15 Line Boring Equipment
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Section Fifteen
Line boring Sir Meccanica Introduction
378
Rotary Welding Unit
380
WS Smaller Unit
381
WS1 Plus Unit
382
WS2 Unit
383
WS2 Compact Unit
384
WS2 Plus Unit
385
WS3 Unit
386
WS5 Unit
387
WS7 Unit
388
377
378
SECTION FIFTEEN – LINE BORING
Sir Meccanica Line boring equipment A consolidated history The sir Meccanica company, incorporated in 1991, has its legal centre and manufacturing plant in the industrial zone of Catanzaro. It works in the field of systems and machine tools, with specific aim to propose new and revolutionary techniques, especially portable machinery, to perform grinding for the manufacture and maintenance of internal and external cylindrical surfaces, heavy and light metallic carpentary, equipment used in earthmoving, building, agricultural, industrial fields, construction of roads, machines and plants concerning transportation and power, railway means, mercantile and passenger ships, gas and petroleum extracting towers, any type make or size of mining and military means.
The company is continuously growing, both for the product range and the marketing branching. The international marketing structure avails itself since 1993, of a capillary network, tended to sensitive and continuous expansions, divided into: Importers, Distributors, concessionaries and agents.
Major Areas of use: • Marine • Earthmoving and Mining • Industrial field • Railways • Precision Grinding Broad field of applications Sir Meccanica’s machine tools are extremely versatile; they can be used to be laid on any hole that needs to be repaired. Furthermore, the fact that they are portable enlarges their working field. No transportation costs. Thanks to the portable boring machines, the machine to be repaired (even the largest machine) must no longer be transported in a specialized vehicle-mount workshop. Our boring machines work directly on the hole that has to be repaired, in a semiautomatic way and in any position. Working time reduction All Sir Meccanica’s products are easy to use. Once you have set the machine on the hole that needs to be repaired, it does the work in a semi-automatic way, eliminating down time. Labour costs reduction. Our machines have an excellent price/quality ratio. Their cost is amortizable in a short time and they can be used for repair and maintenance of all industrial machines. Safety and reliability of the performances The machine has an electronic control panel with a diagnostic display, that allows to monitor the entire process of the performance, allowing the person that is working on the machine to intervene promptly in case of a failure or an error. Easy to transport Each product has a handy trolley that allows for an easy and comfortable transportation. Technical Characteristics Technical Characteristics The consolidated experience and the unquestioned success of our machines allow us to satisfy the different problems that arise in the world of mechanics, by improving and extending the production and the profit of our customers, through modern solutions of portable machine tools made with the highest precision and durability. In the W series, Sir Meccanica affirms, worldwide, its values in the construction of the portable machine tools, giving to its range many characteristics like stability, accuracy, compactness, solidity and safety in an harmonious and intelligent way. The new W series is characterized by: A rotational drive system “Worm gear-helical wheel”, with permanent lubrication, patented and state-of-theart designs. To obtain an elevated productivity, high performance and low noise, the mechanisms are made with 16CrNi4 steel, cemented, tempered and refaced. Particular attention has been given to the realization of the profile, to obtain a better contact among the surfaces. The wheels have a cast iron G20 hub on which an antifriction bronze fusion G-CuSn12 is applied, to optimise performances and efficiency. Housing and flanges are made of engineering cast iron G20 UNI 5007. The commercial components used, such as tapered-roller bearings or radial ball bearings, oil seals, gaskets, lubricants are accurately selected so to guarantee high quality. Motors The power has reached elevated standards, the ideal thing for any applicative situation which requests motion linearity, overload capacity and load control with high inertia. Magnetized and tested one by one, they guarantee reliability and efficiency. They are characterized by: • Permanent magnets made of calibrated ferrite, with a high coercive force
Sir Meccanica Line boring equipment
The know-how expressed in the inventions has radically changed the traditional repair methods (Process Innovation). Now the machine tools can be taken on-site. • • • • •
No transportation costs No downtime costs No structural or performance modifications No resort to other machine tools or working operations No additional pieces or special spare parts not in accordance with the needs of the customers • Large programming margins for maintenance operations etc.
Quality Reliability Usefulness Accuracy
Technology Continuity Efficiency Satisfaction
Practicality Profit Functionality Durability
The Sir Meccanica products are at users’ service in terms of productivity, security and speed of execution. The innovation of Sir Meccanica products and services has fundamental basic principles, which are: • Compactness Sizes and proportions of the product • Innovation Direct access to the problem solving, quick producing process • Security Protection from overloads, precise diagnostics • Ergonomic Natural access and control of the working operations • Profitability Low investment cost and high working results • Weight Weight and dimension of the products for easy transportation and use • Ecological Low power consumption and low noise, respect for the environment • Speed Fast working time • Efficiency Active relation between costs and benefits • Quality Efficiency and total satisfaction for all needs • Uniqueness Exclusive and reference products and services related to the competition
SECTION FIFTEEN – LINE BORING
• Multi-bladed collector to obtain a perfect commutation • 4-poles tachometric dynamo with rare earths magnets built into the motor • IP54 protection level • Skewed armature for smooth running at low speeds • Electronic control panel with diagnostic display Sir Meccanica, in the field of the program called “Global Security Project” has projected an Electronic Control Panel, able to optimize the performance of the machine and to allow a simple and valid control of all the functions. The new system makes it possible to carry out any replacement without the assistance of specialized personnel and without sending the control panel to Sir Meccanica. In fact, it can be repaired without equipment, in a few minutes and directly on-site. If there is an error signal, due to an incorrect use, a code will appear that gives the solution through the quick consultation of the Manual.
379
380
SECTION FIFTEEN – LINE BORING
ROTARY WELDING UNIT INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x SPECIAL WELDING TORCH SHAFT Ø 20 MM x 600 MM LGTH (w/ WELDING TORCH CABLE w/ EURO-TORCH CONNECTION) 1 x TORCH-HEAD FOR EXTERNAL WELDING, 1 x TORCH-HEAD FOR INTERNAL WELDING, C 1 x TORCH-HEAD FOR INTERNAL WELDING, G 1 x TORCH-HEAD FOR INTERNAL WELDING, I 1 x TORCH-HEAD FOR INTERNAL WELDING, B 1 x TORCH-HEAD FOR INTERNAL WELDING, K 1 x TORCH-HEAD FOR INTERNAL WELDING, M 1 x TORCH-HEAD FOR INTERNAL WELDING, N 1 TORCH-HEAD EXTENSION, D 1 x TORCH-HEAD EXTENSION, E 1 x TORCH-HEAD EXTENSION, L 4 x LONG WELDING NOZZLES Ø 0,8 MM 4 x SHORT WELDING NOZZLES Ø 0,8 MM 4 x LONG WELDING NOZZLES Ø 1 MM 4 x SHORT WELDING NOZZLES Ø 1 MM 4 x LONG GAS NOZZLES SAL0600 4 x SHORT GAS NOZZLES SAL0599 4 x WRENCHES (4mm/5mm/6mm/17mm)
WS SMALLER UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT, 1 x CONTROL PANEL, 2 x CONNECTABLE BORING BARS Ø 20 MM x 1000 MM LGTH IN ORDER TO REACH 2000 MM LGTH 4 x BEARING CARRIERS 12 x EXTENSION BRACKETS FOR ADJUSTING DIAMETERS 2 x TOOL HOLDER S10C 1 x TOOL HOLDER EXTENSION 70 MM 5 x CARBIDE INSERTS 06020 1 x CENTERING KIT 1 x MACHINE STAND 1 x COMPARATOR HOLDER 1 x CENTESIMAL COMPARATOR 1 x COMPARATOR EXTENSION 1 x TORCH CABLE WITH EUR ATTACHMENT 1 x WELDING TORCH SHAFT Ø 20 MM x 1000 MM LGTH 2 x ADAPTING BUSHINGS 4 x TORCH HEADS FOR INTERNAL WELDING 1 x TORCH HEAD FOR EXTERNAL WELDING 3 x TORCH HEAD EXTENSION 4,5 CM 2 x LONG GAS NOZZLE 2 x SHORT GAS NOZZLE 2 x LONG WELDING WIRE NOZZLES Ø 0,8 MM 2 x SHORT WELDING WIRE NOZZLE Ø 0,8 MM 1 x PORTABLE PULL BOX (for containing all the standard kit) WRENCHES, OPERATION MANUAL, CD ROM 031 0001 WS Smaller Inline Welding and Boring 20MM – 70MM 031 2000 WS Smaller – Kit 2000 Allows FOB*, CCG*, EM* 031 9000 Complete WS Smaller set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 22MM TO MORE THAN Ø 70MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22MM TO MORE THAN Ø 400MM EXTERNAL WELDING: FROM Ø 22MM TO MORE THAN Ø 400MM
381
382
SECTION FIFTEEN – LINE BORING
WS1 PLUS UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 37 MM TO MORE THAN Ø 180 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 180 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 180 MM EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 2 x CONNECTABLE BORING BARS Ø 35 MM x 1000 MM LGTH + N°1 CONNECTABLE BORING BAR Ø 35 MM x 500 MM IN ORDER TO REACH 2500 MM LGTH 4 x BEARING CARRIERS 12 x EXTENSION BRACKETS FOR ADJUSTING DIAMETERS 60 MM 1 x TOOL HOLDER S10C X 50 MM 1 x TOOL HOLDER S10C X 30 MM 1 x TOOL HOLDER EXTENSION Ø 70 MM 5 x CARBIDE INSERTS S10C 1 x CENTERING KIT 1 x MACHINE STAND 2 x COMPARATOR HOLDER 1 x CENTESIMAL COMPARATOR 1 x COMPARATOR EXTENSION 1 x TORCH CABLE WITH EUR ATTACHMENT 3 MT 1 x WELDING TORCH SHAFT Ø 30 MM x 1000 MM LGTH 1 x LONG WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 0,8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x MICROSPAND (Internal Vertical Gauge) WITH DIAL GAUGE 3 x TORCH-HEADS FOR INTERNAL WELDING (60 MM + 70 MM + 125 MM) 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 150 MM) 1 x TORCH-HEAD FOREXTERNAL WELDING 320 MM WRENCHES, CD ROM, OPERATION MANUAL, TROLLEY 033 0001 WS1 PLUS Inline Welding and Boring 35MM – 180MM 033 0020 WS1 PLUS – Kit 20 Allows boring 22MM to 35MM 033 2000 WS1 PLUS – Kit 2000 Allows FOB*, CCG*, EM* 033 9000 Complete WS1+ set including all accessories
WS2 UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL-HOLDER SHAFTS Ø 40 MM x 1000 MM LGTH + 1000 MM LGTH + 700 MM LGTH 4 x BEARING CARRIERS 1 x COMPARATOR 2 x COMPARATOR HOLDER, 1 x CENTESIMAL COMPARATOR 18 x BRACKETS FOR ADJUSTING DIAMETERS (6 X 50 MM, 6 X 100 MM, 6 X 180 MM) 1 x CENTERING KIT 6 x THREADED BARS 250 MM FOR THE CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS S10C 1 x TOOL-HOLDER S10C X 50 MM 1 x TOOL-HOLDER S12C X 80 MM 3 x TOOL-HOLDER EXTENSIONS (90 MM + 150 MM + 230 MM) 1 x TOOL-HOLDER SHAFT X 100 MM 1 x MICROSPAND (INTERNAL VERTICAL GAUGE) WITH DIAL GAUGE 3 x MICROSPAND EXTENSIONS (100 MM + 50 MM) 1 x WELDING TORCH CABLE WITH EUR-FITTING 4 x TORCH-HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 135 MM) 1 x SHORT WELDING WIRE NOZZLE Ø 0.8 MM 1 x LONG WELDING WIRE NOZZLE Ø 0.8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SPECIAL TELESCOPIC WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH 1 x FREE PORTABLE TOOL BOX WRENCHES OPERATION MANUAL CD ROM 035 0001 WS2 Basic Inline Welding and Boring 42MM – 400MM 035 0020 WS2 Basic – Kit 20 Allows boring 22MM to 35MM 035 0030 WS2 Basic – Kit 30 Allows boring from 32MM to 45MM 035 2000 WS2 Basic – Kit 2000 Allows FOB*, CCG*, EM* 035 9000 Complete WS2 Basic set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 400 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM DRILLING: FROM Ø 3 MM UP TO Ø 45 MM TAPPING: ANY PITCH
383
384
SECTION FIFTEEN – LINE BORING
WS2 COMPACT UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 400 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM DRILLING: FROM Ø 3 MM UP TO Ø 45 MM TAPPING: ANY PITCH EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL-HOLDER SHAFTS Ø 40 MM x 1000 MM LGTH + 1000 MM LGTH + 700 MM LGTH 4 x BEARING CARRIERS 1 x COMPARATOR 2 x COMPARATOR HOLDER, 1 x CENTESIMAL COMPARATOR 18 x BRACKETS FOR ADJUSTING DIAMETERS (6 X 50 MM, 6 X 100 MM, 6 X 180 MM) 1 x CENTERING KIT 6 x THREADED BARS 250 MM FOR THE CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS S10C 1 x TOOL-HOLDER S10C X 50 MM 1 x TOOL-HOLDER S12C X 80 MM 4 x TOOL-HOLDER EXTENSIONS (90 MM + 150 MM + 230 MM + 310 MM) 1 x MICROSPAND (Internal Vertical Gauge) WITH DIAL GAUGE 3 x MICROSPAND EXTENSIONS (100 MM + 50 MM) 1 x WELDING TORCH CABLE WITH EUR-FITTING 4 x TORCH-HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 135 MM) 1 x SHORT WELDING WIRE NOZZLE Ø 0.8 MM 1 x LONG WELDING WIRE NOZZLE Ø 0.8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SPECIAL TELESCOPIC WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH 1 x FREE PORTABLE TOOL BOX WRENCHES OPERATION MANUAL CD ROM 037 0001 WS2 Compact Inline Welding and Boring 42MM – 400MM 037 0020 WS2 Compact – Kit 20 Allows boring 22MM to 35MM 037 0030 WS2 Compact – Kit 30 Allows boring from 32MM to 45MM 037 2000 WS2 Compact – Kit 2000 Allows FOB*, CCG*, EM* 037 9000 Complete WS2 Compact set including all accessories
WS2 PLUS UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL-HOLDER SHAFTS Ø 50 MM x 1000 MM LGTH + 1000 MM LGTH + 700 MM LGTH 4 x BEARING CARRIERS 1 x COMPARATOR 2 x COMPARATOR HOLDER, 1 x CENTESIMAL COMPARATOR 18 x BRACKETS FOR ADJUSTING DIAMETERS (6 X 50 MM, 6 X 100 MM, 6 X 180 MM) 1 x CENTERING KIT 6 x THREADED BARS 250 MM FOR THE CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS S10C 1 x TOOL-HOLDER S10C X 50 MM 1 x TOOL-HOLDER S12C X 80 MM 3 x TOOL-HOLDER EXTENSIONS (90 MM + 150 MM + 230 MM) 1 x TOOL-HOLDER EXTENSIONS KNUX TYPE 1 x MICROSPAND (Internal Vertical Gauge) WITH DIAL GAUGE 3 x MICROSPAND EXTENSIONS (100 MM + 50 MM) 1 x WELDING TORCH CABLE WITH EUR-FITTING 4 x TORCH-HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 135 MM) 1 x SHORT WELDING WIRE NOZZLE Ø 0.8 MM 1 x LONG WELDING WIRE NOZZLE Ø 0.8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SPECIAL TELESCOPIC WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH 1 x FREE PORTABLE TOOL BOX WRENCHES OPERATION MANUAL CD ROM 039 0001 WS2 PLUS Inline Welding and Boring 52MM – 400MM 039 0030 WS2 PLUS – Kit 30 Allows boring from 32MM to 45MM 039 2000 WS2 PLUS – Kit 2000 Allows FOB*, CCG*, EM* 039 9000 Complete WS2 PLUS set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 52 MM TO MORE THAN Ø 400 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM DRILLING: FROM 3 MM UP TO Ø 45 MM TAPPING: ANY PITCH
385
386
SECTION FIFTEEN – LINE BORING
WS3 UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 65 MM TO MORE THAN Ø 500 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 500 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 500 MM DRILLING: FROM Ø 3 MM TO A MAXIMUM OF Ø 45 MM TAPPING: ANY PITCH EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL HOLDER SHAFT Ø 60 MM x 1500 MM LGTH EA. 1 w/ MORSE TAPER FOR: CHUCKS, DRILL BITS, TAPS & CHUCKS w/ ADJUSTABLE CLUTCH, KIT FOR BLIND HOLES 4 x BEARING CARRIERS 3 x COMPARATOR HOLDER, 1 x COMPARATOR EXTENSION 1 x CENTESIMAL COMPARATOR 24 x BRACKETS FOR ADJUSTING DIAMETERS (N° 12 x 50 MM, N° 12 x 230 MM) 1 x CENTERING KIT 6 x THREADED BARS LGTH 280 MM FOR CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS 1 x TOOL HOLDER BAR 100 MM 3 x TOOL HOLDER (30 MM + 50 MM + 80 MM) 4 x TOOL HOLDER (140 MM + 180 MM + 270 MM + 380 MM) 2 x TOOL HOLDER WRENCH 1 x WELDING TORCH CABLE WITH EUR-FITTING 1 x MICROSPAND (INTERNAL VERTICAL GAUGE) WITH DIAL GAUGE 4 x MICROSPAND EXTENSIONS (23 MM + 50 MM + 100 MM + 150 MM) 5 x TORCH HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM+ 250 MM) 1 x TORCH HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH HEAD EXTENSIONS Ø 45 MM + Ø 55 MM + Ø 135 MM 2 x LONG GAS NOZZLES 2 x SHORT GAS NOZZLES 1 x LONG WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLES Ø 0,8 MM 1 x LONG WELDING WIRE NOZZLES Ø 1 MM 1 x SHORT WELDING WIRE NOZZLES Ø 1 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SPECIAL WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH WRENCHES OPERATION MANUAL CD ROM 041 0001 WS3 Basic Inline Welding and Boring 42MM – 900MM 041 0250 WS3 Basic – Kit 250 Allows boring from 42MM to 250MM 041 0600 WS3 Basic – Kit 600 Allows boring from 500MM to 600MM 041 0800 WS3 Basic – Kit 800 Allows boring from 600MM to 800MM 041 2000 WS3 Basic – Kit 2000 Allows FOB*, CCG*, EM* 041 9000 Complete WS3 Basic set including all accessories
WS5 UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 1 x MULTIFUNCTIONAL MAIN TOOL-HOLDER SHAFT Ø 80 MM x 3000 MM LGTH, w/ MORSE TAPER FOR: CHUCKS, DRILL BITS, TAPS & CHUCKS w/ ADJUSTABLE CLUTCH, KIT FOR BLIND HOLE 4 x BEARING CARRIERS 2 x SPECIAL BRACKETS (STAR SHAPED) 450 MM 8 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 280 MM FOR SUPPORT AND FOR STAR 8 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 180 MM FOR SUPPORT AND FOR STAR 16 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 100 MM ONLY FOR SUPPORT 1 x DISC TOOL HOLDER 120 MM FOR BORING FROM Ø 120 MM UP TO Ø 165 MM 1 x DISC TOOL HOLDER 160 MM FOR BORING FROM Ø 165 MM UP TO Ø 305 MM 1 x DISC TOOL HOLDER 300 MM 3 x TOOL HOLDER EXTENSION “SHAFT” 40 MM LGTH 50 MM + 80 MM + 120 MM 2 x TOOL HOLDER EXTENSION “TOWER” HEIGHT 100 MM + 180 MM 1 x TOOL HOLDER S10C 10 MM LGTH 20 MM 1 x TOOL HOLDER S10C 10 MM LGTH 50 MM 1 x TOOL HOLDER S12V 12 MM LGTH 80 MM 5 x CARBIDE INSERTS S10 5 x CARBIDE INSERTS S12 1 x CENTERING KIT 1 x COMPARATOR HOLDER 1 x COMPARATOR 1 x WELDING TORCH CABLE WITH EUR-FITTING 1 x SPECIAL WELDING TORCH SHAFT Ø 40 MM x 2000 MM LGTH 2 x ADAPTING BUSHINGS FOR TORCH SHAFT 4 x TORCH-HEADS FOR INTERNAL WELDING (125 MM + 180 MM + Ø 250 MM + 320 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 3 x TORCH-HEAD EXTENSIONS (45 MM + 55 MM + 135 MM) 4 x GAS NOZZLES (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 0,8 MM (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 1 MM (LONG AND SHORT) WRENCHES OPERATION MANUAL, CD ROM 043 0001 WS5 Basic Inline Welding and Boring 110MM – 1200MM 043 0805 WS5 Basic – Kit 800-5 Allows boring from 700MM to 800MM 043 1005 WS5 Basic – Kit 1000-5 Allows boring from 800MM to 1000MM 043 2000 WS5 Basic – Kit 2000 Allows FOB*, CCG*, EM* 043 9000 Complete WS5 Basic set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 110 MM TO MORE THAN Ø 700 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 700 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 700 MM DRILLING: FROM Ø 10 MM TO A MAXIMUM OF Ø 45 MM TAPPING: ANY PITCH
387
388
SECTION FIFTEEN – LINE BORING
WS7 UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 150 MM TO MORE THAN Ø 900 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 900 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 900 MM DRILLING: FROM Ø 10 MM TO MORE THAN Ø 60 MM TAPPING: ANY PITCH EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 1 x MAIN TOOL-HOLDER SHAFT Ø 100 MM LGTH 3000 MM 4 x BEARING CARRIERS 2 x SPECIAL BRACKETS (STAR SHAPED) 10 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 280 MM (50X30) 10 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 210 MM (50X30) 12 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 300 MM (35X25) 12 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 200 MM (35X25) 12 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 100 MM (35X25) 1 x DISC TOOL HOLDER 140 MM FOR BORING FROM Ø 150 MM UP TO Ø 195 MM 1 x DISC TOOL HOLDER 190 MM FOR BORING FROM Ø 195 MM UP TO Ø 350 MM 1 x DISC TOOL HOLDER 350 MM FOR BORING FROM Ø 355 MM UP TO Ø 520 MM 5 x TOOL HOLDER EXTENSION SHAFT 40 MM LGTH 40 MM + 50 MM + 100 MM + 150 MM + 180 MM 2 x TOOL HOLDER EXTENSION “TOWER” HEIGHT 100 MM + 200 MM 1 x TOOL HOLDER S10C 10 MM LGTH 20 MM 1 x TOOL HOLDER S10C 10 MM LGTH 50 MM 1 x TOOL HOLDER S12V 12 MM LGTH 80 MM 5 x CARBIDE INSERTS S10 5 x CARBIDE INSERTS S12 1 x CENTERING KIT 1 x COMPARATOR HOLDER 1 x COMPARATOR 1 x WELDING TORCH CABLE WITH EUR-FITTING 1 x SPECIAL WELDING TORCH SHAFT Ø 40 MM x 2000 MM LGTH 2 x ADAPTING BUSHINGS FOR TORCH SHAFT 3 x TORCH-HEADS FOR INTERNAL WELDING (130 MM + 180 MM + 250 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 4 x TORCH-HEAD EXTENSIONS (45 MM + 55 MM + 135 MM + 160 MM) 4 x GAS NOZZLES (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 0,8 MM (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 1 MM (LONG AND SHORT) WRENCHES, OPERATION MANUAL, CD 045 0001 WS7 Basic Inline Welding and Boring 150MM – 1600MM 045 1007 WS7 Basic – Kit 1000-7 Allows boring from 900MM to 1000MM 045 1207 WS7 Basic – Kit 1200-7 Allows boring from 1000MM to 1200MM 045 2000 WS7 Basic – Kit 2000 Allows FOB*, CCG*, EM* 045 9000 Complete WS7 Basic set including all accessories FOB* = Facing of Bosses CCG* = Creating Circlip Grooves EM* = External Machining
Line boring Sir Meccanica Introduction
378
Rotary Welding Unit
380
WS Smaller Unit
381
WS1 Plus Unit
382
WS2 Unit
383
WS2 Compact Unit
384
WS2 Plus Unit
385
WS3 Unit
386
WS5 Unit
387
WS7 Unit
388
377
378
SECTION FIFTEEN – LINE BORING
Sir Meccanica Line boring equipment A consolidated history The sir Meccanica company, incorporated in 1991, has its legal centre and manufacturing plant in the industrial zone of Catanzaro. It works in the field of systems and machine tools, with specific aim to propose new and revolutionary techniques, especially portable machinery, to perform grinding for the manufacture and maintenance of internal and external cylindrical surfaces, heavy and light metallic carpentary, equipment used in earthmoving, building, agricultural, industrial fields, construction of roads, machines and plants concerning transportation and power, railway means, mercantile and passenger ships, gas and petroleum extracting towers, any type make or size of mining and military means.
The company is continuously growing, both for the product range and the marketing branching. The international marketing structure avails itself since 1993, of a capillary network, tended to sensitive and continuous expansions, divided into: Importers, Distributors, concessionaries and agents.
Major Areas of use: • Marine • Earthmoving and Mining • Industrial field • Railways • Precision Grinding Broad field of applications Sir Meccanica’s machine tools are extremely versatile; they can be used to be laid on any hole that needs to be repaired. Furthermore, the fact that they are portable enlarges their working field. No transportation costs. Thanks to the portable boring machines, the machine to be repaired (even the largest machine) must no longer be transported in a specialized vehicle-mount workshop. Our boring machines work directly on the hole that has to be repaired, in a semiautomatic way and in any position. Working time reduction All Sir Meccanica’s products are easy to use. Once you have set the machine on the hole that needs to be repaired, it does the work in a semi-automatic way, eliminating down time. Labour costs reduction. Our machines have an excellent price/quality ratio. Their cost is amortizable in a short time and they can be used for repair and maintenance of all industrial machines. Safety and reliability of the performances The machine has an electronic control panel with a diagnostic display, that allows to monitor the entire process of the performance, allowing the person that is working on the machine to intervene promptly in case of a failure or an error. Easy to transport Each product has a handy trolley that allows for an easy and comfortable transportation. Technical Characteristics Technical Characteristics The consolidated experience and the unquestioned success of our machines allow us to satisfy the different problems that arise in the world of mechanics, by improving and extending the production and the profit of our customers, through modern solutions of portable machine tools made with the highest precision and durability. In the W series, Sir Meccanica affirms, worldwide, its values in the construction of the portable machine tools, giving to its range many characteristics like stability, accuracy, compactness, solidity and safety in an harmonious and intelligent way. The new W series is characterized by: A rotational drive system “Worm gear-helical wheel”, with permanent lubrication, patented and state-of-theart designs. To obtain an elevated productivity, high performance and low noise, the mechanisms are made with 16CrNi4 steel, cemented, tempered and refaced. Particular attention has been given to the realization of the profile, to obtain a better contact among the surfaces. The wheels have a cast iron G20 hub on which an antifriction bronze fusion G-CuSn12 is applied, to optimise performances and efficiency. Housing and flanges are made of engineering cast iron G20 UNI 5007. The commercial components used, such as tapered-roller bearings or radial ball bearings, oil seals, gaskets, lubricants are accurately selected so to guarantee high quality. Motors The power has reached elevated standards, the ideal thing for any applicative situation which requests motion linearity, overload capacity and load control with high inertia. Magnetized and tested one by one, they guarantee reliability and efficiency. They are characterized by: • Permanent magnets made of calibrated ferrite, with a high coercive force
Sir Meccanica Line boring equipment
The know-how expressed in the inventions has radically changed the traditional repair methods (Process Innovation). Now the machine tools can be taken on-site. • • • • •
No transportation costs No downtime costs No structural or performance modifications No resort to other machine tools or working operations No additional pieces or special spare parts not in accordance with the needs of the customers • Large programming margins for maintenance operations etc.
Quality Reliability Usefulness Accuracy
Technology Continuity Efficiency Satisfaction
Practicality Profit Functionality Durability
The Sir Meccanica products are at users’ service in terms of productivity, security and speed of execution. The innovation of Sir Meccanica products and services has fundamental basic principles, which are: • Compactness Sizes and proportions of the product • Innovation Direct access to the problem solving, quick producing process • Security Protection from overloads, precise diagnostics • Ergonomic Natural access and control of the working operations • Profitability Low investment cost and high working results • Weight Weight and dimension of the products for easy transportation and use • Ecological Low power consumption and low noise, respect for the environment • Speed Fast working time • Efficiency Active relation between costs and benefits • Quality Efficiency and total satisfaction for all needs • Uniqueness Exclusive and reference products and services related to the competition
SECTION FIFTEEN – LINE BORING
• Multi-bladed collector to obtain a perfect commutation • 4-poles tachometric dynamo with rare earths magnets built into the motor • IP54 protection level • Skewed armature for smooth running at low speeds • Electronic control panel with diagnostic display Sir Meccanica, in the field of the program called “Global Security Project” has projected an Electronic Control Panel, able to optimize the performance of the machine and to allow a simple and valid control of all the functions. The new system makes it possible to carry out any replacement without the assistance of specialized personnel and without sending the control panel to Sir Meccanica. In fact, it can be repaired without equipment, in a few minutes and directly on-site. If there is an error signal, due to an incorrect use, a code will appear that gives the solution through the quick consultation of the Manual.
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SECTION FIFTEEN – LINE BORING
ROTARY WELDING UNIT INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x SPECIAL WELDING TORCH SHAFT Ø 20 MM x 600 MM LGTH (w/ WELDING TORCH CABLE w/ EURO-TORCH CONNECTION) 1 x TORCH-HEAD FOR EXTERNAL WELDING, 1 x TORCH-HEAD FOR INTERNAL WELDING, C 1 x TORCH-HEAD FOR INTERNAL WELDING, G 1 x TORCH-HEAD FOR INTERNAL WELDING, I 1 x TORCH-HEAD FOR INTERNAL WELDING, B 1 x TORCH-HEAD FOR INTERNAL WELDING, K 1 x TORCH-HEAD FOR INTERNAL WELDING, M 1 x TORCH-HEAD FOR INTERNAL WELDING, N 1 TORCH-HEAD EXTENSION, D 1 x TORCH-HEAD EXTENSION, E 1 x TORCH-HEAD EXTENSION, L 4 x LONG WELDING NOZZLES Ø 0,8 MM 4 x SHORT WELDING NOZZLES Ø 0,8 MM 4 x LONG WELDING NOZZLES Ø 1 MM 4 x SHORT WELDING NOZZLES Ø 1 MM 4 x LONG GAS NOZZLES SAL0600 4 x SHORT GAS NOZZLES SAL0599 4 x WRENCHES (4mm/5mm/6mm/17mm)
WS SMALLER UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT, 1 x CONTROL PANEL, 2 x CONNECTABLE BORING BARS Ø 20 MM x 1000 MM LGTH IN ORDER TO REACH 2000 MM LGTH 4 x BEARING CARRIERS 12 x EXTENSION BRACKETS FOR ADJUSTING DIAMETERS 2 x TOOL HOLDER S10C 1 x TOOL HOLDER EXTENSION 70 MM 5 x CARBIDE INSERTS 06020 1 x CENTERING KIT 1 x MACHINE STAND 1 x COMPARATOR HOLDER 1 x CENTESIMAL COMPARATOR 1 x COMPARATOR EXTENSION 1 x TORCH CABLE WITH EUR ATTACHMENT 1 x WELDING TORCH SHAFT Ø 20 MM x 1000 MM LGTH 2 x ADAPTING BUSHINGS 4 x TORCH HEADS FOR INTERNAL WELDING 1 x TORCH HEAD FOR EXTERNAL WELDING 3 x TORCH HEAD EXTENSION 4,5 CM 2 x LONG GAS NOZZLE 2 x SHORT GAS NOZZLE 2 x LONG WELDING WIRE NOZZLES Ø 0,8 MM 2 x SHORT WELDING WIRE NOZZLE Ø 0,8 MM 1 x PORTABLE PULL BOX (for containing all the standard kit) WRENCHES, OPERATION MANUAL, CD ROM 031 0001 WS Smaller Inline Welding and Boring 20MM – 70MM 031 2000 WS Smaller – Kit 2000 Allows FOB*, CCG*, EM* 031 9000 Complete WS Smaller set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 22MM TO MORE THAN Ø 70MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22MM TO MORE THAN Ø 400MM EXTERNAL WELDING: FROM Ø 22MM TO MORE THAN Ø 400MM
381
382
SECTION FIFTEEN – LINE BORING
WS1 PLUS UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 37 MM TO MORE THAN Ø 180 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 180 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 180 MM EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 2 x CONNECTABLE BORING BARS Ø 35 MM x 1000 MM LGTH + N°1 CONNECTABLE BORING BAR Ø 35 MM x 500 MM IN ORDER TO REACH 2500 MM LGTH 4 x BEARING CARRIERS 12 x EXTENSION BRACKETS FOR ADJUSTING DIAMETERS 60 MM 1 x TOOL HOLDER S10C X 50 MM 1 x TOOL HOLDER S10C X 30 MM 1 x TOOL HOLDER EXTENSION Ø 70 MM 5 x CARBIDE INSERTS S10C 1 x CENTERING KIT 1 x MACHINE STAND 2 x COMPARATOR HOLDER 1 x CENTESIMAL COMPARATOR 1 x COMPARATOR EXTENSION 1 x TORCH CABLE WITH EUR ATTACHMENT 3 MT 1 x WELDING TORCH SHAFT Ø 30 MM x 1000 MM LGTH 1 x LONG WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 0,8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x MICROSPAND (Internal Vertical Gauge) WITH DIAL GAUGE 3 x TORCH-HEADS FOR INTERNAL WELDING (60 MM + 70 MM + 125 MM) 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 150 MM) 1 x TORCH-HEAD FOREXTERNAL WELDING 320 MM WRENCHES, CD ROM, OPERATION MANUAL, TROLLEY 033 0001 WS1 PLUS Inline Welding and Boring 35MM – 180MM 033 0020 WS1 PLUS – Kit 20 Allows boring 22MM to 35MM 033 2000 WS1 PLUS – Kit 2000 Allows FOB*, CCG*, EM* 033 9000 Complete WS1+ set including all accessories
WS2 UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL-HOLDER SHAFTS Ø 40 MM x 1000 MM LGTH + 1000 MM LGTH + 700 MM LGTH 4 x BEARING CARRIERS 1 x COMPARATOR 2 x COMPARATOR HOLDER, 1 x CENTESIMAL COMPARATOR 18 x BRACKETS FOR ADJUSTING DIAMETERS (6 X 50 MM, 6 X 100 MM, 6 X 180 MM) 1 x CENTERING KIT 6 x THREADED BARS 250 MM FOR THE CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS S10C 1 x TOOL-HOLDER S10C X 50 MM 1 x TOOL-HOLDER S12C X 80 MM 3 x TOOL-HOLDER EXTENSIONS (90 MM + 150 MM + 230 MM) 1 x TOOL-HOLDER SHAFT X 100 MM 1 x MICROSPAND (INTERNAL VERTICAL GAUGE) WITH DIAL GAUGE 3 x MICROSPAND EXTENSIONS (100 MM + 50 MM) 1 x WELDING TORCH CABLE WITH EUR-FITTING 4 x TORCH-HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 135 MM) 1 x SHORT WELDING WIRE NOZZLE Ø 0.8 MM 1 x LONG WELDING WIRE NOZZLE Ø 0.8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SPECIAL TELESCOPIC WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH 1 x FREE PORTABLE TOOL BOX WRENCHES OPERATION MANUAL CD ROM 035 0001 WS2 Basic Inline Welding and Boring 42MM – 400MM 035 0020 WS2 Basic – Kit 20 Allows boring 22MM to 35MM 035 0030 WS2 Basic – Kit 30 Allows boring from 32MM to 45MM 035 2000 WS2 Basic – Kit 2000 Allows FOB*, CCG*, EM* 035 9000 Complete WS2 Basic set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 400 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM DRILLING: FROM Ø 3 MM UP TO Ø 45 MM TAPPING: ANY PITCH
383
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SECTION FIFTEEN – LINE BORING
WS2 COMPACT UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 400 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM DRILLING: FROM Ø 3 MM UP TO Ø 45 MM TAPPING: ANY PITCH EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL-HOLDER SHAFTS Ø 40 MM x 1000 MM LGTH + 1000 MM LGTH + 700 MM LGTH 4 x BEARING CARRIERS 1 x COMPARATOR 2 x COMPARATOR HOLDER, 1 x CENTESIMAL COMPARATOR 18 x BRACKETS FOR ADJUSTING DIAMETERS (6 X 50 MM, 6 X 100 MM, 6 X 180 MM) 1 x CENTERING KIT 6 x THREADED BARS 250 MM FOR THE CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS S10C 1 x TOOL-HOLDER S10C X 50 MM 1 x TOOL-HOLDER S12C X 80 MM 4 x TOOL-HOLDER EXTENSIONS (90 MM + 150 MM + 230 MM + 310 MM) 1 x MICROSPAND (Internal Vertical Gauge) WITH DIAL GAUGE 3 x MICROSPAND EXTENSIONS (100 MM + 50 MM) 1 x WELDING TORCH CABLE WITH EUR-FITTING 4 x TORCH-HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 135 MM) 1 x SHORT WELDING WIRE NOZZLE Ø 0.8 MM 1 x LONG WELDING WIRE NOZZLE Ø 0.8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SPECIAL TELESCOPIC WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH 1 x FREE PORTABLE TOOL BOX WRENCHES OPERATION MANUAL CD ROM 037 0001 WS2 Compact Inline Welding and Boring 42MM – 400MM 037 0020 WS2 Compact – Kit 20 Allows boring 22MM to 35MM 037 0030 WS2 Compact – Kit 30 Allows boring from 32MM to 45MM 037 2000 WS2 Compact – Kit 2000 Allows FOB*, CCG*, EM* 037 9000 Complete WS2 Compact set including all accessories
WS2 PLUS UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL-HOLDER SHAFTS Ø 50 MM x 1000 MM LGTH + 1000 MM LGTH + 700 MM LGTH 4 x BEARING CARRIERS 1 x COMPARATOR 2 x COMPARATOR HOLDER, 1 x CENTESIMAL COMPARATOR 18 x BRACKETS FOR ADJUSTING DIAMETERS (6 X 50 MM, 6 X 100 MM, 6 X 180 MM) 1 x CENTERING KIT 6 x THREADED BARS 250 MM FOR THE CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS S10C 1 x TOOL-HOLDER S10C X 50 MM 1 x TOOL-HOLDER S12C X 80 MM 3 x TOOL-HOLDER EXTENSIONS (90 MM + 150 MM + 230 MM) 1 x TOOL-HOLDER EXTENSIONS KNUX TYPE 1 x MICROSPAND (Internal Vertical Gauge) WITH DIAL GAUGE 3 x MICROSPAND EXTENSIONS (100 MM + 50 MM) 1 x WELDING TORCH CABLE WITH EUR-FITTING 4 x TORCH-HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH-HEADS EXTENSIONS (45 MM + 55 MM + 135 MM) 1 x SHORT WELDING WIRE NOZZLE Ø 0.8 MM 1 x LONG WELDING WIRE NOZZLE Ø 0.8 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLE Ø 1 MM 1 x LONG WELDING WIRE NOZZLE Ø 1 MM 1 x SPECIAL TELESCOPIC WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH 1 x FREE PORTABLE TOOL BOX WRENCHES OPERATION MANUAL CD ROM 039 0001 WS2 PLUS Inline Welding and Boring 52MM – 400MM 039 0030 WS2 PLUS – Kit 30 Allows boring from 32MM to 45MM 039 2000 WS2 PLUS – Kit 2000 Allows FOB*, CCG*, EM* 039 9000 Complete WS2 PLUS set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 52 MM TO MORE THAN Ø 400 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 22 MM TO MORE THAN Ø 400 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 400 MM DRILLING: FROM 3 MM UP TO Ø 45 MM TAPPING: ANY PITCH
385
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SECTION FIFTEEN – LINE BORING
WS3 UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 65 MM TO MORE THAN Ø 500 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 500 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 500 MM DRILLING: FROM Ø 3 MM TO A MAXIMUM OF Ø 45 MM TAPPING: ANY PITCH EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 3 x CONNECTABLE MAIN TOOL HOLDER SHAFT Ø 60 MM x 1500 MM LGTH EA. 1 w/ MORSE TAPER FOR: CHUCKS, DRILL BITS, TAPS & CHUCKS w/ ADJUSTABLE CLUTCH, KIT FOR BLIND HOLES 4 x BEARING CARRIERS 3 x COMPARATOR HOLDER, 1 x COMPARATOR EXTENSION 1 x CENTESIMAL COMPARATOR 24 x BRACKETS FOR ADJUSTING DIAMETERS (N° 12 x 50 MM, N° 12 x 230 MM) 1 x CENTERING KIT 6 x THREADED BARS LGTH 280 MM FOR CENTERING KIT 1 x MACHINE STAND 5 x CUTTING TOOLS 1 x TOOL HOLDER BAR 100 MM 3 x TOOL HOLDER (30 MM + 50 MM + 80 MM) 4 x TOOL HOLDER (140 MM + 180 MM + 270 MM + 380 MM) 2 x TOOL HOLDER WRENCH 1 x WELDING TORCH CABLE WITH EUR-FITTING 1 x MICROSPAND (INTERNAL VERTICAL GAUGE) WITH DIAL GAUGE 4 x MICROSPAND EXTENSIONS (23 MM + 50 MM + 100 MM + 150 MM) 5 x TORCH HEADS FOR INTERNAL WELDING (70 MM + 90 MM + 125 MM + 180 MM+ 250 MM) 1 x TORCH HEAD FOR EXTERNAL WELDING 320 MM 3 x TORCH HEAD EXTENSIONS Ø 45 MM + Ø 55 MM + Ø 135 MM 2 x LONG GAS NOZZLES 2 x SHORT GAS NOZZLES 1 x LONG WELDING WIRE NOZZLE Ø 0,8 MM 1 x SHORT WELDING WIRE NOZZLES Ø 0,8 MM 1 x LONG WELDING WIRE NOZZLES Ø 1 MM 1 x SHORT WELDING WIRE NOZZLES Ø 1 MM 1 x LATHED WELDING WIRE NOZZLE Ø 0,8 MM 1 x SPECIAL WELDING TORCH SHAFT Ø 40 MM x 1500 MM LGTH WRENCHES OPERATION MANUAL CD ROM 041 0001 WS3 Basic Inline Welding and Boring 42MM – 900MM 041 0250 WS3 Basic – Kit 250 Allows boring from 42MM to 250MM 041 0600 WS3 Basic – Kit 600 Allows boring from 500MM to 600MM 041 0800 WS3 Basic – Kit 800 Allows boring from 600MM to 800MM 041 2000 WS3 Basic – Kit 2000 Allows FOB*, CCG*, EM* 041 9000 Complete WS3 Basic set including all accessories
WS5 UNIT
EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 1 x MULTIFUNCTIONAL MAIN TOOL-HOLDER SHAFT Ø 80 MM x 3000 MM LGTH, w/ MORSE TAPER FOR: CHUCKS, DRILL BITS, TAPS & CHUCKS w/ ADJUSTABLE CLUTCH, KIT FOR BLIND HOLE 4 x BEARING CARRIERS 2 x SPECIAL BRACKETS (STAR SHAPED) 450 MM 8 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 280 MM FOR SUPPORT AND FOR STAR 8 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 180 MM FOR SUPPORT AND FOR STAR 16 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 100 MM ONLY FOR SUPPORT 1 x DISC TOOL HOLDER 120 MM FOR BORING FROM Ø 120 MM UP TO Ø 165 MM 1 x DISC TOOL HOLDER 160 MM FOR BORING FROM Ø 165 MM UP TO Ø 305 MM 1 x DISC TOOL HOLDER 300 MM 3 x TOOL HOLDER EXTENSION “SHAFT” 40 MM LGTH 50 MM + 80 MM + 120 MM 2 x TOOL HOLDER EXTENSION “TOWER” HEIGHT 100 MM + 180 MM 1 x TOOL HOLDER S10C 10 MM LGTH 20 MM 1 x TOOL HOLDER S10C 10 MM LGTH 50 MM 1 x TOOL HOLDER S12V 12 MM LGTH 80 MM 5 x CARBIDE INSERTS S10 5 x CARBIDE INSERTS S12 1 x CENTERING KIT 1 x COMPARATOR HOLDER 1 x COMPARATOR 1 x WELDING TORCH CABLE WITH EUR-FITTING 1 x SPECIAL WELDING TORCH SHAFT Ø 40 MM x 2000 MM LGTH 2 x ADAPTING BUSHINGS FOR TORCH SHAFT 4 x TORCH-HEADS FOR INTERNAL WELDING (125 MM + 180 MM + Ø 250 MM + 320 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 3 x TORCH-HEAD EXTENSIONS (45 MM + 55 MM + 135 MM) 4 x GAS NOZZLES (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 0,8 MM (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 1 MM (LONG AND SHORT) WRENCHES OPERATION MANUAL, CD ROM 043 0001 WS5 Basic Inline Welding and Boring 110MM – 1200MM 043 0805 WS5 Basic – Kit 800-5 Allows boring from 700MM to 800MM 043 1005 WS5 Basic – Kit 1000-5 Allows boring from 800MM to 1000MM 043 2000 WS5 Basic – Kit 2000 Allows FOB*, CCG*, EM* 043 9000 Complete WS5 Basic set including all accessories
SECTION FIFTEEN – LINE BORING
IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 110 MM TO MORE THAN Ø 700 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 700 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 700 MM DRILLING: FROM Ø 10 MM TO A MAXIMUM OF Ø 45 MM TAPPING: ANY PITCH
387
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SECTION FIFTEEN – LINE BORING
WS7 UNIT IN LINE BORING ALSO IN BLIND HOLES: FROM Ø 150 MM TO MORE THAN Ø 900 MM INTERNAL WELDING ALSO IN BLIND HOLES: FROM Ø 42 MM TO MORE THAN Ø 900 MM EXTERNAL WELDING: FROM Ø 10 MM TO MORE THAN Ø 900 MM DRILLING: FROM Ø 10 MM TO MORE THAN Ø 60 MM TAPPING: ANY PITCH EQUIPPED WITH THE FOLLOWING STANDARD KIT: 1 x DRIVE UNIT 1 x CONTROL PANEL 1 x MAIN TOOL-HOLDER SHAFT Ø 100 MM LGTH 3000 MM 4 x BEARING CARRIERS 2 x SPECIAL BRACKETS (STAR SHAPED) 10 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 280 MM (50X30) 10 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 210 MM (50X30) 12 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 300 MM (35X25) 12 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 200 MM (35X25) 12 x BRACKETS FOR ADJUSTING DIAMETERS LGTH 100 MM (35X25) 1 x DISC TOOL HOLDER 140 MM FOR BORING FROM Ø 150 MM UP TO Ø 195 MM 1 x DISC TOOL HOLDER 190 MM FOR BORING FROM Ø 195 MM UP TO Ø 350 MM 1 x DISC TOOL HOLDER 350 MM FOR BORING FROM Ø 355 MM UP TO Ø 520 MM 5 x TOOL HOLDER EXTENSION SHAFT 40 MM LGTH 40 MM + 50 MM + 100 MM + 150 MM + 180 MM 2 x TOOL HOLDER EXTENSION “TOWER” HEIGHT 100 MM + 200 MM 1 x TOOL HOLDER S10C 10 MM LGTH 20 MM 1 x TOOL HOLDER S10C 10 MM LGTH 50 MM 1 x TOOL HOLDER S12V 12 MM LGTH 80 MM 5 x CARBIDE INSERTS S10 5 x CARBIDE INSERTS S12 1 x CENTERING KIT 1 x COMPARATOR HOLDER 1 x COMPARATOR 1 x WELDING TORCH CABLE WITH EUR-FITTING 1 x SPECIAL WELDING TORCH SHAFT Ø 40 MM x 2000 MM LGTH 2 x ADAPTING BUSHINGS FOR TORCH SHAFT 3 x TORCH-HEADS FOR INTERNAL WELDING (130 MM + 180 MM + 250 MM) 1 x TORCH-HEAD FOR EXTERNAL WELDING 320 MM 4 x TORCH-HEAD EXTENSIONS (45 MM + 55 MM + 135 MM + 160 MM) 4 x GAS NOZZLES (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 0,8 MM (LONG AND SHORT) 4 x WELDING WIRE NOZZLES Ø 1 MM (LONG AND SHORT) WRENCHES, OPERATION MANUAL, CD 045 0001 WS7 Basic Inline Welding and Boring 150MM – 1600MM 045 1007 WS7 Basic – Kit 1000-7 Allows boring from 900MM to 1000MM 045 1207 WS7 Basic – Kit 1200-7 Allows boring from 1000MM to 1200MM 045 2000 WS7 Basic – Kit 2000 Allows FOB*, CCG*, EM* 045 9000 Complete WS7 Basic set including all accessories FOB* = Facing of Bosses CCG* = Creating Circlip Grooves EM* = External Machining
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