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Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
4
ROUGH MILLING OF CRANK CASE FACE
5
FINISH MILLING OF CRANK CASE FACE
6
PART ROTATION
7
MILLING OF FACE 300
8
TOOL CHANGE AND PART ROTATION
9
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
T1
T2
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
10 11
TRAVEL
12
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
1
13 14
TRAVEL
15
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
1
16 17
TRAVEL
18
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
1
19 20
TOOL CHANGE
21
REAMING 12H7 DIA.8.5DEEP, AX.103
22
TRAVEL
23
REAMING 12H7 DIA.8.5DEEP, AX.104
24
TOOL CHANGE
25
DRILLING 6.5 DIA.40 DEEP, AX.107
26
TRAVEL
27
DRILLING 6.5 DIA.40 DEEP, AX.108
28
TOOL CHANGE AND PART ROTATION
29
DRILLING 5 DIA.21 DEEP, AX.301
30
TRAVEL
31
DRILLING 5 DIA.21 DEEP, AX.302
32
TOOL CHANGE
33
TAPPING M6X1, 14 DEEP, AX.301
34
TAPPING M6X1,RETURN 14 DEEP, AX.301
35
TRAVEL
36
TAPPING M6X1, 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
37
TAPPING M6X1,RETURN 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
T3
T4
T5
T6
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
38 39
TOOL CHANGE
40
ROUGH MILLING FACE 200
41
FINISH MILLING FACE 200
42
TOOL CHANGE
43
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
T7
T2R
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
5
10,186
160
0.07
2
0.14
1,426
60
2.52
44 45
TRAVEL
46
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
1
47 48
TRAVEL
49
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
1
50 51
TRAVEL
52
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
1
53 54
TOOL CHANGE
55
DRILLING 5 DIA.~60 DEEP,AX.109
56
TOOL CHANGE
T8
1
26194898.xls
Page 1
Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
57
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
58
TOOL CHANGE
59
ROUGH BORING MAIN BORE DIA.75.4
60
TOOL CHANGE
61
REAMING 12H8 DIA.8DEEP, AX.102
62
TRAVEL
63
REAMING 12H8 DIA.8DEEP, AX.103
64
TOOL CHANGE AND PART ROTATION
65
DRILLING 9.5 DIA.~45 DEEP,AX.401
66
TOOL CHANGE
67
REAMING 10 DIA 20 DEEP, AX.401
68
TOOL CHANGE AND PART ROTATION
69
FINISH BORING MAIN BORE DIA.76
70
RAPID RETURN
71
ROTATION AXIS A1
72
COMP.LOAD UNLOAD
73
ROTATION AXIS A1/TOOL CHANGE
Tool Part Diam. -
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
T9
1
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
T10
1
75.4
844
200
0.10
4
0.40
338
106
18.83
T3R
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
T11
1
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
T12
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
T13
1
76
838
200
0.10
1
0.10
84
108
77.36
TOTAL CUTTING TIME :
141.48
sec.
TOTAL IDLE TIME :
105.29
sec.
TOTAL CYCLE TIME :
246.76
sec.
TOTAL PARTS PER CYCLE :
4.11
Min
1
CYCLE TIME PER PIECE:
246.8
sec.
PRODUCTION PER HOUR:
14.6
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
211.5
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
179.8
PIECES 85% eff
53,942.6
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
NOTE
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 2
Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
4
ROUGH MILLING OF CRANK CASE FACE
1.2
5
FINISH MILLING OF CRANK CASE FACE
6
PART ROTATION
7
MILLING OF FACE 300
8
TOOL CHANGE AND PART ROTATION
9
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
T1
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
2.5
4.5 T2
10 11
TRAVEL
12
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 1
13 14
TRAVEL
15
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
16 17
TRAVEL
18
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 1
19 20
TOOL CHANGE
21
REAMING 12H7 DIA.8.5DEEP, AX.103
4.5
22
TRAVEL
23
REAMING 12H7 DIA.8.5DEEP, AX.104
24
TOOL CHANGE
25
DRILLING 6.5 DIA.40 DEEP, AX.107
26
TRAVEL
27
DRILLING 6.5 DIA.40 DEEP, AX.108
28
TOOL CHANGE AND PART ROTATION
29
DRILLING 5 DIA.21 DEEP, AX.301
30
TRAVEL
31
DRILLING 5 DIA.21 DEEP, AX.302
32
TOOL CHANGE
33
TAPPING M6X1, 14 DEEP, AX.301
34
TAPPING M6X1,RETURN 14 DEEP, AX.301
35
TRAVEL
36 37
T3
0.5
4.5 T4
0.5
4.5 T5
0.5
4.5 1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1, 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1,RETURN 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
T6
0.5 0.5
0.5
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
38 39
TOOL CHANGE
40
ROUGH MILLING FACE 200
41
FINISH MILLING FACE 200
42
TOOL CHANGE
43
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
4.5 T7
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05 4.5
T2R
1
44 45
TRAVEL
46
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
TRAVEL
49
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
TRAVEL
52
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
TOOL CHANGE
55
DRILLING 5 DIA.~60 DEEP,AX.109
56
TOOL CHANGE
0.08
2
0.16
970
35
2.16
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
5
10,186
160
0.07
2
0.14
1,426
60
2.52
0.5 1
53 54
200
5,787
0.5 1
50 51
6,063
11
0.5 1
47 48
10.5
4.5 T8
1
4.5
26194898.xls
Page 3
Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
T9
1
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
T10
1
75.4
844
200
0.10
4
0.40
338
106
18.83
T3R
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
T11
1
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
T12
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
T13
1
76
838
200
0.10
1
0.10
84
108
77.36
57
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
58
TOOL CHANGE
59
ROUGH BORING MAIN BORE DIA.75.4
60
TOOL CHANGE
61
REAMING 12H8 DIA.8DEEP, AX.102
62
TRAVEL
63
REAMING 12H8 DIA.8DEEP, AX.103
64
TOOL CHANGE AND PART ROTATION
65
DRILLING 9.5 DIA.~45 DEEP,AX.401
66
TOOL CHANGE
67
REAMING 10 DIA 20 DEEP, AX.401
68
TOOL CHANGE AND PART ROTATION
69
FINISH BORING MAIN BORE DIA.76
70
RAPID RETURN
71
ROTATION AXIS A1
2.5
72
COMP.LOAD UNLOAD
20.0
73
ROTATION AXIS A1/TOOL CHANGE
NOTE
4.5
4.5
0.5
4.5
4.5
4.5
1.2
4.5 scansioni
TOTAL CUTTING TIME :
141.48
sec.
TOTAL IDLE TIME :
105.29
sec.
TOTAL CYCLE TIME :
246.76
sec.
TOTAL PARTS PER CYCLE :
3.9
4.11
Min
1
CYCLE TIME PER PIECE:
246.8
sec.
PRODUCTION PER HOUR:
14.6
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
211.5
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
179.8
PIECES 85% eff
53,942.6
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 4
Machine Type SI 320 H TP machining center Indexing drum - TWO 4th . axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
6
ROUGH MILLING OF CRANK CASE FACE
7
FINISH MILLING OF CRANK CASE FACE
8
TRAVEL
9
1.2 1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
ROUGH MILLING OF CRANK CASE FACE
2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
10
FINISH MILLING OF CRANK CASE FACE
2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
11
PART ROTATION
12
MILLING OF FACE 300
1
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
13
TRAVEL
14
MILLING OF FACE 300
2
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
15
TOOL CHANGE AND PART ROTATION
16
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
T1
1.0
2.5
1.0
4.5 T2
17 18
TRAVEL
19
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 1
20 21
TRAVEL
22
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5 1
23 24
TRAVEL
25
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 1
26 27
TRAVEL
28
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
1.0 2
29 30
TRAVEL
31
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 2
32 33
TRAVEL
34
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5 2
35 36
TRAVEL
37
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 2
38 39
TOOL CHANGE
40
REAMING 12H7 DIA.8.5DEEP, AX.103
41
TRAVEL
42
REAMING 12H7 DIA.8.5DEEP, AX.104
43
TRAVEL
44
REAMING 12H7 DIA.8.5DEEP, AX.103
45
TRAVEL
46
REAMING 12H7 DIA.8.5DEEP, AX.104
47
TOOL CHANGE
48
DRILLING 6.5 DIA.40 DEEP, AX.107
49
TRAVEL
50
DRILLING 6.5 DIA.40 DEEP, AX.108
51
TRAVEL
52
DRILLING 6.5 DIA.40 DEEP, AX.107
53
TRAVEL
54
DRILLING 6.5 DIA.40 DEEP, AX.108
55
TOOL CHANGE AND PART ROTATION
56
DRILLING 5 DIA.21 DEEP, AX.301
57
TRAVEL
58
DRILLING 5 DIA.21 DEEP, AX.302
59
TRAVEL
4.5 T3
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1
5
10,186
160
0.08
2
0.16
1,630
21
0.5
1.0
0.5
4.5 T4
0.5
1.0
0.5
4.5 T5
0.77 0.5
1
5
10,186
160
0.08
2
0.16
1,630
21
0.77 1.0
26194898.xls
Page 5
Machine Type SI 320 H TP machining center Indexing drum - TWO 4th . axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam.
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1, 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
68
TAPPING M6X1,RETURN 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
69
TRAVEL
70
TAPPING M6X1, 14 DEEP, AX.301
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
71
TAPPING M6X1,RETURN 14 DEEP, AX.301
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
72
TRAVEL
73
TAPPING M6X1, 14 DEEP, AX.302
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
74
TAPPING M6X1,RETURN 14 DEEP, AX.302
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
75
RAPID RETURN
76
ROTATION AXIS A1/TOOL CHANGE
60
DRILLING 5 DIA.21 DEEP, AX.301
61
TRAVEL
62
DRILLING 5 DIA.21 DEEP, AX.302
63
TOOL CHANGE
64
TAPPING M6X1, 14 DEEP, AX.301
65
TAPPING M6X1,RETURN 14 DEEP, AX.301
66
TRAVEL
67
-
Cutt. R.P.M. Speed
NOTE
0.5
4.5 T6
0.5 0.5
0.5 1.0
0.5 0.5
0.5 1.2 6.5
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING 1
RAPID RETURN
2
ROUGH MILLING FACE 200
3
FINISH MILLING FACE 200
4
TRAVEL
5
1.2 1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
ROUGH MILLING FACE 200
2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
6
FINISH MILLING FACE 200
2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
7
TOOL CHANGE
8
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1
5
10,186
160
0.07
2
0.14
1,426
55
2.31
2
5
10,186
160
0.07
2
0.14
1,426
60
2.52
T7
1.0
4.5 T2R
9 10
TRAVEL
11
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
0.5 1
12 13
TRAVEL
14
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
0.5 1
15 16
TRAVEL
17
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
0.5 1
18 19
TRAVEL
20
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
1.0 2
21 22
TRAVEL
23
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
0.5 2
24 25
TRAVEL
26
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
0.5 2
27 28
TRAVEL
29
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
0.5 2
30 31
TOOL CHANGE AND PART ROTATION
32
DRILLING 5 DIA.~60 DEEP,AX.109
33
TRAVEL
34
DRILLING 5 DIA.~60 DEEP,AX.109
35
TOOL CHANGE AND PART ROTATION
36
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
37
TRAVEL
38
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
4.5 T8
1.0
4.5 T9
1
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
2
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
1.0
26194898.xls
Page 6
Machine Type SI 320 H TP machining center Indexing drum - TWO 4th . axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
39
TOOL CHANGE
40
ROUGH BORING MAIN BORE DIA.75.4
41
TRAVEL
42
ROUGH BORING MAIN BORE DIA.75.4
43
TOOL CHANGE
44
REAMING 12H8 DIA.8DEEP, AX.102
45
TRAVEL
46
REAMING 12H8 DIA.8DEEP, AX.103
47
TRAVEL
48
REAMING 12H8 DIA.8DEEP, AX.102
49
TRAVEL
50
REAMING 12H8 DIA.8DEEP, AX.103
51
TOOL CHANGE AND PART ROTATION
52
DRILLING 9.5 DIA.~45 DEEP,AX.401
53
TRAVEL
54
DRILLING 9.5 DIA.~45 DEEP,AX.401
55
TOOL CHANGE
56
REAMING 10 DIA 20 DEEP, AX.401
57
TRAVEL
58
REAMING 10 DIA 20 DEEP, AX.401
59
TOOL CHANGE AND PART ROTATION
60
FINISH BORING MAIN BORE DIA.76
61
TRAVEL
62
FINISH BORING MAIN BORE DIA.76
63
RAPID RETURN
64
ROTATION AXIS A1/TOOL CHANGE
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
Stroke
Cutt. Time
Idle Time
mm
sec
sec
mm/min
NOTE
4.5 T10
1
75.4
1,900
450
0.10
6
0.60
1,140
108
5.69
2
75.4
1,900
450
0.10
6
0.60
1,140
108
5.69
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
2
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
1
76
2,513
600
0.10
1
0.10
251
106
25.31
2
76
2,513
600
0.10
1
0.10
251
106
25.31
1.0
4.5 T3R
0.5
1.0
0.5
4.5 T11
0.5
4.5 T12
0.5
4.5 T13
1.0
1.2 6.5 scansioni
TOTAL CUTTING TIME :
149.81
sec.
TOTAL IDLE TIME :
113.83
sec.
TOTAL CYCLE TIME :
263.64
sec.
TOTAL PARTS PER CYCLE :
7.0
4.39
Min
2
CYCLE TIME PER PIECE:
131.8
sec.
PRODUCTION PER HOUR:
27.3
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
396.0
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
336.6
PIECES 85% eff
100,979.0
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 7
Machine Type TW 320 H TP machining center Indexing drum - TWO 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
4
ROUGH MILLING OF CRANK CASE FACE
1.2
5
FINISH MILLING OF CRANK CASE FACE
6
PART ROTATION
7
MILLING OF FACE 300
8
TOOL CHANGE AND PART ROTATION
9
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
T1
1/2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1/2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1/2
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
1/2
10.5
7,579
250
0.10
2
0.20
1,516
35
1.39
11
7,234
250
0.10
2
0.20
1,447
9
0.35
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
2.5
4.5 T2
10 11
TRAVEL
12
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 1/2
13 14
TRAVEL
15
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1/2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1/2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1/2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
1/2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
1/2
16 17
TRAVEL
18
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 1/2
19 20
TOOL CHANGE
21
REAMING 12H7 DIA.8.5DEEP, AX.103
4.5
22
TRAVEL
23
REAMING 12H7 DIA.8.5DEEP, AX.104
24
TOOL CHANGE
25
DRILLING 6.5 DIA.40 DEEP, AX.107
26
TRAVEL
27
DRILLING 6.5 DIA.40 DEEP, AX.108
28
TOOL CHANGE AND PART ROTATION
29
DRILLING 5 DIA.21 DEEP, AX.301
30
TRAVEL
31
DRILLING 5 DIA.21 DEEP, AX.302
32
TOOL CHANGE
33
TAPPING M6X1, 14 DEEP, AX.301
34
TAPPING M6X1,RETURN 14 DEEP, AX.301
35
TRAVEL
36
T3
0.5
4.5 T4
0.5
4.5 T5
0.5
4.5 1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1, 14 DEEP, AX.302
1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
37
TAPPING M6X1,RETURN 14 DEEP, AX.302
1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
38
RAPID RETURN
39
ROTATION AXIS A1/TOOL CHANGE
T6
0.5 0.5
0.5 1.2 6.5
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING 1
RAPID RETURN
2
ROUGH MILLING FACE 200
3
FINISH MILLING FACE 200
4
TOOL CHANGE
5
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
1.2 1/2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1/2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
T2R 1/2
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
T7
4.5
6 7
TRAVEL
8
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
0.5 1/2
9 10
TRAVEL
11
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
0.5 1/2
12 13
TRAVEL
14
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
15 16
0.5 1/2
TOOL CHANGE AND PART ROTATION
4.5
26194898.xls
Page 8
Machine Type TW 320 H TP machining center Indexing drum - TWO 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
17
DRILLING 5 DIA.~60 DEEP,AX.109
18
TOOL CHANGE AND PART ROTATION
19
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
20
TOOL CHANGE
21
ROUGH BORING MAIN BORE DIA.75.4
22
TOOL CHANGE
23
REAMING 12H8 DIA.8DEEP, AX.102
24
TRAVEL
25
REAMING 12H8 DIA.8DEEP, AX.103
26
TOOL CHANGE AND PART ROTATION
27
DRILLING 9.5 DIA.~45 DEEP,AX.401
28
TOOL CHANGE
29
REAMING 10 DIA 20 DEEP, AX.401
30
TOOL CHANGE AND PART ROTATION
31
FINISH BORING MAIN BORE DIA.76
32
RAPID RETURN
33
ROTATION AXIS A1/TOOL CHANGE
Tool Part Diam. -
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
T8
1/2
5
10,186
160
0.07
2
0.14
1,426
60
2.52
T9
1/2
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
T10
1/2
NOTE
4.5
4.5
75.4
1,900
450
0.10
6
0.60
1,140
108
5.69
T3R 1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
T11
1/2
9.5
8,377
250
0.10
2
0.20
1,675
45
1.61
T12
1/2
10
9,549
300
0.12
4
0.48
4,584
20
0.26
T13
1/2
76
2,513
600
0.10
1
0.10
251
106
25.31
4.5
0.5
4.5
4.5
4.5
1.2 6.5 scansioni
TOTAL CUTTING TIME :
73.63
sec.
TOTAL IDLE TIME :
89.19
sec.
TOTAL CYCLE TIME :
162.81
sec.
TOTAL PARTS PER CYCLE :
3.9
2.71
Min
2
CYCLE TIME PER PIECE:
81.4
sec.
PRODUCTION PER HOUR:
44.2
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
641.2
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
545.0
PIECES 85% eff
163,511.6
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 9
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
4
ROUGH MILLING OF CRANK CASE FACE
5
FINISH MILLING OF CRANK CASE FACE
6
PART ROTATION
7
MILLING OF FACE 300
8
TOOL CHANGE AND PART ROTATION
9
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
T1
T2
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
10 11
TRAVEL
12
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
1
13 14
TRAVEL
15
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
1
16 17
TRAVEL
18
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
1
19 20
TOOL CHANGE
21
REAMING 12H7 DIA.8.5DEEP, AX.103
22
TRAVEL
23
REAMING 12H7 DIA.8.5DEEP, AX.104
24
TOOL CHANGE
25
DRILLING 6.5 DIA.40 DEEP, AX.107
26
TRAVEL
27
DRILLING 6.5 DIA.40 DEEP, AX.108
28
TOOL CHANGE AND PART ROTATION
29
DRILLING 5 DIA.21 DEEP, AX.301
30
TRAVEL
31
DRILLING 5 DIA.21 DEEP, AX.302
32
TOOL CHANGE
33
TAPPING M6X1, 14 DEEP, AX.301
34
TAPPING M6X1,RETURN 14 DEEP, AX.301
35
TRAVEL
36
TAPPING M6X1, 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
37
TAPPING M6X1,RETURN 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
T3
T4
T5
T6
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
38 39
TOOL CHANGE
40
ROUGH MILLING FACE 200
41
FINISH MILLING FACE 200
42
TOOL CHANGE
43
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
T7
T2R
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
5
10,186
160
0.07
2
0.14
1,426
60
2.52
44 45
TRAVEL
46
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
1
47 48
TRAVEL
49
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
1
50 51
TRAVEL
52
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
1
53 54
TOOL CHANGE
55
DRILLING 5 DIA.~60 DEEP,AX.109
56
TOOL CHANGE
T8
1
26194898.xls
Page 1
Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
57
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
58
TOOL CHANGE
59
ROUGH BORING MAIN BORE DIA.75.4
60
TOOL CHANGE
61
REAMING 12H8 DIA.8DEEP, AX.102
62
TRAVEL
63
REAMING 12H8 DIA.8DEEP, AX.103
64
TOOL CHANGE AND PART ROTATION
65
DRILLING 9.5 DIA.~45 DEEP,AX.401
66
TOOL CHANGE
67
REAMING 10 DIA 20 DEEP, AX.401
68
TOOL CHANGE AND PART ROTATION
69
FINISH BORING MAIN BORE DIA.76
70
RAPID RETURN
71
ROTATION AXIS A1
72
COMP.LOAD UNLOAD
73
ROTATION AXIS A1/TOOL CHANGE
Tool Part Diam. -
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
T9
1
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
T10
1
75.4
844
200
0.10
4
0.40
338
106
18.83
T3R
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
T11
1
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
T12
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
T13
1
76
838
200
0.10
1
0.10
84
108
77.36
TOTAL CUTTING TIME :
141.48
sec.
TOTAL IDLE TIME :
105.29
sec.
TOTAL CYCLE TIME :
246.76
sec.
TOTAL PARTS PER CYCLE :
4.11
Min
1
CYCLE TIME PER PIECE:
246.8
sec.
PRODUCTION PER HOUR:
14.6
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
211.5
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
179.8
PIECES 85% eff
53,942.6
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
NOTE
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 2
Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
4
ROUGH MILLING OF CRANK CASE FACE
1.2
5
FINISH MILLING OF CRANK CASE FACE
6
PART ROTATION
7
MILLING OF FACE 300
8
TOOL CHANGE AND PART ROTATION
9
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
T1
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
2.5
4.5 T2
10 11
TRAVEL
12
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 1
13 14
TRAVEL
15
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
6.5
9,794
200
0.07
2
0.14
1,371
40
1.75
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
5
10,186
160
0.07
2
0.14
1,426
21
0.88
1
16 17
TRAVEL
18
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 1
19 20
TOOL CHANGE
21
REAMING 12H7 DIA.8.5DEEP, AX.103
4.5
22
TRAVEL
23
REAMING 12H7 DIA.8.5DEEP, AX.104
24
TOOL CHANGE
25
DRILLING 6.5 DIA.40 DEEP, AX.107
26
TRAVEL
27
DRILLING 6.5 DIA.40 DEEP, AX.108
28
TOOL CHANGE AND PART ROTATION
29
DRILLING 5 DIA.21 DEEP, AX.301
30
TRAVEL
31
DRILLING 5 DIA.21 DEEP, AX.302
32
TOOL CHANGE
33
TAPPING M6X1, 14 DEEP, AX.301
34
TAPPING M6X1,RETURN 14 DEEP, AX.301
35
TRAVEL
36 37
T3
0.5
4.5 T4
0.5
4.5 T5
0.5
4.5 1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1, 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1,RETURN 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
T6
0.5 0.5
0.5
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING
38 39
TOOL CHANGE
40
ROUGH MILLING FACE 200
41
FINISH MILLING FACE 200
42
TOOL CHANGE
43
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
4.5 T7
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05 4.5
T2R
1
44 45
TRAVEL
46
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
TRAVEL
49
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
TRAVEL
52
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
TOOL CHANGE
55
DRILLING 5 DIA.~60 DEEP,AX.109
56
TOOL CHANGE
0.08
2
0.16
970
35
2.16
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
5
10,186
160
0.07
2
0.14
1,426
60
2.52
0.5 1
53 54
200
5,787
0.5 1
50 51
6,063
11
0.5 1
47 48
10.5
4.5 T8
1
4.5
26194898.xls
Page 3
Machine Type SI 320 H SPmachining center Indexing drum - One 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
T9
1
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
T10
1
75.4
844
200
0.10
4
0.40
338
106
18.83
T3R
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
T11
1
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
T12
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
T13
1
76
838
200
0.10
1
0.10
84
108
77.36
57
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
58
TOOL CHANGE
59
ROUGH BORING MAIN BORE DIA.75.4
60
TOOL CHANGE
61
REAMING 12H8 DIA.8DEEP, AX.102
62
TRAVEL
63
REAMING 12H8 DIA.8DEEP, AX.103
64
TOOL CHANGE AND PART ROTATION
65
DRILLING 9.5 DIA.~45 DEEP,AX.401
66
TOOL CHANGE
67
REAMING 10 DIA 20 DEEP, AX.401
68
TOOL CHANGE AND PART ROTATION
69
FINISH BORING MAIN BORE DIA.76
70
RAPID RETURN
71
ROTATION AXIS A1
2.5
72
COMP.LOAD UNLOAD
20.0
73
ROTATION AXIS A1/TOOL CHANGE
NOTE
4.5
4.5
0.5
4.5
4.5
4.5
1.2
4.5 scansioni
TOTAL CUTTING TIME :
141.48
sec.
TOTAL IDLE TIME :
105.29
sec.
TOTAL CYCLE TIME :
246.76
sec.
TOTAL PARTS PER CYCLE :
3.9
4.11
Min
1
CYCLE TIME PER PIECE:
246.8
sec.
PRODUCTION PER HOUR:
14.6
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
211.5
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
179.8
PIECES 85% eff
53,942.6
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 4
Machine Type SI 320 H TP machining center Indexing drum - TWO 4th . axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
6
ROUGH MILLING OF CRANK CASE FACE
7
FINISH MILLING OF CRANK CASE FACE
8
TRAVEL
9
1.2 1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
ROUGH MILLING OF CRANK CASE FACE
2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
10
FINISH MILLING OF CRANK CASE FACE
2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
11
PART ROTATION
12
MILLING OF FACE 300
1
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
13
TRAVEL
14
MILLING OF FACE 300
2
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
15
TOOL CHANGE AND PART ROTATION
16
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
T1
1.0
2.5
1.0
4.5 T2
17 18
TRAVEL
19
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 1
20 21
TRAVEL
22
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5 1
23 24
TRAVEL
25
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 1
26 27
TRAVEL
28
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
1.0 2
29 30
TRAVEL
31
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 2
32 33
TRAVEL
34
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5 2
35 36
TRAVEL
37
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 2
38 39
TOOL CHANGE
40
REAMING 12H7 DIA.8.5DEEP, AX.103
41
TRAVEL
42
REAMING 12H7 DIA.8.5DEEP, AX.104
43
TRAVEL
44
REAMING 12H7 DIA.8.5DEEP, AX.103
45
TRAVEL
46
REAMING 12H7 DIA.8.5DEEP, AX.104
47
TOOL CHANGE
48
DRILLING 6.5 DIA.40 DEEP, AX.107
49
TRAVEL
50
DRILLING 6.5 DIA.40 DEEP, AX.108
51
TRAVEL
52
DRILLING 6.5 DIA.40 DEEP, AX.107
53
TRAVEL
54
DRILLING 6.5 DIA.40 DEEP, AX.108
55
TOOL CHANGE AND PART ROTATION
56
DRILLING 5 DIA.21 DEEP, AX.301
57
TRAVEL
58
DRILLING 5 DIA.21 DEEP, AX.302
59
TRAVEL
4.5 T3
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
12
7,958
300
0.12
4
0.48
3,820
9
0.14
2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1
5
10,186
160
0.08
2
0.16
1,630
21
0.5
1.0
0.5
4.5 T4
0.5
1.0
0.5
4.5 T5
0.77 0.5
1
5
10,186
160
0.08
2
0.16
1,630
21
0.77 1.0
26194898.xls
Page 5
Machine Type SI 320 H TP machining center Indexing drum - TWO 4th . axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam.
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1, 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
68
TAPPING M6X1,RETURN 14 DEEP, AX.302
1
6
3,183
60
1.00
1
1.00
3,183
17
0.32
69
TRAVEL
70
TAPPING M6X1, 14 DEEP, AX.301
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
71
TAPPING M6X1,RETURN 14 DEEP, AX.301
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
72
TRAVEL
73
TAPPING M6X1, 14 DEEP, AX.302
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
74
TAPPING M6X1,RETURN 14 DEEP, AX.302
2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
75
RAPID RETURN
76
ROTATION AXIS A1/TOOL CHANGE
60
DRILLING 5 DIA.21 DEEP, AX.301
61
TRAVEL
62
DRILLING 5 DIA.21 DEEP, AX.302
63
TOOL CHANGE
64
TAPPING M6X1, 14 DEEP, AX.301
65
TAPPING M6X1,RETURN 14 DEEP, AX.301
66
TRAVEL
67
-
Cutt. R.P.M. Speed
NOTE
0.5
4.5 T6
0.5 0.5
0.5 1.0
0.5 0.5
0.5 1.2 6.5
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING 1
RAPID RETURN
2
ROUGH MILLING FACE 200
3
FINISH MILLING FACE 200
4
TRAVEL
5
1.2 1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
ROUGH MILLING FACE 200
2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
6
FINISH MILLING FACE 200
2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
7
TOOL CHANGE
8
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
1
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1
5
10,186
160
0.07
2
0.14
1,426
55
2.31
2
5
10,186
160
0.07
2
0.14
1,426
60
2.52
T7
1.0
4.5 T2R
9 10
TRAVEL
11
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
0.5 1
12 13
TRAVEL
14
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
0.5 1
15 16
TRAVEL
17
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
0.5 1
18 19
TRAVEL
20
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
1.0 2
21 22
TRAVEL
23
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
0.5 2
24 25
TRAVEL
26
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
0.5 2
27 28
TRAVEL
29
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
0.5 2
30 31
TOOL CHANGE AND PART ROTATION
32
DRILLING 5 DIA.~60 DEEP,AX.109
33
TRAVEL
34
DRILLING 5 DIA.~60 DEEP,AX.109
35
TOOL CHANGE AND PART ROTATION
36
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
37
TRAVEL
38
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
4.5 T8
1.0
4.5 T9
1
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
2
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
1.0
26194898.xls
Page 6
Machine Type SI 320 H TP machining center Indexing drum - TWO 4th . axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
39
TOOL CHANGE
40
ROUGH BORING MAIN BORE DIA.75.4
41
TRAVEL
42
ROUGH BORING MAIN BORE DIA.75.4
43
TOOL CHANGE
44
REAMING 12H8 DIA.8DEEP, AX.102
45
TRAVEL
46
REAMING 12H8 DIA.8DEEP, AX.103
47
TRAVEL
48
REAMING 12H8 DIA.8DEEP, AX.102
49
TRAVEL
50
REAMING 12H8 DIA.8DEEP, AX.103
51
TOOL CHANGE AND PART ROTATION
52
DRILLING 9.5 DIA.~45 DEEP,AX.401
53
TRAVEL
54
DRILLING 9.5 DIA.~45 DEEP,AX.401
55
TOOL CHANGE
56
REAMING 10 DIA 20 DEEP, AX.401
57
TRAVEL
58
REAMING 10 DIA 20 DEEP, AX.401
59
TOOL CHANGE AND PART ROTATION
60
FINISH BORING MAIN BORE DIA.76
61
TRAVEL
62
FINISH BORING MAIN BORE DIA.76
63
RAPID RETURN
64
ROTATION AXIS A1/TOOL CHANGE
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
Stroke
Cutt. Time
Idle Time
mm
sec
sec
mm/min
NOTE
4.5 T10
1
75.4
1,900
450
0.10
6
0.60
1,140
108
5.69
2
75.4
1,900
450
0.10
6
0.60
1,140
108
5.69
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
12
7,958
300
0.12
4
0.48
3,820
9
0.13
2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
2
9.5
6,701
200
0.10
2
0.20
1,340
45
2.01
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
1
10
9,549
300
0.12
4
0.48
4,584
20
0.26
1
76
2,513
600
0.10
1
0.10
251
106
25.31
2
76
2,513
600
0.10
1
0.10
251
106
25.31
1.0
4.5 T3R
0.5
1.0
0.5
4.5 T11
0.5
4.5 T12
0.5
4.5 T13
1.0
1.2 6.5 scansioni
TOTAL CUTTING TIME :
149.81
sec.
TOTAL IDLE TIME :
113.83
sec.
TOTAL CYCLE TIME :
263.64
sec.
TOTAL PARTS PER CYCLE :
7.0
4.39
Min
2
CYCLE TIME PER PIECE:
131.8
sec.
PRODUCTION PER HOUR:
27.3
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
396.0
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
336.6
PIECES 85% eff
100,979.0
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 7
Machine Type TW 320 H TP machining center Indexing drum - TWO 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
Tool Part Diam. -
mm
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
rev/min
mm/z
Z
m/min
Feed mm/rev
mm/min
Stroke
Cutt. Time
Idle Time
mm
sec
sec
NOTE
OP-10 - RESTING ON 200 FACE, LOCATION AT MAIN BORE, CLAMPING AT MAIN BORE 1
RAPID APPROACH
4
ROUGH MILLING OF CRANK CASE FACE
1.2
5
FINISH MILLING OF CRANK CASE FACE
6
PART ROTATION
7
MILLING OF FACE 300
8
TOOL CHANGE AND PART ROTATION
9
DRILLING 10.5/11.5 DIA.52DEEP, AX.103
T1
1/2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1/2
63
9,095
1,800
0.07
12
0.84
7,639
290
2.28
1/2
63
9,095
1,800
0.07
12
0.84
7,639
57
0.45
1/2
10.5
7,579
250
0.10
2
0.20
1,516
35
1.39
11
7,234
250
0.10
2
0.20
1,447
9
0.35
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
2.5
4.5 T2
10 11
TRAVEL
12
DRILLING 10.5/11.5 DIA.52DEEP, AX.104
0.5 1/2
13 14
TRAVEL
15
DRILLING 10.5/11.5 DIA.52DEEP, AX.102
0.5
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.14
1/2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1/2
6.5
9,794
200
0.10
2
0.20
1,959
40
1.23
1/2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
1/2
5
10,186
160
0.08
2
0.16
1,630
21
0.77
1/2
16 17
TRAVEL
18
DRILLING 10.5/11.5 DIA.52DEEP, AX.106
0.5 1/2
19 20
TOOL CHANGE
21
REAMING 12H7 DIA.8.5DEEP, AX.103
4.5
22
TRAVEL
23
REAMING 12H7 DIA.8.5DEEP, AX.104
24
TOOL CHANGE
25
DRILLING 6.5 DIA.40 DEEP, AX.107
26
TRAVEL
27
DRILLING 6.5 DIA.40 DEEP, AX.108
28
TOOL CHANGE AND PART ROTATION
29
DRILLING 5 DIA.21 DEEP, AX.301
30
TRAVEL
31
DRILLING 5 DIA.21 DEEP, AX.302
32
TOOL CHANGE
33
TAPPING M6X1, 14 DEEP, AX.301
34
TAPPING M6X1,RETURN 14 DEEP, AX.301
35
TRAVEL
36
T3
0.5
4.5 T4
0.5
4.5 T5
0.5
4.5 1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
TAPPING M6X1, 14 DEEP, AX.302
1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
37
TAPPING M6X1,RETURN 14 DEEP, AX.302
1/2
6
3,183
60
1.00
1
1.00
3,183
17
0.32
38
RAPID RETURN
39
ROTATION AXIS A1/TOOL CHANGE
T6
0.5 0.5
0.5 1.2 6.5
OP-20 - RESTING ON CRANK CASE FACE, LOCATION AT 12H7 DOWEL HOLES, CLAMPING AGAINST RESTING 1
RAPID RETURN
2
ROUGH MILLING FACE 200
3
FINISH MILLING FACE 200
4
TOOL CHANGE
5
DRILLING 10.5/11.5 DIA.52DEEP,(AX.103)
1.2 1/2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
1/2
160
4,178
2,100
0.07
18
1.26
5,264
180
2.05
T2R 1/2
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
35
2.16
11
5,787
200
0.08
2
0.16
926
9
0.55
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
10.5
6,063
200
0.08
2
0.16
970
25
1.55
11
5,787
200
0.08
2
0.16
926
20
1.30
T7
4.5
6 7
TRAVEL
8
DRILLING 10.5/11.5 DIA.52DEEP, (AX.104)
0.5 1/2
9 10
TRAVEL
11
DRILLING 10.5/11.5 DIA.52DEEP,( AX.102)
0.5 1/2
12 13
TRAVEL
14
DRILLING 10.5/11.5 DIA.52DEEP, (AX.106)
15 16
0.5 1/2
TOOL CHANGE AND PART ROTATION
4.5
26194898.xls
Page 8
Machine Type TW 320 H TP machining center Indexing drum - TWO 4th. axis
CUSTOMER
: HMSI Ltd
Proposal Department
PROPOSAL N.
: 12084
DATE : 04/12/2009
MACHINING
: CYLINDER BLOCK
MATERIAL : Aluminium
OPERATION
: 10 /20
DRW.N°: - 12200 -KYJA-9020
PROCESS & TIMING CALCULATION Ph.
Description
-
-
17
DRILLING 5 DIA.~60 DEEP,AX.109
18
TOOL CHANGE AND PART ROTATION
19
DRILLING 7.5/8 DIA.~55 DEEP,AX.110
20
TOOL CHANGE
21
ROUGH BORING MAIN BORE DIA.75.4
22
TOOL CHANGE
23
REAMING 12H8 DIA.8DEEP, AX.102
24
TRAVEL
25
REAMING 12H8 DIA.8DEEP, AX.103
26
TOOL CHANGE AND PART ROTATION
27
DRILLING 9.5 DIA.~45 DEEP,AX.401
28
TOOL CHANGE
29
REAMING 10 DIA 20 DEEP, AX.401
30
TOOL CHANGE AND PART ROTATION
31
FINISH BORING MAIN BORE DIA.76
32
RAPID RETURN
33
ROTATION AXIS A1/TOOL CHANGE
Tool Part Diam. -
Cutt. R.P.M. Speed
feed per blade
N.of Teeth
Feed
Stroke
Cutt. Time
Idle Time sec
mm
rev/min
m/min
mm/z
Z
mm/rev
mm/min
mm
sec
T8
1/2
5
10,186
160
0.07
2
0.14
1,426
60
2.52
T9
1/2
7.5
8,488
200
0.10
2
0.20
1,698
58
2.05
T10
1/2
NOTE
4.5
4.5
75.4
1,900
450
0.10
6
0.60
1,140
108
5.69
T3R 1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
1/2
12
7,958
300
0.12
4
0.48
3,820
9
0.13
T11
1/2
9.5
8,377
250
0.10
2
0.20
1,675
45
1.61
T12
1/2
10
9,549
300
0.12
4
0.48
4,584
20
0.26
T13
1/2
76
2,513
600
0.10
1
0.10
251
106
25.31
4.5
0.5
4.5
4.5
4.5
1.2 6.5 scansioni
TOTAL CUTTING TIME :
73.63
sec.
TOTAL IDLE TIME :
89.19
sec.
TOTAL CYCLE TIME :
162.81
sec.
TOTAL PARTS PER CYCLE :
3.9
2.71
Min
2
CYCLE TIME PER PIECE:
81.4
sec.
PRODUCTION PER HOUR:
44.2
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
641.2
PIECES 100% eff
DAY PRODUCTION IN 14.5 HOURS (870 MINS):
545.0
PIECES 85% eff
163,511.6
PIECES 85% eff
ANNUAL PRODUCTION IN 300 DAYS :
All calculation are made with tolerance of +/- 10%. Time are estimated on good material machinability, 2,5 mm max stock removal, stable workpiece , correct tool geometry.and fixture overall dimension . Proprietary and Confidential information of VIGEL S.p.A.
26194898.xls
Page 9
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