Wiring Testing Objective: The following testing will be performed on the system to check for operation of different components including cables, yaw shaft control box, dogvane and anemometer to be able to troubleshoot the “commerr” fault displayed on the inverter.
3 4
2
2 4 3
1
1
Cross‐section view of the data cables
1
2 Dogvane
Power Cable
4Core Data Cable
PC Connector
1
3
2
3
Anemometer
Wiring Testing
Cross‐section 1 PIN to Pin Testing 1—2 1—3 2—3 2—4 3—4
Expected Result in Normal Operation Mode Terminated Mode 0Ω About 60kΩ About 60kΩ About 60kΩ 0Ω
Non‐Terminated Mode 0Ω infinite infinite infinite 0Ω
Table 1‐ Checking of the cable and plugs when the top end of the cable plugged to the control box
MUTLTIMETER SETTING ‐‐ _____________________________________________________________________________________
Cross‐section 2 PIN to Pin Testing 1—2 1—3 2—3 2—4 3—4
Expected Result in Normal Operation Mode Terminated Mode Approx 100k Ω, 240VDC infinite infinite infinite 700 Ω, DC 0.7V
Non‐Terminated Mode infinite infinite infinite infinite infinite
Table2‐Checking of the cable and plugs when the low end of the cable connected to the inverter
If “ commerr” seen on LCD Display measure 1‐2 PIN to PIN TEST for DC240V. If no DC240v, the replace fuse. If there is DC 240V, then the problem with the control box on yaw shaft, please change a new yaw shaft control system.
MUTLTIMETER SETTING ‐‐ _____________________________________________________________________________________
Anemometer
dogvane
Cross‐section 3 PIN to Pin Testing 1—2 1—3 2—3 1—2
Expected Result in Normal Operation Mode Terminated Mode 400 Ω 4.3k Ω 5k Ω 380 Ω
Non‐Terminated Mode infinite infinite infinite infinite
1—3
4.7k Ω
infinite
2—3
5k Ω
infinite
Table3‐Checking for cable and plugs when measurement cables are connected to the yaw shaft control box
MUTLTIMETER SETTING ‐‐ _____________________________________________________________________________________
Wiring Testing
Anemometer
dogvane
Cross‐section 4 PIN to Pin Testing 1—2 1—3 2—3 1—2
Expected Result in Normal Operation Mode Terminated Mode 8M Ω 11M Ω 13M Ω infinte
Non‐Terminated Mode infinte infinte infinte infinte
1—3
infinte
infinte
2—3
30M Ω
infinte
Table4‐Checking for cable and measurement probes (Dogvane and Anemometer) when cables are connected to these probes
MUTLTIMETER SETTING ‐‐ _____________________________________________________________________________________
Turbine OFF
Turbine ON
Power Cable Testing Pin Connection 1—3 1—4 2—3 2—4 1—3 1—4 2—3 2—4
Voltage Null Null Null Null Null Null Null Null
Resistance 0Ω 0Ω 0Ω 0Ω Null Null Null Null
Table5‐Checking for the continuity and inside jumper connections of the main power cable
MUTLTIMETER SETTING ‐‐ _____________________________________________________________________________________