outer Beam Pinning Positions. The cylinder rod knuckle may be pinned to the outer beam at each of these three positions.
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Outer Beam Extension Procedure: The outer beam control is located at the Remote Transport Control Pendant (Page 81). Starting with the beam fully retracted, as shown in Machine Rear - Beam Pinning Positions (Page 93). 1.
Fully retract the outer beam cylinder. This extends the outer beam into the mill by one increment.
2.
Remove the beam pin from the (front) first pinning position.
3.
Extend the cylinder and align the cylinder rod knuckle with the second (next) pinning position and replace the pin in this next pinning position and cylinder knuckle.
4.
Repeat the above steps 1 through 3 once more. The pin is now in the rear pinning position. Rotate the pin to engage the pin handle in the locking bracket on the outer beam, this ensures that the pin cannot become loose or fall out during relining operations.
5.
Fully retract the outer beam cylinder. This extends the outer beam into the mill by the final increment.
The outer beam is now fully extended into the mill.
Hazard: Sudden, unexpected movement. At full extension the outer beam is vertically locked in place by the beam clamps on the front baseframe end plate. Failure to extend the beam fully could result in dangerous, unexpected beam movement. Hazard: Sudden, unexpected movement. During relining operations, the beam cylinder pin must be engaged with the cylinder rod knuckle and the beam at all times, or the beam could slide on the baseframe without warning.
The machine may now be set up for mill relining operations.
Figure 44: Typical Machine with Outer Beam Extended (into Mill)
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4.14
Relining Configuration
Relining configuration is the arrangement of fittings and controls necessary to conduct mill relining operations.
4.14.1
ATTACH THE STAIRS
Before continuing, the stairs must be attached to the platform. They must only be attached at the access point on the platform. They may be attached at any one of the three gateways at the top of the stairs. Refer to Figure: Platform and Removable Stairs (Page 56). To attach the stairs: 1.
Insert the two alignment lugs into the indents on the platform;
2.
Lower the catch plate over the alignment lugs.
3.
Lock all four swivel castors before using the stairs.
4.
Close the two gates at the top of the stairs to cover the gateways not being used.
To remove the stairs: unlock the castors, lift the catch plate and carefully move the stairs to extract the alignment lugs from the indents.
The stairs must be removed from the platform before the Mill Relining Machine is moved.
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4.14.2
OBSERVER'S PENDANT
The observer’s pendant is fitted with an E-Stop button which functions to shut down the machine. The designated safety observer uses this pendant if an emergency is occurring or about to occur. The pendant is attached via electrical cable to the junction box mounted on the front of the inner beam.
Figure 45: Observer's Pendant
1.
Pendant enclosure is IP65 rated.
2.
Emergency stop button.
If the observer's pendant or its electrical cable is damaged: In this case, a spare pendant and cable should be fitted while the damaged one is being repaired or replaced. To allow the machine to be started when a spare pendant and cable is not available, disconnect the pendant cable from the side of the junction box and replace with the loop back plug provided. This will clear the EStop detection and allow the machine to operate but will not allow the observer's pendant to be used. Injury hazard. The potential risks to relining personnel are increased without an observer. Conduct a risk assessment before allowing the machine to be used without this pendant.
Never let the pendant cable lie where it is likely to be damaged.
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4.14.3
SET UP THE OPERATOR'S CONTROLS
Procedure for Setting Up the Operator's Controls: 1.
Using the Radio Remote Control (Page 111), slew the turntable so that the operator’s seat and platform assembly may easily be installed. Access to this position will normally be from the top of the outer beam.
2.
Transport the operator’s seat and platform into the mill. Refer to Operator’s Console (Page 41). Attach the platform to the turntable deck, by tilting its rear upwards so that the platform frame legs may be inserted into the mounts on the turntable, and the stop blocks on the underside of the frame legs may clear the edge of the turntable retaining blocks. Lower the platform to engage the stop blocks behind the retaining blocks. The operator’s seat may now be installed onto the platform spigot.
3.
Transport the offside view mirror into the mill and stand it in its socket on the hydraulic mount cabinet. Adjust the mirror angle to view the grapple tool area on other side of the boom from the operator's position and secure by using the screw locking pin in the pole socket.
4.
Select and set up the operator's controls to be used for relining operations. Changing the position of the radio-PVG-joystick switch or PVG lever cover may shut the machine down. It will be started again (if necessary) in the normal manner from the main control cabinet at the conclusion of this step.
For the PVG valve control levers: a.
Lift back the protective cover for the liner placement levers and raise the PVG control levers to their operating position. Refer to Lowering and Raising PVG Control Levers. (Page 104) (proximity sensor switches machine off, if it is not off already and the radio was selected.)
b.
At the Operator's Ancillary Panel (Page 105), set the Joysticks-PVG-Radio select switch to the centre "O" position. (If the radio was selected and this switch is operated first, before lifting the cover, then the machine is still automatically switched off). The remote radio control pendant is switched off, removed from the mill and stored safely for reuse at a later time. The joystick controls may be left attached to the seat assembly or removed from the mill and stored safely for reuse at a later time.
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OR For the radio remote controls: a.
Ensure the Joysticks-PVG-Radio select switch on the ancillary panel is in the radio ON position. The joystick controls may be left attached to the seat assembly or removed from the mill and stored safely for reuse at a later time.
b.
Ensure the liner placement console protective cover is closed over the PVG valve levers.
c.
Activate a remote radio control unit. For operation of the radio control refer to Radio Remote Control (Page 111).
OR For the joystick controls:
5.
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a.
Transport the joystick controls assembly into the mill. Fit the joystick controls to the to the seat assembly and secure at the rear to a suitable height with the linchpins provided. Refer to Joystick Controls (Page 107).
b.
Adjust the height of the operator's arm rests using the screw locking pins provided.
c.
Unplug the loopback plug for the joystick controls (underneath the platform assembly). The machine will stop. Plug in the cable for the joystick controls.
d.
At the Operator's Ancillary Panel (Page 105), set the Joysticks-PVG-Radio select switch to "Joysticks". This will disable the ancillary panel blue liner release enable button (only one, now on the joysticks arm to be operational at any one time). The remote radio control pendant is switched off, removed from the mill and stored safely for reuse at a later time.
Restart the machine from the main control cabinet using the normal Starting Sequence (Page 73).
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4.14.4
CHECKS BEFORE COMMENCING RELINING OPERATIONS
Check that the following have been done before commencing relining operations: a.
Operator is seated at the console with seat belt buckled.
b.
Worklights are connected and light pole (if fitted) is switched on at the Ancillary Panel (Page 105).
c.
Lockout plate at the Baseframe Console (Page 79) is set to linercart.
The machine is now set up in mill relining configuration inside the mill and relining operations may commence. Refer to Figure: Machine in Mill Relining Configuration (Page 99).
Crush hazard. When using any machine functions, the operator must be alert and constantly vigilant as to the whereabouts of the other crew members in the mill.
Figure 46: Typical Machine in Mill Relining Configuration
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4.15
Mill Relining Operations
4.15.1
RELINING MACHINE OPERATION
The Mill Relining Machine will handle new mill liners under all load cases to the specified rated capacity indicated on the main boom. It is only to be used for placing new liners on the mill shell and lifting used liners from the mill charge. The various motions of the machine will permit the operator to place the new liners in exact position against the mill shell, ready for liner bolt fit-up. On the front of the grapple tool is a load ring which, in conjunction with slings, is used to lift old liners onto the linercart for transport out of the mill. The hook assembly may be used with the load ring when required. It should not be fitted when it is not in use. This allows the load ring to be safely secured while the grapple tool is in use. The Mill Relining Machine places the new liners using the grapple and grapple tool as an interface with the liners. This RUSSELL 7 Mill Relining Machine is to be used solely for the purpose of BALL Mill Liner placement.
Never use the machine to dislodge or remove worn liners from the mill shell.
Never stand beneath a suspended load, as old liners are likely to be cracked and will fall if they break apart. New liners may also have existing cracks. Always stop the Mill Relining Machine when personnel enter or leave the mill as unexpected machine movements create a risk for personnel within the confined space of the mill trunnion.
Worn liners may be removed from the mill floor and placed on the linercart with relative ease by using the Russell Mineral Equipment O-ZONE tools in conjunction with the Mill Relining Machine. These tools may also be used to reposition new liners so that their lifting lugs are up and may then be engaged with the grapple tool for placement on the mill shell.
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4.16
Operator's Controls
This section covers the controls available to the operator during relining operations.
The operator must wear the seatbelt at all times when seated at the operator’s console.
4.16.1
OPERATOR'S HYDRAULIC CONTROLS
The operator may use these controls while at the Operator's Console (Page 41).
The liner pin-release lever is interlocked with a liner release enable button on the Ancillary Panel (Page 105). Also, the liner pin-release lever is shorter than the others. This is to give the operator a tactile reminder that operating this lever could release a suspended liner.
Figure 47: Operator's Hydraulic Controls
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1.
Boom slew control. Slewing is continuous, 360º, in either direction. Pushing the lever rotates the main turntable, boom and the operator console, counter-clockwise. Pulling the lever rotates them clockwise. Boom slew is fitted with a motion control manifold to allow gentle acceleration of the load as well as function control and locking. It also provides the pilot pressure to release the spring-loaded brake on the slew gearbox. Note that a flow restrictor is fitted into the circuit to control the speed of re-application of the slew brake once the control lever is released.
2.
Boom raise-lower control. This changes the elevation angle of the boom. Pull the lever (towards the operator) raises the boom, push the lever lowers the boom.
3.
Boom extend-retract control. Push the lever to the ‘out’ position will extend the boom. Pull the lever to the ‘in’ position retracts it. The boom extend-retract function is carried out by an internal cylinder attached to the outer and intermediate boom sections. A wire rope cable controls the extension/retraction of the inner boom and is attached to the outer and inner boom sections. It runs on sheaves attached to the intermediate boom. This cable configuration causes the inner boom section to move twice as fast as the intermediate boom section.
4.
Inner beam extend-retract control. Movement of the inner beam is used when the position the turntable and grapple is required. Pushing the lever ‘out’ causes the inner beam to extend out of the outer beam into the mill, and pulling the lever ‘in’ makes the beam retract into the outer beam. Total inner beam extension is specified in VDD01 Placeholder Page (Page 293).
5.
Liner pin-release control. Refer also to the liner release enable button on the Ancillary Panel (Page 105). The liner pin release control is the engagement of the grapple tool pins with the new liner. Pushing this lever 'out' inserts the pins into the liner lugs, securely pinning the grapple tool to the liner. Pulling this lever 'in' releases the pins from the liner provided that the liner release enable button is also pressed. This release operation may also be called 'unpinning the liner'.
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6.
Liner lift-lower control is used to lift or lower liners at the grapple head. When the grapple head is lowered, the loose fit of the grapple tool mounting pin in the grapple head allows approximately 10° of movement of the grapple tool for ease of alignment with the attachment lugs on a liner. When the liner lift lever is moved to the ‘raise’ position, the rotation upward of the grapple head causes a locking action between it and the grapple tool due to contact of the grapple tool liner reaction foot with the liner. The liner reaction foot must be correctly selected for each type of liner. This provides stability of the liner for precise placement on the mill shell.
7.
Grapple slew control. Use to control slew rotation of the grapple body, including grapple tool, about an axis near the end of the boom. Pushing the lever slews the grapple body counterclockwise. Pulling the lever slews the grapple clockwise. The range of movement is listed in VDD01 Placeholder Page (Page 293).
8.
Grapple roll control. The grapple head and the grapple tool can rotate about an axis parallel to the centreline of the boom. Pushing the lever will result in counter-clockwise roll of the grapple, and pulling the lever will give clockwise roll. The range of movement is listed in VDD01 Placeholder Page (Page 293).
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4.16.2
RAISING AND LOWERING THE HYDRAULIC CONTROL LEVERS
The hydraulic control levers at the Operator's Console (Page 41) must be raised before they can be used.
Figure 48: Raising the Hydraulic Control Levers
The above figure Raising the Hydraulic Control Levers (Page 104) shows the two roll pins (items #1 and #2) and the flat surface (item #3), that lock the lever in its normal operating position. To raise a hydraulic control lever: Start with the lever in its lowered position. 1.
Rotate the lever upwards (A); Rotate the lever fully into the vertical position so that when it is lowered, the rear ends of the lever will pass in front of the roll pins #2.
2.
Lower the lever vertically (B);
3.
The lever is now locked in position (C) by the control face #3 and the two roll pins #1 and #2.
To lower the lever, reverse the above steps. The hydraulic control levers at the operator's console must be lowered and covered whenever there is a reasonable risk that they may be damaged. Refer to Insert the Outer Beam (Page 93) and Incremental Rotation of the Mill (Page 134). A safety interlock detects the position of the cover for the hydraulic levers. The levers and the cover must be lowered before the radio remote control or the joysticks can be used.
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4.16.3
ANCILLARY PANEL
Figure 49: Ancillary Panel
Crush Hazard. When the seat and platform are situated directly above the outer beam, the linercart and/or its load can clash with the operator’s platform. The linercart switch may be used to disable operation of the linercart. Also, the linercart must be prevented from passing through the mill trunnion whenever personnel are entering or exiting the mill.
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Refer to Ancillary Panel (Page 105). 1.
Emergency stop button.
2.
"Boom-Beam Clash Warning" Indicator. When lit, this indicator is a warning that the boom slew and boom raise functions have been made unavailable, because the rear of the boom could have clashed with the inner beam. The boom will need to be lowered sufficiently to enable the slew function to become available again. Alternatively, the boom will need to be lowered slightly and then slewed to a non-clash position.
3.
"Liner Release Enable" Button. The liner cannot be released from the grapple tool unless this BLUE liner release enable button is pressed at the same time. This is a safety measure. The liner safety bar is also used to manually lock the tool pins, as explained in Grapple Tool and Liner Pinning Operation (Page 127).
4.
Liner Release Interlock Fault Indicator. This indicator is a vital safety feature and during normal operations it is not illuminated. When illuminated it alerts the operator to a fault in the Liner Release Control Interlock system that prevents inadvertent liner release. Press “RESET” to clear the fault. If the indicator comes back on immediately, a potentially dangerous fault has been detected in the system and mill relining operations must cease until the cause of the fault has been identified and rectified. Refer to Liner Release Interlock Fault Indicator (Page 129).
5.
"Console on Turntable (COT ) Enable Fault Reset" button. The red indicator light comes on if there is a fault with the COT-enable and/or the PVG-enable operations (joysticks and pendant). This indicator has two modes. The red light will flash until the fault is repaired and the COT-enable-fault-reset button is pushed. The red light is fully on until the COTenable solenoid is repaired.
6.
Joystick - PVG Controls - Radio Remote Control, Selection Switch. Allows the operator to select between using Joystick Controls, Operator Hydraulic Controls or the Radio Remote Control. Only one set of controls may be selected and used at any one time. The middle position disables both the joysticks and the radio remote control, allowing the use of the operator's hydraulic controls at the operator’s console. The select switch light will flash until a mode selection is completed or if JB2 safety relay E-Stop is on. A JB2 safety relay E-Stop fault must be repaired. Then push the COTenable-fault-reset button.
7.
"COT Enable" indicator light. The indicator light comes on when the operator's controls are available to operate.
8.
"COT Enable" button. Lift the hydraulic-control-cover and push the COT-enable-button. This is done each time the hydraulic-control-cover is lifted or the machine is re-started. When enabled, pressing this button will disable the COT.
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4.16.4
JOYSTICK CONTROLS
The mill relining machine is equipped with joystick controls which may be installed at the operator's platform. This permits the operator to carry out the same relining functions of the machine that are controlled at the main console. The joystick controls are only installed after the machine has been tied down and the outer beam has been inserted through the mill trunnion. Once the joysticks have been installed onto the operator’s control platform, the plug beneath the platform needs to be connected for the joysticks to operate.
Figure 50: Joystick Controls
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Refer to Figure: Joystick Controls (Page 107). 1.
Left Hand Joystick Control (Page 109)
2.
Right Hand Joystick Control (Page 110)
3.
"Console on Turntable (COT) Enable Fault Reset" button. The red indicator light comes on if there is a fault with the COT-enable and/or the PVG-enable operations (joysticks and pendant). This indicator has two modes. The red light will flash until the fault is repaired and the COT-enable-fault-reset button is pushed. The red light is fully on until the COT-enable solenoid is repaired.
4.
Emergency stop button.
5.
Liner Release Enable Button. Must be used in conjunction with the release button on top of the left hand joystick, to enable opening of the grapple tool pins. This is a tactile reminder that the operator is about to release the liner.
6.
Joystick plug and loopback plug. Either the joystick plug or the loopback plug must be connected for the machine to operate.
To operate the joystick controls, the three position switch on the Ancillary Panel (Page 105) must first be turned to select the joystick controls. The joystick controls may be switched off by turning this selection switch to the centre or to the right, pendant, position. In the centre position, the operator must use the PVG Liner Placement Controls (Page 101) at the operator's console on the turntable.
When the joystick plug is disconnected, the loop back plug provided must be connected or the machine will not operate, as the E-Stop circuit will be activated.
Each of the joysticks has a deadman trigger located on the front of the handle. The deadman trigger has to be squeezed continuously for that joystick to be used. Only one BLUE liner release enable button (for the selected control position) is activated for use. Liners may only be released from one operator control position at any one time. All E-Stops at all connected control locations remain useable at all times. Never leave a selected joystick control unattended. Ensure that all personnel are clear of the machine, including hands off all controls, before selecting alternative controls.
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4.16.4.1 LEFT HAND JOYSTICK CONTROL .
Figure 51: Left Hand Joystick Control
1.
The joystick has four functions: Boom Slew Clockwise; Boom Slew Counter-Clockwise; Inner Beam Extend; and Inner Beam Retract.
2.
Buttons on top of the left hand joystick control liner pinning (front button) and liner release (rear button). The liner release function must be operated in conjunction with the Liner Release Enable Button.
3.
Toggle switch on top of the left hand joystick controls: Liner Lower; and Liner Raise.
4.
Deadman switch. Must be pressed to activate joystick functionality.
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4.16.4.2 RIGHT HAND JOYSTICK CONTROL .
Figure 52: Right Hand Joystick Control
1.
The joystick has four functions: Boom Extend; Boom Retract; Boom Lower; and Boom Raise.
2.
Left hand toggle switch on top of the right hand joystick controls: Grapple Roll Counter-Clockwise; and Grapple Roll Clockwise.
3.
Right hand toggle switch on top of the right hand joystick controls: Grapple Slew Left; and Grapple Slew Right.
4.
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Deadman switch. Must be pressed to activate joystick functionality.
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4.17
Radio Remote Control
The Mill Relining Machine is equipped with a radio remote control unit. This allows the operator to control the mill relining functions from any location inside the mill. The operator can take advantage of being in the best position to view the relining operations. Never leave an active remote unattended. Always ensure that the remote is in clear line of sight of the machine and within 10 metres Ensure that all personnel are clear of the machine before activating controls. Do not use the radio remote control pendant if there is any doubt as to its serviceability.
Figure 53: 7-axis Radio Remote Control Functions
Each of the joysticks has a red deadman button set into the top of the handle. One of the deadman buttons has to be pressed continuously for any joystick or other control to be used. The tool interlock switch is the deadman function only for the grapple tool release. When the radio remote control is in use then the blue liner release enable button on the operator’s placement console is deactivated. Liners may only be released from one operator control position at any one time. This is an important safety feature.
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Refer to Figure: 7-axis Radio Remote Control Functions (Page 111). 1.
Remote Control 'ON/OFF' switch is on the side of the pendant body. Insert the key and turn it clockwise, then press the green button near it to activate the pendant.
2.
Deadman buttons are located on each side of the unit. To operate any of the joystick functions, depress and continue to hold either of the deadman buttons.
3.
Joystick #1 has four functions: Boom Slew Clockwise; Boom Slew Counter-Clockwise; Inner Beam Extend; and Inner Beam Retract.
4.
Green LED. The green LED conveys three messages: LED off - The transmitting unit is switched off. LED blinks fast - The transmitting unit is switched on and there is no radio link. LED blinks slowly - The radio remote control is started and the radio link is present.
5.
Red LED. The red LED conveys three main messages: LED off - The transmitting unit works correctly. LED blinks - The battery is nearly flat. LED blinks once at power on - the E-Stop button on the pendant is engaged.
6.
Joystick #4 has four functions: Boom Extend; Boom Retract; Boom Lower; and Boom Raise.
7.
112
Emergency stop button.
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Figure 54: 7-axis Radio Remote Control Functions - continued
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Refer to Figure: 7-axis Radio Remote Control Functions - continued (Page 112) 8.
Joystick #2 has four functions. Grapple Roll Clockwise; Grapple Roll Counter-Clockwise; Liner Lower; and Liner Raise.
9.
Joystick #3 has two functions: Grapple Slew Right; Grapple Slew Left. or
N/A – no machine motion occurs when moving this joystick in these directions.
10.
Liner Release Enable Toggle Switch. This switch must be used with the Liner Release Switch to release a liner . Operate and hold the toggle switch while also operating the Liner Release Switch.
11.
Liner Pinning and Release Toggle Switch has two functions: Liner Release. The Liner Release Enable Switch (see above) must be held for this function to operate. Both hands are used to remind the operator that a liner is about to be released. Liner Pinning. Operate this switch to pin a liner with the grapple tool or to return the grapple tool pins to their closed position.
12.
Liner Release Interlock Fault Indicator. This indicator is a vital safety feature and during normal operations it is not illuminated. When illuminated it alerts the operator to a fault in the Liner Release Control Interlock system that prevents inadvertent liner release. Press “RESET” on the Ancillary Panel (Page 105) to clear the fault. If the indicator comes back on immediately, a potentially dangerous fault has been detected in the system and mill relining operations must cease until the cause of the fault has been identified and rectified. Refer to Liner Release Fault Indicator (Page 129). The Liner Release Interlock Fault Indicator provides an alert that the liner release control system has detected a fault. The integrity of the liner release system is essential for the continuation of safe mill relining operations. Do not conduct mill relining operations with this indicator illuminated. Death or serious injury to personnel could result. The liner release functions at the console are still enabled when this fault indicator is lit.
For more information about the radio remote control unit, refer to the manufacturer's manual.
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4.17.1
ACTIVATE THE REMOTE CONTROLL
The radio remote control pendant must be activated to use any of its functions. To activate and use the remote control unit: 1.
Install a fully charged battery into the remote control unit.
2.
Install the correct electronic key for the specific unit into the key position (see illustration below).
3.
Turn the radio remote switch on the Ancillary Panel (Page 105) to the Radio position. This will automatically stop the mill relining machine if it was already running.
4.
Lower the Operator's Hydraulic Control levers and close the cover over them.
5.
Make sure the E-Stop on the remote control pendant is not engaged.
6.
On the Radio Remote Control, press the green START button on the transmitting unit (number 3 below) until the green LED in the transmitting unit starts blinking slowly and the E-Stop light on the MCC goes out. Refer to Figure: Radio Remote Control Functions (Page 111).
7.
Start the machine normally.
8.
Once the remote control pendant is active, test the pendant E-Stop by engaging and disengaging it, then restart the machine.
Figure 55: Activating the Remote Control
1.
Battery. Always start relining operations with a fully charged battery.
2.
Electronic key is unique to each receiver. It must be inserted correctly before using the remote control.
3.
Start button. Press this button to start the remote control. The green LED on the remote will start blinking slowly when a link is established with the receiving unit in Junction Box 2.
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4.17.2
ROUTINE MAINTENANCE
The radio remote control requires basic maintenance and inspection prior to use to ensure that it is safe and undamaged. Pre-use Inspections 1.
Rubber boots around joysticks, buttons and switches should be intact and remain weatherproof to prevent the ingress of contaminants. Any tears or damage to the protective boots will require replacement of the boots.
2.
All joysticks, buttons and switches should work smoothly and correctly.
3.
Labels should be legible.
4.
Clean any dirt from the radio remote with a damp cloth. Do not immerse in any liquid.
5.
Ensure the battery terminals are clean and the battery is fully charged (charging takes about four hours).
4.17.3
BATTERY REPLACEMENT
Figure 56: Remote Control Battery Replacement
To replace the battery use the following procedure: 1.
Make sure the remote control is turned off and not active. Press the E-Stop and leave it engaged.
2.
Turn the unit upside down.
3.
Push the battery sideways slightly and lift to disengage it from the base (A).
4.
Lift and slide the battery out (B).
5.
Insert a charged battery, ensuring it locks in correctly.
6.
Disengage the E-Stop. Check that the machine is safe to start. To test the unit, use the procedure for Activating the Remote Control (Page 115).
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4.18
Liner Release Enable System This is not a complete guide to the Liner-Release-Enable system. If a persistent fault occurs, call the RME Help Hotline (Page 10) for technical assistance.
When a mill is relined, one of the main safety hazards is that a liner could be released accidentally from the grapple tool. This could seriously injure or kill a crew member. This mill relining machine has been fitted with a programmed Liner-Release-Enable System (LRE system). The purpose of the LRE system is to reduce the risk of a liner being released accidentally. With this system, the operation of two devices is needed to release a liner:
the main radio remote control pendant (main radio) and
the liner-release-enable radio (LRE radio)
The main radio is used by the operator. The LRE radio is used by a member of the relining crew who is located on the mill charge in proximity to the grapple tool. Before and during each reline, do the Checks of the Liner-Release-Enable System (Page 122). The Liner-Release-Enable system is only required when relining in radio mode.
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4.18.1
MAIN PARTS OF THE LINER RELEASE ENABLE SYSTEM
This section will refer to the following topics in this manual. The parts of the LRE system for that topic are shown. Radio Remote Control (Page 111) (main radio):
Liner-release-enable switch
Liner-release switch
Liner-release-enable fault indicator
Liner-Release-Enable Radio (LRE radio) (Page 117):
Liner-release-enable button
Ancillary Panel (Page 105):
Liner-release-enable button
Liner-release-enable fault indicator (which includes a RESET function)
Junction Box 2 (Page 46):
Liner-release safety relay (inside junction box 2)
Sounder for the LRE system
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4.18.2
LINER RELEASE ENABLE RADIO This is not a complete guide to the Liner-Release-Enable system. If a persistent fault occurs, call the RME Help Hotline (Page 10) for technical assistance.
Figure 57: Liner Release Enable Radio
1.
Pendant case is IP65 rated.
2.
Liner-Release-Enable button. Refer to the Liner Release Enable System (Page 117).
3.
Signalling LED. The signalling LED has four states:
Switched off: unit is switched off or not yet started
A single blink on startup: the E-stop button is engaged
Slow blinking: the pendant is operational
Fast blinking: low battery - the pendant will switch off 3½ minutes after the LED starts blinking quickly
1.
Starting key switch.
2.
Start button.
3.
Emergency stop button.
To start the pendant: 1.
Make sure the main isolator on the MCC is turned ON
2.
Insert the starting key switch
3.
Push the start button until the signalling LED starts to blink
4.
Do the Start-up Checks
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4.18.3
HOW TO RELEASE A LINER FROM THE GRAPPLE TOOL
The operation of releasing a liner requires the input of 2 devices:
the Radio Remote Control Pendant (main radio) and
the Liner-Release-Enable radio pendant (LRE radio).
The main radio is used by the operator. The LRE radio is operated by a relining crew member on the mill charge. Terminology: For this procedure, the following terminology will apply: Operator: The person operating the mill relining machine with the radio remote control pendant (main radio). Crew member: The person operating the Liner-Release-Enable radio pendant (LRE radio). Cycle: The length of time that the system allows for the entire procedure for releasing a liner, before it engages a fault condition. Procedure: The entire procedure for releasing a liner from the grapple tool, as shown below. Fault condition: A condition caused by the Liner-Release-Enable system that disables the liner-release function or engages an E-Stop, or both. Error codes are displayed on the liner-release safety relay. The procedure cannot be restarted until the fault condition is reset. Procedure for releasing a liner: 1.
Make sure all hydraulic movement has stopped for at least two seconds.
2.
The crew member decides that it is safe to release a liner. The crew member presses the liner-releaseenable button on the LRE radio. The LRE sounder comes on intermittently.
3.
Within five seconds, the operator pushes the liner-release-enable switch on the main radio. The LRE sounder comes on continuously.
4.
The operator pushes the liner-release switch on the main radio to release the liner.
The entire procedure must be completed within 12 seconds, or the cycle will stop.
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4.18.4
FAULT CONDITIONS IN THE LINER-RELEASE-ENABLE SYSTEM Crush Hazard. The liner-release-enable system is essential to the safe operation of the mill relining machine. Do not attempt to reline if the system has a persistent fault condition.
Fault Conditions for Incomplete Operation a.
If the procedure is not completed within 12 seconds:
the sounder stops
the liner-release-enable fault indicators illuminate
the liner-release function is disabled
In this case, the system will reset if the operator and the crew member release the controls. a.
If the operator or crew member continues to hold the controls for a total of 20 seconds:
the liner-release-enable fault indicators are latched
an E-Stop condition is engaged
an error code is displayed on the liner-release safety relay inside Junction Box 2 (Page 46)
In this case, one of the crew members must press the liner-release-enable fault indicator on the Ancillary Panel (Page 105) to unlatch it and reset the system. This will also disengage the E-Stop condition. The operator may operate other hydraulic functions while a liner is released. This does not extend the cycle time. If any of the liner-release functions on the main radio or the LRE radio are released during a cycle, that cycle will stop and you will have to start the operation again.
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Other Fault Conditions A number of other situations can cause a fault condition in the liner-release-enable system. If a fault condition occurs:
the sounder stops (if it is operating)
the liner-release-enable fault indicators illuminate
the liner-release function is disabled
an Emergency Stop condition may be engaged
an error code is displayed on the liner-release safety relay inside Junction Box 2 (Page 46)
One of the crew members must press the liner-release-enable fault indicator on the Ancillary Panel (Page 105) to unlatch it and reset the system. This may clear the fault. Persistent Fault If the fault occurs again: 1.
Stop the machine, if it is still operating
2.
Switch OFF the main isolator on the Main Control Cabinet
3.
All personnel must exit the mill
4.
Call the RME Help Hotline (Page 10) for technical assistance.
4.18.5
CHECKS OF THE LINER-RELEASE-ENABLE SYSTEM
4.18.5.1 INSPECTIONS BEFORE EACH RELINE Do these inspections before you start a reline:
Examine the electrical enclosures for ingress
Examine the push-buttons for ingress
Make sure the wiring terminals are tight
Make sure the push-button contacts are attached securely
See if the liner-release-enable safety relay inside Junction Box 2 (Page 46) shows any fault codes
If any of the inspections give unsatisfactory results: a.
Do any repairs that are needed
b.
If a fault code shows on the safety relay, try to reset it using the method shown above in Fault Conditions (Page 121). If a persistent fault occurs, call the RME Help Hotline (Page 10) for technical assistance.
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4.18.5.2 TESTS BEFORE EACH RELINE Do these tests of the liner-release-enable system before each reline: 1.
2.
At the Ancillary Panel (Page 105), select "Console" mode a.
Remove the cover of the operator's console and install a hydraulic lever in the valve for the linerrelease function. Operate the liner-release valve: make sure the grapple tool pins do not move. Remove the hydraulic lever and replace the cover of the console.
b.
Stay in Console mode and operate the liner-release-enable (blue) button: make sure the grapple tool pins do not move
At the ancillary panel, select "Radio" mode a.
do the procedure to enable a liner to be released (Page 120), i.e. steps 1 through 3 (the sounder operates continuously): make sure the grapple tool pins do not move
If any test results are unsatisfactory: a.
Stop the machine, if it is still operating
b.
Switch OFF the main isolator on the Main Control Cabinet
c.
All personnel exit the mill
d.
Call the RME Help Hotline (Page 10) for technical assistance.
4.18.5.3 TESTS AT THE START OF EACH SHIFT Do test 2 again at the start of each shift. Crush Hazard. The liner-release-enable system is essential to the safe operation of the mill relining machine. Do not continue if the system has a persistent fault condition.
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4.19
Linercart Operation
The linercart is used to transport new liners into the mill and worn liners out of the mill for disposal. Controls for the linercart are located on the linercart pendant. The Baseframe Console (Page 79) lockout plate must be positioned fully to the right before the Linercart Radio Remote Control Pendant may be used.
The linercart operator must ensure the linercart path is clear of personnel or any obstruction, particularly in the confined space of the mill trunnion. The linercart operator must ensure the linercart rated capacity is never exceeded.
The linercart load must be stacked in a stable configuration. If loading multiple used liners on the linercart, they must be loaded in a stable manner. Linercart motion can cause the load to move and become unstable. Ensure the liner stack can clear the mill trunnion.
Drive the linercart carefully; the slow speed detent should be used when the linercart approaches either end of the beam. Stop the linercart before it hits the beam stop; a sudden jolt could dislodge the linercart load. Do not ride on the linercart or attempt to enter the mill while the linercart is operating.
Commencing operation outside the mill: 1.
2.
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Place the new liner on the linercart with its lifting lugs up. a.
The liner must be placed lengthways on the linercart, this ensures it can pass through the mill trunnion. The linercart would typically be positioned at the rear of the beam and the linercart turntable may also be rotated to assist with loading.
b.
Check that the liner is stable and correctly aligned to fit through the mill trunnion. The turntable hydraulic slew motor will prevent rotation while the linercart is moving.
Transport the new liner into the mill on the linercart.
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4.19.1
LINERCART PENDANT
The linercart pendant is used for operation of the linercart and is attached via electrical cable to the main control cabinet. It is normally stored with its cable looped on the bracket provided underneath the platform near the cabinet. This hand held pendant may also be located in and operated from the platform handrail bracket which is fixed to the top of the handrail. Never let the connecting cable lie on the ground where it is likely to be damaged. The pendant is fitted with dual position press buttons for linercart movement. The first detent position results in a slow speed; pressing the button further to the second detent increases the linercart speed. This provides control over the speed of the linercart as it approaches the stops at the end of the beam.
Figure 58: Linercart Pendant
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Refer to Figure: Linercart Pendant (Page 125) 1.
Pendant Enclosure. IP65 rated to stop ingress of dirt and moisture into the pendant.
2.
Emergency stop button.
3.
Two-position Motion Button. Pressing this button operates the linercart out of the mill.
4.
Two-position Motion Button. Pressing this button operates the linercart into the mill.
5.
Pendant ON Indicator. When illuminated it indicates that the pendant is available for use. If the indicator is ‘OFF’, the pendant control may be disconnected or may have been disabled at the Ancillary Panel (Page 105).
If the pendant or its electrical cable is damaged If the pendant and/or pendant cable is damaged, then this fault may be detected as an activated E-Stop which will stop the machine and prevent it from starting. In this case a spare pendant and cable should be fitted while this one is being repaired or replaced. To allow the machine to be started when a spare pendant and cable is not available, disconnect the pendant cable from the side of the main electrical cabinet and replace with the loop back plug provided. This will clear the E-Stop and allow the machine to be started, but will not allow the linercart to operate.
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4.20
Grapple Tool and Liner Pinning Operation
The grapple tool attaches the liners to the machine. This is one of the most important functions of the machine and the grapple tool enables fast, safe and secure attachment. It also allows liners to be readily released when required. Only approved liner castings may be picked up by the grapple tool. All parts of the grapple and grapple tool assembly present a pinch or crush hazard. Do not touch the grapple or grapple tool assembly while the machine is operating.
For all grapple and grapple tool control functions refer to Operator's Hydraulic Controls (Page 101).
Figure 59: Grapple Tool and Liner Pinning Operation
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Once the liner has entered the mill, it may be lifted and placed on the mill shell using the following procedure. Refer to Figure: Grapple Tool and Liner Pinning Operation (Page 127): 1.
Retract the grapple tool pins and align with the liner using the grapple function levers on the operator’s console: a.
Remove one (1) of the lynch pins from the liner safety bar and open (retract) the grapple tool pins.
b.
Lower the liner lift function until the grapple tool hangs vertically and loose from the grapple.
c.
Align the inside of the grapple tool guide lugs with the outside of the liner lugs. Crush Hazard. Incorrect lug spacing may cause a liner to fall from the grapple tool. Only the correctly manufactured and tested grapple tool and liners are to be used. If any changes are made to the specifications of the mill liners, contact Russell Mineral Equipment to assess the liner and grapple tool engagement integrity.
2.
Align the grapple tool pins with the holes in the liner lugs: a.
Lower the grapple tool over the liner lugs, align the pins and lug holes.
b.
An assistant may use the handles provided on the grapple tool to help with alignment. Crush Hazard. Grapple tool operation exposes crew members to several pinch and crush hazards, especially when pinning or releasing liners. Exercise extreme caution at all times when working around the grapple tool.
3.
4.
Pin the liner to the grapple tool: a.
Use the controls to close the grapple tool pins and pin the liner to the grapple tool.
b.
Replace the lynch pin (removed in step 1a) in the liner safety bar.
Raise the grapple tool using the liner lift function: a.
When the correct liner reaction foot is attached and the liner lift function is used the liner should hang from the grapple tool at the correct angle for liner to fit up to the mill shell.
5.
When the liner is fitted to the mill shell, insert the liner bolts and secure the liner to the mill shell.
6.
Remove the lynch pin from the liner safety bar and release (unpin) the liner from the grapple tool.
7.
Repeat all the above steps for each liner.
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4.20.1
LINER RELEASE INTERLOCK FAULT INDICATOR
The Liner Release Interlock Fault indicator is an important safety feature. When illuminated it alerts the operator to a fault in the liner release control interlock system which prevents inadvertent liner release. The indicator is located on the Ancillary Panel (Page 105).
The Liner Release Interlock Fault Indicator provides an alert that the liner release control has detected a fault. The integrity of the liner release system is essential for the continuation of safe mill relining operations. Do not conduct mill relining operations with this indicator illuminated. Death or serious injury to personnel could result.
If the indicator illuminates during normal mill relining operations, a fault has been detected. The fault has two possible causes and each requires a different course of action, as follows:
1.
The Liner Release Enable solenoid in the hydraulic cabinet has been detected as being “open” when it should be “closed”. This is a potentially dangerous fault and all mill relining operations should cease. The liner release control system has a fault. Liner crews should exit the mill and the machine should be shut down. No further relining can be carried out until the cause has been identified and rectified by a service technician.
OR
2.
When using the radio remote control, the Liner Release Enable has entered a faulty state after the detection of signal interruption. In this case, the operator could be remote from the ancillary panel, but will be alerted by a red LED indicator on the Radio Remote Control (Page 111). The radio remote control should be switched “OFF” and another control mode selected using either PVG controls or joysticks. Press the “RESET” function of the indicator. If the light in the indicator is extinguished and remains off, the liner release interlock is functioning correctly and full mill relining operations may continue.
In any case, if the light remains illuminated after pressing the “RESET” button, then the liner release control system has a fault. No further relining can be carried out until the cause has been identified and rectified by a service technician.
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4.20.2
LINER INTERFACE ATTACHMENTS
Liner interface attachments help the operator to position the liners precisely at the mill shell. Each liner interface attachment will match one or more liners in your mill(s). For the actual attachments supplied with your machine, refer to the List of Assembly Drawings (Page 266).
Figure 60: Typical Liner Interface Attachments
1.
Typical short liner reaction foot
2.
Typical medium liner reaction foot
3.
Typical long liner reaction foot
4.
Typical pulp lifter adaptor
5.
Bolt, washer and nut. Crush hazard. Using worn or faulty liner interface attachments could cause a liner to be dropped from the grapple tool. Inspect liner interface attachments regularly.
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4.20.2.1 CHOOSING THE CORRECT LINER INTERFACE ATTACHMENTS The following figures show a typical selection of liner interface attachments for some mill liners. The last figure shows a pulp lifter adaptor bolted to a typical pulp lifter liner. Again, the correct choice of reaction foot must be made: different pulp lifter liners may require different adaptors. If a liner shape is changed, contact Russell Mineral Equipment for supply of the correct load-rated attachments.
Figure 61: Typical Liner Interface Using Short Reaction Foot
Figure 62: Typical Liner Interface Using Medium-Length Reaction Foot
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Figure 63: Typical Liner Interface Using Long Reaction Foot
Figure 64: Typical Liner Interface Using Pulp Lifter Tool
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4.20.3
LINER REACTION FOOT REPLACEMENT
The liner reaction foot contacts the liner during the liner lift procedure and holds the liner in a stable position. This gives the operator precise control during the liner placement process. The RUSSELL 7 Mill Relining Machine is supplied with liner feet of different lengths. The correct length liner foot must be used. Refer to Grapple Tool and Liner Pinning Operation (Page 127). To replace the grapple tool foot: 1.
Unclip the retaining lynch pin (2);
2.
Remove the foot (1);
3.
Insert the other grapple tool foot; and
4.
Secure foot in position with the lynch pin (2).
Figure 65: Grapple Tool Foot Attachment
1.
Grapple Tool Liner Reaction Foot.
2.
Lynch pin is used to lock the foot in position on the grapple tool.
3.
Load Ring is secured by the magnet when not in use.
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4.21
Emergency Hose Changeout
Both the boom and beam assemblies have spare hydraulic hose capacity fitted. In the event of an internal boom or beam hose failing during a reline, another hose may be used to allow the reline to continue with minimum delay. As soon as the reline is completed, the damaged hose must be replaced with a new one. There is easy access to all other hoses which may simply be replaced as required. The boom has two spare hydraulic hoses installed through its internal cableveyor. There is one spare hose of each hose size and all boom hoses, including the spares, have the same 9/16 JIC connectors fitted. The spare hose ends are capped to prevent ingress of contaminants. The rear ends of both spare hoses are located behind the rear boom cover and the other ends are located behind the grapple attachment flange at the front of the boom. If a hose fails then disconnect it and use one of the spare hoses to replace it. The beam has two tank return hoses within the inner beam cableveyor. Tank hoses are not under pressure and so should not burst. If a pressure hose fails, then disconnect it at the rotary union and at the JIC connectors underneath the beam. All hoses have the same sized JIC connectors at these two locations. Then use one of the tank hoses to replace the failed pressure hose. Ensure the tank return fittings at the rotary union and underneath the beam are capped to prevent further fluid loss or contamination. The machine will operate and is capable of completing the reline with only one beam tank return hose. Ensure that the maintenance controller is aware of the need to replace the failed hose after the post-reline inspection.
4.22
Incremental Rotation of the Mill
The mill may be relined from the first liners that are clear above the mill’s residual ore charge to as high on the shell as is practical to reach. Once the accessible liners have been replaced and before ‘inching’ the mill, the Mill Relining Machine must be set up for mill inching. This is a neutral machine position inside the mill and is aimed at minimising any damage that might occur due to falling objects. In addition, all local mill safety rules must be followed.
Do not allow the mill charge to be raised above the mill relining machine. If there is a risk of this occurring then remove the machine from the mill prior to inching.
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Mill Inching: During this procedure the machine’s centre of gravity is forward of the front jacks. The rear of the machine must remain tied down to the floor anchor plates at all times.
1.
Set up the machine ready for mill inching: a.
Set the grapple roll and slew at midpoint and liner lift at full ‘UP’ positions.
b.
Boom retracted, facing forward and horizontal.
c.
Inner beam fully retracted.
d.
Lower the operator's hydraulic controls and fold the protective cover over them. Refer to Raising and Lowering the Hydraulic Control Levers (Page 104).
e.
The radio remote control unit should be removed from the mill, even if it is not currently in use. All personnel must evacuate the mill while it is being incrementally rotated. (Inched)
If using the THUNDERBOLT Recoilless Hammer to remove the liner bolts, all personnel must evacuate the mill; and the machine should be protected from damage. Risk: High velocity projectile bolts and shrapnel.
2.
If using the THUNDERBOLT Recoilless Hammer to remove liner bolts the above precautions must be followed.
3.
The mill can now be incrementally rotated ready to remove the liner bolts and liners for the next relining procedure. When all liner bolts and liners have been removed from the mill shell ready for the next stage of relining, the machine should again be made operational.
4.
Return the machine to the Relining Configuration (Page 95).
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4.23
Incremental Rotation - High Residual Charge Level
If the residual ore level in the mill is too high, Remove the machine from the Mill (Page 136) before incremental rotation is carried out. When the inching process has been carried out the machine may be inserted back into the mill. Refer to Initial Machine Entry (Page 91) through Relining Configuration (Page 95).
4.24
Removing the Machine from the Mill
The Mill Relining Machine is only removed from the mill when the mill reline process is complete, or the mill has a high residual ore charge level and the machine is to be removed prior to incremental rotation. 1.
2.
136
Set the machine up in the Mill Entry Configuration (Page 89). To achieve this from the relining configuration: a.
Remove the offside view mirror (rotate the turntable if necessary) and transport it out of the mill for safe storage.
b.
Set the grapple roll and slew at midpoint and liner lift at full ‘UP’ positions.
c.
Fully retract the boom.
d.
Fully retract the Inner beam.
e.
Ensure that all operator's hydraulic control levers are in their folded down position with their protective cover lowered over them.
f.
Change control to a radio remote pendant (if it is not currently in use) and restart the machine.
g.
Rotate the turntable to position the operator’s seat and platform over the beam. Then remove and transport the joysticks assembly, seat and platform out of the mill. Store them safely.
h.
Position the boom facing forward and horizontal.
i.
Remove the radio remote pendant from the mill. It may remain activated for use outside the mill.
j.
Position the linercart at the rear of the outer beam.
Retract the outer beam: a.
Fully extend the outer beam cylinder – this retracts the outer beam from the mill by one increment.
b.
Remove the beam pin from the rear pinning position.
c.
Retract the outer beam cylinder and align the cylinder knuckle with the next pinning position and replace the pin through this pinning position and cylinder knuckle.
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3.
4.
d.
Repeat steps “a” through “c” once more. The pin is now in the front beam pinning position. Rotate the pin to engage the pin handle in the locking bracket on the outer beam, this ensures that the pin cannot become loose or fall out during manoeuvring the machine.
e.
Fully extend the outer beam cylinder – this retracts the outer beam from the mill by the final increment.
Release the machine tiedowns: a.
Extend the front jacks just sufficiently to release the weight from the front tiedown pins. Refer to Remote Transport Control Pendant (Page 81).
b.
Remove both front tiedown pins and store them on the two brackets located on the inside face of the baseframe front end plate.
c.
Fully extend the front jacks.
d.
Release the rear tiedown rods and lift them off of the floor mounted plates. Store the tiedown rods safely.
e.
Fully retract the front jacks to lower the machine onto the front wheels.
Use the Remote Transport Control Pendant (Page 81) to move the machine straight back until the boom exits the mill trunnion.
Leave the machine in this position if it has been removed from the mill to allow for an incremental rotation. It is now ready for reinsertion into the mill after the incremental rotation. Refer to Initial Machine Entry (Page 91). OR To continue with the removal from mill procedure: 5.
Using the Radio Remote Control (Page 111) set the machine up in the Transport Configuration (Page 77).
The machine is now ready to be manoeuvred and repositioned away from the mill.
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4.25
Manoeuvre the Machine away from the Mill
Follow techniques given in Manoeuvring the Machine (Page 87) to manoeuvre the machine away from the mill.
4.26
Machine Inspections after Use
A post-use inspection of the RUSSELL 7 should be carried out after the reline is complete and before the machine is placed in storage. The purpose of this inspection is to identify any wear or damage that may have occurred during the reline process. When this inspection is complete the inspection forms will be given to the technician or maintenance controller to check and rectify any faults or problems. This will allow ample time for any repairs or spare parts to be ordered, received and rectification work to be carried out before the next scheduled reline. These inspection forms should be kept as a record of the machine's maintenance history. Refer to Lubrication, Inspection and Servicing (Page 141) for post-use check and lubrication forms.
4.27
Access Restrictions
Crush Hazard. The machine may move unexpectedly while it is being operated. At all times, access to and operation of the RUSSELL 7 is restricted to personnel authorised by the owner.
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4.28
Machine Storage
Manoeuvre the machine back to its storage location. When the machine is stopped, connect the separate motor heater supply cable to a suitable supply and switch the motor heaters ‘ON’. The machine should be stored in a manner in which it is protected from extreme environmental conditions and/or vermin and insect attack. If the machine is to be in storage for periods greater than 6 months, RME can provide a procedure for long term storage of the machine. Site personnel should assess site storage conditions with respect to:
period of storage;
severity of environmental conditions; and
service and inspection requirements.
If the machine has a cover, then fit the cover as follows: 1.
Get the baseframe side cover and put each flat-hook fastener onto the platform rail, as the cover is wrapped around the baseframe.
2.
Get the baseframe top cover and put it on the top of the machine. Clip the baseframe top cover and the baseframe side cover together with the fasteners.
3.
Get the boom and grapple cover and put it over these parts. Clip the boom and grapple cover and the baseframe cover together with the fasteners.
4.
Get the outer beam rear cover and put it over this part of the machine. Clip the outer beam rear cover and the baseframe cover together with the fastener.
5.
To remove the covers then reverse the above steps.
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4.29
Machine Isolation
This RUSSELL 7 Mill Relining Machine has two separate sources of supply, and during normal operation or storage only one supply will be connected and switched ‘ON’. Both supplies must be disconnected to fully isolate the machine. The Mill Relining Machine is isolated by: 1.
2.
3.
Main Power supply cable: a.
Opening the main isolation switch (rotate to ‘O’ position) on the door of the main electrical cabinet.
b.
Switching off the site supply and disconnecting the site power supply cable plug from its supply socket.
Motor heaters supply cable. a.
Opening the heater isolation switch located on the power pack.
b.
Switching off the site supply and disconnecting the heater power supply cable plug from its supply socket.
Following site isolation and tagging procedures. Both supplies must be disconnected to fully isolate the machine.
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5.
Lubrication, Inspection and Servicing
This section details the machine’s lubrication, scheduled inspection and servicing requirements to maximise the service life of the RUSSELL 7 Mill Relining Machine and its components.
5.1
Standard Maintenance Practices
The following information is provided to assist in the service and maintenance of the Mill Relining Machine and details general practices and requirements of servicing:
Safety During Inspection and Servicing (Page 142)
Torque Specifications (Page 143)
Wire Rope Care and Service (Page 146)
General Reassembly Practices (Page 145)
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5.1.1
SAFETY DURING INSPECTION, REPAIR AND SERVICING
All local site safety procedures are to be followed. A site, safety and risk assessment should be made of all steps in each inspection/repair procedure. The machine should be in the Transport Configuration and appropriately secured, e.g. Tied down, before commencing any maintenance or repair procedures. Removal of any component or assembly of the machine may make the Mill Relining Machine less stable. Where components have been removed ensure they are positioned in a stable position. During all maintenance procedures the machine will be taken out of service and electrically isolated, except where function tests are required within the procedures. The machine must be tagged “OUT OF SERVICE” in accordance with site safety procedures. All lifting equipment used during servicing must have adequate Working Load Limits.
All Mill Relining Machine guards and covers removed for servicing must be replaced before power is reconnected to the machine. Be careful when you do work with pressurized hydraulic fluid. It can cause injury. Release the pressure in the system before you remove hoses or other hydraulic components. Do not use a hand or any other body part to check for leaks in a pressurized line. Get medical aid immediately if hydraulic fluid causes an injury.
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5.1.2
TORQUE SPECIFICATIONS
The torque values for critical fasteners are noted on the assembly drawings. These values are supplied to assist when conducting maintenance on the machine. If the torque value is not on the drawings, then tighten the fastener until it is snug-tight. (Snug-tight means the tightness of a bolt achieved by a few impacts of an impact wrench or by the full effort of a person using a standard podgier spanner.) There may be different specifications for different size bolts, bolts in different positions or tightening bolts in several stages. Use a good torque wrench, properly calibrated, and follow exact specifications for the proper torque. The basic tightening procedure is to first snug up bolts, then tighten in stages, and then complete with the final torque specified. If the hardware threads are lubricated, use only 70% of the torque values. (e.g. for M12 – Grade 8.8 when lubricated: use 77 Nm x 0.7 = 54 Nm).
Torque values for critical fasteners are noted on assembly drawings. Refer to Assembly Drawings (Page 265). Do not exceed the given value. Always use good quality tools to avoid personal injuries.
If torque values are not specified on the drawings then tighten the fastener until it is snug-tight.
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5.1.2.1 METRIC STEEL HYDRAULIC FITTINGS The following torque charts and specifications are default values to be used when the particular fitting does not have a torque value specified on the assembly or hydraulic drawing. These values are supplied to assist when conducting maintenance on the machine.
Steel Hydraulic 37º Flare Fittings Size
Thread Pitch
FFWR*
Nominal Nm
¼" 6.4mm
7/16 20
2
18
5/16" 7.9mm
½ 20
2
23
3/8" 9.5mm
9/16 18
1½
30
½" 12.7mm
¾ 16
1½
57
5/8" 15.9mm
7/8 14
1½
81
¾" 19.0mm
1 1/16 12
1¼
114
7/8" 22.2mm
1 3/16 12
1
160
1" 25.4mm
1 5/16 12
1
228
1 ¼" 31.8mm
1 5/8 12
1
265
1 ½" 38.1mm
1 7/8 12
1
360
* - flats from wrench resistance
5.1.2.2 SPLIT FLANGE MOUNTING BOLTS Split Flange Mounting Bolts
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Thread Pitch
Ft/lb
Nm
5/16" 18tpi
15
20
3/8" 16tpi
18
25
7/16" 14tpi
35
50
1/2" 13tpi
60
80
5/8" 11tpi
110
150
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5.1.3
GENERAL REASSEMBLY PRACTICES
Before reassembly of any components occurs, the following will have been carried out: 1.
Any bolts, hardware or seals replaced must be of the same grade and specification as originally installed.
2.
All required spare parts, bearings and seals have been obtained.
3.
All components will have been cleaned and inspected for damage, distortion and wear and replaced as required. All threads in components will be cleaned, inspected and in good condition.
4.
Tolerances of bushes, bores and pins in components and assemblies have been checked and bushes or pins replaced as required.
5.
All hydraulic components (cylinders, hoses, actuators, gearboxes and motors etc.) have been checked for leakage and serviced or replaced as required.
6.
Non-destructive testing will have been carried out on all reusable pins and fabricated components in accordance with Non Destructive Examination (Page 231)
7.
Condition of any associated electrical cables should have been checked and replaced as required.
8.
Any required corrosion protection requirements of the components will have been carried out.
9.
All hardware torques will be in accordance with the Assembly Drawings (Page 265) and Specifications (Page 143).
Torque
Prior to disconnecting any hydraulic hoses or equipment, have matching marked blanking caps and plugs available. This prevents contamination of the hydraulic system and helps to reconnect hoses and equipment in the correct orientation.
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5.1.4
WIRE ROPE CARE AND SERVICE
5.1.4.1 INSPECTION Wire rope is tough and durable, but nonetheless expendable and eventually reaches the end of its safe service life. Wire ropes should periodically be inspected for signs of deterioration. The inner boom section is controlled solely by the boom wire rope.
Rope deterioration becomes noticeable through the presence of broken wires, surface wear, corrosion, wire or strand distortion due to mechanical abuse, or drastic reduction in diameter and lengthening of the lay. Also deterioration can be detected by the use of modern non-destructive testing techniques. While Statutory Regulations govern the inspection and discarding of certain ropes, the same rules cannot be applied to all ropes. The proper frequency and degree of inspection depends largely on the possible risk to personnel and machinery in the event of rope failure. The determination of the point at which a rope should be discarded for reasons of safety requires judgment and experience in rope inspection, in addition to knowledge of the performance of previous ropes used in the same application. Where Statutory Regulations are laid down for the inspection and discarding of wire ropes and their attachments, wire rope users should become fully acquainted with the regulations and see that they are carried out. Inspection of both operated and discarded ropes frequently indicates other equipment faults. It is therefore essential to inspect the equipment on which the rope is installed as well as the rope itself.
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5.1.4.2 DISCARD FACTORS FOR WIRE ROPE Maximum allowable number of broken strands Broken Wires ONLY
Number in one rope lay
or
Number of adjacent breaks in one strand
6 x 19S (9/9/1)
10
3
6 x 25FW (12/6 + 6F/1)
16
4
6 x 29FW (14/7 + 7F/1)
22
5
6 x 36SW (14/7 and 7/7/1)
22
5
6 x 41SW (16/8 and 8/8/1)
24
6
Maximum allowable wear ONLY:
Outer wires should not be worn down more than one-third (33per cent) of their diameter.
Total loss of area:
The maximum allowable loss of metallic area due to visible combined wire wear and broken or cracked wires = 15 per cent.
Corrosion:
Ropes should be discarded if corrosion is marked by noticeable pitting or loosening of outer wires.
5.1.4.3 WIRE ROPE LUBRICATION The frequency of lubrication in the field is determined by the operating conditions of the rope e.g.: high-speed heavy duty operation calls for more frequent lubrication, as do wet and/or corrosive conditions. For all conditions a high penetrating, water-repellent rust-inhibiting oil should be used.
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5.2
Lubrication
5.2.1
LUBRICATION REQUIREMENTS
For all lubrication requirements on the Mill Relining Machine refer to Lubrication Summary (Page 150) and Detailed Lubrication Schedule. (Page 154) The lubrication schedule following should be regarded as a guide for lubrication requirements for the Mill Relining Machine. Site specific conditions may require more frequent lubrication of the machine. 5.2.2
LUBRICATION AND INSPECTION SYMBOLS
The following table provides definitions for the symbols used in this Manual. Symbol
Meaning Make a thorough visual inspection of the component(s) for damage, excess wear and security of fitting. Carry out the task in accordance with the scheduled service. Make a thorough visual inspection of the component(s) for damage, excess wear and security of fitting. Test the component(s) for proper function; replace if necessary. Carry out Non-Destructive Examination (NDE) in accordance with the scheduled service. Overhaul the component(s) in accordance with the scheduled service.
Replace the component(s) in accordance with the scheduled service.
Check oil level for sufficient quantity. Fill as required.
Using a grease gun, grease at each nipple, purge old grease and clean excess away. Using a spatula or brush, and wearing appropriate protective equipment, grease by hand. Penetrating oil – spray wire ropes. Wipe excess from the rope.
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5.2.3
LUBRICANT SPECIFICATIONS Lubricant Specifications Lubricant
Specification
Hydraulic Oil
ISO 32
Gearbox and Brake Oil
EP 220
Moly Grease EP (with Molybdenum Disulfide 3%)
NLGI 2
Grease GP (grease nipples or by hand)
NLGI 2
Ring gear and Pinion Grease (open gear lubrication)
OGL 2
Electric Motor
Refer to motor nameplate
5.2.4
OIL SAMPLING AND ANALYSIS
Hydraulic oil should be tested to the provisions of ISO standard 4407. The target cleanliness level of particulate contamination per millilitre of hydraulic fluid for 2μm, 5μm and 15μm sizes is 17/15/13 respectively.
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5.2.5
LUBRICATION SUMMARY
Summary of Lubrication Requirements Application
Lubricant and Quantity
Hydraulic Oil
ISO 32 Hydraulic tank: 167 l.
Frequency Before and After Use: 1. Visually inspect hydraulic tank site glass for oil contamination. 2. Check level and top up the Hydraulic Tank (Page 156). Annual/250 Hourly Inspection: 1. Carry out Oil Sampling and Analysis (Page 149). 2. Check level and top up the hydraulic tank. 5 and 10 yearly Inspections: 1. Empty tank and clean. 2. Totally flush hydraulic system with fresh oil. 3. Fill system with fresh oil.
Grease (GP)
use NLGI 2 All grease nipples – purge old grease and clean excess away.
All Inspections and Before and After Use: 1. Grease all nipples until fresh grease purges from seals, bushes or bearings. Clean waste grease away. Refer to Turntable Lubrication through Boom Lubrication (Page 168).
2. Grease all slide pads in the boom and grapple where applicable. Refer to Boom Lubrication (Page 168). use NLGI 2 Use in grease by hand applications – use a spatula and PPE. Moly Grease EP (with Molybdenum Disulfide 3%)
150
use NLGI 2 Use in grease by hand applications – use a spatula and PPE.
Inspections Before Use: 1. Grease all slide pads and sliding surfaces on the beam where applicable. Refer to Beam Lubrication (Page 166).
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Summary of Lubrication Requirements Application
Lubricant and Quantity
Gearbox Oil
use EP 220 Travel Drive Gearbox - 1.8 litres (0.5 US gal) Slew Gearbox - 2.4 litres (0.65 US gal)
Frequency Before and After Use: 1. Check level and fill. Drive gearboxes X 2. Refer to Front Basedrive Lubrication (Page 162). Slew gearbox. Refer to Slew Motor and Gearbox Lubrication (Page 158). Annual and 5 yearly Inspections: 1. Drain gearboxes and flush with fresh oil. 2. Check level and fill. Refer to Slew Motor and Gearbox Lubrication (Page 158) and Front Basedrive Lubrication (Page 162). 10 year Inspection: 1. Remove all old gearboxes and replace. 2. Check level and fill new gearbox (Refer to Slew Motor and Gearbox Lubrication (Page 158) and Front Basedrive Lubrication (Page 162)). All Inspections: Grease the Turntable (Page 160) slew ring and pinion gear.
Open Gear Lubricant use OGL 2 Slew ring and pinion gear. High Penetrating Oil (spray on) Use spray on penetrant Linercart and Boom wire ropes. Electric Motor Lubrication (Page 170)
Use recommendations of manufacturer found on Motor Data plate.
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All Inspections: Wire ropes used on the Mill Relining Machine are lubricated for their service life. If necessary, a light coating of penetrating oil may be used and the excess wiped away.
20,000 Hourly: Use a non-powered grease gun to grease motor bearings in accordance with the Electric Motor Data Sheet (Page 269). Do not overgrease.
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5.2.6
ENVIRONMENTAL CONSIDERATIONS
In the event of mechanical damage to hydraulic hoses or bursting of hydraulic hoses, or during gearbox oil or filter element changing procedures, spillage of hydraulic oil could occur. It is recommended that a supply of diatomaceous earth absorbent pellets should be kept on hand. These can be poured onto an oil spill, and will absorb most of it. Final clean up should be with waste cloth. Any oil-soaked diatomaceous earth and waste clothes should be disposed of at the mine site’s disposal area for contaminated products, following site procedures for such disposal.
5.3
Lubrication and Inspection Forms
For those who are initially unfamiliar with the machine, the following sections detail where on the machine all the grease nipples are located, areas to apply grease by hand (or brush) and when to apply lubricants. All other inspections and servicing requirements are also included here. Each section (for a machine assembly) has a Figure and a table. The table may be copied and used as a check sheet to be filled in as the lubrication or inspection work is carried out. Figure Sample Hydraulic Reservoir Lubrication Table (Page 153) shows a lubrication check sheet for the hydraulic reservoir filled in for a Post-use lubrication. This Figure shows that: 1.
Each task is initialled or ticked when completed (empty boxes filled-in for Post-use column).
2.
Greyed-out boxes in this column are not required, i.e. not done, and not initialled or ticked.
3.
Columns not required are not used, e.g. the "250 Hours or Annual" column in this example is not used.
4.
As the final step, the completed sheet is signed off on the bottom row. This would not be done (as in this example) if there were any outstanding (incomplete) tasks and so allows for a quick check for the completeness of all the tasks.
5.
Notes may be recorded in the space below the table and the completed check sheet given to the maintenance controller for record keeping.
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Figure 66: Sample Hydraulic Reservoir Lubrication Table
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5.4
Detailed Lubrication Schedule
5.4.1
PRESSURE FILTER LUBRICATION
Figure 67: Pressure Filter Lubrication
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Refer to Figure: Pressure Filter Lubrication (Page 154).
No.
Symbol
Lubrication Task
1.
Examine the manifold and filter fittings for hydraulic oil leaks.
2.
Replace the hydraulic system pressure filter element. Inspect old filter for contamination.
Preuse
Postuse
250 Hours Annual
If contamination is found in the pressure filter, inform the maintenance controller as further investigation may be required to find the cause. Inspection / Lubrication Complete Date: Signature:
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5.4.2
HYDRAULIC TANK LUBRICATION
Figure 68: Hydraulic Tank Lubrication
156
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Refer to Figure: Hydraulic Tank Lubrication (Page 156).
No.
Symbol
1.
Lubrication Task
Preuse
Postuse
250 Hours Annual
5 Years
Examine hydraulic-fluid-level in sight-glass. If low, fill to the full point as labelled (with all hydraulic cylinders retracted). Examine hydraulic-fluid colour in sight-glass. The liquid colour will be a clear to amber. If the liquid colour is a milkiness, then drain, flush and clean the full hydraulic system.
2.
If necessary to fill the oil in the tank, then only use this filling-point (fitting attached to filter input, on front side).
3.
Examine the breather for damage and free-air flow. Replace and/or clean area around the breather as necessary.
4.
Get a hydraulic oil sample at the sampling-point on the reservoir and have it analysed. Contamination levels must be less than recorded in Oil Sampling and Analysis (Page 149).
5.
Replace the hydraulic return filter element. Examine the old filter for contamination.
6.
Replace the hydraulic tank breather filter.
7.
The tank must be drained, flushed, cleaned and filled with new oil.
Inspection / Lubrication Complete Date: Signature:
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5.4.3
SLEW MOTOR AND GEARBOX LUBRICATION
Figure 69: Slew Motor and Gearbox Lubrication
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Refer to Figure: Slew Motor and Gearbox Lubrication (Page 158).
No.
Symbol
Lubrication Task
1.
Check motor and brake hydraulic fittings for any sign of hydraulic oil leaks.
2.
Inspect gearbox breather for free air flow. Clean surrounding area as required.
3.
Check oil level for sufficient quantity. Fill as required.
Postuse
250 Hours Annual
To check, remove the sight glass (side of gearbox) and the filling plug (top of gearbox). Slowly put oil in the filling plug hole until oil is seen to come out of the sight glass hole, then replace the sight glass and filling plug.
Oil can become trapped in the sight glass and give a false reading. Do not rely on sight glass, without removal, for oil level.
4.
Drain the slew gearbox. Flush with fresh oil and refill.
5.
Perform an internal inspection of the gearbox to ensure no corrosion is present.
Inspection / Lubrication Complete Date: Signature:
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5.4.4
TURNTABLE LUBRICATION
Figure 70: Turntable and Slew Ring Lubrication
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Refer to Figure: Turntable Lubrication (Page 160).
No.
Symbol
1.
Lubrication Task
Preuse
250 Hours Annual
Using a grease gun, grease the boom cylinder pivot bearings at each nipple, purge old grease and clean away excess. (The boom pivot bearings are greased in the boom section.)
2.
Remove the pinion gear cover under the turntable. Grease the slew ring and pinion gear by hand using a spatula or brush while the operator incrementally turns the turntable between applications. Use personal protective equipment. Lubrication of the slew ring and pinion gear is more easily carried out if an operator moves the turntable between applications of grease.
Do not move the turntable while grease is being applied.
The boom must be retracted at all times. OR The machine must be tied down before slewing the boom. Otherwise the machine will overbalance. 3.
Using a grease gun, grease the slew ring bearing at each of the four nipples fitted to the mounting block fixed on the inside rear corner of the hydraulic mount cabinet.
4.
Inspect the slew and pinion gears for any signs of damage.
Inspection / Lubrication Complete Date: Signature:
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5.4.5
FRONT BASEDRIVE LUBRICATION
Figure 71: Front Basedrive Lubrication
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Refer to Figure: Front Basedrive Lubrication (Page 162).
No.
Symbol
Lubrication Task
1.
Check gearbox oil levels for sufficient quantity. Fill as required.
2.
Using a grease gun, grease at each nipple, purge old grease and clean excess away.
3.
Remove the pivot pins, clean and inspect for damage. Grease by hand and reassemble.
4.
Inspect the drive gearboxes internally for any corrosion or damage.
5.
The gearboxes must be drained, flushed, and filled with new oil.
Preuse
250 Hours Annual
5 Years
Refer Note
The gearbox must be drained, flushed, cleaned and filled with new oil after the first year of service only. Thereafter every five years. Drive gearbox full oil level is approximately 3/4 full. Lift and support front of machine so that drive wheels just clear floor and use hydraulic motor to rotate gearbox to obtain inspection holes in drain and filling positions. Inspection / Lubrication Complete Date: Signature:
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5.4.6
REAR BASEDRIVE LUBRICATION
Figure 72: Rear Basedrive Lubrication
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Refer to Figure: Rear Basedrive Lubrication (Page 217).
No.
Symbol
Lubrication Task
1.
Check gearbox oil levels for sufficient quantity. Fill as required.
2.
Using a grease gun, grease at each nipple, purge old grease and clean excess away.
3.
Remove the pivot pins, clean and inspect for damage. Grease by hand and reassemble.
4.
Using a grease gun, grease the rear axle pivot pin at the grease nipple, purge old grease and clean excess away.
5.
Inspect the drive gearboxes internally for any corrosion or damage.
6.
The gearboxes must be drained, flushed, and filled with new oil.
Preuse
250 Hours Annual
5 Years
Refer Note
The gearbox must be drained, flushed, cleaned and filled with new oil after the first year of service only. Thereafter every five years. Drive gearbox full oil level is approximately 3/4 full. Lift and support front of machine so that drive wheels just clear floor and use hydraulic motor to rotate gearbox to obtain inspection holes in drain and filling positions. Inspection / Lubrication Complete Date: Signature:
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5.4.7
BEAM LUBRICATION
Figure 73: Beam Slides Lubrication
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Refer to Figure: Beam Slides Lubrication (Page 166). Lubrication of the inner and outer beams is more easily carried out if an operator moves the beams between and during applications of grease.
The machine must be tied down before extending beams. Otherwise it will overbalance.
No.
Symbol
Lubrication Task
1.
Using a spatula or brush and wearing appropriate protective equipment, grease areas of the inner beam where the slide pads (mounted on the cradle support and on the inside of the front outer beam, both sides) make contact with the inner beam over its full travel, as well as the outer beam slide pads as indicated.
2.
On each side of the outer beam, remove the two cap screw covers and apply grease through the two grease nipples. Replace all cap screw covers. This lubricates the rocker slide pads that support the rear of the inner beam.
3.
Using a spatula or brush and wearing appropriate protective equipment, use Moly Grease EP (with Molybdenum Disulfide 3%) to grease areas of the outer beam where the front low-friction slide pads make contact with the beam, over the full beam travel.
4.
Inspect all slide pads for excess wear.
Preuse
250 Hours Annual
Inspection / Lubrication Complete Date: Signature:
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5.4.8
BOOM LUBRICATION
Lubrication of the inner and intermediate boom sections is more easily carried out if an operator moves the boom between and during applications of grease.
The boom must be slewed over the beam, facing the rear of the machine, before being extended OR the machine must be tied down before extending the boom. Otherwise the machine will overbalance.
Figure 74: Boom Lubrication
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Refer to Figure: Boom Lubrication (Page 168).
No.
Symbol
Lubrication Task
1.
Grease nipple points on both sides of the boom, clean away excess grease. Include the two front sheave bearings.
2.
Grease both boom pivot points, purge old grease and clean away excess grease.
3.
Grease nipple points on the underside of the boom, clean away excess grease.
4.
Remove the plugs on both sides at the rear of the outer boom. Position the boom (almost fully retracted) so that the rear sheave bearing is revealed through the opening. Grease nipple on sheave bearing, clean away excess grease. Replace both plugs.
5.
Grease by hand using a spatula or brush (use personal protective equipment), all faces on the boom where the low friction pads slide. This can be done while an operator extends and retracts the boom.
Preuse
250 Hours Annual
Pay careful attention to the lower outside surfaces of the inner and intermediate boom sections. Also remove the rear boom cover and grease the inner upper surfaces of the outer and intermediate boom sections. Replace the cover. 6.
Grease nipple points in the centre of the teardrop flange pins attaching both boom raise-lower cylinders to the outer boom. The other end of these cylinders are lubricated in the turntable section.
7.
Inspect low friction slide pads for excess wear.
Inspection / Lubrication Complete Date: Signature:
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5.4.9
ELECTRIC MOTOR LUBRICATION
.
Figure 75: Electric Motor Lubrication
No.
250 Hours Annual
Symbol Lubrication Task
1.
5 Years
10 Years
Open drain valve to check for any condensation. The valve is located underneath the front of the motor, just behind the bell housing. It is a non-metallic plug which is pulled down a short distance (not removed). Replace plug when finished. Condensation in the motor is an indication of potential damage and must be investigated by qualified personnel. Please contact RME immediately for further instructions.
2.
Use a grease gun to grease motor bearings in accordance with the Electrical Motor Data Sheet (Page 269). Do not overgrease. It is strongly recommended to grease the machine while running. This allows the grease renewal in the bearing housing. The injection of all the grease with the motor in standstill can make the grease penetrate into the motor, through the inner seal of the bearing housing. Only use a manual grease gun. Do not use a powered grease gun. Excess grease can cause bearing overheating, resulting in complete failure of the motor and potential fire.
Inspection / Lubrication Complete Date: Signature:
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5.4.10
GRAPPLE LUBRICATION
Figure 76: Grapple Lubrication
All grapple rotary actuators are sealed and lubricated by hydraulic oil flow only. There are no grease nipples or oil levels to check. Also, the grapple tool itself does not require lubrication in addition to maintenance overhaul servicing.
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5.5
Inspection and Service
The information in this section details the Scheduled Servicing Program. It is a preventative maintenance program recommended by RME for its Mill Relining Machine. It describes the various major components and the normal life expectancy but there are many variables that affect their life span, such as environmental factors, usage rate and adherence to the service program. An essential part of the regular servicing program must include Non-Destructive Examination (NDE) for the safe and effective operation of the RUSSELL 7. Testing of equipment is conducted at various intervals. If NDE tasks are ignored, then it could lead to serious injury or death of personnel, or premature failure of the equipment. The NDE requirements within the scheduled service program are in NDE Inspections (Page 233). 5.5.1
STORAGE
To ensure that the equipment is given the best opportunity to perform its required operations it is recommended that between relines it is stored correctly. The equipment should be cleaned, given a Post-use service (refer to Detailed Inspection Requirements (Page 175)), then stored either undercover or covered by a tarpaulin or similar type of cover if possible. 5.5.2
CORROSIVE ENVIRONMENT MAINTENANCE
The environment the equipment operates in determines the level of corrosion protection required. The following definitions are provided as a guideline:
Severe – high quantities of powder-fine dust; cloudy high salt content process water; high humidity or wet environment; cold (below 0º C) or hot (between 30ºC and 40º C) environment.
Extreme – poor visibility due to high dust content in the surrounding air; dirty, high salinity or extremely low quality bore process water; high humidity or wet environment; other corrosive materials falling on machine; cold (below –10ºC) or hot (above 40ºC) environment.
The Corrosive Environment Maintenance program is detailed as part of the scheduled service requirements.
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5.5.3
COMPONENT MAINTENANCE INTERVALS
To reduce the likelihood of failure, components on the Mill Relining Machine are replaced or overhauled at the intervals recommended by the Original Equipment Manufacturer (OEM) or by RME, based on experience of operators of the equipment from around the world. The accurate recording of operations and maintenance data will ensure the Mill Relining Machine is maintained to requirements and should assist in reliability of the equipment. 5.5.4
UPGRADES OR MODIFICATIONS TO EQUIPMENT
To assist in improving the capability and reliability of the Mill Relining Machine, RME continuously monitors feedback from operators and technicians. It is recommended that at overhaul or major repair, any upgrades or modifications that have been developed should be applied to the equipment. Owners of equipment will be notified of any upgrades or modifications required prior to their machine being refurbished. Whilst these changes are not mandatory unless they are safety related, they are recommended, as they will keep future costs down due to obsolescence of components. 5.5.5
OBSOLESCENCE OF SPARES - OVERHAUL PERIODS
During construction RME makes every effort to install components that are reliable and supportable. Unfortunately with the advance of technology some components, particularly electrical equipment, become obsolete in a short time (3-5 years) and replacement parts may not be available. It is recommended that customers undertake the 10 year overhaul to reduce the problems associated with obsolete parts and ensure the asset meets its intended service life.
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5.5.6
SERVICE LIMITS
If any defects are revealed by the inspections nominated in the Detailed Inspection Requirements (Page 175), then faulty components should be either repaired or replaced as soon as possible. Refer to the Non-Destructive Examination (Page 231) requirements to identify possible faults. 5.5.7
SCHEDULED INSPECTIONS
This Routine Servicing Program has been developed by RME to ensure the Mill Relining Machine has had basic servicing requirements at the specified intervals. Failure to carry out this servicing could lead to premature failure of the equipment and injury to personnel. Intervals for each servicing are based on either (whichever comes first):
Elapsed time - which is applied to account for periods of equipment inactivity and commences from time of machine commissioning; or
Hours of operation - as recorded by the hour-run meter on the door of the main electrical cabinet.
The following routine servicing intervals are applied:
Pre-use checks may be carried out by a site trained operator.
Post-use checks may be carried out by a site trained operator.
Annual or 250 hour inspections must be carried out by a qualified technician;
5 Year or 1000 hour service must be carried out by a qualified technician;
10 Year or 2000 hours service must be carried out by a qualified technician;
The detailed requirements for checks, inspections and services are in Detailed Inspection Requirements (Page 175). Service summary sheets are also found in this section.
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5.5.8
MAINTENANCE PERSONNEL
Site trained operators may perform pre- and post-use checks. Any maintenance or repairs required after these checks should be carried out by a site technician or Russell Mineral Equipment technician. All other checks, inspections or repair and maintenance requirements should be carried out by RME or site technicians.
5.6
Detailed Inspection Requirements
5.6.1
GRAPPLE TOOL INSPECTION
Figure 77: Grapple Tool Inspection
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Refer to Figure: Grapple Tool Inspection (Page 175).
No.
176
Symbol
Inspection
1.
Visually check the grapple tool pins are not damaged, bent or cracked. Replace as required.
2.
Visually check the grapple tool guide extensions are not damaged, bent or cracked. Contact RME for approved repair instructions.
3.
Check both safety lynch pins are not damaged, bent or cracked, check for security of their lanyards. Replace the lynch pins and lanyards as required. Check operation of lynch pins in the safety bar and that the safety bar is free to move (when a lunch pin is removed).
4.
Visually check the hook and hook latch are not damaged, bent or cracked. Function test the hook latch. Replace the hook assembly as required.
5.
Visually check the load ring is not damaged, bent or cracked. Replace the Load Ring assembly as required.
6.
Visually inspect all hydraulic hoses and fittings for damage and leaks.
7.
Visually check the slide/pinning arms for damage or distortion.
8.
Visually check there are no hydraulic oil leaks from within the grapple tool.
9.
Visually check the grapple tool liner reaction feet and attachment hardware for damage and security.
10.
Replace the grapple tool liner reaction feet and attachment hardware.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
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Figure 78: Grapple Tool Inspection - continued
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Refer to Figure: Grapple Tool Inspection - continued (Page 177).
No.
Symbol
Inspection
11.
Visually check the grapple tool to grapple attachment pin and end caps for security.
12
Visually check all bolted components for damaged, missing or broken bolts.
13.
Check the load ring retaining magnet is not damaged and retains the load ring with sufficient force. Replace the Load Ring assembly as required.
14.
Install the annual grapple tool service kit. (grapple tool pins and cylinder pins)
15.
NDE grapple tool components in accordance with Grapple Tool NDE (Page 236).
16.
Overhaul the grapple tool.
17.
Replace the grapple tool
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.2
GRAPPLE INSPECTION
Hydraulic fittings – for connection of the grapple tool to the grapple. These two hydraulic ports are marked ‘A’ and ‘B’ on both the grapple and grapple tool. If they ever become disconnected then they must be reconnected to the correct ports on the grapple tool and a function check carried out to ensure the movement directions of the operator’s control lever and the grapple tool pins agree. Ensure correct hose connections. Grapple
Grapple Tool
Port A
Port A
Port B
Port B
Test functions to ensure direction of grapple tool motion agrees with control lever.
Figure 79: Grapple Inspection
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Refer to Figure: Grapple Inspection (Page 179). No.
Symbol
Inspection
1.
Visually check the rotary actuators and covers for signs of damage or hydraulic leaks.
2.
Visually check both E-Stops for damage, replace as required.
3.
Visually check both imminent motion warning lights for damage, replace as required.
4.
Visually check the grapple for security of mounting to the boom.
5.
Visually check the grapple head for cracks or damage, particularly in the welded post attachment area.
6.
Visually check all bolted components for damaged, missing, loose or broken bolts.
7.
Visually check all hydraulic hoses and fittings for damage and leaks.
8.
NDE grapple components in accordance with Grapple NDE. (Page 234)
9.
Check torque all bolts attaching rotary actuators to mounting plates. If any bolts are found loose, remove and replace all bolts in the same plate. Torque values in accordance with the assembly drawing and Torque Specifications. (Page 143)
10.
Overhaul the grapple.
11.
Replace the Grapple.
Preuse
Postuse
250 Hr Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.3
TIEDOWN EQUIPMENT INSPECTION
Figure 80: Tiedown Equipment Inspection
182
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Refer to Figure: Tiedown Equipment Inspection (Page 182).
No.
Symbol
Inspection
1.
Visually check the tiedown rods for any damage or distortion. Check the threaded section of the tiedown rods. Ensure all components, including nuts and washers, can be located and used.
2.
Visually check the rear floor mounted tiedown plates for any cracks, distortion or damage.
3.
Visually check the front jacks, including extension arms and protective covers, for security, distortion or damage.
4.
Visually check the front jacks for any hydraulic leaks.
5.
Visually check the tiedown pins, lynch pins and retaining latches for any damage or distortion.
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Preuse
Postuse
250 Hours Annual
5 Years
10 Years
183
Figure 81: Tiedown Equipment Inspection - continued
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Refer to Figure: Tiedown Equipment Inspection - continued (Page 184).
No.
Symbol
Inspection
6.
Examine the front floor-mounted tiedown equipment for damage or distortion.
7.
Examine the concrete adjacent to all floor mounted tiedown equipment. If there are cracks in the concrete, report this immediately to the maintenance controller.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
If there is tiedown damage or distortion, it is reason to immediately replace the tiedowns as there is high dynamic loads put on this equipment. Cement-floor-cracks adjacent to the floor mounted tiedown equipment must be reported to the maintenance controller to examine.
8.
The tiedown component NDE schedule is recorded in Tiedown Equipment NDE (Page 238).
Inspection / Lubrication Complete Date: Signature:
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5.6.4
BOOM INSPECTION
Figure 82: Boom Inspection
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Refer to Figure: Boom Inspection (Page 186).
No.
Symbol
Inspection
1.
Visually check the boom structure for any signs of damage, distortion and corrosion.
2.
Check for any signs of hydraulic leaks from the boom. If any leaks are evident further investigation is warranted.
3.
Lubricate in accordance with Boom Lubrication (Page 168).
4.
Check wipers and seals for operation and damage.
5.
Inspect boom/turntable pivot pins and bushes for excess wear and security to the turntable.
6.
Inspect the internal cableveyor for any damage or broken links.
7.
Inspect the boom wire rope for damage; replace in accordance with Wire rope care and service (Page 146).
8.
Inspect the boom cable for adjustment; adjust in accordance with Boom Wire Rope Tension and Adjustment (Page 226).
9.
Inspect all boom slide pads for excess wear; replace as required.
10.
NDE boom components in accordance with Boom NDE. (Page 246)
11.
Overhaul the boom.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.5
BOOM CYLINDER INSPECTION
Figure 83: Boom Raise-Lower Cylinders Inspection
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Refer to Figure: Boom Raise Lower Cylinder Inspection (Page 188)
No.
Symbol
Inspection
1.
Visually check both boom raise lower cylinders for damage.
2.
Visually check for any signs of hydraulic leaks.
3.
Check the cylinder rod protective sheath for damage and sealing function.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
If damaged, check the cylinder rod, wiper and seals for damage and replace the sheath. If damage to rod or seals is causing leaks, overhaul or replace the cylinder. 4.
Visually check the cylinder attachment pins (teardrop flange type) to the boom and turntable for security of mounting.
5.
Inspect boom cylinder attachment pins and bushes for excess wear.
6.
Lubricate the boom raise lower cylinders in accordance with Boom Lubrication (Page 168) and Turntable Lubrication (Page 160).
7.
Inspect boom cylinder attachment pins and bushes for excess wear and security of mounting.
8.
NDE boom raise lower cylinder components in accordance with Boom Cylinder NDE (Page 240).
9.
Overhaul the boom raise lower cylinders.
10.
Replace the boom raise lower cylinders.
Inspection / Lubrication Complete Date: Signature:
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5.6.6
TURNTABLE INSPECTION
Figure 84: Turntable Inspection
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Refer to Figure: Turntable Inspection. (Page 190)
No.
Symbol
Inspection
1.
Visually check the turntable structure for signs of damage, cracks, distortion and corrosion.
2.
Visually check the motor and fittings for any sign of hydraulic leaks.
3.
Visually check all bolted components for damaged, missing, loose or broken bolts.
4.
Visually check the rotary union for security and any hydraulic fluid leaks.
5.
Lubricate the slew gearbox in accordance with Slew Motor and Gearbox Lubrication (Page 158).
6.
Lubricate the slew ring and pinion gear in accordance with Turntable Lubrication. (Page 160)
7.
Inspect boom pivot pins and bushes for excess wear and security of mounting.
8.
Inspect bushes and V-ring seals in the boom cylinder pivot points for damage.
9.
Check the torque of the slew gearbox mounting bolts in accordance with Torque Specifications (Page 143).
10.
Check the torque of the turntable leg mounting bolts in accordance with Torque Specifications (Page 143).
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
If any bolts are loose, remove and replace all bolts in the set.
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Figure 85: Turntable Inspection - continued
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Refer to Figure: Turntable Inspection - continued (Page 192).
No.
Symbol
Inspection
11.
Inspect all hydraulic hoses for excess chafing and leaks
12.
Inspect electrical cables for chafing and electrical fittings for damage
13.
Check the torque of the slew ring mounting bolts (to the turntable and beam) in accordance with Slew Ring Bearing Bolts (Page 229).
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
If any bolts are loose, remove and replace all bolts. 14.
Overhaul the rotary union.
15.
NDE the turntable components in accordance with Turntable NDE (Page 248).
16.
Replace the slew gearbox.
17.
Overhaul the turntable.
Inspection / Lubrication Complete Date: Signature:
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5.6.7
CONSOLE ON TURNTABLE INSPECTION
Figure 86: Console on Turntable - Console Inspection
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Refer to Figure: Console on Turntable Inspection (Page 194).
No.
Symbol
Inspection
1.
Visually check the console structure for any signs of damage, distortion and corrosion.
2.
Check the PVG valve set for security and hydraulic leaks.
3.
Inspect all hydraulic hoses for damage, chafing and leaks.
4.
Inspect the PVG control levers; ensure they automatically spring to the neutral position.
5.
Inspect the pivot and locking mechanism on the PVG levers for correct function.
6.
Inspect the console pivot mounting for correct function. Inspect hydraulic hoses and electrical cables for chafing.
7.
Check the console mounting to the turntable for security.
8.
Replace the PVG valve sets.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.8
JUNCTION BOX 2 INSPECTION
Figure 87: Junction Box 2 Inspection
Figure 88: Junction Box 2 Inspection
196
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Refer to Figure: Junction Box 2 Inspection (Page 196).
No.
Symbol
Inspection
1.
Visually check the junction box 2 structure for any signs of damage, distortion and corrosion.
2.
Visually check indicators and switches for operation and signs of damage. Replace as required.
3.
Visually check junction box 2 for security of mounting to the turntable.
4.
Visually check all electrical cables and fittings for damage and security.
5.
Visually check work-light sockets for damage.
6.
Visually check the radio remote antenna for damage.
7.
Visually check that the drains are not obstructed.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
If necessary, disassemble a drain and remove any dirt or debris. Reassemble the drain. Replace a drain if it is damaged or missing. 8.
Inspect door seals for damage and function.
9.
Inspect door latches for damage and function.
10.
Inspect all internal wiring for damage and corrosion.
11.
Inspect all internal components for damage and security.
Inspection / Lubrication Complete Date: Signature:
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5.6.9
INNER BEAM INSPECTION
Figure 89: Inner Beam Inspection
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Refer to Figure: Inner Beam Inspection (Page 198).
No.
Symbol
Inspection
1.
Visually check the inner beam structure for any signs of damage, distortion and corrosion. Visually check the front mounting flange (turntable well to beam) for any signs of distortion, corrosion, loose or missing bolts.
2.
Visually check the E-Stop and Observer Pendant at the front of the beam for damage and function.
3.
Lubricate the inner beam according to Beam Lubrication (Page 166).
4.
Check turntable to beam V-ring seal for damage and correct operation, replace as required.
5.
Inspect internal cableveyor for damage.
6.
Inspect inner beam extend cylinder and fittings for damage, leaks and security of mounting.
7.
Inspect the inner beam structure for any cracks or deformation. Carefully inspect the front mounting flange (turntable well to beam) for cracks or deformation. Check torque the flange mounting bolts in accordance with Torque Specifications (Page 143).
8.
Inspect all internal hydraulic hoses, including those in the cableveyor, for excess chafing and leaks.
9.
Inspect electrical cable in the cableveyor for chafing and electrical fittings for damage.
10.
NDE inner beam in accordance with Beams NDE (Page 244).
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.10
OUTER BEAM INSPECTION
Figure 90: Outer Beam Inspection
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Refer to Figure: Outer Beam Inspection (Page 200).
No.
Symbol
Inspection
1.
Visually check the outer beam structure for any signs of damage, distortion and corrosion.
2.
Lubricate the outer beam in accordance with Beam Lubrication (Page 166).
3.
Check inner beam wiper for damage and correct operation.
4.
Inspect the outer beam structure for any cracks or deformation.
5.
Inspect the linercart rails for damage and security of attachment.
6.
Inspect the outer beam extend cylinder for damage, leaks and security of mounting.
7.
Inspect low friction slide pads for security and excess wear.
8.
Inspect outer beam rear covers for security to the beam.
9.
Inspect all external hydraulic hoses for excess chafing and leaks.
10.
Inspect external electrical cable for security and chafing.
11.
NDE outer beam in accordance with Beams NDE (Page 244).
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.11
BASEFRAME INSPECTION
Figure 91: Baseframe Inspection
No.
1.
202
Symbol
Inspection
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Visually check the baseframe structure for any signs of distortion or corrosion.
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2.
Check tiedown pins are securely tethered to jack body. Front jacks have been checked in Tiedown Equipment Inspection (Page 182).
3.
Inspect the baseframe structure for any cracks, deformation, damage or corrosion. Inspect welds attaching the front and rear end plates. The front extension arm welds were inspected in Tiedown Equipment Inspection (Page 182).
4.
Inspect outer beam slide pads for security and excess wear.
5.
Inspect the baseframe cableveyor for damage.
6.
Inspect all bolted components for damaged, missing or broken bolts. Check torque both sets (one set each side) of rear beam clamp block mounting bolts in accordance with Torque Specifications (Page 143). If any bolts in a set are loose, remove and replace all bolts in that set.
7.
Inspect hydraulic hoses and electrical cable in the cableveyor for chafing and leaks.
8.
Inspect the hydraulic manifolds for security, damage and hydraulic leaks.
9.
Replace M30 bolts located on the bottom of the baseframe to extension arm flange on both sides of the baseframe front end plate. Refer to Extension Arms to Baseframe Bolts (Page 230).
10.
NDE baseframe in accordance with Baseframe NDE (Page 242).
Inspection / Lubrication Complete Date: Signature:
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5.6.12
LINERCART INSPECTION
Figure 92: Linercart Inspection
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Refer to Figure: Linercart Inspection (Page 203).
No.
Symbol
Inspection
1.
Visually check the linercart assembly for any signs of damage, distortion and corrosion.
2.
Check and ensure the linercart slew locking mechanism functions correctly from both handles.
3.
Inspect the linercart anti-lift edges (two located below each side near the front and rear) are not damaged or worn and will engage with the linercart rails if necessary.
4.
Inspect all four linercart wheels for excess wear and wheel bearings for freedom of movement. Replace if required.
5.
Function test the linercart slew bearing for freedom of movement.
6.
Replace the linercart wheel bearings and inspect wheels for wear.
7.
Overhaul the linercart.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.13
LINERCART DRIVE INSPECTION
Figure 93: Linercart Drive Inspection
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Refer to Figure: Linercart Drive Inspection (Page 206).
No.
Symbol
Inspection
1.
Check and ensure the linercart drive cable is not damaged or has frayed or broken strands or cables in accordance with Wire Rope Care and Service (Page 146).
2.
Inspect the linercart wire rope tension in accordance with Linercart Rope Tension and Adjustment (Page 223).
3.
Inspect the linercart drive sheave for damage or excess wear.
4.
Inspect linercart drive motor for damage, leaks and security to its mounting plate and to the outer beam.
5.
Inspect the motor hydraulic manifold for security and leaks.
6.
Inspect the nylon wire rope guides for damage or excess wear.
7.
Replace the linercart wire rope drive cable.
8.
Replace the linercart idler sheave and bearings.
9.
Replace the linercart drive sheave.
Preuse
Postuse
250 Hours Annual
2 Years
5 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.14
HYDRAULIC POWER PACK INSPECTION
Figure 94: Typical Hydraulic Power Pack Inspection
208
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Refer to Figure: Hydraulic Power Pack Inspection (Page 208). No.
Symbol
Inspection
1.
Function test the baseframe console lock-out plate and latch; make sure they function freely.
2.
Visually check the E-Stop and Drive Enable buttons and any ancillary switches for damage.
3.
Visually check that the cooling fan and heat exchanger are clean and clear of debris.
4.
Visually check the cooling and system pumps for hydraulic leaks and security of mounting.
5.
Function test the PVG valve levers; make sure they return to the neutral position when released.
6.
Inspect the rubber mounts on the electric motor; make sure they are not damaged.
7.
Inspect the PVG valve set for security of mounting.
8.
Inspect the cooling fan and heat exchanger for security of mounting.
9.
Inspect the hydraulic manifold and filter for security and leaks.
10.
Lubricate in accordance with Pressure Filter Lubrication (Page 154) and Electric Motor Lubrication. (Page 170)
11.
Replace the hydraulic pump drive coupling.
12.
Replace the PVG valve set.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.15
ELECTRICAL SYSTEM INSPECTION
Figure 95: Main Control Cabinet (MCC) Inspection
No.
210
Symbol
Inspection
1.
Check all indicators and control buttons on the Main Control Cabinet for damage.
2.
Check all E-Stops on the machine for function and any physical damage, replace as required.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
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No.
Symbol
Inspection
3.
Check all labels on the machine and the main and emergency lighting control cabinets for legibility and any physical damage, replace as required. This is important for personnel safety.
4.
Visually check the linercart pendant case, buttons and switches for damage.
5.
Inspect the main control cabinet and also ensure that it is securely mounted to the baseframe.
6.
Inspect all cables, plugs and sockets for damage, including those for work-lights.
7.
Inspect the internal electrical wiring for security, chafing, corrosion and damage.
8.
Inspect electrical conduit cables and fittings for damage.
9.
Inspect all cabinet and junction box internal components for security of mounting.
10.
Inspect pressure reduction proximity switches inside the boom assembly for damage and security.
11.
Replace the electric motor contactors.
12.
Replace the rotating electrical connector inside the rotary union.
13.
Load test the electric motor.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.16
HYDRAULIC TANK INSPECTION
Figure 96: Hydraulic Tank Inspection
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Refer to Figure: Hydraulic Tank Inspection (Page 213).
No.
Symbol
Inspection
1.
Inspect hydraulic tank for damage, corrosion and security to the baseframe.
2.
Lubricate hydraulic tank in accordance with the Hydraulic Tank Lubrication (Page 156).
3.
Inspect all hydraulic hoses and fittings for any sign of corrosion or chafing.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Any damage, corrosion or chafing on hydraulic lines requires immediate replacement due to the risks of bursting or rupture under pressure. 4.
Inspect entire hydraulic system for signs of hydraulic leaks.
5.
Drain the hydraulic tank completely, flush and refill with fresh oil.
Inspection / Lubrication Complete Date: Signature:
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5.6.17
FRONT BASEDRIVE INSPECTION
Figure 97: Front Basedrive Inspection
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Refer to Figure: Front Basedrive Inspection (Page 215).
No.
Symbol
Inspection
1.
Visually inspect the rubber tyres for damage.
2.
Visually inspect both wheels for loose or missing wheel nuts.
3.
Lubricate the front basedrive in accordance with Front Basedrive Lubrication (Page 162).
4.
Inspect the steering linkage and pins for signs of damage or excess wear.
5.
Inspect all axle pivot pins for security and excess wear, replace on condition.
6.
Inspect the basedrive motors for security and leaks.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.18
REAR BASEDRIVE INSPECTION
Figure 98: Rear Basedrive Inspection
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Refer to Figure: Rear Basedrive Inspection (Page 217).
No.
Symbol
Inspection
1.
Visually inspect the rubber tyres for damage.
2.
Visually inspect both wheels for loose or missing wheel nuts.
3.
Lubricate the rear basedrive in accordance with Rear Basedrive Lubrication (Page 164).
4.
Inspect the steering cylinder and linkage pins for signs of damage or excess wear.
5.
Inspect both stub axle kingpins and axle pivot pin for security and excess wear, replace on condition.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.19
PLATFORMS AND SAFETY RAILS INSPECTION
Figure 99: Typical Platforms and Safety Rails Inspection
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Refer to Figure: Platforms and Safety Rails Inspection (Page 219) No.
Symbol
Inspection
1.
Visually check both platforms for security to the baseframe.
2.
Visually check all fixed platform rail sections for security to the platforms.
3.
Visually check the operation of all movable platform rail sections for freedom of movement and positive position locking.
4.
Visually check that the platform walkway is safe and free of any obstacles. All platform sections are present.
5.
Visually check attachment fittings of removable stairs for damage and security.
6.
Visually check locking function of all four wheels on the removable stairs.
7.
Visually check alarm pole for security to the platform safety rails.
8.
Visually check the platform for damage or cracks to the structure.
9.
Visually check the safety rails for damage or cracks.
Preuse
Postuse
250 Hours Annual
5 Years
10 Years
Inspection / Lubrication Complete Date: Signature:
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5.6.20
MILL RELINING MACHINE FUNCTION TESTS
The machine function test is required to be carried out after all post-use and higher inspections. Function tests should be full range movements unless otherwise stated in the schedule. Do not operate the Mill Relining Machine unless authorised by the owner. Read manual for safety precautions and operations, refer to Safety (Page 13) and Operations (Page 61).
Function Test 1.
OK
Repair / Comment
Ensure the machine is secured (tied down). Do not extend beam unless the machine is tied down.
2.
Test all E-Stops.
3.
Start machine.
4.
Check system pressure. Refer to TQAMRM384-HYD-01 (Page 461). Check hydraulic filter indicator after oil is warm.
5.
Boom slew – CW and CCW (720º in each direction). Do not extend boom unless the machine is tied down.
6.
Boom – Raise and Lower.
7.
Boom – Extend and Retract. Do not extend boom unless boom is facing rear of machine or machine is tied down.
8.
Grapple Tool – pinning and release. Release (unpin), available only with liner release enable button and a lynch pin removed from the liner release safety bar. Direction of operation of grapple tool pins must agree with operation of lever, pinning and release.
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Function Test
OK
9.
Both grapple tool safety bar lynch pins tethered to tool and usable. (safety bar undamaged)
10.
Grapple liner lift – Raise and Lower.
11.
Grapple slew – CW and CCW.
12.
Grapple roll – CW and CCW.
13.
Inner Beam – extend and retract.
Repair / Comment
Do not extend inner beam unless the machine is tied down. 14.
Repeat all the above machine function tests using the joystick controls. Repeat function tests 5, 6 and 7 using the turntable pendant.
15.
Check single-point-of-control safety interlocks operate correctly.
16.
Check operation of linercart interrupt switch located on ancillary panel. For the following six tests also check that the baseframe light/sound beacon functions correctly for all six tests.
17.
Linercart pendant – forward and reverse, two speeds in each direction.
18.
Outer Beam – extend and retract. Do not extend beam unless the machine is tied down.
For the following four tests, ensure machine is not tied down and is in the transport configuration.
222
19.
Basedrive motors – forward and reverse.
20.
Steering front wheels – right and left.
21.
Steering rear wheels – right and left.
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22.
Front Jacks – extend and retract.
5.7
Wire Rope Tension and Adjustments
5.7.1
LINERCART ROPE TENSION AND ADJUSTMENT
Figure 100: Linercart Rope Tension Adjustment
1.
Safety cover.
2.
Anchor point for non-adjustable end of wire rope.
3.
Adjustment bolt.
4.
Adjustment marker.
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Correct the tension of the linercart wire rope by using the adjustment system on the side of the linercart. Adjustment Procedure: 1.
Remove the safety cover from the side of the linercart.
2.
Tighten or loosen the adjustment nut until the last belleville washer is in line with the adjustment marker (refer to inset).
3.
Operate the linercart to examine the tension of the wire rope. Make sure that the tension of the wire rope is sufficient to prevent any slip between the linercart drive sheave and the wire rope.
4.
If there is any slip, then replace the full set of belleville washers. Read the Assembly Drawings (Page 266) for the correct number of washers.
Inspections of the linercart wire rope should be carried out in accordance with Wire Rope Care and Service (Page 146).
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5.7.2
BOOM ROPE TENSION AND ADJUSTMENT
Checking the Rope Tension 1.
The machine must be securely tied down. Start the machine. Do not extend boom unless boom is facing rear of machine or machine is tied down.
2.
Ensure that the beams are fully retracted.
3.
Slew the boom so that it is facing the front of the machine.
4.
With the boom horizontal, extend and retract the boom slightly. Both the inner and intermediate boom sections should move simultaneously. If the intermediate boom moves and there is a delay before the inner boom moves then the rope requires tensioning.
5.
To confirm if adjustment is required, extend the boom slightly and then raise it. If the inner section drops back a little when the boom is raised this also indicates that there is slack in the boom rope and it should be tensioned up.
Adjusting the Boom Wire Rope Tension 1.
Identify the Rope Tensioning Mount and threaded swaged ends of the rope on top of the outer boom, refer to Boom Wire Rope Tension Adjustment (Page 226). The two threaded swaged ends of the boom extend rope are held in a tensioning mount by hexagon nuts and lock nuts.
2.
Release the lock nuts (these are either 7/8"UNF or 1"UNF depending on machine size), and with a suitable spanner, tighten each of the retaining nuts by three turns.
3.
Use the check procedure above (extending and raising the boom and observing if there is any drop back of the inner boom).
4.
Repeat the tightening of the adjustment nuts as required followed by checking, until there is no drop back of the boom sections.
5.
Tighten the lock nuts, and then proceed to adjusting the position of the boom sections.
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Figure 101: Boom Wire Rope Tension Adjustment
Checking the Position of the Boom Sections The position of the inner boom section, relative to the intermediate boom section, moves whenever the rope tension is adjusted. The relative position of the inner and intermediate boom sections should be checked periodically. To check position: 1.
Partially extend the boom and measure the two dimensions ‘A’ and ‘B’ from the front and rear flanges of the boom ends as depicted below in Boom Dimension Points (Page 227).
2.
Fully retract the booms and again measure the two dimensions ‘A’ and ‘B’. The two measurements, ‘A’ and ‘B’, should be equal when made at any boom extension position.
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Figure 102: Boom Dimension Points
Adjusting the Inner Boom dimension ’A’: This procedure refers to Boom Position Adjustment (Page 228). 1.
Loosen the lock nuts and then the retaining nuts (#2) on the Rope Tensioning Mount (#1) on the Outer Boom.
2.
Remove the protective cover (#3) over the rope reeving guide.
3.
Loosen the four socket head cap screws on the clamps (#4) that secure the semi-circular rope-reeving guide to the clamps.
4.
To increase dimension ‘A’: a.
Adjust the two wire rope tension adjuster bolts (#5) to push the front rope reeving guide clamps forward far enough to increase dimension ‘A’ to the required value.
To decrease dimension ‘A’: a.
Loosen the two wire rope tension adjuster bolts (#5) to allow the front rope reeving guide clamps to come toward the rear of the boom to decrease dimension ‘A’ to the required value.
b.
Tighten the retaining nuts (#2) on the rope tensioning mount to bring the reeving guide back in contact with the tension adjuster bolts.
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5.
Tighten the four socket head cap screws (#4) on the reeving guide clamps.
6.
Tighten the Rope Tension Mount retaining nuts (#2) to take up any slack after the adjustment, and then tighten the lock nuts.
7.
Extend and retract the boom to ensure that the rope is adjusted correctly and then check dimensions ‘A’ and ‘B’ at various extensions, refer to Boom Dimension Points (Page 227). They should be equal measurements, for any boom extension.
8.
Replace the protective cover (#3) before placing the machine back into service.
Figure 103: Boom Position Adjustment
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5.8
Specific Bolts Requiring Torques to be Checked
5.8.1
SLEW RING BEARING BOLTS
Check the torque of bolts on the slew ring bearings used on the turntable and linercart after the first reline use and then at 1000 hr (or five yearly) intervals. This is to preserve the life of each bearing by ensuring that it is not deformed by bolts losing their torque. The following information is taken from the Rollix slew bearing manual. Check the size of the bolts and then use the correct torque for the bolt size as detailed:
Diameter (mm)
10
12
14
16
18
20
22
24
27
30
33
Torque (Nm)
69
117
185
280
390
560
750
960
1400
1900
2600
The bolts should also have torque applied in a ‘star’ pattern as depicted:
Figure 104: Typical Slew Ring Bearing Torque Pattern
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5.8.2
EXTENSION ARMS TO BASEFRAME BOLTS
Both of the front extension arms are secured to the baseframe using bolts with cone lock nuts. Refer to the baseframe assembly drawing in Assembly Drawings (Page 265) for the correct quantity of bolts, high tensile washers and cone lock nuts to be fitted. Replace the M30 bolts, high tensile washers and cone lock nuts at 1000 hr (or five yearly) intervals. These are located at the bottom of the baseframe to extension arm flange on both sides of the baseframe. Check the torque of the remaining M24 bolts on this flange. This is to preserve the life of the baseframe and each extension arm by ensuring that they are not deformed by bolts losing their torque. For the required bolt torques refer to the Torque Specifications (Page 143). Before replacing bolts and checking the bolt torques ensure that the baseframe and extension arm flange mating surfaces are correctly prepared and aligned.
Figure 105: Bolts to be Replaced
1.
Baseframe Flange. One on each side of the baseframe front end plate.
2.
Extension Arm Flange.
3.
M30 bolts, high tensile washers and cone lock nuts to be replaced. Eight on each side.
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5.9
Non Destructive Examination
The Non-Destructive Examination (NDE) program is carried out in conjunction with the scheduled inspections. Due to the associated safety risks it is imperative that all documentation associated with NDE is retained with the logbook and copies with RME for establishing and maintaining future NDE intervals. All inspections are to be carried out by RME or a certified NDE Inspector. 5.9.1
NDE REQUIREMENTS
The NDE Program is applied to all lifting and critical components fitted to the Mill Relining Machine. The test program enables detection of early signs of damage or cracking that could cause component failure leading to serious injury to personnel and/or damage to equipment. Specific Areas and Items to be inspected: 1.
All pins and mating holes;
2.
All clevises;
3.
Welded joints (clamping points, platform mounting legs, cylinder attachment points, linercart rails);
4.
All cylinders;
5.
Rope sheaves and guides; and
6.
All boom lifting points.
5.9.2
NDE TESTING METHODS
The following methods are considered acceptable for NDE testing of the critical components: Visual Examination:
VE - AS3978-2003 and AS2741-2002 for shackles
Dye Penetrant Examination:
PE - AS2062-1997
Ultrasonic Examination:
UE - AS1065-1988 and AS2207-2007
Magnetic Particle Examination:
ME - AS1171-1998
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5.9.3
VISUAL EXAMINATION
The Figure for each major machine assembly, contained within this NDE section, shows the components that are required to have NDE. The associated table also indicates any NDE and the "Areas" on the machine that require visual examination at the lesser intervals of Pre and Post-use and 12 months or 250 hours. Initial visual examination of the components should be conducted using the following inspection criteria: 1.
Cracks. If any cracking is identified it will require either replacement or repair. If it is considered that the item may be repaired and there are possible structural implications, contact RME for further advice.
2.
Wear. Use the following as a guide for wear:
3.
a.
Pins. If a pin has 1% or more material worn off the overall diameter or if any protective plating has worn off then the pin should be replaced as it will compound wear on other components.
b.
Pin Bores. Any eccentric wear in the bore is cause to replace the pin, and also contact RME for repair advice.
c.
Wire Rope Sheaves. Any wear that decreases the diameter or that can cause an increase in wear on the wire rope is cause for replacement.
Deformation or Damage. If there is any deformation or damage of a component, be it steel plate, hollow or round section, this is cause for further investigation as to establish the initial cause, and dependent on the component, replacement may be necessary. Any bulging or deformation of any hydraulic cylinder is cause for replacement.
Procedure: If the visual examination identifies any cracking, wear, deformation or damage, then: 1.
the part may be replaced; or
2.
repaired (if repairable, refer notes in associated table); or
3.
the next most intensive NDE testing method employed to confirm (or otherwise) the part’s condition.
4.
If any doubt still exists as to the part’s condition then use the next most intensive NDE testing method or replace the part (this could be the most cost effective option).
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5.10
NDE Inspections
Do the non-destructive examinations on these components, at the given intervals. Use the method of examination shown for that interval. If there is an indication of a fault, use a method of examination that is more intensive or replace the part. Contact RME for any further advice.
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5.10.1
GRAPPLE NDE
Figure 106: Grapple NDE
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Grapple NDE Inspections
No.
Components
250 Hours or Annual
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Grapple Raise Arms
VE for cracks or damage. Replace if necessary.
2.
Grapple Raise Arms
VE for cracks or damage. VE welds around grapple tool mount and raise arms for cracks. VE rod clevises and pins. VE pins and bushes for wear. Replace if necessary.
3.
Grapple Slew Rotary Actuator
VE all welds for cracks where actuator is attached. Inspect entire unit for damage and wear. Replace if necessary.
Grapple Mounting Plate
VE for cracks or damage. Replace if necessary.
5.
Grapple Slew Plate
VE for cracks or damage. Replace if necessary.
6.
Grapple Roll Rotary Actuator
VE all welds for cracks where actuator is attached. Inspect entire unit for damage and wear. Replace if necessary.
7.
Grapple Roll Plate
VE for cracks or damage. Replace if necessary.
8.
Liner Lift Rotary Actuator
VE all welds for cracks where actuator is attached. Inspect entire unit for damage and wear. Replace if necessary.
9.
Rotary Actuator Covers
There is no life limit on the covers, repair or replacement is on condition.
10.
Bolts, Nuts and Studs
Inspect all bolts for any damage. Any damage is cause for replacement. All bolts in the grapple have specific torques which may be found on the assembly drawing.
Inspection / Lubrication Complete Date: Signature:
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5.10.2
GRAPPLE TOOL NDE
Figure 107: Grapple Tool NDE
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Grapple Tool - Mandatory NDE Inspection
No.
Components
250 Hours or Annual
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Grapple Tool Retention Pin *CRITICAL*
Inspect around centre and end bosses for cracks, deformation and wear. Replace on condition.
2.
Grapple Tool Body
Inspect all welds for cracks around the grapple body. Pay attention to the liner/pin guide arm welds. Check the body looking for deformation, wear and cracks. Measure internal wear in slide arm bearings – wear limit 1.0% of diameter.
3.
Slide Arms
Inspect for cracks and bending. Wear limit 1.0% of diameter.
4.
Liner Pins *CRITICAL*
Inspect for cracks and bending. Wear limit 1.0% of diameter. Replace if wear or damage is present.
5.
Load Ring and mounting plate with magnetic retainer. *CRITICAL*
Inspect for cracks, deformation and bending. Wear limit on any part of the load ring is 1.0% of material diameter. Magnet must be able to secure the load ring when the load ring is not in use. Replace if wear or damage is present.
6.
Detachable Hook and Shackle *CRITICAL*
Inspect for cracks, damage or deformation. Replace if any present.
7.
Protective shield plate
Inspect for cracks and bending. Replace if any present.
8.
Grapple Tool Cylinder
Replace hydraulic seals, rose joints and pins at 5 years.
9.
Grapple tool foot and foot Bracket
Inspect for deformation and cracking. Replace on condition.
10.
Liner Safety Bar.
Inspect for bending or deformation. Replace lynch pins each year.
Inspection / Lubrication Complete Date: Signature:
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5.10.3
TIEDOWN EQUIPMENT NDE
Figure 108: Tiedown Equipment NDE
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Tiedown Equipment - Mandatory NDE Inspections
No.
Components
250 Hours or Annual
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Rear Tiedown Rods.
VE whole rod and around welds for cracks. Inspect for damage, corrosion, ‘necking’ or bending to shank or threads. VE clevis bores for wear and deformation. Wear limit for holes is 2.0% of diameter. Replace if repair needed.
2.
Rear Tiedown Rod Lock Nuts.
VE for damage to threads. Replace if necessary. Replace any missing nuts or washers.
3.
Rear Tiedown Pins and Lynch Pins.
VE for bending or wear. Replace if necessary.
4.
Rear Tiedown Shafts (fitted to baseframe).
VE for cracks. Inspect for damage or deformation. Replace if necessary.
5.
Rear Tiedown Plate.
Wear limit for bolt holes is 2.0% of diameter. VE around welds for cracks. VE for deformation. Replace if repair needed.
6.
Front Jacks and Extension Arms.
VE for deformation, distortion and security of mounting, jack to extension arm and extension arm to baseframe. VE extension arm welds for cracks.
7.
Front Jack Pins.
VE for deformation or cracks. Wear limit 1.5 % diameter. Replace if necessary.
8.
Front pinning blocks
Inspect all welds for cracks. Wear limit for holes is 2.0% of diameter. Inspect for damage and corrosion. Contact RME if cracking is found.
Inspection / Lubrication Complete Date: Signature:
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5.10.4
BOOM CYLINDER NDE
The inspections shown below are specific for the boom raise-lower cylinders. These cylinders are critical to the safe operation of the machine. Similar inspections may also be applied to all other cylinders. All attachment and lift points should also be inspected. The boom raise-lower cylinders are attached at the outer boom and to the turntable assembly.
Figure 109: Boom Raise-Lower Cylinders NDE
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Boom Cylinders NDE Inspections
No.
Components
250 Hours or Annual
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Cylinder to turntable clevis mounts
VE for cracks along all welds and threaded areas. VE whole area for damage, deformation or wear.
2.
Cylinder barrel.
VE for cracks. Inspect whole area for damage, deformation, bulging or wear.
3.
Cylinder manifold.
VE for cracks along all welds and threaded areas. VE whole area for damage, deformation or wear.
4.
Cylinder rod.
VE for cracks on threaded areas. VE whole rod for damage, deformation/bending or wear (particularly chrome plating).
5.
Rod end clevis.
VE for cracks along all welds and threaded areas. VE whole area for damage, deformation or wear.
6.
Teardrop pins.
VE pins and matching machined bores. Damage, deformation or eccentric wear of more than 2% of the pin or bore diameter is cause for pin replacement. For wear or damage to the machined bore, contact RME for repair advice.
Inspection / Lubrication Complete Date: Signature:
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5.11
Recommended NDE Inspections
5.11.1
BASEFRAME NDE
The baseframe requires the inspections detailed, with particular attention to be paid to the forward supports and tiedown areas. There is no life limit on the baseframe; replacement is on condition. If the baseframe is damaged in any way, RME should be contacted for advice on approved repair methods.
Figure 110: Baseframe NDE
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Baseframe NDE Inspection
No.
Components
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Rear beam clamp mounts
VE for cracks. VE each unit for damage, deformation or wear
2.
Centre spine to front and rear end plates (vertical welds)
VE vertical welds for cracks.
3.
Front beam clamp mounts
VE for cracks. Inspect whole area for damage, deformation or wear
4.
Extension arm mounts to baseframe
VE vertical welds for cracks.
5.
Axle attachment mounts
VE all vertical welds for cracks, VE all welds.
Inspection / Lubrication Complete Date: Signature:
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5.11.2
BEAMS NDE
The Beams comprise an outer and inner beam that requires the inspections detailed. There is no life limit on the beams. Replacement is on condition. If any beam is damaged in any way, RME should be contacted for advice on approved repair methods.
Figure 111: Beams NDE
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Beams NDE Inspection
No.
Components
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Outer beam rear flange.
Inspect for cracks along all welds. VE whole area for damage, deformation or wear.
2.
Outer beam – beam lower flange (and also top edge).
Inspect for cracks along all welds. VE whole area for damage, deformation or wear.
3.
Outer beam cradle.
Inspect for cracks forward of mounting bolt holes. VE whole unit for damage, deformation or wear.
4.
Inner beam – beam corners.
Inspect for cracks along all welds. VE whole area for damage, deformation or wear.
5.
Slew ring mounting to turntable well.
Inspect for cracks around all welds and bolt holes. VE whole area for damage, deformation or wear.
6.
Beam cylinders.
Inspect cylinders for bulging, deformation and wear. Overhaul or replace as required.
Inspection / Lubrication Complete Date: Signature:
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5.11.3
BOOM NDE
The Boom is comprised of an Outer, Intermediate and Inner assemblies which require these inspections. There is no life limit on the boom. Replacement is on condition. If any boom assembly is damaged in any way, RME should be contacted for advice on approved repair methods. Inspect the following items:
Figure 112: Boom Sections NDE
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Boom NDE Inspection
No.
Components
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Outer Boom. Boom and boom cylinder pivot pins and bores.
VE pins and matching machined bores. Damage, deformation or eccentric wear of more than 2% of the pin or bore diameter is cause for pin replacement. For wear or damage to the machined bore contact RME for repair advice.
2.
Outer Boom. Pad mounts and lower plate.
VE for cracks along all welds. VE whole area for damage, deformation or wear.
3.
Intermediate Boom. All side welds.
VE for cracks along all welds. VE whole area for damage, deformation or wear.
4.
Intermediate Boom. Front flange.
VE for cracks along all welds. VE whole area for damage, deformation or wear.
5.
Inner Boom. Rear end of boom in radius areas.
VE for cracks around the radius and any areas that are welded. VE whole area for damage, deformation or wear.
6.
Inner Boom. Grapple attachment flange.
VE for cracks around all welds and bolt holes. Inspect whole area for damage, deformation or wear.
7.
Inner Boom. All upper and lower side welds
Inspect for cracks along all welds. Inspect whole area for damage, deformation or wear
8.
Internal Boom Cylinder (not shown).
Inspect cylinder for bulging, deformation and wear. Overhaul or replace as required.
Inspection / Lubrication Complete Date: Signature:
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5.11.4
TURNTABLE NDE
The turntable is mounted to the front of the inner beam and requires these inspections. There is no life limit on the turntable. Replacement is on condition. If the turntable is damaged in any way, RME should be contacted for advice on approved repair methods.
Figure 113: Turntable NDE
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Turntable NDE Inspection
No.
Components
1000 Hours or 5 Years
2000 Hours or 10 Years
Remarks
1.
Boom cylinder attachment bracket to platen.
Inspect all welds around the turntable legs. Inspect the flat panel for any distortion or deformation. Inspect the bolt holes for any sign of wear or movement.
2.
Boom attachment points (internal sides).
Inspect for cracks along all welds. VE whole area for damage, deformation or wear.
3.
Boom raise-lower cylinder mounts – upper portion of mount surrounding holes.
Inspect for cracks around holes and radiating from holes. VE whole area for damage, deformation or wear.
4.
Turntable base to stiffening ring.
Inspect for cracks around the welds where the base is welded to the stiffening ring. VE whole area for damage, deformation or wear.
5.
Boom pivot pins.
Inspect pins and matching machined bores. Damage, deformation or eccentric wear of more than 2% of the pin or bore diameter is cause for pin replacement. For wear or damage to the machined bore contact RME for repair advice.
6.
Inspect support structure.
Inspect for cracks in welds and surrounding flat panels for deformation.
Inspection / Lubrication Complete Date: Signature:
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6.
Troubleshooting Guide
If troubleshooting requires the use of schematic drawings for either hydraulic or electric circuits these are in Electrical and Hydraulic Schematics (Page 269). Anyone may perform the initial checks, but if any electrical enclosure needs to be opened a qualified electrician is required. If any hydraulic fittings need to be adjusted a qualified technician is required.
If the problem has not been resolved after checking through the troubleshooting procedures, then contact:
RME HELP HOTLINE
+61 408 334 600
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24 hrs/day
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6.1
Safety Precautions for Hydraulic Troubleshooting
Always consider safety precautions before beginning a service procedure. Protect yourself and others from injury. Take the following general precautions whenever servicing a hydraulic system. Unintended movement of the machine or mechanism may cause injury to the technician or bystanders. To protect against unintended movement, secure the machine or disable/disconnect the mechanism while servicing. Some cleaning solvents are flammable. To avoid possible fire, do not use cleaning solvents in an area where a source of ignition may be present. Be careful when you do work with pressurized hydraulic fluid. It can cause injury. Release the pressure in the system before you remove hoses or other hydraulic components. Do not use a hand or any other body part to check for leaks in a pressurized line. Get medical aid immediately if hydraulic fluid causes an injury. Protect yourself from injury. Use proper safety equipment, including safety glasses, at all times.
Hydraulic fluid contains hazardous material. Avoid prolonged contact with hydraulic fluid. Always dispose of used hydraulic fluid according to state, and federal environmental regulations.
6.2
Diagnostic Flow Charts and Guidelines
The machine may only be started at the main electrical cabinet. The first chart guides the operator where to look if it will not start, stops immediately when the "motor start" button is released or stops after it has been running. Note that whenever the power supply is first connected or restored, the machine will not re-start automatically. This is a safety feature to prevent uncontrolled motion of any part of the machine.
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6.2.1
STARTING DIAGNOSTIC - FLOW CHART 6-1
Figure 114: Starting Diagnostic
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6.2.2
MACHINE DOES NOT START - FLOW CHART 6-2
Figure 115: Machine does not Start
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6.2.3
MACHINE WILL NOT START - FLOW CHART 6-3
Figure 116: Machine will not Start
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6.2.4
CHECK FOR MOMENTARY LOWERING/INCREASING OF SUPPLY VOLTAGE
The phase failure relay in the Main Control Cabinet monitors the voltage supply for correct supply. This is protection for the machine circuitry. Incorrect three-phase rotation connection will cause this relay to trip. The site electrician should check site outlet connections and change if necessary. The site supply should be kept within the correct parameters required. If the site supply voltage is permanently low, then the contactors won’t pull in. If the 24 V ac from the transformer is low, then this will also cause starting problems. Also check for dirty or burnt contacts, refer to Check Site Power Outlet and Relay Contacts (Page 258) below. 6.2.5
CHECK INDICATORS
Indicator lights on the electrical cabinet door are of the ‘press to test’ type. They will illuminate when their lenses are pressed to show that the lights themselves are functional. 6.2.6
CHECK E-STOPS
If any E-Stop button was engaged during operation, then find out the reason and ensure safe working procedures are consistently followed. If all E-Stops are disengaged (in the ‘out’ position) then: 1.
Check all E-Stop button assemblies for any damage. Refer to Emergency Stops (Page 26) for the location of all E-Stops;
2.
Check continuity from the Main Control Cabinet terminals to Junction Box 4 located inside the well under the turntable and from Junction Box 4 through the rotary union to junction box 2 on the turntable;
3.
Check pendant control cables and plugs for integrity and damage; and
4.
Check the E-Stop monitoring relay which is used to detect errors in the E-Stop circuit or in the main motor contactors. Open the main isolator (‘O’ position), then close it (‘I’ position). Check to see if the E-Stop monitoring relay has reset. If it has not, then check both main motor contactors for failure, e.g. a ‘welded’ contact.
Include all pendant control E-Stops in these checks. Check that either the pendants or their loop back plugs are correctly connected. A damaged pendant cable, e.g. one having been overstretched, may have the effect of an engaged E-Stop. Temporarily replacing the pendant with the loop back plug will test this possibility. If the linercart pendant cable is damaged, then it must be replaced by a qualified electrician. Also include the radio switch located on the Ancillary Panel (Page 105) and the E-Stops on any active radio pendants, refer to Activating the Remote Control (Page 115).
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6.2.7
CHECK OIL LEVEL
If level has become low then check the whole machine for any oil leaks, burst hydraulic hoses or damaged fittings. Repair and add oil as required. Boom and inner beam cylinders must be retracted when adding oil, to avoid an overflow the next time they are retracted. When oil is added, the oil level light on the main control cabinet should turn off. Keep adding oil, up to the level mark labelled on the reservoir. 6.2.8
CHECK OIL TEMPERATURE
Check the oil temperature gauge reading (on oil tank). If the ‘High Oil Temp’ light on the main electrical cabinet is illuminated and the gauge reading is above 75°C, then wait for the oil temperature to become lower than 65°C and then restart machine. If the hydraulic oil rapidly overheats again, then: 1.
Ensure the heat exchanger is not blocked with foreign material and the fan is operating;
2.
Check operation of the thermostatic valve in the heat exchanger;
If these steps do not fix the fault then 3.
a more serious fault e.g. worn main pump, is indicated. In this case a qualified technician will be required for further testing.
6.2.9
CHECK ELECTRIC MOTOR OVERLOAD THERMAL RELAY
If the main electric motor has overheated, then the thermistor sensors will prevent the motor from starting until it has cooled and the relay reset button is pressed. Also check that the thermal overload relay is not being tripped by a motor over current condition.
If the electric motor thermal overload relay trips again within a short time interval, then a more serious fault, e.g. with the motor, control relays and/or site voltage level, is indicated.
Also check if either the main or cooling fan motor over current circuit breakers has tripped. Tripping of the main electric motor circuit breaker will give a thermal overload indication and it will not allow the machine to start until it is reset. Tripping of the cooling fan circuit breaker will also give a thermal overload indication and will also remove power from the phase protection relay which in turn will prevent the machine from being started. If this condition persists on restart, check electric motor and hydraulic pump condition.
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6.2.10
CHECK SITE POWER OUTLET AND RELAY CONTACTS
Inside the main control cabinet, a phase rotation/phase failure relay is fitted to the machine. The indicator lights on the relay should indicate correct phase rotation. If not, rectify phase connections on the site supply outlet being used. A dirty or burnt contact in the site power outlet or machine plug can cause the phase protection relay to trip, stopping the motor. This problem can occur during start up as well as during operation under load. Also, this can be a transitory problem and after tripping, the relay indicator lights may return to normal. Refer to Check for Momentary Lowering/Increase in Supply Voltage (Page 256). The electrician should open the cabinet door (temporarily bypass the interlock) and observe the indicator lights during load running or an attempted start up to see if this problem is occurring. The circuit breakers or main isolator may be tripped. The electrician should open the cabinet door (temporarily bypass the interlock) and probe the incoming main cable to establish that there is correct power supply (voltage and phases) available. Check that all circuit breakers are set. If any have tripped, test those circuits for ground faults or short circuits. If neither fault is found, check that all breakers are reset.
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6.2.11
MACHINE STARTS - SLOW OR DOWN ON POWER - FLOW CHART 6-4
Figure 117: Machine Starts - slow or down on power
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6.2.12
HYDRAULIC TROUBLESHOOTING - FLOW CHART 6-5
Figure 118: Hydraulic Troubleshooting
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6.2.13
HYDRAULIC TROUBLESHOOTING - FLOW CHART 6-6
Figure 119: COT Enable Troubleshooting
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6.3
Danfoss PVG32 Control Valves
6.3.1
OVERVIEW
This section provides general steps to follow if undesirable system conditions are observed. Follow the steps listed until the problem is solved. Some of the items will be system specific. Always observe the safety precautions listed above, and those related to your specific equipment.
This troubleshooting guide for the PVG valve assemblies does not cover valves that have been altered from original valve build specifications.
6.3.2
TROUBLESHOOTING A PVG VALVE
Every fault location process should follow a logical and systematic order: 1.
Is the oil level correct when the pump is operating?
2.
Is the condition of oil and filters acceptable?
3.
Is pressure, flow and flow direction as specified?
4.
Is the oil temperature too high or too low (oil viscosity)?
5.
Are there any unusual vibrations or noise (cavitations)?
The Electrical and Hydraulic schematics (Page 269) show the order of, and the connections between, the individual components.
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When a defective component is identified: 1.
Clean the component and its surroundings before removal.
2.
Remove loose paint from pipes and fittings.
3.
Seal all holes, hoses and pipe ends with numbered plugs after removal to avoid the entry of dirt during repairs and to assist with reassembly.
4.
Never disassemble hydraulic components outside.
5.
Perform repairs in a workshop on a clean workbench (covered with clean cloth or newspaper).
6.
Make sure that a Sauer-Danfoss service manual for the product is handy.
7.
Follow the instructions word for word during disassembly and assembly.
If these instructions are not followed closely, the system may not operate correctly after repairs are completed.
In some cases special tools are necessary for assembling the product. Sauer-Danfoss service manuals give full guidance on use of special tools.
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7.
Vendor Data and Spare Parts
7.1
Vendor Data Drawings
7.2
Information
Drawing or Document
Elevation - Working Range Dimensions
TQAMRM384-VDD-01 (Page 293)
End Views - Mill Entry Details
TQAMRM384-VDD-02 (Page 294)
Plan - Working Load Reactions
TQAMRM384-VDD-03 (Page 295)
Manoeuvring and Floor Loading
TQAMRM384-VDD-04 (Page 296)
Floor Interface Details
TQAMRM384-VDD-05 (Page 297)
Grapple Tool Vendor Data Drawings
GRAPPLE TOOL-VDD-01 (Page 298)
Assembly Drawings for Spare Parts or Maintenance
The Assembly drawings are referred to in the Maintenance procedures and are used to assist in assembly and disassembly. When ordering spare parts from an Assembly drawing it is important to supply the following information: 1.
Drawing Number and Revision
2.
Item Number on drawing
3.
Part Number
4.
Quantity Required
5.
Title of the part
6.
Machine Serial Number: 12R4751-MRM384
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7.3
List of Assembly Drawings
Drawing Number
Description
12R4751 (Page 302)
RUSSELL 7 Mill Relining Machine
12R4798 (Page 304)
BASEFRAME ARRANGEMENT
12R4797 (Page 306)
BASEFRAME GROUP
10R5649 (Page 308)
BASEFRAME CABLEVEYOR GROUP
10R4378 (Page 309)
BASEDRIVE MANIFOLD GROUP
10R4383 (Page 310)
JACKS MANIFOLD GROUP
10R4416 (Page 311)
BEAM MANIFOLD GROUP
12R1283 (Page 312)
TRANSDUCER
12R2881 (Page 313)
CABLE TURNTABLE TO MOTOR CONTROL CABINET
12R2986 (Page 315)
CABLE JB4 TO MOTOR CONTROL CABINET
12R4118 (Page 317)
FRONT BASEDRIVE GROUP
10R8609 (Page 320)
FRONT BASEDRIVE CYLINDER GROUP
11R0219 (Page 321)
REAR BASEDRIVE GROUP
10R8610 (Page 323)
REAR BASEDRIVE CYLINDER GROUP
12R4823 (Page 324)
POWER PACK GROUP
12R4822 (Page 327)
POWER PACK FRAME GROUP
12R3702 (Page 329)
PRESSURE FILTER GROUP
12R4831 (Page 330)
BASEFRAME VALVE GROUP
12R4821 (Page 331)
PUMP GROUP
10R6259 (Page 332)
CLAMP GROUP
12R4834 (Page 333)
ELECTRICAL MAIN CONTROL CABINET GROUP
12R4833 (Page 334)
ENCLOSURE GROUP
12R4835 (Page 337)
MOTOR CONTROL CABINET DOOR ELECTRICAL GROUP
12R4828 (Page 339)
HYDRAULIC TANK ARRANGEMENT
12R4588 (Page 341)
HYDRAULIC TANK GROUP
12R4806 (Page 343)
OUTER BEAM ARRANGEMENT
12R4807 (Page 344)
OUTER BEAM GROUP
12R4230 (Page 347)
OUTER BEAM CYLINDER GROUP
12R4804 (Page 348)
INNER BEAM ARRANGEMENT
12R4805 (Page 350)
INNER BEAM GROUP
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Drawing Number
Description
10R5395 (Page 352)
CABLEVEYOR GROUP
10R7097 (Page 353)
INNER BEAM CYLINDER GROUP
12R4152 (Page 354)
TURNTABLE TO MOTOR CONTROL CABINET CABLE GROUP
12R4262 (Page 356)
JBOX4 TO MOTOR CONTROL CABINET CABLE GROUP
12R4770 (Page 358)
LINERCART ARRANGEMENT
12R1618 (Page 359)
LINERCART GROUP
10R9837 (Page 360)
LINERCART DRIVE GROUP
10R7696 (Page 361)
LINERCART DRIVE GROUP
12R1651 (Page 362)
TURNTABLE ARRANGEMENT
12R1650 (Page 363)
TURNTABLE GROUP
12R2363 (Page 364)
ROTARY UNION GROUP
11R0201 (Page 367)
ROTARY UNION GROUP
12R4799 (Page 370)
BOOM ARRANGEMENT
12R1590 (Page 372)
BOOM GROUP
12R1589 (Page 373)
OUTER BOOM GROUP
10R9133 (Page 375)
INTERMEDIATE BOOM GROUP
10R9465 (Page 376)
INNER BOOM GROUP
10R9559 (Page 377)
PROXIMITY GROUP
10R9136 (Page 378)
BOOM EXTEND-RETRACT CYLINDER GROUP
10R9544 (Page 379)
BOOM RAISE-LOWER CYLINDER GROUP
12R1588 (Page 380)
BOOM CABLETRAY GROUP
10R9138 (Page 381)
BOOM CABLEVEYOR GROUP
12R4818 (Page 382)
GRAPPLE ARRANGEMENT
12R1620 (Page 385)
GRAPPLE GROUP
12R2614 (Page 387)
GRAPPLE TOOL GROUP
10R8808 (Page 388)
GRAPPLE TOOL EXTEND-RETRACT CYLINDER
10R9160 (Page 389)
GRAPPLE TOOL SHIELD PLATE GROUP
10R9159 (Page 390)
LOAD RING GROUP
12R4766 (Page 391)
CONSOLE ADAPTER GROUP
12R4764 (Page 392)
JBOX2 ENCLOSURE ARRANGEMENT
12R4765 (Page 397)
ANCILLARY PANEL ENCLOSURE GROUP
12R4824 (Page 398)
CONSOLE ARRANGEMENT
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Drawing Number
Description
12R3472 (Page 400)
CONSOLE GROUP
12R4826 (Page 401)
OPERATOR'S VALVE GROUP
12R4809 (Page 402)
SEAT ARRANGEMENT
12R4808 (Page 403)
SEAT GROUP
12R0591 (Page 404)
JOYSTICK CONNECTOR GROUP
12R3454 (Page 405)
JOYSTICK CABLE GROUP
12R5098 (Page 407)
JOYSTICK ARRANGEMENT
12R3430 (Page 408)
JOYSTICK GROUP
12R4825 (Page 409)
JBOX4 ENCLOSURE ARRANGEMENT
12R1600 (Page 411)
JBOX4 ENCLOSURE GROUP
12R4829 (Page 412)
MANIFOLD GROUP
10R4062 (Page 413)
MIRROR GROUP
12R4810 (Page 414)
LEFT HAND PLATFORM GROUP
12R2897 (Page 415)
COVER GROUP
12R2898 (Page 416)
HOOK GROUP
10R8744 (Page 417)
BEACON GROUP
10R5050 (Page 418)
FLASHING LIGHT POLE GROUP WIRING LOOM
12R4811 (Page 419)
RIGHT HAND PLATFORM GROUP
12R4755 (Page 420)
REMOVABLE STAIRS
10R7222 (Page 421)
REMOVABLE STAIRS GROUP
12R4819 (Page 423)
LINER INTERFACE GROUP
12R1667 (Page 424)
DUAL SEATING GROUP
12R4839 (Page 425)
RADIO CONTROL GROUP
12R3364 (Page 426)
REMOTE TRANSPORT CONTROL GROUP
12R3759 (Page 427)
CONTROL PENDANT CABLE GROUP
10R5727 (Page 429)
PENDANT WITH LOOPBACK PLUG
12R4840 (Page 430)
CABLE REELER GROUP
10106188 (Page 431)
LIGHT GROUP
12R4752 (Page 432)
FEMALE DECONTACTOR
12R4753 (Page 433)
MACHINE COVERS GROUP
12R4754 (Page 434)
TIEDOWN GROUP
12R5456 (Page 435)
PROXIMITY GROUP
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8.
Electrical and Hydraulic Schematics
8.1
Schematics
The following schematic drawings are presented in the sequence as listed and should be used in conjunction with: 1. Troubleshooting Guide (Page 251) 2.
8.2
Vendor Data and Spare Parts (Page 265)
List of Electrical Schematics
Drawing Number
Description
TQAMRM384-ELE-01 (Page 436)
Block Diagram
TQAMRM384-ELE-02 (Page 437)
3 Phase Schematic
TQAMRM384-ELE-03 (Page 438)
Main Control Cabinet Control Schematic
TQAMRM384-ELE-06 (Page 439)
Linercart Schematic
TQAMRM384-ELE-07 (Page 440)
Transport Pendant
TQAMRM384-ELE-08 (Page 441)
Beam & E-Stop Schematic
TQAMRM384-ELE-09 (Page 442)
JBox 2 Power and Lights Schematic
TQAMRM384-ELE-10 (Page 443)
JBox 2 Control Schematic
TQAMRM384-ELE-11 (Page 444)
Radio Control Schematic
TQAMRM384-ELE-12 (Page 445)
Turntable Joystick Schematic
TQAMRM384-ELE-13 (Page 446)
Turntable Enable Schematic
TQAMRM384-ELE-14 (Page 447)
Radio Joystick Select Schematic
TQAMRM384-ELE-16 (Page 448)
Main Control Cabinet Terminal Assembly
TQAMRM384-ELE-18 (Page 449)
JBox 2 Terminal Assembly
TQAMRM384-ELE-19 (Page 450)
JBox JB1 JB2a and JBox 3 Terminal Assemblies
TQAMRM384-ELE-20 (Page 451)
Main Control Cabinet Assembly Layout
TQAMRM384-ELE-21 (Page 452)
JBox 2 Panel and Door Layouts
TQAMRM384-ELE-22 (Page 453)
Joystick Control Layout
TQAMRM384-ELE-25 (Page 454)
Bill of Materials
TQAMRM384-ELE-26 (Page 455)
Bill of Materials
TQAMRM384-ELE-27 (Page 456)
Bill of Materials
TQAMRM384-ELE-28 (Page 457)
RME User Error Codes
TQAMRM384-ELE-29 (Page 458)
ABB User Error Codes
Motor Data (Page 459)
Motor Data
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8.3
List of Hydraulic Schematics
Drawing Number
Description
TQAMRM384-HYD (Page 461)
Hydraulic Schematic
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Appendixes
Appendix A: Pre-Reline Inspection (Page 273)
Appendix B: Joystick Pendant COT Enable Control System User Information (Page 279)
Appendix C: Engineering Drawings (Page 291)
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Appendix A: Pre Reline Inspection The following checklist of operational procedures should be photocopied and completed each time the RUSSELL 7 Mill Relining Machine is used.
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Russell Mill Relining Machine Pre Reline Inspection Blank Blank template supplied if needed to enter different details: Client: Project: Client TAG No: RME Serial No: Lifting Capacity: RME TECHNICIAN
(Print name):
RME TECHNICIAN
(Signature):
CLIENT REPRESENTATIVE
(Print name):
CLIENT REPRESENTATIVE
(Signature):
(INIT)
(INIT)
Date:
This Pre Reline Checklist is applicable to RUSSELL 7 and RUSSELL 8 Mill Relining Machines.
Minimum Requirements: For completion of Pre Reline Inspection. 1.
All functions to be tested and their relevant safety functions demonstrated to be operating.
2.
No visible leaks or damage to equipment.
Using this document and important points to note: ●
Tasks or options listed that are not required must be marked NOT APPLICABLE (N/A) by the RME technician.
●
Tasks that do not test satisfactorily must be entered on the action sheet and if possible must be completed before signing off the Pre Reline Inspection, or both parties must be in agreement that the machine is in a safe, satisfactory condition to be operated.
●
If in the opinion of the RME technician the machine cannot be operated safely without repair, immediate verbal and written notification via the Action Item list below must be made by the RME technician to both the customer and to RME Head Office. The RME technician must record the date and time of notification.
●
If the machine is found to be unsafe to operate the RME technician is to tag the machine "Out of Service" using the correct site lockout procedure or RME "Out of Service" tags.
●
If the customer continues to use the machine unsafely, despite the notification to the customer, this should be reported to RME Head Office. The customer is also required to sign off their acceptance of this in the Action Item list and above in the Client Representative section.
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Action List
Items requiring action before further use. Priority:
1 – Immediate action required. 2 – Monitor and repair before next reline. 3 – Monitor and repair as required.
Item #
Priority
Action Requirement
Signed
Date
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12
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Appendix B: Joystick Pendant COT Enable Control System User Information The following information is for the use of the safety related parts on the control system on the RUSSELL 7 Mill Relining Machine.
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Joystick Pendant COT Enable Control System User Information B
Joystick/Pendant/COT Enable Control System User Information
This information is for the use of the safety related parts of the control system above the turntable. Its objective is to ensure that the safety performance level of the safety control system does not deteriorate over time, with a resulting increase in risk and potential harm to personnel. It is intended for site personnel involved in the maintenance and repair of the SRP/CS. Console on Turntable safety functions implemented are:
SF1: Emergency Stop supplementary protection from dangerous motion via Enable Safety relay: Power shall be removed from the machine by the Enable Safety relay emergency stop contacts opening. This is a sub part of the main emergency stop system, required by COT enable safety function failure. ISO 13849-1:2006 Category 3 Pl d.
SF2: Enable function dropping of liner hazard: The release of the liner via the PVG bank solenoid valve shall be permitted only when the Liner Release Enable solenoid is opened. The safe (deenergized) state shall be the Liner Release Enable solenoid closed. ISO 13849-1:2006 Category 2, 3 Pl d.
SF3: Mode control operation from one source: Mode selection shall only permit Liner Release Enable, COT Enable or PVG control from one location. ISO 13849-1:2006 Category 1, 2 Pl c.
SF5: Prevention of unexpected motion on hydraulic start-up in any mode: At start-up of the machine, a Console on Turntable (COT) Enable function shall ensure that no hydraulic pressure is available until a separate enable action by the operator occurs from any location. ISO 13849-1:2006 Category 2, 3 Pl d.
SF6: Prevention of unexpected motion of PVG while in Joystick or Pendant mode during operation: Once the COT is enabled it is possible that PVG failure can cause unexpected operation. When both joysticks are released the PVG bank solenoids should be closed. Motion pressure should be used as feedback to check this. It is important to understand that once a requested motion is in progress due to one joystick, this safety function cannot monitor the other joysticks PVG induced motion due to pressure feedback already being on. The prevention of unexpected motion therefore consists of two parts, prevention of motion start while no joystick triggers or pendant enable is active and safe stop when all joystick triggers or pendant enable is released. ISO 13849-1:2006 Category 2, 3 Pl d.
SF7: Unexpected energization of PVG while in Joystick or Pendant mode due to joystick or pendant bump: Once the COT is enabled it is possible that a joystick or pendant bump can cause unexpected motion. The energization function shall ensure that no PVG power is available to that part of the PVG bank associated with the bumped motion until a separate enable action by the operator occurs from the joystick trigger or the pendant enable. This safety function ensures a bumped joystick will not cause unexpected motion even if the other joystick is in use. It also ensures that the part of the PVG bank not being used remains unpowered, the unpowered state having a higher MTTFd (Mean time to failure dangerous). ISO 13849-1:2006 Category 2, 3 Pl d.
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1. Limits of the enable safety system The following figure illustrates the limits of the Enable safety system.
Refer to the MRM electrical schematics to identify and understand these components and signal paths in detail.
COT means “Console on Turntable”, referring to functions above the turntable.
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2. Operating limits, deviation effects and maintenance Understanding the operating limits is a major part in preserving the integrity of the safety control system. Deviation can result in systematic or common cause failure. Three major areas are considered, environmental, hydraulic specific and electrical specific. 2.1. Environmental limits and effects Dust and fluid ingress to electrical components can lead to corrosion and failure. In a well-designed safety control system many faults will be detected, and the system made safe automatically. The first result of ingress is the inconvenience of unreliability and unavailability. However the MTTFd for the safety system is also degraded as a result of ingress and the performance level is lowered since not all faults can be detected. The JB2 enclosure is designed for an ingress rating of IP65, i.e. exclusion of dust and powerful jetting of water. The sealing is tested at commissioning. This sealing should be checked by regular inspection. The Liner Release Enable solenoid and COT Enable solenoid Hirschmann connectors should be inspected for ingress. The Enable push buttons, Mode Control switch and Pendant should be checked for ingress. Failure rates increase with an increase in temperature. The temperature limits of use are a maximum of 50degC inside the JB2 enclosure. Any further heat loads added inside JB2 can cause a higher temperature rise. The design assumes a maximum ambient of 45degC and an internal 5degC heat rise. The non-condensing maximum humidity is 90%. The result of excessive condensing humidity over long periods is fungal growth and corrosion. Shock and vibration can result in wiring faults caused by disconnection. Cross signal shorting can result, as well as to 24V and ground. All single faults will be detected in a PL’d’ safety control system. However some double faults will not be detected and could lead to dangerous failure of the safety control system. Regular service checks should ensure that terminals are tight, i.e. torqued correctly, and wires and looms are secure. The contact blocks of the Mode Control switch and the console mounted and joystick mounted pushbutton can become detached due to shock. The relays in JB2 should be inspected for placement. The arc suppressors and the relays could become dislodged or unclipped and cause intermittent contact due to shock.
2.2. Hydraulic limits and effects Maintainers should recognize common cause failure due to lack of hydraulic maintenance. The greatest risk to the valves is damage the spool lands due to contamination. Contamination can result in silting or erosion. The hydraulic maintenance procedures and service should be adhered to with respect to filters and their replacement interval, oil type and viscosity, and oil replacement interval. The vent filter should be maintained to prevent external contamination. The hydraulic oil level and temperature should be maintained within operating limits. Leakage can also increase due to over pressure in the system. The hydraulic settings for over pressure and relief should not be changed from the documented values. Refer to the hydraulic drawings for these settings.
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The COT Enable and Liner Release Enable solenoid valves should not be replaced with alternative parts without appropriate part qualification. The solenoids are specifically chosen for use in a safety application. The solenoid Hirschmann connector with its integrated freewheeling diode suppressor should always be used to ensure that the Safety relay switching outputs are not prematurely degraded due to sparking erosion of the relay contacts as the contact opens. Do not swap or replace different PVG electronic elements except with the correct version. In the COT PVG bank there are two different types of PVG electronic elements. The major motions use PVEH elements with active fault monitoring. Major machine motions are Inner beam (on telescoping beam machines), boom slew, and boom raise/lower. The others are PVEM without fault monitoring. The higher cost active fault monitoring elements are used for major motion to reduce residual risk of unexpected motion. When a spool position fault is detected the spool is shut. With passive fault monitoring the spool is not shut and the PVG can continue to be used. When an active fault the PVEH goes into fault mode and a re-power will reset the fault. (Refer Section 4 for LED behavior)
2.3. Electrical limits and effects Over-voltage and under-voltage can produce unpredictable actions, or cause damage. Normally the safety control system will fail to a safe state. Extreme overvoltage, i.e. above 30Vdc, could cause damage. Refer to the ABB error code table (part of electrical drawings) for the appropriate action to clear the fault in the Enable Safety relay. Changing the MRM DC power supply from the part specified could result in higher overvoltage under some power supply failure modes, with resulting unexpected behavior. The maintainer should recognize that this is an example of a typical common cause that could take out both channels in the Enable Safety relay in an unsafe way (and both radio receiver channels of a radio pair if used). Overcurrent in the Enable Safety relay output contacts can cause welding closed, an unsafe condition. The miniature circuit breakers used to protect these circuits should not be changed to another size or curve type (the Z curve used is specifically for this purpose, and is not to be replaced with B, C, D or K). Freewheeling diode suppressors on relays should not be removed. This could cause subsequent overvoltage damage to the driver circuits. Solenoids use Hirschmann connectors with built in surge suppression diodes to handle solenoid flyback voltages (a high voltage that occurs when the solenoid is switched off). This protection is essential. To maintain the MTTFd of the safety control system, certain assumptions have been made for the number of cycles before the Enable Safety relay, Selector Switch module and joysticks need replacing. This information is part or RME’s ASP (Asset Service Platform) database. This replacement interval should be observed. In the case of programmed parts like the Enable Safety relay, shelf life should be observed, since memory can degrade. This information is part of RME’s ASP (Asset Service Platform) database. This shelf live should be observed. In designing the safety system various fault exclusions are made. In this design fault exclusions have been made for shorts between wires in enclosures and connectors, by ensuring creepage and clearance distances are maintained. Electrical wiring in cabinets and connectors must be maintained securely. If rewiring or fault finding ensure terminals are tight and wiring is replaced correctly in ducts. When re-ferruling ensure strands of wire are not left out of the crimp.
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3. Start-up checks to help ensure the integrity of the safety system The following basic checks should be performed prior to a reline. The electrical enclosures and pendants should be checked for ingress. The pushbuttons should be checked for ingress damage. The wiring terminals should be checked for tightness The pushbuttons contacts should be checked for secure attachment. The Enable Safety relay should be checked for fault codes. The following basic checks shall be performed per shift. In Console mode, with the main Liner Release valve held open by moving the hydraulic lever, the release pins should not drift open. Still in Console mode, with the Liner Release Enable solenoid valve open by pressing the console enable push button, the release pins should not drift open. The Motion Waring lights turn on with motion.
4. Specific part instructions 4.1
ID tag
Incorrect part replacement or wiring will normally be detected due to the extensive fault detection in the Enable Safety relay. This part must have the appropriate software installed, to perform that purpose. To ensure correct Enable Safety relay replacement the installed software must agree with the ID tag located in JB2. The identifier is a separate component connected to the ID terminal (by black lead) and 0V terminal (by blue lead) of the Enable Safety relay. The circuit contains a unique ID number that is read by the relay on start-up. The function gives protection against a relay being exchanged with an incorrectly programmed part by mistake. The identifier circuit should always be securely located in the nearby duct. ID code 10118021 is used for this Enable Safety relay, encompassing:
COT Enable solenoid with pressure switch
Liner Release Enable solenoid with proximity feedback
Console COT Enable pushbutton
Console Liner Release Enable pushbutton
Console Cover safety proximity
Joysticks
Joystick Liner Release Enable pushbutton
Turntable pendant
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4.2
Enable Safety relay terminals
External wiring to the Enable Safety relay is connected via replaceable screw terminals. Ensure the wires are fully inserted since the terminal tunnels are deep. To make it easy and to avoid incorrect connection when the relay is exchanged, the connector blocks are detachable so that individual wires do not have to be disconnected. If corrosion is present the terminals should also be replaced. The power shall be off during connection and disconnection. Important: Do not twist the terminal blocks over when levering the block out, lever them upwards gently while pressing them inwards towards the LED’s with the other hand. Important: When inserting the block it cannot be properly inserted unless the key on the back of the block slides into the frame. Ensure this by sliding the block in from the top of the frame. It is not properly inserted if there is a small (>0.5mm) gap between the block and the frame. 4.3
Select switch module Type1
The Select Switch module integrates many mechanically linked safety relays. The module eliminates much wiring by using the circuit board. It includes the mode change over select switch relays with their feedback, the Liner Release Permission relay with its feedback and the multiplying relays that take the small motion signals from the joysticks and switch the heavier PVG power current. Also included are the vital PVG Power safety relays that are part of SF6 and SF7 and their feedback. All motion signals are diode ORed on this module, as Group 1 and Group 2 & 3 before being sent to the Enable Safety relay. Group 2 &3 are joined externally. LED’s in the module can be used for diagnosis. External wiring to the Enable Safety relay is also connected via removable screw terminal blocks to avoid incorrect connection when the module is exchanged. If corrosion is present the terminal blocks should also be replaced. The power shall be off during connection and disconnection. Important: Do not twist the terminal blocks over when levering, lever them upwards gently, using leverage against the cover, while pressing them inwards towards the cover center with the other hand. Keys are used to ensure correct location otherwise the safety function will be compromised even though it may still work. Be aware that it is possible to force the blocks into the incorrect location.
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When fault finding it is useful to observe the status of the relays on the Select Switch module using the LED’s. Use the above template to identify the relays and the following table for the relay functions. The template also identifies the Key locations if any become dislodged.
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K1
Joystick Select relay
When the console Mode switch is in Joystick position this relay is on. It prohibits K17, K18, K19 and K20 (the pendant switch relays) from turning on. When K1 is on K13, K14, K15 and K16 (the joystick switch relays) are also on.
K2
Liner Release Permission relay
This relay turns on whenever the Liner Release Enable solenoid is turned on by the Enable Safety relay.
K3
Radio SAF2 relay
Radio SAF2 signal. When using radio the relay is used for isolation.
K4
Left Joystick X-Axis motion relay
When this axis is moved the relay turns on to switch power to the path through K13 and K21.
K5
Left Joystick Y-Axis motion relay
When this axis is moved the relay turns on to switch power to the path through K13 and K21.
K6
Left Joystick Right Hand Rocker motion relay
When this axis is moved the relay turns on to switch power to the path through K13 and K21.
K7
Right Joystick X-Axis motion relay
When this axis is moved the relay turns on to switch power to the path through K14 and K22.
K8
Right Joystick Y-Axis motion relay
When this axis is moved the relay turns on to switch power to the path through K14 and K22.
K9
Right Joystick Left Hand Rocker motion relay
When this axis is moved the relay turns on to switch power to the path through K15 and K22.
K10
Right Joystick Right Hand Rocker motion relay
When this axis is moved the relay turns on to switch power to the path through K15 and K22.
K11
Left Joystick lower pushbutton
When this axis is moved the relay turns on to switch power to the path through K15 and K22.
K12
Left Joystick upper pushbutton
When this button is pressed the relay turns on to switch power to the path through K16 and K2.
K13 to K16
Joystick Select Switch relays
When the console Mode switch is in Joystick position these relay are on and K17, K18, K19 and K20 (the pendant switch relays) will be off.
K17 to K20
Pendant Select Switch relays
When the console Mode switch is in Pendant position these relay are on and K13, K14, K15 and K16 (the joystick switch relays) should be off. If both Mode switch contacts are closed due to a fault K13 to K16 (Joystick selection) take precedent.
K21
PVG Group 1 Power relay
This relay is turned on by the Enable Safety relay whenever PVG group 1 power is required. Group 1 is defined as those motions that can be caused by the left joystick (and the pendant equivalent motions)
K22 K23
PVG Group 2&3 Power relays
These relays are turned on by the Enable Safety relay whenever PVG group 2 or 3 power is required. Group 2 is defined as those motions that can be caused by the right joystick (and the pendant equivalent motions) and Group 3 are those motions caused by the mini-joystick (as used on an 8-axis machine).
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4.4
PVG indications
The PVEM electronic module used for minor motions have no fault monitoring. PVEH electronic modules with active fault monitoring are used by major motions. Major motions are boom raise/lower, boom slew, boom extend/retract and inner beam extend/retract. The PVEH module has an indicating LED. View this LED by looking between the hosing on the vertical face of the PVEH above the connector. The table below provides the interpretation of the LED light behavior. The PVEH must be powered i.e. in operation, to observe the fault indication.
4.5
Console cover proximity (Safety dual output)
The Console Cover safety proximity has detection distance requirement and LED indications. For mild steel, the enable zone is 1 to 5mm. Keep out of the close zone or one output (A2) will be switched off (this only applies for mild steel). The proximity sensor generates test pulses to self-test if the outputs have faults or shorts. There is one LED indication (viewed from both sides of the sensor):
When the LED is yellow it is indicating signal status.
When the LED is green it is indicating power status.
4.6 Enable safety relay pulse outputs A pulse and B pulse refer to two outputs on the Enable Safety relay. They are used to allow the detection of short circuits when fed through input contacts and so aid in fault detection. If the wrong pulse appears on a circuit (in time) there must be a short circuit between channels. A pulse and B pulse are used on the left and right joystick triggers. It means that short circuit between these triggers or to +24V can be detected easily since the correct pulses will no longer arrive. Putting a millimeter on a pulse signal will only show a voltage of about 12V due to the low duty cycle. The right illustration also shows another use for A Pulse. To save I/O terminals on the Enable Safety relay, IQ24 and IQ26 are used as both an input and an output. While A pulse is on the safety relay reads the status of the pushbutton. When A pulse is off the safety relay outputs the status of the lamp. It also means the lamp will be on (powered by A pulse duty cycle) whenever the button is pressed, so serving as a lamp test.
RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
289
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290
RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
RUSSELL 7 Mill Relining Machine Operation, Service, and Parts Manual
Appendix C: Engineering Drawings The following engineering drawings and schematics are provided to assist with maintenance, servicing and the ordering of spare parts.
RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
291
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292
RUSSELL 7 Mill Relining Machine 12R4751-MRM384 Copyright © Russell Mineral Equipment Pty Ltd 2017
CLIENT DOCUMENT REVIEW
~ CERTIFIED ~
Please review and return with the following information completed and return within 10 working days; 1.
Approved for Manufacture
2.
Revise and resubmit as indicated. Work may proceed subject to incorporation of changes requested.
3.
Revise and resubmit as indicated. Work may not proceed.
Russell Mineral Equipment Pty Ltd
Brent Stevenson 19/12/2016
GRAPPLE SLEW CL
LINER PICKUP PINS
BOOM SLEW CL
FRONT TIEDOWN CL
REAR TIEDOWN CL
Name:_________ Signed:_________Date:_____
700 840
5036
3300
4818 B0
5260 21253
4800
500
B0
FULLY EXTENDED NOTE: ITEMS MARKED ** ARE DESIGN CRITICAL AND MUST BE VERIFIED BY CUSTOMER MACHINE MASS 10%
28500
LIFTING CAPACITY
2500
kg
GRAPPLE SLEW
±75
deg
GRAPPLE ROLL
±40
deg
LINER LIFT
+25 to -125
deg
BOOM RAISE/LOWER
+39 to -33
deg
kg
BOOM SLEW
360 CONTINUOUS
deg
BOOM EXTEND
3000
mm
INNER BEAM EXTEND
4365
mm
OUTER BEAM EXTEND LINER CART CAPACITY
3400 2500
mm kg
DRIVE STYLE
2 WHEEL DRIVE
STEER STYLE
4 WHEEL STEER
SITE ALTITUDE
**3500
SITE FREQUENCY
**60
Hz
3 PHASE MOTOR VOLTAGE
**460
Volts
REV Description P0 A0 B0 -
PRELIMINARY DRAWING ISSUED FOR CLIENT APPROVAL UPDATED DIMENSIONS & ADDED EQUIPMENT No. -
GRAPPLE SLEW CL
LINER PICKUP PINS
840
2036
BOOM SLEW CL
895
FRONT TIEDOWN CL
B0
1418
REAR TIEDOWN CL
4800
3900
13888 B0
FULLY RETRACTED m DO NOT SCALE IF IN DOUBT - ASK
DWN CHK APD DATE BMS AM
AM SP
LO 10/11/16 LO 07/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
TEMPLATE REVISION B0
SOUTHERN PERU COPPER CORPORATION
TOQUEPALA RUSSELL 7 MILL RELINING MACHINE
ELEVATION - WORKING RANGE DIMENSIONS
3rd ANGLE PROJECTION U.N.O.
SCALE 1:100 UNO
A4
Equip #: 293200-LH-001 RME DRAWING NUMBER
TQAMRM384-VDD01
REV
B0
CLIENT DOCUMENT REVIEW Please review and return with the following information completed and return within 10 working days; 1.
Approved for Manufacture
2.
Revise and resubmit as indicated. Work may proceed subject to incorporation of changes requested.
3.
Revise and resubmit as indicated. Work may not proceed.
1748 MILL CLEAR ENTRY
Name:_________
1748 MILL CLEAR ENTRY
1631 MACHINE DESIGN WINDOW
Signed:_________Date:_____
FLOOR 1278 REAR TIEDOWN CTRS 1486 REAR WHEEL CTRS 1786 OS REAR WHEEL
1961 FRONT WHEEL CTRS 2261 OS FRONT WHEELS 2880 TIEDOWN CLEARANCE
2014 LINER CART HEIGHT
C0
75
C0
1930 MILL CENTRELINE HEIGHT
C0
1930 MILL CENTRELINE HEIGHT
LINER ENTRY AREA
3300 FRONT TIEDOWN CTRS
FRONT ELEVATION MACHINE ENTRY
REAR ELEVATION LINER ENTRY DO NOT SCALE IF IN DOUBT - ASK
REV Description P0 A0 B0 C0 -
PRELIMINARY DRAWING ISSUED FOR CLIENT APPROVAL UPDATED DIMS, ADDED EQUIP No. & VERIFIED MILL DIMS UPDATED DIMENSIONS -
DWN CHK APD DATE BMS AM AM
AM LO 10/11/16 SP LO 15/12/16 BDS BMS 16/01/17
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
TEMPLATE REVISION B0
SOUTHERN PERU COPPER CORPORATION
TOQUEPALA RUSSELL 7 MILL RELINING MACHINE END VIEWS - MILL ENTRY DETAILS
3rd ANGLE PROJECTION U.N.O.
SCALE 1:45 UNO
A4
Equip #: 293200-LH-001 RME DRAWING NUMBER
TQAMRM384-VDD02
REV
C0
4365
R2875
~ CERTIFIED ~
5713 B0
Russell Mineral Equipment Pty Ltd
Brent Stevenson 19/12/2016
R5875
24'-11" 7600 - MILL DIAMETER I/S SHELL
2261 OS FRONT WHEELS
B0
3300 FRONT TIEDOWN CTRS
R2
1278 REAR TIEDOWN CTRS
R4
1786 OS REAR WHEELS
B0 R4y R4z
R4x
R4
R3
R1
4800
41'-7" 12685 MILL LENGTH (12840 CENTRE TO CENTRE OF END PLATES)
R2z
R2x
R2
1620 ±25
PLAN VIEW
R3z
R3x
R3
R2y
670 ±50
R3y
R1y R1z
R1x
R1
ARCS SHOW MACHINE LIMITS
Machine Loads (kN) 10% R1 Left Front Tiedown R1x R1y R1z
Operating Load Cases Dynamic Factors Applied CLIENT DOCUMENT REVIEW
Boom Left
Approved for Manufacture
2.
Revise and resubmit as indicated. Work may proceed subject to incorporation of changes requested.
3.
Revise and resubmit as indicated. Work may not proceed.
R3 Left Rear Tiedown R3x R3y R3z
R4 Right Rear Tiedown R4x R4y R4z
0
-402
0
0
-194
0
76
131
0
-76
131
0
0
-194
0
0
-402
0
76
131
0
-76
131
0
Discharge Reach - Boom Left
0 0
-334 -408
0 0
0 0
-334 -211
0 0
96 82
167 143
0 0
-96 -82
167 143
0 0
Discharge Reach - Boom Right
0
-211
0
0
-408
0
82
143
0
-82
143
0
Please review and return with the following Boom Right information completed and return within 10 Boom Forward working days; 1.
R2 Right Front Tiedown R2x R2y R2z
B0
Jammed Load Cases No Dynamic Factors Applied 0
-236
-69
0
-236
-69
59
102
0
-59
102
0
Name:_________
Beam Jammed on Mill or Charge Boom Left pulling liner off wall
-177
-324
0
0
-134
0
120
208
0
0
0
0
Signed:_________Date:_____
Boom Right pulling liner off wall
0
-134
0
177
-324
0
0
0
0
-120
208
0
REV Description P0 A0 B0 -
PRELIMINARY DRAWING ISSUED FOR CLIENT APPROVAL UPDATED DIMS & MACHINE LOADS, VERIFIED MILL DIMS -
DWN CHK APD DATE BMS AM
AM SP
LO 10/11/16 LO 07/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
TEMPLATE REVISION B0
REACTION LOADS ARE CALCULATED WITH BEAMS AND BOOM AT MAXIMUM EXTENSION IN MILL WITH NOMINATED MAXIMUM MASS IN THE GRAPPLE AND A LOADED LINER CART ON THE END OF THE BEAM. A DYNAMIC FACTOR OF 1.34 IS APPLIED TO THE MOVING LOAD. NO OTHER SAFETY FACTOR HAS BEEN APPLIED TO THE REACTIONS
SOUTHERN PERU COPPER CORPORATION
TOQUEPALA RUSSELL 7 MILL RELINING MACHINE PLAN - WORKING REACTION LOADS
DO NOT SCALE IF IN DOUBT - ASK 3rd ANGLE PROJECTION U.N.O.
SCALE 1:130 UNO
A4
Equip #: 293200-LH-001 RME DRAWING NUMBER
TQAMRM384-VDD03
REV
B0
2185 TO COG
CLIENT DOCUMENT REVIEW
SPREADER BAR REQUIRED APPROX 1500 WIDE MACHINE COG APPROX LIFTING MASS 28500kg
Please review and return with the following information completed and return within 10 working days; 1.
Approved for Manufacture
2.
Revise and resubmit as indicated. Work may proceed subject to incorporation of changes requested.
3.
Revise and resubmit as indicated. Work may not proceed.
60°
Name:_________
3728
Signed:_________Date:_____
3584
700
3300
C0
4700
12284
TRANSPORT AND LIFTING - BOOM REAR WHEEL REACTIONS DRIVING INTO MILL BOOM FORWARD AND FULLY RETRACTED (REFER TO DIAGRAM ON VDD01) LOAD 10% (kN)
CONTACT AREA (mm)
95 95 45 45
300 x 194 300 x 194 300 x 136 300 x 136
TRANSPORT WHEEL REACTIONS BOOM REARWARD (REFER TO DIAGRAM ON THIS DRAWING)
R1 R2 R3 R4
LOAD 10% (kN) 81 81 59 59
R2848 NOM
CONTACT AREA (mm) 300 x 184 300 x 184 300 x 149 300 x 149
REV Description P0 A0 B0 C0 -
NOM FR
PRELIMINARY DRAWING ISSUED FOR CLIENT APPROVAL UPDATED DIMS & WHEEL REACTIONS, ADDED EQUIP No. UPDATED DIMENSION -
DWN CHK APD DATE BMS AM AM
R1
NOM
R3
REAR R7400.5 TURN ING E X
TREM
ITY
R2956 NOM
3700 OA WIDTH
R1 R2 R3 R4
R7260 EXTREMITY RNING ONT TU
AM LO 10/11/16 SP LO 07/12/16 BDS BMS 16/01/17
R2
R4
APPROX TURNING CIRCLES - BOOM REAR This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
TEMPLATE REVISION B0
SOUTHERN PERU COPPER CORPORATION
TOQUEPALA RUSSELL 7 MILL RELINING MACHINE MANOEUVRING AND FLOOR LOADING
DO NOT SCALE IF IN DOUBT - ASK 3rd ANGLE PROJECTION U.N.O.
SCALE 1:85 UNO
A4
Equip #: 293200-LH-001 RME DRAWING NUMBER
TQAMRM384-VDD04
REV
C0
TIEDOWN ANCHOR PLATES INSTALLED BY CUSTOMER. PLANT FLOORING MUST BE DESIGNED FOR MAXIMUM FORCES SHOWN ON VDD 03. TIEDOWN ANCHOR PLATES WILL BE PAINTED TO RME'S STANDARD 3 COAT SYSTEM.
4800 ±5 REAR TIEDOWN LUG CL
FRONT TIEDOWN PIN CL 3300 ±5 FRONT TIEDOWN CTRS
~ CERTIFIED ~ Russell Mineral Equipment Pty Ltd
Brent Stevenson 19/12/2016
50 150 150 50 30
A
2270 RAIL CTRS
45
1278 ±5 REAR TIEDOWN CTRS
REAR TIEDOWN PIN CL
300 200
A
30
75
TIEDOWN LAYOUT
45 65
150
4 x 26 HOLES FIX WITH M24 Gr 8.8 BOLTS BOLTS NOT SUPPLIED BY RME
65
420 300
300
REV Description PRELIMINARY DRAWING ISSUED FOR CLIENT APPROVAL ADDED EQUIPMENT No. & VERIFIED DIMESIONS -
PIN SUPPLIED BY RME TO SUIT 268
JACK PLATE
207 DESIGN PIN HEIGHT P0 A0 B0 -
MRM FRONT TIEDOWN CL
182
FRONT TIEDOWN ANCHOR PLATE SCALE 1:20 1x LH - AS SHOWN 1x RH - OPP HAND SUPPLIED BY RME
STEP FOR COVER PLATE (COVER SUPPLIED BY RME)
460 RECESS
210
60
PIN CL
FLOOR
BMS AM
AM BAS
LO 10/11/16 LO 15/12/16
REAR TIEDOWN PIN CL PIN REMOVED THIS SIDE
75 DESIGN PIN DEPTH 16 STEP
REAR TIEDOWN ANCHOR PLATE 1x LH - AS SHOWN 1x RH - OPP HAND SUPPLIED BY RME
25 ALLOWANCE SHIM TO ACHIEVE DESIGN HEIGHT AT PIN (SUPPLIED BY RME)
DWN CHK APD DATE
6x 36 FIX WITH M30 Gr8.8 BOLTS BOLTS NOT SUPPLIED BY RME
590 STEP
670 ±50
500 RECESS
1620 ±25
+15 200 0 REAR TIEDOWN MOUNT SECTION A-A SCALE 1 : 20
DO NOT SCALE IF IN DOUBT - ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
TEMPLATE REVISION B0
SOUTHERN PERU COPPER CORPORATION
TOQUEPALA RUSSELL 7 MILL RELINING MACHINE FLOOR INTERFACE DETAILS
3rd ANGLE PROJECTION U.N.O.
SCALE 1:90 UNO
A4
Equip #: 293200-LH-001 RME DRAWING NUMBER
TQAMRM384-VDD05
REV
B0
GRAPPLE TOOL INTERFACE REQUIREMENTS 1008 OPEN 900 CLOSED
PIN CL
190
289
300
202
B0
SHORT FOOT (PREFERRED)
240
ENSURE LUGS ARE ORIENTATED PARALLEL TO THE LINER CENTRE PLANE
FOR LINER SECURITY DURING PLACMENT, WHERE POSSIBLE ENSURE AT LEAST TWO BOLT HOLES ARE FREE FOR BOLT INSERTION WHEN GRAPPLE TOOL IS CLOSED 550 10 OUTSIDE OF LUGS
84 MAX
40 MIN
45 MIN TO SUIT
3D CAD MODELS OF THE GRAPPLE TOOL CAN BE PROVIDED BY RME UPON REQUEST FOR ACCURATE CHECKING OF THE LINER INTERFACE
•
RME PROVIDES A LINER INTERFACE CHECK AND REQUEST 3D LINER MODELS BE SUPPLIED Description
P0 A0 B0 -
PRELIMINARY DRAWING APPROVED FOR CONSTRUCTION GRT UPGRADED -
DWN CHK APD DATE -
AM AM
DH
LO 27/09/11
BAS BMS 24/02/14
+38 kN
40 MIN
•
LONG FOOT
18 kN.M
65 M
GRAPPLE TOOL OPEN POSITION
GRAPPLE TOOL CLOSED POSITION
No.
IN
40 PIN
12 kN.M
LIFTING LUG LOAD DIAGRAM This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2010
STANDARD 1500kg/2000kg/2500kg 2 PIN GRAPPLE TOOL
38 kN DO NOT SCALE IF IN DOUBT - ASK
3rd ANGLE PROJECTION U.N.O.
SCALE 1:20 UNO RME Drawing Number
GRAPPLE TOOL INTERFACE REQUIREMENTS
GRT-2500-2-VDD01
A4 REV
B0
CoG OFFSET
CoG SHOULD BE ON OR BELOW LUG CENTRELINE.
LINER CoG RELATIVE TO GRAPPLE PIN CENTRE LINER CENTRE OF GRAVITY CALCULATION •
THE LINER CoG OFFSET IS THE HORIZONTAL DISTANCE FROM THE LUG HOLE CENTRE TO THE CoG OF THE LINER WHEN HELD IN THE VERTICAL POSITION AS SHOWN.
•
LINERS THAT WEIGH LESS THAN THE CAPACITY OF THE GRAPPLE MAY HAVE THE CoG FURTHER FROM THE CENTRE OF THE LUG. FOR EXAMPLE: USING A 2500kg GRAPPLE, A 2000kg LINER MAY HAVE THE CoG 250mm AWAY FROM THE CENTRE OF THE LUG.
•
RME PROVIDES A LINER INTERFACE CHECK AND REQUEST 3D LINER MODELS BE SUPPLIED.
DO NOT SCALE IF IN DOUBT - ASK No.
Description
P0 A0 B0 -
PRELIMINARY DRAWING APPROVED FOR CONSTRUCTION UPDATED DRAWING -
DWN CHK APD DATE -
AM AM
DH
LO 03/10/11
DH
LO 07/07/15 -
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2010
STANDARD 1500kg/2000kg/2500kg 2 PIN GRAPPLE TOOL
3rd ANGLE PROJECTION U.N.O.
SCALE 1:10 UNO RME Drawing Number
GRAPPLE RAISE CAPACITY
GRT-2500-2-VDD02
A4 REV
B0
LUG CENTRE PLANE
CoG OFFSET
LINER CoG RELATIVE TO LUG CENTRE PLANE CoG OF 2500kg LINER MUST BE HORIZONTALLY WITHIN 300mm OF LUG CENTRE PLANE.
LINER CENTRE OF GRAVITY CALCULATION •
THE LINER CoG OFFSET IS THE HORIZONTAL DISTANCE FROM THE LUG CENTRE PLANE TO THE CoG OF THE LINER
•
LINERS THAT WEIGH LESS THAN THE CAPACITY OF THE GRAPPLE MAY HAVE THE CoG FURTHER FROM THE LUG CENTRE PLAN. FOR EXAMPLE: USING A 2500kg GRAPPLE, A 2000kg LINER MAY HAVE THE CoG 425mm AWAY FROM THE LUG CENTRE PLANE.
•
RME PROVIDES A LINER INTERFACE CHECK AND REQUEST 3D LINER MODELS BE SUPPLIED DO NOT SCALE IF IN DOUBT - ASK
No.
Description
P0 PRELIMINARY DRAWING A0 APPROVED FOR CONSTRUCTION B0 UPDATED DRAWING - - -
DWN CHK APD DATE -
AM AM
DH
LO 03/10/11
DH
LO 07/07/15 -
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2010
STANDARD 1500kg/2000k/2500kg 2 PIN GRAPPLE TOOL
3rd ANGLE PROJECTION U.N.O.
SCALE 1:20 UNO RME Drawing Number
GRAPPLE ROLL CAPACITY
GRT-2500-2-VDD03
A4 REV
B0
500 55
200
RECOMMENDED LINER INTERFACE HOLES
ALTERNATE LIFTING METHOD FOR PULP LIFTER LINERS
•
FOR LINERS THAT DO NOT ALLOW DIRECT GRAPPLE TOOL INTERFACE WITH LINER LUGS, 2 x Ø55mm HOLES CAN BE CAST THROUGH TO ALLOW A PULP LIFTER ADAPTOR TO ENGAGE THE LINER.
•
LINER CoG MUST NOT FALL OUTSIDE THE GRAPPLE LIFTING CAPACITY CURVES (REFER TO FIGURES ON VDD02 & VDD03).
•
RME PROVIDES A LINER INTERFACE CHECK AND REQUEST 3D LINER MODELS BE SUPPLIED.
EXAMPLE PULP LIFTER ADAPTOR TOOL Approx. 85kg No.
Description
P0 PRELIMINARY DRAWING A0 APPROVED FOR CONSTRUCTION B0 GRT DRAWING UPDATED - - -
DWN CHK APD DATE -
AM AM
DH
LO 03/10/11
DH
LO 07/07/15 -
DO NOT SCALE IF IN DOUBT - ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2010
STANDARD 1500kg/2000kg/2500kg 2 PIN GRAPPLE TOOL
3rd ANGLE PROJECTION U.N.O.
SCALE 1:20 UNO RME Drawing Number
GRAPPLE TOOL PULP LIFTER ADAPTER
GRT-2500-2-VDD04
A4 REV
B0
ITEM PART No. No. 1 12R4798 2 12R4118 3 11R0219 4 12R4823 5 12R4834 6 12R4828 7 12R4806 8 12R4804 9 12R4770 10 10R9837 11 12R1651 12 12R2363 13 12R4799 15 12R4818 16 12R2614 17 12R4766 18 12R4764 19 12R4824 20 12R4809 21 12R1667 22 12R4825 23 12R4810 24 12R4811 25 10106188
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7
M(kg)ea ITEM No. PART No. 3483.7 26 12R4812 852.1 27 12R4816 901.6 28 12R4187 979.1 29 12R4819 69.6 31 12R4839 32 12R3364 248.5 33 12R4840 7649.1 34 23R1477 5521.8 35 10135832 972.6 36 10124715 57.8 37 01B2268 1054.6 38 12R5098 67.5 39 12R5456 2792.8 1403.0 177.7 29.8 78.5 127.7 65.5 18.9 82.3 600.2 584.7 4.1
TITLE BASEFRAME ARRANGEMENT BASEDRIVE GROUP BASEDRIVE GROUP POWERPACK ARRANGEMENT ENCLOSURE ARRANGEMENT TANK ARRANGEMENT OUTER BEAM ARRANGEMENT INNER BEAM ARRANGEMENT LINERCART ARRANGEMENT LINERCART DRIVE GROUP TURNTABLE ARRANGEMENT ROTARY UNION GROUP BOOM ARRANGEMENT GRAPPLE ARRANGEMENT GRAPPLE TOOL GROUP ADAPTER GROUP ENCLOSURE ARRANGEMENT CONSOLE ARRANGEMENT SEAT ARRANGEMENT DUAL SEATING GROUP CABINET ARRANGEMENT PLATFORM GROUP PLATFORM GROUP LIGHT GROUP
19
38
20
17
13
QTY
TITLE
M(kg)ea
1 1 1 1 1 1 1 1 1 2 1 1 1
PACKING GROUP PACKING GROUP PACKING GROUP LINER INTERFACE GROUP RADIO CONTROL GROUP REMOTE TRANSPORT CONTROL GROUP CABLE REELER GROUP LABEL LABEL LABEL SCREW JOYSTICK ARRANGEMENT PROXIMITY GROUP
1175.5 614.7 812.4 22.4 13.6 38.1 114.9 3.0 28.3 1.2
34
11
18
22
37
36
4
32
7
8
9
10
24
27 3 33
28524 -
B0 A0
16
15
25
ITEM 30 REPLACED BY ITEM 38, ITEM 14 REPLACED BY ITEM 39 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
39
21
8 -
WS
12 -
SP
-
26 -
BDS 22/02/17
AS PER APPROVAL
DWN CHK APPD DATE
2
REV CODE
29
28
2
31
1
23
6
36
5
35
EXPLODED ISOMETRIC VIEW MASS: 30671.4kg
SCALE
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
JLP
1:60 UNO 26/09/2016
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
JLP
05/12/16
CHECK
BAS
05/12/16
APP'D LO 6/12/2016 TEMPLATE REVISION C0
RUSSELL 7 MILL RELINING MACHINE
TQAMRM384 RUSSELL 7 2500kg RT4x2
SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4751
REV
B0 VER
30
50
35 50
12
146
20
20
106
36
LOCATE SYMMETRIC ABOUT THE CL
34
6
512
CROPPED RIGHT SIDE VIEW
CROPPED LEFT SIDE VIEW
LABEL ITEMS B0 A0
ITEM 30 REPLACED BY ITEM 38, ITEM 14 REPLACED BY ITEM 39 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
WS
-
SP
-
-
BDS 22/02/17
AS PER APPROVAL
DWN CHK APPD DATE
2
REV CODE
28524 -
MASS: 30671.4kg
SCALE
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
JLP
1:7.5 UNO 26/09/2016
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
JLP
05/12/16
CHECK
BAS
05/12/16
APP'D LO 6/12/2016 TEMPLATE REVISION C0
RUSSELL 7 MILL RELINING MACHINE
TQAMRM384 RUSSELL 7 2500kg RT4x2
SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4751
REV
B0 VER
30
PART No. 12R4797 30R0430 31R6279 10128406 10128404 10128408 10103617 10135824 12R2881 12R2986
QTY 1 1 4 1 1 1 1 4 1 1
TITLE BASEFRAME GROUP LABEL SCREW LABEL LABEL LABEL LABEL LABEL CABLE GROUP CABLE GROUP
M(kg)ea 3514.4 3.0 8.4 1.9
155
830
6
5
100
ITEM No. 1 2 3 4 5 6 7 8 9 10
6 5
REAR VIEW
8 1
670 120
4
3
7
EXPLODED ISOMETRIC VIEW SCALE 1:35 -
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
8
10
85
9
4
2
FRONT VIEW
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
2
MASS: 3527.8kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
28/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
BASEFRAME ARRANGEMENT 0823 PIN 4x2 ES/EN SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4798
REV
A0 VER
12
7
CENTRE LABEL ON BOX
10 10
8 20
8
40
TOP VIEW CROPPED SCALE 1:10
DETAIL A SCALE 1 : 5
DETAIL B SCALE 1 : 5
B
A
RIGHT SIDE VIEW LABEL ITEMS A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 3527.8kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
28/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
BASEFRAME ARRANGEMENT 0823 PIN 4x2 ES/EN SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4798
REV
A0 VER
12
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
PART No. 32R2142 32R2146 32R2141 31R3711 31R8776 31R1212 30R6945 31R0717 31R9451 31R8777 01B1640 31R9244 10R8385 31R1146 31R1145 31R1152 31R1151 31R1150 30R8580 31R1149 30R9066 31R1165 30R7912 31R6106 30R8282 10R5649 31R2187 10R4378 10R4383 10R4416 03B0890 03B1587 03B1518 03B2046 01B1500 31R9564 01b0350 01B0939 01B2584 01b1583 01b1797 01B2440 01b0767 01B0305 01B1560 01B0437 01b1748 01b1047 01b1758
QTY 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 4 4 2 2 2 2 2 1 1 1 1 1 1 2 2 2 2 2 2 16 16 16 16 32 12 32 4 2 14 4 2 2
TITLE BASEFRAME ASSEMBLY BRACKET ASSEMBLY ARM ASSEMBLY COVER COVER BRACKET PIN SHAFT TIEDOWN ROD ASSEMBLY PIN PIN SAFETY BEARING GROUP SHIM BEAM REACTION PAD CLAMP CLAMP RETAINER BEAM WEAR PAD KEEPER PAD PAD SHIM BUMP STOP PIN BRACKET COVER CABLEVEYOR GROUP BRACKET MANIFOLD GROUP MANIFOLD GROUP MANIFOLD GROUP CYLINDER NIPPLE ELBOW ELBOW SCREW SLEEVE SCREW WASHER BOLT NUT WASHER BOLT NUT BOLT SCREW WASHER BOLT WASHER BOLT
M(kg)ea 2462.8 58.6 173.0 12.2 0.3 0.4 6.5 20.4 37.5 2.6 7.7 0.1 6.6 87.4 87.4 0.5 0.2 0.9 0.2 0.1 11.2 7.1 1.4 24.5 13.3 18.8 6.5 2.2 28.4 0.1 0.1 0.5 0.2 0.1 0.7 0.1 0.4 0.1 0.1 0.8 -
ITEM No. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68
PART No. 01b1045 01B0304 01B2290 01B0306 01B2207 01B2208 01b0051 01b0165 01b0355 01B0595 01b0599 01B1847 01B1878 01b1049 01B1796 01b0621 01B0761 01B0765 12R1283
QTY 8 8 16 2 4 2 10 10 4 4 4 4 4 4 4 8 8 8 1
TITLE WASHER BOLT SCREW BOLT NUT WASHER BOLT WASHER SCREW WASHER NUT BOLT SCREW NUT SCREW BOLT WASHER NUT TRANSDUCER GROUP
M(kg)ea 0.1 0.7 0.1 1.2 0.1 0.1 0.1 0.8 0.5 0.2 1.8
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 3514.4kg
SCALE
1:30 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
25/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
BASEFRAME GROUP 0823 PIN 4x2 SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4797
REV
A0 VER
12
43 41 52
TORQUE TO 914 N.m.
25
26
37 18
16 22
64
54 54 55
20
62 50 50 63
21
19
37 61 59 60
8
17
9
12
10 11 36 35
27
58
13
14
15 56 57
28
68
29 23
45
30
49 48
24
53 46 47 41 43
30
3
1
2
46 44
43 41 42 TORQUE TO 914 N.m.
31
34
33 32 56 57
40 38 39
51 46
TORQUE TO 1300 N.m.
7
67 66 65 TORQUE TO 640 N.m.
6
5
4
TOP VIEW CROPPED SCALE 1:10
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
68
70
2
MASS: 3514.4kg
SCALE
1:25 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
25/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
BASEFRAME GROUP 0823 PIN 4x2 SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4797
REV
A0 VER
12
ITEM No.
PART No.
QTY
1 2
02B2715 02B2716
28 1
TITLE LINK BRACKET
M(kg)ea 15.6 1.0
MOVING END IS ALWAYS THE OUTER SIDE CHAIN LINK
2
1
ISOMETRIC VIEW
2548 56
137
FRONT VIEW CHAIN PITCH = 91mm
LEFT SIDE VIEW
RT 14533 B0 A0
REPLACED 400 SERIES WITH E4. 400's IN MTR244 APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
BAS
-
MTM
-
-
AJT 21/08/12
AS PER APPROVAL
DWN CHK APPD DATE
2
Rev. Code
-
MASS: 17.6kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAH
18/01/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
BAH
18/01/11
CHECK
JMS
27/01/11
APP'D BAH 27/01/11 TEMPLATE REVISION B0
CABLEVEYOR GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED E4.56.13.200x28 KMA PIVOTING
RME Drawing Number
10R5649 SHEET 1 of 1
REV
B0 VER
40
ITEM No.
PART No.
QTY.
1 2 3 4 5
03B1112 03B1686 03B1861 03B1522 03B2039
1 2 1 5 4
TITLE
M(kg)ea
MANIFOLD NIPPLE NIPPLE NIPPLE NIPPLE
18.0 0.1 0.1 0.2
4 5
4
5
2 4 3
5 1
4
2
4 5
D0 C0 B0 A0
REPLACE 4 OF IT 3 WITH IT 5, CORRECT IT 3 DESCRIPTION FROM ½ " TO ¾" UPDATED TITLE, DESCRIPTION AND TEMPLATE; REMOVED MOUNTING BOLTS REPLACED 4 OF 03B2039 WITH 03B1861 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
MB JMT
MTM OF DV
-
-
AJT 05/12/12 BAH 09/12/10 AJL 16/03/10
AS PER APPROVAL
DWN CHK APPD DATE
2 1 1
REV CODE
RT 19242 -
MASS: 18.8kg
SCALE
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AJL
15/01/10
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AJL
15/01/10
CHECK
DV
15/01/10
APP'D AJL 18/01/10 TEMPLATE REVISION C0
MANIFOLD GROUP BSF MRM BASEDRIVE SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R4378
REV
D0 VER
50
ITEM NO. PART NO. QTY TITLE 1 03B1486 1 FRONT JACK MANIFOLD 2 03B1522 6 NIPPLE
M(kg)ea 6.3 -
2
1 2
2
REMOVED ITEM 3 AND PARTS PAGE UPDATED ASSEMBLY TITLE AND DESCRIPTION REMOVE ITEM 4 FROM ASSEMBLY APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
MDL GN BAH
-
SC OF OF
-
-
AJT 13/12/12 BAH 09/12/10 BAH 25/11/10
AS PER APPROVAL
DWN CHK APPD DATE
1 1 1
Rev. Code
RT 19026 D0 C0 B0 A0 -
MASS: 6.46kg
SCALE
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DS
22/09/09
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
BAH
28/05/10
CHECK
OF
28/05/10
APP'D BMS 02/06/10 TEMPLATE REVISION B0
MANIFOLD GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED BSF MRM JACKS
RME Drawing Number
10R4383 SHEET 1 of 1
REV
D0 VER
39
ITEM NO. PART NO. QTY TITLE 1 03B0204 1 MANIFOLD 2 03B0196 2 CARTRIDGE 3 03B1686 4 NIPPLE
M(kg)ea 1.1 0.2 0.1
1
3
2
B0 A0
UPDATED ASSEMBLY TITLE, DESCRIPTION AND TEMPLATE APPROVED FOR CONSTRUCTION
ECN/RT REV Description
GN
OF
BAH 9/12/10
AS PER APPROVAL
DWN CHK APPD DATE
1
Rev. Code
-
MASS: 2.2kg
SCALE
3rd ANGLE PROJECTION U.N.O.
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DS
16/10/09
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2010
DRAWN
BAH
28/05/10
CHECK
OF
28/05/10
APP'D BMS 02/06/10 TEMPLATE REVISION A0
DRAWING STATUS
MANIFOLD GROUP BSF MRM BEAM
RELEASED RME Drawing Number
10R4416 SHEET 1 of 1
A3
REV
B0
ITEM No. 1 2 3 4 5 6 7
PART No. 10102279 07B0211 03B0192 03B1576 03B1577 03B1762 03B2239
QTY 1 1 1 1 1 1 2
TITLE ENCLOSURE COUPLING SUCTION TRANSDUCER CAP CAP NIPPLE REDUCER
M(kg)ea 0.9 0.2 0.3 0.2 0.1
5
4
1
7
ISOMETRIC VIEW 7
3
6
2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1.8kg
SCALE
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
OF
18/02/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
07/04/14
CHECK
BAS
07/04/14
APP'D OF 08/04/14 TEMPLATE REVISION C0
TRANSDUCER GROUP SUCTION SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1283
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6
PART No. 10131473 10105128 10104654 10117548 10117956 10131562
QTY 1 1 1 1 1 1
TITLE CABLE CONNECTOR CONNECTOR GLAND COVER HEATSHRINK
M(kg)ea 7.0 0.5 0.7 0.2 -
1
MARK CABLE WITH ITEM NUMBER "" USING HEATSHRINK LABEL "08B1584" COVER WITH CLEAR HEATSHRINK "10131562"
6 4 2 5 3
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 8.4kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
19/06/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
19/06/15
CHECK
AM
24/06/2015
APP'D DD 30/06/15 TEMPLATE REVISION C0
CABLE GROUP TRU TO MCC 18 Core x 2.5mm² 7m SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2881
REV
A0 VER
12
1
USE CABLE 10131473 3
CABLE TERMINATION SCHEDULE Pin No. of Female Cable Core No. 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 NOT USED 19 NOT USED 20 NOT USED 21 NOT USED 22 NOT USED 23 NOT USED 24 NOT USED PE green / yellow
PE 13
1
2
24
12
TERMINATE GREEN / YELLOW EARTH CONDUCTOR, AT PE TERMINAL. 10104654 CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 8.4kg
SCALE
1:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
19/06/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
19/06/15
CHECK
AM
24/06/2015
APP'D DD 30/06/15 TEMPLATE REVISION C0
CABLE GROUP TRU TO MCC 18 Core x 2.5mm² 7m SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2881
REV
A0 VER
12
ITEM No. 1 2 3 4 5 6
PART No. 10131474 10117443 10117445 10127394 10129039 10117989
QTY 1 1 1 1 1 1
TITLE CABLE CONNECTOR CONNECTOR GLAND HEATSHRINK COVER
M(kg)ea 1.1 0.2 0.4 0.1 0.1
1
MARK CABLE WITH ITEM NUMBER "12R2986" USING HEATSHRINK LABEL "08B1315" COVER WITH CLEAR HEATSHRINK "10129039"
5 4 2 3 6
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1.9kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
19/06/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
19/06/15
CHECK
SL
23/06/15
APP'D DD 29/06/15 TEMPLATE REVISION C0
CABLE GROUP JB4 TO MCC 7 Core 1.5mm2 TPE/TPE 300/500V 7m SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2986
REV
A0 VER
10
1
USE CABLE 10131474
2
3
CABLE TERMINATION SCHEDULE Pin No. of Female 1 2 3 4 5 6 PE
Cable Core No. 1 2 3 4 5 6 green / yellow
TERMINATE GREEN / YELLOW EARTH CONDUCTOR AT PE TERMINAL
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
4
6
PE
1
3
10117445 CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
MASS: 1.9kg
SCALE
1:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
19/06/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
19/06/15
CHECK
SL
23/06/15
APP'D DD 29/06/15 TEMPLATE REVISION C0
CABLE GROUP JB4 TO MCC 7 Core 1.5mm2 TPE/TPE 300/500V 7m SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2986
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PART No. 10R8609 31R4672 32R1436 31R5015 31R5016 31R5014 31R5007 31R5006 30R3389 02B0243 02B0980 03B1531 03B1708 03B1523 02B0185 06B6476 02B2787 06B6503 02B2798 02B2053 03b0035 03B1527 06B0060 01b1254 01B0295 01B0174 01B1683 01B0092 01B0352 01B2326 01B1944
QTY 1 2 2 2 2 2 1 1 2 2 4 2 4 4 3 6 8 2 2 2 2 2 2 2 4 4 32 8 24 32 2
TITLE CYLINDER GROUP WHEEL ASSEMBLY TIEROD PIN PIN RETAINER HUB HUB ADAPTOR PIN NIPPLE ELBOW ELBOW NIPPLE BEARING SEAL BEARING SEAL BEARING GEARBOX MOTOR NIPPLE SEAL CIRCLIP WASHER BOLT WASHER SCREW SCREW SCREW WASHER
M(kg)ea 32.2 195.7 9.4 4.5 3.2 0.6 111.3 111.3 0.1 0.4 0.1 0.8 67.0 12.5 0.1 0.1 -
ISOMETRIC VIEW
NOTE: SEAL KIT SUPPLIED WITH HYDRAULIC MOTOR TO BE FITTED ON ASSEMBLY B0 A0
REMOVED 1x ITEM 15: QTY NOW 3, WAS 4 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
NB
-
SP
-
-
BDS 28/11/16
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
28333 -
MASS: 852.1kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
06/06/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
NB
06/06/16
CHECK
AM
15/06/16
APP'D SDL 11/07/16 TEMPLATE REVISION C0
BASEDRIVE GROUP BSD DRIVEN 113kN Ø830 SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4118
REV
B0 VER
22
26 25 4 6 23 18 19 2
11
13 30
2
17
27
13
14
1
7
16
14
12
29
31
9
22
24 21
20
16
28 8 17 16
15
5
10 3 25 26
EXPLODED PICTORIAL VIEW NOTE: SEAL KIT SUPPLIED WITH HYDRAULIC MOTOR TO BE FITTED ON ASSEMBLY B0 A0
REMOVED 1x ITEM 15: QTY NOW 3, WAS 4 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
NB
-
SP
-
-
BDS 28/11/16
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
28333 -
MASS: 852.1kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
06/06/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
NB
06/06/16
CHECK
AM
15/06/16
APP'D SDL 11/07/16 TEMPLATE REVISION C0
BASEDRIVE GROUP BSD DRIVEN 113kN Ø830 SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4118
REV
B0 VER
22
7
26
4
25
3
10
15
19
15
3
10
8
SECTION C-C STEERING LINK ASSEMBLY DETAILS
23 6
2
18 17
7
15
10 1
30
17 30
16 29
20
28
SECTION B-B CYLINDER ASSEMBLY DETAILS
21 24 16 17
C
C
B 17
B
25 26
5
16
8
A
A
PLAN VIEW SCALE 1:10 SECTION A-A NOTE: SEAL KIT SUPPLIED WITH HYDRAULIC MOTOR TO BE FITTED ON ASSEMBLY B0 A0
REMOVED 1x ITEM 15: QTY NOW 3, WAS 4 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
NB
-
SP
-
-
BDS 28/11/16
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
28333 -
MASS: 852.1kg
WHEEL ASSEMBLY DETAILS SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
06/06/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
NB
06/06/16
CHECK
AM
15/06/16
APP'D SDL 11/07/16 TEMPLATE REVISION C0
BASEDRIVE GROUP BSD DRIVEN 113kN Ø830 SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4118
REV
B0 VER
22
ITEM No. 1 2 3
PART No. 03B1105 03B2046 02B0185
QTY 1 2 1
TITLE CYLINDER ELBOW BEARING
M(kg)ea 32.0 0.1 -
2
1 2
3
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
Rev. Code
-
MASS: 31.9kg
SCALE
1:3 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
JTB
08/08/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
JTB
08/08/12
CHECK
MTM
09/08/12
APP'D BAH 09/08/12 TEMPLATE REVISION B0
CYLINDER GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED BASEDRIVE STEERING
RME Drawing Number
10R8609 SHEET 1 of 1
REV
A0 VER
14
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PART No. 30R7582 30R7583 02B0185 02B0090 06B0322 02B0091 06B0049 02B2562 02B0243 02B0980 01B1363 01B0295 01b0176 01B0437 01B0306 30R7974 25R0016 30R1102 30R7973 31R1211 10R8610 31R4674 01b1520
QTY 1 1 3 4 2 4 4 2 2 4 4 2 2 1 1 1 4 2 1 2 1 2 1
TITLE REAR AXLE ASSEMBLY TEARDROP PIN BEARING BEARING SEAL WASHER SEAL HUB PIN NIPPLE PIN WASHER BOLT WASHER BOLT STUB AXLE YOKE SEAL RETAINER PIN STUB AXLE YOKE TIEROD CYLINDER WHEEL ASSEMBLY SCREW
M(kg)ea 180.7 8.1 0.1 48.2 0.4 0.1 98.3 0.8 10.7 99.2 6.4 31.3 174.2 -
13 12 18 6 7 15
17
11
14 2
4
5 1
16 20
19
23
8
3
10 5
9
4
22
3
11 17 7
6
21
EXPLODED ISOMETRIC VIEW
ISOMETRIC VIEW
B0 A0
ADDED ITEM 23 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
NB
SP
SDL 13/03/17
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
26406 -
RME Underground Pty Ltd ACN 098 444 332
149 Hursley Road, Glenvale, Toowoomba PO Box 100 TOOWOOMBA QLD 4350 AUSTRALIA p + 61 7 46 989 100 e
[email protected]
MASS: 901.6kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
JMT
2/04/2012
This drawing remains the property of RME UNDERGROUND PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RME UNDERGROUND PTY LTD Copyright RME Underground Pty Ltd
DRAWN
JMT
02/04/12
CHECK
MTM
10/04/12
BASEDRIVE GROUP BSD NON-DRIVEN 100kN
APP'D AJL 11/04/2012 SHEET 1 of 2 TEMPLATE REVISION A0 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
11R0219
REV
B0 VER
25
20
2
1
1
21
19
5
5
SECTION A-A SCALE 1 : 10
16
18
9
3
3
20
9
18
19
SECTION C-C SCALE 1 : 10
SECTION B-B
22
13
18
12
16 6 7 17
A
1 4 1
D
4
D
1
C
7
A
C
17 6 8
SECTION D-D B0 A0
ADDED ITEM 23 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
B
16
-
NB
SP
SDL 13/03/17
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
26406 -
B PLAN VIEW SCALE 1:10
RME Underground Pty Ltd ACN 098 444 332
149 Hursley Road, Glenvale, Toowoomba PO Box 100 TOOWOOMBA QLD 4350 AUSTRALIA p + 61 7 46 989 100 e
[email protected]
MASS: 901.6kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
JMT
2/04/2012
This drawing remains the property of RME UNDERGROUND PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RME UNDERGROUND PTY LTD Copyright RME Underground Pty Ltd
DRAWN
JMT
02/04/12
CHECK
MTM
10/04/12
BASEDRIVE GROUP BSD NON-DRIVEN 100kN
APP'D AJL 11/04/2012 SHEET 2 of 2 TEMPLATE REVISION A0 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
11R0219
REV
B0 VER
25
ITEM No. 1 2 3 4
PART No. 03B1688 03B1587 03B2046 02B0185
QTY 1 1 1 1
TITLE CYLINDER NIPPLE ELBOW BEARING
M(kg)ea 29.0 0.1 -
3 1 4 2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
Rev. Code
-
MASS: 29.9kg
SCALE
1:3 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAH
09/08/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
BAH
09/08/12
CHECK
MTM
09/08/12
APP'D BAH 09/08/12 TEMPLATE REVISION B0
CYLINDER GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED BASEDRIVE STEERING CYLINDER
RME Drawing Number
10R8610 SHEET 1 of 1
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART No. 12R4822 12R3702 12R4831 12R4821 10101999 10100689 10100262 10105381 10102666 10102667 10117214 10102028 10102829 10102832 10104678 10102033 10106703 10122533 10122532 10101852 10103192 10118317 10101897 10103623 10128405
QTY 1 1 1 1 1 10 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1
TITLE FRAME GROUP MANIFOLD GROUP VALVE GROUP PUMP GROUP TERMINATOR GLAND CONTACT BLOCK DRAIN BUTTON BOOT BUTTON LOCKNUT CONNECTOR CONNECTOR NUT PLUG LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL
M(kg)ea 231.7 68.5 34.0 719.4 0.1 0.2 0.1 0.1 0.6 -
ITEM No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
PART No. 10106707 23R0388 10106710 10117294 01B1993 01B1515 01B1049 01b0985 30R9077 10135826 10105312 10103541 10102012 10101998 10100690 01B1824 10114170 10135866 10129731 02B2052
QTY 1 1 1 1 4 4 1 1 1 1 1 1 2 2 1 2 1 1 1 1
TITLE LABEL LABEL LABEL LABEL SCREW WASHER NUT SCREW MOUNT MODULE ENCLOSURE CIRCUIT BREAKER FITTING FITTING GLAND SCREW LABEL LABEL CABLE SNODDER
M(kg)ea 0.6 2.0 1.8 0.1 0.1 24.6 0.2
ISOMETRIC VIEW
REAR ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1084.8kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
05/12/16
CHECK
BAS
05/12/16
APP'D BDS 05/12/16 TEMPLATE REVISION C0
POWERPACK ARRANGEMENT HYP 37kW 225S/M 100/44cc BEA 125/80 ES/EN SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4823
REV
A0 VER
24
45
24
34
44
4
33
15
7 27
9 11
21
28
20
31 30
16
26
14
10
3
13 6
39 38 38 41 29 42
36
19
35
37
39 40
18
8
5
2
12
17
1
25 23
22
1
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1084.8kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
05/12/16
CHECK
BAS
05/12/16
APP'D BDS 05/12/16 TEMPLATE REVISION C0
POWERPACK ARRANGEMENT HYP 37kW 225S/M 100/44cc BEA 125/80 ES/EN SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4823
REV
A0 VER
24
19
50 TYP
IN LINE WITH CUTOUT
PLACED ONTO GAUGE MOUNT PLATE
22 CENTRED WITH CUTOUT
10
21
CENTRED WITH BUTTON
10
PLACED ONTO ELECTRICAL ENCLOSURE COVER
20
45
17
18
30
25
30
FRONT VIEW
70
90
23
PLACE CENTRED ON FLAT FACE OF FILTER HOUSING
28 29 PLACE CENTRED ON FLAT FACE
43
PLACE ON TOP OF MOTOR
24
42
26
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
PLACE CENTRED ON FLAT FACE
FRONT VIEW COVERS REMOVED MASS: 1084.8kg
LABEL DETAIL SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
05/12/16
CHECK
BAS
05/12/16
APP'D BDS 05/12/16 TEMPLATE REVISION C0
POWERPACK ARRANGEMENT HYP 37kW 225S/M 100/44cc BEA 125/80 ES/EN SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4823
REV
A0 VER
24
ITEM No. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
PART No. 32R2169 31R0988 02B0361 31R1166 30R8999 30R8998 10108001 31R1652 30R8456 30R6919 02B0536 32R1261 32R0019 03B0186 03B0259 32R2065 32R2067 01B2671 01B0177 01b0293 01b0297 01b0308 01B0435 01b0437 01B1360 01b1133 01b1135 01b1137 01b1241 01B2262 01B1045 01b1048 01b1476 01B2139 01B2275 02B2315 02B2321 32R2816 01b0220 01B0216
QTY 1 4 4 2 6 1 1 1 4 6 4 1 1 1 1 1 1 4 8 19 11 4 4 4 15 1 10 1 4 5 2 2 2 4 4 2 2 1 3 1
TITLE FRAME ASSEMBLY SHIM MOUNT BRACKET SPACER LEVER COVER COVER GASKET GASKET HANDLE COVER COVER GAUGE HOSE COVER GASKET SCREW BOLT WASHER NUT BOLT WASHER WASHER BOLT WASHER WASHER NUT PIN WASHER WASHER NUT BOLT SCREW WASHER COVER BODY BRACKET SCREW SCREW
M(kg)ea 130.0 0.1 0.1 0.2 1.6 1.3 0.1 30.8 33.5 0.2 0.1 1.5 0.1 0.2 0.1 49.5 0.1 -
11
27
29
17
18
11
31
B
39 38 35 34 33
A
10
24 25 26 15
16
22
1
23
12 13 14
EXPLODED ISOMETRIC VIEW ISOMETRIC VIEW SCALE 1:20 B0 A0
IT 3 REP BY IT 40; IT 20 REP BY IT 41; QTY IT's 22 & 23 REDUCED; ITEMS 41 & 42 ADDED APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
SL
-
SP
-
-
SDL 20/04/2017 2
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28850 -
MASS: 251.6kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
1/12/2016
CHECK
SP
1/12/2016
APP'D BDS 05/12/16 TEMPLATE REVISION C0
FRAME GROUP HYP POWERPACK SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4822
REV
B0 VER
26
THIS DAMPER ONLY
42
23 6
36
37
9
27
32
19
6
27
32
5
8
22
28 30
40
21
2
22 6 7
4
32 27
DETAIL B SCALE 1 : 5
41
DETAIL A SCALE 1 : 5
B0 A0
IT 3 REP BY IT 40; IT 20 REP BY IT 41; QTY IT's 22 & 23 REDUCED; ITEMS 41 & 42 ADDED APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
SL
-
SP
-
-
SDL 20/04/2017 2
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28850 -
MASS: 251.6kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
1/12/2016
CHECK
SP
1/12/2016
APP'D BDS 05/12/16 TEMPLATE REVISION C0
FRAME GROUP HYP POWERPACK SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4822
REV
B0 VER
26
ITEM No. 1 2 4 5 6 7 8 9 9 11 13 14 15 16
PART No. 03B7365 03B1060 03B2036 03B0550 03B1434 03B1097 01B0174 01B0295 01b0055 01B0165 03B1892 03B1587 03B2109 03B1954
QTY 1 1 4 2 1 1 4 4 6 6 1 1 1 1
TITLE MANIFOLD FILTER NIPPLE NIPPLE COUPLING ELEMENT BOLT WASHER BOLT WASHER CAP NIPPLE PLUG NIPPLE
M(kg)ea 45.0 21.0 0.2 0.1 0.7 -
4
1
5
8 9 14
16 6 15 4 13 4
11
7
9
ISOMETRIC VIEW 2
EXPLODED ISOMETRIC VIEW D0 C0 B0 A0
REPLACED ITEMS 3 AND 12 FOR 14 & 15. ADDED ITEM 16 ADDED ITEM 13 REPLACED 1 OFF ITEM 6 WITH ITEM 12 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
SRM WS JM
SP SP AM
-
-
BDS 07/03/17 JLP 01/03/17 LO 20/05/16
AS PER APPROVAL
DWN CHK APPD DATE
2 2 1
REV CODE
28659 25076 27358 -
MASS: 68.5kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
15/01/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
15/01/16
CHECK
AM
18/01/16
APP'D LO 18/01/16 TEMPLATE REVISION C0
MANIFOLD GROUP PRESSURE FILTER - MACHINE ENABLE SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3702
REV
D0 VER
41
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART No. 03B4161 03B1527 03B1700 03B0310 03B1870 03B1531 03B1951 03B1523 03B1569 03B1848 10100689 10101986 10103666 01B1863 01b1048 01b0952 01b1047 01b1045 01B1873
QTY 1 1 1 1 1 1 2 8 4 2 1 1 1 5 6 4 4 4 1
TITLE VALVE NIPPLE TEE ELBOW NIPPLE ELBOW COUPLING NIPPLE NIPPLE NIPPLE GLAND FITTING SWITCH SCREW NUT SCREW WASHER WASHER SCREW
M(kg)ea 97.0 0.1 0.1 0.1 0.1 0.1 0.8 -
16 17
4
3
2
7
12
11
13
18 5
6
1
7
15 19 15 14 10
10
ISOMETRIC VIEW
8
8
9
8 9
9
8
9
8
8
EXPLODED ISOMETRIC VIEW
63 TO CLEAR TE LOCK PLA
10
14 8
9
8
9
8
RIGHT SIDE VIEW
BOTTOM VIEW B0 A0
ITEM 6 QTY REDUCED TO 1 FROM 3 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
KKS
SP
-
-
JMS 12/05/2017 -
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28909 -
MASS: 34.0kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
1/12/2016
CHECK
SP
5/12/2016
APP'D BDS 05/12/16 TEMPLATE REVISION C0
VALVE GROUP HYP PVG32 6-BANK BEA 125/80 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4831
REV
B0 VER
26
ITEM No. PART No. 1 10135701 2 30R7838 3 02B0586 4 02B0638 5 02B2372 6 03B0818 7 03B1817 8 03B1820 9 03B0550 10 10R6259 11 03B2175 12 03B2179 13 03B1406 14 03B0211 15 10R6493 16 03B1889 17 03B2520 18 01b0439 19 01B0437 21 01b0435 22 01B0599 23 01b0307 24 01B1756 25 01B0595 26 31R6976 27 03B1594 28 10136175 29 01B0316
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 6 4 2 4 8 1 1 2 4
TITLE MOTOR BELL HOUSING COUPLING COUPLING COUPLING PUMP ASSEMBLY ELBOW ELBOW NIPPLE CLAMP GROUP ADAPTER CLAMP KIT HOSE END HOSE END CLAMP GROUP ADAPTER CLAMP KIT NUT WASHER WASHER NUT BOLT BOLT WASHER REDUCER FITTING FITTING BOLT
M(kg)ea 460.1 29.9 0.1 2.0 0.3 93.3 0.2 0.2 0.1 1.2 0.4 0.8 0.7 0.4 0.3 0.3 0.1 0.1 0.2 0.1 0.4 0.2
1 22 25
27
2 25 24
10 11
26
29
21
17 19
5 18
3
28
16
21
4
23
7
6
8
14
9
15 13 12
EXPLODED ISOMETRIC VIEW ISOMETRIC VIEW SCALE 1:7.5
B0 A0
ITEM 20 REPLACED BY ITEM 29 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
SL
-
SP
-
-
SDL 20/04/2017 2
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28850 -
MASS: 593.7kg
SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
28/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
1/12/2016
CHECK
SP
5/12/2016
APP'D LO 05/12/16 TEMPLATE REVISION C0
PUMP GROUP HYP 364/5T - 100/44cc SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4821
REV
B0 VER
28
ITEM No. 1 3
PART No. 03B2131 01B2373
QTY TITLE 1 FLANGE KIT 4 BOLT
M(kg)ea 1.0 -
REPLACE BOLTS SUPPLIED WITH 03B2131 FLANGE KIT WITH 01B2373 BOLTS
1
3
ISOMETRIC VIEW SCALE 1:2
3
EXPLODED ISOMETRIC VIEW
ECN/RT REV DESCRIPTION
-
SC
-
BJ
-
-
MSM 04/03/13
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
- - - - - - RT 20693 B0 REPLACED ITEM 2 WITH ITEM 3 A0 APPROVED FOR CONSTRUCTION
MASS: 1.2kg
SCALE
1:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SC
08/06/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SC
08/06/11
CHECK
DH
08/06/11
APP'D SC 09/06/11 TEMPLATE REVISION C0
CLAMP GROUP 1-1/4" SAE CODE 62 CLAMP KIT 1/2" UNC x 3" HEX HEAD SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R6259
REV
B0 VER
29
ITEM No. 1 2 3 4 5 6 7 8 9 10
PART No. 12R4833 12R4838 10117193 23R0388 10106708 10103599 10104069 10103678 10128406 10100535
QTY 1 1 1 1 1 1 1 1 1 2
TITLE ENCLOSURE GROUP ELECTRICAL GROUP PENDANT LABEL LABEL LABEL LABEL LABEL LABEL LABEL
M(kg)ea 62.4 1.6 5.1 0.4 0.1 -
1 4 8
3
10 2 6
POSITION ON ASSEMBLY
8
5 10
2
100
FRONT VIEW (DOOR OPEN)
6 ALIGN WITH BUTTONS
7
6
50
ALIGN WITH ISOLATOR
9
20
EXPLODED ISOMETRIC VIEW
4
ALIGN WITH BUTTONS
5 ALIGN WITH ISOLATOR
50
390
50
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
FRONT VIEW
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
ISOMETRIC VIEW RIGHT SIDE VIEW MASS: 69.6kg
SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
05/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
05/12/16
CHECK
SP
05/12/16
APP'D DD 05/12/16 TEMPLATE REVISION C0
ENCLOSURE ARRANGEMENT 480V 60Hz 37kW ES/EN SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4834
REV
A0 VER
11
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
PART No. 32R2184 12R4835 31R6946 30R1343 10112444 31R1106 10101999 10104010 10102028 10102008 10104012 10101998 10104013 10100689 10101983 10101986 10101982 10102029 10100690 10102034 10117593 10102014 10117548 10104011 10133876 10105273 10104643 10100328 30R9070 32R0917 32R0944 30R0678 30R9077 30R9078 10105381 01B0297 01B0293 01B0177 01b1048 01B1045 01B1878 01B2278 01B0176 01B1137 01B2445 01B2266 01B2268 01B2281 01B0952
QTY 1 1 1 1 1 1 1 1 1 1 1 2 5 3 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 6 12 2 1 3 1 28 4 14 14 4 8 8 2
TITLE ENCLOSURE ELECTRICAL GROUP COVER GASKET PLATE PLATE TERMINATOR FITTING LOCKNUT FITTING LOCKNUT FITTING LOCKNUT GLAND FITTING FITTING FITTING LOCKNUT GLAND FITTING NUT FITTING GLAND LOCKNUT FITTING PLUG GROUP CONNECTOR GASKET BRACKET BRACKET BRACKET STOP MOUNT WASHER DRAIN NUT WASHER BOLT NUT WASHER SCREW WASHER BOLT NUT BOLT WASHER SCREW NUT SCREW
M(kg)ea 44.1 5.0 3.0 1.3 0.1 0.3 0.1 0.1 0.1 0.1 0.1 0.3 0.2 0.3 0.4 1.7 2.0 0.7 -
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 62.4kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
01/12/16
CHECK
SP
02/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE GROUP HYP MRM RUSSELL 7/8 UL SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4833
REV
A0 VER
11
21 20 13 19
13 16 14
14 16 13
12 13
7
9
14
22 24 15
44 42 42 45
22
5
23
4
25
6 1
8
18
22 11 22 10 12 13 31
17
49 40 49
28
27
2
47 48
26
47
46
3
36 37 37 43
43 37 37 36
38 37 37 36 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
A0
41 34 40 39
30
32 29
-
33
35 MASS: 62.4kg
EXPLODED ISOMETRIC VIEW SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
01/12/16
CHECK
SP
02/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE GROUP HYP MRM RUSSELL 7/8 UL SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4833
REV
A0 VER
11
15 11
24
10
17
23
13
22
18
22
9
12
22
25
22
7
16
16
13
13
13
13
21
12
14
14
19
20
14
REAR VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
LEFT SIDE VIEW MASS: 62.4kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
01/12/16
CHECK
SP
02/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE GROUP HYP MRM RUSSELL 7/8 UL SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4833
REV
A0 VER
11
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART No. 10105680 10105675 10102825 10100261 10100263 10100325 10100327 10117214 10105677 10103553 10105689 10105681 10103967 10103968 10105676 10100265 10100262
QTY 1 1 1 1 1 1 1 1 4 1 6 5 6 6 1 1 1
TITLE BUTTON BUTTON METER BUTTON BOOT BUTTON BOOT BUTTON BUTTON HANDLE ADAPTER LIGHT CONTACT BLOCK CONTACT BLOCK LIGHT CONTACT BLOCK CONTACT BLOCK
M(kg)ea 0.1 0.1 0.2 0.2 0.1 0.1 0.1 2.1 0.1 0.1 0.1 0.2 0.2
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 5.0kg
SCALE
1:2.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
01/12/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ELECTRICAL GROUP MCC DOOR UL SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4835
REV
A0 VER
10
13
14
12
13
14
11
11
1
4
15
17
2 16
3 6
5 7
13
14
13
12
8 14
13
14
12
13
14
12
9
11
9
12 11
9
11
9
11
10
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 5.0kg
SCALE
1:4 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
01/12/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ELECTRICAL GROUP MCC DOOR UL SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4835
REV
A0 VER
10
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 2
TITLE TANK GROUP COOLER LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL ENCLOSURE LOCKNUT FITTING FITTING GLAND SCREW WASHER SCREW ELBOW
M(kg)ea 207.2 40.0 0.7 0.1 0.1 0.1
6 CENTRED ON LID
8
5 9
CROPPED REAR VIEW SCALE 1:7.5
12
45
4
170 482
12
4
5
8
9
19
20
6
15
2
7
23
17
210.5
13 10
18
3
50
15
21
16
22
7
11
45
10 14
13
20
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
11
CROPPED FRONT VIEW LABEL ITEMS
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
A0
375
CROPPED LEFT SIDE VIEW
EXPLODED ISOMETRIC VIEW SCALE 1:20
20
19
20
14
45
26
3
-
280
CROPPED TOP VIEW
63.5
1
40 TYP
70
PART No. 12R4588 03B3242 10128471 23R0197 10101896 10103613 10103614 10101886 10101885 10101884 10101883 10101882 10101881 10105385 31R6945 10104013 10102012 10101998 10100688 01B1374 01B1045 01B0952 03B2026
45
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
MASS: 248.4kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
21/09/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
01/12/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
TANK ARRANGEMENT HYP OK-EL5S 380-415/50Hz 440-480/60Hz 167L RUSSELL 7 ES/EN SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4828
REV
A0 VER
12
9
8
5
4
12
2
3
11 14 15 20 6 7
10
19 13 16
A
17 18
REAR EXPLODED ISOMETRIC VIEW
DETAIL A SCALE 1 : 2.5
ELECTRICAL ITEMS A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 248.4kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
21/09/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
01/12/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
TANK ARRANGEMENT HYP OK-EL5S 380-415/50Hz 440-480/60Hz 167L RUSSELL 7 ES/EN SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4828
REV
A0 VER
12
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
PART No. 32R0918 32R1493 30R8050 32R1492 06B0075 30R0836 32R1950 03B2752 03B1686 03B1885 03B0550 03B0552 03B2039 03B1589 03B1623 03b1622 03B1618 03B1616 06B0365 03B1596 03B0078 03B0607 03B1565 03B0076 03B0077 03B1434 03B1144 03B1143 03B0188 03B0215 03B0081 03B0117 03B0100 03B0619 01B1047 01B0952 01B0437 01B0435 01B0306 01B0295
QTY 1 1 1 1 1 1 1 1 1 1 7 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 26 23 6 6 6 4
TITLE SUPPORT FRAME HYDRAULIC TANK GASKET COVER SEAL COVER COVER ASSEMBLY GAUGE NIPPLE ELBOW NIPPLE ELBOW NIPPLE PLUG CLAMP CLAMP COUPLING HOSE END SEAL NIPPLE COUPLING CAP ELBOW NIPPLE VALVE COUPLING FILTER ELEMENT NIPPLE BREATHER SENSOR TEMPERATURE SWITCH GAUGE PLUG WASHER SCREW WASHER WASHER BOLT WASHER
M(kg)ea 86.2 87.1 0.3 3.8 2.5 10.2 0.4 0.1 0.1 0.1 0.2 0.2 0.7 0.6 0.4 0.3 0.1 0.3 0.3 0.1 0.4 0.1 6.6 1.9 0.3 0.3 0.1 0.1 -
ITEM No. 41 42 43 44 45
QTY 4 4 1 2 1
PART No. 01B0293 01B0176 01B0953 01b1048 01B1045
WASHER BOLT BOLT NUT WASHER
TITLE
M(kg)ea -
43 35 45
7
35 44
EXPLODED REAR ISOMETRIC VIEW ISOMETRIC VIEW SCALE 1:20 A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
COVER ITEMS MASS: 207.2kg
SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
13/10/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
14/10/16
CHECK
SP
17/10/16
APP'D BDS 20/10/16 TEMPLATE REVISION C0
TANK GROUP HYP 167L RUSSELL 7 SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4588
REV
A0 VER
11
36 35 6
20
19
21
22
5 27
34 INSIDE
12
12
26
12
12
12
10
12
33
28
30
11
29
12
36
9
35 4
10
13
3
39
CROPPED LEFT SIDE SCALE 1:5
2
37
11
38 8
35
12
31
32 17
15
41 16
18
40
1 11
13
13
42 25
14
24
CROPPED REAR VIEW SCALE 1:5
23
EXPLODED ISOMETRIC VIEW TANK ITEMS A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 207.2kg
SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
13/10/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
14/10/16
CHECK
SP
17/10/16
APP'D BDS 20/10/16 TEMPLATE REVISION C0
TANK GROUP HYP 167L RUSSELL 7 SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4588
REV
A0 VER
11
ITEM No. 1 2 3 4 5
PART No. 12R4807 23R0263 10103611 30R0430 01B2116
QTY 1 4 1 1 4
TITLE OUTER BEAM GROUP LABEL LABEL LABEL SCREW
M(kg)ea 7646.3 3.0 -
5 4 2
1 3
EXPLODED ISOMETRIC VIEW SCALE 1:50 2 4
245 TYP
300
3
10
2
384 TYP
REAR VIEW
LEFT SIDE VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 7649.4kg
SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
22/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
23/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
OUTER BEAM ARRANGEMENT BEA 0823 NCA ES/ EN SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4806
REV
A0 VER
10
28909 -
B0 A0
PART No. 31R8048 31R5076 31R1181 30R6984 30R6983 31R1452 31R8072 31R1238 31R0207 31R0205 31R3377 30R4724 30R4941 31R2306 31R2312 31R8049 30R7771 31R2384 30R7504 30R7505 12R4230 31R5002 31R3378 31R8063 31R5078 31R5001 31R1237 31R1176 31R1339 31R4999 31R8061 31R5000 31R5077 31R8062 31R5003 31R5004 31R8065 32R2148 31R0618 02B2242 03B0619 02B2079 01b1520 01B1788 01B0595 01b0450 01B2367 01b0051 01b0165 01B0350 01b1047 01b0952 01B0951 01b0216
QTY 1 2 1 1 1 1 1 6 1 1 2 2 2 1 4 1 4 2 1 1 1 2 2 1 1 1 2 4 1 2 2 1 1 1 1 1 1 1 4 4 4 4 4 8 58 40 42 5 5 20 12 6 6 4
TITLE OUTER BEAM RAIL BRACKET RUBBER STOP RETAINER REAR COVER COVER BRACKET RETAINER BRACKET RETAINER RETAINER PIN BRACKET RETAINER ROCKER RETAINER PIN GUARD RETAINER CYLINDER GROUP RAIL SPACER ANTILIFT ANTILIFT ANTILIFT KEEPER KEEPER CLAMP RAIL RAIL ANTILIFT ANTILIFT ANTILIFT ANTILIFT ANTILIFT RAIL ASSEMBLY RAIL ASSEMBLY STOP BUMPER PLUG NIPPLE SCREW SCREW WASHER BOLT SCREW BOLT WASHER SCREW WASHER SCREW BOLT SCREW
ITEM 10 REPLACED BY ITEM 83 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
M(kg)ea 5755.2 59.1 20.9 5.3 2.0 9.2 170.6 0.6 1.4 2.2 21.6 0.4 3.1 130.3 1.2 443.0 0.3 9.9 0.1 0.1 249.3 42.0 25.2 30.3 43.7 14.9 0.3 0.5 0.1 21.0 41.7 14.9 43.7 30.3 30.4 30.4 51.5 51.8 2.7 0.2 0.2 0.1 -
ITEM No. 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
PART No. 01B0110 01b0599 01B1756 01b0175 01B0295 01B0177 01B0293 01b0448 01b0236 01B2221 01B0352 01B1857 01B2326 01b0297 01b0597 01B0449 31R1131 31R3667 31R1133 31R1135 31R1136 31R1132 31R1134 30R8182 30R8229 01B0437 01B0306 32R2929
QTY 4 16 16 13 13 3 45 2 5 8 12 4 12 42 18 18 4 2 2 2 6 12 6 2 2 2 2 1
SCREW NUT BOLT BOLT WASHER BOLT WASHER BOLT SCREW SCREW SCREW SCREW SCREW NUT WASHER BOLT PAD PAD PAD PAD SHIM SHIM SHIM LATCH BUSH WASHER BOLT WIPER
TITLE
M(kg)ea 0.1 0.2 0.1 0.1 0.1 0.1 0.2 0.9 1.7 0.4 0.8 0.2 0.3 0.1 0.2 0.1 0.1 0.4
ISOMETRIC VIEW
-
WS
-
SP
-
-
JMS 9/05/2017
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
ITEM No. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
MASS: 7646.0kg
SCALE
1:50 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
23/11/2016
CHECK
SP
28/11/2016
APP'D LO 28/11/16 TEMPLATE REVISION C0
OUTER BEAM GROUP BEA 0823 NCA SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4807
REV
B0 VER
34
49 50
46 63
40
41
44
7
58
46
4
5
6
59
45 27 3
60
31
26
61 62
57 48
B 47
46
41
2 30
1 48 46 47
69
8
32
25
49 50
40
44 31
48
33 63 46
52 53 52 54
48
45
A
2 48
C
35
34
38
39
47 46
47 46 79
81
32 71 70
48
47 46
80
82
22
20 21 50 49
EXPLODED ISOMETRIC VIEW
B0 A0
ITEM 10 REPLACED BY ITEM 83 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
WS
-
SP
-
-
JMS 9/05/2017
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
28909 -
MASS: 7646.0kg
SCALE
1:35 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
23/11/2016
CHECK
SP
28/11/2016
APP'D LO 28/11/16 TEMPLATE REVISION C0
OUTER BEAM GROUP BEA 0823 NCA SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4807
REV
B0 VER
34
MAX NO. OF SHIMS IN THIS RETAINER IS 5
45
46
78
47
65
56
74
28
51
37
23
44 62
40
55
51
17
64
48
51
77
41
72
18
MAX NO. OF SHIMS IN THIS RETAINER IS 3
43
69
11 9 3
51 29
24
60 59
44
40
41
DETAIL B 67
76 83 51
29
75
12
69
MAX NO. OF SHIMS IN THIS RETAINER IS 5
62
45 23
36
47 46
48
1 19 15 66
16
14
13
59 60
42
73
68
DETAIL A DETAIL C
B0 A0
ITEM 10 REPLACED BY ITEM 83 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
WS
-
SP
-
-
JMS 9/05/2017
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
28909 -
MASS: 7646.0kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
23/11/2016
CHECK
SP
28/11/2016
APP'D LO 28/11/16 TEMPLATE REVISION C0
OUTER BEAM GROUP BEA 0823 NCA SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4807
REV
B0 VER
34
ITEM No. 1 2 3 4 5 6 7
PART No. 03B3152 31R3871 32R1548 30R9200 01B0668 31R6550 03B0075
QTY. 1 1 1 1 4 1 2
TITLE CYLINDER CLEVIS STRAIGHT PIN SHIM SCREW BEARING PAD ELBOW
M(kg)ea 213.7 20.1 8.2 4.8 0.4 0.6 0.1
6 2 4 3
1
5
7
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 249.3kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BDS
08/07/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BDS
08/07/16
CHECK
SL
12/07/16
APP'D LO 13/07/16 TEMPLATE REVISION C0
CYLINDER GROUP BEA OUTER SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4230
REV
A0 VER
15
ITEM No. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 26 20 21 22 23 24 25
PART No. 12R4805 23R0180 23R0178 10101855 10106712 10106627 10117214 01B1384 01B2159 12R4152 12R4262 10127394 30R9077 01b0985 01B1045 30R9078 01B1049 10105273 10104643 10100328 01B2470 01B2281 10106645 10135459
QTY 1 2 2 1 1 2 1 6 6 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1
TITLE INNER BEAM GROUP LABEL LABEL LABEL LABEL CONNECTOR BUTTON WASHER SCREW CABLE GROUP CABLE GROUP GLAND MOUNT SCREW WASHER WASHER NUT PLUG GROUP CONNECTOR GASKET SCREW NUT PENDANT LABEL
M(kg)ea 5492.7 0.1 17.1 3.0 0.1 0.3 0.4 7.8 -
26
22
21
1
23
20
13
12
A
14
25
24
11 2
3
17
15
16
18
7 5
8
9
10
4
DETAIL A SCALE 1 : 10
EXPLODED ISOMETRIC VIEW
LABEL & ELECTRICAL ITEMS B0 A0
REPLACED ITEM 6 WITH ITEM 25 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
SRM
SP
-
-
SDL 31/03/2017 1
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28779 -
MASS: 5521.8kg
SCALE
1:30 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
24/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
24/11/2016
CHECK
SP
28/11/2016
APP'D LO 28/11/16 TEMPLATE REVISION C0
INNER BEAM ARRANGEMENT BEA 0823 MID LONG ES/EN SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4804
REV
B0 VER
28
25
23
7.5
5
41
8
4
33
5
86
49
21
200
18
87
2
3
CROPPED FRONT VIEW
CROPPED RIGHT SIDE VIEW TYP OPPPOSITE SIDE
LABEL ITEMS B0 A0
REPLACED ITEM 6 WITH ITEM 25 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
SRM
SP
-
-
SDL 31/03/2017 1
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28779 -
MASS: 5521.8kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
24/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
24/11/2016
CHECK
SP
28/11/2016
APP'D LO 28/11/16 TEMPLATE REVISION C0
INNER BEAM ARRANGEMENT BEA 0823 MID LONG ES/EN SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4804
REV
B0 VER
28
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29
PART No. 32R2147 10R7097 10R5395 31R0814 31R4025 31R6478 31R6477 31R8047 01B0984 01b1045 01b0953 01b1047 01b0051 01B0951 01B1856 01B0597 01B0461 01B1878 01b1049 01b0165 03B0550 03B0552 03B0551 03B1817 03B2036 03B2741 06b0008
QTY 1 1 1 1 1 1 1 2 4 8 4 10 2 6 2 4 4 4 4 2 4 2 2 1 1 1 1
TITLE INNER BEAM CYLINDER GROUP CABLEVEYOR GROUP BRACKET BRACKET GASKET COVER CLAMP SCREW WASHER BOLT WASHER BOLT BOLT SCREW WASHER BOLT SCREW NUT WASHER NIPPLE ELBOW ELBOW ELBOW NIPPLE MANIFOLD SEAL
M(kg)ea 4790.2 637.2 10.9 1.7 1.6 1.1 16.5 0.3 0.1 0.2 0.2 0.2 12.8 0.6
B
A
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 5492.7kg
SCALE
1:50 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
24/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
24/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
INNER BEAM GROUP BEA 0823 NF MID LONG SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4805
REV
A0 VER
13
18 3
10 29
26 5 13
24
27
23
28
23
24
20
25 23
19 15
12
4
11
12 14
1
1 6
10
DETAIL A
9
7
8
16
17
2
DETAIL B
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 5492.7kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
24/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
24/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
INNER BEAM GROUP BEA 0823 NF MID LONG SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4805
REV
A0 VER
13
ITEM No. 1 2
PART No. 02B2721 02B2719
QTY TITLE 33 LINK 1 BRACKET
M(kg)ea 0.3 1.0
2
1 MOVING END IS ALWAYS THE OUTER SIDE CHAIN LINK
ISOMETRIC VIEW SCALE 1:15
56
125
2269.7
FRONT VIEW CHAIN PITCH = 91mm
LEFT SIDE VIEW
RT 18381 D0 C0 RT 10476 B0 RT 10411 A0
FIXED WEIGHTS, AMENDED CONFIGS FOR PROD BOM, REMOVED SHEET 2 AMENDED PART NUMBERS & DESC. FOR ITEMS 1 & 2, DRAWING DESC. CHANGED CHANGED PART NUMBER FOR ITEM 1 APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
HK HK SC
-
SC SJF OF
-
-
HK 06/11/12 HK 13/10/11 VB 20/01/11
AS PER APPROVAL
DWN CHK APPD DATE
2 2 2
Rev. Code
-
MASS: 10.9kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
VB
26/11/2010
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
VB
26/11/10
CHECK
OF
26/11/10
CABLEVEYOR GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED E4.56.12.175 x 33 KMA PIVOTING
APP'D VB 26/11/2010 TEMPLATE REVISION B0 SHEET 1 of 1
RME Drawing Number
10R5395
REV
D0 VER
50
ITEM No. 1 2 4 7 8 9
PART No. 03B3037 31R2217 03B1816 03B2071 03B0650 01B3206
QTY 1 1 1 1 1 2
CYLINDER PIN ELBOW ELBOW NIPPLE CIRCLIP
TITLE
M(kg)ea 632.4 3.9 0.3 0.4 0.2 -
1 4 7 8
2
EXPLODED ISOMETRIC VIEW 9
26450 D0 25717 C0 RT 21703 B0 A0
REPLACE ITEM 3 WITH ITEM 9 REPLACED ITEMS 5 & 6 WITH ITEMS 7 & 8 ADDED ITEMS 4 - 6 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
JM SC HK
-
AM BAS MTM
-
-
LO 22/06/16 BDS 24/09/14 HK 26/04/13
AS PER APPROVAL
DWN CHK APPD DATE
1 1
REV CODE
-
MASS: 637.2kg
SCALE
1:25 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
HK
25/11/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
2/12/11
CHECK
DH
6/12/11
APP'D BAH 07/12/11 TEMPLATE REVISION C0
CYLINDER GROUP BEA INNER SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R7097
REV
D0 VER
46
ITEM No. 1 2 3 4 5 6 7 8 9
PART No. 10129035 10104654 10117548 10105128 10102830 10105129 10117956 10117957 10131562
QTY 1 1 2 1 1 1 1 1 1
TITLE CABLE CONNECTOR GLAND CONNECTOR CONNECTOR CONNECTOR COVER COVER HEATSHRINK
M(kg)ea 15.1 0.7 0.2 0.5 0.5 0.1 0.2 -
8 1
6
MARK CABLE WITH ITEM NUMBER "12R4152 - 1 OF 2" USING HEATSHRINK LABEL "08B1584" COVER WITH CLEAR HEATSHRINK "10131562"
5 3
9 3 2 4 7
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 17.1kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
21/07/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
21/07/16
CHECK
AM
21/07/16
APP'D DD 22/07/16 TEMPLATE REVISION C0
CABLE GROUP TRU TO MCC 18 CORE x 2.5mm² 15m SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4152
REV
A0 VER
10
USE CABLE 10129035 1
5
2
PE
PE 1
CABLE TERMINATION SCHEDULE Pin No. of Female Cable Core No. Pin No. of Male 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 15 15 16 16 16 17 17 17 18 NOT USED 18 19 NOT USED 19 20 NOT USED 20 21 NOT USED 21 22 NOT USED 22 23 NOT USED 23 24 NOT USED 24 PE green / yellow PE
13
6
24
12
1
13
4
24
12
TERMINATE GREEN / YELLOW EARTH CONDUCTOR, AT PE TERMINAL, AT BOTH ENDS OF CABLE.
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
10104654
CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
10102830
MASS: 17.1kg
SCALE
1:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
21/07/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
21/07/16
CHECK
AM
21/07/16
APP'D DD 22/07/16 TEMPLATE REVISION C0
CABLE GROUP TRU TO MCC 18 CORE x 2.5mm² 15m SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4152
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6
PART No. 10129037 10127394 10117444 10117442 10129039 10117991
QTY 1 2 1 1 1 1
TITLE CABLE GLAND CONNECTOR CONNECTOR HEATSHRINK COVER
M(kg)ea 2.4 0.1 0.3 0.2 -
6 4 3 2 1
5
MARK CABLE WITH ITEM NUMBER "12R4262 - 1 OF 2" USING HEATSHRINK LABEL "08B1315" COVER WITH CLEAR HEATSHRINK "10129039"
2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 3.0kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
21/07/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
21/07/16
CHECK
AM
21/07/16
APP'D DD 22/07/16 TEMPLATE REVISION C0
CABLE GROUP JB4 TO MCC 7 CORE 1.5mm2 TPE/TPE 300/500V 16m SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4262
REV
A0 VER
10
1
USE CABLE 10129037
4
1
CABLE TERMINATION SCHEDULE Cable Core No. Pin No. of Male 1 1 2 2 3 3 4 4 5 5 6 6 green / yellow PE
4
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
A0
3
PE
TERMINATE GREEN / YELLOW EARTH CONDUCTOR AT PE TERMINAL
-
3
6
10117444 CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
MASS: 3.0kg
SCALE
1:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SDL
21/07/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SDL
21/07/16
CHECK
AM
21/07/16
APP'D DD 22/07/16 TEMPLATE REVISION C0
CABLE GROUP JB4 TO MCC 7 CORE 1.5mm2 TPE/TPE 300/500V 16m SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4262
REV
A0 VER
10
ITEM No. 1 2 3 4
PART No. 12R1618 10106701 10105569 10104421
QTY 1 2 2 2
TITLE LINERCART GROUP LABEL LABEL LABEL
M(kg)ea 972.4 0.1
4
2
3
1
EXPLODED ISOMETRIC VIEW SCALE 1:10 125
750
125
4
4 3
2
4
1
1030
FRONT VIEW
1040
RIGHT SIDE VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 972.6kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AM
21/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
21/11/16
CHECK
SP
28/11/16
APP'D LO 28/11/16 TEMPLATE REVISION C0
LINERCART ARRANGEMENT LCA 2500kg 0823 ES/EN SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4770
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 39
PART No. 31R0788 30R9748 02B0596 01b0184 01B0293 01B0185 30R7005 01B1458 30R7983 02B0102 01B2161 01B2070 30R9749 30R9750 30R9751 02B3153 30R7754 01B2153 30R7453 01B2220 01B2160 30R7012 30R7984 30R7004 30R7011 01b0055 01B0165 02B2170 01B0599 01B0595 30R1320 01B2003 30R7018 01b1262 31R6255 31R9568 01B3103
QTY 1 1 1 28 54 24 1 2 2 4 4 4 1 1 1 2 2 4 2 2 3 2 2 1 1 2 2 2 6 6 1 26 1 2 2 3 6
TITLE LINER CART TROLLEY LINERCART TURNTABLE BEARING BOLT WASHER BOLT TENSIONING TOOL PIN FLANGED WHEEL BEARING CIRCLIP CIRCLIP INTERNAL LEVER LEVER BRACKET BEARING BOSS SCREW WASHER PIN PIN PIN FLAT WHEEL SHIM BRACKET BOLT WASHER SPRING NUT WASHER PIN BELLEVILLE WASHER ROPE ADJUSTER SCREW WASHER RUBBER BAR BOLT
M(kg)ea 421.3 420.6 26.5 0.6 4.0 1.1 0.1 6.9 5.2 1.7 1.3 2.4 1.6 0.3 0.1 0.1 0.8 19.6 0.4
18
38
39
32
31
17 20 28 14 16 37
2 5
19
4
TORQUE = 77Nm
22
24 3 1
13
5
21
15
5
14
28 6
5
36
23 10 12 11
33
25 11
C0 B0 A0
REPLACED ITEM 30 WITH ITEM 39 REPLACED ITEM 29 WITH ITEM 38 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
SL SP
-
AM BAS
-
LO OF
-
11/08/15 7/10/14
AS PER APPROVAL
DWN CHK APPD DATE
2 1
REV CODE
27072 26421 -
21 35
12
10
34
26 9
27
8
7
MASS: 972.4kg
EXPLODED ISOMETRIC VIEW SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SP
20/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
27/05/14
CHECK
BAS
27/05/14
APP'D OF 03/06/14 TEMPLATE REVISION C0
LINERCART GROUP LCA 4500kg 0823 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1618
REV
C0 VER
49
ITEM No. 1 2
PART No. 31R8071 10R7696
QTY TITLE 1 CABLE ASSEMBLY 1 LINERCART DRIVE GROUP
M(kg)ea 5.4 52.3
2
1
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 57.8kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
MB
24/04/13
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
MB
24/04/13
CHECK
MTM
26/04/13
APP'D BAH 06/05/13 TEMPLATE REVISION C0
LINERCART DRIVE GROUP LCD 10 OMS315 9542 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R9837
REV
A0 VER
14
ITEM No.
PART No.
QTY.
1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
31R1464 30R8770 30R7016 31R0659 30R7019 01b0051 01b0165 01b0180 01B1001 01b0308 01b0435 01b0439 01B1770 31R0660 30R9234 03B1537 03B1498 31R0661 02B0604 01B1775 01B1691 01b0297 01b0293 01b0101 31R0662 31R0663 01B2642 01B2585
1 1 1 1 1 3 3 4 1 4 4 4 2 1 1 1 1 1 1 1 1 4 4 2 2 2 2 7
TITLE
M(kg)ea
MOUNT PLATE SHEAVE RETAINING DISC SHEAVE BLOCK SHEAVE BOLT WASHER BOLT SCREW BOLT WASHER NUT SCREW SHEAVE COVER COVER MANIFOLD MOTOR SHEAVE COVER BEARING CIRCLIP CIRCLIP NUT WASHER SCREW GUIDE GUIDE SNAP RING SCREW
4.3 9.6 0.1 4.7 3.8 0.1 0.2 1.8 0.3 9.0 12.3 4.4 0.4 -
23
24
18 13
1 12 9 11 2 3 10 19
17 25
28 12
11
15.5
27 26
13
29
2
24
15
22
23 19
26 28
21
9 5
15
7 5
20
22
10
8
20
4
3
27
4 16
14
29 22
EXPLODED ISOMETRIC VIEW
14
21 18 20 1
7 16
8
SECTION VIEW OF IDLER SCALE 1 : 2.5
SECTION VIEW OF DRIVE SCALE 1 : 2.5 RT 19445 B0 A0
ITEM 29 REPLACED ITEM 6 APPROVED FOR CONSTRUCTION
ECN/RT REV Description
6
-
BAS
-
SC
-
-
BAH 17/12/12
AS PER APPROVAL DWN CHK APPD DATE
2
Rev. Code
23
MASS: 52.4kg DO NOT SCALE IF IN DOUBT- ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
SCALE
1:7.5 UNO
DESIGN
SJF
07/03/12
DRAWN
SP
12/03/12
CHECK
DH
12/03/12
APP'D SJF 14/03/12 TEMPLATE REVISION B0
LINERCART DRIVE GROUP
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
RELEASED LCD 10 OMS315
RME Drawing Number
10R7696 SHEET 1 of 1
REV
B0 VER
42
ITEM No. 1 2 3 4 5
PART No. 12R1650 23R0177 31R1817 01B0952 01B1047
QTY 1 2 2 4 4
TITLE TURNTABLE GROUP LABEL CLAMP SCREW WASHER
M(kg)ea 1054.0 0.3 -
3
2
POSITION LABEL CENTRALLY ON THIS FACE
3
1
1
3
5
4
2
ISOMETRIC VIEW SCALE 1:20 POSITION LABEL CENTRALLY ON THIS FACE
2 3
2
5
TOP VIEW
4
1 2
EXPLODED ISOMETRIC VIEW
FRONT VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1054.6kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BDS
26/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SC
30/05/14
CHECK
SP
05/06/14
APP'D BDS 05/06/14 TEMPLATE REVISION C0
TURNTABLE ARRANGEMENT TTU 4 0823 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
LABEL ITEMS 3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1651
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
PART No. 31R3540 30R8520 30R8521 30R8128 30R9049 30R7833 30R8015 30R9105 30R8030 30R9048 30R9101 01b1047 01B0176 01B1461 01B1926 01b0165 01b0953 01B0295 01B0951 01B2243 01B1755 01B0051 01B1757 01B0052 01B1400 01B0180 01B1000 01B1659 01b1045 01B0163 02B0073 02B0980 06b0021 06B0101 02b0016 02B2411
QTY 1 1 1 2 1 2 1 1 1 1 1 12 2 72 1 8 4 2 8 3 20 6 4 2 72 11 2 11 4 6 4 2 4 2 1 1
TITLE TURNTABLE BASE LEG LEG TEARDROP PIN BRACKET BRACKET COVER PINION RUBBER GUARD BRACKET RETAINER WASHER BOLT BOLT SCREW WASHER BOLT WASHER BOLT PIN SCREW BOLT SCREW BOLT WASHER BOLT SCREW WASHER WASHER WASHER BEARING NIPPLE SEAL SEAL BEARING GEARBOX
M(kg)ea 557.5 99.4 99.6 3.0 0.9 0.1 3.2 13.3 0.6 0.9 0.3 0.3 0.1 0.1 173.5 65.3
32 33
31
2
31
3
TORQUE TO 650N.m
21
TORQUE TO 650N.m
23
4
5
33
18
13
22
24
16
16
30
20 36 TORQUE TO 100N.m 15
34 20
6
1 26
12
17
28 TORQUE TO 77N.m
TORQUE TO 528N.m
10 9
14
8
25
11
35
27 7 29
25
12
14
ISOMETRIC VIEW SCALE 1:20 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
A0
19
19
EXPLODED ISOMETRIC VIEW
TORQUE TO 528N.m -
12
MASS: 1054.0kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BDS
26/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SC
30/05/14
CHECK
SP
03/06/14
APP'D OF 04/06/14 TEMPLATE REVISION C0
TURNTABLE GROUP TTU 4 0823 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1650
REV
A0 VER
9
ITEM No. 1 2 3 4 5 6 7 8 9 10
PART No. 11R0201 31R0554 01b0598 01B1290 01b1692 10117151 30R8771 30R5140 10103877 10121799
QTY 1 1 1 4 4 1 1 1 1 1
TITLE ROTARY UNION GROUP PROXIMITY HOUSING NUT WASHER SCREW SENSOR SENSING PLATE PIN FITTING CONDUIT
M(kg)ea 64.8 0.9 0.1 0.1 0.7 0.5 0.4
INSTALL THIS SIDE FACING TOWARDS THE GRAPPLE
24 PIN CONNECTOR TYPE
ISOMETRIC VIEW
ASSEMBLED VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 67.6kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BDS
25/11/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BDS
25/11/14
CHECK
BAS
26/11/14
APP'D OF 03/12/14 TEMPLATE REVISION C0
ROTARY UNION GROUP TRU 9-PORT 104° DC PROXY SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2363
REV
A0 VER
10
1
7
8 3
6 2 9 10
4 5
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 67.6kg
SCALE
1:4 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BDS
25/11/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BDS
25/11/14
CHECK
BAS
26/11/14
APP'D OF 03/12/14 TEMPLATE REVISION C0
ROTARY UNION GROUP TRU 9-PORT 104° DC PROXY SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2363
REV
A0 VER
10
A 3±
0.5
A
9
6
2
7
FRONT VIEW
10
SECTION A-A SCALE 1 : 2 A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 67.6kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BDS
25/11/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BDS
25/11/14
CHECK
BAS
26/11/14
APP'D OF 03/12/14 TEMPLATE REVISION C0
ROTARY UNION GROUP TRU 9-PORT 104° DC PROXY SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2363
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42
PART No. QTY TITLE M(kg)ea 30R4629 1 ROTARY UNION SPOOL 23.9 30R0298 1 THRUST BEARING 30R4492 1 THRUST BEARING 30R6682 1 ROTARY UNION SLEEVE 31.4 30R4631 1 ROTARY UNION SPOOL CAP 1.6 30R4632 1 THRUST BEARING 0.1 30R4634 1 ROTARY UNION CAP 2.3 06B0036 1 SEAL 06B0037 6 SEAL 06B0038 9 SEAL 06B0057 1 SEAL 01B0108 4 SCREW 01b0307 4 BOLT 0.1 01b0437 4 WASHER 01B0987 1 SCREW 01B0988 6 SCREW 01B1306 4 WASHER 01B1322 4 SCREW 01B2032 1 PIN 01B2034 1 PIN 01B2133 2 SCREW 02B0080 1 PLUG 03B0619 3 PLUG 03B1037 2 PLUG 0.1 30R4635 1 ANTI-ROTATION PLATE 30R5428 1 COVER 03B0550 8 NIPPLE 0.1 03B2036 1 NIPPLE 03B1819 9 CAP 0.1 10101985 2 FITTING 10101998 3 FITTING 0.1 10103274 1 FITTING 0.2 10121073 1 CONDUIT 0.3 10121072 1 CONDUIT 0.1 10102830 1 CONNECTOR 0.5 10101984 1 FITTING 0.1 10105129 1 CONNECTOR 0.1 10117213 1 SLIP RING 06B0081 1 SEAL 2.3
06K0001 SEAL KIT INCLUDES:
ISOMETRIC VIEW
E0 D0 C0 B0 A0
ITEM 11 REPLACED BY ITEM 42 RPLACE ITEM 26 WITH 41 ADDED ITEMS 36 - 40, INCREASED QTY OF ITEMS 33 & 34 BY 1 REMOVED ITEM 29 & ADDED ITEMS 30 - 35 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
WS JLP HK HK
SP MTM MTM MTM
JLP RH HK HK
24/03/17 06/12/12 25/10/12 23/08/12
AS PER APPROVAL
DWN CHK APPD DATE
2 2 2
REV CODE
28630 19302 18477 15418 -
MASS: 64.8kg
SCALE
1:2.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
08/09/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
ARC
08/09/11
CHECK
SJF
09/09/11
APP'D ARC 16/09/11 TEMPLATE REVISION C0
ROTARY UNION GROUP TRU 9-PORT SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
11R0201
REV
E0 VER
64
10 9
7
17
10 9 6
10 9
20
10
5
42
13
9
22
10
28 19
21
9
18
10
2
12
9
19
4
10
35
33
34
36
16
3
41
1 37
34
33
39
38
40
15 32
30
31
32
23
WS JLP HK HK
SP MTM MTM MTM
JLP RH HK HK
24/03/17 06/12/12 25/10/12 23/08/12
AS PER APPROVAL
DWN CHK APPD DATE
2 2 2
REV CODE
ECN/RT REV DESCRIPTION
-
EXPLODED ISOMETRIC VIEW
25
24 ITEM 11 REPLACED BY ITEM 42 RPLACE ITEM 26 WITH 41 ADDED ITEMS 36 - 40, INCREASED QTY OF ITEMS 33 & 34 BY 1 REMOVED ITEM 29 & ADDED ITEMS 30 - 35 APPROVED FOR CONSTRUCTION
32 8
34
E0 D0 C0 B0 A0
FASTENERS
30
14
28630 19302 18477 15418 -
REUSE
27 ORIGINAL
MASS: 64.8kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
08/09/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
ARC
08/09/11
CHECK
SJF
09/09/11
APP'D ARC 16/09/11 TEMPLATE REVISION C0
ROTARY UNION GROUP TRU 9-PORT SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
11R0201
REV
E0 VER
64
19
18
28
41
42 12
27
5
16
35 6
4
A
10
2
9 10
23
9 10 9 10
A
9
10
TOP VIEW
9 10
ELECTRICAL CONDUITS HIDDEN FOR CLARITY
9
8
10
3
32 32
1
30
24 E0 D0 C0 B0 A0
ITEM 11 REPLACED BY ITEM 42 RPLACE ITEM 26 WITH 41 ADDED ITEMS 36 - 40, INCREASED QTY OF ITEMS 33 & 34 BY 1 REMOVED ITEM 29 & ADDED ITEMS 30 - 35 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
WS JLP HK HK
SP MTM MTM MTM
JLP RH HK HK
24/03/17 06/12/12 25/10/12 23/08/12
AS PER APPROVAL
DWN CHK APPD DATE
2 2 2
REV CODE
28630 19302 18477 15418 -
SECTION A-A SCALE 1 : 2
24
MASS: 64.8kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
08/09/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
ARC
08/09/11
CHECK
SJF
09/09/11
APP'D ARC 16/09/11 TEMPLATE REVISION C0
ROTARY UNION GROUP TRU 9-PORT SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
11R0201
REV
E0 VER
64
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13
PART No. 12R1590 23R0180 10106700 10105761 10103877 10101997 31R3577 10104013 01B1581 10102940 10102031 10128806 10128167
QTY 1 2 2 2 1 1 1 2 8 2 2 1 1
TITLE BOOM GROUP LABEL LABEL LABEL FITTING FITTING CONDUIT LOCKNUT SCREW SENSOR NIPPLE CABLE LABEL
M(kg)ea 2781.6 0.1 0.1 0.3 0.2 2.5 -
3
1
3
105
13
210.5
90
4
70
2
2
4 3
RIGHT SIDE VIEW 4
3
1 240
2 194
1
85
108
210.5
EXPLODED ISOMETRIC VIEW
70
4
2
LEFT SIDE VIEW LABELS DETAIL A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 2792.0kg
SCALE
1:17.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
01/12/16
CHECK
SP
01/12/16
APP'D LO 01/12/16 TEMPLATE REVISION C0
BOOM ARRANGEMENT BMA 2 3000-1800-4-3 2500kg ES/EN SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4799
REV
A0 VER
10
12
10
9
11
8
7
9
8
11
10
A 5 6
DETAIL A SCALE 1 : 5 EXPLODED ISOMETRIC VIEW ELECTRICAL DETAIL A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 2792.0kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
01/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
01/12/16
CHECK
SP
01/12/16
APP'D LO 01/12/16 TEMPLATE REVISION C0
BOOM ARRANGEMENT BMA 2 3000-1800-4-3 2500kg ES/EN SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4799
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7
PART No. 12R1589 10R9133 10R9465 12R1588 10R9136 31R7377 10R9544
QTY 1 1 1 1 1 1 2
TITLE OUTER BOOM GROUP INTERMEDIATE BOOM GROUP INNER BOOM GROUP CABLETRAY GROUP CYLINDER GROUP CABLE ASSEMBLY CYLINDER GROUP
M(kg)ea 1077.2 758.0 404.0 84.8 138.9 19.4 149.6
6 5 4
3
2
1 7
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 2781.5kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
19/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BJ
19/05/14
CHECK
BAS
03/06/14
APP'D OF 03/06/14 TEMPLATE REVISION C0
BOOM GROUP BMA 2 3000-1800-4-3 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1590
REV
A0 VER
9
27990 -
B0 A0
PART No. 31R7813 31R6054 30R0467 31R1825 31R6042 30R3462 30R0230 30R6835 30R1915 31R7172 30R0464 30R0201 30R7510 31R7204 31R6055 31R0493 31R3790 31R0492 30R7879 30R6834 30R6525 30R7304 30R7303 02B0073 06b0021 02B2244 02B0953 06B0240 02B2275 01B0295 01B0176 03B0619 01B2401 01B0175 01B1404 01b0235 01B0165 01b0051 01B1607 01B1475 01b0236 01B1001 01B1047 01B0953 01B0438 01B0352 02B0980 32R2143
QTY 1 1 2 1 1 2 2 2 2 1 1 2 1 1 1 4 2 2 4 2 2 2 2 4 4 2 2 4 4 18 12 4 4 6 10 4 6 6 4 4 4 8 2 2 2 4 10 1
TITLE OUTER BOOM ASSEMBLY ROPE TENSIONING MOUNT CLAMP DISC SHIM GUIDE CABLE GUIDE PIN SCREW RETAINER WIPER RETAINER WIPER RETAINER STRAIGHT PIN COVER COVER PAD PAD PAD RETAINER RETAINER RETAINER RETAINER RETAINER BEARING SEAL PLUG BEARING SEAL BEARING WASHER BOLT PLUG NUT BOLT WASHER SCREW WASHER BOLT SCREW SCREW SCREW SCREW WASHER BOLT NUT SCREW NIPPLE COVER
ITEM 16 HOSE COVER REPLACED WITH ITEM 49 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
M(kg)ea 997.8 11.4 3.6 1.3 5.5 0.1 0.2 0.3 0.1 0.3 0.1 0.6 14.1 7.7 9.6 0.3 0.3 0.3 0.4 0.1 0.3 0.4 0.5 0.2 0.1 9.0
ISOMETRIC VIEW
-
-
DSS
SP
-
LO
-
23/11/16
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
MASS: 1077.2kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
19/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BJ
19/05/14
CHECK
BAS
21/05/14
APP'D OF 03/06/14 TEMPLATE REVISION C0
OUTER BOOM GROUP BMA 2 3000-1800-4 SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1589
REV
B0 VER
21
27 2 34
31
4
32
35
36
31 36
1
14
15
47 7
44
28
46
6 3
13
45
12
37
27 33 38 39 49 5
48
41
25
11
26
26
10
20
25
43
17
9
31 32
43 30
8
42 27990 -
B0 A0
ITEM 16 HOSE COVER REPLACED WITH ITEM 49 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
23
40
22
18
48 -
-
DSS
SP
-
LO
24 -
23/11/16
AS PER APPROVAL
DWN CHK APPD DATE
29 -
32
31
19
REV CODE
21
29
20
17
31
32
48
48
EXPLODED ISOMETRIC VIEW MASS: 1077.2kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
19/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BJ
19/05/14
CHECK
BAS
21/05/14
APP'D OF 03/06/14 TEMPLATE REVISION C0
OUTER BOOM GROUP BMA 2 3000-1800-4 SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1589
REV
B0 VER
21
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART No. 31R7375 31R6039 30R5915 31R7160 31R7159 30R0174 31R6059 31R0499 30R7597 31R6050 31R6046 31R6044 30R0173 30R0181 31R1461 31R0497 31R6060 31R5245 31R5246 02b0037 01B0668 01B1001 01b0236 01b0235 01B2153 01B0110 06b0005 06B0033 02B0980
QTY 1 4 4 1 1 2 1 2 1 1 1 1 6 6 2 4 2 30 6 4 4 10 18 4 4 4 4 4 12
TITLE INTERMEDIATE BOOM ASSEMBLY ROPE SHEAVE SPINDLE SHEAVE GUARD SHEAVE GUARD RETAINER RETAINER RETAINER RETAINER RETAINER WIPER RETAINER BRACKET PAD PAD PAD SHIM SHIM SHIM BEARING SCREW SCREW SCREW SCREW SCREW SCREW SEAL SEAL NIPPLE
M(kg)ea 650.2 14.4 1.1 2.6 2.6 1.9 0.9 0.2 1.1 0.4 0.7 1.8 2.7 0.7 0.3 0.5 0.1 0.2 0.1 0.1 0.4 -
16
7
18
17
25
6
21
26 8 18
4
24
5 16 1
23 23
11 12
29
13
18
10
22 15 19 14
29 3
27
20
2
28
29
9 23
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
Rev. Code
-
MASS: 758.0kg
SCALE
1:12.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AjN
14/11/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
SC
20/11/12
CHECK
MTM
20/11/12
APP'D AjN 22/11/12 TEMPLATE REVISION B0
INTERMEDIATE BOOM GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED BMA 2 3000
RME Drawing Number
10R9133 SHEET 1 of 1
REV
A0 VER
15
ITEM No.
PART No.
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
31R7746 31R7179 30R6969 31R0504 31R1461 31R2308 31R5246 31R5247 30R7323 01B1301 01B1786 01B0176 01B0295 01B1496 01B1755
1 2 2 1 2 2 6 6 10 2 2 4 4 4 12
TITLE INNER BOOM ASSEMBLY RETAINER STOP RETAINER PAD PAD SHIM SHIM SHIM PIN SCREW BOLT WASHER SCREW SCREW
M(kg)ea 396.9 0.2 0.2 0.4 0.3 0.4 0.1 0.1 -
5 7 4
14
8
2
13
12
6 10
TORQUE TO 650 Nm
9
15
11
1
3
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL DWN CHK APPD DATE
-
Rev. Code
-
MASS: 401.9kg DO NOT SCALE IF IN DOUBT- ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
SCALE
1:10 UNO
DESIGN
AjN
22/01/13
DRAWN
BAS
22/01/13
CHECK
MTM
24/01/13
APP'D AjN 25/01/13 TEMPLATE REVISION B0
INNER BOOM GROUP
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
RELEASED BMA 2 3000-3
RME Drawing Number
10R9465 SHEET 1 of 1
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8
PART No. 31R6326 30R8130 30R8073 10117151 10102012 01b1049 01b1045 01B0954
QTY 1 1 1 1 1 2 2 2
TITLE BRACKET HOUSING RETAINER SENSOR FITTING NUT WASHER BOLT
M(kg)ea 0.8 0.2 0.1 0.1 0.1 -
1
7
6
5
2 3 8 4
ISOMETRIC VIEW
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1.3kg
SCALE
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SJF
21/02/13
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
MK
22/02/13
CHECK
MTM
26/02/13
APP'D SJF 27/02/13 TEMPLATE REVISION C0
PROXIMITY GROUP TTU 4 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R9559
REV
A0 VER
10
ITEM No.
PART No.
QTY
1 2 3 4 5 6 7
03B3698 30R6922 02B0608 03B0201 01B0939 01b0943 03B0075
1 1 1 2 1 1 2
TITLE CYLINDER PAD BEARING CARTRIDGE WASHER NUT FITTING
M(kg)ea 136.3 1.0 0.1 0.1 0.3 0.1
4 7
7
-
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
5
-
2
-
-
1
-
AS PER APPROVAL DWN CHK APPD DATE
-
Rev. Code
6
4
3
EXPLODED ISOMETRIC VIEW
MASS: 138.9kg DO NOT SCALE IF IN DOUBT- ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
SCALE
1:7.5 UNO
DESIGN
AjN
15/11/12
DRAWN
SC
19/11/12
CHECK
MTM
20/11/12
APP'D AjN 22/11/12 TEMPLATE REVISION B0
CYLINDER GROUP
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
RELEASED BMA 2 EXTEND RETRACT 3000
RME Drawing Number
10R9136 SHEET 1 of 1
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13
PART No. 03B3751 31R0682 31R0432 01B0295 01B0177 03b0261 03B0263 03B1522 03B1564 03B1566 03B1708 02B0980 01B1081
QTY 1 1 1 2 2 1 1 3 2 4 1 1 2
TITLE CYLINDER PIN PIN WASHER BOLT CARTRIDGE CARTRIDGE NIPPLE ELBOW NIPPLE ELBOW NIPPLE SCREW
M(kg)ea 138.9 3.3 6.4 0.2 0.1 -
8
11
2
10
8
10
6
4
5
9
10
1
8
13
7
3
12
4
5
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 149.6kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AjN
19/02/13
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
MK
22/02/13
CHECK
MTM
21/02/13
APP'D AjN 22/02/13 TEMPLATE REVISION C0
CYLINDER GROUP BMA 2 RAISE LOWER CLEVIS 1800 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R9544
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PART No. 31R7378 31R7380 31R7379 31R7381 31R7382 10R9138 30R0163 30R0166 30R0165 01B1306 01B1305 01B1641 01B1096 01B0295 01B0176 01b1049 01b1045 01B1012 01B1360 01B1137 01b1133 01B1398 01B0053 01B0165
QTY 1 1 1 1 1 1 1 1 1 12 8 4 16 2 2 2 2 2 1 1 1 4 2 2
TITLE CABLETRAY COVER ASSEMBLY COVER ASSEMBLY CABLETRAY BRACKET ASSEMBLY CABLEVEYOR GROUP CLAMP CLAMP PAD WASHER NUT SCREW SCREW WASHER BOLT NUT WASHER SCREW BOLT NUT WASHER SCREW BOLT WASHER
M(kg)ea 39.7 7.6 7.6 18.6 1.6 7.0 1.0 1.2 0.2 -
19 5 23 24 4
18
21
7
20
8
15 10
14
11
11
10
17
22
16
10 6
9
12
13
2 3
ISOMETRIC VIEW SCALE 1:15
1
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 84.8kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
19/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BJ
19/05/14
CHECK
BAS
21/05/14
APP'D OF 03/06/14 TEMPLATE REVISION C0
CABLETRAY GROUP BMA 2 3000 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1588
REV
A0 VER
11
ITEM No. 1 2
PART No. 02B2377 02B0278
QTY TITLE 33 LINK 1 BRACKET
M(kg)ea 0.2 2.0
2
FIXED END - MOUNTING BRACKET WITH PIN
1
MOVING END - MOUNTING BRACKET WITH BORE
ISOMETRIC VIEW
2375 OA 2211
45
123
RIGHT SIDE VIEW CHAIN PITCH = 67mm
FRONT VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
Rev. Code
-
MASS: 7.0kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AjN
15/11/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
SC
19/11/12
CHECK
MTM
20/11/12
APP'D AjN 22/11/12 TEMPLATE REVISION B0
CABLEVEYOR GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED BMA 2 3500.125.100x33 KMA PIVOTING
RME Drawing Number
10R9138 SHEET 1 of 1
REV
A0 VER
19
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART No. 12R1620 01B2272 01B2274 01B1994 01B2268 10100273 10117214 10127394 10100858 10101998 10106627 10102635 10102638 30R7783 30R7670 30R7782 10100270 10100275 10111602 10123409 10100277 01B2266 10102034 10106711 10128221 23R0263 10101937 10106345 10106585
QTY 1 2 6 2 4 6 2 1 1 2 2 2 1 1 2 1 4 1 2 1 1 4 1 1 1 2 2 1 1
TITLE GRAPPLE GROUP WASHER SCREW WASHER SCREW TERMINAL BUTTON GLAND LABEL FITTING CONNECTOR LIGHT LINK CONDUIT GASKET DIN RAIL TERMINAL CAP TERMINAL TERMINAL CAP WASHER FITTING LABEL LABEL LABEL LABEL LABEL LABEL
M(kg)ea 1401.4 0.1 0.1 0.1 0.1 -
10 23 14
10
11
1
22
25
5
8
16 17 9 18 19
3 2 4
26
12
26
28
3
15
20
21
13
6
7
24
27
29
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1402.4kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AM
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
28/11/16
CHECK
SP
29/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
GRAPPLE ARRANGEMENT GRP RUSSELL 7 2500kg DC ES/EN SHEET 1 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4818
REV
A0 VER
14
38 TYP 40
46.5 TYP 51.5 TYP
92
27
120 1
57
45 TYP BOTH SIDES
110 TYP BOTH SIDES
25
26
24
RIGHT SIDE VIEW
27
296 20
1
29 28
25
26
EXPLODED ISOMETRIC VIEW
FRONT VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1402.4kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AM
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
28/11/16
CHECK
SP
29/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
GRAPPLE ARRANGEMENT GRP RUSSELL 7 2500kg DC ES/EN SHEET 2 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
LABELS DETAIL 3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4818
REV
A0 VER
14
10 14 10
11
A
5 22
17 18 9
23
19 8
3 4 15
2
12
3
16
6
21
20
7
13
EXPLODED ISOMETRIC VIEW DETAIL A SCALE 1 : 5 ELECTRICAL DETAIL A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1402.4kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AM
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
28/11/16
CHECK
SP
29/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
GRAPPLE ARRANGEMENT GRP RUSSELL 7 2500kg DC ES/EN SHEET 3 of 3 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4818
REV
A0 VER
14
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
PART No. 30R7657 30R7658 30R7659 30R7660 30R7661 30R7662 30R7663 30R7664 30R7665 30R7666 30R7667 30R7668 30R7669 30R7726 30R7727 31R0119 03B1518 01b0051 01B0165 01B0108 01B1755 01B1354 01B2137 01B1771 03B1299 03B1388 03B1431 03B1522 03B1692 03B1524 31R0520 31R0522 31R0524 31R0526 31R0530
QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 32 32 4 84 8 8 12 2 2 2 4 3 6 2 1 1 2 2
TITLE GRAPPLE HEAD GRAPPLE RAISE ARM LEFT GRAPPLE RAISE ARM RIGHT GRAPPLE ROLL PLATE ASSEMBLY GRAPPLE SLEW PLATE COVER COVER GRAPPLE MOUNT PLATE BRACKET COVER ASSEMBLY SHAFT LID GASKET ROLL STOP ROLL LIMITER BRACKET ELBOW BOLT WASHER SCREW SCREW SCREW SCREW SCREW FITTING ELBOW BULKHEAD NIPPLE ACTUATOR ELBOW HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY
M(kg)ea 64.7 44.4 44.3 77.7 82.1 48.8 43.7 76.6 1.0 1.7 0.2 0.9 2.6 11.4 0.2 0.1 0.2 0.2 0.2 0.1 0.2 292.2 0.1 0.7 0.2 0.4 0.4 0.5
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1401.7kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
20/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BJ
20/05/14
CHECK
SP
05/06/14
APP'D BMS 05/06/14 TEMPLATE REVISION C0
GRAPPLE GROUP GRP RUSSELL 7 2500kg SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1620
REV
A0 VER
22
HOSE GRAPPLE RAISE/LOWER R/L ACTUATOR TO BULKHEAD PLATE
7
GRAPPLE ROLL GRAPPLE TOOL BULKHEAD
19
QTY 2 1 1 2
RME No. 31R0520 31R0522 31R0524 31R0526
2
31R0530
NOTE: HOSES NOT SHOWN
18 8
20
21 INSTALLATION TORQUE - 650 Nm
10 11 9
13
29
23
5
INSTALLATION TORQUE - 240 Nm
24
INSTALLATION TORQUE - 650 Nm
21
INSTALLATION TORQUE - 240 Nm INSTALLATION TORQUE - 650 Nm
23
21
14
INSTALLATION TORQUE - 240 Nm
27
23
INSTALLATION TORQUE - 650 Nm
22
30
21 INSTALLATION TORQUE - 650 Nm
12
INSTALLATION TORQUE - 650 Nm
15
30
21
4
1
6 19
30
18
3
25 28 21 28 29 30
23
17
18 19
2 INSTALLATION TORQUE - 650 Nm A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
INSTALLATION TORQUE - 650 Nm INSTALLATION TORQUE - 240 Nm
26
21
16
EXPLODED ISOMETRIC VIEW MASS: 1401.7kg
SCALE
1:15 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
20/05/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BJ
20/05/14
CHECK
SP
05/06/14
APP'D BMS 05/06/14 TEMPLATE REVISION C0
GRAPPLE GROUP GRP RUSSELL 7 2500kg SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1620
REV
A0 VER
22
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART No. 32R0057 10R8808 31R6626 31R6627 31R0180 30R9993 31R6632 31R0190 30R9997 03B3699 30R2071 30R2072 31R0657 03B1522 10R9160 10R9159 31R6635 01b0981
QTY 1 1 1 1 2 2 1 1 2 1 1 2 2 4 1 1 3 3
TITLE GRAPPLE TOOL BODY CYLINDER GROUP GRAPPLE TOOL SLIDE ASSEMBLY GRAPPLE TOOL SLIDE ASSEMBLY PIN BOLT PIN BRACKET COLLAR MANIFOLD PIN END CAP PIN NIPPLE PLATE GROUP LOAD RING GROUP SAFETY ASSEMBLY SCREW
M(kg)ea 67.9 11.0 17.6 17.5 1.5 0.3 4.9 3.3 0.2 0.1 5.3 0.4 0.1 31.2 12.1 -
ITEM No. 19 20 21 22 23 24 25 26 27 28 29
PART No. 01B0163 01b1376 01B1324 01B0218 01B0350 01B0316 01b0437 01B1354 01B0295 01B0177 31R6634
QTY 3 2 1 4 2 2 2 1 4 4 4
TITLE
M(kg)ea 0.2 0.6
WASHER PIN PIN SCREW SCREW BOLT WASHER SCREW WASHER BOLT HOSE ASSEMBLY
NOTE: 2 ONLY SHOWN ITEM 29
27 11
28
14
10
12
4
14
29
6 8 25 24
1
13 21
9
17
20
17
19 18
16
26
15
2
ISOMETRIC VIEW SCALE 1:10
3
5 7
22
9
19 18
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
23 -
13
17
20
EXPLODED ISOMETRIC VIEW MASS: 177.7kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BJ
11/02/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
11/02/15
CHECK
SP
11/02/15
APP'D BMS 11/02/15 TEMPLATE REVISION C0
GRAPPLE TOOL GROUP GRT 2 2500kg SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2614
REV
A0 VER
18
ITEM No.
PART No.
QTY
1 2 3 4 5 6 7
03B2842 31R0001 30R9999 01B1324 03B1522 03B0206 31R7176
1 2 2 2 2 1 2
TITLE CYLINDER PIN BEARING PIN NIPPLE CARTRIDGE HOSE ASSEMBLY
M(kg)ea 8.8 0.2 0.5 0.2
4
6 3 1
4
2
3
5 2
7
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL DWN CHK APPD DATE
-
Rev. Code
-
MASS: 11.0kg DO NOT SCALE IF IN DOUBT- ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
SCALE
1:2.5 UNO
DESIGN
BAH
14/09/12
DRAWN
MDL
14/09/12
CHECK
MTM
18/09/12
APP'D BAH 19/09/12 TEMPLATE REVISION B0
CYLINDER GROUP
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
RELEASED GRT EXTEND RETRACT
RME Drawing Number
10R8808 SHEET 1 of 1
REV
A0 VER
14
ITEM No.
PART No.
QTY
1 2
31R6630 01B0350
1 4
TITLE PLATE SCREW
M(kg)ea 30.9 -
2
1
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL DWN CHK APPD DATE
-
Rev. Code
-
MASS: 31.2kg DO NOT SCALE IF IN DOUBT- ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
SCALE
1:3 UNO
DESIGN
AM
19/11/12
DRAWN
AM
19/11/12
CHECK
MTM
05/12/12
APP'D LO 17/12/12 TEMPLATE REVISION B0
PLATE GROUP
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
RELEASED GRAPPLE SHIELD 2500kg
RME Drawing Number
10R9160 SHEET 1 of 1
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6
PART No. 31R6629 01B0352 02B3078 02B3082 02B0197 02B2569
Qty 1 4 1 1 1 1
TITLE LOAD RING ASSEMBLY SCREW PLUG MAGNET SHACKLE HOOK
M(kg)ea 8.3 0.1 0.1 0.6 2.6
1
2
4
3
5
6
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
Rev. Code
-
EXPLODED ISOMETRIC VIEW
MASS: 12.1kg
SCALE
1:3 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AM
19/11/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
AM
15/11/12
CHECK
MTM
05/12/12
APP'D LO 17/12/12 TEMPLATE REVISION B0
LOAD RING GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED 90° CORNER 2500kg
RME Drawing Number
10R9159 SHEET 1 of 1
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART No. 32R2155 32R2170 32R2156 01B0176 01B0295 01b0052 01B0163 01B0167 01B0306 01B0437 01b0952 01b1045 01b1049 01B0053
QTY 1 1 1 4 4 8 10 6 4 4 3 6 3 2
TITLE SEAT BRACKET ASSEMBLY BRACKET BRACKET BOLT WASHER BOLT WASHER NUT BOLT WASHER SCREW WASHER NUT BOLT
M(kg)ea 7.8 11.0 10.1 0.1 -
14 7 3
8
6 11 12 12 13 7
9
10
2
5
4
6
1
7
8
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 29.8kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
02/12/16
CHECK
SP
02/12/16
APP'D LO 05/12/16 TEMPLATE REVISION C0
ADAPTER GROUP COT 4 MEDIUM SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4766
REV
A0 VER
10
-
A0
PART No. 12R4765 10128166 10106704 10131056 10131720 10129181 10103192 10130533 10102862 10103191 10131639 10130538 10130536 10132838 10100689 10104678 10102033 10105381 10101998 10101985 10103274 10103275 10102028 10102874 10102002 10104013 10102034 10117593 12R4784 01B1384 01B2268 01B2652 01B1045 01B1049 30R9078 10117523 10127852 01B1885 01B1305 10117530 10132224 10106723 10117214 10117896 10105675 10105678 10102666 10102667 10105682 10105689 10103967 10105676 10103968 10105679 10105683 10102761 03B1527 10102012 01B2026
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 2 2 2 3 1 1 3 4 8 6 8 2 2 1 6 6 1 2 1 1 2 1 8 8 1 1 4 1 1 1 2 2 2 1 5 6 1 2 3 1 2 2 2 4
TITLE ENCLOSURE GROUP LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL LABEL GLAND NUT PLUG DRAIN FITTING FITTING FITTING FITTING LOCKNUT FITTING FITTING LOCKNUT FITTING NUT ELECTRICAL GROUP WASHER SCREW SCREW WASHER NUT WASHER CONNECTOR LOOPBACK GROUP SCREW NUT CONNECTOR CABLE GROUP FITTING BUTTON SWITCH BUTTON BUTTON BUTTON BOOT BUTTON ADAPTER CONTACT BLOCK LIGHT CONTACT BLOCK LIGHT LIGHT CONTACT BLOCK NIPPLE FITTING SCREW
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
M(kg)ea 68.0 0.1 0.2 1.7 0.2 1.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 -
ISOMETRIC VIEW
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
MASS: 78.5kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
22/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE ARRANGEMENT COT JBOX2 PENDANT TURNTABLE 4 JOYSTICK LIGHT SHEET 1 of 5 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4764
REV
A0 VER
13
59
4 29
5
23 22
24
28
26
23
27
58
21
24
20
29
57
26 58
19
24
24
28 27
1
26 25 24
26 25 24
57
26 25 24
26 25 24
26 25 19
26 25 19
23 22
23 22
17 16 18
15
2 3 39 38 40 41
32 33 35 33 34 36
6 18
36
37
29 30 31
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 78.5kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
22/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE ARRANGEMENT COT JBOX2 PENDANT TURNTABLE 4 JOYSTICK LIGHT SHEET 2 of 5 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4764
REV
A0 VER
13
42
42
43
7
48 10
9
47
47 50
49 48
8 12
11
56 56
46 46
13
45
9
8
55
51
54
51
42
7
51
44
12
51
54
51
54
14
BUTTON PANEL INSIDE VIEW
BUTTON PANEL OUTSIDE VIEW APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
A0
53
13
11
-
52
BUTTON PANEL REAR PICTORIAL EXPLODED VIEW
BUTTON PANEL ISOMETRIC EXPLODED VIEW
10
50
50
50
53
50
14
42
51
MASS: 78.5kg
SCALE
1:3.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
22/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE ARRANGEMENT COT JBOX2 PENDANT TURNTABLE 4 JOYSTICK LIGHT SHEET 3 of 5 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4764
REV
A0 VER
13
29
36
36
37
16 17
29
15
22
22
19
19
24
24
24
24
58
27
27
58
19
22
23
23
19
19
25
25
25
25
24
28
28
24
20
23
26
26
26
26
26
26
26
26
21 23
RIGHT SIDE VIEW
REAR VIEW
LOCATION OF MECHANICAL & ELECTRICAL COMPONENTS A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 78.5kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
22/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE ARRANGEMENT COT JBOX2 PENDANT TURNTABLE 4 JOYSTICK LIGHT SHEET 4 of 5 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4764
REV
A0 VER
13
2
2
70
6 10
3
621
28
7
101
3
RIGHT SIDE VIEW
FRONT VIEW
LOCATION OF LABELS A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 78.5kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
22/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
01/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
ENCLOSURE ARRANGEMENT COT JBOX2 PENDANT TURNTABLE 4 JOYSTICK LIGHT SHEET 5 of 5 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4764
REV
A0 VER
13
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART No. 32R2110 32R2160 10135740 02B2799 02B0524 02B2557 02B0120 31R2011 01b1048 01B2150 01B0955 01b1049 01b1045 32R2113
QTY 1 1 1 2 2 2 2 2 12 8 6 10 10 1
TITLE CABINET ASSEMBLY DOOR ASSEMBLY PLATE STRUT HINGE SEAL LATCH PLATE NUT SCREW BOLT NUT WASHER SEAL
M(kg)ea 31.7 19.4 15.0 0.5 0.2 0.1 0.4
4 13 12
3 13 11
14
5 2
1
12
9
10
7
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
8
6
EXPLODED ISOMETRIC VIEW
MASS: 68.0kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DS
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
28/11/16
CHECK
SP
29/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
ENCLOSURE GROUP COT JBOX2 PENDANT TURNTABLE 4 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4765
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11
PART No. 12R3472 12R4826 23R0215 23R0222 10103615 10103612 10118018 10102901 01b1047 01b0952 01B1000
QTY. 1 1 1 1 1 1 1 1 3 3 1
TITLE CONSOLE GROUP VALVE GROUP LABEL LABEL LABEL LABEL SENSOR CABLE WASHER SCREW SCREW
M(kg)ea 41.7 85.7 0.1 0.1 -
3
9
4
10
11
6 8
5
2
7 1
EXPLODED ISOMETRIC VIEW
ISOMETRIC VIEW LEVERS DISENGAGED
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
ISOMETRIC VIEW LEVERS ENGAGED
MASS: 127.7kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
CONSOLE ARRANGEMENT TQAMRM384 COT 4 SMALL ES/EN SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4824
REV
A0 VER
10
3
25
13
VIEW A
A
30.1
30
20
27.6
4
6
5 97
167
FRONT VIEW LEVERS ENGAGED
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
RIGHT SIDE VIEW
MASS: 127.7kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
CONSOLE ARRANGEMENT TQAMRM384 COT 4 SMALL ES/EN SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4824
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART No. 30R7571 31R3979 31R6298 31R7167 30R0678 31R6809 30R6663 30R6411 30R5913 30R5912 02B0980 02B2085 02B2086 01B0295 01B0178 01B0053 01B0163 01B1318 01B1897 01b0293 01b0297 01B0052 01b0165 01B0167 01B2626 01B1475
QTY. 1 1 1 1 4 1 1 1 1 1 1 1 1 2 5 3 7 2 1 4 4 4 4 3 2 1
TITLE PIVOT PLATE BRACKET BRACKET COVER STOP COVER STOP PINNING BRACKET PIN STOP PIN NIPPLE BEARING BEARING WASHER BOLT BOLT WASHER SCREW SCREW WASHER NUT BOLT WASHER NUT PIN SCREW
M(kg)ea 7.5 10.5 8.0 11.0 2.0 1.3 0.3 0.4 -
6 5 7 19 22 23 17
2 25
9
18
11
4
10
22 23 17
15
14
24 17
8 13 12 26
16 3
1 15
20 21
ISOMETRIC VIEW LEVERS DISENGAGED
21 20
ISOMETRIC VIEW LEVERS ENGAGED EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 41.7kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
28/09/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
ARC
28/09/15
CHECK
SL
28/09/15
APP'D LO 28/09/15 TEMPLATE REVISION C0
CONSOLE GROUP COT 7 SMALL SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3472
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART No. 03B7405 30R9566 30R9567 30R6047 01b1049 01B2626 01B1629 30R7022 03B1531 03B1951 03B1700 03B1848 03B0552 03B2023 03B1523 03B1518 03B0310 03B2007 03B2085 03B2088 03B1569 03B1885 03B1854 03B1570 03B1860 03B1388
QTY 1 8 8 7 8 16 8 1 7 2 2 1 1 1 11 5 5 2 1 1 3 1 1 2 1 2
TITLE VALVE BRACKET BRACKET HANDLE NUT PIN SCREW HANDLE ELBOW COUPLING TEE NIPPLE ELBOW ELBOW NIPPLE ELBOW ELBOW NIPPLE ELBOW ELBOW NIPPLE ELBOW ELBOW ELBOW TEE ELBOW
M(kg)ea 79.0 0.1 0.2 0.1 0.1 0.1 0.2 0.3 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3 0.1
8
6 4 5 3
1
7
15 17
2
16
6 9 10 18
19
20 9
9
11 15
9
10 22
26
EXPLODED REAR ISOMETRIC VIEW
11 26
23
13
21
12
14
21 24 25
EXPLODED ISOMETRIC VIEW
24
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 85.7kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
VALVE GROUP TQAMRM356 COT 8 BANK SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4826
REV
A0 VER
10
ITEM No. 1 2
PART No. 12R4808 12R3454
QTY TITLE 1 SEAT GROUP 1 CABLE GROUP
M(kg)ea 63.1 2.4
1
2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 65.5kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
24/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
05/12/16
CHECK
SP
05/12/16
APP'D DD 05/12/16 TEMPLATE REVISION C0
SEAT ARRANGEMENT COT JOYSTICK SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4809
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11
PART No. 31R8034 32R2153 12R0591 30R9829 01B0053 01B0163 01b0165 01B2654 01B1305 31R8165 02B0954
QTY 1 1 1 1 6 6 6 2 2 1 2
TITLE FRAME SEAT PLATFORM ASSEMBLY SEAT GROUP BRACKET BOLT WASHER WASHER SCREW NUT PLATE INDEXING PLUNGER
M(kg)ea 11.8 15.3 33.8 0.3 1.3 -
3
2
1
ISOMETRIC VIEW
11 4
6
10
8
9
5
7
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 63.1kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
SEAT GROUP COT JOYSTICK SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4808
REV
A0 VER
10
ITEM No. 1 2 3 4 6 7 8 9 10 11 12 13
PART No. 31R8685 02B2433 02B0233 10117523 01B1296 01B1994 01B0167 01B0163 01B0053 10117529 01B1319 01B0295
QTY 1 1 1 1 4 4 4 4 4 1 4 2
TITLE BRACKET SEAT SEAT BELT CONNECTOR NUT WASHER NUT WASHER BOLT CONNECTOR SCREW WASHER
M(kg)ea 12.0 19.6 2.0 -
3
13
2
10 4
9
7
6
11
12
ISOMETRIC VIEW 8
1
EXPLODED ISOMETRIC VIEW
E0 D0 C0 B0 A0
ADDED ITEM 13 REPLACE ITEM 5 (01B1408) WITH ITEM 12 (01B1319) ADDED ITEM 11 TITLE BLOCK DESCRIPTION CHANGE APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
DSS ARC SP SJF
SP SC BAS SC
BDS ARC RH SJF
11/10/16 31/03/16 17/01/14 30/10/13
AS PER APPROVAL
DWN CHK APPD DATE
1 1 1
REV CODE
25525 26979 25511 25188 -
MASS: 33.8kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SJF
28/08/13
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
MK
30/08/13
CHECK
SC
30/08/13
APP'D SJF 03/09/13 TEMPLATE REVISION C0
SEAT GROUP COT JOYSTICK CONNECTOR SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R0591
REV
E0 VER
57
ITEM No. 1 2 3 4 5 6 7 8 9
PART No. 10132134 10117529 10118142 10117548 10117530 10117533 10117534 10128620 10128644
QTY 1 1 2 2 1 41 41 1 1
TITLE CABLE CONNECTOR CONNECTOR GLAND CONNECTOR PIN PIN HEATSHRINK SHEATH
M(kg)ea 1.4 0.1 0.2 0.2
9
6 2 3 4 1
MARK CABLE WITH ITEM NUMBER "12R3454" USING HEATSHRINK LABEL "08B1584" COVER WITH CLEAR HEATSHRINK"10128620"
8 4 3
EXPLODED ISOMETRIC VIEW
5
ISOMETRIC VIEW SCALE 1:5
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
7
MASS: 2.4kg
SCALE
1:2.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
23/09/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
24/09/15
CHECK
SL
24/09/15
APP'D LO 28/09/15 TEMPLATE REVISION C0
CABLE GROUP JOYSTICK HARTING CRIMP 41 WAY DD42 SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3454
REV
A0 VER
22
CABLE TERMINATION SCHEDULE Pin No. of Cable Core No. Pin No. of Male Female 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 15 15 16 16 16 17 17 17 18 18 18 19 19 19 20 20 20 21 21 21 22 22 22 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28 28 29 29 29 30 30 30 31 31 31 32 32 32 33 33 33 34 34 34 35 35 35 36 36 36 37 37 37 38 38 38 39 39 39 40 40 40 41 41 41 PE (EARTH) green / yellow PE (EARTH)
PE (EARTH)
FEMALE #10117530 Contact Arrangement As Viewed From Termination Side
PE (EARTH)
MALE #10117529 Contact Arrangement As Viewed From Termination Side
Terminate Green / Yellow Earth conductor at PE terminal at both ends of cable. Crimp pins only using Harting Tool P/N 09 99 000 0021 (RS P/N313-6607)
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 2.4kg
SCALE
2:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
23/09/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
24/09/15
CHECK
SL
24/09/15
APP'D LO 28/09/15 TEMPLATE REVISION C0
CABLE GROUP JOYSTICK HARTING CRIMP 41 WAY DD42 SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3454
REV
A0 VER
22
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART No. 12R3430 10104285 10132870 10117547 10102667 10117214 10102666 10102761 10132154 10130467 10130468 10106723 10105678 10105679 10105689 10103967 10132158 10129164 10132113 01B1453 10103612 10136604
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
TITLE JOYSTICK GROUP JOYSTICK JOYSTICK CONNECTOR BOOT BUTTON BUTTON CONTACT BLOCK CABLE GROUP CABLE GROUP CABLE GROUP FITTING BUTTON LIGHT ADAPTER CONTACT BLOCK CABLE ASSEMBLY LABEL LABEL SCREW LABEL LABEL
M(kg)ea 21.3 1.0 1.0 0.5 0.1 0.2 3.5 0.4 0.5 0.1 0.1 0.1 -
18 11 2 5
19
15
22
SCALE 1:3
SCALE 1:3
6 8
16 1
TOP VIEW RH SIDE
7
13 3
TOP VIEW LH SIDE
10
12
17
14 21
4 20
ISOMETRIC VIEW SCALE 1:10
9
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
28524
MASS: 24.6kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
02/02/17
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
02/02/17
CHECK
SP
16/02/17
APP'D DD 21/02/17 TEMPLATE REVISION C0
JOYSTICK ARRANGEMENT OJS RUSSELL 7 - ES/EN SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R5098
REV
A0 VER
11
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12
PART No. 31R8696 31R8694 32R0653 31R9338 31R8699 06B6559 01B1290 01B1885 01B1585 01B1306 01B1900 10105381
QTY 1 2 1 1 2 2 16 16 2 16 4 2
TITLE FRAME ASSEMBLY REST ENCLOSURE ENCLOSURE GASKET PLUG WASHER SCREW PIN WASHER KNOB DRAIN
M(kg)ea 11.6 2.2 2.4 2.4 -
2 2 4 3 5 5
11
6
10
1
7
8
ISOMETRIC VIEW SCALE 1:10
12 9
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 21.3kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
18/09/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
29/09/15
CHECK
SL
30/09/15
APP'D LO 30/09/15 TEMPLATE REVISION C0
JOYSTICK GROUP OJS RUSSELL 7/8 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3430
REV
A0 VER
10
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART No. 12R1600 12R4829 10102279 10102828 10134297 10104011 10128165 10125238 10106705 01B0953 01B1047 10100689 10101998 10101997 10135873 10135874
QTY 1 1 1 1 1 1 1 1 1 4 4 5 1 1 1 1
TITLE CABINET GROUP MANIFOLD GROUP ENCLOSURE CABLE PLUG LOCKNUT LABEL LABEL LABEL BOLT WASHER GLAND FITTING FITTING CABLE CABLE
M(kg)ea 66.6 11.5 0.9 0.1 0.1 0.1 0.3 0.1
10
11
4 8
1
5
2
6 15
16 13
12
14
3 9
7
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 82.3kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
CABINET ARRANGEMENT COT 4/6 SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4825
REV
A0 VER
14
1
2
1
ALIGN TOP EDGES COLLINEAR
8
POSITION LABEL CENTRALLY ON THIS FACE
3
120
15
36
9
7
RIGHT SIDE VIEW
RIGHT SIDE VIEW
CABINET SHOWN WITH COVER REMOVED
LABEL ITEMS A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 82.3kg
SCALE
1:7.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
DSS
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
CABINET ARRANGEMENT COT 4/6 SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4825
REV
A0 VER
14
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART No. 31R9344 31R9345 10R4062 10112784 02B3306 02B2588 02B2688 01B1900 01B0295 01B0175 01B1049 01B1045 01B1885 01B1305 01B1306 01B1290 01B2665 01B1098 01B1137
QTY 1 1 1 1 2 1 1 1 5 3 2 2 4 2 2 2 2 8 8
TITLE FRAME COVER MIRROR GROUP PLATE HINGE GAS SPRING LATCH KNOB WASHER BOLT NUT WASHER SCREW NUT WASHER WASHER BOLT SCREW NUT
M(kg)ea 25.4 26.9 12.7 0.3 0.1 0.7 0.1 -
3 14 9
10
8
1
7
16
15
13
13
19 5
18 12 11
17
11
4
12
2
6
9 10 9
EXPLODED ISOMETRIC VIEW ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 66.7kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SJF
04/06/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
04/06/14
CHECK
BAS
05/06/14
APP'D OF 05/06/14 TEMPLATE REVISION C0
CABINET GROUP COT 4/6 DUAL SEATING JOYSTICK TURNTABLE PROXY SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1600
REV
A0 VER
14
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART No. 03B4150 03B4163 03B3652 02B0980 01B1607 03B1893 03B1434 03B1432 03B2039 03B1587 03B1598 03B1522 03B1890 03B2613 03B0551
QTY 1 1 1 4 4 6 5 1 1 1 1 12 2 1 1
TITLE MANIFOLD MANIFOLD CAP NIPPLE SCREW CAP COUPLING ELBOW NIPPLE NIPPLE PLUG NIPPLE CAP NIPPLE ELBOW
M(kg)ea 5.5 3.0 1.3 0.1 0.1 0.2 0.7 0.2
3
UNDER ISOMETRIC VIEW SCALE 1:5
ISOMETRIC VIEW SCALE 1:5
2
5 4
6 1
9 14
12
15
13 7
10
6 8
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
A0
7
12
EXPLODED UNDER ISOMETRIC VIEW
EXPLODED ISOMETRIC VIEW -
11
MASS: 11.5kg
SCALE
1:3 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
DSS
29/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
30/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
MANIFOLD GROUP MRM TTU SUPER W/ POS. SENSOR BOOM CLASH SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4829
REV
A0 VER
14
ITEM No. 1 2 3
PART No. 30R8088 30R6275 01B1060
QTY TITLE 1 MIRROR POLE 1 MIRROR 2 BOLT
M(kg)ea 10.9 1.8 -
1
3
2
EXPLODED ISOMETRIC VIEW
- - - - - - RT 22957 B0 CHANGED DESCRIPTION TO INCLUDE HIEGHT & STANDARD A0 APPROVED FOR CONSTRUCTION
MBM
ECN/RT REV DESCRIPTION
DWN CHK APPD DATE
SJF 15/07/2013 1
AS PER APPROVAL
REV CODE
SC
MASS: 12.7kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
JMT
25/12/10
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
23/07/2012
CHECK
MTM
23/07/2012
APP'D SJF 24/07/12 TEMPLATE REVISION C0
MIRROR GROUP COT Ø305 POST 720 STANDARD SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R4062
REV
B0 VER
23
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PART No. 32R2149 31R4281 32R1498 31R4282 31R4290 12R2897 12R2898 10R8744 02B0885 02B2510 30R8981 31R0095 30R8878 31R0003 02B2535 32R2154 31R6825 01B1536 01B0956 01B1047 01B2525 01B0439 01B0435 01b0307 01b0308 01B0310 01B0437 01B1878 01B1045 01B1049
QTY 1 4 1 1 1 1 1 1 2 4 2 1 3 1 1 2 1 14 3 3 2 22 30 14 8 8 8 1 1 1
TITLE PLATFORM ASSEMBLY BRACKET HANDRAIL ASSEMBLY HANDRAIL ASSEMBLY HANDRAIL ASSEMBLY COVER GROUP HOOK GROUP BEACON GROUP GRATING GRATING GATE GATE RETAINER PENDANT HOLDER CLAMP BODY SUPPORT ASSEMBLY MOUNT CLIP BOLT WASHER SCREW NUT WASHER BOLT BOLT BOLT WASHER SCREW WASHER NUT
M(kg)ea 330.1 2.1 16.8 32.9 18.4 30.3 4.5 9.6 12.3 16.1 5.7 7.9 1.0 15.7 0.1 0.1 0.1 0.1 0.1 -
18
9
29
28
26
30
17 6
A 23
7
11
16
10
22 5
23 27 25
9
14
15
22 12
1
4
21
8
11
19 20
3
13 2 23
24
ISOMETRIC VIEW SCALE 1:50 DETAIL A SCALE 1 : 5 TYP 3 PLACES A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
EXPLODED ISOMETRIC VIEW
MASS: 598.6kg
SCALE
1:30 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SC
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
28/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
PLATFORM GROUP PLF STAIRS LEFT SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4810
REV
A0 VER
11
ITEM No. 1 2 3 4
PART No. 32R0349 01B3110 01B2090 01B2093
QTY 1 2 4 4
TITLE COVER ASSEMBLY U BOLT WASHER NUT
M(kg)ea 29.6 0.3 -
1
2
3 4
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 30.3kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SL
25/06/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SL
25/06/2015
CHECK
AM
26/06/15
APP'D OF 30/06/15 TEMPLATE REVISION C0
COVER GROUP MRM HYP ELE SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2897
REV
A0 VER
14
ITEM No. 1 2 3 4
PART No. 32R0351 01B3110 01B2090 01B2093
QTY 1 2 4 4
HOOK U BOLT WASHER NUT
TITLE
M(kg)ea 3.8 0.3 -
2
3 4 1
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 4.5kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SL
25/06/15
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SL
25/06/2015
CHECK
AM
26/06/15
APP'D OF 30/06/15 TEMPLATE REVISION C0
HOOK GROUP CABLE SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R2898
REV
A0 VER
15
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13
PART No. 31R6940 31R6941 02B2535 02B2437 10102946 10101998 10104013 10102002 01B1994 01b1515 01B1993 01B2525 10R5050
QTY 1 2 1 1 1 1 1 1 2 2 2 4 1
TITLE
M(kg)ea 8.3 0.5 0.1 0.1 0.1 0.1 0.1 9.8
LIGHT POLE BRACKET CLAMP BODY BODY BEACON TERMINATOR LOCKNUT FITTING WASHER WASHER SCREW SCREW ELECTRICAL KIT - FLASHING LIGHT POLE GROUP
1 5 9 7
10
8
11
6
12 3 2 13
12
ISOMETRIC VIEW SCALE 1:20
4 2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
Rev. Code
-
MASS: 9.6kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SC
06/09/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
DRAWN
SC
07/09/12
CHECK
MTM
11/09/12
APP'D RH 11/09/12 TEMPLATE REVISION B0
BEACON GROUP
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED REMOVABLE PLF POLE 100dB AMBER
RME Drawing Number
10R8744 SHEET 1 of 1
REV
A0 VER
10
ITEM No. 1 2 3 4 5
PART No. 10118390 10102281 10118395 10118396 10118397
QTY 1 6 1 1 1
CONDUIT FERRULE CABLE CABLE CABLE
TITLE
M(kg)ea 9.4 0.2 0.2 0.2
2 1 3 4 5
EXPLODED ISOMETRIC VIEW
B0 A0
TITLE AND DESCRIPTION CHANGE IN TITLE BLOCK APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
SJF
-
BAS
-
-
SJF 12/12/13
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
25438 -
MASS: 9.8kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BT
07/03/12
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BT
08/03/12
CHECK
DH
12/03/12
APP'D RH 21/03/12 TEMPLATE REVISION C0
ELECTRICAL KIT FLASHING LIGHT POLE GROUP WIRING LOOM SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R5050
REV
B0 VER
36
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART No. 32R2150 31R4281 31R4289 31R4283 32R1499 12R2897 12R2898 02B0885 02B2510 30R8981 31R0095 30R8878 32R2154 01B1536 01B0956 01B1047 01B0439 01B0435 01b0307 01b0308 01B0310 01B0437
QTY 1 4 1 1 1 1 1 2 4 2 1 3 2 14 3 3 22 30 14 8 8 8
TITLE PLATFORM ASSEMBLY BRACKET HANDRAIL ASSEMBLY HANDRAIL ASSEMBLY HANDRAIL ASSEMBLY COVER GROUP HOOK GROUP GRATING GRATING GATE GATE RETAINER SUPPORT ASSEMBLY CLIP BOLT WASHER NUT WASHER BOLT BOLT BOLT WASHER
M(kg)ea 325.5 2.1 18.4 32.9 16.8 30.3 4.5 12.3 16.1 5.7 7.9 15.7 0.1 0.1 0.1 0.1 -
15 16 12
10
DETAIL A SCALE 1 : 5 TYP 3 PLACES
8
3
14
4
11
18 21
1 5
9 17
A
ISOMETRIC VIEW SCALE 1:50
13
10 7
8
20 22 18
19
18
2 6
EXPLODED ISOMETRIC VIEW A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 583.1kg
SCALE
1:25 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SC
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
KKS
28/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
PLATFORM GROUP PLF STAIRS RIGHT SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4811
REV
A0 VER
10
ITEM No. 1 2
PART No. 10R7222 10106928
QTY. TITLE 1 REMOVABLE STAIRS GROUP 4 LABEL
M(kg)ea 296.2 22.5 TYP
27.5 TYP
2
1
2
1 2
CROPPED SECTION A-A SCALE 1 : 2
2
EXPLODED ISOMETRIC VIEW
20
20
A
8
8
A
1
2
2
CROPPED LEFT SIDE VIEW SCALE 1:5
FRONT VIEW LABEL ITEMS
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 296.2kg
SCALE
1:30 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SC
24/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SC
28/11/16
CHECK
SP
29/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
REMOVABLE STAIRS ARRANGEMENT ORS ALUMINIUM PORTABLE 1704 ES/EN SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4755
REV
A0 VER
11
ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39
PART No. 31R4304 31R4305 31R0238 31R0228 31R4306 31R0233 31R0235 02B0623 02B2550 31R4302 31R4303 31R0231 31R0234 31R0232 30R9226 30R9228 02B2627 30R8340 31R0265 10R5599 31R0263 01B0053 01B0163 01B0167 01B0177 01b0293 01b0297 01b0308 01b0435 01b0439 01B1480 01b1045 01b1049 01b1243 01B1536 01b0176 01B0437 01B0239
QTY 1 1 2 2 1 1 1 7 2 1 1 1 2 1 2 2 4 4 3 3 6 16 32 16 88 196 104 18 36 16 2 4 2 2 8 4 2 12
TITLE FRAME FRAME SUPPORT BRACE BRACE BRACE BRACE TREAD GRATING HANDRAIL ASSEMBLY HANDRAIL ASSEMBLY STANCHION GATE STANCHION GATE CATCH BRACKET WHEEL BRACKET SPACER HINGE GROUP BRACKET BOLT WASHER NUT BOLT WASHER NUT BOLT WASHER NUT BOLT WASHER NUT PIN CLIP BOLT WASHER SCREW
M(kg)ea 50.5 50.5 2.0 2.3 3.1 7.3 2.4 3.6 18.0 14.0 14.0 5.7 5.1 5.7 0.5 0.6 5.7 0.7 0.7 6.5 0.4 0.1 0.1 -
ISOMETRIC VIEW
F0 E0 D0 C0 B0 A0
ITEM 36 REPLACED BY ITEM 39 ADDED ITEM 38, QTY ITEMS 28 & 29 INCREASED ITEM 20(GROUP) REPLACES 20,21,22,23,24. ALL ITEMS FROM 20 REORDERED REPLACE ITEM 32 WITH ITEM 43 ITEM 26 REPLACED BY IT 40, ADDED IT 41 & 42, CHANGED QTY IT 27 & 28 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
SL SC MB MB MDL
SP BAS MTM SC MTM
-
-
JMS 4/05/2017 2 SC 1/09/2014 2 SJF 21/06/2013 1 BAH 13/12/2012 2 BAH 21/09/2012 1
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28880 25098 RT 20403 RT 19246 RT 17294 -
MASS: 296.3kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SJF
05/12/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BDS
6/12/2011
CHECK
SJF
7/12/2011
APP'D DH 08/12/11 TEMPLATE REVISION C0
REMOVABLE STAIRS GROUP ORS ALUMINIUM PORTABLE 1704 44º SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R7222
REV
F0 VER
77
34
13
29 14 35
9
A
11
28
31
29
32
15
32
33
25 26
25
26
21
20
25
20
19
13
27
26
5
18
26
27
38 28
25
26
25
7
28 29
29 26
37
2
27
26 4
27
26
27
26
18
11
29 30 25
8 26
27 26
26
10
22 23
16 23
24
27
26
26
37
17
27 26
27
26
DETAIL A SCALE 1 : 10
26
6
26
B
29 30
39
27 26
12
3
26
26 25
27
27
26
26
27
16 2
25 25
26
1
DETAIL B SCALE 1 : 12.5
26 25 F0 E0 D0 C0 B0 A0
ITEM 36 REPLACED BY ITEM 39 ADDED ITEM 38, QTY ITEMS 28 & 29 INCREASED ITEM 20(GROUP) REPLACES 20,21,22,23,24. ALL ITEMS FROM 20 REORDERED REPLACE ITEM 32 WITH ITEM 43 ITEM 26 REPLACED BY IT 40, ADDED IT 41 & 42, CHANGED QTY IT 27 & 28 APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
SL SC MB MB MDL
SP BAS MTM SC MTM
-
-
JMS 4/05/2017 2 SC 1/09/2014 2 SJF 21/06/2013 1 BAH 13/12/2012 2 BAH 21/09/2012 1
AS PER APPROVAL
DWN CHK APPD DATE
REV CODE
28880 25098 RT 20403 RT 19246 RT 17294 -
EXPLODED ISOMETRIC VIEW MASS: 296.3kg
SCALE
1:25 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SJF
05/12/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BDS
6/12/2011
CHECK
SJF
7/12/2011
APP'D DH 08/12/11 TEMPLATE REVISION C0
REMOVABLE STAIRS GROUP ORS ALUMINIUM PORTABLE 1704 44º SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R7222
REV
F0 VER
77
ITEM No. 1 2 3 4 5
PART No. 31R6631 31R8872 31R6662 31R6664 31R9599
QTY. 1 1 1 1 1
TITLE FOOT ASSEMBLY FOOT ASSEMBLY FOOT ASSEMBLY FOOT ASSEMBLY FOOT ASSEMBLY
M(kg)ea 2.4 3.9 4.4 5.3 6.3
1
2
3
4
5
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 22.4kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
AM
28/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
AM
28/11/16
CHECK
SP
29/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
LINER INTERFACE GROUP TQAMRM384 LNI ATTACHMENTS SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4819
REV
A0 VER
9
ITEM No. 1 2 3
PART No. 31R3734 01B0306 01B0437
QTY TITLE 1 SEAT BRACKET 4 BOLT 4 WASHER
M(kg)ea 18.5 0.1 -
2
3
1
EXPLODED ISOMETRIC VIEW
B0 A0
UPDATED DESCRIPTION IN THE TITLE BLOCK APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
SP
-
SC
-
-
SJF 9/10/2014
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
26436 -
MASS: 18.9kg
SCALE
1:2.5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
04/06/14
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
ARC
4/06/2014
CHECK
SP
5/06/2014
APP'D OF 06/06/14 TEMPLATE REVISION C0
DUAL SEATING GROUP ODS TTU 4/6 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R1667
REV
B0 VER
22
ITEM No. 1 2 3 4
PART No. 10117322 10117897 10130161 10117331
QTY 1 1 1 1
TITLE RADIO RADIO CONNECTOR RADIO
M(kg)ea 2.6 4.2 6.8
2 3
1
4
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 13.6kg
SCALE
1:5 UNO
RADIO CONTROL GROUP
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
05/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
05/12/16 7 AXIS MRM RADIO WITH LINER RELEASE ENABLE
CHECK
BAS
05/12/16
APP'D DD 05/12/16 TEMPLATE REVISION C0
RADIO
SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4839
REV
A0 VER
16
ITEM No. 1 2 3
PART No. 12R3759 10R5727 10132877
QTY TITLE 1 CABLE GROUP 1 PLUG 1 PENDANT
M(kg)ea 34.7 0.7 2.7
3
1
2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 38.1kg
SCALE
1:10 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SP
04/02/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
04/02/16
CHECK
AM
15/02/16
APP'D DD 15/02/16 TEMPLATE REVISION C0
REMOTE TRANSPORT CONTROL GROUP RTC 5 FUNCTION SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3364
REV
A0 VER
12
ITEM No. 1 2 3 4 5 6 7 8
PART No. 10112788 10117548 10102830 10102832 02B2215 10102834 10128620 10132909
QTY 1 2 2 1 1 1 1 1
TITLE CABLE GLAND CONNECTOR CONNECTOR SNODDER CONNECTOR HEATSHRINK HEATSHRINK
M(kg)ea 31.7 0.2 0.5 0.6 0.4 0.6 -
5 1
4 3 2 MARK ITEM 8 HEATSHRINK WITH ITEM NUMBER 12R3759
8 7 2 3 6
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 34.7kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SP
15/02/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
15/02/16
CHECK
AM
15/02/16
APP'D DD 15/02/16 TEMPLATE REVISION C0
CABLE GROUP CONTROL PENDANT 15m SHEET 1 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3759
REV
A0 VER
12
CABLE TERMINATION SCHEDULE Pin No. of Female Cable Core No. Pin No. of Male 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 15 15 16 16 16 17 17 17 18 18 18 19 N/C N/C 20 N/C N/C 21 N/C N/C 22 N/C N/C 23 N/C N/C 24 N/C N/C PE green / yellow PE
10102832 CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
10102834 CONTACT ARRANGEMENT AS VIEWED FROM TERMINATION SIDE BROKEN OUT SECTION
CONTACTS NUMBER 19-24 ARE NOT USED TERMINATE GREEN / YELLOW EARTH CONDUCTOR AT PE TERMINAL AT BOTH ENDS OF CABLE.
MASS: 34.7kg
SCALE
1:1 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SP
15/02/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SP
15/02/16
CHECK
AM
15/02/16
APP'D DD 15/02/16 TEMPLATE REVISION C0
CABLE GROUP CONTROL PENDANT 15m SHEET 2 of 2 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R3759
REV
A0 VER
12
ITEM NO. 1 2 4 5 6
PART NO. QTY TITLE 10102830 1 CONNECTOR 10101984 1 FITTING 10106580 1 GLAND ASSEMBLY 10101985 1 FITTING 10105129 1 CONNECTOR
M(kg)ea 0.5 0.1 0.1
4
5
2
1
6
FOR E-STOP LOOPBACK: CONNECT PINS 3 TO 4 AND 5 TO 6 WITH 1.5mm² WIRE (GREY)
ECN/RT REV DESCRIPTION
-
JH
-
FP
-
-
MSM 18/04/13
AS PER APPROVAL
DWN CHK APPD DATE
1
REV CODE
- - - - - - RT20662 B0 ADDED ITEM 5 - 10101985, REPLACED ITEM 3 WITH ITEM 6 A0 APPROVED FOR CONSTRUCTION
EXPLODED ISOMETRIC VIEW
MASS: 0.7kg
SCALE
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
ARC
09/02/11
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
ARC
08/02/11
CHECK
OF
09/02/11
APP'D RH 09/02/11 TEMPLATE REVISION C0
PLUG PENDANT WITH LOOP BACK SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
10R5727
REV
B0 VER
25
ITEM No. 1 2 3 4 5 6 7 8 9 10
PART No. 10135707 01B0177 01b0293 01b0297 10103372 10103374 10103373 10101982 10101983 10102008
QTY 1 4 8 4 1 1 1 1 1 1
TITLE REEL BOLT WASHER NUT HANDLE CAP PLUG FITTING FITTING FITTING
M(kg)ea 106.6 0.1 0.1 0.3 0.1 0.1 0.1
2 1
3 3 4
10 9
8
ISOMETRIC VIEW SCALE 1:10
5 6
EXPLODED ISOMETRIC VIEW
7 A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 107.8kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
05/12/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
05/12/16
CHECK
SP
05/12/16
APP'D DD 05/12/16 TEMPLATE REVISION C0
CABLE REELER GROUP OCR 23m CW 745mm 25mm² DS9 480V SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4840
REV
A0 VER
11
ITEM NO. PART NO. QTY TITLE 1 2
10105973 10106693
1 1
LIGHT CORD
M(kg)ea 3.9 0.2
2
1
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV Description
-
-
-
-
AS PER APPROVAL DWN CHK APPD DATE
-
Rev. Code
-
MASS: 4.08kg DO NOT SCALE IF IN DOUBT- ASK This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd 2011
SCALE
1:2 UNO
DESIGN
DH
22/03/11
DRAWN
DH
22/03/11
CHECK
JMS
24/03/11
APP'D DH 24/03/11 TEMPLATE REVISION B0
LIGHT GROUP
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
RELEASED ELE LED 18W
RME Drawing Number
10106188 SHEET 1 of 1
REV
A0 VER
11
ITEM No. 1 2 3 4 5 6 7 8
PART No. 32R1987 30R1144 30R1145 01B1133 01B1137 01B1060 10103371 10103370
QTY 1 1 1 8 4 8 1 1
TITLE ENCLOSURE RUBBER FLAP BRACKET WASHER NUT BOLT ENCLOSURE SOCKET
M(kg)ea 18.1 0.8 0.3 0.3 0.6
1 4 6 7 8 5 4 2
6
3
ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
EXPLODED ISOMETRIC VIEW
MASS: 20.2kg
SCALE
1:5 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
24/10/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
JLP
02/12/16
CHECK
SP
02/12/16
APP'D DD 02/12/16 TEMPLATE REVISION C0
FEMALE DECONTACTOR GROUP OFD IEC 100A DS9 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4752
REV
A0 VER
10
ITEM No. 1 2 3 4 5
PART No. 32R2181 32R2177 32R2180 32R2179 32R2178
QTY 1 2 1 1 1
TITLE COVER COVER COVER COVER COVER
M(kg)ea 19.0 14.1 12.7 30.0 12.2
5 3
1
ISOMETRIC VIEW SCALE 1:100 2
4
2
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 102.2kg
SCALE
1:100 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
SRM
30/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
SRM
30/11/16
CHECK
SP
01/12/16
APP'D LO 01/12/16 TEMPLATE REVISION C0
MACHINE COVERS GROUP OMC TQAMRM384 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4753
REV
A0 VER
15
ITEM No. 1 2 3 4 5 6 7 8 9 10 11
PART No. 30R8668 30R8669 30R6929 30R9599 01b0310 01b0437 30R8229 30R8182 30R8159 30R8667 30R8666
QTY 1 1 2 2 2 2 2 2 2 2 2
TITLE MRM FRONT PINNING BLOCK MRM FRONT PINNING BLOCK REAR TIEDOWN PLATE COVER BOLT WASHER BUSH LATCH PINNING BLOCK SHIM PINNING BLOCK SHIM PINNING BLOCK SHIM
M(kg)ea 101.0 101.0 49.0 36.2 0.1 0.1 0.2 11.7 4.9 19.6
4
4
3
3
A
2 11 10 5
9
6 7
1
8
DETAIL A SCALE 1 : 5
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 445.6kg
SCALE
1:20 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
NB
23/11/16
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
NB
29/11/16
CHECK
SP
30/11/16
APP'D LO 30/11/16 TEMPLATE REVISION C0
TIEDOWN GROUP TQAMRM384 OTD OFFSET 330kN MRM SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R4754
REV
A0 VER
11
ITEM No. 1 2 3 4 5 6 7 8
PART No. 32R2911 30R8130 30R8073 10117151 10102012 01b1049 01b1045 01B0954
QTY 1 1 1 1 1 2 2 2
TITLE BRACKET HOUSING RETAINER SENSOR FITTING NUT WASHER BOLT
M(kg)ea 0.8 0.2 0.1 0.1 0.1 -
1
7
6
5
2 3 8 4
ISOMETRIC VIEW
EXPLODED ISOMETRIC VIEW
A0
APPROVED FOR CONSTRUCTION
ECN/RT REV DESCRIPTION
-
-
-
-
AS PER APPROVAL
DWN CHK APPD DATE
-
REV CODE
-
MASS: 1.2kg
SCALE
1:2 UNO
DO NOT SCALE IF IN DOUBT- ASK
DESIGN
BAS
04/05/17
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY LTD and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY LTD Copyright Russell Mineral Equipment Pty Ltd
DRAWN
BAS
05/05/17
CHECK
SP
05/05/17
APP'D JMS 06/05/17 TEMPLATE REVISION C0
PROXIMITY GROUP TTU 4 SHEET 1 of 1 SEALING, BONDING AND LUBRICATION DESIGNATION -
3rd ANGLE PROJECTION U.N.O.
DRAWING STATUS
A3
RELEASED RME DRAWING NUMBER
12R5456
REV
A0 VER
10
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE BLOCK DIAGRAM
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-01
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
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DD DD 17.05.17 As per Approvals
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Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE 3 PHASE SCHEMATIC
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TQAMRM384-ELE-02
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B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
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DD DD 17.05.17 As per Approvals
DWN CHK APP'D
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Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE MCC CONTROL SCHEMATIC
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TQAMRM384-ELE-03
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B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
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DD DD 17.05.17 As per Approvals
DWN CHK APP'D
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TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE LINER CART SCHEMATIC
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TQAMRM384-ELE-06
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B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
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TQAMRM384-ELE-07
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B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
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DD DD 17.05.17 As per Approvals
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE BEAM & E-STOP SCHEMATIC
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TQAMRM384-ELE-08
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B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
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DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE JB2 POWER & LIGHTS SCHEMATIC
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-09
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE JB2 CONTROL SCHEMATIC
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-10
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
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DD DD 17.05.17 As per Approvals
DWN CHK APP'D
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE RADIO CONTROL SCHEMATIC
Approvals DESIGN DK 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-11
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE TURNTABLE JOYSTICK SCHEMATIC
Approvals DESIGN DK 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-12
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE TURNTABLE ENABLE SCHEMATIC
Approvals DESIGN DK 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-13
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE RADIO-JOYSTICK SELECT SCHEMATIC
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TQAMRM384-ELE-14
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE MCC TERMINAL ASSEMBLY
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-16
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE JB2 TERMINAL ASSEMBLY
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-18
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE JB1, JB2A, JB3 & JB4 TERMINAL ASSEMBLY
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-19
Rev
B0
110V
H1
H2
HR1
S1
S2
H3
H4
H5
H6
480V 60Hz
Q1
S3
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE MCC LAYOUT ASSEMBLY
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-20
Rev
B0
S40 COT ENABLED
S22
S36
S20 MOTION WARNING
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE JB2 & CONSOLE LAYOUT ASSEMBLY
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-21
Rev
B0
JS1
JS2
RD
BU S19
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE JOYSTICK CONTROL LAYOUT ASSEMBLY
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-22
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE BILL OF MATERIAL 1/3
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-25
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE BILL OF MATERIAL 2/3
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-26
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Client No.
Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE BILL OF MATERIAL 3/3
Approvals DESIGN DD 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-27
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE RME USER ERROR CODES
Approvals DESIGN DK 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-28
Rev
B0
This drawing remains the property of RUSSELL MINERAL EQUIPMENT PTY. LTD. and must not be manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL MINERAL EQUIPMENT PTY. LTD. Copyright Russell Mineral Equipment Pty. Ltd. 2016
B0 As Built A0 Approved for Construction Rev Description
BP
DD DD 17.05.17 As per Approvals
DWN CHK APP'D
DATE
Russell Mineral Equipment P/L 149 Hursley Road PO Box 100 Toowoomba QLD AUSTRALIA 4350 P. +61 7 4698 9100 F. +61 7 4639 2116 E.
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Drawing Not to Scale
TOQUEPALA PROJECT RUSSELL 7 MILL RELINING MACHINE ABB ERROR CODES
Approvals DESIGN DK 24.11.16 DRAWN BP 28.11.16 CHECK DD 02.12.16 APP'D DD 02.12.16 Dwg Status: RELEASED RME Drawing No.
TQAMRM384-ELE-29
Rev
B0
No.: Date: 01-NOV-2015
DATA SHEET Three-phase induction motor - Squirrel cage rotor Customer Product line
: : W22 Industrial Motor - High Efficiency E3
Frame Output Frequency Poles Full load speed Slip Voltage Rated current Locked rotor current Locked rotor current (Il/In) No-load current Full load torque Locked rotor torque Breakdown torque Design Insulation class Temperature rise Locked rotor time Service factor Duty cycle Ambient temperature Altitude Degree of Protection Approximate weight Moment of inertia Noise level
: : : : : : : : : : : : : : : : : : : : : : : : : :
Bearings Regreasing interval Grease amount
D.E. 6205 ZZ -----
L90S 1.1 kW 60 Hz 4 1763 2.06 % 460 V 2.09 A 18.8 A 9.0 1.21 A 5.96 Nm 300 % 420 % --H 80 K 17 s (hot) 1.15 S1 -20°C - +40°C 1000 IP66 23 kg 0.00631 kgm² 51 dB(A) N.D.E. 6204 ZZ -----
Load 100% 75% 50%
Notes: m10 w22
Determining losses and efficiency according to IEC 34-2 A.
Performed by
Checked
Power factor 0.77 0.69 0.55
Efficiency (%) 85.9 85.0 84.5
1
2
3
4
5
6
7
8
A
B
C
D
E
F
A 140 B 100 ES 36 EA 40 H 90 HH 106 LL 115 LA 10 S 12
AA 36.5 BB 131 F 8 TS 28 HA 9 HK 67 LM 104 M 165 Angle 45°
AB 164 C 56 G 20 FA 5 HB 45 K 10 d1 DM8 N 130 Holes 4
AC 179 D 24j6 GD 7 GB 13 HC 182 L 335 d2 A 3,15 P 200
AD 159 E 50 DA 16j6 GF 5 HF 90 LC 381 Flange FF-165 T 3.5
Notes: m10 w22
Performed by: Checked: Customer: W22 Industrial Motor - High Efficiency E3
Three-phase induction motor Frame L90S - IP66
01-NOV-2015
3/4"*
0G2*
IN
OUT
3/4"*
P01 BSF1* P03 COT1*
3/4"* 3/4"*
215 bar
3/4"* B
1/2"*
0Z1*
R2* R3* R4* D1*
G
210 bar
3/8"*
R1*
D
T1
P
P COT 1
P COT 2
T2 COT
P BSF 1
P BSF 2
3/4"* 3/4"* 3/4"*
0C1*
3/4"*
B0
0P1*
kW CURVE L/MIN 180 179 178 177 165 151 137 125 112 99 88 76 70 66 60 54 48
3/4"*
BAR 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
OG1*
1780 RPM 37 kW 210 bar 100 cm³/rev
44 cm³/rev
145L 45 L RANDO HD-32
80 °C
45L
3/8"* 3/4"* 1-1/4"S* 2"S*
WLL 2500 kg
Item Identifier
ELECTRIC MOTOR SPECIFICATIONS
415V, 3 PHASE, 60 HZ 4 POLE, 1780 RPM, IP66
B0 UPDATED WITH AS-BUILT MARK-UPS A0 APPROVED FOR CONSTRUCTION Rev Description
SDL SP JMS 22/05/17 AS PER APPROVALS Drawn Check Appd
Date
This drawing remains the property of RUSSELL DESIGN MINERAL EQUIPMENT PTY. LTD. and must not be DRAWN manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL CHECK MINERAL EQUIPMENT PTY. LTD. APPD Copyright Russell Mineral Equipment Pty. Ltd.
BDS
13/12/16
JMS
13/12/16
SJF
16/01/16
BDS
18/01/17
TEMPLATE REVISION A0
Quantity Part Number
0C1
1
03B3242
COOLER - OIL/AIR OK-EL5S 380-415V/50Hz 440-480V/60Hz IP66 MOTOR
0G2
1
12R3702
MANIFOLD GROUP - PRESSURE FILTER - MACHINE ENABLE
0P1
1
12R4821
PUMP GROUP - HYP 364/5T - 100/44cc
0Z1
1
03B0186
GAUGE - HYDRAULIC PRESSURE Ø63 250 Bar
OG1
1
12R4588
TANK GROUP - HYP 167L RUSSELL 7
SOUTHERN PERU COPPER CORPORATION TOQUEPALA RUSSELL 7 MILL RELINE MACHINE POWERPACK SCHEMATIC
SHEET 1 OF 3
Catalogue Description
DRAWING STATUS
RELEASED
RME DRAWING NUMBER
TQAMRM384-HYD
SIZE
A1
REV
B0
11A1*
3/8"*
3/8"*
A01
B01
4B1*
C1 1/4" BSPP
T01
COFA XCN
GB
3.5 in 1.75 in 229 mm
6400 N.m 28:1 100 cm³/rev
6400 N.m 28:1 100 cm³/rev
C1
120 bar 180 bar
V1
C2
GB
MOTOR DIRECTION GEARBOX TURNS OPPOSITE TO MOTOR
4V2*
7A1*
D2 BR2 A2 B2
1/4"* 3/8"* 3/8"*
D1 BR1 A1 B1
V2
210 bar
7A2* 2.5 in 4 in 75 mm
2.5 in 4 in 75 mm
1/4"* 3/8"*
3/8"*
C2B
C1B
C2A
C1A
210 bar
1/4"*
OMS315 INTERFACE 2 X 01-N214
4V1*
145 bar CWEG LGN
180 bar CBEG LJN
C2 1/4" BSPP
1/2"*
3/4*
3/4"*
11B1*
3.5 in 1.75 in 254 mm
3 in 5 in 1250 mm
6 in 4 in 4365 mm
5A2*
6G1*
FRONT JACKS
6G2*
165 bar
1/3 TURN OPEN
145 bar 20 bar
1.4 bar
0.3 bar
CBEG LJN
1.4 bar
0.3 bar
1/3 TURN OPEN
2 bar
0.3 bar
7B1*
V2
1-3/4 TURNS OPEN
V2 9/16" UNO
2 bar
D 9/16" UNO
V1 9/16" UNO
3/4"*
2 bar
A1 TO SHEET 3*
B1 TO SHEET 3*
D
2B1* R2B TO SHEET 3*
V1
V02
3/4"*
V01
165 bar
0.3 bar
CXED XCN
3/4"*
20 bar
3/8"*
315 cm³/rev
5A1*
4A1*
MACHINE DRIVE
3/8"*
2Z1*
FRONT STEER
3/8"*
MOTOR DIRECTION
REAR STEER
3/8"*
OUTER BEAM
INNER BEAM
1/2"*
LINER CART DRIVE
B
T
A
6B1*
BR
OUTER BEAM CABLEVEYOR
R2A*
1V1*
A
B
A
80 bar
25 lpm
B
A
125 bar
140 bar
B
A
175 bar
A
140 bar
210 bar
B
3/8"*
3/8"*
1/2"*
1/2"*
B
175 bar
5 lpm
40 lpm
3/8"
3/8"
3/8"
3/8"
1/2"*
1/2"*
P03A*
3/8"*
3/8"*
R1A*
A
210 bar
B
160 bar
5 lpm
160 bar
25 lpm
65 lpm
215 bar
LINERCART
BEAM EXTEND
REAR STEER
FRONT STEER
FRONT JACKS
MACHINE DRIVE
Item Identifier
Part Number
Quantity Catalogue Description
1V1
03B4161
1
VALVE - PVG 32 6-PVG 32 6-BANK BEA 125/80
2B1
03B1537
1
MANIFOLD - HYD MAN S08W53A
P01 BSF01*
3/4"*
P03 COT1*
3/4"*
2Z1
03B1498
1
MOTOR - HYD OMS315 Ø32 SHAFT
4A1
03B3152
1
CYLINDER - HYD 5" x 3" x 1250mm TR
3/4"*
4B1
03B0204
1
LINE MOUNT BODY
4V1, 4V2
03B0196
2
3:1 Pilot Ratio,Standard Counterbalance Valve.
5A1
03B1688
1
CYLINDER - HYD 3.5" x 1.75" x 254mm FC-FK AG
R1* R2*
3/4"*
R3*
3/4"*
5A2
03B1105
1
CYLINDER - HYD 3.5" x 1.75" x 229mm AG SP
1/2"*
6B1
03B1112
1
MANIFOLD - MACHINE DRIVE
6G1, 6G2
02B2053
2
GEARBOX - WHEEL DRIVE 28:1 22kW
7A1, 7A2
03B0890
2
CYLINDER - HYD 4" x 2.5" x 75m m FOOT
7B1
03B1486
1
MANIFOLD - FRONT JACKS
11A1
03B3037
1
CYLINDER - HYD 5.5" x 4" x 144 5mm FC-FK
11B1
03B2741
1
MANIFOLD - BEAM REGEN S10A68B
R4* D1*
3/8"*
B0 UPDATED WITH AS-BUILT MARK-UPS A0 APPROVED FOR CONSTRUCTION Rev Description
SDL SP JMS 22/05/17 AS PER APPROVALS Drawn Check Appd
Date
This drawing remains the property of RUSSELL DESIGN MINERAL EQUIPMENT PTY. LTD. and must not be DRAWN manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL CHECK MINERAL EQUIPMENT PTY. LTD. APPD Copyright Russell Mineral Equipment Pty. Ltd.
BDS
13/12/16
JMS
13/12/16
SJF
16/01/16
BDS
18/01/17
TEMPLATE REVISION A0
SOUTHERN PERU COPPER CORPORATION TOQUEPALA RUSSELL 7 MILL RELINE MACHINE BASE HYDRAULIC SCHEMATICS
SHEET 2 OF 3
DRAWING STATUS
RELEASED
RME DRAWING NUMBER
TQAMRM384-HYD
SIZE
A1
REV
B0
10A1* 6 in 2.5 in 685 mm
185 bar
105 bar
A02
M08
M02
M03
V08
1/4"*
115 bar
LEFT VIEW OF GRAPPLE SLEW
TOP VIEW OF GRAPPLE SLEW
REAR VIEW OF GRAPPLE ROLL
V02
V05 V07 2 TURNS OPEN
M09a
V06 3/4 OPEN 2 bar
M07
A08
A01
A09
B01
1/4"*
3/8"*
3/8"*
BBS
A07
1/2"*
M09
A06 A05
A04
A1 TO SHEET 2
7V1*
A
80 bar
B
A
80 bar
80 bar
B
A
190 bar
100 lpm
100 bar
B1 TO SHEET 2
B
A
140 bar
65 lpm
140 bar
B
A
175 bar
B
A
190 bar 190 bar
100 lpm
5 lpm
190 bar
25 lpm
B
A
190 bar
10 lpm
B
190 bar 190 bar
10 lpm
1/4"*
40 lpm
1/4"*
T05
T01
V01
V11
3/4"*
M04
100 bar
V10
1/4"*
60 bar
V12
100 bar
ABS
A03
80 bar V04
V09
M09
B02
80 bar V03
130 bar
V11
60 bar
1/4"*
M08a
T02
1/4"*
M08
70 bar
1/4"*
1/2"*
8B1
M01
70 bar
1600 daN.m 150 deg
12B1*
1/2"*
B0
03B4150 T03
03b4163
75 bar
15A1*
1600 daN.m 150 deg
145 bar
1/2"*
3/8"*
14A1*
GRAPPLE ROLL
2 bar
B0
1/2"*
GRAPPLE SLEW
1600 daN.m 150 deg 75 bar
1/4"* 1/4"* 3/8"*
13A1*
1 in 2 in 150 mm
185 bar
B0
H45
12A1*
LINER LIFT
1/4"*
6 in 2.5 in 685 mm
GRAPPLE TOOL
5 in 2.75 in 1500 mm
1/4"*
H38
10A2* 11A1*
1/4"*
GB
3/8"*
6400 N.m 22:7:1 96 cm³/rev
BOOM EXTEND/RETRACT
3/8"*
9A1*
BOOM RAISE/LOWER
1/4"*
BOOM SLEW
PRESSURE SWITCH COT ENABLE
B0
215 bar
80 bar
180 bar
80 bar
80 bar
175 bar 140 bar
B0
Motion Warning
LSB
LSA
BOOM SLEW
LSB
BOOM
LSA
R/L
LSB
7G1*
BOOM EXT/RET
LSA
BEAM EXT/RET
GRAPPLE TOOL
LINER LIFT
GRAPPLE SLEW
Part Number
Quantity Catalogue Description
7G1
11R0201
1
ROTARY UNION GROUP
7V1
12R4826
1
VALVE GROUP
A1 TO SHEET 2*
R.U. B-PORT*
B1 TO SHEET 2*
8B1
12R4829
1
MANIFOLD GROUP - MRM TTU SUPER W/ POS. SENSOR BOOM
P03A*
9A1
02B2411
1
GEARBOX - TURNTABLE SLEW 22.7:1 6400N.m 310DS FLANGE W/MOTOR
10A1, 10A2
10R9544
2
CYLINDER GROUP - BMA 2 RAISE LOWER CLEVIS 685
11A1
10R9136
1
CYLINDER GROUP - BMA 2 EXTEND RETRACT 1500
12A1
10R8808
1
CYLINDER GROUP - GRAPPLE TOOL
12B1
03B3699
1
MANIFOLD - GRAPPLE TOOL
13A1, 14A1, 15A1 03B1692
3
ROTARY ACTUATOR - 16000Nm 150°
R2A* R1A* R2B TO SHEET 2*
3/4"* T01* INNER BEAM CABLEVEYOR
SDL SP JMS 22/05/17 AS PER APPROVALS Drawn Check Appd
Item Identifier
R.U. A-PORT*
3/4"*
B0 UPDATED WITH AS-BUILT MARK-UPS A0 APPROVED FOR CONSTRUCTION Rev Description
GRAPPLE ROLL
Date
This drawing remains the property of RUSSELL DESIGN MINERAL EQUIPMENT PTY. LTD. and must not be DRAWN manufactured from, copied, or transmitted to a third party without prior written approval from RUSSELL CHECK MINERAL EQUIPMENT PTY. LTD. APPD Copyright Russell Mineral Equipment Pty. Ltd.
BDS
13/12/16
JMS
13/12/16
SJF
16/01/16
BDS
18/01/17
TEMPLATE REVISION A0
SOUTHERN PERU COPPER CORPORATION TOQUEPALA RUSSELL 7 MILL RELINE MACHINE TURNTABLE HYDRAULIC SCHEMATIC
SHEET 3 OF 3
DRAWING STATUS
RELEASED
RME DRAWING NUMBER
TQAMRM384-HYD
SIZE
A1
REV
B0