(Se-e
QW-482,WELDING
PROCEDURE SPECIFICATIONS
OW-200.i, Section
IX, ASME
.,
Boiler
Vnsel
and Pressure
Code)
Company NElms
I VEE
WPS No.
: VKVCIVVPS1X70/Q5
Revision No : 0
Dale
Supporting paR No
: VKVCn;'QR/X70105
Revlslon No : 0
Date
& CO.
KAY VIKRAM
GTA,W+SMAW
WeldIng Processl&s)
VICKY MISTRY
I
Type{s) Detaff$
JOINTS (QW"'02) Gloove Design
As Per Drawing
Roo! Spacing
All Per Drawing
Bao;kIng
.
(WPS)
ReloW1e~
: With & Without
SMAW No~
; WlIh Backing
~.Melal
o Nonlusing Meta!
o Non Meltllle
o Other
.•••• kelches, Production Orawings, Weld Symbol,
'Automath: M'''l,Ia'
Mllchlne or 5eml..Aufo'
Backing 7S'~~
(Wold Mlltal)
IS
or wrillen
oC/escdption should shlWi 'he general arrallgemenl
~.~t ~.
of the
parts
to
x,' J'fl) 1"11'"
01 •.
2",n,
~t.,.,t.l,
Thl<. ,17.:l2mm
1'\" SI.lC_?U
I
welded. W1lllfe epplleilbla. l/'le fool spacing and the detaUs 01
(AI the option ollhe
12.05.2011
.
GTAW
weld groove may be .pedftGd .
12.05.2011
MANUAL
(Rele' to both backing and relalners.)
\
,
.
Mfgr •• Skelches may be etlacnecl to
Iluslrate joinl design, weld layers and bead sequence, &.g. for nolm toulJhnelis procedures. etc.)
,
BASE METAL IQW-403} P.No.
I Group
I'
OR
No.
Specification Type and Grade
OR
To
I P.No.
I.
To
I Specification
-NA
Chem. Analysis & Mech. Prop. I Pass ~ %. in (13 MM)
I I Groove I 5.0mm
,
I All
I To
I
I Group I.
Type and Glade
Chem. Analysis'"
I All
I-
Mech. Prop.
Thickness Range .'9se
Mela!
fiLLER
To 44.44mm
fillet
I Olllers
I AU
lOla - 7Jmm and Aboye
METAL (QW-404)
Process
GTAW
Size 01 filler Melals
1.6mrn, 2.0mm, 2.5mm
•,
f_No. A_No.
.
,
SMAW 2.5mm, 3.2mm, 4.0mm, 5.0mm
•,
Wilh or wilhout filler metal
5.18 With FIII.r M.t.1
••• NA
Consumable Inser1
NA
NA
Filler metal croduct form
BOfe Solid WI,.
Coat~d Ehrct,:,odo
Groove
10.8mm (Max.)
33.04mm (M.Il.'
Fillet
All
All
CtllSslllcetlon
ER 705.2
IE8016 0
NA
NA
Classincelion (SfA\
Weld Melals Thlclmeu
-,
Ranne
AWS No.
Addilionl Oelllion of Flux
.
Oth.,
.-
(<'
~ ~ ':,"l(~
-dS .•••. O:1
;
')
;;..---
~
".
~(;;H, ~
•
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1
--. " QW-482 WELDING
PROCEDURE
SPECIFICATIONS
(WPS)
(See QW.lOO,i, Section IX, ASME Boller and Pressure Vessel Code) Company Name
I VEE
WPS No, Supporting paR No
KAY VIKRAM & CO.
By
VICKY MISTRY
: VKVCM'PSfX70f05
Revision No ; 0
Dale
: VKVC/PQR/X70J05
Revtsion No : 0
Dale
POSITtONS (QW ..••05)
POSTWE!:lO
Posilfon(s) 01 Groove
All
WllIding Progression:
Uphill
Posilion(s) of Final
All
HEAT TREATMENT
Temperature
Downhill
NA
GAS (QW-408)
PREHEAT (QW-406)
Percent
Preheal Temp. Min.
Ambient
Inlalpass Temp. Max.
2500C
Shielding
Preheat Maintenance
NA
Trailing
Temperaturo
Backing
or SpedBl tJo,i11ling. Where appnCflble, should be recorded)
'LECRTlCAL
CHARACTERISTICS
GTAW
Gas(es)
Mixture
Flow Rate
Argon
SG-A
5.20 LPM
NA
NA
NA
NA
NA
NA
70A to 180A
Polerity
GTAW
Volts (Range)
10V _ 25V 115V _ 4SV
Pulsing qurrenl
.
Amps, (Range) SMAW - 70A 10 150A (Amps and volts range should bl1 recor~~d for each electrode labular form simll<Jr to !hal Shown below. Tungsten Electrode Size anti Type
2.5mm
NA NA
EleClrode Wire feed Speed Range TECHNIQUE (QW-410 Siring or Weave Bead
String
Ori1ice, Cup. or Nozzle Size
6.0mm
Method of Cleaning (8urshingGrlnding,
elc_)
I Weav.
Melhod of Back Gouge
Brushing'
NA
or Single Pass '(Per Side)
NA ManaRI
Electrode Spacing
NA NA NA
Peening Use or Thermal Process Filler Mel ••.1
As Requl'ed Asllequlred
OTAW (HAW
As RequlJd 115 RequIred A, Requbed
'MA' SMA' SMA'
P"p"eO By'
~
Name
; Vicky ~iS~
Date
"'!
Range
Range 10.ZS
Range
'.S
DCEN
70.m
DCEN
70.180
'" '"..,
DCEP DCEP
10.150
....
•
(':Z4IJ~,
Welding Speed
'.S
~~
None-
I Voil
£R 7OS-2.
E8018G
.
Chipping'
Cup
Pass
Amp
E1I10S.2
E80180
Sign
Type Polar.
EIlO1DG
/,
Grinding'
Current
Dla.
Class
.,
may be listed In a
Slnglv
Manual or Aulomatic
Layer(s)
I 12.0mm Dla Commie I Gr'lndlng I ChIpping
Multlple
Closed 10 out Chamber
Proc:;ess
- DCEP
(Any)
J 8.0mm
Brushing
MulUple or Single Electrodes
I SMAW
Ola, EW Th2
OScillatiCln
Weld
- DCEN
812;e, position, end thickness, etc. This information
Mode of Meta! Tr<Jn&fer for GMAW
~1Ultiple
Composlllon
QW-409)
D.C.
Current A.C. or D.C.
12.05.2011
(QW-407J
NA
Range
Time Range
~onlinUou,
12.05.2011
NA
PWHT and
,
,,•..•..,, IO.~
10.1511
'''!It t::. ~'4Yo. f1J~
:>- 1\11
~
"
:>:
ABIlO
~
1.- ,-11
,
Olh,r (e.g.,R"mrks. C
Heat Input
------
---
--
-
Rootp.u HollI'"S flQulI fl' O!pP.u
APp
:
~
Name :~ Date
:
res •
lil~1
QW-483 PROCEDURE QUALIFICATION RECORDS (paR) I QW-200.2. Soelion IX, ASME Boiler and Pressure Vessel Code) Recortl Aclual Conditions Used 10 Weld Test Coupon Company Name
VEE KAY VIKRAM
Proposed WPS No.
VKVC/PWPSlX70IOS
ReviSion No. : 0
VKVC/PQRlX7D/DS
Revision No. : 0
ProcedlKe
Oualiflcalion
Reetlld
No.
WPSNo.
VKVCIWPS/X70/05
Welding P'oee •• (")
GTAW+SMAW
Trpe (Manu.I, Aulomalle. Seml-Aulo,
MANUAL
& CO.
Oale.10.04.2011 Oate: 12_05.2011 Oale; 12.05.2011
Revision No. ; 0
,
JOINTS (QW-402)
'~_. 'll'''.I,n''.J_W~
'"' ~~..........
....k.. ,n.u••,...
'For CQTIlblnallon uallrrcations _lASE METAL (OW ..••031 MalerlelSpec.
",~,"_"••,••"'.:1<-7"
lho deooslled
Groove Design 01 Test Coupon weld melal thickness shall bll recorded for each fiUer metal or rocess used.\ POSTWElD HEAT TREATMENT (QW ..••07)
API 6L TO. API 5L
TypeOfGrade
GA. X-70 TO GA. X-70 (PSL.2)
P.ND.
1 TO 1
Thlc*ness of Test Coupon
22.22mm
Diameter of Test COupon
NA
Othel
NA
I GroupNo. I 3 TO 3
NA NA
Percenl
(Mi"lure)
Flow Rale
Argol'l
SG-A
14 LPM
Trailing
NA
NA
NA
4
Backing
NA
NA
NA
1
ELECTRICAL
SMAW
Size of Filler Ml!l.lll
2.5mm
3.2mm & 4.0mm
•
FUier Metal F-No. Weld Melal Analysis A.No.
1
SM Specification
5.18
. '\WS ClBssirlCatlon
EA 708-2 With Filler metal
B."e Solid
"'~
10.8mm
NA
Other
6.' E 8018G
NA Coated
EI.ctrode 331.84mm
NA
CHARACTERISTICS
Currenl
Pofarlly Amps.
I
GTAW.DCEN, SMAW.I)CEP 110.135A
(OTAW)
aQ..120A (SMAW)
Tungslen Eleclrode
Size
15.18 V (OTA") 24-35 V (SMAW)
2.6mm
NA
Otner TECHNIQUE
(QW ..••10)
or Weave
Siring
Posllion 01 Groove
10
Oscrllation
Dowl'Ihlll
Multipass or SirtgtePass (per side)
NA
(Uphl.,
(QW-409)
D.C.
POSITION IQW ..••05)
Weld Progression Oownhill)
ComPO$ilion
Gasles) Shielding
GTAW
Weld Melal Thictnen
TJmo Other
I
Process
Finer melaltype
NA
GAS (QW"'OIl)
FILLER METAL (QW ..••041
Wi,Ih or Wilhoul Finer Mela!
Temperature
Bead
Root String I OlherW.a.e
NA
Single or MultIple Electrode
Singi.
PREHEAT iQW ..••06)
Closed to out Chambar
NA
Preheat
Use 01thermal processes.
Olher
T.mp.
Min
Inlerpess Temp, Max Other
---_._----------------------------------_._-QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (QW.200.2. Section IX, AS ME Boller and Pressure Vessel Code) Record ~ctu.al ~~ndilions Used to Weld Test Coupon .- CompanyName VEE KAY VIKRAM & CO. Proposed WPS No. YKVC/PWP5/X70/05 Revision No. : 0 . Dale: 10.04.2011 Procedure OualillcaiJonRecord No. VKYC/PQRlX70105 Revision No. : 0 Date: 12.05.2011 WPS No. VKVCIWPS'X70/05 Revision NC). : 0 Date. 12.05.2011 WELDING PARAMUERa EI.ctrode Electrical .Data Heat Input 0 ••• Po.llIon P••• A
.
.
-
.
-
1--;-'
GTAW GTAW SMAW
Min.
,.
ER 705-2 ER 705-2
mm
"/m," Ava •
2.5 10 f DOWNHILL OCEN 110 135 ;5 I. 33.24 2740 82.44 '471.01 2 25 10 I DOWNHILL OCEN 110 135 15 26.63 2746 95.92 1264.34 E 6018G- 3.2 10 IDOWNl-!ILL 3 DeEP .0 110 24 30 30,78 69.47 "54 1720.13 SMAW E 8018 0 3.2 10 I DOWNHILL OCEP .0 110 .92.10 30 29.99 2762 1671.01 511 SMAW E 8018 0 3.2 10 I DOWNHill oeEP 30 29.01 2770 '0 110 95.49 1611.69 512 SMAW EB018G 3.2 10 I DOWNHILL DeEP 50 110 30 30.39 2770 91.15 1668.43 811 SMAW E 80180 32 10 I DOWNi DCEP .0 110 24 30 30.18 2777 92.02 1672.46 .a SMAW E 8018 G '.0 lG IOOWNHI DCEP .0 120 25 35 32.31 2777 85.96 2093.99 711 SMAW E 8018 G '.0 10 I DOWNHILL DeEP 120 25 35 30.57 2784 91.06 1976.72 1a SMAW ~ 8018 G '.0 10 I DOWNHILL DeEP '0 .0 120 25 35 28.38 2784 98.11 183<4.68 m SMAW E80l8 G '.0 10/ DOWNHILL DeEP 50 120 25 35 27.56 2784 101,01 1782.002 811 SMAW E 8018 G '.0 10 I DOWNHILL oeEP .0 120 25 35 30.78 2791 90.68 1985.002 BI2 SMAW E 6018 0 '.0 10 I OOWNH1L DeEP .0 120 25 35 30.49 2791 91.52 1966.78 813 , SMAW _~BOleo '.0 10 "DOWNHlll DCEP .0 120 25 35 29.24 2791 95.44 1886.002 SMAW E 8018 0 '.0 10/ DOWNHILL DeEP .0 120 25 35 31.61 -69.70 2835 2006.89 lIJ2 SMAW E80180 '.0 lG/DOWNHll DCEP .0 120 25 35 31.04 2835 91.34 1970.66 9/3 SMAW E8018G '.0 10 I DOWNHILL DCEP .0 120 25 35 28.21 2835 100.50 1791.05 SMAW E 8018 G '.0 '0 I OOWNHll 9/' DeEP .0 120 25 35 32.43 2835 87.43 2058,79 SMAW E80l80 '.0 10 I DOWNHILL DeEP .0 120 25 35 35.05 2878 82.10 2192.45 lOa SMAW E80180 '.0 1G/DOWNHILL DeEP .0 120 25 35 39.71 2878 72.46 2483.4~ 10/3 SMAW ESO'-8 G '.0 lG/OOWNHIL DCEP .0 120 2. 35 31.96 2878 . 1999.11 SMAW 1014, E 8018 G '.0 to I DOWNHIL DCEP .0 120 25 35 30.44 2878 94.55 1903.76 T_.II. T •• t (QWo1l50» & (QW ..•• 2 (.)) It•• o'" No. MElLlr05lG3 'or M.tal •• Enterprl •• Sp.clm.n Width Ar •• Thlckn ••• Uilimat. Tot.1 Ultlm.te Ten.U. Type of F.i1ur. No. (mm) (mm) (mmJ) Load, (kN) ~tr.ngth. "/mmJ LOc";Stlon -&. I 1912 22.90 437.848 275.75 629.78 Al Weld I\rea 2 19.10 22.96 438.536 261.80 596.99 Al Weld Atea •• nd T•• ts (QW-1t10) It.port No. MElLE051O~ for Metal •• Enterprl.e . "Idlh (rnm) !W'~p.chn.n "0. Thlt;:".n •• s (mm) M.ndrll DI. (4 X t) Bend Angl. n •• ull Side Bend SB-l ~. 23.02 10.10 Salllifact '0 '.0 SIde Bend 58-210.08 23.00 Salililacl '0 '.0 Side Bend SB-3 10.20 22.98 Satlslael '0 '.0 Side Bend SB~ 10,02 . 23,06 1• SallSl8do '0 HARD~E •• ( QW 4152.12:) R.pDrt No. MEILEOSI03 fo!. M.tal.b Ent.rprh. .. LOCAtion Vlck.rs Hardn ••• (HV10) 159.154-160 . Top. 1mm (Parent) . Top" 1mm (HAl) 185-186-162 . TOp.~ 1mm (Weld) 22Q..225-224 Top .•.1nim (HAZ) 175-179.182 . .. TOp'" 1mm (Pare~ll 169.163-164 . Middle -+ lmm (Parenl) 169-160-162 Middle'" lmm (HAZ) 180-181-185 Mldd!e.o 1mm (Weld) 220.223-222 Middle .• lmm (HAl) 179-185-182 159-162-165 .. MI~f1•.•. 1mm (Parer'll) Bollom l!"m Up (Parenl) 170-164-169 Boltom 1mm Up (HAl) 18Q..182-184 Boltom 1mm U .Id 228.230-232 A ~ 182-179-180 BOllom~HAZ a.Oltomlmm U Parer'll 162.164-169 :> "1Ql£ -' A
•
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.
-
_ _- .
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..
.
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- ~ ~q£;
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.
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QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) Section IX, ASME Boiler and Pressure Vessel Code) Record Aclual Conditions U.ed 10 Weld Test Coupon VEE KAY VIKRAM & CO.
e QW.20Q.2, CompSI'IyNam. PlOposedWP5 No.
VKVCIPWPS/X70J05
RevisIonNo. : 0
Date: 10.04.2011
PrOl;edureQualifiCllUonRecOtd No.
VKVCfPQRIX70105
RevisionNo. : 0
O<'lle:12.05.2011
YKVCfWP5/X70105
RevisionNo.: 0
Date' 12.05.2011
WPSNo.
Ch.
1m eet '"V'"Nvtc..
.p.cn."
QW 170JT •• tlnl .t Mlnu. 29'C R.port
WELD HAZ PARENT METAL
10X10X55L
~
123 26 290 290
MA.CROT~aT R.
32 290 290
ort No. MElLE05ID3 for M.t.lab
En,.
28.67
283.33 290 11••
2 % NTlIIi A Visual EltarnlneUon of Cress Section area of Weld & HAZ, There Is a Compl.te fU510n between Base Metal and Electrode. Thorn Is a No found an Inclusion Dnd Crack. So. Macro Etch test 19 Satit;facto and OK.
Krishn. Pend.
Welder's Name
WL.B
Welder ID
Phool Baden
e&t Conducted By Vicky We cerlily that lho &talemenlsln !.hI. record a'. correct lind Ihal the tesl welds Wit"' prepared, accordance with the re ulrements of Section IX Ed.2010 of the ASME Code .
WL-11 worded lind telOtDdIn
•
Prep.red By Sign
Nam. Dale; tOlun
'\ ::I
: Vlck --; ~ ~~.;
..
~
AWl. 28 270 290
Etchon' Solution OhOllrvation
Ente
Energy Obw••.•• d I" .J
sIZe
(rnmJ
No. MElLE05103 for Metelab
+
Approved By
~
Sign
~
Name O.te
01 record 011•• ls afl 1I1 ••.•••IIl.Iv. only lind m.y be modllled
: Bhadrest{. :II!e : 101..09 -.10 I I
10 confirm to Ih" type lind numbo. of t•• ts ,.qur,.d
by Ihl Code.
"
--------------------',-----------~----QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) ($&e QW.200.1, Section IX, ASME Bollor and Pressure Vessel Code) vel';
Comfl3"Y Name
ProposedWPS -'.
,
No., ;,v)(VClASMEi'NPSIX52
paR
By
• N~X~9;," .¥Revieiort No~... O::'t:
Dele : 24.1~,~9~1_tL
Revision
'.
No ': 'TO.bE!Qualified
~_......•. --- - ,..
.~pPOrting
,
& CO.
KAY VIKitAM
"'",,-
Oete
MANUAL GTAW+
Welding Proceu( •• '
Type(s)
SMAW
Aulom.1i
. -
IUJ Per DrawIng
_Groovl!t?'.IIV!!._
B.o~~~
As Per Drawln1l. 'GTAW : With" & Without Backing -}", :SMAW : WIUI Bacidn(f(Weld Metal)
Backing
Nom!
''l.
Retaine"
ManVIIl. M.d1lne or Sllml-Auto
Detalfs
JOINTS IQW-402J "'.
; 24.122011
"t
75'>5'
":',i;~:;,"(--""""""
",
(Rerer to both backing and .": ~titlllfmi:) , .
EIMolal
0 Nonfuf:lng Melal
0 Other
..Q..~e1..!iIJS-_ Sketchet. Produdion
Orewlngl,
,
Werd Symbols
or wrfl eo
Description .hould show lhe generslanengemenl
of the parts
~
1110root .peclng and the details of
Ided. WhMo applicable,
weld groove ml'lY be specllied.
2104mn
.,.
Thk.: 12.71nrt1 Mlt~iaJ:ItPI5LX.52
~-
(Allhe op1ionof tho Mlgi:, Skolche. may be Gttache~ 10 IUustral0
'.-
-..
.~ ':~-:
:
Joint (leslgn, weld layors and bead .equl:!nt:'e, e.g: fOr no/eh • tHe.)
loughness procedures;
"j:
- •
~~~~.ETAL1QW= ~ ~o .••••
J
1
~
~P.NO.
Group No.
=0]"_1
1
G~uP No.
OR
~,~_O_"'_'_.
¥~fial.~!'i~
Chem:ArlslY81s
&
TPals-;WTnT13
~ese~e~a!__ fiLLER '\. ....
Specification Type end GflJ;de
To
Chem. Ana~y~'s & Mach. Prop.
.iN, . .
Filiel
To 25.4rrim
All
"
--
'OUlers
Ditl _ 73mrn and Above
GTAW
8MAW
.~lz:e,~!!!..~elall (Dla. ,F.No. _
1.6mm, Z,Omm, 2.Smm 8
2.5m!!!!3.2mm, 4.0mm, 5.0"';;;--
_AJ'f_~_.
1 5.18.,J:, .. With Fllhu'-l\1e'af' HA ',,-'~' Bare Solid Wlm
.1 8,1
.
_
.£!.a!.lJ.!.l!£elion .&FA ", Wilh or w1UlbUl filler metal
8.0mm
.C?~~.!~
4
,,:t':':..;: , NA .. ,t~,NA Conted EIMt..ode 17.4mrn
(Max.)
All _'
.£.~11l_ CIiI~lI::1C811ot1J.AWS No.) AddiUonlJJ_l!l!t~l!.9f Flux
_
ER70&'Z
All E 7018
NA
NA
_.-
,__
(Mnx.=.)
.,~"".. -,
,
. ,"1f': t••" Approved By:
, I
~. ;
Sign Name
.: aOEp.VKVC.fl'133.flA;K.
Docume
L
API 51.. X52
,.}'t,... .. ~. .~ ' '
•CDl16un~lJIe ~~ __ . F!D~I ~~~!!uet kirm . Wekl Met!l~ Thlcbl8S1 Ran e G~ _
,-
To
NA,
- METAL -,--.-(QW404) ~-
.. ~~!?£!IHI_,_
I
•.
..l~.9.0mm .,;."
BLX52
rop.
Mf\:'l,)
ftiieki\iiuiRar;ge
,.~.-,-_.
Mech.
~~~I
_
..
..... . -
~--,,;:",
,
Dale .o.C.12.147.0004.D
; Bhadresh
:..l.5 -I Rllvlslon:
patel
•
l. '"i.~\
0,0 01110: 30.:09.2011
.;-'
aW~82 'WELDlN$,PROCE~!J!tE~PE'CIFIC~:nONS(W~S.
(Soe QW-200.1. se~tldrfix,
-~"--
I
_..
CompanyNeme
-
ASMEEi:;;'Uer and
VEE KAY VIKRAM & CO.
By
.
Propo.ed WPS No. : VKVClASMEMlPSJXG2
.-._.+ .,.._
.,..
(QW-408)
HA
Uphill and bownhl;j,
":Socklng Temperlilure 'SockIng 11me" CoolingRate
All
GAS (QW-408)
NA ""NA
.'>.e.
,','
Ambioht Tempcnitii'i:e
Inl8rpt1e-$ Temp
25QOC
Shielding
NA
Trailing Backing
HA
Mall,
.._-_.
... PrehealMalntena~
(COtl\~lIl!1l1SOf Speelalli:ealing.
Where applicable,
c::'.
ShoUld be reCorded)
~1:@~RTI.~A£~!~RACTERISTIl=S.fQW .•.•og)
to 18QA
FlowR~te
Argoh
99.9%
5-20 LPM
NA
NA
NA
Volls (Range) P , C ":. urslngurr~~\,.
-M.AW'_ 70A 10 "0' A __
MIXI!!n!',
"
q .
.
..,'t.".
•••.':?',.
{Amps and volls range should be recorded for each e1sctrode size. posItion, and Ihk:kness. elc. TIlls Informallon
.~qrm8.imlla.r IQ l~atshown
..la~r
~--_.-_ ..
----
below.}
.Eleet-;~WireF'e~;;rSpe«l
.NA
,~!thoto! ~ackO~ge' OsCinaliQn
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All. F 6 ~. A LF6 WITHFIUER NONE SOLID WIRE
F6
'. ~ma~!.'r:'~I1.(~TA'!y.OfPAW) _ _Iller !>'.E~,~ldIm,!!!l.~.!J!-'.Il..£?redlpowCler) (GTAW Or PAW !!!p!!II,t 1~lekIKlI!, fo!. each process
,_
. ".
,"
,-:':1~••
~: ..
N.A.
NONE
WITH OR WITHOUT GAS
N.!.. '
N.A.
-OCEN'--
"';;;¥:'~ ..
& OVER
PIPEJ!,!~B
': . '",,~;gi;'j~~"" to p. or $.Number
!
I
F
RANGE QUALIFIED
GTAW
.Q~'~'! .1:J f.iE.e_(£~terdiameter irpipe Of'lube) .~ Bun metsl p. or 5.Nutnber
--
AcTGA"lVALUES
T _lJ!~ ,!!!"~~I.lI..e:~l:i!lI~OfI'allc) used , ~¥\Il (m~l, w:e1um.~a~OUble-welded etc;
.f~~1
INERT
peEN'
RESULT
,><,~:,
;,
.y"~~Al.lJ~J'!II1.~U1?~ of C~"p'lolo WeldjQW-,302,~~,}~"r;;'"~:;,.,,~'. ""
~et61Y & Aceeplabl~ --".:,:; ",'(,'.,.:{': ~y~,I.,_.t ~£!rallsverse rool & hiCl!l[OW-462~3(8)J "b _9..!-ongftudlnDI ~ot & face (aW.4(J2~ b) 1 "~Skl'~ QW.0462.2) a .I~i~b~~ seeC/O)t"., ~~l!"resistDnl cive,IBt.lQW--4~:~L.~ _0 Plate lJe,:,d~peclman, com:islon-rel:lf9tan( overlay [QW.462,5(d) ~ Macro t~l for fUSIOn IOW-462.5(bll '~.: !.,,-'" 0 Matro lest for fusion (QW-462,5(el" ~.':..'",,-
..,.. -- ."'--,- ....,---.~..
_.
TYPE ~-Skle SIcIe Bend SB:3 . --
r~d~r~PhIC ~y-~r_~alian_r:e~uus (OW-1!!l:'~P.!.e:l?I~_
Filletwelt:f.fraclurelest OW-180
_~~O!':'l~~'TI.on(OW-18~ O\hf!t
RESULT SaUslaclo SaUsfaclo
eenc.-s"a:l-
-Ait~li~
'N.A,
,.
N.A.
FHlelslze n,
tests
:-..-,~._.---===
--
Re ort.~o:
percenl of ~efects
N.A.
LEn Ih
8!lE
~.~. N,A.
ConC8vl
fconvexlt
L9baraJ~~'l'~I~e~"~n~o~.
-,-_._. ..
?IR":I~D~!.~: DATE - --
VIKRAM &
COMPAN'y
-U:'~G ~ :
.~-
In.
._~
~8N.A.
R VI
~
: 24 12.2
. ".-'
_.--
-
~ 16.YRI2011 & 254-'VPi2ii'i1
,
•• !
-
N.A.
Mr.Vicky
---;-VEEKAY
'
NAME --, - . SIGNATURE
' SallsfaCl:o METSIS NOT
cOmpa'!L
Mel-Heal Engineers Pv1, ltd:
"RESULT SaUsfa
~
MSNJt1!£!.1.!£~
.M!cl'Snical!,Kt!JCO!1d~J.~d by Y"eklil19. !I':!2!:.M~b
tI
TYPE Side Bend S8.2 SIde Bend SB-4
"E~~of.p;e~!O~lU~:~:bJ. N.A. ORGANIZATU)N"-
II
--
Name: Raju Pr88sd WL No. Wl_14 .••••.• ,j;. •••• >. ,~
,
-----------------------_ .•".'..--. -----~-.------_.-'.,------------
"", ,',
.
'"
RANGE QUALIFIED1;:
SMAW MANUAL WITH SACKING
PIPE 73 NlNJO.D. '&'OVER'PNo.1 THROUGHT P No. 11, it P No. 34, &,P No. 41 THROUGH 'PNo.49 SFA 5.1 , F1 TO F4 WITH BACKING' F1 TO F4 WITH BACKING , ;N,A. 'o'~ ,N,A. N.A. '>
13tl'"l'ImeiHl p. or S-Number
to p. or-S-Nulflber
E701S-
Filler' metal F.Number','---
C~~\!d9E..V[Oi.!"~"W>'~-,
F4
--'
' ", '
,~!_~aE!!! fllSl!.rt(GTAW or PAW)
:N.A.
Oep£!l! 1.~l.!£!I.,,!,~1I.!. fO!!!£!!J~rocess
•
";1-
N.".
minimum0 Ves el No 31lillers.!!!!!timUM elVes Gl'No ';,'~: '
PatitiOn qualified (20, 60, 3F. etc.)
',,"
,N;A. ,A.
• ". ,!!~r!lP!t.•(~tid/me~t or nUll" co~edJpowder)(OTAW or PAW f'.~!!.~!J3Iayer$ ~{?.E!"2,~. •.
" "
S"FAS.1
Filler m:~t .t?r electro.
I
17.6mm Max., GROOVE"FIPLATE & PIPE' " OVER 610 HIM 0.0.), GROOVE.
"
'0
F(PIPE ~610 MM 0.0 .• &
yei~~~.!,~l~n {uphill or downhm 1j~ of rl!fll9~s (OF'ffl; .
DOWNHILL
,lne:rt9!s~':1.a(<<;;Thyv.-PAW!•.~~AWJ ~;-, ~t Tr~~r !"~" lsp~aI!globU~!E':pUlse 10short clrcull-GMA~
N,A.
AND PIPE)
DOWNHILL
-N.A. N.A. N.A.
N.A. N.A-
j"
','
N.A.
NA 'RESULT
(AC. DeEP, OCENl
j
N.A.
,8.8mm
FILlET.:fJ.PLATE
QTAW.CU[!~I.!l'P!l~arily
1
:sAiiffFACTO Y & ACCEPTABLE ,~, ;0 Longitudlnal'rool & face (OW'-462.3{b)] . ~,0 Sloe (QWc162,2) '0 Plate bend speclmen.cortoslon~resistantQvertayraW-4'62.5(dJl ,0Mac,:?_lesl for r~~lon (OW.-462.5(e)'L TYPE
RESULT
Side Bend SB-.2 Z I<
SittEI Band SB-4
"SetlSfaclOf)'
ORG~N1ZATlON
: .vEE KAY VI~M
ceRtifiED BY
: WELDING
Pvl. Ltd. "._.-
& COMPANY
_--;;;.
N.A:-
.f!<'
"
~"'"
.'(.
laboratQry Test No.
N.A.
",if'
.' ~~"
1SNRlzo11
&
2S"-VPt201;
i" '
,
tit'
Nsme_:Chandu P~~d
ENGINEER'.'
:'~~~;E.~ .""ft: ' bATE
ti.'~l£?r;C<)Yfly'con\lexilY
:-cOfiiPany
,
MQt-H&al Engineers Mr. Vicky
-.-','~-'-
MET N.A.
:N.A. -,:.o"
SISNDT
Length and percent of defects' (lit'
,
''''SatiSfactory
._',"
ReportNo. MSNIRT/111010/01
N.A,'
'\
,
~;
Wl No,WL'2
: 2-4.12.2
•••
, __
C'O
;',' >,'
" Doc:uMen'
No,: BO
,
.
"I"~ "
/
,~'
,
QW-482 WELDING PROCEDURE SPECIFICATIONS (See QW-200.1. Se~tlon IX.ASME Boller and Pressure
IVKVC VEE KAY VIKRAM
Company Name
& CO.
(WPS) Vessel Code)
By
VINey
WPSNo.
; VKVC/ASMElllVPS/04
Revision No: 0
Date:
30.01.2011
,Supporting PQR No.
: VKVC/ASMElPQRJ04
Revision No: 0
Date:
30.01.2011
Welding
GTAW+SMAW
Type(s)
MANUAL'
.;
Process(es)
Automatic Manual Machine or Seml-Auto)
JOINTS (QW-402)
Det8lla
.
Groove Design
As per Drawing
RoolSpaclng
As Per Drawing
,
Backlng.
GTAW SMAW
: ~Ith & Wlth0':lt Backing : With Backing
tWeid'Me~ii" .
None
,
Retainers
.,
•'.~'.'>~-",
,
!
(Refer 10both backing and retalnelli,)
~ Metal
o Nonfusing
o Non Metallc
o Other
Ske!-~es, Production Drawin!1"
....,
Metal
AS PER FABRICATION DRAWING .
~?!dSymbols
~r written
HeV'S'O'l
Nl,:
.~,~
J
Description should show the general arrangement of the parts lwelded. Where applicable, the root spacing and the details of weld groove may be specified. (At the opllon of the Mfgr" Sketches may be attached to illustrate joinl design, weld layers and bead sequence, e,g. for nolch
.
loughness procedures. etc.)
,
BASE METAL (QW-403) P.No.
I
OR SpedfieeUon Type and
I
Group No.
I.
OR, Chem. Analysis & Mach. PtC1P. t Pass'" }S,~.ln.(13 MM) . ,., ••..• ".,-.
.
I
P.No,
1
To
I
I
To
1 Specification Type and Grade
I
T9.
I Chern
,
T
All
I
.
. I
.
I Group No,
I
INA
I
Ttdckness Range Base Melal
All
I
An,~I. Is,&_ M~h •.Prop •.
,
I Fillet
Groove 11.5mm To 11.12mm
, All
FILLER METAL (QW-404)
I Othe,s
Pipe Dla ~All
Process
GTAW
SMAW
Size of filler Metals
.1.6mm, 2.0ma:n, 2.5mm.
2.5mm, 3.2mm. 4.0mm, 5.0mm
FooNo.
8
,
4
Classification (SFA)
5.18
With or without filler meta!
With Filler Melal
Consumable Insert
NA Bare Solid Wlr.
8.' NA NA Coated
Groo'Ve
7.0mm (Max.)
4.1Zmm (Max.)
Fillel
All
All
Classification (AWS No.)
ER70S-Z
Addition! Delillon of Ault
NA
A-No.
Fine' metal product form
,
Weld Melals Thickness Range
,
Electrode
E 7018
NA
Other
,
,
Exhibit No.: 10,05 Revision:
0 Date: 15~10.2010
QW-482
WELDING
SPECIFICATIONS (WPS)
PROCEDURE
(See QW-200.1, Sedion IX, ASME Boiler and Pressure Vessel Code)
I VKVC
Company Name
VEE
KAY
VIKRAM
& CO.
By
VINey
WPSNo.
: VKVC/ASMEllNPSf04
RevisIon No: 0
Date:
30,01.2011
Suppor1ing paR No.
: VKVC/ASMElPQRl04
Revision No: 0
Dale:
30.01.2011
POSITIONS (QW-405)
POSTWELD
Position(s) of Groove
All
Welding Progression:
Uphill
,
HEAT TREATMENT
NA
PWl
I Downhill
NA
Range
Time Range POSltion(s) ofFillel
---:-
All
(Q":V-407J
NA
GAS (QW-408)
PREHEAT (QW-4061
Percenl
Composition
!Preheat Temp. Min.
Ambient
Inlerpass Temp. Max.
2500C
Shielding
Preheat Maintenance
NA
Trailing
NA
NA
NA
Backing
NA
NA
NA
Temper.lure
(Conijnuous(lr Spedal heeling, where applicable, should be. _ded) ELECRTlCAl
CHARACTERISTICS
CUlTenl AC. 01 D.C.
Polarity
GTAW
- 70A
SMAW
- BOA to 200A
(~:uf:r and volls range should be recorded lab r form similar 10 that shown below.)
to 180A
GTAW
Volts (Range)
10V'-
Pulsing Current
-
for each electrode
size, pos!Uon, and ttllckness.
Tungsten Electrode Size and Type
2.5mm
Mode of Metal Transfer for GMAW
NA
Ete~e
NA
..
String
I W •• vo (Any)
Wire Feed'Speed
Mixture
Argon
Aow Rate
SO-A
5-20
LPM
(QW-409)
D.C.
Amps. (Range)
Gas(es)
Range
I SMAW
- DCEN 25V' 15V
- DCEP
- 45V
etc. This lnfonnation . .
may be Dsted in a
01., EW Th2
TECHNIQUE (QW-410) SIring orWeave
Bead
Orifice, CUP. or Nozzle Size
6.0mm'
8.0mm'
12.0mm
Dla C ••.• mle
Brushing
I Grinding'
Chipping
Method of Back Gouge
Brushing
I Grinding'
Chipping'
OsciDation
NA
Multiple or SIngle Pass (Per Side)
MulUple
Mumple or Single Electrodes
NA NA
Melhod of Cl,eaning (BurshIngGrinding.
etc.)
Closed to oul Chamber Manual or Automatic
.
.
Peening Use of Thermal Process FiI1erMetal
,
Class
NA NA NA
Dia.
Type Polar.
Amp Range
AI RequlTl!ll A5Required AI Required AI Requlred
p,.pa"dB~ Sign
:
Name
:VJncy
GTAW GTAW
'MAW 'MAW
ER705-2 ER70S.2 E 701B El0tB
.
PaS.
Current
Process
layer(s)
Hone
Manual
Ele •••ft"WieSpacing
WE.
Cup
••,., 2.2 <0
DC'. DCON DCEP DC'P
Rangs
I'>.-'-I~' A ••••
ASME
,,... •.•,
70.1BD 70.180 ' '90-200 90.200
REVIEWED
Date
Welding Speed Range
Volt
10-25 10-25
..
---
..--
Other (u_ll .•Reamtks, Cclmmenls. Hot Wire Addhlon. Technique; Tord! Angle etc.)
-
--
RootPus
•••••••
FItIerAnd C. PI" flJlt,AndClpPnl
Approved By: ~ Sign:
••.
Name : Bhadres~el
'?."-/l-I1
xhiblt
~
Heat Input
Date : 30'OI..Ja" No.: 10.05 Revision: 0 Date~ 15.10-2010
QW-483 PRO~EOURE QUALIFICA:nON ~ECORDS (PQR) ( QW-200.2. Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used Ito Weld Test Coupon Company Nilln.
VKYC VEE KAY VIKRAM & CO.
Proposed WPS No.
YKVC/ASMElWPSf04
R.vI910~No. : 0-
Oat.: 10.01.2011
Procedure QualincaUon Record No.
VKVC/ASMElPQRl04
RevIsion No. : 0
Date:
WPSNo.
YKVCfASMElWPS/04
Revision No. : 0
Date: 30.0t.20tt
WeldingProcess(es)
GTAW+SMAW
Type (Manual,Automatic. Semi-Auto) JOI"rS (QW...o2)
MANUAL
30.01.2011
. . Groove.Deslgn of Test Coupon (For combinationnuallrlC8lions the de""slted weld melallhickne~lI be recorded for eadl filler melal Of nxess used.' BASEMETAL(QW-403) ~1WELD HEATTREATMENT(QW-407) Malerial Spec.
'
Typeor Grade
SA 108 TO SA 105
. .
GR. B TO SA 105
P.No.
1 to 1
Thicknessof Tesl Coupon
S.SGmm
Group No.
Diamelerof Test Coupon
OD 60.3mm
Olt\e.
NA
1 to 2
Temperature. ~,..
NA'
TIme
NA
other
NA
GAS IQW-408) Perc.entComposition Gas(es) (Mixture)
Flow Rate
Argon
SG-A
8-10 LPM
Shielding
FtLlER- METAL (QW-404)
Process
GTAW
8MAW
TrailIng
NA
NA
NA
SiZe of Fnler Melal
2.6mm
3.2mm
B~mg
NA
HA
NA
FillerMela! F.No. Weld MetalAnalysis A.No. SFA Specification AWS Classification Wlttl or WrthoutFiller Metal Fillerme1altype Weld Metal ThIckneu 01he<
6 1 5.18
r
4
ELECTRICAL CHARACTERISTICS
1
Currenl
. .~',(':.Ocslgr:~. 5.1. •
ER 708-2
E 7018
With FIII.r
NA
metal
~PI~~~pc~
14-17 Y (GTAW)
1ungsten Electrode SIze
2.6mm
Olher
NA
1
Coated
8.,. Solid . Wire
Eloctrode
3.5mm
2.06mm
TECHNIQUE (QW-410)
NA
NA
String or Weave Beed
10
NA
PREHEAT (QW-406)
Preheal Temp.Min
Ambient
Interpe55 Temp. Mall
2500C
Other
NA
1~17 Y (SMAW)
Root String /
fNeld progression(Uphm.DowohlH) Downhand-.
Othe'
.MAW-DCI!P
9().130A (GTAW) Amps. 90_100 (SMAW)
POSITION (QW--405) posilJonof Gloove
IQW-409)
D.C. OTAW-DCEN.
OtherWe •• n
Oscinatlon Mu11lpassor SlnglePass (per sIde) SIngle orMulUple Electrode
NA
Closed to oul Chamber
NA NA
MuIUp •••
NA
Use of thermal processes
\
..
~
__ ..
.
Exhibit No.: 10.06 Revision:
,
0 Date: 15-10-2010
QW-.483 PROCEDURE QUALIFICATION RECORDS (PQRJ (QW.20D.2, Section IX, ASME Boller and Pressure Ven.1 Code) Record Actual Conditions Used to Weld Test Coupon
COfl1panyName
VKVC VEl! kAy
Proposed WPS No. Proudu,. WPSNo.
OuallncaUon Record No.
VlKRAM •• CO.
VKVC/ASMetWPSI04
RevisIon No. : 0
VKVC/ASMElPQRJ04
RevisIon No. : 0
Date: 30.01.2011
VKVC/ASM~PS/04
RevIsion No. : 0
Date: 30.01.2011
, Electrod. Pa ••
Po.lllon
Date: 10.01.2011
,-
WELDING PARAMETI!R8-',. Electrlca' Dat.
H••• Input Oat. A,. Wold Ty~. Amp. Yolt. nmo .rogr •••• "'ngth mmlm" A••• Min. mm 1 GTAW ER 705.2 2.• 1G/Downhlnd oeEN 90 13' 17 2.03. t., 93.60 2 10,92.95 GTAW ER 705.2 1G/Downhntd OCEN 2.' 120 1. 17 2.17 t •• BT.58 3 1150.95 SMAW E 7018 3.2 1G/Oownh.-lcl OCEP tOO 11. 17 3.T8 t •• 51.59 11153.87 T ••••• I. T •• t (QW-1SO) •• (QW •••.•2 (.)) R.port No. MI!ILA2112D for ••••• ,•• lint. rpm. Specimen WIdth Thle:kn ••• UlUmat. To"" Ultimate T.n.n. Type of FaUu,.. No. (mm) (mm) mm' Load, (kN) Strength, N/mm:l & Lac.non 111.10 5.56 106.196 59.25 55T.93 At Parent Metal 19.05 5.58 106.299 57.60 541.87 At Panent Mebil B.nd T •••• (QW.180) •• (QW..ce2.3 (a)) R.port No. ME!1LA21120 for M.taJab IIntarpri •• S~lm.nNo. Width (mm) Thlckn ••• (mm) . MandrU.Ola.(4 X t) B.nd Angl. R •• ult Face Bend FB.1 19.04 5.55 20 18' SaU.factory Face Bond FB.2 19.02 5.54 2. SatiSfactory . Root Bsnd RB-1 19.08 5.56 20 t •• SaU.'actory Root Bend RB.2 19.10 5.54 20 Satisfactory Note:h Toughn ••• T •• t - Ch.rpy V - Notch (QW-t70) R.port No. MI!ILA21120 fo •. M.tal •• Ent ••.•• rta.
N•.
Proc •••
c,•••
D". mm
"
••
.,
,.
...
"
,
,.,
..
,
Sp.clm.n
,
No.
•
t 2 3
,
' 90
10 X 3.3 X 55mm 10 X 3.3 X 55mm 10 X 3.3 X 55mm
Minus 30 C Mlnu. 30 C Minus 30 C Avg In J (Min 10 J) No. MI!iLA2t120 far M.t.lab Ent.rp
HARONES. ( QW 482.12) Loe:allon MlddJe-(Parent) SA 106 Gr. B Middle (HAZ) SA 106 Gr. B .. MIddle (Weld) SA 106 Gr. B Middle (HAZJ SA 105 Middle (Parent) SA 105
R.port
"' "
Tf'~t. T.~p:
.
MACRO TEST R.port Solution
Observation K. Panda
Welder'. Nam.
Satycf.y Tut Conducted By
No. ME1LA2'1120 for Met.I."
I
W.ldarlD
_L
Vlncy
rc
(DtUIlof ;"COrdO~""
.
24.33 ••••
2 % Nltal A VI.ual Examlnatlon.of eros. section area of Wald & KAZ. There Is a Complete fusion between Base Metal and Electrode. There Is a No found a.!!l.lnclualon and Crack. So. Macro Etch test I. SaUSfactory .nd Ot<.
..
PreJt,ared By -c'
: : Viney
I
WL-8 WL.7
I
.
wolded and tested In
By ~
Sign Name ; 8hadre~atel Data : .30 -0 "jo II IlluslreUve only .nd m.y be modln.d 10connnn to the type .nd number or t•• te ~ulred
'3.0...;i_" ANILKUMAR DHANWANI A;SMEAuthorl~ed l!JspE!ctor
,,
.
Approved
~~~
,.
H.rdn ••• (HVi0) 158 -163 - 157 183 -189 208-204 185 -169 150-154_153 Enterprl ••
We certify that the .tatement. In this record are co •.•.•ct .nd that the test welda were preparod, accordanc. with the requirements of section IX of the.ASME.Code.. . U :.,
Sign Name Date
,
7..n.
2S 2.
Vle:k.rs
.
Ete:hant
Energy Ob •• rved In .I (Slngl.'Vatu.
S~.clm.'!~~'~~;'":N
Exhibit
No.: 10.06 Ravlslon;
~ "'- Code.) 0 Date: 15.10.2010
..
..
.
.. .....
"
..
QW-4S4A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Soller and Pressure Vessel COde) K. Pande Identification No. - I WL _ 8
Welde(s name
TEST DESCRIPTION Idenliticatlon of WPS folowed Spedlicallon
of base metal{s)
WELDING rooess as\
Weldin
IVKVC/ASMElWPSlQ.4
J Thlckrfess
TEST CONOmONS (QW-350)
VARIABLES
a Production
I,m Test coupon
SA 106 Gr. B TO SA 105
AND QUALIFICATION ACTUAL
LIMITS VALUES
RANGE
GTAW
PIPE (60.30 MM 0.0.)
Base melal p. or S-Number 10 p. or S-Number
PNo.1
FiRer metal or electrode speclflcaUon{s)
SFA6.18
SFAS.18
ER70S-2
ALLF6
F6
ALL
WITH FILLER
WITH FILLER
~er
metal or electrode classification
MANUAL
SFA) IS
iller metal F-NU~& Fnler GTAWot PA: Con&umable Insert GTAWor
FO"
PA
de,
solldlmetal or flux cored'
Deposit thickness
GTAW or PAWl
QUALIFIED
GTAW
T i.e.; manual, semi.automatlc used Boo metal, weld metal. double-welded, etc, ltl PIa 9 o Pipe (enter diameter If pipe or-lube)
WITHOUT
weld
IS.56mm
MANUAL BACKINQ
WITH & WITHOUT BACKING PIPE 25 MM 0.0, & OVER P No.1 THROUGHT P No. ii, P No. 34, & P No. 41 THROUGH P No. 49
F6
NONE
NONE
SOI:.lDWlRE'-'"
SOLlDWlRE;
3.5mm
7mmMax. N.A.
for each process
Process 1
3 IBVers minimum
DYes
Process 2
310
DYes
minimum
"No ONo
N.A.
PosItion quaHlJed (2G, 6G. 3F. etc.)
'G
Vertical
NA
resslon
u
II or downhill
GROOVE-F(PLATE & PIPE OVER 610 MM 0.0.), GROOVE_ 'F(PIPE~610 MMO.D.)& FILLET -F(PLATE AND PIPE)
I
N.A.
NA N.A.
Inert gas baking (GTAW, PAW. GMAW)
NONE
WITH OR WITHOUT
Transfer mode (s ra I lobular or pulse 10 short circuil-GMA
N.A.
N.A.
GTAWcurren1iVP6IooIarttviAC.
DCEN
DCEN
T
ffuel
as 0
OCEP, OCEN
INERT
GAS
RESULT ~ual .
examination of complete weld (OW-302.4) Bend test
'0 Transverse
Satisfactory
& Acceptable rool & face IOW-462.3(b)J
b Longttudinal
root & face [QW-462,3{a)
o Pipe bend specimen. COfTOSioflores!s!ant overlay [QW-462.5(C)]
o Plate bend specimen.
a Macro test for fusion (OW.462.5{b)J
o Macro test for fusion (OW-462.5(e»)
corroslorweslstant
To
Side (QW-462.2)
overlay (QW-462.5(dl)
TYPE
RESULT
TYPE
RESULT
Face Bend FB-1
Satisfactory
Face Bend FB-2
Satisfactory
Root Bend RB-1 AIlemative radiographic
Satisfactory
examinatlon
results (OW.191)-
Fillet weJd.frecture test (QW-180)
N.A.
MaQ"o examination (OW-1B4)
N.A.
Root Bend RB-2
Acoepttbte
Report
I Fillet size (In.)
Other tests
Satisfactory
No. MSNIRTI110120/06
MET SIS NDT
Length and percent of dotects
N.A.
N.A.
Concavity/convex!
(In.)
N.A.
N.A.
Firm;1iM specimen
evaluated
Mechan1ea1tests conducted
bv bv
WeldlOO supervised by
N.A. Metalab
N.A.
Company EnterprIse
laboratory
test no.
MElLA21f20
Mr. Viney
ORGANIZATION
: VKVC VEE KAY VIKRAM
CERTIFIEO BY
,WELDING ENi"
NAME
:MR.ViNCY
SIGNATURE -DATE
: 30,01.2011
& COMPANY
.
. EXHIBIT
IllIEVIJE\\iED
4.,..:A ~ I'l.--e-L -f
•
.
,
':-.)I,nLKUMAR DHANWANI IASHE Authorised l!"specto('
,.
NO: 10.07' REVISION:
0 DATE: 15.10.2010
QW-484A FOR WELDER PERFORMANCE QUALIFICATIONS
(WPQ)
(See QW-301, Section IX, ASME Boller and Pressure Vessel Code) Welcser-s name
r
Satydev
Identification
No.
wt.-7
TEST DESCRIPTION ldentifrcalion ofWPS
followed
I VKVC/ASMElWPSf04
Specificalkm of base melal{s)
W,,. 7
WELDING
SA 106 Gr. B TO SA 105 TEST CONDITIONS (QW-360)
VARIABLES
sees) I.e.; mllflual, semi-automatic
Ii) Test coupon
o Production
Thickn
5.5Gmm
55
AND QUALIFICATION ACTUAL
.
LIMITS VALUES
RANGE
SMAW used
weld
QUALIFIED SMAW
MANUAL
MANUAL
Baetl.inQ (metal, weld melal, double-welded. ele.) 12IPlate o Pipe (enler diameter if i or lube
WITH BACKING
WITH BACKING
PIPE (60.30 MM 0,0.)
Base metal p- or S.Number to p. Of S.Number
P NO.1
FRier melal or eleetrode specfficaliOn{s)
SFA 5.1 E 7018
& OVER P NO.1 THROUGHT P No. 1,. P No. 34, & P No. ~1 THROUGH P No. 49 SFA 5.1
(SFA)
FlIIer (GTAW or PAWj Consumable i'lsert
.
,.
Filler metal or e1edrode dsssificaliOn(s) Filler metal F-Number(s
PIPE 25 MM 0,0.
F1 TO F4 WITH BACKING F1 TO F4 WITH BACKING N.A.
N.A.
GTAW or PAW)
N.A.
Filler type (solid/melal or nux cored' er (GTAWor PAW) OItp081t thlc/l.n&tIs for .ach process Process 1 ers minimum 0 Yes " No Process 2 31B ers minimum 0 Yes oNo
N.A.
N.A.
N.A.
N.A. 2.08mm
4.12mmMlix.
Position qualmed (2G. 6G. 3F. elc,)
lG
Vertical
r resslon (uphill Of downt1lll) T po of luel gas (OFW)
N.A. N.A.
baking (GTAW. PAW. GMAW) '''''' s mode Transfet s y/globular 01'pulse 10 shor1 circuil-GMA
N.A. N.A.
GTAWcurrent
N.A.
3'
polarity (AC. DeEP.
DCEN)
N.A. GROOVE.f(PLATE & PIPE OVER 610 MM 0.0.). GROOVE. F(PIPE ~~10 MM 0.0.) & FILLET of' PLATE AND PIPE) N.A.
I
N.A. N.A. N.A. N.A.
ReSULT Visual e)(emination of complete weld (QW.302.4)
Satlsfacto
eJ Bend lest
o LongItudinal rool & face (QW462.3{b)J
OPi
I E] Tr8flsvetse
root & face (QW-462.3(al)
bend specimen, COf'roslon-lesislant
overla
OW-462.5(c)1
o Macro teslfOf fusion IQW-462.5(b»)
& Acceptable
o Plale bend specimen, ccrroslon~esistanl
o Side (QW-452.2) overlay (QW-462.5(d
o Mao-o lest for fusIon (OW-462.5(e»)
"'PE
RESULT
7VPE
RESULT
Face Bend FB-1
SatisfactOfy
Face Bend FB.2
saUsfaelory
Root Bend RB-' Alternative radiographIc examination
Satisfactory results (QW-191).
Fillet \lYekl-fradure test (QW-160)
N.A.
Macro examination (QW-164)
N.A.
Acceptable
T
Flliet size (in.)
Othertesls Films or 5
Rool Bend RB-2
Sallsfactory
Report No. MSNIRT/11012010S
MeT SIS NOT
Length and percent of defects
N.A.
N.A.
Concavity/convexity (In.)
I N.A.
N.A. men evaluated by
Mechanicallesls
conducted by
Welding supervised by ORGANIZATION
N.A.
I Company
Metal.ab Enterprise
Laboreto
I N.A. tesll'lo.
I MefLA21fZO
Mr. VIney : VKVC vee
CERTIFIED BY
: WELDING
NAME
:MR.VINCY
SIGNATURE DATE
; 30.01.2011
KAY VIKRAM & COMPANY ENGINEER ~
EXHIBIT NO; 10.07
REVISION:
0 DATE: 15.10-2010
QW-482 WELDING PROCEDURE
SPECIFICATIONS
(WPS)
(See QW-200.1, Section IX, ASME Boller and Pressure Vessel Code) C~I!lpa~y Na~!~~ WPS No.
-
.
--
SUIJPorting POR No
8,
VIKRAM & co.
Revision No : 0
: VKVClPORIX70107
Revision No ; 0
GTAWtSMAW
MISTRY
_.
12.05.2011
.
Dale
12.05.201.1
.
MANUAL
Type(s) Aulomatlc,
jOiNTS (QW-402) .------
VICKY Dale
.-
..
Welding Processlesl
Manual
Ms(,;hine Of Seml.Aulol
Details
Groove Design
As Per DrawIng
"Rool Spacing ~ .
As Per DrawlngGTAW
Backing
._.
-
; VKVCMIPSlX70107
: Wilh & Without
SMAW • : With Bal:klng
.
I
Backing
.. ~~i
(Weld Melal,
None
Relainers
'.
(Refer 10both backing and retainers.)
t:1 Metal
o Nonrusirlg
o Non Melalic
Melal
~
~
~~"\..'\\,.~=r"
o Other
~~ ~'::";L~"'"
-ketches, ProduCtion Drawings, Weld Symbols or wrillen '""uescriplion should show (he general arrangement of the parts
.
welded. Where applicable. the root spacing and Ihe delails of weld groove may be specirted. (AI VIe oplion oflhe Mlgr .• Skelches may be attached to n1uslralejOlnl design, weld layers and bead sequence, e.g. for
_.
nolch toughness procedures. etc.) . ~SEMETAL
IQW-'403)
PNO ....y.
[QOUPNO.
I
To
( P.No.
I.
I
To
I Specllicalicm
I
To
I Chern. Analysis & Mech. Prop.
011 'Spedllcciilon Type and Grade
ORChern, Analysis Ii'Mach. Prop. "1 Pass->'Win
(1'3 MM)
Thle"iin-essRange
I
,ase M~a' Groov: _I FILLER METAL (QW~04)
_ .. .
.
. ..
I
I Fillet
A-No. . Classi'rrcaUon(SFAl
"Ye~~!:Iars Thickness Range .
_.
--~;S~inC8lion (AWS No.) Fillel
. ~ddi,lio,!, Delilion of Flux
._. Other
• li~
SMAW
5.' .._=-:; NA
Filler Metal
.
WIre
I
Coated
.
All ER 708-2 NA
All
1t5.)0"
.-
--_. ..
-_
NA
-
..•.•.
.. and Aboye
2.Gmm, 3.2mm, 4.0mm, 5.0mm
5.18
~~~ 'e ,_.~. ~
I•
,
Bare Solid
Filler '!Ietal oroduct form
--
4 -:-.-.-_.
NA
..Cons~,mable Insert
I All
I Dla - 73mm
•,
With
Will) 2.f\yilhoullilier metal
I Group
I.
I Olhers
._.-
1.6mm, 2.0mm, 2.Gmm
Size l.:!~1iI1erMelals
Type and Grade...
All
GTAW
,F-No. _
I'
NA
•
. Proce,s.s
Groov.!
._.
I All
---
Eloctrode
. .. _~-
...•.,..
~~D
NA
.
._-_.
1~\'\~:Z::'\. .~.,~\\ . 'II.'
HJ~;!;'Jj
I .,.., rdI"~A" '.;'1'-... t.. I"'''''''' >...)
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW.200.1, Seellon IX, A$ME Boller and Pressure Vessel Code) Company
Name
I VEE KAY VIKRAM & CO.
By
: VKVClWPSIX70107'
RevisIon No:
0
: VKVClPQRlX70!07
Revision
0
WPS No. Supporting
paR No
---
No:
POSTWElD
POSITIONS (QW-4051 All
of Groove
-
12.05.2011
Oale
12.05.2011
-'
-_.'.'
NA
PWHT Temperature
(QW-4011
NA
Range
Uphill and Downhill
Welding Progression:
NA
TIme Range Position(s)
Dale
HEAT TREATMENT
--
Posilioo(s)
VICKY MISTRY
GAS (QW-40B)
All
of Fillet
Percent
P~EHEAT (QW-406) Preheat Temp. Min.
Composition
Gas(es)
Mixlure
Flow Rale
Argon
SG-A
5-20 LPM
Interpass Temp. Max.
2500e
Shielding
Preheat Maintenance
NA
Trailing
NA
NA
NA
Backing
NA
NA
NA
'Continuous or Speclal healing. where applicable. ,LECRTICAL CuuentA.C.
CHARACTERISTICS or D.C.
Amps. (Range)
should be reCOfded)
(QW-409) D.C ••
Polarity
GTAW - DCEM I SMAW - DeEP
GTAW -70A to 180A
Volls (Range)
10V
SMAW - 70A to 150A
PulsIng Current
(Amps and voila range should be recorded
for eCK:h eledrode
labular form similar to thaI shown below.! Tungsten Electrode
etc. This information
may be listed in a
.
NA NA
for GMAW
Eleclrode Wire Feed Speed Range TECHNIQUE
and lhicknoss,
45V
.' 2.5mm DI., EW Th2
SLze and Type
Mode of Metst Transfer
size, position,
25V 115V
QW-410)
String 1 Wellye «Any)
Slrtng or Weave Bead
e.omm 18.0mm I 12.0mm Ola Ceramic Cup
Orillce, Cup. or Nozzle Size
•
Melhod of Cleaning
etc.)
(BurshingGrlnding.
Bru.hlng I Grinding t Chipping Brushing f Grinding 1Chipping 1None
Melhod of Back Gouge
NA
Oscillalion '-'
MuiUpl. Pass
~ultiple Of Singte Pass (Per Side)
Single
Multiple Of Single Electrodes
NA
Closed to oul Chamber
Monual
Manuat or Automatic
NA
Electrode Spacing
NA NA
Peening Use of Thermal Process Filler Weld
Process
Layer(s)
..•
Ai Requlled
GTAW
As Rrqulfld
,,MA.
A, Requited AS Rrquked
GTAW
Class ER llIS.Z
mroSo2 E10U e 1018
Metal
Welding
Current
Typo Polar.
Amp Range
Volt Range
'"
DC"
To-1lO
1G-25
OCEH
TO.1llO
11).25
32 32
DCEP
10-\50 Til-ISO
\~5 1$045
01 ••
"
DCEP
Speed Range
Othu (e.'ll••Reamrkl. Comment". Hot Wire AddlUon. technique. Torch Angle elc.1
Heat
,
Input
RGOI pan
Holp''' FlOup & ClP pISS Flllull&CIllpan
~"'.'
....•
APprovedBIl~ .~.~. ::a~ Sign Name
:~~~ .
.-0
.
------------------QW-483
PROCEDURE
QUALlFIc!:ATION
.
.C~p~nxName
VEE KAY VIKRAM & CO.
P~opo~ed_WPS No.
_.
.Procedure _..
--
QualifrcaUon
Record
No.
WPS No. WeldIng
Process
(as)
VKVClPWPS/X70/07
Revision
VKVC/PQRfX70/07
Revision No. : 0
VKYCIWPSfX7Df07
RevisIon
Seml.Auto)
,
1.ll102.s-.
(For combination nualificalions JASE METAL (QW-403)
the denosi(ed
T~pe or Grade
GR. X.70 TO GR. A8TM
P.No.
1 T01 of Test Coupon
NA
Other
NA
--
Process
-- -
2.5mm
3.Zmm
A-No.
SFA Specflicalion .\W~ .~Iasslficatlon Filler
--Weld Metal Thickness
(UphUl,
PREHEAT
G.'
Current Polarity
--
NA Coated Eloelrod.
Tungsten
'10.4mm
34.04mm
Other
Argon
SG.A
14 LPM . • ..
,
NA
NA
NA
NA
CHARACTERISTICS
(QW-4091
15.18 V (GTAW)
80.120A (SMAW)
23.29 V (SMAW.
Eloctrode
Size
-
2.5mm
NA (QW ..••101
Siring or Weave
Bead
.
Root String
'G
Oscillation
Oownhlll
Muillpass or SingtePass (per side)
Multipass
Single or Mulllple
Single
Ambient
Inlerpass Temp. Mall
250°C
Other
NA
Closed
':.Ie~c~~.
to oul Chamber
1Use of thermal processes
~ ASsr.;
-
PkV
.-\0..5-pI!
-Woove
I Other
'loA
NA NA
/~\IO"W
'. r;/llliiO"''i'
I.' ~.
-
-
__
100.130A (GTAW)
TECHNIQUE
-
_ .•...
GTAW.OCEN, SMAW.OCEP
Amps.
NA
Composition
D.C.
Bare Solid Wlr.
Pfeheat Temp. Min
-
(QW-4D7)
Flow Rate
NA
E 7018
used.'
(Mixture)
NA
ELECTRICAL
(QW-406)
-- -
11\t'1 51. X-1ill
Gas(as)
Trailing
1
NA
Other
NA
Backing
(QW ..••051
Weld Progression Downhill)
Other
4
NA
Posl1ion of Groove
HEAT TREATMENT
NA
ER 709.2
.Other - _.-
Thk.
for each filler metal or nrocess
TIme
5.18
--Filter metal typo
-~~~
NO" E;CII flU ("STM A 10$1
NA
1
meta'
'. ----<1>
Temperature
G
With FIII.r
k'0
(iy'
I
---- --
SMAW
Filler Melal FoNo. Weld Metal Analysis
I,
Percent
_.-
With or Withoul Metal
.
GAS (QW..o1D8)
GTAW
--
12.05.2011
.._----~---._-
.Jr," /'ID '" 22.22,,,,,, ,;;f'
Shielding
Size 01 Filler Metal
POSITION
13T02
Group No.
METAL (QW...w ••)
--
1--
r
A 105
22.2Zmm TO 19.B4mm
Diameter of Test Coupon
RUII PIpe: \V"'d"l~r
POSTWELD
API I5L TO ASTM A 105
~
I•
Groove Design of Tesl COupon weld melalthlckness shaJl be recorded
Material Spec.
FILLER
~ I
--
.
I
.~
I
Dale: 12.05,2011 Dale:
- _._-
m._
~-
----- ..-
10.04.2011
..
Ui ~~; ••.
)7i'i'UB
Dale:
-
..... ~ ..
•
-
-- -
No. : 0 .,,--
MANUAL
I
Thickness
No. : 0
GTAW+SMAW
Type (Ml'Inual. Automatic, J.BiNTS (QW-402)
--
(PQR)
( QW.200.2, Sec::UonIX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon
"""
'-
RECORDS
OM,tO
;;,
1';;~i'-I~iJ!
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (aW-200.2, Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon VEE KAY VIKRAM & CO.
Company.Name
Proposed WPS No.
---
VKVCIPWPS/X70/07 VKVC/PQRlX70/07
Procedure -~_.-.~Qualiftcalion Record No. wPSNo.
•
"i]"" " Pass No.
1 2
Electrode
Proc •••
Dis. mm
Class
Po.IUon &
Progress.
Type,
GTAW
ER 705-2 E 7018
2.5 .3.2
SMAW
E 7018
4 5
SMAW
E 7018
3.2 3.2
SMAW
E 7018 E 7018
3.2 3.2
ER 70S.2 E 7018 E 7018 E 7018 E 7018
2.5 3.2 3.2 3.2 3.2 '3.2
SMAW
'GTAVii""" SMAW SMAW
SMAW SMAW
6
SMAW
Amp,
A
Volt,
Heat Input Data Weld L.•ngth
E 7018
Ave,
mm
100 130 15 8S 110 23
18 28
85 85 8S 80
5.10
100 110 120 120
23 23 24 24
29 29 28 29
3.52 3.90 5.60
G f DOWNHIL G/DOWNHIL G'/DOWNHIL G I DOWNHJL G / DOWNHIL
Specimen -2 DCEN 100 130 DCEP 80 110 DeEP 80 110 DeEP 80 110 DCEP 80 100
15 23 23 23 23
18 28 29 29 28
3.50 3.44 3.82 .-4.02 4.18
G' DOWNHIL
DCEP
110 23
28
6.05
80
192 205
3.56 3.'l0
21. 22. 235 252
. 188 203 223 243 252 260
37.65
3023.90
57.58 64.12 64.77 60.26 45.00
2590.74
2:~
2348.31 2653.50 3533.33
53.71 59.0.1 58.38 60.45
253~~ 2451.61
60.29 42.98
2283.96 3381.81
2119.72 2403.14
Nick B,...k T•• t R.port No. MEIW/41118 for M.tDIDb Enterprt •• Specimen No.
-Face ~-
Bernt - FB.1
Face Bend FB.2
_.
RoolBenifRB-1 --Root Bend R8.2
•....
"{mm
rnm!mln
Bpeclmen -1
SMAW
5
Dale. 12.05.2011
Eloctrlcal Data
3
1 2 3 4
-
Dale: 10.04.2011 Dale: 12.05.2011
WELDINGPARAMETI!RS
!1GIOOWNHILL DCEN IGfOOWNHILL DCEP 1GIDOWNHILL DeEP 1G/OOWNHILL DCEP 1GJOOWNHILL DCEP 1GfOOWNHILL DCEP
L
,
VKVCIWPS/X70/07
Revision No. : 0 Revision No. : 0 Revision No. : 0
Width (mm) Thlckne •• (mm) Length (mm) 25.0-4 22.20 235 --25.02 . 22.20 240 25.00 22.24 230 25.04 22.22 . 235 . ~ARDNI!15S( QW482.12) R.port No. MlElW/4188for Met.l.b Ent.rp~ •• Location. Middle + 1mm Parent) Middle + 1mm (HAZ Middle + 1mm (Weld Middle + 1mm HAZ Middle + 1mm (Parent Middle + 1mm Parent
.
Result
..
_~~t;sfacle>ry __ Satisfaclory . __ ..Sallsfaclory __
.~tOry
Vickers Hardness (HVi0) 154-156.155 18()..184.165 239-233-236 184.185.166 .150-154-152 154-156-155
!
MACROTEaT R.port No. MElWf4i88r for M~~.'.b Ent.rprl~ .• Etch.nt Solution
2 % Nltal
Observation
Krishna
W~lder's Name
Rit •• h Test Conducted By
_.~ __ . __
..
A Visual Examination of Cress Seclion area of Weld & HAZ, There Is a Complete fusion between Base Metal and Electrode. There Is a No found any Inclusion and Crack. So. Macro Etch test Is Sallsfactory and OK.(Two Sample) Pande WL.O Welder ID
WL-15
Vicky
.We certify Ihal tf1estatements
In this record are correct and that Ihe test welds were prepared, welded and test~"h accordance with the requirements of Section IX of the ASME Code. L-?'\IIDI~
- ---
-
Sign Name
.
\1~ :V.
: • 1"'1 : VICk~:~!stry .
kl.O,5~tMJ
.
APP
Sign Name
~~II
~4it-'~-;-h~.'12l~11 ,{:~?""'f-YO.9
p,ep.;edBY1-:'.'
. \:.. : Bhadresh Pat411
l)lf~- '. "
rM ~ \x
Date : Date : Id-~S -.J.o I \ _ . _ {Detail of record of lests are illustrative (lnl, and may bit modrned (0 connnn to tho type and number of te~ts required by Ihe Code'