SULZER Sulzer Metco
Thermal Spray Materials Guide
Issued February 2006
SULZER Sulzer Metco
Thermal Spray Materials Guide Introduction Sulzer Metco is a world-class thermal spray materials manufacturer in diversity, versatility and quality. Using a broad range of materials manufacturing methods, including proprietary processes we’ve pioneered, our materials manufacturing facilities provide you with hundreds of different products; the broadest line of thermal spray coating materials and auxiliary thermal spray materials products in the world. Our quality commitment is evidenced by our ISO 9001/AS 9000 quality standards and NADCAP approved laboratories. Materials composition and particle size are verified through a stringent in-process testing program. While coatings meeting these certifications are mandated for certain applications, compliance assures that our off-the-shelf solutions and custom thermal coating materials perform to your own demanding requirements. Whether your goal is better durability from wear or abrasion, corrosion resistance, surfacing rebuilding or engineering other desirable properties into a component or system, you will find solutions in these pages.
Product Availability The majority of the products listed in this guide are available worldwide; however, some products are only available on a regional basis. Regionally available products may be obtainable outside of the specified region as a special order. Please contact your Sulzer Metco account representative for further information. EU
Products, or product sizes, marked with this symbol are available only in Europe
AM
Products, or product sizes, marked with this symbol are available only in the Americas
Items designated as Stock are warehoused and generally available for immediate shipment or for shipment within a few days. Please note that not all Sulzer Metco warehouses may have supplies onhand or in sufficient quantities; however, every effort will be made to accommodate your needs as quickly as possible. Lead time to shipment for items marked Special Order will be provided at time of order placement.
Chemical Symbols Used In This Guide Symbol
Element
Ag ................... Silver Al .................... Aluminum B ..................... Boron C..................... Carbon or Carbide Ca................... Calcium Co................... Cobalt Cr ................... Chrome Cu................... Copper Fe ................... Iron H..................... Hydrogen Hf.................... Hafnium
Issued April 2005
Symbol
Element
Symbol
In .................... Indium M .................... Metal (undisclosed type) Mg .................. Magnesium Mn .................. Manganese Mo .................. Molybdenum N..................... Nitrogen Nb (Cb)........... Niobium Ni.................... Nickel O .................... Oxygen P..................... Phosphorus Pb................... Lead
i
Element
Sb ...................Antimony Si.....................Silicon Sn ...................Tin Ta....................Tantalum Ti.....................Titanium V .....................Vanadium W ....................Tungsten Y .....................Yttrium Zn....................Zinc Zr ....................Zirconium
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco
Thermal Spray Materials Guide How to Use This Guide This guide is designed for use electronically (on screen). To facilitate navigation, the table of contents entries are linked to sections within the guide and index entries are linked to material product descriptions. To navigate, simply click on a entry within the contents or indexes. In this example, a click on the link provided for AMDRY 301 in the Product Index (1) will navigate directly to the description for AMDRY 301 in the body (2) of the guide.
Information in this guide is classified into eight sections. Within each section, the headings at the top of each page are color-coded. Page numbers are prefixed and restart at the beginning of each section: Section
Heading Color
General Information, Contents and Indexes:
Page Number Prefix None (Roman numerals)
Air Plasma Spray Materials:
AP
®
ChamPro (LVPS, LPPS, VPS) Materials:
VP
®
Combustion Powder (Thermospray ) Materials:
CP
HVOF (High Velocity Oxy-Fuel) Materials:
HVOF
Electric Arc Wire Materials:
AW
Combustion Wire Materials:
CW
Auxiliary Materials:
AUX
Issued December 2005
ii
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Customer Specifications Specification
Material
Please click on a customer specification entry to go to that product
Page
Specification
Material
Page
Alstom
Canada Pratt Whitney (continued)
HMHD 658042 ...................... Metco 204NS-AP ........ AP-55 HMHD 658043 ...................... Metco 204NS-AP ........ AP-55 HTCT 650564 ....................... Metco 204NS-G .......... AP-55
CPW 42................................. Metco 71NS ................ AP-37 CPW 490............................... Metco 480NS .............. AP-21 CPW 490............................... Metco 480NS .............. CP-16 CPW 517............................... AMDRY 2010 .............. AP-2 CPW 517............................... Metco 601NS .............. AP-1 CPW 555............................... Metco 313NS .............. AP-1
AWS BAG-20.................................. Silvaloy........................ CW-9 C.25/C.2.25 ........................... Metco 405NS .............. CW-7
CFM International
BMS 10-67, Type 1 ............... Metco 71VF-NS........... AP-37 BMS 10-67, Type I ................ Diamalloy 2005NS....... HVOF-22 BMS 10-67, Type II ............... Metco 51F-NS ............. AP-14 BMS 10-67, Type III .............. Metco 101NS .............. AP-43 BMS 10-67, Type III .............. Metco 101NS .............. CP-24 BMS 10-67, Type VI .............. Metco 43C-NS............. AP-23 BMS 10-67, Type VI .............. Metco 43C-NS............. CP-17 BMS 10-67, Type VII ............. Metco 54NS ................ AP-7 BMS 10-67, Type VII ............. Metco 54NS ................ CP-9 BMS 10-67, Type XIV............ AMDRY 500C.............. AP-14 BMS 10-67, Type XV............. Metco 66F-NS ............. AP-11 BMS 10-67, Type XV............. Diamalloy 3002NS....... HVOF-2 BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... AP-39 BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... HVOF-17
CP 6002 ................................ Metco 45VF-NS........... AP-9 CP 6004 ................................ AMDRY 9830 .............. AP-40 CP 6004 ................................ Metco 73F-NS-1.......... AP-39 CP 6007 ................................ Metco 480NS .............. AP-21 CP 6007 ................................ Metco 480NS .............. CP-16 CP 6009 ................................ AMDRY 187 ................ AP-44 CP 6009 ................................ Metco 101B-NS........... AP-44 CP 6011 ................................ Metco 51F-NS ............. AP-14 CP 6019 ................................ Metco 63NS ................ AP-18 CP 6019 ................................ AMDRY 313X.............. AP-18 CP 6020 ................................ Metco 66F-NS ............. AP-11 CP 6021 ................................ Metco 68F-NS-1.......... AP-11 CP 6025 ................................ AMDRY 718 Cl.B ........ AP-28 CP 6026 ................................ AMDRY 9831 .............. AP-40 CP 6028 ................................ Metco 54NS-1 ............. AP-7 CP 6028 ................................ Metco 54NS-1 ............. CP-9
Boeing McDonald-Douglas
Chemtronics
DMS 2049, Type II ................ Metco 71VF-NS........... AP-37
Op. Man. 5.4.3....................... Diamalloy 2005NS ...... HVOF-22
Canada Pratt Whitney
Chromalloy
CPW 210 ............................... Metco 105NS .............. AP-42 CPW 210 ............................... Metco 105NS .............. CP-24 CPW 212 ............................... Metco 201B-NS........... AP-52 CPW 213 ............................... Metco 63NS ................ AP-18 CPW 213 Amend. 1............... AMDRY 313X.............. AP-18 CPW 215 ............................... Metco 43C-NS............. AP-23 CPW 215 ............................... Metco 43C-NS............. CP-17 CPW 217 ............................... Metco 43F-NS ............. AP-24 CPW 218 ............................... Metco 45C-NS............. AP-9 CPW 218 ............................... Metco 45C-NS............. CP-10 CPW 220 ............................... Metco 54NS ................ AP-7 CPW 220 ............................... Metco 54NS ................ CP-9 CPW 224 ............................... Metco 56F-NS ............. AP-20 CPW 235 ............................... Metco 52C-NS............. AP-7 CPW 235 ............................... Metco 52C-NS............. CP-9 CPW 236 ............................... Metco 45VF-NS........... AP-9 CPW 247 ............................... AMDRY 956 ................ AP-21 CPW 247 ............................... AMDRY 956 ................ CP-15 CPW 247 ............................... Metco 450NS .............. AP-21 CPW 247 ............................... Metco 450NS .............. CP-16 CPW 281 ............................... Metco 101B-NS........... AP-44 CPW 369 ............................... Metco 443NS .............. AP-26 CPW 369 ............................... Metco 443NS .............. CP-19 CPW 369 ............................... AMDRY 960 ................ AP-25 CPW 369 ............................... AMDRY 960 ................ CP-18 CPW 387 ............................... AMDRY 365-2 ............. AP-30 CPW 42 ................................. AMDRY 302 ................ AP-38
C-68 ...................................... Metco 600NS .............. AP-5 C-72 ...................................... Metco 404NS .............. AP-22 BZ-003, Type 1...................... Metco 63NS ................ AP-18 BZ-003, Type 2...................... Metco 404NS .............. AP-22 BZ-003, Type 34.................... Metco 601NS .............. AP-1
Boeing
Issued February 2006
Dana Perfect Circle PC 110-265 ........................... Metco 447NS .............. AP-29 PC 110-265 ........................... Metco 447NS .............. CP-20
de Havilland DHMS C4.19 ......................... Diamalloy 2005NS ...... HVOF-22
GE A17 B111S-1 ......................... Metco 600NS .............. AP-5 A50A557 ............................... Metco 204NS-G .......... AP-55 A50A558, Class C ................. Metco 204C-NS........... AP-54 A50A565 ............................... Metco 101B-NS........... AP-44 A50TF87, Class A ................. Metco 101NS .............. AP-43 A50TF87, Class A ................. Metco 101NS .............. CP-24 A50TF87, Class B ................. AMDRY 187 ................ AP-44 A50TF87, Class B ................. Metco 101B-NS........... AP-44 A50TF87, Class C ................. Metco 101SF............... AP-43 A50TF155, Class A ............... Metco 210NS-1-G ....... AP-52 A50TF155, Class A ............... AMDRY 333 ................ AP-53 A50TF204, Class A ............... Metco 202NS .............. AP-55
iv
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Customer Specifications Specification
Material
Please click on a customer specification entry to go to that product
Page
Specification
Material
Page
Alstom
Canada Pratt Whitney (continued)
HMHD 658042 ...................... Metco 204NS-AP ........ AP-55 HMHD 658043 ...................... Metco 204NS-AP ........ AP-55 HTCT 650564 ....................... Metco 204NS-G .......... AP-55
CPW 42................................. Metco 71NS ................ AP-37 CPW 490............................... Metco 480NS .............. AP-21 CPW 490............................... Metco 480NS .............. CP-16 CPW 517............................... AMDRY 2010 .............. AP-2 CPW 517............................... Metco 601NS .............. AP-1 CPW 555............................... Metco 313NS .............. AP-1
AWS BAG-20.................................. Silvaloy........................ CW-9 C.25/C.2.25 ........................... Metco 405NS .............. CW-7
CFM International
BMS 10-67, Type 1 ............... Metco 71VF-NS........... AP-37 BMS 10-67, Type I ................ Diamalloy 2005NS....... HVOF-22 BMS 10-67, Type II ............... Metco 51F-NS ............. AP-14 BMS 10-67, Type III .............. Metco 101NS .............. AP-43 BMS 10-67, Type III .............. Metco 101NS .............. CP-24 BMS 10-67, Type VI .............. Metco 43C-NS............. AP-23 BMS 10-67, Type VI .............. Metco 43C-NS............. CP-17 BMS 10-67, Type VII ............. Metco 54NS ................ AP-7 BMS 10-67, Type VII ............. Metco 54NS ................ CP-9 BMS 10-67, Type XIV............ AMDRY 500C.............. AP-14 BMS 10-67, Type XV............. Metco 66F-NS ............. AP-11 BMS 10-67, Type XV............. Diamalloy 3002NS....... HVOF-2 BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... AP-39 BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... HVOF-17
CP 6002 ................................ Metco 45VF-NS........... AP-9 CP 6004 ................................ AMDRY 9830 .............. AP-40 CP 6004 ................................ Metco 73F-NS-1.......... AP-39 CP 6007 ................................ Metco 480NS .............. AP-21 CP 6007 ................................ Metco 480NS .............. CP-16 CP 6009 ................................ AMDRY 187 ................ AP-44 CP 6009 ................................ Metco 101B-NS........... AP-44 CP 6011 ................................ Metco 51F-NS ............. AP-14 CP 6019 ................................ Metco 63NS ................ AP-18 CP 6019 ................................ AMDRY 313X.............. AP-18 CP 6020 ................................ Metco 66F-NS ............. AP-11 CP 6021 ................................ Metco 68F-NS-1.......... AP-11 CP 6025 ................................ AMDRY 718 Cl.B ........ AP-28 CP 6026 ................................ AMDRY 9831 .............. AP-40 CP 6028 ................................ Metco 54NS-1 ............. AP-7 CP 6028 ................................ Metco 54NS-1 ............. CP-9
Boeing McDonald-Douglas
Chemtronics
DMS 2049, Type II ................ Metco 71VF-NS........... AP-37
Op. Man. 5.4.3....................... Diamalloy 2005NS ...... HVOF-22
Canada Pratt Whitney
Chromalloy
CPW 210 ............................... Metco 105NS .............. AP-42 CPW 210 ............................... Metco 105NS .............. CP-24 CPW 212 ............................... Metco 201B-NS........... AP-52 CPW 213 ............................... Metco 63NS ................ AP-18 CPW 213 Amend. 1............... AMDRY 313X.............. AP-18 CPW 215 ............................... Metco 43C-NS............. AP-23 CPW 215 ............................... Metco 43C-NS............. CP-17 CPW 217 ............................... Metco 43F-NS ............. AP-24 CPW 218 ............................... Metco 45C-NS............. AP-9 CPW 218 ............................... Metco 45C-NS............. CP-10 CPW 220 ............................... Metco 54NS ................ AP-7 CPW 220 ............................... Metco 54NS ................ CP-9 CPW 224 ............................... Metco 56F-NS ............. AP-20 CPW 235 ............................... Metco 52C-NS............. AP-7 CPW 235 ............................... Metco 52C-NS............. CP-9 CPW 236 ............................... Metco 45VF-NS........... AP-9 CPW 247 ............................... AMDRY 956 ................ AP-21 CPW 247 ............................... AMDRY 956 ................ CP-15 CPW 247 ............................... Metco 450NS .............. AP-21 CPW 247 ............................... Metco 450NS .............. CP-16 CPW 281 ............................... Metco 101B-NS........... AP-44 CPW 369 ............................... Metco 443NS .............. AP-26 CPW 369 ............................... Metco 443NS .............. CP-19 CPW 369 ............................... AMDRY 960 ................ AP-25 CPW 369 ............................... AMDRY 960 ................ CP-18 CPW 387 ............................... AMDRY 365-2 ............. AP-30 CPW 42 ................................. AMDRY 302 ................ AP-38
C-68 ...................................... Metco 600NS .............. AP-5 C-72 ...................................... Metco 404NS .............. AP-22 BZ-003, Type 1...................... Metco 63NS ................ AP-18 BZ-003, Type 2...................... Metco 404NS .............. AP-22 BZ-003, Type 34.................... Metco 601NS .............. AP-1
Boeing
Issued February 2006
Dana Perfect Circle PC 110-265 ........................... Metco 447NS .............. AP-29 PC 110-265 ........................... Metco 447NS .............. CP-20
de Havilland DHMS C4.19 ......................... Diamalloy 2005NS ...... HVOF-22
GE A17 B111S-1 ......................... Metco 600NS .............. AP-5 A50A557 ............................... Metco 204NS-G .......... AP-55 A50A558, Class C ................. Metco 204C-NS........... AP-54 A50A565 ............................... Metco 101B-NS........... AP-44 A50TF87, Class A ................. Metco 101NS .............. AP-43 A50TF87, Class A ................. Metco 101NS .............. CP-24 A50TF87, Class B ................. AMDRY 187 ................ AP-44 A50TF87, Class B ................. Metco 101B-NS........... AP-44 A50TF87, Class C ................. Metco 101SF............... AP-43 A50TF155, Class A ............... Metco 210NS-1-G ....... AP-52 A50TF155, Class A ............... AMDRY 333 ................ AP-53 A50TF204, Class A ............... Metco 202NS .............. AP-55
iv
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
GE (continued)
GE (continued)
A50TF204, Class B ............... Metco 204B-NS........... AP-54 A50TF278, Class A ............... Metco 204C-NS........... AP-54 A50TF278, Class B .............. Metco 204NS .............. AP-54 A50TF278, Class C ............... Metco 204NS-G .......... AP-55 A50TF278-50-S-4, Class B ... AMDRY 204NS-1 ........ AP-54 A8Y5 ..................................... Metco 605NS .............. AP-4 B20A4.................................... Silvaloy........................ CW-9 B50A845, Class B ................. Diamalloy 3007 ........... HVOF-11 B50A888................................ Metco 410NS .............. AP-32 B50A888................................ Metco 410NS .............. CP-21 B50A890................................ Metco 443NS .............. AP-26 B50A890................................ Metco 443NS .............. CP-19 B50A891................................ Metco 450NS .............. AP-21 B50A891................................ Metco 450NS .............. CP-16 B50A892................................ AMDRY 962 ................ AP-27 B50A893................................ Metco 81VF-NS........... AP-34 B50A960................................ Diamalloy 4060NS....... HVOF-2 B50AG5 (GT20) .................... Sulzer Metco 4195 ...... AP-11 B50AG5 (GT20) .................... Sulzer Metco 4195 ...... VP-2 B50AG6, Class A .................. Sulzer Metco 4200 ...... VP-2 B50AG12, Class A (GT33) .... Sulzer Metco 4198 ...... AP-12 B50AG12, Class A (GT33) .... Sulzer Metco 4198 ...... HVOF-3 B50AG12, Class C (GT33) .... Sulzer Metco 4199 ...... AP-12 B50AG16, Class A ................ AMDRY 9621 .............. AP-27 B50AG16 Class B ................. Sulzer Metco 4516 ...... HVOF-9 B50TF13, Class A & B........... Metco 2101 ................. AP-22 B50TF13, Class A & B........... Metco 2101 ................. CP-17 B50TF27, Class A ................. Metco 72F-NS ............. AP-37 B50TF27 S8, Class A ........... Diamalloy 5872NS....... HVOF-16 B50TF27 S8, Class B ........... Diamalloy 2004 ........... HVOF-17 B50TF28, Class A ................. Metco 430NS .............. AP-33 B50TF28, Class A ................. Metco 430NS .............. CP-22 B50TF30, Class A ................. Metco 439NS .............. AP-36 B50TF33, Class A ................. Metco 404NS .............. AP-22 B50TF40 Class A .................. Metco 43C-NS............. AP-23 B50TF40 Class A .................. Metco 43C-NS............. CP-17 B50TF40, Class A ................. Sulzer Metco 5640NS . AP-23 B50TF40, Class B ................. Metco 43F-NS ............. AP-24 B50TF42, Class A ................. Metco 57NS ................ AP-14 B50TF42, Class A ................. Metco 57NS ................ CP-11 B50TF52, Class B ................. Durabrade 2221 .......... CP-5 B50TF52, Class B ................. Metco 307NS-3 ........... CP-5 B50TF53, Class B ................. Durabrade 2241 .......... CP-3 B50TF53, Class B ................. Metco 308NS-3 ........... CP-3 B50TF56, Class A ................. AMDRY 956 ................ AP-21 B50TF56, Class A ................. AMDRY 956 ................ CP-15 B50TF56, Class A ................. Metco 450NS .............. AP-21 B50TF56, Class A ................. Metco 450NS .............. CP-16 B50TF56, Class A ................. Sulzer Metco 8400 ...... AW-8 B50TF56, Class B ................. Metco 480NS .............. AP-21 B50TF56, Class B ................. Metco 480NS .............. CP-16 B50TF57, Class A ................. Metco 54NS-1 ............. AP-7 B50TF57, Class A ................. Metco 54NS-1 ............. CP-9 B50TF64, Class A ................. Metco 410NS .............. AP-32 B50TF64, Class A ................. Metco 410NS .............. CP-21 B50TF69, Class A ................. Metco 405NS .............. CW-7 B50TF72, Class A ................. AMDRY 500C.............. AP-14 B50TF72, Class A ................. Metco 58NS ................ CP-12
B50TF72, Class A ................. Metco 58NS ................ AP-15 B50TF72, Class B ................. AMDRY 500F .............. AP-14 B50TF92, Class A ................. Metco 52C-NS............. AP-7 B50TF92, Class A ................. Metco 52C-NS............. CP-9 B50TF119 ............................. Sulzer Metco 8443 ...... AW-8 B50TF119 Class A ................ AMDRY 960 ................ AP-25 B50TF119 Class A ................ AMDRY 960 ................ CP-18 B50TF119, Class A ............... Metco 443NS .............. AP-26 B50TF119, Class A ............... Metco 443NS .............. CP-19 B50TF137, Class A ............... Metco 81VF-NS........... AP-34 B50TF137, Class B ............... Metco 81NS ................ AP-34 B50TF155, Class A ............... Metco 66F-NS ............. AP-11 B50TF155, Class A ............... Diamalloy 3002NS ...... HVOF-2 B50TF161, Class A ............... Metco 51NS ................ AP-13 B50TF161, Class B ............... Metco 51F-NS ............. AP-14 B50TF161, Class A ............... Metco 51NS ................ CP-11 B50TF162 ............................. AMDRY 962 ................ AP-27 B50TF164, Class A & B ........ Durabrade 2211 .......... CP-6 B50TF164, Class B ............... AMDRY 951 ................ CP-6 B50TF166, Class A ............... Metco 447NS .............. AP-29 B50TF166, Class A ............... Metco 447NS .............. CP-20 B50TF167, Class A ............... Metco 73F-NS-1.......... AP-39 B50TF167, Class A ............... AMDRY 9831 .............. AP-40 B50TF167, Class A ............... Diamalloy 2005NS ...... HVOF-22 B50TF167, Class C ............... AMDRY 9830 .............. AP-40 B50TF172, Class A ............... Durabrade 2231 .......... CP-3 B50TF172, Class A ............... Metco 309NS-3 ........... CP-4 B50TF183, Class C ............... Diamalloy 4004NS ...... HVOF-7 B50TF185, Class A ............... AMDRY X40................ AP-9 B50TF190, Class A ............... Metco 68F-NS-1.......... AP-11 B50TF190, Class A ............... Diamalloy 3001NS ...... HVOF-3 B50TF192, Class A ............... AMDRY 962 ................ AP-27 B50TF195, Class A ............... AMDRY 9954 .............. HVOF-1 B50TF202, Class A ............... AMDRY 718 ................ AP-28 B50TF202, Class B ............... AMDRY 718 Cl.B ........ AP-28 B50TF202, Class D ............... AMDRY 1718 .............. AP-28 B50TF202, Class D ............... AMDRY 1718 .............. HVOF-8 B50TF222, Class A ............... Metco 601NS .............. AP-1 B50TF222, Class A & C ........ AMDRY 2010 .............. AP-2 B50TF232, Class A ............... Durabrade 2311 .......... CP-6 B50TF232, Class A ............... Metco 312NS .............. CP-7 B50TF232, Class A ............... Metco 312NS-1 ........... CP-7 B50TF263, Class A ............... AMDRY 5260 .............. HVOF-12 B50TF290, Class A ............... Sulzer Metco 4538 ...... HVOF-8 Std. Practice 70-49-38 .......... Sulzer Metco 8400 ...... AW-8 Std. Practice 70-49-39 .......... Sulzer Metco 8443 ...... AW-8 Std. Practice C07-031 .......... Metco 68F-NS-1.......... AP-11
M 3962 .................................. Metco 52C-NS............. AP-7 M 3962 .................................. Metco 52C-NS............. CP-9 M3951 ................................... Metco 450NS .............. AP-21 M3951 ................................... Metco 450NS .............. CP-16 M3951 ................................... AMDRY 956 ................ AP-21 M3951 ................................... AMDRY 956 ................ CP-15 M3952 ................................... Metco 404NS .............. AP-22 M3952 ................................... Metco 405NS .............. CW-7
Issued February 2006
v
Honeywell
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
Honeywell (continued)
Honeywell Allied Signal (continued)
M3953 ................................... Metco 63NS ................ AP-18 M3954 ................................... Metco 439NS .............. AP-36 M3955 ................................... Metco 601NS .............. AP-1 M3955 ................................... AMDRY 2010 .............. AP-2 M3956 ................................... Metco 443NS .............. AP-26 M3956 ................................... Metco 443NS .............. CP-19 M3956 ................................... AMDRY 960 ................ AP-25 M3956 ................................... AMDRY 960 ................ CP-18 M3960 ................................... AMDRY 9625 .............. AP-27 M3961 ................................... Metco 447NS .............. AP-29 M3961 ................................... Metco 447NS .............. CP-20 M3963 ................................... Metco 45VF-NS........... AP-9 M3964 ................................... Metco 605NS .............. AP-4 M3965 ................................... Metco 81VF-NS........... AP-34 M3966, Type 1 ...................... Metco 202NS .............. AP-55 M3966, Type II ...................... Metco 204NS .............. AP-54 M3970 ................................... Metco 301NS .............. CP-8 M3975 ................................... Metco 73F-NS-1 .......... AP-39 M3978 ................................... Metco 204NS-G .......... AP-55 M3978 ................................... Metco 204NS .............. AP-54
EMS 57745, Type I, Class A, Grade A .............. AMDRY 302 ................ AP-38 EMS 57745, Type II, Class 2, Grade C............... Metco 73SF-NS .......... AP-39 EMS 57746, Type I ............... AMDRY 956 ................ AP-21 EMS 57746, Type I ............... AMDRY 956 ................ CP-15 EMS 57746, Type I ............... Metco 450NS .............. AP-21 EMS 57746, Type I ............... Metco 450NS .............. CP-16 EMS 57746, Type I, Class 1 . Metco 480NS .............. AP-21 EMS 57746, Type I, Class 1 . Metco 480NS .............. CP-16 EMS 57746, Type II Class 2 . Metco 404NS .............. AP-22 EMS 57748 ........................... Metco 443NS .............. AP-26 EMS 57748 ........................... Metco 443NS .............. CP-19 EMS 57749 ........................... Metco 447NS .............. AP-29 EMS 57749 ........................... Metco 447NS .............. CP-20 EMS 57749, Class I .............. AMDRY 387 ................ AP-29 EMS 57750, Type I, Class 1 . AMDRY 204NS-1........ AP-54 EMS 57750 Type I, Class 1 .. Metco 204NS .............. AP-54 EMS 57753, Type I ............... Metco 81NS ................ AP-34 FP 5045, Type I .................... Sprabond .................... CW-6 FP5045, Type II..................... Metco 404NS .............. AP-22 FP 5045, Type II.................... Metco 405NS .............. CW-7 FP 5045, Type III................... Metco 16C................... AP-58 FP 5045, Type III................... Metco 16C................... CP-29 FP 5045, Type IV ................. Metcoloy 5................... AW-5 FP 5045, Type V .................. Metcoloy 2................... AW-4 FP 5045, Type V .................. Metcoloy 5................... CW-4 FP 5045, Type V .................. Metcoloy 2................... CW-4 FP 5045, Type VI ................. Metco Aluminum ......... AW-1 FP 5045, Type VI ................. Metco Aluminum ......... CW-1 FP 5045, Type VIII ............... Metco SF Aluminum.... CW-1 FP 5045, Type XI .................. Metco 308NS .............. CP-2 FP 5045, Type XII, Tb 1 ........ Metco 307NS .............. CP-4 FP 5045, Type XIV, Tb 1....... Metco 201NS .............. AP-52 FP 5045, Type XV................. Metco 450NS .............. AP-21 FP 5045, Type XV................. Metco 450NS .............. CP-16 FP 5045, Type XV................. AMDRY 956 ................ AP-21 FP 5045, Type XV................. AMDRY 956 ................ CP-15 FP 5045, Type XV................. Sulzer Metco 8400 ...... AW-8 FP 5045, Type XVI................ Metco 447NS .............. AP-29 FP 5045, Type XVI................ Metco 447NS .............. CP-20 FP 5045, Type XVII............... Metco 445 ................... AP-13 FP 5045, Type XVII............... Metco 445 ................... CP-11 FP 5045, Type XVIII.............. Metco 443NS .............. AP-26 FP 5045, Type XVIII.............. Metco 443NS .............. CP-19 FP 5045, Type XIX................ Metco 15F ................... AP-57 FP 5045, Type XIX................ Metco 15F ................... CP-28 FP 5045, Type XX................. Metco 301NS .............. CP-8 FP 5045, Type XXIII.............. Metco 442 ................... AP-26 FP 5045, Type XXIII.............. Metco 442 ................... CP-19 FP 5045, Type XXV .............. Durabrade 2311 .......... CP-6 FP 5045, Type XXV .............. Durabrade 2312 .......... CP-6 FP 5045, Type XXV .............. Metco 312NS .............. CP-7 FP 5091 ................................ Metco 601NS .............. AP-1
Honeywell Allied Signal 91547-EMS 52564, App. A.... Metco 204B-NS........... AP-54 EMS 52432, Class I............... Metco 439NS .............. AP-36 EMS 52432, Class II.............. Metco 81VF-NS........... AP-34 EMS 52432, Class IX ............ AMDRY 302 ................ AP-38 EMS 52432, Class IX ............ Metco 71NS ................ AP-37 EMS 52432, Class XIII .......... AMDRY 387 ................ AP-29 EMS 52432, Class XIV .......... AMDRY 1371 .............. AP-19 EMS 52432, Class. XV .......... Metco 68F-NS-1 .......... AP-11 EMS 52432, Class XVI .......... Metco 66F-NS ............. AP-11 EMS 52432, Class XXI .......... AMDRY 964 ................ AP-27 EMS 52432, Class XXIX........ Metco 444 ................... AP-25 EMS 52432, Class XXIX........ Metco 444 ................... CP-18 EMS 52432, Class XXXII....... AMDRY 500C.............. AP-14 EMS 52432, Class XXXII....... Metco 58NS ................ AP-15 EMS 52432, Class XXXII....... Metco 58NS ................ CP-12 EMS 57728............................ Metco 605NS .............. AP-4 EMS 57728............................ Metco 610NS .............. AP-4 EMS 57735............................ AMDRY 2010 .............. AP-2 EMS 57735............................ Metco 601NS .............. AP-1 EMS 57736 ........................... Diamalloy 2004 ........... HVOF-17 EMS 57737............................ AMDRY 964 ................ AP-27 EMS 57737, Type II............... AMDRY 9625 .............. AP-27 EMS 57738............................ Metco 63NS ................ AP-18 EMS 57739............................ Durabrade 2231 .......... CP-3 EMS 57739............................ Metco 309NS-3 ........... CP-4 EMS 57739, Class 2 ............. Metco 307NS .............. CP-4 EMS 57739, Class 2.............. Durabrade 2222 .......... CP-4 EMS 57741, Grade A ............ AMDRY 995C.............. AP-10 EMS 57741, Grade B ............ AMDRY 9954 .............. HVOF-1 EMS 57742............................ Metco 52C-NS............. AP-7 EMS 57742............................ Metco 52C-NS............. CP-9 EMS 57743............................ Metco 54NS ................ AP-7 EMS 57743............................ Metco 54NS ................ CP-9
Issued February 2006
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SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
Howmet
Pratt Whitney (continued)
CD 1115 ................................ AMDRY 386 ................ VP-3 CD 1115 ................................ AMDRY 386 ................ HVOF-8 CD 1128 ................................ AMDRY 9954 .............. HVOF-1 MS 1068 ................................ AMDRY MM509 .......... AP-9
PWA 1312 ............................. Metco 201B-NS........... AP-52 PWA 1313 ............................. AMDRY 313X.............. AP-18 PWA 1313 ............................. Metco 63NS ................ AP-18 PWA 1315 ............................. Metco 43C-NS ............ AP-23 PWA 1315 ............................. Metco 43C-NS ............ CP-17 PWA 1316 ............................. Metco 45VF-NS .......... AP-9 PWA 1317 ............................. Metco 43F-NS ............. AP-24 PWA 1318 ............................. Metco 45C-NS ............ AP-9 PWA 1318 ............................. Metco 45C-NS ............ CP-10 PWA 1319 ............................. Metco 43VF-NS .......... AP-24 PWA 1320 ............................. Metco 54NS-1 ............. AP-7 PWA 1320 ............................. Metco 54NS-1 ............. CP-9 PWA 1320 ............................ Metco 54NS ................ AP-7 PWA 1320 ............................ Metco 54NS ................ CP-9 PWA 1321 ............................. Metco 404NS .............. AP-22 PWA 1322 ............................. Metco 439NS .............. AP-36 PWA 1324 ............................. Metco 56F-NS ............. AP-20 PWA 1325 ............................ Metco 106NS .............. AP-49 PWA 1333 ............................. Metco 210NS-1 ........... AP-53 PWA 1333 ............................. AMDRY 333 ................ AP-53 PWA 1334 ............................. Metco 405NS .............. CW-7 PWA 1335 ............................. Metco 52C-NS ............ AP-7 PWA 1335 ............................. Metco 52C-NS ............ CP-9 PWA 1337 ............................. Metco 450NS .............. AP-21 PWA 1337 ............................. Metco 450NS .............. CP-16 PWA 1337 ............................. AMDRY 956 ................ AP-21 PWA 1337 ............................. AMDRY 956 ................ CP-15 PWA 1342 ............................. Metco 301NS .............. CP-8 PWA 1346 ............................. Metco 303NS-1 ........... AP-32 PWA 1347 ............................. Metco 443NS .............. AP-26 PWA 1347 ............................. Metco 443NS .............. CP-19 PWA 1347 ............................. AMDRY 960 ................ AP-25 PWA 1347 ............................. AMDRY 960 ................ CP-18 PWA 1348-2.......................... AMDRY 345 ................ AP-11 PWA 1348-2.......................... AMDRY 345 ................ VP-1 PWA 1349 ............................. Metco 601NS .............. AP-1 PWA 1352-1.......................... Durabrade 2222 .......... CP-4 PWA 1352-1.......................... Metco 307NS .............. CP-4 PWA 1352-2.......................... Durabrade 2242 .......... CP-2 PWA 1352-2.......................... Metco 308NS .............. CP-2 PWA 1355 ............................. AMDRY 355 ................ AP-8 PWA 1364 ............................. Metco 82VF-NS .......... AP-33 PWA 1364 ............................. Metco 82VF-NS .......... HVOF-10 PWA 1365-1.......................... AMDRY 365-1 ............. AP-29 PWA 1365-1.......................... AMDRY 365-1 ............. VP-3 PWA 1365-1.......................... AMDRY 365-1 ............. HVOF-8 PWA 1365-2.......................... AMDRY 365-2 ............. AP-30 PWA 1367 ............................. AMDRY 367 ................ AP-34 PWA 1369 ............................. Metco 57NS ................ AP-14 PWA 1369 ............................. Metco 57NS ................ CP-11 PWA 1375 ............................. Metco 204NS .............. AP-54 PWA 1375 ............................. AMDRY 204NS-1 ........ AP-54 PWA 1378-2.......................... Metco 51F-NS ............. AP-14 PWA 1379-1.......................... Metco 71VF-NS-5 ....... AP-38 PWA 1379-2.......................... AMDRY 301 ................ AP-38 PWA 1380 ............................. Metco 480NS .............. AP-21 PWA 1380 ............................. Metco 480NS .............. CP-16
Jet Avion JA 13006 ............................... Metco 430NS .............. AP-33 JA 13006 ............................... Metco 430NS .............. CP-22 JA 1317 ................................. Metco 43F-NS ............. AP-24 JA 1333 ................................. Metco 210NS-1-G ....... AP-52 JA 1346 ................................. Metco 210NS-1 ........... AP-53 JA 1346 ................................. Metco 303NS-1 ........... AP-32 JA1320 .................................. Metco 54NS-1 ............. AP-7 JA1320 .................................. Metco 54NS-1 ............. CP-9
Light Helicopter LHM 3314, Type 1................. Metco 204B-NS........... AP-54 LHM 3315.............................. AMDRY 964 ................ AP-27
Lucas Aerospace LA-M-093............................... Metco 73F-NS-2 .......... AP-39
MTU MTS 1050.............................. Metco 43C-NS............. AP-23 MTS 1050.............................. Metco 43C-NS............. CP-17 MTS 1052.............................. Metco 54NS-1 ............. AP-7 MTS 1052.............................. Metco 54NS-1 ............. CP-9 MTS 1059.............................. Metco 101NS .............. AP-43 MTS 1059.............................. Metco 101NS .............. CP-24 MTS 1061.............................. Metco 101B-NS........... AP-44 MTS 1067.............................. Metco 201B-NS........... AP-52 MTS 1071.............................. Metco 308NS-3 ........... CP-3 MTS 1077.............................. Metco 443NS .............. AP-26 MTS 1077.............................. Metco 443NS .............. CP-19 MTS 1077.............................. AMDRY 960 ................ AP-25 MTS 1077.............................. AMDRY 960 ................ CP-18 MTS 1080.............................. Metco 450NS .............. AP-21 MTS 1080.............................. Metco 450NS .............. CP-16 MTS 1080.............................. AMDRY 956 ................ AP-21 MTS 1080.............................. AMDRY 956 ................ CP-15
Parker Hanefin ES6-423 ................................ Metco 430NS .............. AP-33 ES6-423 ................................ Metco 430NS .............. CP-22
Pratt Whitney PWA 1185-2 .......................... AMDRY MM509 .......... AP-9 PWA 1302 ............................. AMDRY 302 ................ AP-38 PWA 1302 ............................. Metco 71NS ................ AP-37 PWA 1306 ............................. Metco 70C-NS............. AP-33 PWA 1307 ............................. Metco 81NS ................ AP-34 PWA 1310 ............................. Metco 105NS .............. AP-42 PWA 1310 ............................. Metco 105NS .............. CP-24 PWA 1311-1 .......................... AMDRY 187 ................ AP-44 PWA 1311-1 .......................... Metco 101B-NS........... AP-44
Issued February 2006
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SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
Pratt Whitney (continued)
Rolls-Royce (continued)
PWA 1386-1 .......................... AMDRY 386 ................ VP-3 PWA 1386-1 .......................... AMDRY 386 ................ HVOF-8 PWA 1393 ............................. Durabrade 2311 .......... CP-6 PWA 1393 ............................. Durabrade 2312 .......... CP-6 PWA 1393 ............................. Metco 312NS .............. CP-7 PWA 36087 ........................... Metco 202NS .............. AP-55 PWA 36097D......................... Metco 600NS-1 ........... AP-5 PWA 36118 ........................... AMDRY 713C.............. AP-24 PWA 36331-2 ........................ Diamalloy 2005NS....... HVOF-22 PWA 36332 .......................... Diamalloy 3007 ........... HVOF-11 PWA 36333 ........................... Sulzer Metco 5255 ...... AP-35 PWA 36333 ........................... Sulzer Metco 5255 ...... HVOF-13 PWA 36364 ........................... Metco 203NS .............. AP-53 PWA 36937 ........................... Sulzer Metco 8400 ...... AW-8
MSRR 9507/18 ..................... Metco 201NS .............. AP-52 MSRR 9507/19 ..................... AMDRY 313X.............. AP-18 MSRR 9507/19 ..................... Metco 63NS ................ AP-18 MSRR 9507/20 ..................... Metco 441NS-1 ........... AP-32 MSRR 9507/21 ..................... Metco 210NS-1 ........... AP-53 MSRR 9507/21 ..................... AMDRY 333 ................ AP-53 MSRR 9507/23 ..................... Metco 45VF-NS .......... AP-9 MSRR 9507/24 ..................... Metco 51NS ................ AP-13 MSRR 9507/24 ..................... Metco 51NS ................ CP-11 MSRR 9507/26 ..................... Metco 41C-NS ............ AP-17 MSRR 9507/26 ..................... Metco 41C-NS ............ CP-13 MSRR 9507/27 ..................... Metco 43F-NS............. AP-24 MSRR 9507/28 ..................... Metco 303NS-1 ........... AP-32 MSRR 9507/29 ..................... Metco 51F-NS............. AP-14 MSRR 9507/30 ..................... Metco 310NS .............. CP-1 MSRR 9507/31 ..................... AMDRY 500C ............. AP-14 MSRR 9507/31 ..................... Metco 58NS ................ AP-15 MSRR 9507/31 ..................... Metco 58NS ................ CP-12 MSRR 9507/34 ..................... Metco 430NS .............. AP-33 MSRR 9507/34 ..................... Metco 430NS .............. CP-22 MSRR 9507/35 ..................... Metco 447NS .............. AP-29 MSRR 9507/35 ..................... Metco 447NS .............. CP-20 MSRR 9507/36 ..................... Metco 101NS .............. AP-43 MSRR 9507/36 ..................... Metco 101NS .............. CP-24 MSRR 9507/37 ..................... Metco 202NS .............. AP-55 MSRR 9507/38 ..................... Metco 445 ................... AP-13 MSRR 9507/38 ..................... Metco 445 ................... CP-11 MSRR 9507/39 .................... Metco 18C .................. AP-56 MSRR 9507/39 .................... Metco 18C .................. CP-27 MSRR 9507/40 ..................... Metco 605NS .............. AP-4 MSRR 9507/41 ..................... AMDRY 301 ................ AP-38 MSRR 9507/41 ..................... Metco 71VF-NS .......... AP-37 MSRR 9507/42 ..................... Metco 73SF-NS .......... AP-39 MSRR 9507/43 ..................... Metco 450P................. AP-20 MSRR 9507/43 ..................... Metco 450P................. CP-15 MSRR 9507/44 ..................... Metco 313NS .............. AP-1 MSRR 9507/45 ..................... Durabrade 2311 .......... CP-6 MSRR 9507/45 ..................... Durabrade 2312 .......... CP-6 MSRR 9507/45 ..................... Metco 312NS .............. CP-7 MSRR 9507/46 ..................... Metco 204B-NS........... AP-54 MSRR 9507/47 ..................... AMDRY 995C ............. AP-10 MSRR 9507/48 ..................... AMDRY 963 ................ AP-26 MSRR 9507/50 ..................... Metco 101B-NS........... AP-44 MSRR 9507/50 ..................... AMDRY 187 ................ AP-44 MSRR 9507/53 ..................... Metco 106NS .............. AP-49 MSRR 9507/54 ..................... Durabrade 2313 .......... CP-7 MSRR 9507/54 ..................... Metco 314NS .............. CP-8 MSRR 9507/55 ..................... AMDRY 500F.............. AP-14 MSRR 9507/58 ..................... Metco 72F-NS............. AP-37 MSRR 9507/60 ..................... Metco 52C-NS ............ AP-7 MSRR 9507/60 ..................... Metco 52C-NS ............ CP-9 MSRR 9507/64 ..................... Metco 600NS .............. AP-5 MSRR 9507/66 ..................... Metco 320NS .............. AP-1 MSRR 9507/69 ..................... Diamalloy 2005NS ...... HVOF-22 MSRR 9507/73 ..................... AMDRY 9951 .............. VP-1 MSRR 9507/73 ..................... AMDRY 9951 .............. HVOF-1
Rockwell International RB0170-251 .......................... Metco 55 ..................... AP-13 RB0170-251 .......................... Metco 55 ..................... CP-11
Rolls-Royce MSRR 9507/1........................ AMDRY 9830 .............. AP-40 MSRR 9507/1........................ Metco 73F-NS-2 .......... AP-39 MSRR 9507/1........................ AMDRY 9831 .............. AP-40 MSRR 9507/2........................ Metco 81NS ................ AP-34 MSRR 9507/3........................ Metco 45C-NS............. AP-9 MSRR 9507/3........................ Metco 45C-NS............. CP-10 MSRR 9507/4........................ Metco 404NS .............. AP-22 MSRR 9507/5........................ AMDRY 956 ................ AP-21 MSRR 9507/5........................ AMDRY 956 ................ CP-15 MSRR 9507/5........................ Metco 450NS .............. AP-21 MSRR 9507/5........................ Metco 450NS .............. CP-16 MSRR 9507/5........................ Metco 480NS .............. AP-21 MSRR 9507/5........................ Metco 480NS .............. CP-16 MSRR 9507/6........................ Durabrade 2223 .......... CP-4 MSRR 9507/6........................ Metco 307NS-2 ........... CP-5 MSRR 9507/7........................ Metco 16C................... AP-58 MSRR 9507/7........................ Metco 16C................... CP-29 MSRR 9507/8........................ Metco 43C-NS............. AP-23 MSRR 9507/8........................ Metco 43C-NS............. CP-17 MSRR 9507/9........................ Metco 105NS .............. AP-42 MSRR 9507/9........................ Metco 105NS .............. CP-24 MSRR 9507/10...................... Metco 301C-NS........... CP-8 MSRR 9507/11...................... Metco 55 ..................... AP-13 MSRR 9507/11...................... Metco 55 ..................... CP-11 MSRR 9507/12...................... Durabrade 2224 .......... CP-5 MSRR 9507/13...................... Metco 54NS-1 ............. AP-7 MSRR 9507/13...................... Metco 54NS-1 ............. CP-9 MSRR 9507/14...................... AMDRY 960 ................ AP-25 MSRR 9507/14...................... AMDRY 960 ................ CP-18 MSRR 9507/14...................... Metco 443NS .............. AP-26 MSRR 9507/14...................... Metco 443NS .............. CP-19 MSRR 9507/15...................... Metco 601NS .............. AP-1 MSRR 9507/16...................... Durabrade 2241 .......... CP-3 MSRR 9507/16...................... Metco 308NS-3 ........... CP-3 MSRR 9507/17...................... Metco 81VF-NS........... AP-34
Issued February 2006
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SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
Rolls-Royce (continued)
Rolls-Royce Allison (continued)
MSRR 9507/77...................... AMDRY 991 ................ VP-2 MSRR 9507/86...................... Diamalloy 4700 ........... HVOF-2 MSRR 9507/87...................... AMDRY 9911 .............. HVOF-3 MSRR 9507/88...................... Durabrade 2614 .......... CP-7 MSRR 9507/101.................... Metco 405NS .............. CW-7 MSRR 9513........................... Metco 56C-NS............. AP-20 MSRR 9513........................... Metco 56C-NS............. CP-15 MSRR 9570........................... Metco 2501 ................. AP-23 MSRR 9570........................... Metco 2501 ................. CP-17 OMAT 3/229A........................ Sulzer Metco 8400 ...... AW-8 OMAT 3/271 .......................... Sulzer Metco 8443 ...... AW-8 OMAT 3/277A........................ Metcoloy 2................... AW-4
EMS 56786 ........................... Metco 58NS ................ AP-15 EMS 56786 ........................... Metco 58NS ................ CP-12 EMS 70013 ........................... Metco 405NS .............. CW-7 EPS 10479 ............................ Metco 204B-NS........... AP-54 PMI 1163............................... AMDRY 956 ................ AP-21 PMI 1163............................... AMDRY 956 ................ CP-15 PMI 1332............................... AMDRY 2000 .............. AP-2
Rolls-Royce Allison EMS 29005............................ Metcolite 14................. AUX-5 EMS 29005............................ Metcolite C .................. AUX-5 EMS 29005............................ Metcolite F................... AUX-5 EMS 29005............................ Metcolite F36............... AUX-5 EMS 29005............................ Metcolite VF ................ AUX-5 EMS 38850............................ Metco 54NS ................ AP-7 EMS 38850............................ Metco 54NS ................ CP-9 EMS 38900............................ Metco 601NS .............. AP-1 EMS 39660............................ Diamalloy 2005NS....... HVOF-22 EMS 39661............................ Diamalloy 4008NS....... HVOF-6 EMS 56705............................ AMDRY 313X.............. AP-18 EMS 56705............................ Metco 63NS ................ AP-18 EMS 56712............................ Metco 66F-NS ............. AP-11 EMS 56713............................ Metco 68F-NS-1 .......... AP-11 EMS 56719............................ AMDRY 963 ................ AP-26 EMS 56720............................ Metco 201NS .............. AP-52 EMS 56722............................ Metco 204B-NS ........... AP-54 EMS 56730............................ Metco 301NS .............. CP-8 EMS 56754............................ Durabrade 2224 .......... CP-5 EMS 56755............................ Durabrade 2244 .......... CP-2 EMS 56755............................ Metco 308NS-1 ........... CP-3 EMS 56756............................ Metco 72F-NS ............. AP-37 EMS 56757............................ Metco 450NS .............. AP-21 EMS 56757............................ Metco 450NS .............. CP-16 EMS 56757............................ AMDRY 956 ................ AP-21 EMS 56757............................ AMDRY 956 ................ CP-15 EMS 56758............................ Metco 105NS .............. AP-42 EMS 56758............................ Metco 105NS .............. CP-24 EMS 56760............................ Metco 43C-NS............. AP-23 EMS 56760............................ Metco 43C-NS............. CP-17 EMS 56762............................ Metco 444 ................... AP-25 EMS 56762............................ Metco 444 ................... CP-18 EMS 56764............................ Metco 311NS .............. AP-1 EMS 56764............................ Metco 310NS .............. CP-1 EMS 56766............................ Metco 52C-NS............. AP-7 EMS 56766............................ Metco 52C-NS............. CP-9 EMS 56767............................ AMDRY 2000 .............. AP-2 EMS 56768............................ Sulzer Metco 2043 ...... AP-3 EMS 56769............................ AMDRY 995C.............. AP-10 EMS 56772............................ Metco 443NS .............. AP-26 EMS 56772............................ Metco 443NS .............. AP-26 EMS 56786............................ AMDRY 500C.............. AP-14
Issued February 2006
SAE International AMS 5391 ............................. AMDRY 713C.............. AP-24 AMS 7875 ............................. Metco 81VF-NS........... AP-34 AMS 7879 ............................. AMDRY 301 ................ AP-38 AMS 7879 ............................. Metco 71VF-NS-1 ....... AP-37 AMS 7879 ............................. Metco 71VF-NS........... AP-37 AMS 7880 ............................. Metco 72F-NS ............. AP-37
Sermatech Klock PAB 360 ................................ Metco 601NS .............. AP-1
Siemens SICOAT 2464 ....(TLV 51100305 Index B) ... AMDRY 2464-2 ........... HVOF-9 SICOAT 2464 ....(TLV 51100305 Index B) ... AMDRY 2464 .............. VP-4 SICOAT 2464 ....(TLV 51100305 Index B) ... AMDRY 2464-4 ........... VP-4 SICOAT 2231 ........................ Sulzer Metco 4201 ...... AP-12 SICOAT 2231 ........................ Sulzer Metco 4201 ...... VP-2 SICOAT 2453 ........................ Sulzer Metco 4485 ...... AP-30 SICOAT 2453 ........................ Sulzer Metco 4485 ...... VP-4
Siemens/Westinghouse 83336AB Sec. 5.3.1 .............. AMDRY 204NS-1 ........ AP-54 PD13445DB .......................... AMDRY 500C.............. AP-14
Sikorsky SS9212 ................................ Metco 604NS .............. AP-4
SMUK DTD900-4950 ....................... Metco 18C................... AP-56 DTD900-4950 ....................... Metco 18C................... CP-27
SNECMA DMR 33.005 .......................... Metco 81NS ................ AP-34 DMR 33.006 .......................... Metco 81VF-NS........... AP-34 DMR 33.007 .......................... Metco 45C-NS............. AP-9 DMR 33.007 .......................... Metco 45C-NS............. CP-10 DMR 33.008 ......................... Metco 45VF-NS........... AP-9 DMR 33.010 .......................... Metco 404NS .............. AP-22 DMR 33.011 .......................... Metco 450NS .............. AP-21 DMR 33.011 .......................... Metco 450NS .............. CP-16 DMR 33.011 .......................... AMDRY 956 ................ AP-21 DMR 33.011 .......................... AMDRY 956 ................ CP-15 DMR 33.012 .......................... Metco 54NS ................ AP-7
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SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
SNECMA (continued)
Turbomeca (continued)
DMR 33.012 .......................... Metco 54NS ................ CP-9 DMR 33.013 .......................... Metco 101B-NS........... AP-44 DMR 33.013 .......................... AMDRY 187 ................ AP-44 DMR 33.014 .......................... Metco 430NS .............. AP-33 DMR 33.014 .......................... Metco 430NS .............. CP-22 DMR 33.015 .......................... Metco 57NS ................ AP-14 DMR 33.015 .......................... Metco 57NS ................ CP-11 DMR 33.016 .......................... AMDRY 500C.............. AP-14 DMR 33.016 .......................... Metco 58NS ................ AP-15 DMR 33.016 .......................... Metco 58NS ................ CP-12 DMR 33.017 .......................... Metco 63NS ................ AP-18 DMR 33.018 .......................... Metco 443NS .............. AP-26 DMR 33.018 .......................... Metco 443NS .............. CP-19 DMR 33.018 .......................... AMDRY 960 ................ AP-25 DMR 33.018 .......................... AMDRY 960 ................ CP-18 DMR 33.019 .......................... AMDRY 9830 .............. AP-40 DMR 33.019 .......................... Metco 73F-NS-1 .......... AP-39 DMR 33.020 .......................... Metco 101NS .............. AP-43 DMR 33.020 .......................... Metco 101NS .............. CP-24 DMR 33.027 .......................... Metco 52C-NS............. AP-7 DMR 33.027 .......................... Metco 52C-NS............. CP-9 DMR 33.033 .......................... Metco 71NS ................ AP-37 DMR 33.050 .......................... Metco 405NS .............. CW-7 DMR 33.053 ......................... Metco SF Aluminum .... CW-1 DMR 33.055 ......................... Sprabronze AA ............ AW-3 DMR 33.070 ......................... AMDRY 958 ................ AP-10 DMR 33.070 ......................... AMDRY 958 ................ HVOF-1 DMR 33.078 .......................... Metco 43C-NS............. AP-23 DMR 33.078 .......................... Metco 43C-NS............. CP-17 DMR 33.079 .......................... Metco 43F-NS ............. AP-24 DMR 33.080 .......................... Metco 105NS .............. AP-42 DMR 33.080 .......................... Metco 105NS .............. CP-24 DMR 33.081 .......................... Metco 410NS .............. AP-32 DMR 33.081 .......................... Metco 410NS .............. CP-21 DMR 33.084 .......................... Metco 307NS-3 ........... CP-5 DMR 33.085 .......................... Metco 301NS .............. CP-8 DMR 33.087 .......................... Metco 601NS .............. AP-1 DMR 33.089 ......................... Metco 201B-NS........... AP-52 DMR 33.090 .......................... AMDRY 962 ................ AP-27 DMR 33.092 .......................... Metco 51F-NS ............. AP-14 DMR 33.095 .......................... AMDRY 9951 .............. VP-1 DMR 33.095 .......................... AMDRY 9951 .............. HVOF-1 DMR 33.098 .......................... Metco 204B-NS........... AP-54 DMR 33.502 .......................... AMDRY 1718 .............. AP-28 DMR 33.502 .......................... AMDRY 1718 .............. HVOF-8
LA 657 Ed.1 PW 1 Ind.0........ Metco 601NS .............. AP-1 LA 657 Ed.1,PC.2, Ind. 0....... AMDRY 960 ................ AP-25 LA 657 Ed.1,PC.2, Ind. 0....... AMDRY 960 ................ CP-18 LA 657 PE1 Ind. 0 ................. AMDRY 995C ............. AP-10 LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ AP-29 LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ VP-3 LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ HVOF-8
U. S. Military Kelly AFB 97P1271 ............... Metco 204NS .............. AP-54 MIL 1687 ............................... Metco 445 ................... AP-13 MIL 1687 ............................... Metco 445 ................... CP-11 MIL-P-83348, Type 1, Cl II .... Metco 63NS ................ AP-18 MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ AP-7 MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ CP-9 MIL-P-85856/20 .................... Metco 43VF-NS .......... AP-24 MIL-P-85856/39 .................... Metco 81VF-NS .......... AP-34 MIL-STD-1687....................... Sulzer Metco 5803 ...... AP-41 MIL-STD-1687....................... Sulzer Metco 5803 ...... HVOF-23 MIL-STD-1687....................... Sulzer Metco 5803-1 ... HVOF-23 Naval OS10604..................... Metco 201B-NS........... AP-52 USAF 67A 60753A................ Metco 54NS ................ AP-7 USAF 67A 60753A................ Metco 54NS ................ CP-9 USAF 67A60753 ................... Metco 404NS .............. AP-22 USAF 67A60753 ................... Metco 63NS ................ AP-18 USAF 67A60753A, Type P4.. Metco 56F-NS............. AP-20
Voight 207-2-402.............................. Metco 54NS ................ AP-7 207-2-402.............................. Metco 54NS ................ CP-9
Volvo
LA 657 Ed. 1 PA2 Ind. 0 ........ AMDRY 956 ................ AP-21 LA 657 Ed. 1 PA2 Ind. 0 ........ AMDRY 956 ................ CP-15 LA 657 Ed. 1 PD2 Ind.0......... AMDRY 962 ................ AP-27 LA 657 Ed. 2 PL2 Ind. 0 ....... AMDRY 9830 .............. AP-40
PM 819-00............................. Metco 101SF............... AP-43 PM 819-01............................. Metco 71VF-NS .......... AP-37 PM 819-02............................. Metco 71NS ................ AP-37 PM 819-05............................. Metco 81VF-NS .......... AP-34 PM 819-06 ............................ Metco SF Aluminum.... CW-1 PM 819-07............................. Metco 81NS ................ AP-34 PM 819-08............................. Metco 405NS .............. CW-7 PM 819-09 ............................ Metco Aluminum ......... AW-1 PM 819-09 ............................ Metco Aluminum ......... CW-1 PM 819-11............................. Metco 101NS .............. AP-43 PM 819-11............................. Metco 101NS .............. CP-24 PM 819-12............................. Metco 101B-NS........... AP-44 PM 819-13............................. Metco 63NS ................ AP-18 PM 819-15............................. Metco 68F-NS-1.......... AP-11 PM 819-16............................. Metco 45VF-NS .......... AP-9 PM 819-20............................. Metco 204NS .............. AP-54 PM 819-21............................. Metco 404NS .............. AP-22 PM 819-23............................. Metco 54NS-1 ............. AP-7 PM 819-23............................. Metco 54NS-1 ............. CP-9 PM 819-24............................. Metco 447NS .............. AP-29 PM 819-24............................. Metco 447NS .............. CP-20 PM 819-25............................. Metco 72F-NS ............. AP-37 PM 819-26............................. Metco 201NS .............. AP-52 PM 819-30............................. Metco 601NS .............. AP-1 PM 819-31............................. Metco 410NS .............. AP-32
Issued February 2006
x
Technetics RM-1050................................ Metco 600NS .............. AP-5
Turbine Airfoil Coating and Repair MS101.1 ................................ AMDRY 204NS-1 ........ AP-54
Turbomeca
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Customer Specifications (Continued) Specification
Material
Page
Specification
Material
Page
Volvo (continued)
Williams
PM 819-31............................. Metco 410NS .............. CP-21 PM 819-34............................. Metco 308NS-3 ........... CP-3 PM 819-35............................. Metco 52C-NS............. AP-7 PM 819-35............................. Metco 52C-NS............. CP-9 PM 819-36............................. Metco 430NS .............. AP-33 PM 819-36............................. Metco 430NS .............. CP-22 PM 819-37............................. AMDRY 956 ................ AP-21 PM 819-37............................. AMDRY 956 ................ CP-15 PM 819-41............................. Metco 307NS .............. CP-4 PM 819-42............................. Metco 57NS ................ AP-14 PM 819-42............................. Metco 57NS ................ CP-11 PM 819-44............................. AMDRY 962 ................ AP-27 PM 819-45............................. Metco 309NS-3 ........... CP-4 PM 819-47............................. Metco 443NS .............. AP-26 PM 819-47............................. Metco 443NS .............. CP-19 PM 819-49 ............................ Sprabond..................... CW-6 PM 819-51............................. AMDRY 365-2 ............. AP-30 PM 819-52............................. Metco 73F-NS-1 .......... AP-39 PM 819-53............................. Metco 71VF-NS-1........ AP-37 PM 819-54............................. Durabrade 2311 .......... CP-6 PM 819-54............................. Metco 312NS .............. CP-7 PM 819-54............................. Metco 312NS-1 ........... CP-7 PM 819-55............................. Metco 204B-NS ........... AP-54 PM 819-56............................. Metco 480NS .............. AP-21 PM 819-56............................. Metco 480NS .............. CP-16 PM 819-58............................. AMDRY 995C.............. AP-10 PM 819-62............................. Metco 66F-NS ............. AP-11 PM 819-63............................. Diamalloy 2005NS....... HVOF-22 PM 819-64............................. Metco 313NS .............. AP-1 PM 819-66............................. Metco 301NS .............. CP-8 PM 819-80............................. Metco 73SF-NS........... AP-39 PM 819-81............................. Metco 307NS-3 ........... CP-5
CWIMS 765........................... Metco 105NS .............. AP-42 CWIMS 765........................... Metco 105NS .............. CP-24 WIMS 642 ............................. Metco 81NS ................ AP-34 WIMS 643 ............................. Metco 81VF-NS .......... AP-34 WIMS 644 ............................. Metco 450NS .............. AP-21 WIMS 644 ............................. Metco 450NS .............. CP-16 WIMS 644 ............................. AMDRY 956 ................ AP-21 WIMS 644 ............................. AMDRY 956 ................ CP-15 WIMS 645 ............................. Metco 447NS .............. AP-29 WIMS 645 ............................. Metco 447NS .............. CP-20 WIMS 646 ............................. AMDRY 960 ................ AP-25 WIMS 646 ............................. AMDRY 960 ................ CP-18 WIMS 646 ............................. Metco 443NS .............. AP-26 WIMS 646 ............................. Metco 443NS .............. CP-19 WIMS 647 ............................. Metco 601NS .............. AP-1 WIMS 648 ............................. Metco 136F ................. AP-49 WIMS 649 ............................. Metco 130 ................... AP-45 WIMS 649 ............................. Metco 130 ................... CP-24 WIMS 650 ............................. Metco 101B-NS........... AP-44 WIMS 652 ............................. Metco 204B-NS........... AP-54 WIMS 654, Class A ............... AMDRY 961 ................ AP-25 WIMS 654, Class B ............... AMDRY 962 ................ AP-27 WIMS 742 ............................. Sulzer Metco 2043 ...... AP-3
Issued February 2006
xi
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Alphabetical Product
Page
AMDRY 187 ........................... AP-44 AMDRY 204NS-1 ................... AP-54 AMDRY 301 ........................... AP-38 AMDRY 302 ........................... AP-38 AMDRY 313X ......................... AP-18 AMDRY 333 ........................... AP-53 AMDRY 345 ........................... AP-11 AMDRY 345 ........................... VP-1 AMDRY 350C......................... AP-28 AMDRY 350C......................... CP-19 AMDRY 355 ........................... AP-8 AMDRY 365-1 ........................ AP-29 AMDRY 365-1 ........................ VP-3 AMDRY 365-1 ........................ HVOF-8 AMDRY 365-2 ........................ AP-30 AMDRY 367 ........................... AP-34 AMDRY 386 ........................... VP-3 AMDRY 386 ........................... HVOF-8 AMDRY 387 ........................... AP-29 AMDRY 500C......................... AP-14 AMDRY 500F ......................... AP-14 AMDRY 713C......................... AP-24 AMDRY 718 ........................... AP-28 AMDRY 718 Cl.B.................... AP-28 AMDRY 920 ........................... VP-1 AMDRY 951 ........................... CP-6 AMDRY 956 ........................... AP-21 AMDRY 956 ........................... CP-15 AMDRY 958 ........................... AP-10 AMDRY 958 ........................... HVOF-1 AMDRY 959 ........................... AP-17 AMDRY 959 ........................... CP-14 AMDRY 960 ........................... AP-25 AMDRY 960 ........................... CP-18 AMDRY 961 ........................... AP-25 AMDRY 962 ........................... AP-27 AMDRY 963 ........................... AP-26 AMDRY 964 ........................... AP-27 AMDRY 991 ........................... VP-2 AMDRY 995C......................... AP-10 AMDRY 995M ........................ AP-10 AMDRY 997 ........................... AP-29 AMDRY 997 ........................... VP-3 AMDRY 997 ........................... HVOF-8 AMDRY 1371 ......................... AP-19 AMDRY 1718 ......................... AP-28 AMDRY 1718 ......................... HVOF-8 AMDRY 2000 ......................... AP-2 AMDRY 2010 ......................... AP-2 AMDRY 2464 ......................... VP-4 AMDRY 2464-2 ...................... HVOF-9 AMDRY 2464-4 ...................... VP-4 AMDRY 4532 ......................... HVOF-6 AMDRY 4535 ......................... HVOF-6 AMDRY 5260 ......................... HVOF-12 AMDRY 5670 ......................... AP-40 AMDRY 5670 ......................... CP-23 AMDRY 5843 ......................... HVOF-17 AMDRY 6060 ......................... AP-42
Issued February 2006
Please click on an index entry to go to that product
Product
Page
AMDRY 6062 ..........................AP-42 AMDRY 6200 ..........................AP-43 AMDRY 6204 ..........................AP-44 AMDRY 6208 ..........................AP-44 AMDRY 6220 ..........................AP-45 AMDRY 6224 ..........................AP-45 AMDRY 6228 ..........................AP-45 AMDRY 6240 ..........................AP-46 AMDRY 6244 ..........................AP-46 AMDRY 6250 ..........................AP-46 AMDRY 6254 .........................AP-46 AMDRY 6257 ..........................AP-47 AMDRY 6415 ..........................AP-48 AMDRY 6420 ..........................AP-48 AMDRY 6462 ..........................AP-50 AMDRY 6505 ..........................AP-51 AMDRY 6510 ..........................AP-51 AMDRY 6643 ..........................AP-55 AMDRY 9621 ..........................AP-27 AMDRY 9624 ..........................VP-3 AMDRY 9625 ..........................AP-27 AMDRY 9830 ..........................AP-40 AMDRY 9831 ..........................AP-40 AMDRY 9911 ..........................HVOF-3 AMDRY 9951 ..........................VP-1 AMDRY 9951 ..........................HVOF-1 AMDRY 9954 ..........................HVOF-1 AMDRY AL-3325 ....................AUX-4 AMDRY MM509 ......................AP-9 AMDRY T-3350 Masking Tape.....................................AUX-4 AMDRY X40............................AP-9 Diamalloy 1003 .......................HVOF-5 Diamalloy 1004 .......................HVOF-4 Diamalloy 1005 .......................HVOF-6 Diamalloy 1006 .......................HVOF-7 Diamalloy 1006-1 ....................HVOF-7 Diamalloy 1007 .......................HVOF-4 Diamalloy 1008 .......................HVOF-5 Diamalloy 2001 .......................HVOF-25 Diamalloy 2002 .......................HVOF-25 Diamalloy 2003 .......................HVOF-17 Diamalloy 2004 .......................HVOF-17 Diamalloy 2005NS ..................HVOF-22 Diamalloy 2006 .......................HVOF-22 Diamalloy 3001NS ..................HVOF-3 Diamalloy 3002NS ..................HVOF-2 Diamalloy 3002NS-1 ...............HVOF-2 Diamalloy 3004 .......................HVOF-13 Diamalloy 3006 .......................HVOF-13 Diamalloy 3007 .......................HVOF-11 Diamalloy 4004NS ..................HVOF-7 Diamalloy 4006 .......................HVOF-7 Diamalloy 4008NS ..................HVOF-6 Diamalloy 4010 .......................HVOF-5 Diamalloy 4060NS ..................HVOF-2 Diamalloy 4454 .......................HVOF-1 Diamalloy 4700 .......................HVOF-2 Diamalloy 5815 .......................HVOF-16
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Product
Page
Diamalloy 5826....................... HVOF-21 Diamalloy 5847-1 ................... HVOF-18 Diamalloy 5848....................... HVOF-18 Diamalloy 5849....................... HVOF-19 Diamalloy 5872NS.................. HVOF-16 Durabrade 2211 ..................... CP-6 Durabrade 2221 ..................... CP-5 Durabrade 2222 ..................... CP-4 Durabrade 2223 ..................... CP-4 Durabrade 2224 ..................... CP-5 Durabrade 2231 ..................... CP-3 Durabrade 2241 ..................... CP-3 Durabrade 2242 ..................... CP-2 Durabrade 2244 ..................... CP-2 Durabrade 2311 ..................... CP-6 Durabrade 2312 ..................... CP-6 Durabrade 2313 ..................... CP-7 Durabrade 2614 ..................... CP-7 Flame Spray Masking Tape (1”).............................. AUX-3 Flame Spray Masking Tape (1.5”)........................... AUX-3 HP Flame Spray Masking Tape (1”).............................. AUX-4 Metco 12C .............................. AP-57 Metco 12C .............................. CP-28 Metco 14E .............................. AP-57 Metco 14E .............................. CP-28 Metco 15E .............................. AP-57 Metco 15E .............................. CP-28 Metco 15F .............................. AP-57 Metco 15F .............................. CP-28 Metco 16C .............................. AP-58 Metco 16C .............................. CP-29 Metco 18C .............................. AP-56 Metco 18C .............................. CP-27 Metco 19E .............................. AP-58 Metco 19E .............................. CP-30 Metco 20................................. CP-29 Metco 31C-NS........................ AP-58 Metco 31C-NS........................ CP-30 Metco 32C .............................. AP-58 Metco 32C .............................. CP-30 Metco 34F .............................. AP-59 Metco 34F .............................. CP-30 Metco 34FP ............................ AP-59 Metco 34FP ............................ CP-31 Metco 36C .............................. AP-58 Metco 36C .............................. CP-30 Metco 41C .............................. AP-16 Metco 41C .............................. CP-13 Metco 41C-NS........................ AP-17 Metco 41C-NS........................ CP-13 Metco 42C .............................. AP-16 Metco 42C .............................. CP-13 Metco 43C-NS........................ AP-23 Metco 43C-NS........................ CP-17 Metco 43F-NS ........................ AP-24 Metco 43VF-NS...................... AP-24
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Alphabetical (Continued) Product
Page
Metco 44................................. AP-25 Metco 44................................. CP-18 Metco 45C-NS........................ AP-9 Metco 45C-NS........................ CP-10 Metco 45VF-NS...................... AP-9 Metco 51F-NS ........................ AP-14 Metco 51NS............................ AP-13 Metco 51NS............................ CP-11 Metco 52C-NS........................ AP-7 Metco 52C-NS........................ CP-9 Metco 54NS............................ AP-7 Metco 54NS............................ CP-9 Metco 54NS-1 ........................ AP-7 Metco 54NS-1 ........................ CP-9 Metco 55................................. AP-13 Metco 55................................. CP-11 Metco 56C-NS........................ AP-20 Metco 56C-NS........................ CP-15 Metco 56F-NS ........................ AP-20 Metco 57NS............................ AP-14 Metco 57NS............................ CP-11 Metco 58NS............................ AP-15 Metco 58NS............................ CP-12 Metco 63NS............................ AP-18 Metco 64................................. AP-19 Metco 66F-NS ........................ AP-11 Metco 68F-NS-1 ..................... AP-11 Metco 70C-NS........................ AP-33 Metco 71NS............................ AP-37 Metco 71VF-NS...................... AP-37 Metco 71VF-NS-1................... AP-37 Metco 71VF-NS-5................... AP-38 Metco 72F-NS ........................ AP-37 Metco 73F .............................. HVOF-21 Metco 73F-NS-1 ..................... AP-39 Metco 73F-NS-2 ..................... AP-39 Metco 73SF-NS...................... AP-39 Metco 76F-NS ........................ AP-40 Metco 76F-NS ........................ CP-23 Metco 81NS............................ AP-34 Metco 81VF-NS...................... AP-34 Metco 82VF-NS...................... AP-33 Metco 82VF-NS...................... HVOF-10 Metco 101B-NS ...................... AP-44 Metco 101NS.......................... AP-43 Metco 101NS.......................... CP-24 Metco 101SF .......................... AP-43 Metco 102............................... AP-51 Metco 102............................... CP-26 Metco 105NS.......................... AP-42 Metco 105NS.......................... CP-24 Metco 105SFP........................ AP-42 Metco 105SFP........................ CP-24 Metco 106............................... AP-49 Metco 106F ............................ AP-49 Metco 106NS.......................... AP-49 Metco 111............................... AP-51
Issued February 2006
Product
Page
Metco 111 ............................... CP-26 Metco 130 ............................... AP-45 Metco 130 ............................... CP-24 Metco 130SF .......................... AP-45 Metco 131VF .......................... AP-46 Metco 131VF .......................... CP-25 Metco 136CP .......................... AP-49 Metco 136F............................. AP-49 Metco 143 ............................... AP-53 Metco 185 Sealer.................... AUX-2 Metco 201B-NS ...................... AP-52 Metco 201NS .......................... AP-52 Metco 202NS .......................... AP-55 Metco 203NS .......................... AP-53 Metco 204B-NS ...................... AP-54 Metco 204C-NS ...................... AP-54 Metco 204NS .......................... AP-54 Metco 204NS-AP .................... AP-55 Metco 204NS-G ...................... AP-55 Metco 205NS .......................... AP-53 Metco 210 ............................... AP-52 Metco 210NS-1....................... AP-53 Metco 210NS-1-G ................... AP-52 Metco 301C-NS ...................... CP-8 Metco 301NS .......................... CP-8 Metco 303NS-1....................... AP-32 Metco 307NS .......................... CP-4 Metco 307NS-2....................... CP-5 Metco 307NS-3....................... CP-5 Metco 308NS .......................... CP-2 Metco 308NS-1....................... CP-3 Metco 308NS-3....................... CP-3 Metco 309NS-3....................... CP-4 Metco 310NS .......................... CP-1 Metco 311NS .......................... AP-1 Metco 312NS .......................... CP-7 Metco 312NS-1....................... CP-7 Metco 313NS .......................... AP-1 Metco 314NS .......................... CP-8 Metco 320NS .......................... AP-1 Metco 350NS .......................... AP-17 Metco 350NS .......................... CP-14 Metco 402 ............................... CW-7 Metco 404NS .......................... AP-22 Metco 405-1............................ CW-7 Metco 405NS .......................... CW-7 Metco 410NS .......................... AP-32 Metco 410NS .......................... CP-21 Metco 430NS .......................... AP-33 Metco 430NS .......................... CP-22 Metco 439NS-2....................... AP-36 Metco 439NS .......................... AP-36 Metco 441NS-1....................... AP-32 Metco 442 ............................... AP-26 Metco 442 ............................... CP-19 Metco 443NS .......................... AP-26 Metco 443NS .......................... CP-19
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Metco 444 .............................. AP-25 Metco 444 .............................. CP-18 Metco 445 .............................. AP-13 Metco 445 .............................. CP-11 Metco 447NS ......................... AP-29 Metco 447NS ......................... CP-20 Metco 449P ............................ AP-16 Metco 449P ............................ CP-13 Metco 450NS ......................... AP-21 Metco 450NS ......................... CP-16 Metco 450P ............................ AP-20 Metco 450P ............................ CP-15 Metco 451 .............................. AP-23 Metco 451 .............................. CP-16 Metco 452 .............................. AP-17 Metco 452 .............................. CP-14 Metco 453 .............................. AP-17 Metco 453 .............................. CP-14 Metco 461NS ......................... AP-26 Metco 461NS ......................... CP-19 Metco 470 AW........................ AW-9 Metco 480NS ......................... AP-21 Metco 480NS ......................... CP-16 Metco 600NS ......................... AP-5 Metco 600NS-1 ...................... AP-5 Metco 601NS ......................... AP-1 Metco 604NS ......................... AP-4 Metco 605NS ......................... AP-4 Metco 610NS ......................... AP-4 Metco 700 .............................. AP-28 Metco 1101 ............................ AP-22 Metco 1101 ............................ CP-17 Metco 1123 ............................ AP-41 Metco 2101 ............................ AP-22 Metco 2101 ............................ CP-17 Metco 2501 ............................ AP-23 Metco 2501 ............................ CP-17 Metco 6155 ............................ AP-48 Metco 6156 ............................ AP-48 Metco AlMg ............................ AW-1 Metco AlSi .............................. AW-2 Metco Aluminum..................... AW-1 Metco Aluminum..................... CW-1 Metco Aluminum AW.............. AW-1 Metco Anti-bond ..................... AUX-3 Metco Copper......................... AW-3 Metco Copper......................... CW-2 Metco Copper AW .................. AW-3 Metco Masking Compound..... AUX-3 Metco Monel........................... CW-8 Metco Nickel........................... CW-7 Metco SF Aluminum ............... CW-1 Metco SF Aluminum AW ........ AW-2 Metco SF-NS Aluminum......... CW-1 Metco Super Spray Mask ....... AUX-3 Metco Tin ............................... CW-10 Metco Titanium....................... AW-11
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Alphabetical (Continued) Product
Page
Metco Zinc.............................. AW-12 Metco Zinc.............................. CW-11 Metco Zinc AW ....................... AW-12 Metco Zn/Al ............................ AW-12 Metco Zn/Al ............................ CW-11 Metcolite 14 ........................... AUX-5 Metcolite C ............................. AUX-5 Metcolite F.............................. AUX-5 Metcolite F36 ......................... AUX-5 Metcolite VF ........................... AUX-5 Metcoloy 1 ............................. CW-4 Metcoloy 2 .............................. AW-4 Metcoloy 2 .............................. CW-4 Metcoloy 4 .............................. AW-5 Metcoloy 4 .............................. CW-4 Metcoloy 5 ............................. AW-5 Metcoloy 5 .............................. CW-4 Metcoloy 33 ............................ CW-8 Metcoseal AP ......................... AUX-1 Metcoseal APT Thinner .......... AUX-1 Metcoseal ERS....................... AUX-1 Metcoseal SA ......................... AUX-1 Metcoseal URS ...................... AUX-2 Silvaloy ................................... CW-9 Sprababbitt A.......................... AW-10 Sprababbitt A.......................... CW-10 Sprababbitt L .......................... CW-5 Sprabond................................ AW-7 Sprabond................................ CW-6 Sprabronze AA ....................... AW-3 Sprabronze AA ....................... CW-2 Sprabronze P ......................... AW-3 Sprabronze TM....................... CW-2 Sprasteel 25 ........................... CW-3 Sprasteel 80 ........................... AW-4 Sprasteel 80 ........................... CW-3 Sprasteel LS........................... CW-3 Sulzer Metco 2042 ................. AP-3 Sulzer Metco 2043 ................. AP-3 Sulzer Metco 2460NS ............ AP-6 Sulzer Metco 4010 ................. AP-31 Sulzer Metco 4010 ................. VP-5 Sulzer Metco 4017 ................. AP-31 Sulzer Metco 4018 ................. AP-31 Sulzer Metco 4018 ................. VP-5 Sulzer Metco 4020 ................. AP-31
Issued February 2006
Product
Page
Sulzer Metco 4020 .................. VP-5 Sulzer Metco 4052 .................. AP-16 Sulzer Metco 4195 .................. AP-11 Sulzer Metco 4195 .................. VP-2 Sulzer Metco 4198 .................. AP-12 Sulzer Metco 4198 .................. HVOF-3 Sulzer Metco 4199 .................. AP-12 Sulzer Metco 4200 .................. VP-2 Sulzer Metco 4201 .................. AP-12 Sulzer Metco 4201 .................. VP-2 Sulzer Metco 4207 .................. AP-18 Sulzer Metco 4451 .................. AP-10 Sulzer Metco 4451 .................. VP-1 Sulzer Metco 4485 .................. AP-30 Sulzer Metco 4485 .................. VP-4 Sulzer Metco 4516 .................. HVOF-9 Sulzer Metco 4538 .................. HVOF-8 Sulzer Metco 4548 .................. AP-24 Sulzer Metco 4548 .................. CP-18 Sulzer Metco 5241 .................. HVOF-13 Sulzer Metco 5255 .................. AP-35 Sulzer Metco 5255 .................. HVOF-13 Sulzer Metco 5265 .................. AP-33 Sulzer Metco 5546NS ............. AP-34 Sulzer Metco 5640NS ............. AP-23 Sulzer Metco 5803 .................. AP-41 Sulzer Metco 5803 .................. HVOF-23 Sulzer Metco 5803-1............... HVOF-23 Sulzer Metco 5810 .................. AP-36 Sulzer Metco 5810 .................. HVOF-16 Sulzer Metco 5812 .................. AP-36 Sulzer Metco 5812 .................. HVOF-16 Sulzer Metco 5842 .................. AP-38 Sulzer Metco 5847 .................. AP-39 Sulzer Metco 5847 .................. HVOF-17 Sulzer Metco 5860 .................. AP-41 Sulzer Metco 6203 .................. AP-43 Sulzer Metco 6483 .................. AP-50 Sulzer Metco 7012 .................. AP-22 Sulzer Metco 7012 .................. CP-16 Sulzer Metco 7837 .................. AP-19 Sulzer Metco 8222 .................. AW-5 Sulzer Metco 8223 .................. AW-6 Sulzer Metco 8228 .................. AW-7 Sulzer Metco 8234 .................. AW-2 Sulzer Metco 8235 .................. AW-4
xiv
Product
Page
Sulzer Metco 8276 ................. AW-9 Sulzer Metco 8295 ................. AW-5 Sulzer Metco 8297 ................. AW-6 Sulzer Metco 8400 ................. AW-8 Sulzer Metco 8443 ................. AW-8 Sulzer Metco 8447 ................. AW-9 Sulzer Metco 8625 ................. AW-8 WOKA 3101 ........................... HVOF-15 WOKA 3102 ........................... HVOF-15 WOKA 3103 ........................... HVOF-15 WOKA 3104 ........................... HVOF-16 WOKA 3201 ........................... HVOF-20 WOKA 3202 ........................... HVOF-21 WOKA 3203 ........................... HVOF-21 WOKA 3301 ........................... HVOF-24 WOKA 3302 ........................... HVOF-24 WOKA 3303 ........................... HVOF-24 WOKA 3501 ........................... HVOF-24 WOKA 3601 ........................... HVOF-19 WOKA 3602 ........................... HVOF-20 WOKA 3603 ........................... HVOF-20 WOKA 3604 ........................... HVOF-20 WOKA 3651 ........................... HVOF-18 WOKA 3652 ........................... HVOF-18 WOKA 3653 ........................... HVOF-19 WOKA 3654 ........................... HVOF-19 WOKA 3701 ........................... HVOF-22 WOKA 3702 ........................... HVOF-22 WOKA 3703 ........................... HVOF-23 WOKA 3704 ........................... HVOF-23 WOKA 7102 ........................... HVOF-10 WOKA 7104 ........................... HVOF-10 WOKA 7105 ........................... HVOF-10 WOKA 7202 ........................... HVOF-11 WOKA 7204 ........................... HVOF-11 WOKA 7205 ........................... HVOF-11 WOKA 7302 ........................... HVOF-12 WOKA 7304 ........................... HVOF-12 WOKA 7305 ........................... HVOF-12 WOKA 7402 ........................... HVOF-14 WOKA 7502 ........................... HVOF-14 WOKA 7504 ........................... HVOF-14 WOKA 7505 ........................... HVOF-14 WOKA 7701 ........................... CP-29 WOKA 7702 ........................... CP-29
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Recommended Processes Product
Page
Please click on an index entry to go to that product
Product
Page
Product
Page
Air Plasma Spray
Air Plasma Spray (continued)
Air Plasma Spray (continued)
AMDRY 187 ........................... AP-44 AMDRY 204NS-1 ................... AP-54 AMDRY 301 ........................... AP-38 AMDRY 302 ........................... AP-38 AMDRY 313X ......................... AP-18 AMDRY 333 ........................... AP-53 AMDRY 345 ........................... AP-11 AMDRY 350C......................... AP-28 AMDRY 355 ........................... AP-8 AMDRY 365-1 ........................ AP-29 AMDRY 365-2 ........................ AP-30 AMDRY 367 ........................... AP-34 AMDRY 387 ........................... AP-29 AMDRY 500C......................... AP-14 AMDRY 500F ......................... AP-14 AMDRY 713C......................... AP-24 AMDRY 718 ........................... AP-28 AMDRY 718 Cl.B.................... AP-28 AMDRY 956 ........................... AP-21 AMDRY 958 ........................... AP-10 AMDRY 959 ........................... AP-17 AMDRY 960 ........................... AP-25 AMDRY 961 ........................... AP-25 AMDRY 962 ........................... AP-27 AMDRY 963 ........................... AP-26 AMDRY 964 ........................... AP-27 AMDRY 995C......................... AP-10 AMDRY 995M ........................ AP-10 AMDRY 997 ........................... AP-29 AMDRY 1371 ......................... AP-19 AMDRY 1718 ......................... AP-28 AMDRY 2000 ......................... AP-2 AMDRY 2010 ......................... AP-2 AMDRY 5670 ......................... AP-40 AMDRY 6060 ......................... AP-42 AMDRY 6062 ......................... AP-42 AMDRY 6200 ......................... AP-43 AMDRY 6204 ......................... AP-44 AMDRY 6208 ......................... AP-44 AMDRY 6220 ......................... AP-45 AMDRY 6224 ......................... AP-45 AMDRY 6228 ......................... AP-45 AMDRY 6240 ......................... AP-46 AMDRY 6244 ......................... AP-46 AMDRY 6250 ......................... AP-46 AMDRY 6254 ......................... AP-46 AMDRY 6257 ......................... AP-47 AMDRY 6415 ......................... AP-48 AMDRY 6420 ......................... AP-48 AMDRY 6462 ......................... AP-50 AMDRY 6505 ......................... AP-51 AMDRY 6510 ......................... AP-51 AMDRY 6643 ......................... AP-55 AMDRY 9621 ......................... AP-27 AMDRY 9625 ......................... AP-27 AMDRY 9830 ......................... AP-40
AMDRY 9831.......................... AP-40 AMDRY AL-3325 .................... AUX-4 AMDRY MM509...................... AP-9 AMDRY T-3350 Masking Tape..................................... AUX-4 AMDRY X40 ........................... AP-9 Flame Spray Masking Tape (1") .............................. AUX-3 Flame Spray Masking Tape (1.5") ........................... AUX-3 HP Flame Spray Masking Tape (1") .............................. AUX-4 HP Flame Spray Masking Tape (1.5") ........................... AUX-4 Metco 12C .............................. AP-57 Metco 15E............................... AP-57 Metco 15F............................... AP-57 Metco 16C .............................. AP-58 Metco 18C .............................. AP-56 Metco 19E............................... AP-58 Metco 32C .............................. AP-58 Metco 34F............................... AP-59 Metco 34FP ............................ AP-59 Metco 36C .............................. AP-58 Metco 41C .............................. AP-16 Metco 41C-NS ........................ AP-17 Metco 42C .............................. AP-16 Metco 43C-NS ........................ AP-23 Metco 43F-NS......................... AP-24 Metco 43VF-NS ...................... AP-24 Metco 44 ................................. AP-25 Metco 45C-NS ........................ AP-9 Metco 45VF-NS ...................... AP-9 Metco 51F-NS......................... AP-14 Metco 51NS ............................ AP-13 Metco 52C-NS ........................ AP-7 Metco 54NS ............................ AP-7 Metco 54NS-1......................... AP-7 Metco 55 ................................. AP-13 Metco 56C-NS ........................ AP-20 Metco 56F-NS......................... AP-20 Metco 57NS ............................ AP-14 Metco 58NS ............................ AP-15 Metco 63NS ............................ AP-18 Metco 64 ................................. AP-19 Metco 66F-NS......................... AP-11 Metco 68F-NS-1 ..................... AP-11 Metco 70C-NS ........................ AP-33 Metco 71NS ............................ AP-37 Metco 71VF-NS ...................... AP-37 Metco 71VF-NS-1 ................... AP-37 Metco 71VF-NS-5 ................... AP-38 Metco 72F-NS......................... AP-37 Metco 73F-NS-1 ..................... AP-39 Metco 73F-NS-2 ..................... AP-39 Metco 73SF-NS ...................... AP-39
Metco 76F-NS ........................ AP-40 Metco 81NS ........................... AP-34 Metco 81VF-NS...................... AP-34 Metco 82VF-NS...................... AP-33 Metco 101B-NS ...................... AP-44 Metco 101NS ......................... AP-43 Metco 101SF .......................... AP-43 Metco 102 .............................. AP-51 Metco 105NS ......................... AP-42 Metco 105SFP ....................... AP-42 Metco 106 .............................. AP-49 Metco 106F ............................ AP-49 Metco 106NS ......................... AP-49 Metco 111 .............................. AP-51 Metco 1123 ............................ AP-41 Metco 130 .............................. AP-45 Metco 130SF .......................... AP-45 Metco 131VF .......................... AP-46 Metco 136CP ......................... AP-49 Metco 136F ............................ AP-49 Metco 143 .............................. AP-53 Metco 185 Sealer ................... AUX-2 Metco 201B-NS ...................... AP-52 Metco 201NS ......................... AP-52 Metco 202NS ......................... AP-55 Metco 203NS ......................... AP-53 Metco 204B-NS ...................... AP-54 Metco 204C-NS...................... AP-54 Metco 204NS ......................... AP-54 Metco 204NS-AP.................... AP-55 Metco 204NS-G ..................... AP-55 Metco 205NS ......................... AP-53 Metco 210 .............................. AP-52 Metco 210NS-1 ...................... AP-53 Metco 210NS-1-G .................. AP-52 Metco 303NS-1 ...................... AP-32 Metco 311NS ......................... AP-1 Metco 313NS ......................... AP-1 Metco 31C-NS........................ AP-58 Metco 320NS ......................... AP-1 Metco 350NS ......................... AP-17 Metco 404NS ......................... AP-22 Metco 410NS ......................... AP-32 Metco 430NS ......................... AP-33 Metco 439NS ......................... AP-36 Metco 439NS-2 ...................... AP-36 Metco 441NS-1 ...................... AP-32 Metco 442 .............................. AP-26 Metco 443NS ......................... AP-26 Metco 444 .............................. AP-25 Metco 445 .............................. AP-13 Sulzer Metco 2042 ................. AP-3 Metco 447NS ......................... AP-29 Metco 449P ............................ AP-16 Metco 450NS ......................... AP-21 Metco 450P ............................ AP-20
Issued February 2006
xv
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Recommended Processes (Continued) Product
Page
Product
Page
Product
Page
Air Plasma Spray (continued)
ChamPro® (LVPS / LPPS / VPS)
Combustion Powder Spray (cont’d)
Metco 451............................... AP-23 Metco 452............................... AP-17 Metco 453............................... AP-17 Metco 461NS.......................... AP-26 Metco 480NS.......................... AP-21 Metco 600NS.......................... AP-5 Metco 600NS-1 ...................... AP-5 Metco 601NS.......................... AP-1 Metco 604NS.......................... AP-4 Metco 605NS.......................... AP-4 Metco 610NS.......................... AP-4 Metco 700............................... AP-28 Metco 1101............................. AP-22 Metco 2101............................. AP-22 Metco 2501............................. AP-23 Metco 1123............................. AP-41 Metco 6155............................. AP-48 Metco 6156............................. AP-48 Metco Anti-bond ..................... AUX-3 Metco Masking Compound..... AUX-3 Metco Super Spray Mask ....... AUX-3 Metcolite 14 ............................ AUX-5 Metcolite C ............................. AUX-5 Metcolite F.............................. AUX-5 Metcolite F36.......................... AUX-5 Metcolite VF ........................... AUX-5 Metcoseal AP ......................... AUX-1 Metcoseal APT Thinner .......... AUX-1 Metcoseal ERS....................... AUX-1 Metcoseal SA ......................... AUX-1 Metcoseal URS ...................... AUX-2 Sulzer Metco 2043 ................. AP-3 Sulzer Metco 2460NS ............ AP-6 Sulzer Metco 4010 ................. AP-31 Sulzer Metco 4017 ................. AP-31 Sulzer Metco 4018 ................. AP-31 Sulzer Metco 4020 ................. AP-31 Sulzer Metco 4052 ................. AP-16 Sulzer Metco 4195 ................. AP-11 Sulzer Metco 4198 ................. AP-12 Sulzer Metco 4199 ................. AP-12 Sulzer Metco 4201 ................. AP-12 Sulzer Metco 4207 ................. AP-18 Sulzer Metco 4451 ................. AP-10 Sulzer Metco 4485 ................. AP-30 Sulzer Metco 5255 ................. AP-35 Sulzer Metco 5265 ................. AP-33 Sulzer Metco 5546NS ............ AP-34 Sulzer Metco 5640NS ............ AP-23 Sulzer Metco 5803 ................. AP-41 Sulzer Metco 5810 ................. AP-36 Sulzer Metco 5812 ................. AP-36 Sulzer Metco 5842 ................. AP-38 Sulzer Metco 5860 ................. AP-41 Sulzer Metco 6203 ................. AP-43 Sulzer Metco 6483 ................. AP-50 Sulzer Metco 7012 ................. AP-22 Sulzer Metco 7837 ................. AP-19
AMDRY 345............................ VP-1 AMDRY 365-1......................... VP-3 AMDRY 386............................ VP-3 AMDRY 920............................ VP-1 AMDRY 991............................ VP-2 AMDRY 997............................ VP-3 AMDRY 2464.......................... VP-4 AMDRY 2464-4....................... VP-4 AMDRY 9624.......................... VP-3 AMDRY 9951.......................... VP-1 Metcolite 14 ............................ AUX-5 Metcolite C.............................. AUX-5 Metcolite F .............................. AUX-5 Metcolite F36 .......................... AUX-5 Metcolite VF............................ AUX-5 Sulzer Metco 4010 .................. VP-5 Sulzer Metco 4018 .................. VP-5 Sulzer Metco 4020 .................. VP-5 Sulzer Metco 4195 .................. VP-2 Sulzer Metco 4200 .................. VP-2 Sulzer Metco 4201 .................. VP-2 Sulzer Metco 4451 .................. VP-1 Sulzer Metco 4485 .................. VP-4
Metco 18C .............................. CP-27 Metco 19E .............................. CP-30 Metco 20 ................................ CP-29 Metco 31C-NS........................ CP-30 Metco 32C .............................. CP-30 Metco 34F .............................. CP-30 Metco 34FP ............................ CP-31 Metco 36C .............................. CP-30 Metco 41C .............................. CP-13 Metco 41C-NS........................ CP-13 Metco 42C .............................. CP-13 Metco 43C-NS........................ CP-17 Metco 44 ................................ CP-18 Metco 51NS ........................... CP-11 Metco 52C-NS........................ CP-9 Metco 54NS ........................... CP-9 Metco 54NS-1 ........................ CP-9 Metco 55 ................................ CP-11 Metco 56C-NS........................ CP-15 Metco 57NS ........................... CP-11 Metco 58NS ........................... CP-12 Metco 76F-NS ........................ CP-23 Metco 101NS ......................... CP-24 Metco 102 .............................. CP-26 Metco 105NS ......................... CP-24 Metco 105SFP ....................... CP-24 Metco 111 .............................. CP-26 Metco 130 .............................. CP-24 Metco 131VF .......................... CP-25 Metco 185 Sealer ................... AUX-2 Metco 301C-NS...................... CP-8 Metco 301NS ......................... CP-8 Metco 307NS ......................... CP-4 Metco 307NS-2 ...................... CP-5 Metco 307NS-3 ...................... CP-5 Metco 308NS ......................... CP-2 Metco 308NS-1 ...................... CP-3 Metco 308NS-3 ...................... CP-3 Metco 309NS-3 ...................... CP-4 Metco 310NS ......................... CP-1 Metco 312NS ......................... CP-7 Metco 312NS-1 ...................... CP-7 Metco 314NS ......................... CP-8 Metco 350NS ......................... CP-14 Metco 410NS ......................... CP-21 Metco 430NS ......................... CP-22 Metco 442 .............................. CP-19 Metco 443NS ......................... CP-19 Metco 444 .............................. CP-18 Metco 445 .............................. CP-11 Metco 447NS ......................... CP-20 Metco 449P ............................ CP-13 Metco 450NS ......................... CP-16 Metco 450P ............................ CP-15 Metco 451 .............................. CP-16 Metco 452 .............................. CP-14 Metco 453 .............................. CP-14 Metco 45C-NS........................ CP-10
Issued February 2006
Combustion Powder Spray AMDRY 350C ......................... CP-19 AMDRY 951............................ CP-6 AMDRY 956............................ CP-15 AMDRY 959............................ CP-14 AMDRY 960............................ CP-18 AMDRY 5670.......................... CP-23 AMDRY T-3350 Masking Tape..................................... AUX-4 Durabrade 2211...................... CP-6 Durabrade 2221...................... CP-5 Durabrade 2222...................... CP-4 Durabrade 2223...................... CP-4 Durabrade 2224...................... CP-5 Durabrade 2231...................... CP-3 Durabrade 2241...................... CP-3 Durabrade 2242...................... CP-2 Durabrade 2244...................... CP-2 Durabrade 2311...................... CP-6 Durabrade 2312...................... CP-6 Durabrade 2313...................... CP-7 Durabrade 2614...................... CP-7 Flame Spray Masking Tape (1") .............................. AUX-3 Flame Spray Masking Tape (1.5") ........................... AUX-3 HP Flame Spray Masking Tape (1") .............................. AUX-4 Metco 12C .............................. CP-28 Metco 14E............................... CP-28 Metco 15E............................... CP-28 Metco 15F............................... CP-28 Metco 16C .............................. CP-29 xvi
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Recommended Processes (Continued) Product
Page
Product
Page
Product
Page
Combustion Powder Spray (cont’d)
HVOF (continued)
HVOF (continued)
Metco 461NS.......................... CP-19 Metco 480NS.......................... CP-16 Metco 1101............................. CP-17 Metco 2101............................. CP-17 Metco 2501............................. CP-17 Metco Anti-bond ..................... AUX-3 Metco Masking Compound..... AUX-3 Metco Super Spray Mask ....... AUX-3 Metcolite 14 ............................ AUX-5 Metcolite C ............................. AUX-5 Metcolite F.............................. AUX-5 Metcolite F36.......................... AUX-5 Metcolite VF ........................... AUX-5 Metcoseal AP ......................... AUX-1 Metcoseal APT Thinner .......... AUX-1 Metcoseal ERS....................... AUX-1 Metcoseal SA ......................... AUX-1 Metcoseal URS ...................... AUX-2 Sulzer Metco 4548 ................. CP-18 Sulzer Metco 7012 ................. CP-16 WOKA 7701 ........................... CP-29 WOKA 7702 ........................... CP-29
Diamalloy 3004 ....................... HVOF-13 Diamalloy 4006 ....................... HVOF-7 Diamalloy 3006 ....................... HVOF-13 Diamalloy 3007 ....................... HVOF-11 Diamalloy 4004NS .................. HVOF-7 Diamalloy 4008NS .................. HVOF-6 Diamalloy 4010 ....................... HVOF-5 Diamalloy 4060NS .................. HVOF-2 Diamalloy 4454 ....................... HVOF-1 Diamalloy 4700 ....................... HVOF-2 Diamalloy 5815 ....................... HVOF-16 Diamalloy 5826 ....................... HVOF-21 Diamalloy 5847-1 .................... HVOF-18 Diamalloy 5848 ....................... HVOF-18 Diamalloy 5849 ....................... HVOF-19 Diamalloy 5872NS .................. HVOF-16 HP Flame Spray Masking Tape (1") .............................. AUX-4 Metco 73F............................... HVOF-21 Metco 82VF-NS ...................... HVOF-10 Metco Super Spray Mask........ AUX-3 Metcolite 14 ............................ AUX-5 Metcolite C.............................. AUX-5 Metcolite F .............................. AUX-5 Metcolite F36 .......................... AUX-5 Metcolite VF............................ AUX-5 Sulzer Metco 4198 .................. HVOF-3 Sulzer Metco 4516 .................. HVOF-9 Sulzer Metco 4538 .................. HVOF-8 Sulzer Metco 5241 .................. HVOF-13 Sulzer Metco 5255 .................. HVOF-13 Sulzer Metco 5803 .................. HVOF-23 Sulzer Metco 5803-1............... HVOF-23 Sulzer Metco 5810 .................. HVOF-16 Sulzer Metco 5812 .................. HVOF-16 Sulzer Metco 5847 .................. HVOF-17 WOKA 3101............................ HVOF-15 WOKA 3102............................ HVOF-15 WOKA 3103............................ HVOF-15 WOKA 3104............................ HVOF-16 WOKA 3201............................ HVOF-20 WOKA 3202............................ HVOF-21 WOKA 3203............................ HVOF-21 WOKA 3301............................ HVOF-24 WOKA 3302............................ HVOF-24 WOKA 3303............................ HVOF-24 WOKA 3501............................ HVOF-24 WOKA 3601............................ HVOF-19 WOKA 3602............................ HVOF-20 WOKA 3603............................ HVOF-20 WOKA 3604............................ HVOF-20 WOKA 3651............................ HVOF-18 WOKA 3652............................ HVOF-18 WOKA 3653............................ HVOF-19 WOKA 3654............................ HVOF-19
WOKA 3701 ........................... HVOF-22 WOKA 3702 ........................... HVOF-22 WOKA 3703 ........................... HVOF-23 WOKA 3704 ........................... HVOF-23 WOKA 7102 ........................... HVOF-10 WOKA 7104 ........................... HVOF-10 WOKA 7105 ........................... HVOF-10 WOKA 7202 ........................... HVOF-11 WOKA 7204 ........................... HVOF-11 WOKA 7205 ........................... HVOF-11 WOKA 7302 ........................... HVOF-12 WOKA 7304 ........................... HVOF-12 WOKA 7305 ........................... HVOF-12 WOKA 7402 ........................... HVOF-14 WOKA 7502 ........................... HVOF-14 WOKA 7504 ........................... HVOF-14 WOKA 7505 ........................... HVOF-14
HVOF (High Velocity Oxy-Fuel) AMDRY 365-1 ........................ HVOF-8 AMDRY 386 ........................... HVOF-8 AMDRY 958 ........................... HVOF-1 AMDRY 997 ........................... HVOF-8 AMDRY 1718 ......................... HVOF-8 AMDRY 2464-2 ...................... HVOF-9 AMDRY 4532 ......................... HVOF-6 AMDRY 4535 ......................... HVOF-6 AMDRY 5260 ......................... HVOF-12 AMDRY 5843 ......................... HVOF-17 AMDRY 9911 ......................... HVOF-3 AMDRY 9951 ......................... HVOF-1 AMDRY 9954 ......................... HVOF-1 AMDRY AL-3325.................... AUX-4 Diamalloy 1003....................... HVOF-5 Diamalloy 1004....................... HVOF-4 Diamalloy 1005....................... HVOF-6 Diamalloy 1006....................... HVOF-7 Diamalloy 1006-1 ................... HVOF-7 Diamalloy 1007....................... HVOF-4 Diamalloy 1008....................... HVOF-5 Diamalloy 2001....................... HVOF-25 Diamalloy 2002....................... HVOF-25 Diamalloy 2003....................... HVOF-17 Diamalloy 2004....................... HVOF-17 Diamalloy 2005NS.................. HVOF-22 Diamalloy 2006....................... HVOF-22 Diamalloy 3001NS.................. HVOF-3 Diamalloy 3002NS.................. HVOF-2 Diamalloy 3002NS-1 .............. HVOF-2
Issued February 2006
xvii
Electric Arc Wire AMDRY T-3350 Masking Tape .................................... AUX-4 Flame Spray Masking Tape (1") ............................. AUX-3 Flame Spray Masking Tape (1.5") .......................... AUX-3 HP Flame Spray Masking Tape (1") ............................. AUX-4 Metco 185 Sealer ................... AUX-2 Metco 470 AW........................ AW-9 Metco AlMg ............................ AW-1 Metco AlSi .............................. AW-2 Metco Aluminum..................... AW-1 Metco Aluminum AW.............. AW-1 Metco Anti-bond ..................... AUX-3 Metco Copper......................... AW-3 Metco Copper AW .................. AW-3 Metco SF Aluminum AW ........ AW-2 Metco Super Spray Mask ....... AUX-3 Metco Titanium....................... AW-11 Metco Zinc.............................. AW-12 Metco Zinc AW ....................... AW-12 Metco Zn/Al ............................ AW-12 Metcoloy 2.............................. AW-4 Metcoloy 4.............................. AW-5 Metcoloy 5.............................. AW-5 Metcolite 14............................ AUX-5 Metcolite C ............................. AUX-5 Metcolite F.............................. AUX-5 Metcolite F36.......................... AUX-5 Metcolite VF ........................... AUX-5 Metcoseal AP ......................... AUX-1 Metcoseal APT Thinner.......... AUX-1 Metcoseal ERS ...................... AUX-1 Metcoseal SA ......................... AUX-1
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Product Index / Recommended Processes (Continued) Product
Page
Product
Page
Product
Page
Electric Arc Wire (continued)
Combustion Wire Spray (continued)
Combustion Wire Spray (continued)
Metcoseal URS ...................... AUX-2 Sprababbitt A.......................... AW-10 Sprabond................................ AW-7 Sprabronze AA ....................... AW-3 Sprabronze P ......................... AW-3 Sprasteel 80 ........................... AW-4 Sulzer Metco 8222 ................. AW-5 Sulzer Metco 8223 ................. AW-6 Sulzer Metco 8228 ................. AW-7 Sulzer Metco 8234 ................. AW-2 Sulzer Metco 8235 ................. AW-4 Sulzer Metco 8276 ................. AW-9 Sulzer Metco 8295 ................. AW-5 Sulzer Metco 8297 ................. AW-6 Sulzer Metco 8400 ................. AW-8 Sulzer Metco 8443 ................. AW-8 Sulzer Metco 8447 ................. AW-9 Sulzer Metco 8625 ................. AW-8
AMDRY T-3350 Masking Tape..................................... AUX-4 Flame Spray Masking Tape (1") .............................. AUX-3 Flame Spray Masking Tape (1.5") ........................... AUX-3 HP Flame Spray Masking Tape (1") .............................. AUX-4 Metco 185 Sealer.................... AUX-2 Metco 402 ............................... CW-7 Metco 405-1............................ CW-7 Metco 405NS .......................... CW-7 Metco Aluminum ..................... CW-1 Metco Copper ......................... CW-2 Metco Monel ........................... CW-8 Metco Nickel ........................... CW-7 Metco SF Aluminum................ CW-1 Metco SF-NS Aluminum ......... CW-1 Metco Tin ................................ CW-10 Metco Zinc .............................. CW-11 Metco Zn/Al............................. CW-11 Metco Anti-bond...................... AUX-3 Metco Masking Compound ..... AUX-3 Metco Super Spray Mask........ AUX-3
Metcolite 14............................ AUX-5 Metcolite C ............................. AUX-5 Metcolite F.............................. AUX-5 Metcolite F36.......................... AUX-5 Metcolite VF ........................... AUX-5 Metcoloy 1.............................. CW-4 Metcoloy 2.............................. CW-4 Metcoloy 33............................ CW-8 Metcoloy 4.............................. CW-4 Metcoloy 5.............................. CW-4 Metcoseal AP ......................... AUX-1 Metcoseal APT Thinner.......... AUX-1 Metcoseal ERS ...................... AUX-1 Metcoseal SA ......................... AUX-1 Metcoseal URS ...................... AUX-2 Silvaloy................................... CW-9 Sprababbitt A ......................... CW-10 Sprababbitt L.......................... CW-5 Sprabond................................ CW-6 Sprabronze AA ....................... CW-2 Sprabronze TM ...................... CW-2 Sprasteel 25 ........................... CW-3 Sprasteel 80 ........................... CW-3 Sprasteel LS........................... CW-3
Issued February 2006
xviii
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Order Numbers Order No.
Material
Please click on an order number entry to go to that product
Page
1000021 .......... Metco Masking Compound................ AUX-3 1000022 .......... Metco 185 Sealer .............................. AUX-2 1000023 .......... Metco 16C......................................... AP-58 1000023 .......... Metco 16C......................................... CP-29 1000024 .......... Metco 41C......................................... AP-16 1000024 .......... Metco 41C......................................... CP-13 1000025 .......... Metco 42C......................................... AP-16 1000025 .......... Metco 42C......................................... CP-13 1000050 .......... Metco 32C......................................... AP-58 1000050 .......... Metco 32C......................................... CP-30 1000051 .......... Metcoloy 5......................................... CW-4 1000053 .......... Metco 18C......................................... AP-56 1000053 .......... Metco 18C......................................... CP-27 1000054 .......... Metco 43C-NS................................... AP-23 1000054 .......... Metco 43C-NS................................... CP-17 1000055 .......... Metco 201NS .................................... AP-52 1000056 .......... Metco 55 ........................................... AP-13 1000056 .......... Metco 55 ........................................... CP-11 1000057 .......... Metco 34FP....................................... AP-59 1000057 .......... Metco 34FP....................................... CP-31 1000058 .......... Metco 63NS ...................................... AP-18 1000059 .......... Metco 201B-NS................................. AP-52 1000060 .......... Metco 404NS .................................... AP-22 1000061 .......... Metco 439NS .................................... AP-36 1000062 .......... Metco 101NS .................................... AP-43 1000062 .......... Metco 101NS .................................... CP-24 1000065 .......... Metco 81NS ...................................... AP-34 1000066 .......... Metco 44 ........................................... AP-25 1000066 .......... Metco 44 ........................................... CP-18 1000067 .......... Metco 56F-NS ................................... AP-20 1000068 .......... Metco 43F-NS ................................... AP-24 1000069 .......... Metco 430NS .................................... AP-33 1000069 .......... Metco 430NS .................................... CP-22 1000075 .......... Metco 71NS ...................................... AP-37 1000077 .......... Metco 210 ......................................... AP-52 1000078 .......... Metco 451 ......................................... AP-23 1000078 .......... Metco 451 ......................................... CP-16 1000080 .......... Metco 111 ......................................... AP-51 1000080 .......... Metco 111 ......................................... CP-26 1000081 .......... Metco 45C-NS................................... AP-9 1000081 .......... Metco 45C-NS................................... CP-10 1000082 .......... Metco 405NS .................................... CW-7 1000083 .......... Metco 45VF-NS................................. AP-9 1000084 .......... Metco 71VF-NS................................. AP-37 1000085 .......... Metco 81VF-NS................................. AP-34 1000086 .......... Metco 34F ......................................... AP-59 1000086 .......... Metco 34F ......................................... CP-30 1000087 .......... Metco 101B-NS................................. AP-44 1000088 .......... Metco 72F-NS ................................... AP-37 1000089 .......... Metco 450NS .................................... AP-21 1000089 .......... Metco 450NS .................................... CP-16 1000126 .......... Metco 130 ......................................... AP-45 1000126 .......... Metco 130 ......................................... CP-24 1000128 .......... Metco 439NS-2 ................................. AP-36 1000129 .......... Metco 51F-NS ................................... AP-14 1000130 .......... Metco 450NS .................................... AP-21 1000130 .......... Metco 450NS .................................... CP-16 1000131 .......... Metco 57NS ...................................... AP-14 1000131 .......... Metco 57NS ...................................... CP-11 1000132 .......... Metco 58NS ...................................... AP-15 Issued February 2006
Order No.
Material
Page
1000132 .......... Metco 58NS ...................................... CP-12 1000133 .......... Metco 301NS .................................... CP-8 1000238 .......... Metco Anti-bond ................................ AUX-3 1000239 .......... Metco 52C-NS................................... AP-7 1000239 .......... Metco 52C-NS................................... CP-9 1000241 .......... Metco 131VF..................................... AP-46 1000241 .......... Metco 131VF..................................... CP-25 1000243 .......... Metco 51F-NS ................................... AP-14 1000298 .......... Metco 601NS .................................... AP-1 1000299 .......... Metco 307NS .................................... CP-4 1000300 .......... Metco 443NS .................................... AP-26 1000300 .......... Metco 443NS .................................... CP-19 1000302 .......... Metco 308NS .................................... CP-2 1000303 .......... Metco 410NS .................................... AP-32 1000303 .......... Metco 410NS .................................... CP-21 1000304 .......... Metco 73F-NS-1................................ AP-39 1000305 .......... Metco 36C......................................... AP-58 1000305 .......... Metco 36C......................................... CP-30 1000306 .......... Metco 106 ......................................... AP-49 1000307 .......... Metco 106F ....................................... AP-49 1000308 .......... Metco 73SF-NS................................. AP-39 1000325 .......... Metco 301C-NS................................. CP-8 1000326 .......... Metco 444 ......................................... AP-25 1000326 .......... Metco 444 ......................................... CP-18 1000328 .......... Metco 102 ......................................... AP-51 1000328 .......... Metco 102 ......................................... CP-26 1000329 .......... Metco 101SF..................................... AP-43 1000330 .......... Metco 51NS ...................................... AP-13 1000330 .......... Metco 51NS ...................................... CP-11 1000331 .......... Metco 605NS .................................... AP-4 1000352 .......... Metco 64 ........................................... AP-19 1000353 .......... Metco 310NS .................................... CP-1 1000355 .......... Metco 19E ......................................... AP-58 1000355 .......... Metco 19E ......................................... CP-30 1000356 .......... Metco 307NS-3 ................................. CP-5 1000357 .......... Metco 308NS-3 ................................. CP-3 1000364 .......... Metco 56C-NS................................... AP-20 1000364 .......... Metco 56C-NS................................... CP-15 1000368 .......... Metco 130SF..................................... AP-45 1000370 .......... Metco 307NS-2 ................................. CP-5 1000397 .......... Metco 447NS .................................... AP-29 1000397 .......... Metco 447NS .................................... CP-20 1000417 .......... Metco 136F ....................................... AP-49 1000422 .......... Metco 54NS ...................................... AP-7 1000422 .......... Metco 54NS ...................................... CP-9 1000423 .......... Sprababbitt A .................................... AW-10 1000427 .......... Flame Spray Masking Tape .............. AUX-3 1000428 .......... Flame Spray Masking Tape .............. AUX-3 1000434 .......... Metco 71VF-NS-1 ............................. AP-37 1000435 .......... Metco 54NS-1 ................................... AP-7 1000435 .......... Metco 54NS-1 ................................... CP-9 1000437 .......... Metco 445 ......................................... AP-13 1000437 .......... Metco 445 ......................................... CP-11 1000438 .......... Metco 43VF-NS................................. AP-24 1000439 .......... Metco 450P ....................................... AP-20 1000439 .......... Metco 450P ....................................... CP-15 1000440 .......... Metco 402 ......................................... CW-7 1000441 .......... Metco 105SFP .................................. AP-42 1000441 .......... Metco 105SFP .................................. CP-24 1000442 .......... Metco 66F-NS ................................... AP-11 xix
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Order Numbers (Continued) Order No.
Material
Page
1000443 .......... Metco 31C-NS................................... AP-58 1000443 .......... Metco 31C-NS................................... CP-30 1000444 .......... Metco 309NS-3 ................................. CP-4 1000445 .......... Metco 442 ......................................... AP-26 1000445 .......... Metco 442 ......................................... CP-19 1000446 .......... Metco Copper AW ............................. AW-3 1000447 .......... Metco 312NS .................................... CP-7 1000448 .......... Metco 308NS-1 ................................. CP-3 1000449 .......... Metco 73F-NS-2 ................................ AP-39 1000450 .......... HP Flame Spray Masking Tape ........ AUX-4 1000568 .......... Metco 68F-NS-1 ................................ AP-11 1000569 .......... Metco 313NS .................................... AP-1 1000571 .......... Metco 600NS .................................... AP-5 1000572 .......... Metco 1123 ....................................... AP-41 1000573 .......... Metco 82VF-NS................................. AP-33 1000573 .......... Metco 82VF-NS................................. HVOF-10 1000574 .......... Metco 311NS .................................... AP-1 1000576 .......... Metco 480NS .................................... AP-21 1000576 .......... Metco 480NS .................................... CP-16 1000577 .......... Metco 204NS .................................... AP-54 1000578 .......... Metco 210NS-1 ................................. AP-53 1000579 .......... Metco 143 ......................................... AP-53 1000583 .......... Metco 303NS-1 ................................. AP-32 1000584 .......... Metco 452 ......................................... AP-17 1000584 .......... Metco 452 ......................................... CP-14 1000585 .......... AMDRY 355 ...................................... AP-8 1000586 .......... Metco 610NS .................................... AP-4 1000587 .......... Metco 202NS .................................... AP-55 1000588 .......... Metco 70C-NS................................... AP-33 1000589 .......... Metco 350NS .................................... AP-17 1000589 .......... Metco 350NS .................................... CP-14 1000591 .......... Metco 204NS .................................... AP-54 1000592 .......... Metco 314NS .................................... CP-8 1000593 .......... Metco 700 ......................................... AP-28 1000594 .......... Metco 453 ......................................... AP-17 1000594 .......... Metco 453 ......................................... CP-14 1000596 .......... Metco 443NS .................................... AP-26 1000596 .......... Metco 443NS .................................... CP-19 1000597 .......... Metco 449P ....................................... AP-16 1000597 .......... Metco 449P ....................................... CP-13 1000598 .......... Metco Super Spray Mask .................. AUX-3 1000599 .......... Metco 205NS .................................... AP-53 1000600 .......... Metco 210NS-1-G ............................. AP-52 1000601 .......... Metco 461NS .................................... AP-26 1000601 .......... Metco 461NS .................................... CP-19 1000603 .......... Metco 105NS .................................... AP-42 1000603 .......... Metco 105NS .................................... CP-24 1000604 .......... Metco 441NS-1 ................................. AP-32 1000782 .......... Diamalloy 1003 ................................. HVOF-5 1000783 .......... Diamalloy 1004 ................................. HVOF-4 1000784 .......... Diamalloy 1005 ................................. HVOF-6 1000785 .......... Diamalloy 1006 ................................. HVOF-7 1000786 .......... Diamalloy 1007 ................................. HVOF-4 1000787 .......... Diamalloy 2001 ................................. HVOF-25 1000788 .......... Diamalloy 2002 ................................. HVOF-25 1000789 .......... Diamalloy 2003 ................................. HVOF-17 1000790 .......... Diamalloy 2004 ................................. HVOF-17 1000791 .......... Diamalloy 2006 ................................. HVOF-22 1000792 .......... Diamalloy 3001NS............................. HVOF-3 1000793 .......... Diamalloy 3004 ................................. HVOF-13 Issued February 2006
Order No.
Material
Page
1000795 .......... Diamalloy 3006 ................................. HVOF-13 1000796 .......... WOKA 7105 ...................................... HVOF-10 1000797 .......... Diamalloy 4006 ................................. HVOF-7 1000798 .......... Metco 203NS .................................... AP-53 1000799 .......... Metco 76F-NS ................................... AP-40 1000799 .......... Metco 76F-NS ................................... CP-23 1000800 .......... Metco 204NS-G ................................ AP-55 1000801 .......... Diamalloy 4008NS ............................ HVOF-6 1000802 .......... Diamalloy 1008 ................................. HVOF-5 1000805 .......... Diamalloy 4010 ................................. HVOF-5 1000806 .......... Diamalloy 3002NS ............................ HVOF-2 1000807 .......... Diamalloy 2005NS ............................ HVOF-22 1001033 .......... Metco 405-1 ...................................... CW-7 1001034 .......... AMDRY 1371 .................................... AP-19 1001035 .......... AMDRY 301 ...................................... AP-38 1001036 .......... AMDRY 302 ...................................... AP-38 1001037 .......... AMDRY 313X.................................... AP-18 1001038 .......... AMDRY 333 ...................................... AP-53 1001040 .......... AMDRY 365-2 ................................... AP-30 1001042 .......... AMDRY 387 ...................................... AP-29 1001043 .......... AMDRY 500C.................................... AP-14 1001044 .......... AMDRY 500F .................................... AP-14 1001047 .......... AMDRY 718 ...................................... AP-28 1001048 .......... AMDRY 718 Cl.B .............................. AP-28 1001049 .......... AMDRY 956 ...................................... AP-21 1001049 .......... AMDRY 956 ...................................... CP-15 1001050 .......... AMDRY 959 ...................................... AP-17 1001050 .......... AMDRY 959 ...................................... CP-14 1001051 .......... AMDRY 960 ...................................... AP-25 1001051 .......... AMDRY 960 ...................................... CP-18 1001052 .......... AMDRY 962 ...................................... AP-27 1001053 .......... AMDRY 9625 .................................... AP-27 1001054 .......... AMDRY 963 ...................................... AP-26 1001055 .......... AMDRY 964 ...................................... AP-27 1001056 .......... AMDRY 9830 .................................... AP-40 1001057 .......... AMDRY 9831 .................................... AP-40 1001059 .......... AMDRY 9951 .................................... HVOF-1 1001059 .......... AMDRY 9951 .................................... VP-1 1001060 .......... AMDRY 9954 .................................... HVOF-1 1001061 .......... AMDRY 995C.................................... AP-10 1001062 .......... AMDRY 997 ...................................... AP-29 1001062 .......... AMDRY 997 ...................................... HVOF-8 1001062 .......... AMDRY 997 ...................................... VP-3 1001063 .......... AMDRY 1718 .................................... AP-28 1001063 .......... AMDRY 1718 .................................... HVOF-8 1001064 .......... AMDRY 2000 .................................... AP-2 1001065 .......... AMDRY 2010 .................................... AP-2 1001066 .......... AMDRY 4535 .................................... HVOF-6 1001067 .......... AMDRY 5260 .................................... HVOF-12 1001068 .......... AMDRY 5670 .................................... AP-40 1001068 .......... AMDRY 5670 .................................... CP-23 1001069 .......... AMDRY 5843 .................................... HVOF-17 1001070 .......... AMDRY 6420 .................................... AP-48 1001073 .......... AMDRY 365-1 ................................... AP-29 1001073 .......... AMDRY 365-1 ................................... HVOF-8 1001073 .......... AMDRY 365-1 ................................... VP-3 1001074 .......... AMDRY 187 ...................................... AP-44 1001075 .......... Sulzer Metco 8400 ............................ AW-8 1001584 .......... Sulzer Metco 8276 ............................ AW-9 1001585 .......... AMDRY 204NS-1 .............................. AP-54 xx
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Order Numbers (Continued) Order No.
Material
Page
1001586 .......... Sulzer Metco 5803 ............................ AP-41 1001586 .......... Sulzer Metco 5803 ............................ HVOF-23 1001587 .......... Metco 320NS .................................... AP-1 1001588 .......... Sulzer Metco 5810 ............................ AP-36 1001588 .......... Sulzer Metco 5810 ............................ HVOF-16 1001591 .......... Sulzer Metco 5860 ............................ AP-41 1001593 .......... Metco 204C-NS................................. AP-54 1001594 .......... Sulzer Metco 8625 ............................ AW-8 1001595 .......... Sulzer Metco 2043 ............................ AP-3 1001596 .......... Sulzer Metco 4538 ............................ HVOF-8 1001598 .......... Metco 73F ......................................... HVOF-21 1001599 .......... Sulzer Metco 8443 ............................ AW-8 1001600 .......... Sulzer Metco 5812 ............................ AP-36 1001600 .......... Sulzer Metco 5812 ............................ HVOF-16 1001601 .......... Sulzer Metco 5847 ............................ AP-39 1001601 .......... Sulzer Metco 5847 ............................ HVOF-17 1001602 .......... Sulzer Metco 8222 ............................ AW-5 1001603 .......... Sulzer Metco 5241 ............................ HVOF-13 1001607 .......... Metcoseal ERS ................................. AUX-1 1001608 .......... Metcoseal URS ................................. AUX-2 1001609 .......... Diamalloy 4700 ................................. HVOF-2 1001610 .......... Sulzer Metco 2042 ............................ AP-3 1001611 .......... Diamalloy 4004NS............................. HVOF-7 1002099 .......... AMDRY MM509 ................................ AP-9 1002385 .......... Sulzer Metco 2460NS ....................... AP-6 1002391 .......... AMDRY X40...................................... AP-9 1002397 .......... Sulzer Metco 4052 ............................ AP-16 1002400 .......... Sulzer Metco 5546NS ....................... AP-34 1002425 .......... Sulzer Metco 4010 ............................ AP-31 1002425 .......... Sulzer Metco 4010 ............................ VP-5 1002426 .......... Sulzer Metco 4017 ............................ AP-31 1002427 .......... Sulzer Metco 4018 ............................ AP-31 1002427 .......... Sulzer Metco 4018 ............................ VP-5 1002428 .......... Sulzer Metco 4020 ............................ AP-31 1002428 .......... Sulzer Metco 4020 ............................ VP-5 1002446 .......... Metco Zinc......................................... AW-12 1002447 .......... Metcoloy 1......................................... CW-4 1002448 .......... Metcoloy 4......................................... AW-5 1002449 .......... Sprabond........................................... CW-6 1002451 .......... Metco Aluminum ............................... AW-1 1002452 .......... Metco Aluminum ............................... AW-1 1002452 .......... Metco Aluminum ............................... CW-1 1002454 .......... Metco Aluminum ............................... CW-1 1002455 .......... Sprasteel 80 ...................................... AW-4 1002458 .......... Sprasteel 25 ...................................... CW-3 1002461 .......... Metcoloy 1......................................... CW-4 1002463 .......... Metcoloy 2......................................... CW-4 1002464 .......... Metcoloy 2......................................... CW-4 1002465 .......... Metcoloy 33....................................... CW-8 1002467 .......... Metco Copper.................................... CW-2 1002468 .......... Metco Monel...................................... CW-8 1002469 .......... Metco Aluminum ............................... AW-1 1002472 .......... Metcoloy 2......................................... AW-4 1002473 .......... Sprabond........................................... CW-6 1002474 .......... Sprabond........................................... CW-6 1002475 .......... Metcoloy 2......................................... AW-4 1002476 .......... Sprabond........................................... CW-6 1002477 .......... Metcoloy 2......................................... AW-4 1002478 .......... Metcoloy 4......................................... CW-4
Issued February 2006
Order No.
Material
Page
1002479 .......... Sprabond .......................................... CW-6 1002480 .......... Sprabond .......................................... AW-7 1002481 .......... Sprabond .......................................... CW-6 1002483 .......... Sprabond .......................................... CW-6 1002485 .......... Sprasteel LS ..................................... CW-3 1002486 .......... Sprababbitt A .................................... CW-10 1002488 .......... Metco Tin .......................................... CW-10 1002492 .......... Metco Zinc ........................................ CW-11 1002493 .......... Metco Zinc ........................................ CW-11 1002494 .......... Metco Aluminum ............................... CW-1 1002496 .......... Metco Aluminum ............................... CW-1 1002497 .......... Metco SF-NS Aluminum.................... CW-1 1002498 .......... Sprabronze TM ................................. CW-2 1002499 .......... Metcoloy 5......................................... CW-4 1002500 .......... Metco 16C......................................... AP-58 1002500 .......... Metco 16C......................................... CP-29 1002501 .......... Metco 15E ......................................... AP-57 1002501 .......... Metco 15E ......................................... CP-28 1002502 .......... Metco Zinc ........................................ AW-12 1002503 .......... Metco Zinc ........................................ AW-12 1002503 .......... Metco Zinc ........................................ CW-11 1002504 .......... Sprabronze AA.................................. CW-2 1002505 .......... Metco Zinc ........................................ CW-11 1002506 .......... Metco Zinc ........................................ CW-11 1002507 .......... Metco Zinc ........................................ AW-12 1002507 .......... Metco Zinc ........................................ CW-11 1002508 .......... Metco Zinc ........................................ CW-11 1002509 .......... Metco Zinc ........................................ AW-12 1002510 .......... Metco Zinc ........................................ AW-12 1002513 .......... Metco Zn/Al ....................................... CW-11 1002514 .......... Metco Copper.................................... AW-3 1002516 .......... Sprabond .......................................... CW-6 1002518 .......... Sprabond .......................................... CW-6 1002519 .......... Metco 12C......................................... AP-57 1002519 .......... Metco 12C ........................................ CP-28 1002520 .......... Metcoloy 2......................................... CW-4 1002521 .......... Metco 14E ......................................... AP-57 1002521 .......... Metco 14E ......................................... CP-28 1002522 .......... Metco 20 ........................................... CP-29 1002523 .......... Metco 15F ......................................... AP-57 1002523 .......... Metco 15F ......................................... CP-28 1002524 .......... Metcoloy 2......................................... AW-4 1002525 .......... Metcoloy 5......................................... AW-5 1002527 .......... Sprabronze AA.................................. AW-3 1002528 .......... Metco 470 AW................................... AW-9 1002529 .......... Metco Zn/Al ....................................... CW-11 1002530 .......... Metcoloy 4......................................... CW-4 1002531 .......... Sulzer Metco 4548 ............................ AP-24 1002531 .......... Sulzer Metco 4548 ............................ CP-18 1002532 .......... Sulzer Metco 4207 ............................ AP-18 1002533 .......... Sulzer Metco 5265 ............................ AP-33 1002534 .......... Sulzer Metco 6483 ............................ AP-50 1002536 .......... Sulzer Metco 6203 ............................ AP-43 1002538 .......... Sulzer Metco 5842 ............................ AP-38 1002818 .......... AMDRY 6060 .................................... AP-42 1002819 .......... AMDRY 6062 .................................... AP-42 1002820 .......... AMDRY 6200 .................................... AP-43 1002822 .......... AMDRY 6204 .................................... AP-44 1002823 .......... AMDRY 6208 .................................... AP-44
xxi
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Order Numbers (Continued) Order No.
Material
Page
1002824 .......... AMDRY 6220 .................................... AP-45 1002825 .......... AMDRY 6224 .................................... AP-45 1002826 .......... AMDRY 6228 .................................... AP-45 1002827 .......... AMDRY 6240 .................................... AP-46 1002828 .......... AMDRY 6244 .................................... AP-46 1002829 .......... AMDRY 6250 .................................... AP-46 1002830 .......... AMDRY 6254 .................................... AP-46 1002831 .......... AMDRY 6257 .................................... AP-47 1002833 .......... AMDRY 6462 .................................... AP-50 1002834 .......... AMDRY 6510 .................................... AP-51 1002835 .......... AMDRY 6643 .................................... AP-55 1002836 .......... AMDRY T-3325 ................................. AUX-4 1002886 .......... Metcolite® 14 .................................... AUX-5 1002887 .......... Metcolite® C...................................... AUX-5 1002888 .......... Metcolite® F ...................................... AUX-5 1002889 .......... Metcolite® F36 .................................. AUX-5 1002890 .......... Metcolite® VF.................................... AUX-5 1002891 .......... Metcoseal® AP ................................. AUX-1 1002892 .......... Metcoseal® APT Thinner .................. AUX-1 1002895 .......... Metcoseal® SA ................................. AUX-1 1002992 .......... Metco Zinc......................................... AW-12 1004594 .......... Sprasteel® 80 ................................... CW-3 1004631 .......... Metco 136CP .................................... AP-49 1004638 .......... AMDRY 991 ...................................... VP-2 1004640 .......... Metco 106NS .................................... AP-49 1004647 .......... Sulzer Metco 4201 ............................ AP-12 1004647 .......... Sulzer Metco 4201 ............................ VP-2 1005557 .......... AMDRY 4532 .................................... HVOF-6 1005561 .......... AMDRY 6420 .................................... AP-48 1005562 .......... AMDRY 6505 .................................... AP-51 1005573 .......... AMDRY AL-3325............................... AUX-4 1006131 .......... Metco 604NS .................................... AP-4 1006158 .......... Diamalloy 4454 ................................. HVOF-1 1006159 .......... Sulzer Metco 4451 ............................ AP-10 1006159 .......... Sulzer Metco 4451 ............................ VP-1 1006307 .......... Metco Nickel...................................... CW-7 1006310 .......... AMDRY T-3350 ................................. AUX-4 1006313 .......... Sprababbitt® L .................................. CW-5 1006317 .......... Metco Zn/Al ....................................... AW-12 1006317 .......... Metco Zn/Al ....................................... CW-11 1006377 .......... Diamalloy 5872NS............................. HVOF-16 1006415 .......... Metco Titanium.................................. AW-11 1015309 .......... Sulzer Metco 4198 ............................ AP-12 1015309 .......... Sulzer Metco 4198 ............................ HVOF-3 1015393 .......... Metco 12C......................................... AP-57 1015393 .......... Metco 12C ........................................ CP-28 1015614 .......... Metco 404NS .................................... AP-22 1018636 .......... Sulzer Metco 8234 ............................ AW-2 1019247 .......... AMDRY 9621 .................................... AP-27 1019408 .......... Metco Aluminum ............................... AW-1 1019811 .......... AMDRY 920 ..................................... VP-1 1019951 .......... Sulzer Metco 8447 ............................ AW-9 1020141 .......... Diamalloy 5849 ................................. HVOF-19 1020252 .......... Metco 470 AW................................... AW-9 1020399 .......... Sprabronze® AA ............................... AW-3 1020419 .......... Metco 6155 ....................................... AP-48 1020475 .......... Metco SF Aluminum AW ................... AW-2 1020495 .......... Sulzer Metco 4485 ............................ AP-30 1020495 .......... Sulzer Metco 4485 ............................ VP-4
Issued February 2006
Order No.
Material
Page
1020646 .......... Metco 15E ......................................... AP-57 1020646 .......... Metco 15E ......................................... CP-28 1020688 .......... AMDRY 345 ...................................... AP-11 1020688 .......... AMDRY 345 ...................................... VP-1 1021280 .......... Metco Zinc ........................................ AW-12 1029021 .......... Sulzer Metco 4200 ............................ VP-2 1029028 .......... Flame Spray Masking Tape .............. AUX-4 1029031 .......... Metco 42C......................................... AP-16 1029031 .......... Metco 42C......................................... CP-13 1029036 .......... Metco 41C......................................... AP-16 1029036 .......... Metco 41C......................................... CP-13 1029050 .......... Sulzer Metco 8228 ............................ AW-7 1029051 .......... Metco Aluminum ............................... CW-1 1029052 .......... Metco Aluminum ............................... AW-1 1030072 .......... Sulzer Metco 7012 ............................ AP-22 1030072 .......... Sulzer Metco 7012 ............................ CP-16 1030090 .......... AMDRY 951 ...................................... CP-6 1030107 .......... Sulzer Metco 5640NS ....................... AP-23 1030112 .......... AMDRY 9911 .................................... HVOF-3 1030118 .......... Sulzer Metco 7837 ............................ AP-19 1030415 .......... Metcoloy® 2 ...................................... CW-4 1030416 .......... Metcoloy® 2 ...................................... CW-4 1030418 .......... Sprababbitt® A.................................. CW-10 1030420 .......... Metco Copper.................................... CW-2 1030421 .......... Metco Tin .......................................... CW-10 1030423 .......... Metcolite® F...................................... AUX-5 1030425 .......... Sprabronze® AA ............................... CW-2 1030426 .......... Sprabronze® AA ............................... CW-2 1030445 .......... Sprababbitt® A.................................. CW-10 1030446 .......... Metcoseal® SA ................................. AUX-1 1030454 .......... Metcoloy® 4 ...................................... CW-4 1030487 .......... Sprasteel® LS................................... CW-3 1030494 .......... Metco Zinc ........................................ CW-11 1030495 .......... Metco Zinc ........................................ CW-11 1030496 .......... Metco Zinc ........................................ AW-12 1030496 .......... Metco Zinc ........................................ CW-11 1030497 .......... Metco Zinc ........................................ CW-11 1030498 .......... Metco Zinc ........................................ CW-11 1030499 .......... Metco Zinc ........................................ CW-11 1030501 .......... Metco Aluminum ............................... CW-1 1030505 .......... Metco Aluminum ............................... CW-1 1030506 .......... Metco Aluminum ............................... CW-1 1030508 .......... Metco SF Aluminum.......................... CW-1 1030510 .......... Metcoseal® AP ................................. AUX-1 1030511 .......... Metcoseal® APT Thinner .................. AUX-1 1030512 .......... Sprabronze® TM............................... CW-2 1030514 .......... Metcoloy® 5 ...................................... CW-4 1030515 .......... Metco 16C......................................... AP-58 1030515 .......... Metco 16C......................................... CP-29 1030516 .......... Metco 15E ......................................... AP-57 1030516 .......... Metco 15E ......................................... CP-28 1030519 .......... Metco 15F ......................................... AP-57 1030519 .......... Metco 15F ......................................... CP-28 1030592 .......... Metco 54NS ...................................... AP-7 1030592 .......... Metco 54NS ...................................... CP-9 1031118 .......... Metco 57NS ...................................... AP-14 1031118 .......... Metco 57NS ...................................... CP-11 1031422 .......... Metcolite® VF ................................... AUX-5 1031589 .......... Metcoloy® 2 ...................................... AW-4
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Order Numbers (Continued) Order No.
Material
Page
1031590 .......... Metcoloy® 5 ...................................... AW-5 1031591 .......... Metco Aluminum AW......................... AW-1 1031592 .......... Metco Zinc AW .................................. AW-12 1031601 .......... Metco Zinc AW .................................. AW-12 1031721 .......... Metco 71VF-NS-5.............................. AP-38 1031731 .......... Metco 42C......................................... AP-16 1031731 .......... Metco 42C......................................... CP-13 1031732 .......... Sulzer Metco 8223 ............................ AW-6 1031864 .......... Metco 600NS-1 ................................. AP-5 1031929 .......... AMDRY 367 ...................................... AP-34 1031939 .......... AMDRY 961 ...................................... AP-25 1031959 .......... AMDRY 350C.................................... AP-28 1031959 .......... AMDRY 350C.................................... CP-19 1032370 .......... AMDRY 713C.................................... AP-24 1032560 .......... Sulzer Metco 4195 ............................ AP-11 1032560 .......... Sulzer Metco 4195 ............................ VP-2 1032563 .......... Metco SF Aluminum AW ................... AW-2 1032564 .......... Sulzer Metco 5255 ............................ AP-35 1032564 .......... Sulzer Metco 5255 ............................ HVOF-13 1032569 .......... Diamalloy 5815 ................................. HVOF-16 1032570 .......... Diamalloy 5826 ................................. HVOF-21 1032571 .......... Diamalloy 5848 ................................. HVOF-18 1032572 .......... Sulzer Metco 4199 ............................ AP-12 1032575 .......... Sulzer Metco 4516 ............................ HVOF-9 1032598 .......... AMDRY 9624 .................................... VP-3 1033607 .......... Metco Zinc AW .................................. AW-12 1034411 .......... AMDRY 386 ...................................... HVOF-8 1034411 .......... AMDRY 386 ..................................... VP-3 1034855 .......... Sulzer Metco 8400 ............................ AW-8 1035633 .......... Metco Zn/Al ....................................... AW-12 1036262 .......... AMDRY 2464 .................................... VP-4 1036263 .......... AMDRY 2464-2 ................................. HVOF-9 1036346 .......... Silvaloy.............................................. CW-9 1036437 .......... Metcolite® C...................................... AUX-5 1036950 .......... Metco AlSi ......................................... AW-2 1037003 .......... Diamalloy 4060NS............................. HVOF-2 1037601 .......... Metco 204NS-AP .............................. AP-55 1037603 .......... Metco 312NS-1 ................................. CP-7 1038359 .......... AMDRY 964 ...................................... AP-27 1038360 .......... Metco 204B-NS................................. AP-54 1039040 .......... Sulzer Metco 6203 ............................ AP-43 1040881 .......... Metco Aluminum ............................... AW-1 1040882 .......... Metco Aluminum ............................... AW-1 1041049 .......... WOKA 3101 ...................................... HVOF-15 1041050 .......... WOKA 3102 ...................................... HVOF-15 1041051 .......... WOKA 3103 ...................................... HVOF-15 1041060 .......... WOKA 3201 ...................................... HVOF-20 1041061 .......... WOKA 3203 ...................................... HVOF-21 1041064 .......... WOKA 3301 ...................................... HVOF-24 1041065 .......... WOKA 3302 ...................................... HVOF-24 1041066 .......... WOKA 3602 ...................................... HVOF-20 1041067 .......... WOKA 3604 ...................................... HVOF-20 1041071 .......... WOKA 3702 ...................................... HVOF-22 1041075 .......... WOKA 7202 ...................................... HVOF-11 1041076 .......... WOKA 7205 ...................................... HVOF-11 1041093 .......... Metcoloy® 2 ...................................... AW-4 1041095 .......... WOKA 3101 ...................................... HVOF-15
Issued February 2006
Order No.
Material
Page
1041096 .......... WOKA 3102 ...................................... HVOF-15 1041097 .......... WOKA 3103 ...................................... HVOF-15 1041106 .......... WOKA 3201 ...................................... HVOF-20 1041107 .......... WOKA 3203 ...................................... HVOF-21 1041110 .......... WOKA 3301 ...................................... HVOF-24 1041111 .......... WOKA 3302 ...................................... HVOF-24 1041112 .......... WOKA 3602 ...................................... HVOF-20 1041113 .......... WOKA 3604 ...................................... HVOF-20 1041117 .......... WOKA 3702 ...................................... HVOF-22 1041121 .......... WOKA 7202 ...................................... HVOF-11 1041122 .......... WOKA 7205 ...................................... HVOF-11 1041148 .......... WOKA 3303 ...................................... HVOF-24 1041149 .......... WOKA 3603 ...................................... HVOF-20 1041150 .......... WOKA 3703 ...................................... HVOF-23 1041152 .......... WOKA 7305 ...................................... HVOF-12 1041153 .......... WOKA 7505 ...................................... HVOF-14 1041155 .......... WOKA 3202 ...................................... HVOF-21 1041157 .......... WOKA 3601 ...................................... HVOF-19 1041158 .......... WOKA 3701 ...................................... HVOF-22 1041159 .......... WOKA 7102 ...................................... HVOF-10 1041160 .......... WOKA 7302 ...................................... HVOF-12 1041161 .......... WOKA 7502 ...................................... HVOF-14 1041168 .......... WOKA 3202 ...................................... HVOF-21 1041169 .......... WOKA 3601 ...................................... HVOF-19 1041170 .......... WOKA 3701 ...................................... HVOF-22 1041171 .......... WOKA 7102 ...................................... HVOF-10 1041172 .......... WOKA 7302 ...................................... HVOF-12 1041173 .......... WOKA 7502 ...................................... HVOF-14 1041177 .......... WOKA 3104 ...................................... HVOF-16 1041178 .......... WOKA 3704 ...................................... HVOF-23 1041179 .......... WOKA 7104 ...................................... HVOF-10 1041180 .......... WOKA 7204 ...................................... HVOF-11 1041181 .......... WOKA 7304 ...................................... HVOF-12 1041182 .......... WOKA 7504 ...................................... HVOF-14 1041183 .......... WOKA 3303 ...................................... HVOF-24 1041184 .......... WOKA 3603 ...................................... HVOF-20 1041185 .......... WOKA 3703 ...................................... HVOF-23 1041187 .......... WOKA 7305 ...................................... HVOF-12 1041188 .......... WOKA 7505 ...................................... HVOF-14 1041189 .......... WOKA 3104 ...................................... HVOF-16 1041190 .......... WOKA 3704 ...................................... HVOF-23 1041191 .......... WOKA 7104 ...................................... HVOF-10 1041192 .......... WOKA 7204 ...................................... HVOF-11 1041193 .......... WOKA 7304 ...................................... HVOF-12 1041194 .......... WOKA 7504 ...................................... HVOF-14 1041253 .......... WOKA 3651 ...................................... HVOF-18 1041254 .......... WOKA 3652 ...................................... HVOF-18 1041255 .......... WOKA 3653 ...................................... HVOF-19 1041256 .......... WOKA 3654 ...................................... HVOF-19 1041264 .......... WOKA 3651 ...................................... HVOF-18 1041265 .......... WOKA 3652 ...................................... HVOF-18 1041266 .......... WOKA 3653 ...................................... HVOF-19 1041267 .......... WOKA 3654 ...................................... HVOF-19 1041322 .......... AMDRY 2464-4 ................................. VP-4 1041393 .......... Sprabronze® P ................................. AW-3 1041586 .......... WOKA 3501 ...................................... HVOF-24 1041638 .......... WOKA 3501 ...................................... HVOF-24
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Order Numbers (Continued) Order No.
Material
Page
1041744 .......... Diamalloy 5847-1 .............................. HVOF-18 1041771 .......... Metco AlMg ....................................... AW-1 1042617 .......... AMDRY 995M ................................... AP-10 1043517 .......... Durabrade 2211 ................................ CP-6 1043520 .......... Durabrade 2211 ................................ CP-6 1043522 .......... Durabrade 2221 ................................ CP-5 1043526 .......... Durabrade 2221 ................................ CP-5 1043529 .......... Durabrade 2222 ................................ CP-4 1043531 .......... Durabrade 2222 ................................ CP-4 1043533 .......... Durabrade 2223 ................................ CP-4 1043536 .......... Durabrade 2224 ................................ CP-5 1043541 .......... Durabrade 2231 ................................ CP-3 1043544 .......... Durabrade 2241 ................................ CP-3 1043546 .......... Durabrade 2241 ................................ CP-3 1043549 .......... Durabrade 2242 ................................ CP-2 1043552 .......... Durabrade 2244 ................................ CP-2 1043555 .......... Durabrade 2311 ................................ CP-6 1043563 .......... Durabrade 2312 ................................ CP-6 1043564 .......... Durabrade 2313 ................................ CP-7 1043568 .......... Durabrade 2313 ................................ CP-7 1043574 .......... Durabrade 2614 ................................ CP-7 1043589 .......... Metco 1101 ....................................... AP-22
Issued February 2006
Order No.
Material
Page
1043589 .......... Metco 1101 ....................................... CP-17 1043511 .......... Metco 2101 ....................................... AP-22 1043511 .......... Metco 2101 ....................................... CP-17 1043570 .......... Metco 2501 ....................................... AP-23 1043570 .......... Metco 2501 ...................................... CP-17 1049879 .......... Diamalloy 3002NS-1 ......................... HVOF-2 1049880 .......... Diamalloy 1006-1 .............................. HVOF-7 1050449 .......... AMDRY 6415 .................................... AP-48 1050672 .......... Sulzer Metco 5803-1 ......................... HVOF-23 1050705 .......... Metco 41C-NS................................... AP-17 1050705 .......... Metco 41C-NS................................... CP-13 1051139 .......... WOKA 7701 ...................................... CP-29 1051140 .......... WOKA 7702 ...................................... CP-29 1051782 .......... AMDRY 958 ...................................... AP-10 1051782 .......... AMDRY 958 ...................................... HVOF-1 1058788 .......... Sulzer Metco 8295 ............................ AW-5 1058789 .......... Sulzer Metco 8297 ............................ AW-6 1059308 .......... Sulzer Metco 8295 ............................ AW-5 1059868 .......... WOKA 7402 ...................................... HVOF-14 1059871 .......... WOKA 7402 ...................................... HVOF-14 1059695 .......... Metco 6156 ....................................... AP-48 Call .................. Sulzer Metco 8235 ............................ AW-4
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Abradables and Plastics / Aluminum Base Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional heat and the possibility of melting wear.
Metco 320NS Chemistry: Particle Size: Morphology: Specifications:
Al 8Si 20BN -212 +45 µm (-70 mesh +325 mesh) Clad Rolls-Royce MSRR 9507/66
High quality abradable coating material for use in compressor section of jet engines. Superior corrosion resistance. Suitable for service temperatures to 480°C (900°F). Appropriate for use against titanium and ferrous blades. Order No. 1001587
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 311NS Chemistry: Particle Size: Morphology: Specifications:
Al 7Si 26Graphite -150 +7.8 µm (-100 mesh +7.8 µm) Clad Rolls-Royce Allison EMS 56764
High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 415°C (600 - 800°F). Order No. 1000574
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 313NS Chemistry: Particle Size: Morphology: Specifications:
Al 5.5Si 45.5Graphite -150 +7.8 µm (-100 mesh +7.8 µm) Clad Canada Pratt Whitney CPW 555 Volvo PM 819-64
Rolls-Royce MSRR 9507/44
High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 415°C (600 - 800°F). Order No. 1000569
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Al 12Si 40Polyester -125 +11µm (-120 mesh +11 µm) Blend Canada Pratt Whitney CPW 517 GE B50TF222, Class A Honeywell Allied Signal EMS 57735 Pratt Whitney PWA 1349 Rolls-Royce Allison EMS 38900 SNECMA DMR 33.087 Volvo PM 819-30
Chromalloy BZ-003, Type 34 Honeywell M3955 Honeywell Allied Signal FP 5091 Rolls-Royce MSRR 9507/15 Sermatech Klock PAB 360 Turbomeca LA 657 Ed.1 PW 1 Ind.0 Williams WIMS 647
Metco 601NS Chemistry: Particle Size: Morphology: Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Suitable for operating temperatures up to 325°C (617°F). Order No. 1000298 Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock AP-1
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Abradables and Plastics / Aluminum Base (continued) AMDRY 2010 Chemistry: Particle Size: Morphology: Specifications:
Al 12Si 40Polyester -125 +11µm (-120 mesh +11 µm) Blend Canada Pratt Whitney CPW 517 Honeywell M3955
GE B50TF222, Class A & C Honeywell Allied Signal EMS 57735
High Quality abradable coating material for the compressor section of jet engines. Suitable for operating temperatures up to 325°C (617°F). Order No. 1001065
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Al 12Si 47Polyimide -176 + 16 µm Composite Rolls-Royce Allison EMS 56767
Rolls-Royce Allison PMI 1332
AMDRY 2000 Chemistry: Particle Size: Morphology: Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Maximum service temperature of 350°C (660°F). Order No. 1001064
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-2
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Abradables and Plastics / Cobalt Base Cobalt-nickel based abradables are used in high pressure compressor of gas turbine engines. Typically, the materials are plasma sprayed and then heat-treated to burn off the polymer, resulting in high porosity coatings that are abradable and have the proper level of erosion resistance. Applications that cut against titanium have a 550 °C (1025 °F) temperature limit; those that cut against Inconel and stainless steel can be used at temperatures up to 850 °C (1550 °F). Bond coats of MCrAlY, NiCrAl or NiCr are recommended.
Sulzer Metco 2043 Chemistry: Particle Size: Morphology: Specifications:
Co 25Ni 16Cr 6.5Al 0.5Y -176 + 7.8 µm Spheroidal, Composite Blend Rolls-Royce Allison EMS 56768
Williams WIMS 742
High temperature abradable good up to 750ºC (1380ºF) against Inconel* and steel blades. With tipped blades, maximum service temperature increases to 850ºC (1560ºF). *Inconel is a registered trademark of INCO Order No. 1001595
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 2042 Chemistry: Particle Size: Morphology:
CoNiCrAlY Polyester/BN -176 + 11 µm Spheroidal, Composite Blend
Gas path seals up to 850ºC (1560ºF). Gas path seals against titanium alloy blades up to 600ºC (1110ºF). Clearance control in compressor housings. Order No. 1001610
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-3
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Abradables and Plastics / Copper Base Copper based materials are used in aerospace and industrial abradable coating applications as a protective, clearance control surface for rotating titanium blades to cut into or as a labyrinth seal coating against 17-4 PH steel or Inconel knife edges, at services temperatures up to 650 °C (1200 °F). Corrosion resistance in marine environments is superior to aluminum based abradables. As with other soft matrix abradables, a polymer filler is used to reduce interparticle cohesion and improve the friability of the coating structure. This helps to improve machinability prior to service and helps to prevent material transfer and component wear during service.
Metco 605NS Chemistry: Particle Size: Morphology: Specifications:
Aluminum Bronze Alloy 10 Polyester -125 +11 µm (-120 mesh +11 µm) Blend GE A8Y5 Honeywell Allied Signal EMS 57728
Honeywell M3964 Rolls-Royce MSRR 9507/40
Abradable coating material having operational temperatures up to 650ºC (1200ºF). Order No. 1000331
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 610NS Chemistry: Particle Size: Morphology: Specifications:
Aluminum Bronze Alloy 14 Polyester -125 +11 µm (-120 mesh +11 µm) Clad Honeywell Allied Signal EMS 57728
Abradable coating material having operational temperatures up to 650ºC (1200ºF). Order No. 1000586
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 604NS Chemistry: Particle Size: Morphology: Specifications:
Aluminum Bronze Alloy 95 (Cu 9.5 Al 1 Fe) -125 +11 µm (-120 mesh +11 µm) Blend Sikorsky SS9212 (made to order as SP8847)
Abradable coating material having operational temperatures up to 650ºC (1200ºF). Order No. 1006131
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-4
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Abradables and Plastics / Plastic Base Polymer materials are used for self-lubricating applications and to provide friability in clearance control coating systems with service temperatures below 350 °C (660 °F). Controlled porosity is achieved through entrapment of the polymer within the coating structure. For higher temperature applications, a post-coat burn-out of the polymer material can be performed. Sulzer Metco polyester products are high quality, liquid crystalline polymers (LCP) having consistent performance.. The high quality of these products improves temperature capability. Coatings that undergo a post-heat treatment of 325 – 350 °C (615 – 660 °F) are less likely to sinter and change dimension when compared to more amorphous polymers.
Metco 600NS Chemistry: Polyester Reactor Product Particle Size: -125 + 45 µm (-120 + 325 mesh) Specifications: Chromalloy C-68 Rolls-Royce MSRR 9507/64
GE A17 B111S-1 Technetics RM-1050
Low friction, self-lubricating coating. Su
Issued February 2006
AP-5
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Abradables and Plastics / Zirconium Base Yttria-stabalized Zirconium based ceramic powders with a controlled amount of polymer materials are used to produce high temperature abradable coatings that can be used in the hottest sections of tubine engines. The polymer constitutent provides friability in the clearance control coating system. A post-coat burn-out of the polymer material can be performed, or it can be allowed to burn-out in service. Sulzer Metco polyester products are high quality, liquid crystalline polymers (LCP) having consistent performance.
Sulzer Metco 2460NS Chemistry: Particle Size: Morphology:
ZrO2 7Y2O3 4Polyester -125 +16 µm Blend
High temperature abradable seal coating material for hot section components of turbine entines with a temperature capability of 1250°C. Order No. 1002385
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-6
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed to temperatures approaching 315 °C (600 °F) or greater, as they are prone to over ageing characterized by a reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.
Metco 54NS-1 Chemistry: Particle Size: Morphology: Specifications:
Al 99% -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized CFM International CP 6028 Jet Avion JA1320 Pratt Whitney PWA 1320 Volvo PM 819-23
GE B50TF57, Class A MTU MTS 1052 Rolls-Royce MSRR 9507/13
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000435
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Al 99% -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Boeing BMS 10-67, Type VII Honeywell Allied Signal EMS 57743 Rolls-Royce Allison EMS 38850 U. S. Military USAF 67A 60753A
Canada Pratt Whitney CPW 220 Pratt Whitney PWA 1320 SNECMA DMR 33.012 Voight 207-2-402
Metco 54NS Chemistry: Particle Size: Morphology: Specifications:
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000422 1030592
Package Size 5 lb (approx. 2.25 kg) 10 lb (approx 4.5 kg)
Availability Stock Stock
Distribution Global Global
Al 12Si -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Canada Pratt Whitney CPW 235 Honeywell M 3962 Pratt Whitney PWA 1335 Rolls-Royce Allison EMS 56766 U. S. Military MIL-P-83348, Type 1, Comp. E
GE B50TF92, Class A Honeywell Allied Signal EMS 57742 Rolls-Royce MSRR 9507/60 SNECMA DMR 33.027 Volvo PM 819-35
Metco 52C-NS Chemistry: Particle Size: Morphology: Specifications:
Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish. Order No. 1000239
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-7
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base (continued) AMDRY 355 Chemistry: Particle Size: Morphology: Specifications:
Al 12Si -45 µm (-325 mesh) Spheroidal, Gas Atomized Pratt Whitney PWA 1355
Suitable for chambered plasma. May also be used for APS. Order No. 1000585
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-8
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base Sulzer Metco’s family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion and oxidation, as well as for restoration of cobalt substrates. The CoMoCrSi alloys (Tribaloy family) are known for their excellent high temperature sliding wear, corrosion, oxidation and general wear properties. They are characterized by molybdenum rich phases that are dispersed in a softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit from the addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based alloys can enhance overall performance.
Metco 45C-NS Chemistry: Particle Size: Morphology: Specifications:
Co 25.5Cr 10.5Ni 7.5W 0.5C -75 + 45 µm (-200 +325 mesh) Water Atomized Canada Pratt Whitney CPW 218 Rolls-Royce MSRR 9507/3
Pratt Whitney PWA 1318 SNECMA DMR 33.007
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840ºC (1000-1550ºF). Order No. 1000081
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 45VF-NS Chemistry: Particle Size: Morphology: Specifications:
Co 25.5Cr 10.5Ni 7.5W 0.5C -45 +5 µm (-325 +5 µm) Water Atomized Canada Pratt Whitney CPW 236 Honeywell M3963 Rolls-Royce MSRR 9507/23 Volvo PM 819-16
CFM International CP 6002 Pratt Whitney PWA 1316 SNECMA DMR 33.008 (supplied on a lot select basis only)
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840ºC (1000-1550ºF) Order No. 1000083
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY X40 Chemistry: Particle Size: Morphology: Specifications:
Co 25.5Cr 10.5Ni 7.5W .5C -106 +37 µm (-140 +400 mesh) Spheroidal, Gas Atomized GE B50TF185, Class A
Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine industry. Order No. 1002391
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Co 24Cr 10Ni 7W 3.5Ta .6C -45 +5 µm (-325 mesh +5 µm) Spheroidal, Gas Atomized Howmet MS 1068
Pratt Whitney PWA 1185-2
Distribution Global
AMDRY MM509 Chemistry: Particle Size: Morphology: Specifications:
Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine industry. Order No. 1002099 Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order AP-9
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued) AMDRY 958 Chemistry: Particle Size: Morphology: Specifications:
85(Co 25Ni 16Cr 6.5Al 0.5Y) 15(hBN) -177 +11 µm Spheroidal, Composite Blend SNECMA DMR 33.070
Designed to combat fretting wear on compressor blade roots with service temperatures up to 450°C (840°F). Compatible with titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service. Order No. 1051782
Package Size 12.5 lb (approx. 5.7 kg) 4 bottle minimum
Availability Stock
Distribution Global
Sulzer Metco 4451 Chemistry: Particle Size: Morphology:
Co 32Ni 21Cr 8Al 0.5Y -38 +5 µm (-400 mesh +5 µm) Spheroidal, Gas Atomized
Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower level of fine particles. Order No. 1006159
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
AMDRY 995C Chemistry: Particle Size: Morphology: Specifications:
Co 32Ni 21Cr 8Al 0.5Y -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized Honeywell Allied Signal EMS 57741, Grade. A Rolls-Royce MSRR 9507/47 Rolls-Royce Allison EMS 56769 Turbomeca LA 657 PE1 Ind. 0 Volvo PM 819-58
For demanding aerospace applications in a coarse size that can be sprayed using air plasma. Used for protection in hot corrosive or oxidizing environments up to approximately 850ºC (1560ºF) for APS coatings. Order No. 1001061
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 995M Chemistry: Particle Size: Morphology:
Co 32Ni 21Cr 8Al 0.5Y -63 +45 µm (-230 +325 mesh) Spheroidal, Gas Atomized
For demanding aerospace applications that can be sprayed using air plasma. Coating as-sprayed surface profile is generally smoother than that attained using AMDR Y 995C, with fewer unmelted particles in the coating material. Used for protection in hot corrosive or oxidizing environments up to approximately 850ºC (1560ºF) for APS coatings. Order No. 1042617
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-10
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued) Metco 66F-NS Chemistry: Particle Size: Morphology: Specifications:
Co 28Mo 8Cr 2Si -45 +15 µm (-325 mesh +15 µm) Water Atomized CFM International CP 6020 GE B50TF155, Class A Rolls-Royce Allison EMS 56712
Boeing BMS 10-67, Type XV Honeywell Allied Signal EMS 52432, Class XVI Volvo PM 819-62
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water. Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF). (Tribaloy is a registered trademark of Deloro Stellite, Inc.) Order No. 1000442
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Co 28Mo 17Cr 3Si -45 +15 µm (-325 mesh +15 µm) Water Atomized CFM International CP 6021 GE Std. Prac. C07-031 (material only) Rolls-Royce Allison EMS 56713
GE B50TF190, Class A Honeywell Allied Signal EMS 52432, Class. XV Volvo PM 819-15
Metco 68F-NS-1 Chemistry: Particle Size: Morphology: Specifications:
Similar to Tribaloy* 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water. Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF). (*Tribaloy is a registered trademark of Deloro Stellite, Inc.) Order No. 1000568
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 345 Chemistry: Proprietary MCrAlY Specifications: Pratt Whitney PWA 1348-2 Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine airfoils. Order No. 1020688
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Availability Stock
Distribution Global
Sulzer Metco 4195 Chemistry: Proprietary MCrAlY Specifications: GE B50AG5 (GT20) Proprietary alloy available to approved users. Order No. 1032560
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
AP-11
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued) Sulzer Metco 4198 Chemistry: Proprietary MCrAlY Specifications: GE B50AG12, Class A (GT33) Proprietary alloy available to approved users. Order No. 1015309
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Availability Stock
Distribution Global
Availability Stock
Distribution Global
Sulzer Metco 4199 Chemistry: Proprietary MCrAlY Specifications: GE B50AG12, Class C (GT33) Proprietary alloy available to approved users. Order No. 1032572
Package Size 10 lb (approx. 4.5 kg)
Sulzer Metco 4201 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2231 Proprietary alloy available to approved users. Order No. 1004647
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
AP-12
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling) applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 °C (450 F°).
Metco 55 Chemistry: Particle Size: Morphology: Specifications:
Cu 99% -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Rockwell Int. RB0170-251(made to order only as Metco 55NS) Rolls-Royce MSRR 9507/11
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000056
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 445 Chemistry: Particle Size: Morphology: Specifications:
Cu 10 Al Aluminum Bronze -106 +45 µm (-140 +325 mesh) Clad Honeywell Allied Signal FP 5045, Type XVII Rolls-Royce MSRR 9507/38 U. S. Military MIL 1687
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF). Order No. 1000437
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Cu 9.5Al 1Fe -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized GE B50TF161, Class A
Rolls-Royce MSRR 9507/24
Metco 51NS Chemistry: Particle Size: Morphology: Specifications:
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF). Order No. 1000330
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-13
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued) Metco 51F-NS Chemistry: Particle Size: Morphology: Specifications:
Cu 9.5Al 1Fe Aluminum Bronze -53 +11 µm (-270 mesh +11 µm) Spheroidal, Gas Atomized Boeing BMS 10-67, Type II GE B50TF161, Class B Rolls-Royce MSRR 9507/29
CFM International CP 6011 Pratt Whitney PWA 1378-2 SNECMA DMR 33.092
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF). Order No. 1000129 1000243
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg)
Availability Stock Special Order
Cu 38Ni -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized GE B50TF42, Class A SNECMA DMR 33.015
Pratt Whitney PWA 1369 Volvo PM 819-42
Distribution Global Global
Metco 57NS Chemistry: Particle Size: Morphology: Specifications:
Coatings are very dense with low porosity and oxide content. Order No. 1000131 1031118
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg)
Availability Stock Special Order
Distribution Global Global
Cu 36Ni 5In -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized GE B50TF72, Class B
Rolls-Royce MSRR 9507/55
AMDRY 500F Chemistry: Particle Size: Morphology: Specifications:
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150ºC (2100ºF). Applications: jet engine parts such as turbine blade roots. Order No. 1001044
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 500C Chemistry: Particle Size: Morphology: Specifications:
Cu 36Ni 5In -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized Boeing BMS 10-67, Type XIV GE B50TF72, Class A Honeywell Allied Signal EMS 52432, Class XXXII Rolls-Royce MSRR 9507/31 Rolls-Royce Allison EMS 56786 Siemens/Westinghouse PD13445DB SNECMA DMR 33.016
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150ºC (2100ºF). Applications: jet engine parts such as turbine blade roots. Order No. 1001043
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-14
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued) Metco 58NS Chemistry: Particle Size: Morphology: Specifications:
Cu 36Ni 5In -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized GE B50TF72, Class A Rolls-Royce MSRR 9507/31 SNECMA DMR 33.016
Honeywell Allied Signal EMS 52432, Class XXXII Rolls-Royce Allison EMS 56786
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150ºC (2100ºF). Applications: jet engine parts such as turbine blade roots. Order No. 1000132
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-15
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures may affect hardness and wear resistance of these coatings.
Metco 449P Chemistry: Particle Size: Morphology:
Fe 3Al 3Mo 3C 0.1B -125 +45 µm (-120 +325 mesh) Clad
Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel" composite. Order No. 1000597
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Sulzer Metco 4052 Chemistry: Particle Size: Morphology:
Fe 1.4Cr 1.4Mn 1.2C -38 +15 µm (-400 mesh +15 µm) Spheroidal, Gas Atomized
Produces hard surfaces to provide wear resistance in cylinder bore applications for the automotive industry. Order No. 1002397
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Metco 42C Chemistry: Particle Size: Morphology:
Fe 16Cr 2Ni 0.2C (AISI Type 431 stainless steel) -106 +45 µm (-140 +325 mesh) Water Atomized
Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may contain martensitic phases. Order No. 1000025 1031731 1029031
Package Size 5 lb (approx. 2.25 kg) 20 lb (approx. 9 kg) 50 lb pails (approx. 22.7 kg)
Availability Stock Stock Stock
Distribution Global Global Global
Metco 41C Chemistry: Particle Size: Morphology:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel) -106 +45 µm (-140 +325 mesh) Water Atomized
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and low temperature erosion resistance. Order No. 1000024 1029036
Issued February 2006
Package Size 5 lb (approx. 2.25 kg) 50 lb pails (approx. 22.7 kg)
Availability Stock Stock
AP-16
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base (continued) Metco 41C-NS Chemistry: Particle Size: Morphology: Specifications:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel) -106 +45 µm (-140 +325 mesh) Water Atomized Rolls-Royce MSRR 9507/26
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and low temperature erosion resistance. Order No. 1050705
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 350NS Chemistry: Particle Size: Morphology:
Fe 18Mo 3C 0.25Mn -90 +11 µm (-170 mesh +11 µm) Clad
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and fretting. Order No. 1000589
Package Size 25 lb (approx. 11.3 kg)
Availability Stock
Distribution Global
AMDRY 959 Chemistry: Particle Size: Morphology:
Fe 37Ni 6Al -106 +45 µm (-140 +325 mesh) Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal. Machinable coatings that are oxidation resistant up to 815ºC (1500ºF). Order No. 1001050
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 453 Chemistry: Particle Size: Morphology:
Fe 35Ni 5Al 5Mo -125 +45 µm (-120 +325 mesh) Clad
Recommended for salvage and repair of components such as diesel firedecks and cylinder heads. Order No. 1000594
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 452 Chemistry: Particle Size: Morphology:
Fe 38Ni 10Al -125 +45 µm (-120 mesh +325 Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal. Machinable coatings which are oxidation resistant up to 815ºC (1500ºF). Order No. 1000584
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-17
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base Molybdenum based coatings are generally used for sliding wear applications. Common applications are piston rings and synchronizing rings in the automobile market. Self-fluxing alloy additions improve the wear resistance properties and reduce inter-particle oxidation. Carbon additions result in molybdenum carbide formation within the molybdenum coating, which enhances wear resistance. Typical upper operating limit for pure molybdenum in oxidizing environments is 315 °C (600 °F). Molybdenum coatings in non-oxidizing / reducing environments can be used at substantially higher temperatures. General properties of molybdenum are high thermal conductivity, low thermal expansion and self-bonding to steel substrates.
Metco 63NS Chemistry: Particle Size: Morphology: Specifications:
Mo 99% -75 +45 µm (-200 mesh +45 µm) Sintered, Crushed Canada Pratt Whitney CPW 213 Chromalloy BZ-003, Type 1 Honeywell Allied Signal EMS 57738 Rolls-Royce MSRR 9507/19 SNECMA DMR 33.017 U. S. Military USAF 67A60753
CFM International CP 6019 Honeywell M3953 Pratt Whitney PWA 1313 Rolls-Royce Allison EMS 56705 U. S. Military MIL-P-83348, Type 1, Class II Volvo PM 819-13
Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant. Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be used above 340ºC (650ºF). Used for pump parts, diesel engine fuel injectors, piston rings, synchronizing rings, press fits, valves, gears, cam followers and similar applications. Bonds well to steel. Order No. 1000058 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 4207 Chemistry: Particle Size: Morphology: Specifications:
Mo 99.5% -90 +38 µm (-170 +400 mesh) Sintered, Crushed Pratt Whitney PWA 1313
Coatings are tough and hard with excellent sliding properties, wear resistance and emergency running characteristics. Resistant to arc erosion. Very thick coatings are possible. Should not be used above temperatures of 340 ºC (650 ºF) in oxidizing or atmospheric environments. Typical applications include pump parts, nozzles in diesel injection pumps, piston rings, synchronizing rings, press fits on valves, cam followers and similar applications. High bond strength on steel substrates. Order No. 1002532
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Europe
AMDRY 313X Chemistry: Particle Size: Morphology: Specifications:
Mo 99.5% -90 +37 µm (-170 +400 mesh) Spheroidal, Agglomerated and Densified Canada Pratt Whitney CPW 213 Amend. 1 Pratt Whitney PWA 1313 Rolls-Royce Allison EMS 56705
CFM International CP 6019 Rolls-Royce MSRR 9507/19
Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant. Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be used above 340ºC (650ºF). Used for pump parts, diesel engine fuel injectors piston rings, synchronizing rings, press fits, valves, gears, cam followers and similar applications. Bonds well to steel. Order No. 1001037
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-18
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base (continued) Metco 64 Chemistry: Particle Size: Morphology:
Mo 3C -90 +45 µm (-170 mesh +325 mesh) Agglomerated and Sintered
Tough, hard, excellent sliding wear properties. Order No. 1000352
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 1371 Chemistry: Particle Size: Morphology: Specifications:
Mo 25(NiCrBSiFe) -90 +45 µm (-170 mesh +325 mesh) Blend Honeywell Allied Signal EMS 52432, Class XIV
Self-fusing, produces coatings which have high wear resistance, a low coefficient of friction and good scuff resistance. Can be used for hardfacings, hard bearing surfaces and abrasive wear resistant coatings up to approx. 350ºC (660ºF). Used in piston ring applications. Order No. 1001034
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Sulzer Metco 7837 Chemistry: Particle Size: Morphology:
37.5Mo 50(NiAlMo) 12.5(NiCrBSiFe) -90 +44 µm (-140 +325 mesh) Blend
Coatings are wear resistant and lubricious. Appropriate for automotive industry piston ring applications. Order No. 1030118
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
AP-19
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base The large class of nickel based materials is used in many different market segments and applications. Key functions include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and adherence. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. Self-bonding composites rely on aluminum to create an exothermic reaction during spraying that results in micro-welding” at the surface that improves bond strength and thickness limits.
Metco 56C-NS Chemistry: Particle Size: Morphology: Specifications:
Ni 99.5% -75 +45 µm (-200 +325 mesh) Precipitated, Spheroidal Rolls-Royce MSRR 9513
Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined. Order No. 1000364
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 56F-NS Chemistry: Particle Size: Morphology: Specifications:
Ni 99.5% -45 +11 µm (-325 mesh +11 µm) Precipitated, Spheroidal Canada Pratt Whitney CPW 224 U. S. Military USAF 67A60753A Type P4
Pratt Whitney PWA 1324
Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined. Order No. 1000067
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 450P Chemistry: Particle Size: Morphology: Specifications:
Ni 4.5 Al -90 +45 µm (-170 +325 mesh) Clad Rolls-Royce MSRR 9507/43
Premium grade composite powder results in coatings with excellent machinability. Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000439
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-20
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) AMDRY 956 Chemistry: Particle Size: Morphology: Specifications:
Ni 5Al -90 +45 µm (-170 +325 mesh) Clad Canada Pratt Whitney CPW 247 Honeywell M3951 Honeywell Allied Signal FP 5045, Type XV Pratt Whitney PWA 1337 Rolls-Royce Allison EMS 56757 SNECMA DMR 33.011 Volvo PM 819-37
GE B50TF56, Class A Honeywell Allied Signal EMS 57746, Type I MTU MTS 1080 Rolls-Royce MSRR 9507/5 Rolls-Royce Allison PMI 1163 Turbomeca LA 657 Ed. 1 PA2 Ind. 0 Williams WIMS 644
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation resistant bond coats which can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1001049
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 5Al -90 +45 µm (-170 +325 mesh) Clad Canada Pratt Whitney CPW 247 GE B50TF56, Class A Honeywell Allied Signal EMS 57746, Type I MTU MTS 1080 Rolls-Royce MSRR 9507/5 SNECMA DMR 33.011
GE B50A891 Honeywell M3951 Honeywell Allied Signal FP 5045, Type XV Pratt Whitney PWA 1337 Rolls-Royce Allison EMS 56757 Williams WIMS 644
Metco 450NS Chemistry: Particle Size: Morphology: Specifications:
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000089 1000130
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg)
Availability Stock Stock
Distribution Global Global
Metco 480NS Chemistry: Particle Size: Morphology: Specifications:
Ni 5Al -90+45 µm (-170+325 mesh) Spheroidal, Gas Atomized Canada Pratt Whitney CPW 490 GE B50TF56, Class B Pratt Whitney PWA 1380 Volvo PM 819-56
CFM International CP 6007 Honeywell Allied Signal EMS 57746, Type I, Class 1 Rolls-Royce MSRR 9507/5
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000576
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-21
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Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Sulzer Metco 7012 Chemistry: Particle Size: Morphology:
91(Ni 10Cr 3Si 2.2B) 9(Ni 20Cr) -106 +44 µm (-140 +325 mesh) Blend
Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with somewhat lower hardness. Order No. 1030072
Package Size 10 lb (approx.4.5 kg)
Availability Stock
Distribution Global
Metco 1101 Chemistry: Particle Size: Morphology:
Ni 18Al -90 +45 µm (-170 +325 mesh) Clad
Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures below 650ºC (1200ºF) Formerly supplied by Westaim Ambeon as Westaim 1101. Order No. 1043589
Package Size 25 kg (approx. 55 lb) pail
Availability Stock
Distribution Global
Metco 2101 Chemistry: Particle Size: Morphology: Specifications:
Ni 20Al -125 +45 µm (-120 +325 mesh) Clad GE B50TF13, Class A & B
Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures below 650ºC (1200ºF). Formerly supplied by Westaim Ambeon as Westaim 2101 Order No. 1043511
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Ni 20Al -90 +53 µm (-170 +270 mesh) Clad Chromalloy C-72 GE B50TF33 Class A Honeywell Allied Signal FP5045, Type II Pratt Whitney PWA 1321 SNECMA DMR 33.010
Chromalloy BZ-003, Type 2 Honeywell Allied Signal EMS 57746, Type II Class 2 Honeywell M3952 Rolls-Royce MSRR 9507/4 U. S. Military USAF 67A60753 Volvo PM 819-21
Metco 404NS Chemistry: Particle Size: Morphology: Specifications:
Dense coatings, resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures below 650ºC (1200ºF). Order No. 1000060 1015614
Issued February 2006
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11 kg)
Availability Stock Special Order
AP-22
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 2501 Chemistry: Particle Size: Morphology: Specifications:
Ni Al / Ni -125 +45 µm (-120 +325 mesh) Clad / Blend Rolls-Royce MSRR 9570
Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at temperatures up to 1100ºC (2000ºF). Formerly supplied by Westaim Ambeon as Westaim 2501. Order No. 1043570
Package Size 5 kg (approx. 11 lb)
Availability Stock
Distribution Global
Metco 451 Chemistry: Particle Size: Morphology:
Ni 9.5Cr 2.5Si 1.5B 0.5Al -106 +22 µm (-140 +22 µm) Blend
Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up on grindable carbon and corrosion resistant steels. Order No. 1000078
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 5640NS Chemistry: Particle Size: Morphology: Specifications:
Ni 20Cr -106 +44 µm (-140 +325 mesh) Spheroidal, Gas Atomized GE B50TF40, Class A
Appropriate to produce surfaces using the laser cladding process. Creates hard, corrosion resistant surfaces. Formerly supplied as XPT 647. Order No. 1030107
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 20Cr -106 +45 µm (-140 +325 mesh) Water Atomized Boeing BMS 10-67, Type VI GE B50TF40 Class A Pratt Whitney PWA 1315 Rolls-Royce Allison EMS 56760
Canada Pratt Whitney CPW 215 MTU MTS 1050 Rolls-Royce MSRR 9507/8 SNECMA DMR 33.078
Metco 43C-NS Chemistry: Particle Size: Morphology: Specifications:
Coatings designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings. Order No. 1000054
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-23
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 43F-NS Chemistry: Particle Size: Morphology: Specifications:
Ni 20Cr -53 +11 µm (-270 mesh +11 µm) Water Atomized Canada Pratt Whitney CPW 217 Jet Avion JA 1317 Rolls-Royce MSRR 9507/27
GE B50TF40, Class B Pratt Whitney PWA 1317 SNECMA DMR 33.079
Coatings designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres. Order No. 1000068
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 20Cr -45 +5 µm (-325 mesh +5 µm) Water Atomized Pratt Whitney PWA 1319
U. S. Military MIL-P-85856/20
Metco 43VF-NS Chemistry: Particle Size: Morphology: Specifications:
Coatings designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres. Order No. 1000438 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 4548 Chemistry: Particle Size: Morphology:
Ni 20Cr -106 +38 µm (-140 +400 mesh) Water Atomized
Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 ºC (1800 ºF). Resists heat and prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM 43C. Order No. 1002531
Package Size 5 kg (approx.11 lb)
Availability Special Order
Distribution Europe
AMDRY 713C Chemistry: Particle Size: Morphology: Specifications:
Ni 14Cr 2(Nb+Ta) 1 Ti 6Al 0.01B 0.1Zr 0.15C -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Pratt Whitney PWA 36118 SAE International AMS 5391 (Chemistry Only)
Designed for use on superalloys, especially Inconel* 713 and 718. Oxidation and corrosion resistant up to approximately 1000ºC (1850ºF). (*Inconel is a registered trademark of INCO) Order No. 1032370
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-24
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) AMDRY 961 Chemistry: Particle Size: Morphology: Specifications:
Ni 17Cr 6Al 0.5Y -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized Williams WIMS 654, Class A
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems. Order No. 1031939
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 44 Chemistry: Particle Size: Morphology:
Ni 16Cr 8Fe -106 +45 µm (-140 +325 mesh) Water Atomized
Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or nickel alloy substrates where high hardness is not required. Order No. 1000066
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 444 Chemistry: Particle Size: Morphology: Specifications:
Ni 9Cr 5Al 5.5Mo 5Fe -125 +45 µm (-120 +325 mesh) Clad Honeywell Allied Signal EMS 52432, Class XXIX Rolls-Royce Allison EMS 56762
Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion. Order No. 1000326
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 960 Chemistry: Particle Size: Morphology: Specifications:
(NiCr) 6Al -125 +37 µm (-120 +400 mesh) Clad Canada Pratt Whitney CPW 369 Honeywell M3956 Pratt Whitney PWA 1347 SNECMA DMR 33.018 Williams WIMS 646
GE B50TF119 Class A MTU MTS 1077 Rolls-Royce MSRR 9507/14 Turbomeca LA 657 Ed.1,PC.2, Ind. 0
Plasma sprayed coatings are self bonding. ThermoSpray® coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as undercoats for ceramics. Order No. 1001051
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-25
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 443NS Chemistry: Particle Size: Morphology: Specifications:
(NiCr) 6Al -125 +45 µm (-120 +325 mesh) Clad Canada Pratt Whitney CPW 369 GE B50TF119, Class A Honeywell Allied Signal EMS 57748 MTU MTS 1077 Rolls-Royce MSRR 9507/14 SNECMA DMR 33.018 Williams WIMS 646
GE B50A890 Honeywell M3956 Honeywell Allied Signal FP 5045, Type XVIII Pratt Whitney PWA 1347 Rolls-Royce Allison EMS 56772 Volvo PM 819-47
Plasma sprayed coatings are self bonding. ThermoSpray® coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as undercoats for ceramics. Order No. 1000300 1000596
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11 kg)
Availability Stock Stock
Distribution Global Global
Metco 461NS Chemistry: Particle Size: Morphology:
Ni 17.5Cr 5.5Al 2.5Co 0.5Y2O3 -150 +22 µm (-100 mesh +22 µm) Clad
Coatings are self bonding, oxidation and corrosion resistant. For use below 980ºC (1800ºF). Recommended for salvage and repair, and as bond coats for thermal barrier coatings systems. Order No. 1000601
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 442 Chemistry: Particle Size: Morphology: Specifications:
Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2 -125 +45 µm (-120 +325 mesh) Clad Honeywell Allied Signal FP 5045, Type XXIII
Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance. Order No. 1000445
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 25Cr 6Al 0.4Y -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized Rolls-Royce MSRR 9507/48
Rolls-Royce Allison EMS 56719
AMDRY 963 Chemistry: Particle Size: Morphology: Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems. Order No. 1001054
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-26
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) AMDRY 962 Chemistry: Particle Size: Morphology: Specifications:
Ni 22Cr 10Al 1.0Y -106 +56 µm (-140 +270 mesh) Spheroidal, Gas Atomized GE B50A892 GEB50TF192, Class A Turbomeca LA 657 Ed. 1 PD2 Ind.0 Williams WIMS 654, Class B
GE B50TF162 SNECMA DMR 33.090 Volvo PM 819-44
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems Order No. 1001052
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 9621 Chemistry: Particle Size: Morphology: Specifications:
Ni 22Cr 10Al 1.0Y -90 +56 µm (-170 +270 mesh) Spheroidal, Gas Atomized GE B50AG16, Class A
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems Order No. 1019247
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 22Cr 10Al 1.0Y -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized Honeywell M3960
Honeywell Allied Signal EMS 57737, Type II
AMDRY 9625 Chemistry: Particle Size: Morphology: Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems. Order No. 1001053
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 964 Chemistry: Particle Size: Morphology: Specifications:
Ni 31Cr 11Al 0.6Y -90 +37 µm (-170 +400 mesh) Spheroidal, Gas Atomized Honeywell Allied Signal EMS 52432, Class XXI Honeywell Allied Signal EMS 57737 Light Helicopter LHM 3315
Coatings usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems. Order No. 1001055 1038359
Issued February 2006
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11 kg)
Availability Stock Stock
AP-27
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 700 Chemistry: Particle Size: Morphology:
Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe -125 +16 µm Spheroidal, Water Atomized
Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion resistance. Order No. 1000593
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 718 Chemistry: Particle Size: Morphology: Specifications:
Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized GE B50TF202, Class A
Oxidation and corrosion resistant up to approximately 1000ºC (1850ºF). Designed for use on superalloys, especially Inconel 713 and 718. (Inconel is a registered trademark of INCO) Order No. 1001047
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 718 Cl.B Chemistry: Particle Size: Morphology: Specifications:
Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized CFM International CP 6025 GE B50TF202, Class B
Oxidation and corrosion resistant up to approximately 1000ºC (1850ºF). Designed for use on superalloys, especially Inconel 713 and 718. (Inconel is a registered trademark of INCO) Order No. 1001048
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 1718 Chemistry: Particle Size: Morphology: Specifications:
Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C -325 mesh +15 µm Spheroidal, Gas Atomized GE B50TF202, Class D SNECMA DMR 33.502
Oxidation and corrosion resistant up to approximately 1000ºC (1850ºF). Designed for use on superalloys, especially Inconel 713 and 718. (Inconel is a registered trademark of INCO) Order No. 1001063
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 350C Chemistry: Particle Size: Morphology:
Ni 50Cr -106 +38 µm (-140 +400 mesh) Spheroidal, Gas Atomized
Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil fuel power plants and can also be used as a corrosion resistant bond coat.. Order No. 1031959 Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order AP-28
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) AMDRY 997 Chemistry: Particle Size: Morphology: Specifications:
Ni 23Co 20Cr 8.5Al 4Ta 0.6Y -37 µm (-400 mesh) Spheroidal, Gas Atomized Turbomeca LA 657 PF1 Ind. 0
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia. Order No. 1001062
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 5Mo 5.5Al -90 +45 µm (-170 +325 mesh) Clad Dana Perfect Circle PC 110-265 Honeywell M3961 Honeywell Allied Signal FP 5045, Type XVI Volvo PM 819-24
GE B50TF166, Class A Honeywell Allied Signal EMS 57749 Rolls-Royce MSRR 9507/35 Williams WIMS 645
Metco 447NS Chemistry: Particle Size: Morphology: Specifications:
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such as machine elements, bearing seats and valves. Order No. 1000397
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 387 Chemistry: Particle Size: Morphology: Specifications:
Ni 5Mo 5Al -90 +37 µm (-170 +400 mesh) Spheroidal, Gas Atomized Honeywell Allied Signal EMS 52432, Class XIII Honeywell Allied Signal EMS 57749, Class I
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such as machine elements, bearing seats and valves. Order No. 1001042
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 365-1 Chemistry: Particle Size: Morphology: Specifications:
Proprietary MCrAlY -45 +5 µm (-325 mesh +5 µm) Spheroidal, Gas Atomized Pratt Whitney PWA 1365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed coatings is approximately 850ºC (1560ºF). Order No. 1001073
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-29
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) AMDRY 365-2 Chemistry: Particle Size: Morphology: Specifications:
Proprietary MCrAlY -53 +45 µm (-270 +325 mesh) Spheroidal, Gas Atomized Canada Pratt Whitney CPW 387 Volvo PM 819-51
Pratt Whitney PWA 1365-2
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed coatings is approximately 850ºC (1560ºF) Order No. 1001040
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 4485 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2453 Proprietary alloy available to approved users. Custom sizing is available on request for this material. Order No. 1020495
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
AP-30
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Metals, Alloys, Composites and Blends / Titanium Base Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For these applications, coarser particle sizes may be desirable. EU
Sulzer Metco 4010 Chemistry: Particle Size: Morphology:
Ti 99.6% -90 +22 µm (-170 mesh +22 µm) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-310. Order No. 1002425 EU
Package Size 1.5 kg (approx.3.3 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 4017 Chemistry: Particle Size: Morphology:
Ti 99.6% -180 +75 µm (-80 +200 mesh) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-310. Order No. 1002426 EU
Package Size 1.5 kg (approx.3.3 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 4018 Chemistry: Particle Size: Morphology:
Ti 99.6% -45 µm (-325 mesh) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-318. Order No. 1002427 EU
Package Size 1.5 kg (approx.3.3 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 4020 Chemistry: Particle Size: Morphology:
Ti 99.6% -250 +90 µm (-60 +170 mesh) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-310. Order No. 1002428
Issued February 2006
Package Size 1.5 kg (approx.3.3 lb)
Availability Special Order
AP-31
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Cermets Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick clearance control applications where thermal expansion mismatch between the substrate and the coating must be controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can cause issues for other coating systems.
Metco 410NS Chemistry: Particle Size: Morphology: Specifications:
Al2O3 30(Ni 20Al) -90 +15 µm (-170 mesh +15 µm) Blend GE B50A888 & B50TF64, Class A Volvo PM 819-31
SNECMA DMR 33.081
Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth. Order No. 1000303
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 303NS-1 Chemistry: Particle Size: Morphology: Specifications:
MgZrO3 35NiCr -90 +11 µm (-170 mesh +11 µm) Blend Jet Avion JA 1346 Rolls-Royce MSRR 9507/28
Pratt Whitney PWA 1346
Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate ceramic top coats and NiCr metallic bond coats. Order No. 1000583
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 441NS-1 Chemistry: Particle Size: Morphology: Specifications:
65 MgZrO3 26Ni 7Cr 2Al -90 +11 µm (-170 mesh +11 µm) Blend Rolls-Royce MSRR 9507/20
Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate ceramic top coats and NiCr metallic bond coats. Order No. 1000604
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-32
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Chrome Carbide Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten carbide family, with a recommended service temperature range that is generally from 540 to 815 °C (1000 to 1500 °F). Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion.
Metco 70C-NS Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 -106 +30 µm (-140 mesh +30 µm) Sintered, Crushed Pratt Whitney PWA 1306
Coarse grade crystalline chromium-carbide powder. Produces hard, somewhat porous coatings with relatively poor interparticle strength. Order No. 1000588 EU
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Sulzer Metco 5265 Chemistry: Particle Size: Morphology:
Cr3C2 -106 +30 µm (-140 mesh +30 µm) Sintered
Coarse, crystalline chrome carbide powder. Produces hard porous layers with relatively low interparticle strength. Formerly supplied as PEM 70C. Order No. 1002533
Package Size 5 kg (approx.11 lb)
Availability Special Order
Distribution Europe
Cr3C2 7(Ni 20Cr) Self-Fusing Nickel Alloy -53 +11 µm (-270 mesh +11 µm) Blend GE B50TF28, Class A Parker Hanefin ES6-423 SNECMA DMR 33.014
Jet Avion JA 13006 Rolls-Royce MSRR 9507/34 Volvo PM 819-36
Metco 430NS Chemistry: Particle Size: Morphology: Specifications:
Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at temperatures between 540-815ºC (1000-1500ºF). Order No. 1000069
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 82VF-NS Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 7(Ni 20Cr) -45 +5.5 µm (-325 mesh +5.5 µm) Blend Pratt Whitney PWA 1364
Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings. Order No. 1000573
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-33
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued) AMDRY 367 Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 10(Ni 20Cr) -45 µm (-325 mesh) Blend Pratt Whitney PWA 1367
Resistant to sliding wear, fretting, abrasion and particle erosion at service temperatures from 500 to 850°C (1000 to 1560°F). Order No. 1031929
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 81NS Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 25(Ni 20Cr) -106 +11 µm (-140 mesh +11 µm) Blend GE B50TF137, Class B Pratt Whitney PWA 1307 SNECMA DMR 33.005 Williams WIMS 642
Honeywell Allied Signal EMS 57753, Type I Rolls-Royce MSRR 9507/2 Volvo PM 819-07
Good abrasion, particle erosion, cavitation and fretting resistance up to 815ºC (1500ºF). Good corrosion resistance. Good hot gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900ºC (1650ºF). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts. Order No. 1000065
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Cr3C2 25(Ni 20Cr) -45 +5 µm (-325 mesh +5 µm) Blend GE B50A893 Honeywell M3965 Rolls-Royce MSRR 9507/17 SNECMA DMR 33.006 Volvo PM 819-05
GE B50TF137, Class A Honeywell Allied Signal EMS 52432, Class II SAE International AMS 7875 U. S. Military MIL-P-85856/39 Williams WIMS 643
Metco 81VF-NS Chemistry: Particle Size: Morphology: Specifications:
Good abrasion, particle erosion, cavitation and fretting resistance up to 815ºC (1500ºF). Good corrosion resistance. Good hot gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900ºC (1650ºF). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts. Order No. 1000085
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 5546NS Chemistry: Particle Size: Morphology:
Cr3C2 25(NiCrAlY) -37 +5.5 µm (-400 mesh +5.5 µm) Blend
Provides high temperature wear resistance and corrosion resistance on turbine components. Order No. 1002400
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
AP-34
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued) Sulzer Metco 5255 Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 50(Ni 20Cr) -62 +7.8 µm Blend Pratt Whitney PWA 36333
High temperature erosion and corrosion resistant coatings. Order No. 1032564
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
AP-35
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Tungsten Carbide Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than 500 °C (930 °F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting, sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super finishes. Higher quality coatings are generally achieved using high energy plasma or HVOF processes such as Hybrid Diamond Jet®.
Sulzer Metco 5810 Chemistry: WC 12Co Particle Size: -63 +11 µm (-230 mesh +11 µm) Morphology: Spherical Composite Specifications: Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet® standard air-cooled hardware. Produces smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars. Order No. 1001588
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 5812 Chemistry: Particle Size: Morphology:
WC 12Co -53 +11 µm (-270 mesh +11 µm) Agglomerated and Sintered
Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans and machine parts. Order No. 1001600
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 439NS Chemistry: Particle Size: Morphology: Specifications:
WC 12Co Self-Fusing Nickel Alloy -63 +15 µm (-230 mesh +15 µm) Blend GE B50TF30, Class A Honeywell M3954 Honeywell Allied Signal EMS 52432, Class I Pratt Whitney PWA 1322
As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes. Order No. 1000061
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 439NS-2 Chemistry: Particle Size: Morphology:
WC 12Co Self-Fusing Nickel Alloy -90+15 µm (-170 mesh +15µm) Blend
As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes. Order No. 1000128
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-36
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued) Metco 72F-NS Chemistry: Particle Size: Morphology: Specifications:
WC 12Co -45 +15 µm (-325 mesh +15 µm) Sintered GE B50TF27, Class A Rolls-Royce Allison EMS 56756 Volvo PM 819-25
Rolls-Royce MSRR 9507/58 SAE International AMS 7880
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1000088
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 71NS Chemistry: Particle Size: Morphology: Specifications:
W2C / WC 12Co -125 +31 µm Fused Canada Pratt Whitney CPW 42 Pratt Whitney PWA 1302 Volvo PM 819-02
Honeywell Allied Signal EMS 52432, Class IX SNECMA DMR 33.033
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1000075
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 71VF-NS Chemistry: Particle Size: Morphology: Specifications:
W2C / WC 12Co -45 +5 µm (-325 mesh +5 µm) Fused Boeing BMS 10-67, Type 1 Rolls-Royce MSRR 9507/41 Volvo PM 819-01
Boeing McDonald-Douglas DMS 2049, Type II SAE International AMS 7879
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1000084
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
W2C / WC 12Co -45 +5 µm (-325 mesh +5 µm) Fused SAE International AMS 7879
Volvo PM 819-53
Distribution Global
Metco 71VF-NS-1 Chemistry: Particle Size: Morphology: Specifications:
Recommended for PWA 257-1 coating. Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1000434
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-37
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued) Metco 71VF-NS-5 Chemistry: Particle Size: Morphology: Specifications:
W2C / WC 12Co -31 +5 µm Fused Pratt Whitney 1379-1
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1031721
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 301 Chemistry: Particle Size: Morphology: Specifications:
W2C / WC 12Co -45 +5 µm (-325 mesh +5 µm) Fused Pratt Whitney PWA 1379-2 SAE International AMS 7879
Rolls-Royce MSRR 9507/41
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1001035
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 302 Chemistry: Particle Size: Morphology: Specifications:
W2C / WC 12Co -125 +45 µm (-120 +325 mesh) Fused Canada Pratt Whitney CPW 42 Honeywell Allied Signal EMS 52432, Class IX Honeywell Allied Signal EMS 57745, Type I, Class A, Grade A Pratt Whitney PWA 1302
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc. Order No. 1001036 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Sulzer Metco 5842 Chemistry: Particle Size: Morphology:
WC 10Co 4Cr -22 +5 µm Sintered
Coatings provide protection against erosion and abrasion in aqueous solutions. The cobalt-chrome matrix offers higher abrasions and corrosion resistance than a cobalt matrix. Used in the paper industry for protection against corrosion in wet environments on machine rolls. Formerly supplied as PEX 227 Order No. 1002538
Issued February 2006
Package Size 5 kg (approx. 11 lb)
Availability Special Order
AP-38
Distribution Europa
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued) Sulzer Metco 5847 Chemistry: Particle Size: Morphology: Specifications:
WC 10Co 4Cr -53 + 11 µm (-270 mesh + 11 µm) Agglomerated and Sintered Boeing BMS 10-67K Type XVII
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry. Order No. 1001601
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
WC 17Co -53 +11 µm (-270 mesh +11 µm) Spray Dried / Sintered CFM International CP 6004 GE B50TF167, Class A SNECMA DMR 33.019
Honeywell M3975 Volvo PM 819-52
Distribution Global
Metco 73F-NS-1 Chemistry: Particle Size: Morphology: Specifications:
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1000304
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
WC 17Co -53 +11 µm (-270 mesh +11 µm) Spray Dried / Sintered Lucas Aerospace LA-M-093
Rolls-Royce MSRR 9507/1
Distribution Global
Metco 73F-NS-2 Chemistry: Particle Size: Morphology: Specifications:
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1000449
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 73SF-NS Chemistry: Particle Size: Morphology: Specifications:
WC 17Co -38 +5.5 µm (-400 mesh +5.5 µm) Spray Dried / Sintered Honeywell Allied Signal EMS 57745, Type II, Class 2, Grade C Rolls-Royce MSRR 9507/42 Volvo PM 819-80
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1000308
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-39
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued) AMDRY 9830 Chemistry: Particle Size: Morphology: Specifications:
WC 17Co -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Densified CFM International CP 6004 Rolls-Royce MSRR 9507/1 Turbomeca LA 657 Ed. 2 PL2 Ind. 0
GE B50TF167, Class C SNECMA DMR 33.019
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1001056
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 9831 Chemistry: Particle Size: Morphology: Specifications:
WC 17Co -53 +11 µm (-270 mesh +11 µm) Spheroidal, Agglomerated and Densified CFM International CP 6026 Rolls-Royce MSRR 9507/1
GE B50TF167, Class A
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1001057
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 76F-NS Chemistry: Particle Size: Morphology:
WC 20Co -53 +11 µm (-270 mesh +11 µm) Sintered
Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying. Order No. 1000799
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 5670 Chemistry: Particle Size: Morphology:
WC 20Co -90 + 45µm (-170 mesh +325) Sintered
Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion spraying. Order No. 1001068
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-40
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued) Sulzer Metco 5803 Chemistry: Particle Size: Morphology: Specifications:
(WC 12Co) 25(Ni-Based Superalloy) -45 +11 µm (-325 mesh +11 µm) Blend U. S. Military MIL-STD-1687
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting and fatigue cracking. Order No. 1001586
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 1123 Chemistry: Particle Size: Morphology:
75 (WC 12Co) 17.5 Ni 4.3Cr 1.0Fe 1.0Si 1.0B 0.2C -75 +45 µm (-200 +325 mesh) Blend
Coatings have excellent erosion and abrasion resistance. Applications: induced draft centrifugal fan blades found in coal, oil and gas fired power plants. Order No. 1000572
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Sulzer Metco 5860 Chemistry: Particle Size: Morphology:
WC 12Co 35(Cr3C2 / 20(Ni 20Cr)) -45 +5.5 µm (-325 mesh +5.5 µm) Blend
Ideal for hard chrome replacement. High corrosion resistance. Good abrasion, erosion and fretting resistance. Applications: petrochemical gate valves. Order No. 1001591
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-41
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Aluminum Oxide Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions are for abrasive, sliding and erosive wear in applications where impact is not an issue. Typically applied by plasma spraying, this material has been used in many applications. Medium to coarse grades can be used as a cutting medium such as knife edge seals in turbine applications. High purity grades (white alumina) exhibit excellent dielectric characteristics. Blends with small to moderate amounts of titanium oxide increase overall coating toughness.
Metco 105SFP Chemistry: Particle Size: Morphology:
Al2O3 99.5+ -31 +3.9 µm Angular / Blocky, Fused and Crushed
Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties. Order No. 1000441 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 6060 Chemistry: Particle Size: Morphology:
Al2O3 99.5+ -45 +5 µm (-325 mesh +5 µm) Angular / Blocky, Fused and Crushed
Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to approximately 800 °C (1470 °F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where impact or shock loading occurs. Order No. 1002818 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
AMDRY 6062 Chemistry: Particle Size: Morphology:
Al2O3 99.5+ -45 +22 µm (-325 mesh +22 µm) Angular / Blocky, Fused and Crushed
Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to approximately 800 °C (1470 °F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where impact or shock loading occurs. Order No. 1002819
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Al2O3 98+ -45 +15 µm (-325 mesh +15 µm) Angular / Blocky, Fused and Crushed Canada Pratt Whitney CPW 210 Rolls-Royce MSRR 9507/9 SNECMA DMR 33.080
Pratt Whitney PWA 1310 Rolls-Royce Allison EMS 56758 Williams CWIMS 765
Metco 105NS Chemistry: Particle Size: Morphology: Specifications:
Dense coatings which resist wear by fibers and threads and also resist erosion in high temperatures ranging from 840 1650ºC (1550 - 3000ºF). Order No. 1000603
Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
AP-42
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued) Metco 101SF Chemistry: Particle Size: Morphology: Specifications:
Al2O3 3TiO2 -22 +5 µm Angular / Blocky, Fused and Crushed GE A50TF87, Class C
Volvo PM 819-00
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100ºC (2040ºF). Coatings are particularly suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis. Order No. 1000329 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 6200 Chemistry: Particle Size: Morphology:
Al2O3 3TiO2 -22 +5 µm Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 ºC (2040 ºF). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and synthetic fiber production. Order No. 1002820 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 6203 Chemistry: Particle Size: Morphology:
Al2O3 3TiO2 -38 +16 µm (-400 mesh +16 µm) Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 ºC (2040 ºF). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and synthetic fiber production. Formerly provided as PEM 10-231. Order No. 1039040 1002536
Package Size 5 kg (approx. 11 lb) 10 kg (approx. 22 lb)
Availability Special Order Special Order
Distribution Europe Europe
Al2O3 3TiO2 -45 +11 µm (-325 mesh +11 µm) Angular / Blocky, Fused and Crushed Boeing BMS 10-67, Type III MTU MTS 1059 SNECMA DMR 33.020
GE A50TF87 Rolls-Royce MSRR 9507/36 Volvo PM 819-11
Metco 101NS Chemistry: Particle Size: Morphology: Specifications:
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100ºC (2040ºF). Coatings are particularly suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis. Order No. 1000062
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-43
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued) EU
AMDRY 6204 Chemistry: Particle Size: Morphology:
Al2O3 3TiO2 -45 +5 µm (-325 mesh +5 µm) Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 ºC (2040 ºF). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and synthetic fiber production. Order No. 1002822
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Al2O3 3TiO2 -75 +30 µm (-200 mesh +30 µm) Angular / Blocky, Fused and Crushed Canada Pratt Whitney CPW 281 GE A50A565 MTU MTS 1061 Rolls-Royce MSRR 9507/50 Volvo PM 819-12
CFM International CP 6009 GE A50TF87, Class B Pratt Whitney PWA 1311-1 SNECMA DMR 33.013 Williams WIMS 650
Distribution Europe
Metco 101B-NS Chemistry: Particle Size: Morphology: Specifications:
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100ºC (2040ºF). Coatings are particularly suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis. Order No. 1000087
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
AMDRY 187 Chemistry: Particle Size: Morphology: Specifications:
Al2O3 3TiO2 -75 +30 µm (-200 mesh +30 µm) Angular / Blocky, Fused and Crushed CFM International CP 6009 Pratt Whitney PWA 1311-1 SNECMA DMR 33.013
GE A50TF87, Class B Rolls-Royce MSRR 9507/50
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100ºC (2040ºF). Coatings are particularly suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis. Order No. 1001074 EU
Package Size 12.5 lb (approx. 5.7 kg)
Availability Special Order
Distribution Global
AMDRY 6208 Chemistry: Particle Size: Morphology:
Al2O3 3TiO2 -90 +5 µm (-170 mesh +5 µm) Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 ºC (2040 ºF). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and synthetic fiber production. Order No. 1002823
Issued February 2006
Package Size 10 kg (approx. 22 lb)
Availability Special Order
AP-44
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued) EU
AMDRY 6220 Chemistry: Particle Size: Morphology:
Al2O3 13TiO2 -22 +5 µm Angular/Blocky, Fused and Crushed
Produces dense coatings with a smooth as-sprayed surface finish. Good abrasive wear resistance with fair resistance to chemical attack. Recommended for hydraulic parts, plungers, shaft sleeves, mechanical seals or textile machine parts. Order No. 1002824
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Metco 130SF Chemistry: Particle Size: Morphology:
Al2O3 13TiO2 -30 +5 µm Clad
Can be used for applications similar to alumina / 3% Titania coatings, but have a lower dielectric strength and are less resistant to chemical attack. 550ºC (1020ºF) service temperature. Order No. 1000368 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 6224 Chemistry: Particle Size: Morphology:
Al2O3 13TiO2 -30 +5 µm (-400 mesh +5 µm) Angular / Blocky, Fused and Crushed
Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 ºC (2040 ºF). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2. Order No. 1002825 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
AMDRY 6228 Chemistry: Particle Size: Morphology:
Al2O3 13TiO2 -45 +22 µm (-325 mesh +22 µm) Angular / Blocky, Fused and Crushed
Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 ºC (2040 ºF). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2. Order No. 1002826
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Metco 130 Chemistry: Particle Size: Morphology: Specifications:
Al2O3 13TiO2 -53 +15 µm (-270 mesh +15 µm) Clad Williams WIMS 649
Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less resistant to chemical attack. 550ºC (1020ºF) service temperature. Order No. 1000126
Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
AP-45
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued) EU
AMDRY 6240 Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -22 +5 µm Angular / Blocky, Blend
Coatings are not as hard but more grindable than coatings with lower TiO2 content. Order No. 1002827 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
AMDRY 6250 Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -22 µm +5 µm Angular / Blocky, Fused and Crushed
Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak, acidic environments. Order No. 1002829
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Metco 131VF Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -45 +5 µm (-325 mesh +5 µm Spheroidal, Spray Dried
Good abrasive wear resistance and erosion resistance below 550ºC (1020ºF). Lower wear resistance; better grindability than coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for dilute solutions of common acids. Used for thread guides to resist abrasive fibers. Order No. 1000241 EU
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 6244 Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -45 +5 µm (-325 mesh +5 µm) Angular / Blocky, Blend
Coatings are not as hard but have more grindable than coatings with lower TiO2 content. Order No. 1002828 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
AMDRY 6254 Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -45 +5 µm (-325 mesh +5 µm) Angular / Blocky, Fused and Crushed
Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak, acidic environments. Order No. 1002830
Issued February 2006
Package Size 10 kg (approx. 22 lb)
Availability Special Order
AP-46
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued) EU
AMDRY 6257 Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -45 +22 µm (-325 mesh +22 µm) Angular/blocky, Fused and Crushed
Produces coatings with good friction characteristics that are appropriate for hard, bearing surfaces. Hardness of coatings permits good grindability. Ground and polished coatings have low degree of wettability and may be used to resist dilute solutions of common acids. Applications include pump components, shaft sleeeves, mechanical seals, thread guides and textile machinery components. Order No. 1002831
Issued February 2006
Package Size 10 kg (approx. 22 lb)
Availability Special Order
AP-47
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Chrome Oxide Chromium oxide is the most chemically inert and wear resistant of all the oxides within the Sulzer Metco product line, and can be used at service temperatures below 540 °C (1000 °F). Applications such as in the laser engraved printing rolls, pump seals and textile manufacturing components are typical. Excellent coatings are achieved using by the plasma process. Additions of titanium oxide and silicon dioxide results in improved cohesive strength, better toughness and abrasive wear resistance. These coatings exhibit higher thermal conductivity than zirconia based ceramics but higher micro and macro hardness and wear resistance.
AMDRY 6415 Chemistry: Particle Size: Morphology:
Cr2O3 -15 +5 µm Blocky, Chemically Smoothed
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol. Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings. Order No. 1050449
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Metco 6156 Chemistry: Particle Size: Morphology:
Cr2O3 -30 +10 µm Blocky, Chemically Smoothed
High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll applications with subsequent laser engraving. Formerly supplied as XPT-DH-1156. Order No. 1059695
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Global
Metco 6155 Chemistry: Particle Size: Morphology:
Cr2O3 -45 +15 µm (-325 mesh +15 µm) Blocky, Chemically Smoothed
High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll applications with subsequent laser engraving. Formerly supplied as XPT-D-062. Order No. 1020419
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Global
AMDRY 6420 Chemistry: Particle Size: Morphology:
Cr2O3 -45 +22 µm (-325 mesh +22 µm) Blocky, Chemically Smoothed
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol. Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings. Order No. 1001070 1005561
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
AP-48
Distribution Global Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued) EU
Metco 106NS Chemistry: Particle Size: Morphology: Specifications:
Cr2O3 -106 +11 µm (-140 mesh +11 µm) Angular / Blocky, Sintered and Crushed Pratt Whitney PWA 1325
Rolls-Royce MSRR 9507/53
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol. Order No. 1004640
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Europe
Metco 106 Chemistry: Particle Size: Morphology:
Cr2O3 2TiO2 -125 +11 µm Angular / Blocky, Fused and Crushed
Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol. Order No. 1000306
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 106F Chemistry: Particle Size: Morphology:
Cr2O3 2TiO2 -88 +3.9 µm Angular / Blocky, Fused and Crushed
Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal areas, grounds, rolls and wear rings. Recommended to resist to wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol. Order No. 1000307
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 136CP Chemistry: Particle Size: Morphology:
Cr2O3 5SiO2 3TiO2 -90 +16 µm (-170 mesh +16 µm) Clad
High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction characteristics. Order No. 1004631
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 136F Chemistry: Particle Size: Morphology: Specifications:
Cr2O3 5SiO2 3TiO2 -88 +11 µm Clad Williams WIMS 648
High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction characteristics. Order No. 1000417 Issued February 2006
Package Size 12.5 lb (approx. 5.67 kg)
Availability Stock AP-49
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)
EU
AMDRY 6462 Chemistry: Particle Size: Morphology:
Cr2O3 5SiO2 3TiO2 -45 +5 µm (-325 mesh +5 µm) Angular / Blocky, Fused and Crushed
Coatings exhibit high wear and corrosion resistance, and are tough with high resistance to mechanical shock compared to other ceramics. Good friction characteristics. Order No. 1002833 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 6483 Chemistry: Particle Size: Morphology:
Cr2O3 40TiO2 -90 +16 µm (-170 mesh +11 µm) Sintered
Produces hard coatings with excellent resistance against abrasion, heat and corrosion. Formerly supplied as PEM 111. Order No. 1002534
Issued February 2006
Package Size 5 kg (approx. 11 lb)
Availability Special Order
AP-50
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Titanium Oxide Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings should not be used at services temperatures that exceed 540 °C (1000 °F) to avoid potential cracking as a result of phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes than those produced using combustion powder spray.
Metco 102 Chemistry: Particle Size: Morphology:
TiO2 99% -88 +7.8 µm (-170 mesh + 7.8 µm) Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface. Order No. 1000328 EU
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
AMDRY 6505 Chemistry: Particle Size: Morphology:
TiO2 99% -45 +5 µm (-325 mesh +5 µm) Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface. Order No. 1005562 EU
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
AMDRY 6510 Chemistry: Particle Size: Morphology:
TiO2 99% -106 +38 µm (-140 +400 mesh) Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface. Order No. 1002834
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Metco 111 Chemistry: Particle Size: Morphology:
TiO2 45Cr2O3 -125 +7.8 µm (-120 mesh + 7.8 µm) Blend
Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core mandrels and drum doctor blades. Order No. 1000080
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-51
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Zirconium Oxide Zirconia based ceramics are used in heat insulation applications as thermal barriers to improve efficiency and service life of components in high temperature service. These materials are generally plasma sprayed over an appropriate bond coat. Stabilizers such as magnesia, ceria, calcia and yttria are alloyed with the zirconia to help minimize phase transformation that can cause volume changes within the coating, which can lead to coating spallation and cracking during service. Key applications are gas turbine hot section components, diesel engine piston crowns and seats.
Metco 201B-NS Chemistry: Particle Size: Morphology: Specifications:
ZrO2 5CaO 0.5Al2O3 0.4SiO2 1.1 other oxides -90 +30 µm (-170 mesh +30 µm) Angular / Blocky, Fused and Crushed Canada Pratt Whitney CPW 212 MTU MTS 1067 Pratt Whitney PWA 1312 SNECMA DMR 33.089 (Special Order as Metco 201B-NS-1) U. S. Military Naval OS10604
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs. Order No. 1000059
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 201NS Chemistry: Particle Size: Morphology: Specifications:
ZrO2 5CaO 0.5Al2O3 0.4SiO2 1.1 other oxides -53 +11 µm (-270 mesh +11 µm) Angular / Blocky, Fused and Crushed Honeywell Allied Signal FP 5045 XIV, Table 1 Rolls-Royce MSRR 9507/18 Rolls-Royce Allison EMS 56720 Volvo PM 819-26
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs. Order No. 1000055
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Metco 210 Chemistry: Particle Size: Morphology:
ZrO2 24MgO -53 +11 µm (-270 mesh +11 µm) Angular / Blocky, Fused and Crushed
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs. Order No. 1000077
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
ZrO2 24MgO -75 +11 µm ( -200 mesh +11 µm) Spheroidal, HOSP™ GE A50TF155, Class A
Jet Avion JA 1333
Distribution Global
Metco 210NS-1-G Chemistry: Particle Size: Morphology: Specifications:
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs. Order No. 1000600 Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
Availability Special Order AP-52
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued) Metco 210NS-1 Chemistry: Particle Size: Morphology: Specifications:
ZrO2 24MgO -90 +11 µm (-170 mesh +11 µm) Spheroidal, HOSP™ Jet Avion JA 1346 Rolls-Royce MSRR 9507/21
Pratt Whitney PWA 1333
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs. Order No. 1000578
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
AMDRY 333 Chemistry: Particle Size: Morphology: Specifications:
ZrO2 24MgO -53 +11 µm (-270 mesh +11 µm) Angular / Blocky, Fused and Crushed GE A50TF155, Class A Rolls-Royce MSRR 9507/21
Pratt Whitney PWA 1333
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds and troughs. Order No. 1001038
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 205NS Chemistry: Particle Size: Morphology:
ZrO2 25CeO2 2.5Y2O3 -90 +16 µm (-170 mesh +16 µm) Spheroidal, HOSP™
Ideally suited for severe thermal barrier applications and offers greater high temperature corrosion resistance against sodium, sulfur and chlorine contaminants compared to 8% yttria zirconia coatings. Order No. 1000599
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Metco 143 Chemistry: Particle Size: Morphology:
ZrO2 18TiO2 10Y2O3 -75 +5 µm (-200 mesh +5 µm) Spheroidal, Spray Dried
Coatings exhibit excellent scuff resistance, high temperature hardness, excellent thermal shock properties and resistance to sulfidation, chlorinization and sodium hot corrosion. Order No. 1000579
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 203NS Chemistry: Particle Size: Morphology: Specifications:
ZrO2 8Y2O3 -125 +16 µm (-120 mesh +16 µm) Spheroidal, Spray Dried Pratt Whitney PWA 36364
A flame-stabilized yttria zirconia that stabilizes when melted during the spray coating process. Order No. 1000798 Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
Availability Special Order AP-53
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued) Metco 204B-NS Chemistry: Particle Size: Morphology: Specifications:
ZrO2 8Y2O3 -75 +45 µm (-200 +325 mesh) Spheroidal, HOSP™ GE A50TF204, Class B Light Helicopter LHM 3314, Type 1 Rolls-Royce Allison EMS 56722 SNECMA DMR 33.098 Williams WIMS 652
Honeywell Allied Signal 91547-EMS 52564, App. A Rolls-Royce MSRR 9507/46 Rolls-Royce Allison EPS 10479 Volvo PM 819-55
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have excellent thermal shock and insulating features. Primarily used as a thermal barrier coating for turbine combustion liners and airfoils. Order No. 1038360
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
ZrO2 8Y2O3 -125 +45 µm Spheroidal, HOSP™ GE A50A558, Class C
GE A50TF278, Class A
Distribution Global
Metco 204C-NS Chemistry: Particle Size: Morphology: Specifications:
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils. Order No 1001593
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Metco 204NS Chemistry: Particle Size: Morphology: Specifications:
ZrO2 8Y2O3 -125 +11 µm (-120 mesh +11 µm) Spheroidal, HOSP™ GE A50TF278, Class B (sized to drawing 10042376) Honeywell Allied Signal EMS 57750 Type I, Class 1 Honeywell M3966, Type II Honeywell M3978 Pratt Whitney PWA 1375 U. S. Military Kelly AFB 97P1271 Volvo PM 819-20
Very high purity product. Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils. Order No. 1000577 1000591
Package Size 5 lb (approx. 2.25 kg) 12.5 lb (approx. 5.7 kg)
Availability Stock Stock
Distribution Global Global
AMDRY 204NS-1 Chemistry: Particle Size: Morphology: Specifications:
ZrO2 8Y2O3 -125 +11 µm (-120 mesh +11 µm) Spheroidal, HOSP™ GE A50TF278-50-S-4, Class B Honeywell Allied Signal EMS 57750, Type I, Class 1 Pratt Whitney PWA 1375 Siemens/Westinghouse 83336AB Sec. 5.3.1 Turbine Airfoil Coating and Repair MS101.1
Similar to Metco204NS, with good, rather than exceptional purity. Spheroidal with excellent flowability, chemical homogeneity, structural stability. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils. Order No. 1001585 Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock AP-54
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued) Metco 204NS-G Chemistry: Particle Size: Morphology: Specifications:
ZrO2 8Y2O3 -106 + 11 µm (-140 mesh + 11 µm) Spheroidal, HOSP™ Alstom HTCT 650564 (exception to 125µ requirement allowed) GE A50A557 GE A50TF278, Class C Honeywell M3978
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils. Order No. 1000800
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Metco 204NS-AP Chemistry: ZrO2 8Y2O3 Particle Size: -106 + 16 µm (-140 mesh + 16 µm) Morphology: Spheroidal, HOSP™ Specifications: Alstom HMHD 658042 Alstom HMHD 658043 Powder with reduced fines. Powder particles are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils. Order No. 1037601 EU
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
AMDRY 6643 Chemistry: Particle Size: Morphology:
ZrO2 8Y2O3 -45 +11 µm (-325 mesh +11 µm) Angular / Blocky, Fused and Crushed
AMDRY 6643 is a stabilized Yttria Zirconia. The Zirconia is not flame stabilized. Coatings can be used at temperatures up to approximately 1350 °C (2460 °F), depending on operating conditions. Order No. 1002835
Package Size 10 kg (approx. 22 lb)
Availability Special Order
Distribution Europe
Metco 202NS Chemistry: Particle Size: Morphology:
ZrO2 20Y2O3 -106 +16 µm (-140 mesh +16 µm) Spheroidal, Spray Dried
A flame stabilized yttria zirconia, designed to produce coatings that are stable at high temperatures. Recommended for resistance to erosion at temperatures above 845ºC (1550ºF). Applications: thermal barrier coatings in rocket and jet engines. Specifications: GE A50TF204, Class A Pratt Whitney PWA 36087
Honeywell M3966, Type 1 Rolls-Royce MSRR 9507/37
Order Number 1000587
Availability Stocked
Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
AP-55
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Self-Fluxing Powders / Cobalt Base These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted) in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing cooling.
Metco 18C Chemistry: Particle Size: Morphology: Specifications:
Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C -125 +53 µm (-120 +270 mesh) Spheroidal, Gas Atomized Rolls-Royce MSRR 9507/39 (made to order only as Metco 18C-NS) SMUK DTD900-4950 (made to order only as Metco 18C-NS)
Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness. Order No. 1000053
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
AP-56
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Self-Fluxing Powders / Nickel Base These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted) in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion coefficients. Industries commonly using these coatings are agriculture and glass moulding.
Metco 12C Chemistry: Particle Size: Morphology:
Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized
Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains, hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840ºC (1550ºF). Order No. 1015393 1002519 EU
Package Size 5 lb (approx. 2.25 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Europe
Metco 14E Chemistry: Particle Size: Morphology:
Ni 14Cr 4Fe 3.3Si 2.8B 0.6C -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized
Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction, cavitation and erosion at service temperatures up to 540º C (1000º F). Order No. 1002521
Package Size 5 kg (approx.11 lb)
Availability Special Order
Distribution Europe
Metco 15E Chemistry: Particle Size: Morphology:
Ni 17Cr 4Fe 4Si 3.5B 1C -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base materials with a fairly high coefficient of thermal expansion. Order No. 1020646 1030516 1002501
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg) 5 kg (approx. 11 lb)
Availability Stock Special Order Special Order
Distribution Global Global Europe
Metco 15F Chemistry: Particle Size: Morphology: Specifications:
Ni 17Cr 4Fe 4Si 3.5B 1C -53 +15 µm (-270 mesh +15µm) Spheroidal, Gas Atomized Honeywell Allied Signal FP 5045, Type XIX
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base materials with a fairly high coefficient of thermal expansion. Order No. 1030519 1002523
Issued February 2006
Package Size 5 lb (approx. 2.25 kg) 5 kg (approx. 11 lb)
Availability Stock Special Order
AP-57
Distribution Global Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued) Metco 16C Chemistry: Particle Size: Morphology: Specifications:
Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized Honeywell Allied Signal FP 5045, Type III, P/N 3181458 Rolls-Royce MSRR 9507/7
Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation. Order No. 1000023 1030515 1002500
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg) 5 kg (approx 11 lb)
Availability Stock Stock Special Order
Distribution Global Global Europe
Metco 19E Chemistry: Particle Size: Morphology:
Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized
Can be used in the as-sprayed or fused condition. Coatings are dense, hard, essentially oxide free and very dense when fused. Readily coalesces during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility exhaust fans. Order No. 1000355
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 36C Chemistry: Particle Size: Morphology:
Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C -150 +45 µm (-100 +325 mesh) Blend
The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the heat of fusing. Essentially cobalt free for stain resistance. Order No. 1000305
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 31C-NS Chemistry: Particle Size: Morphology:
Ni 35 (WC 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C -125 +45µm (-120 +325 mesh) Blend
Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture. Order No. 1000443
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 32C Chemistry: Particle Size: Morphology:
(WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C -125 +45 µm (-120 +325 mesh) Blend
Coatings are capable of in service temperatures to 540ºC (1000ºF) and are extremely wear resistant to abrasive grains, hard surfaces, fretting and particle erosion. Order No. 1000050 Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock AP-58
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued) Metco 34F Chemistry: Particle Size: Morphology:
(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C -53 +15 µm (-270 mesh +15 µm) Blend
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state. Order No. 1000086
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 34FP Chemistry: Particle Size: Morphology:
(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C -53 +15 µm (-270 mesh +15 µm) Blend
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state. Order No. 1000057
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
AP-59
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco ®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base Sulzer Metco’s ChamPro family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion and oxidation. These coatings can act as bond coats for other materials, such as ceramics. Post-coating heat-treatment of cobalt based alloys can enhance overall performance. When sprayed using ChamPro processes, these materials can produce coatings with characteristics approaching those of as-cast or wrought materials.
AMDRY 920 Chemistry: Particle Size Morphology:
Co 29Cr 6Al 2Si 0.3Y -38 +5µM (-400 Mesh + 5.5 µm) Spheroidal, Gas Atomized
For oxidation and hot corrosion resistantance as a bond coat or alone, in situations where additional cobalt is helpful for occasional temperature excursions. Recommended service temperature up to 1050°C (1920°F). Order No. 1019811
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Sulzer Metco 4451 Chemistry: Particle Size: Morphology:
Co 32Ni 21Cr 8Al 0.5Y -38 +5 µm (-400 mesh +5 µm) Spheroidal, Gas Atomized
Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower level of fine particles. Order No. 1006159
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Co 32Ni 21Cr 8Al 0.5Y -37 +5 µm (-400 mesh + 5 µm) Spheroidal, Gas Atomized Rolls-Royce MSRR 9507/73
SNECMA DMR 33.095
Distribution Global
AMDRY 9951 Chemistry: Particle Size: Morphology: Specifications:
For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot corrosive or oxidizing environments up to approximately 1050ºC (1920ºF) for heat treated chambered coatings. Order No. 1001059
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
AMDRY 345 Chemistry: Proprietary MCrAlY Morphology: Spheroidal, Gas Atomized Specifications: Pratt Whitney PWA 1348-2 Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine airfoils. Order No. 1020688
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
VP-1
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco ®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base (Continued) AMDRY 991 Chemistry: Proprietary MCrAlY Morphology: Spheroidal, Gas Atomized Specifications: Rolls Royce MSRR 9507/77 Proprietary alloy available to approved users. Order No. 1004638
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Availability Stock
Distribution Global
Availability Special Order
Distribution Global
Availability Stock
Distribution Global
Sulzer Metco 4195 Chemistry: Proprietary MCrAlY Specifications: GE B50AG5 (GT20) Proprietary alloy available to approved users. Order No. 1032560
Package Size 10 lb (approx. 4.5 kg)
Sulzer Metco 4200 Chemistry: Proprietary MCrAlY Specifications: GE B50AG6, Class A Proprietary alloy available to approved users. Order No. 1029021
Package Size 10 lb (approx. 4.5 kg)
Sulzer Metco 4201 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2231 Proprietary alloy available to approved users. Order No. 1004647
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
VP-2
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco ®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base Nickel based materials sprayed using ChamPro spray processes are primarily used for high temperature hot corrosion and oxidation resistant coatings that may also be a bond coat for other materials such as ceramics. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and adherence. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. The ChamPro spray processes produce superior low oxide coatings that machine well and closely resemble wrought alloys.
AMDRY 9624 Chemistry: Ni 22Cr 10Al 1.0Y Particle Size: -38 µm (-400 mesh) Morphology: Spheroidal, Gas Atomized Specifications: Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems Order No. 1032598
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 997 Chemistry: Particle Size: Morphology: Specifications:
Ni 23Co 20Cr 8.5Al 4Ta 0.6Y -37 µm (-400 mesh) Spheroidal, Gas Atomized Turbomeca LA 657 PF1 Ind. 0
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia. Order No. 1001062
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 365-1 Chemistry: Particle Size: Morphology: Specifications:
Proprietary MCrAlY -45 +5 µm (-325 mesh +5 µm) Spheroidal, Gas Atomized Pratt Whitney PWA 1365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed coatings is approximately 850ºC (1560ºF). Order No. 1001073
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 386 Chemistry: Proprietary MCrAlY Morphology: Spheroidal, Gas Atomized Specifications: Howmet CD 1115
Pratt Whitney PWA 1386-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed coatings is approximately 850ºC (1560ºF). Order No. 1034411
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
VP-3
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco ®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base (Continued) AMDRY 2464 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B) Proprietary alloy available to approved users. Fine particle sized for chambered plasma spray. Order No. 1036262
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
AMDRY 2464-4 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B) Proprietary alloy available to approved users. Coarse particle sized for chambered plasma spray. Order No. 1041322
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Sulzer Metco 4485 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2453 Proprietary alloy available to approved users. Custom sizing is available on request for this material. Order No. 1020495
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
VP-4
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco ®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Titanium Base Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For these applications, coarser particle sizes may be desirable. The ChamPro spray processes produce coatings that are of superior quality, with very low oxide content and well-bonded to the substrate. EU
Sulzer Metco 4010 Chemistry: Particle Size: Morphology:
Ti 99.6% -90 +22 µm (-170 mesh +22 µm) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-310. Order No. 1002425 EU
Package Size 1.5 kg (approx. 3.3 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 4018 Chemistry: Particle Size: Morphology:
Ti 99.6% -45 µm (-325 mesh) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-318. Order No. 1002427 EU
Package Size 1.5 kg (approx. 3.3 lb)
Availability Special Order
Distribution Europe
Sulzer Metco 4020 Chemistry: Particle Size: Morphology:
Ti 99.6% -250 +90 µm (-60 +170 mesh) HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-310. Order No. 1002428
Issued February 2006
Package Size 1.5 kg (approx. 3.3 lb)
Availability Special Order
VP-5
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Aluminum Base Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional heat and the possibility of melting wear.
Metco 310NS Chemistry: Particle Size: Morphology: Specifications:
Al 8Si 23Graphite -125 +5 µm (-120 mesh +5 µm) Clad Rolls-Royce MSRR 9507/30
Rolls-Royce Allison EMS 56764
High quality abradable coating for use in the compressor section of jet engines. Operating temperature up to 480°C (900°F). Order No. 1000353
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-1
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base Nickel base abradable coating systems are good candidates for gas turbine rear compressor and aft-stage hot section applications. Service temperature limits of between 480 to 815 °C (900 to 1500 °F) are typical, depending on the specific material system. Coatings with graphite should be used at lower service temperatures, below 480 °C (900°F), to avoid decomposition of the graphite constituent. To attain optimally high porosity within the coating structure, these coatings should be applied using the combustion spray process. Combustion spray process deposit efficiencies of 50 to 85 percent can be expected except on small ID's, OD's or lands.
Durabrade 2242 Chemistry: Particle Size: Morphology: Specifications:
Ni 15 Graphite -90 +30 µm (-170 mesh +30 µm) Clad Pratt Whitney PWA 1352-2
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2242 Order No. 1043549
Package Size 25 lb (approx. 11 kg)
Availability Stock
Distribution Global
Metco 308NS Chemistry: Particle Size: Morphology: Specifications:
Ni 15 Graphite -90 +30 µm (-170 mesh +30 µm) Clad Honeywell Allied Signal FP 5045AB, Type XI Pratt Whitney PWA 1352-2
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000302
Package Size 25 lb (approx. 11.3 kg)
Availability Stock
Distribution Global
Durabrade 2244 Chemistry: Particle Size: Morphology: Specifications:
Ni 15 Graphite -90 +30 µm (-170 mesh +30 µm) Clad Rolls-Royce Allison EMS 56755
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2244 Order No. 1043552
Issued February 2006
Package Size 5 lb (approx. 2.2 kg)
Availability Stock
CP-2
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base (continued) Metco 308NS-1 Chemistry: Particle Size: Morphology: Specifications:
Ni 15 Graphite -90 +30 µm (-170 mesh +30 µm) Clad Rolls-Royce Allison EMS 56755
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000448
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Ni 15 Graphite -106 +45 µm (-140 +325 mesh) Clad GE B50TF53, Class B
Rolls-Royce MSRR 9507/16
Distribution Global
Durabrade 2241 Chemistry: Particle Size: Morphology: Specifications:
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2241 Order No. 1043544 1043546
Package Size 2.5 kg (approx. 5.5 lb) 10 lb (approx. 4.5 kg)
Availability Stock Stock
Ni 15 Graphite -90 +30 µm (-170 mesh +30 µm) Clad GE B50TF53, Class B Rolls-Royce MSRR 9507/16
MTU MTS 1071 Volvo PM 819-34
Distribution Global Global
Metco 308NS-3 Chemistry: Particle Size: Morphology: Specifications:
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000357
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 20 Graphite -106 +45 µm (-140 +325 mesh) Clad GE B50TF172, Class A
Honeywell Allied Signal EMS 57739
Durabrade 2231 Chemistry: Particle Size: Morphology: Specifications:
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2231 Order No. 1043541
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
CP-3
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base (continued) Metco 309NS-3 Chemistry: Particle Size: Morphology: Specifications:
Ni 20 Graphite -106 +45 µm (-140 +325 mesh) Clad GE B50TF172, Class A Volvo PM 819-45
Honeywell Allied Signal EMS 57739
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000444
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Durabrade 2222 Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +30 µm (-170 mesh +30 µm) Clad Honeywell Allied Signal EMS 57739, Class 2 Pratt Whitney PWA 1352-1
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2222 Order No. 1043529 1043531
Package Size 10 lb (approx. 4.5 kg) 75 kg (approx. 165 lb) drum
Availability Stock Stock
Distribution Global Global
Metco 307NS Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +30 µm (-170 mesh +30 µm) Clad Honeywell Allied Signal EMS 57739, Class 2 (only) Honeywell Allied Signal FP 5045, Type XII, Table 1 Pratt Whitney PWA 1352-1 Volvo PM 819-41
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000299
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Durabrade 2223 Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +20 µm (-170 mesh +20 µm) Clad Rolls-Royce MSRR 9507/6
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2223 Order No. 1043533
Issued February 2006
Package Size 2.5 kg (approx. 5.5 lb)
Availability Stock
CP-4
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base (continued) Durabrade 2224 Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +20 µm (-170 mesh +20 µm) Clad Rolls-Royce Allison EMS 56754
Rolls-Royce MSRR 9507/12
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2224 Order No. 1043539
Package Size 2.5 kg (approx. 5.5 lb)
Availability Stock
Distribution Global
Metco 307NS-2 Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +20 µm (-170 mesh +20 µm) Clad Rolls-Royce MSRR 9507/6
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000370
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Durabrade 2221 Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +30 µm (-170 mesh +30 µm) Clad GE B50TF52, Class B
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim 2221 Order No. 1043522 1043526
Package Size 2.5 kg (approx. 5.5 lb) 25 kg (approx. 55 lb) pail
Availability Stock Stock
Distribution Global Global
Metco 307NS-3 Chemistry: Particle Size: Morphology: Specifications:
Ni 25 Graphite -90 +30 µm (-170 mesh +30 µm) Clad GE B50TF52, Class B Volvo PM 819-81
SNECMA DMR 33.084
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000356
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-5
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base (continued) Durabrade 2211 Chemistry: Particle Size: Morphology: Specifications:
Ni 40 Graphite -90 +30 µm (-170 mesh +30 µm) Clad GE B50TF164 Class A & B
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Should be blended with NiCrAl (Metco 443NS or AMDRY 960) in a proportion of 32.5% abradable to 67.5% NiCrAl. Formerly supplied by Westaim Ambeon as Westaim 2211. Order No. Package Size Specification GE B50TF164, Class A: 1043520 25 kg (approx. 55 lb) pail Specification GE B50TF164, Class B: 1043517 5 kg (approx. 11 lb)
Availability
Distribution
Stock
Global
Stock
Global
AMDRY 951 Chemistry: Particle Size: Morphology: Specifications:
Ni 40 Graphite -90 +45 µm (-170 +325 mesh) Clad GE B50TF164, Class B
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1030090
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Durabrade 2311 Chemistry: Particle Size: Morphology: Specifications:
Ni 4Cr 4Al 21Bentonite -150 +45 µm (-100 +325 mesh) Clad GE B50TF232, Class A Pratt Whitney PWA 1393 Volvo PM 819-54
Honeywell Allied Signal FP 5045, Type XXV Rolls-Royce MSRR 9507/45
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815ºC (1500ºF). Formerly supplied by Westaim Ambeon as Westaim 2311. Order No. 1043555
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Durabrade 2312 Chemistry: Particle Size: Morphology: Specifications:
Ni 4Cr 4Al 21Bentonite -145 +45 µm (-100 +325 mesh) Clad Honeywell Allied Signal FP 5045, Type XXV Pratt Whitney PWA 1393 Rolls-Royce MSRR 9507/45
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815ºC (1500ºF). Formerly supplied by Westaim Ambeon as Westaim 2312 Order No. 1043563
Issued February 2006
Package Size 5 kg (approx. 11 lb)
Availability Stock
CP-6
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base (continued) Metco 312NS Chemistry: Particle Size: Morphology: Specifications:
Ni 4Cr 4Al 21Bentonite -150 +63 µm (-100 +270 mesh) Clad GE B50TF232, Class A Pratt Whitney PWA 1393 Volvo PM 819-54
Honeywell Allied Signal FP 5045AB, Type XXV Rolls-Royce MSRR 9507/45
Bentonite-containing abradable material that is suitable for higher operating temperatures to 815ºC (1500ºF). Order No. 1000447
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Ni 4Cr 4Al 21Bentonite -150 +63 µm (-100 +270 mesh) Clad GE B50TF232, ClassA
Volvo PM 819-54
Distribution Global
Metco 312NS-1 Chemistry: Particle Size: Morphology: Specifications:
Bentonite-containing abradable material with tightly controlled material composition that is suitable for higher operating temperatures to 815ºC (1500ºF). Order No. 1037603
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Durabrade 2313 Chemistry: Particle Size: Morphology: Specifications:
Ni 4Cr 4Al 21Bentonite -150 +75 µm (-100 +200 mesh) Clad Rolls-Royce MSRR 9507/54
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815ºC (1500ºF). Formerly supplied by Westaim Ambeon as Westaim 2313 Order No. 1043564 1043568
Package Size 5 kg (approx. 11 lb) 10 lb (approx. 4.5 kg)
Availability Stock Stock
Distribution Global Global
Durabrade 2614 Chemistry: Particle Size: Morphology: Specifications:
Ni 3Cr 3Al 18Bentonite 15BN -150 +45 µm Blend Rolls-Royce MSRR 9507/88
For use on turbine engine clearance control abradable applications. Coatings show outstanding ageing resistance and are compatible with titanium and nickel alloy blades. For use at service temperature up to 750 °C (1380 °F). Order No. 1043574
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
CP-7
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Abradables / Nickel Base (continued) Metco 314NS Chemistry: Particle Size: Morphology: Specifications:
Ni 4Cr 4Al 21Bentonite -150 +75 µm (-100 +200 mesh) Clad Rolls-Royce MSRR 9507/54
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815ºC (1500ºF). Order No. 1000592
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Metco 301C-NS Chemistry: Particle Size: Morphology: Specifications:
Ni 14Cr 8Fe 5.5BN 3.5Al -125 +45 µm (-120 +325 mesh) Clad Rolls-Royce MSRR 9507/10
High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000325
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Ni 14Cr 8Fe 5.5BN 3.5Al -125 +45 µm (-120 +325 mesh) Clad Honeywell M3970 Pratt Whitney PWA 1342 SNECMA DMR 33.085
Honeywell Allied Signal FP 5045, Type XX Rolls-Royce Allison EMS 56730 Volvo PM 819-66
Metco 301NS Chemistry: Particle Size: Morphology: Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Order No. 1000133
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-8
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Aluminum Base Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed to temperatures approaching 315 °C (600 °F) or greater, as they are prone to over ageing characterized by a reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.
Metco 54NS-1 Chemistry: Particle Size: Morphology: Specifications:
Al 99% -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized CFM International CP 6028 Jet Avion JA1320 Pratt Whitney PWA 1320 Volvo PM 819-23
GE B50TF57, Class A MTU MTS 1052 Rolls-Royce MSRR 9507/13
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000435
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Al 99% -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Boeing BMS 10-67, Type VII Honeywell Allied Signal EMS 57743 Rolls-Royce Allison EMS 38850 U. S. Military USAF 67A 60753A
Canada Pratt Whitney CPW 220 Pratt Whitney PWA 1320 SNECMA DMR 33.012 Voight 207-2-402
Metco 54NS Chemistry: Particle Size: Morphology: Specifications:
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000422 1030592
Package Size 5 lb (approx. 2.25 kg) 10 lb (approx. 4.5 kg)
Availability Stock Stock
Distribution Global Global
Al 12Si -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Canada Pratt Whitney CPW 235 Honeywell M 3962 Pratt Whitney PWA 1335 Rolls-Royce Allison EMS 56766 U. S. Military MIL-P-83348, Type 1, Comp. E
GE B50TF92, Class A Honeywell Allied Signal EMS 57742 Rolls-Royce MSRR 9507/60 SNECMA DMR 33.027 Volvo PM 819-35
Metco 52C-NS Chemistry: Particle Size: Morphology: Specifications:
Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish. Order No. 1000239
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-9
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Cobalt Base Sulzer Metco’s family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion and oxidation, as well as for restoration of cobalt substrates. The CoCrNiWC (Stellite family) alloys benefit from the addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based alloys can enhance overall performance.
Metco 45C-NS Chemistry: Particle Size: Morphology: Specifications:
Co 25.5Cr 10.5Ni 7.5W 0.5C -75 + 45 µm (-200 +325 mesh) Water Atomized Canada Pratt Whitney CPW 218 Rolls-Royce MSRR 9507/3
Pratt Whitney PWA 1318 SNECMA DMR 33.007
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840ºC (1000-1550ºF). Order No. 1000081
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-10
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling) applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 °C (450 F°).
Metco 55 Chemistry: Particle Size: Morphology: Specifications:
Cu 99% -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized Rockwell Int. RB0170-251(made to order only as Metco 55NS) Rolls-Royce MSRR 9507/1
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000056
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 445 Chemistry: Particle Size: Morphology: Specifications:
Cu 10 Al Aluminum Bronze -106 +45 µm (-140 +325 mesh) Clad Honeywell Allied Signal FP 5045, Type XVII Rolls-Royce MSRR 9507/38 U. S. Military MIL 1687
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF). Order No. 1000437
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Cu 9.5Al 1Fe -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized GE B50TF161, Class A
Rolls-Royce MSRR 9507/24
Distribution Global
Metco 51NS Chemistry: Particle Size: Morphology: Specifications:
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF). Order No. 1000330
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Cu 38Ni -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized GE B50TF42, Class A SNECMA DMR 33.015
Pratt Whitney PWA 1369 Volvo PM 819-42
Distribution Global
Metco 57NS Chemistry: Particle Size: Morphology: Specifications:
Coatings are very dense with low porosity and oxide content. Order No. 1000131 1031118 Issued February 2006
Package Size 5 lb (approx. 2.25 kg) 10 lb (approx. 4.5 kg)
Availability Stock Special Order CP-11
Distribution Global Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base (continued) Metco 58NS Chemistry: Particle Size: Morphology: Specifications:
Cu 36Ni 5In -75 +45 µm (-200 +325 mesh) Spheroidal, Gas Atomized GE B50TF72, Class A Rolls-Royce MSRR 9507/31 SNECMA DMR 33.016
Honeywell Allied Signal EMS 52432, Class XXXII Rolls-Royce Allison EMS 56786
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150ºC (2100ºF). Applications: jet engine parts such as turbine blade roots. Order No. 1000132
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-12
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures may affect hardness and wear resistance of these coatings.
Metco 449P Chemistry: Particle Size: Morphology:
Fe 3Al 3Mo 3C 0.1B -125 +45 µm (-120 +325 mesh) Clad
Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel" composite. Order No. 1000597
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 42C Chemistry: Particle Size: Morphology:
Fe 16Cr 2Ni 0.2C (AISI Type 431 stainless steel) -106 +45 µm (-140 +325 mesh) Water Atomized
Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may contain martensitic phases. Order No. 1000025 1031731 1029031
Package Size 5 lb (approx. 2.25 kg) 20 lb (approx. 9 kg) 50 lb pails (approx. 22.7 kg)
Availability Stock Stock Stock
Distribution Global Global Global
Metco 41C Chemistry: Particle Size: Morphology:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel) -106 +45 µm (-140 +325 mesh) Water Atomized
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and low temperature erosion resistance. Order No. 1000024 1029036
Package Size 5 lb (approx. 2.25 kg) 50 lb pails (approx. 22.7 kg)
Availability Stock Stock
Distribution Global Global
Metco 41C-NS Chemistry: Particle Size: Morphology: Specifications:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel) -106 +45 µm (-140 +325 mesh) Water Atomized Rolls-Royce MSRR 9507/26
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and low temperature erosion resistance. Order No. 1050705
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
CP-13
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base (continued) Metco 350NS Chemistry: Particle Size: Morphology:
Fe 18Mo 3C 0.25Mn -90 +11 µm (-170 mesh +11 µm) Clad
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and fretting. Order No. 1000589
Package Size 25 lb (approx. 11.3 kg)
Availability Stock
Distribution Global
AMDRY 959 Chemistry: Particle Size: Morphology:
Fe 37Ni 6Al -106 +45 µm (-140 +325 mesh) Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal. Machinable coatings that are oxidation resistant up to 815ºC (1500ºF). Order No. 1001050
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 453 Chemistry: Particle Size: Morphology:
Fe 35Ni 5Al 5Mo -125 +45 µm (-120 +325 mesh) Clad
Recommended for salvage and repair of components such as diesel firedecks and cylinder heads. Order No. 1000594
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 452 Chemistry: Particle Size: Morphology:
Fe 38Ni 10Al -125 +45 µm (-120 mesh +325 Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal. Machinable coatings which are oxidation resistant up to 815ºC (1500ºF). Order No. 1000584
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-14
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base The large class of nickel based materials is used in many different market segments and applications. Key functions include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium and aluminum, which affect the oxidation rate. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. Self-bonding composites rely on aluminum to create an exothermic reaction during spraying that results in microwelding” at the surface that improves bond strength and thickness limits.
Metco 56C-NS Chemistry: Particle Size: Morphology: Specifications:
Ni 99.5% -75 +45 µm (-200 +325 mesh) Precipitated, Spheroidal Rolls-Royce MSRR 9513
Can be used for salvage and build-up of nickel base alloy components which have been damaged or mis-machined. Order No. 1000364
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 450P Chemistry: Particle Size: Morphology: Specifications:
Ni 4.5 Al -90 +45 µm (-170 +325 mesh) Clad Rolls-Royce MSRR 9507/43
Premium grade composite powder that produces dense, oxidation and abrasion resistant coatings with excellent machinability. Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800ºC (1470ºF) as an oxidation-resistant bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000439
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Ni 5Al -90 +45 µm (-170 +325 mesh) Clad Canada Pratt Whitney CPW 247 Honeywell M3951 Honeywell Allied Signal FP 5045, Type XV Pratt Whitney PWA 1337 Rolls-Royce Allison EMS 56757 SNECMA DMR 33.011 Volvo PM 819-37
GE B50TF56, Class A Honeywell Allied Signal EMS 57746, Type I MTU MTS 1080 Rolls-Royce MSRR 9507/5 Rolls-Royce Allison PMI 1163 Turbomeca LA 657 Ed. 1 PA2 Ind. 0 Williams WIMS 644
AMDRY 956 Chemistry: Particle Size: Morphology: Specifications:
Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800ºC (1470ºF) as an oxidation resistant bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1001049
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-15
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 450NS Chemistry: Particle Size: Morphology: Specifications:
Ni 5Al -90 +45 µm (-170 +325 mesh) Clad Canada Pratt Whitney CPW 247 GE B50TF56, Class A Honeywell Allied Signal EMS 57746, Type I MTU MTS 1080 Rolls-Royce MSRR 9507/5 SNECMA DMR 33.011
GE B50A891 Honeywell M3951 Honeywell Allied Signal FP 5045, Type XV Pratt Whitney PWA 1337 Rolls-Royce Allison EMS 56757 Williams WIMS 644
Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800ºC (1470ºF) as an oxidation resistant bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000089 1000130
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg)
Availability Stock Stock
Distribution Global Global
Metco 480NS Chemistry: Particle Size: Morphology: Specifications:
Ni 5Al -90+45 µm (-170+325 mesh) Spheroidal, Gas Atomized Canada Pratt Whitney CPW 490 GE B50TF56, Class B Pratt Whitney PWA 1380 Volvo PM 819-56
CFM International CP 6007 Honeywell Allied Signal EMS 57746, Type I, Class 1 Rolls-Royce MSRR 9507/5
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000576
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 7012 Chemistry: Particle Size: Morphology:
91(Ni 10Cr 3Si 2.2B) 9(Ni 20Cr) -106 +44 µm (-140 +325 mesh) Blend
Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with somewhat lower hardness. Order No. 1030072
Package Size 10 lb (approx.4.5 kg)
Availability Stock
Distribution Global
Metco 451 Chemistry: Particle Size: Morphology:
Ni 9.5Cr 2.5Si 1.5B 0.5Al -106 +22 µm (-140 +22 µm) Blend
Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up on grindable carbon and corrosion resistant steels. Order No. 1000078
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-16
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 1101 Chemistry: Particle Size: Morphology:
Ni 18Al -90 +45 µm (-170 +325 mesh) Clad
Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures below 650ºC (1200ºF) Formerly supplied by Westaim Ambeon as Westaim 1101. Order No. 1043589
Package Size 25 kg (approx. 55 lb) pail
Availability Stock
Distribution Global
Metco 2101 Chemistry: Particle Size: Morphology: Specifications:
Ni 20Al -125 +45 µm (-120 +325 mesh) Clad GE B50TF13, Class A & B
Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures below 650ºC (1200ºF). Formerly supplied by Westaim Ambeon as Westaim 2101 Order No. 1043511
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Metco 2501 Chemistry: Particle Size: Morphology: Specifications:
Ni Al / Ni -125 +45 µm (-120 +325 mesh) Clad / Blend Rolls-Royce MSRR 9570
Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at temperatures up to 1100ºC (2000ºF). Formerly supplied by Westaim Ambeon as Westaim 2501 Order No. 1043570
Package Size 5 kg (approx. 11 lb)
Availability Stock
Distribution Global
Ni 20Cr -106 +45 µm (-140 +325 mesh) Water Atomized Boeing BMS 10-67, Type VI GE B50TF40 Class A Pratt Whitney PWA 1315 Rolls-Royce Allison EMS 56760
Canada Pratt Whitney CPW 215 MTU MTS 1050 Rolls-Royce MSRR 9507/8 SNECMA DMR 33.078
Metco 43C-NS Chemistry: Particle Size: Morphology: Specifications:
Coatings designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings. Order No. 1000054
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-17
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) EU
Sulzer Metco 4548 Chemistry: Particle Size: Morphology:
Ni 20Cr -106 +38 µm (-140 +400 mesh) Water Atomized
Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 ºC (1800 ºF). Resists heat and prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM 43C. Order No. 1002531
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Europe
Metco 44 Chemistry: Particle Size: Morphology:
Ni 16Cr 8Fe -106 +45 µm (-140 +325 mesh) Water Atomized
Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or nickel alloy substrates where high hardness is not required. Order No. 1000066
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 444 Chemistry: Particle Size: Morphology: Specifications:
Ni 9Cr 5Al 5.5Mo 5Fe -125 +45 µm (-120 +325 mesh) Clad Honeywell Allied Signal EMS 52432, Class XXIX Rolls-Royce Allison EMS 56762
Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion. Order No. 1000326
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 960 Chemistry: Particle Size: Morphology: Specifications:
(NiCr) 6Al -125 +37 µm (-120 +400 mesh) Clad Canada Pratt Whitney CPW 369 Honeywell M3956 Pratt Whitney PWA 1347 SNECMA DMR 33.018 Williams WIMS 646
GE B50TF119 Class A MTU MTS 1077 Rolls-Royce MSRR 9507/14 Turbomeca LA 657 Ed.1,PC.2, Ind. 0
ThermoSpray® coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as undercoats for ceramics. Order No. 1001051
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-18
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 443NS Chemistry: Particle Size: Morphology: Specifications:
(NiCr) 6Al 125 +45 µm (-120 +325 mesh) Clad Canada Pratt Whitney CPW 369 GE B50TF119, Class A Honeywell Allied Signal EMS 57748 MTU MTS 1077 Rolls-Royce MSRR 9507/14 SNECMA DMR 33.018 Williams WIMS 646
GE B50A890 Honeywell M3956 Honeywell Allied Signal FP 5045, Type XVIII Pratt Whitney PWA 1347 Rolls-Royce Allison EMS 56772 Volvo PM 819-47
ThermoSpray® coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as undercoats for ceramics. Order No. 1000300 1000596
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg)
Availability Stock Stock
Distribution Global Global
Metco 461NS Chemistry: Particle Size: Morphology:
Ni 17.5Cr 5.5Al 2.5Co 0.5Y2O3 -150 +22 µm (-100 mesh +22 µm) Clad
Coatings are self bonding, oxidation and corrosion resistant. For use below 980ºC (1800ºF). Recommended for salvage and repair, and as bond coats for thermal barrier coatings systems. Order No. 1000601
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 442 Chemistry: Particle Size: Morphology: Specifications:
Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2 -125 +45 µm (-120 +325 mesh) Clad Honeywell Allied Signal FP 5045, Type XXIII
Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance. Order No. 1000445
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 350C Chemistry: Particle Size: Morphology:
Ni 50Cr -106 +38 µm (-140 +400 mesh) Spheroidal, Gas Atomized
Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil fuel power plants and can also be used as a corrosion resistant bond coat.. Order No. 1031959
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
CP-19
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued) Metco 447NS Chemistry: Particle Size: Morphology: Specifications:
Ni 5Mo 5.5Al -90 +45 µm (-170 +325 mesh) Clad Dana Perfect Circle PC 110-265 Honeywell M3961 Honeywell Allied Signal FP 5045, Type XVI Volvo PM 819-24
GE B50TF166, Class A Honeywell Allied Signal EMS 57749 Rolls-Royce MSRR 9507/35 Williams WIMS 645
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such as machine elements, bearing seats and valves. Order No. 1000397
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-20
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Cermets Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick clearance control applications where thermal expansion mismatch between the substrate and the coating must be controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can cause issues for other coating systems.
Metco 410NS Chemistry: Particle Size: Morphology: Specifications:
Al2O3 30(Ni 20Al) -90 +15 µm (-170 mesh +15 µm) Blend GE B50A888 & B50TF64, Class A Volvo PM 819-31
SNECMA DMR 33.081
Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth. Order No. 1000303
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-21
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Carbide Powders / Chrome Carbide Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten carbide family, with a recommended service temperature range that is generally from 540 to 815 °C (1000 to 1500 °F). The presence of nickel and chromium prevents chromium carbide decomposition during spraying (carbon loss) and also serves as a matrix to improve overall coating integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion. Service life and performance is moderate using the combustion powder spray process. For longer service life or use on critical components, coating materials applied using air plasma or HVOF spray processes are recommended.
Metco 430NS Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 7(Ni 20Cr) Self-Fusing Nickel Alloy -53 +11 µm (-270 mesh +11 µm) Blend GE B50TF28, Class A Parker Hanefin ES6-423 SNECMA DMR 33.014
Jet Avion JA 13006 Rolls-Royce MSRR 9507/34 Volvo PM 819-36
Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at temperatures between 540-815ºC (1000-1500ºF). Order No. 1000069
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-22
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Carbide Powders / Tungsten Carbide Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than 500 °C (930 °F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting, sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. Powder selection and spray process is important for applications with specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super finishes. Service life and performance is moderate using the combustion powder spray process. For improved performance, use on critical components or applications requiring improved surface finishes, coating materials applied using air plasma or HVOF spray processes are recommended.
Metco 76F-NS Chemistry: Particle Size: Morphology:
WC 20Co -53 +11 µm (-270 mesh +11 µm) Sintered
Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying. Order No. 1000799
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 5670 Chemistry: Particle Size: Morphology:
WC 20Co -90 + 45µm (-170 mesh +325) Sintered
Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion spraying. Order No. 1001068
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-23
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Ceramic Powders / Aluminum Oxide Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions are for abrasive, sliding and erosive wear in applications where impact is not an issue. Medium to coarse grades can be used as a cutting medium such as knife edge seals in turbine applications. High purity grades (white alumina) exhibit excellent dielectric characteristics. Blends with small to moderate amounts of titanium oxide increase overall coating toughness. Good performance can be obtained for many applications using combustion powder spray. For critical applications or those where a smoother surface finish is required, air plasma sprayed materials should be considered.
Metco 105SFP Chemistry: Particle Size: Morphology:
99.5+ Al2O3 -31 +3.9 µm Angular / Blocky, Fused and Crushed
Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties. Order No. 1000441
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
98+ Al2O3 -45 +15 µm (-325 mesh +15 µm) Angular / Blocky, Fused and Crushed Canada Pratt Whitney CPW 210 Rolls-Royce MSRR 9507/9 SNECMA DMR 33.080
Pratt Whitney PWA 1310 Rolls-Royce Allison EMS 56758 Williams CWIMS 765
Metco 105NS Chemistry: Particle Size: Morphology: Specifications:
Dense coatings which resist wear caused by fibers and threads and also resist erosion in high temperatures ranging from 840 1650ºC (1550 - 3000ºF). Order No. 1000603
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Al2O3 3TiO2 -45 +11 µm (-325 mesh +11 µm) Angular / Blocky, Fused and Crushed Boeing BMS 10-67, Type III MTU MTS 1059 SNECMA DMR 33.020
GE A50TF87 Rolls-Royce MSRR 9507/36 Volvo PM 819-11
Distribution Global
Metco 101NS Chemistry: Particle Size: Morphology: Specifications:
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100ºC (2040ºF). Coatings are particularly suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis. Order No. 1000062
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 130 Chemistry: Particle Size: Morphology: Specifications:
Al2O3 13TiO2 -53 +15 µm (-270 mesh +15 µm) Clad Williams WIMS 649
Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less resistant to chemical attack. 550ºC (1020ºF) service temperature. Order No. 1000126 Issued February 2006
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock CP-24
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Ceramic Powders / Aluminum Oxide (Continued) Metco 131VF Chemistry: Particle Size: Morphology:
Al2O3 40TiO2 -45 +5 µm (-325 mesh +5 µm Spheroidal, Spray Dried
Good abrasive wear resistance and erosion resistance below 550ºC (1020ºF). Lower wear resistance; better grindability than coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for dilute solutions of common acids. Used for thread guides to resist abrasive fibers. Order No. 1000241
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-25
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Ceramic Powders / Titanium Oxide Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings should not be used at services temperatures that exceed 540 °C (1000 °F) to avoid potential cracking as a result of phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes than those produced using combustion powder spray.
Metco 102 Chemistry: Particle Size: Morphology:
TiO2 99% -88 +7.8 µm (-170 mesh + 7.8 µm) Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface. Order No. 1000328
Package Size 12.5 lb (approx. 5.7 kg)
Availability Stock
Distribution Global
Metco 111 Chemistry: Particle Size: Morphology:
TiO2 45Cr2O3 -125 +7.8 µm (-120 mesh + 7.8 µm) Blend
Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core mandrels and drum doctor blades. Order No. 1000080
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
CP-26
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Self-Fluxing Powders / Cobalt Base These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted) in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing cooling. Coatings of this type are quite suitable for application using combustion powder spray.
Metco 18C Chemistry: Particle Size: Morphology: Specifications:
Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C -125 +53 µm (-120 +270 mesh) Spheroidal, Gas Atomized Rolls-Royce MSRR 9507/39 (made to order only as Metco 18C-NS) SMUK DTD900-4950 (made to order only as Metco 18C-NS)
Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness. Order No. 1000053
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
CP-27
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Self-Fluxing Powders / Nickel Base These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted) in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion coefficients. Industries commonly using these coatings are agriculture and glass moulding. Coatings of this type are quite suitable for application using combustion powder spray.
Metco 12C Chemistry: Particle Size: Morphology:
Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized
Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains, hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840ºC (1550ºF). Order No. 1015393 1002519 EU
Package Size 5 lb (approx. 2.25 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Europe
Metco 14E Chemistry: Particle Size: Morphology:
Ni 14Cr 4Fe 3.3Si 2.8B 0.6C -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized
Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction, cavitation and erosion at service temperatures up to 540º C (1000º F). Order No. 1002521
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Europe
Metco 15E Chemistry: Particle Size: Morphology:
Ni 17Cr 4Fe 4Si 3.5B 1C -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base materials with a fairly high coefficient of thermal expansion. Order No. 1020646 1030516 1002501
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg) 5 kg (approx. 11 lb)
Availability Stock Special Order Special Order
Distribution Global Global Europe
Metco 15F Chemistry: Particle Size: Morphology: Specifications:
Ni 17Cr 4Fe 4Si 3.5B 1C -53 +15 µm (-270 mesh +15µm) Spheroidal, Gas Atomized Honeywell Allied Signal FP 5045, Type XIX
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base materials with a fairly high coefficient of thermal expansion. Order No. 1030519 1002523
Issued February 2006
Package Size 5 lb (approx. 2.25 kg) 5 kg (approx. 11 lb)
Availability Stock Special Order
CP-28
Distribution Global Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (continued) EU
Metco 20 Chemistry: Particle Size: Morphology:
Ni 17Cr 4Fe 4.5Si 3.5B 0.6C -90 +45 µm (-170 +325 mesh) Spheroidal, Gas Atomized
Produces very thick, corrosion-resistant coatings. Recommended for protection against wear resulting from abrasive particles, contact with hard surfaces, friction, cavitation and erosion at temperatures up to 540º C (1000º F).. Order No. 1002522
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Europe
Metco 16C Chemistry: Particle Size: Morphology: Specifications:
Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C -125 +45 µm (-120 +325 mesh) Spheroidal, Gas Atomized Honeywell Allied Signal FP 5045, Type III, P/N 3181458 Rolls-Royce MSRR 9507/7
Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation. Order No. 1000023 1030515 1002500 EU
Package Size 5 lb (approx. 2.25 kg) 25 lb (approx. 11.3 kg) 5 kg (approx. 11 lb)
Availability Stock Stock Special Order
Distribution Global Global Europe
WOKA 7701 Chemistry: Particle Size: Morphology:
65(Ni 16.5Cr 3.8Si 3.5Fe 3.2B 0.9C) 35(WC 12Co) -106 +45 µm (-140 +325 mesh) Blend
Produces coatings with a dense microstructure with high abrasion resistance and fair impact strength. Contains a consistent distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat treatable steel, stainless steel and nickel alloy substrates. Order No. 1051139 EU
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Europe
WOKA 7702 Chemistry: Particle Size: Morphology:
60(Ni 16.5Cr 3.8Si 3.5Fe 3.2B 0.9C) 40(WC 12Co) -106 +45 µm (-140 +325 mesh) Blend
Produces coatings with a dense microstructure with high abrasion resistance, including abrasive slurries, and fair impact strength. Contains a consistent distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat treatable steel, stainless steel and nickel alloy substrates. Order No. 1051140
Issued February 2006
Package Size 5 kg (approx. 11 lb)
Availability Special Order
CP-29
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued) Metco 19E Chemistry: Particle Size: Morphology:
Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C -106 +45 µm (-140 +325 mesh) Spheroidal, Gas Atomized
Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility exhaust fans. Order No. 1000355
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Metco 36C Chemistry: Particle Size: Morphology:
Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C -150 +45 µm (-100 +325 mesh) Blend
The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the heat of fusing. Essentially cobalt free for stain resistance. Order No. 1000305
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 31C-NS Chemistry: Particle Size: Morphology:
Ni 35 (WC 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C -125 +45µm (-120 +325 mesh) Blend
Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture. Order No. 1000443
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 32C Chemistry: Particle Size: Morphology:
(WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C -125 +45 µm (-120 +325 mesh) Blend
Coatings are capable of in service temperatures to 540ºC (1000ºF) and are extremely wear resistant to abrasive grains, hard surfaces, fretting and particle erosion. Order No. 1000050
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 34F Chemistry: Particle Size: Morphology:
(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C -53 +15 µm (-270 mesh +15 µm) Blend
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state. Order No. 1000086
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-30
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued) Metco 34FP Chemistry: Particle Size: Morphology:
(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C -53 +15 µm (-270 mesh +15 µm) Blend
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state. Order No. 1000057
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
CP-31
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Cobalt Base Sulzer Metco’s family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion and oxidation, as well as for restoration of cobalt substrates. High temperature wear and part restoration alloys include The CoMoCrSi alloys (Tribaloy family) are known for their excellent high temperature sliding wear, corrosion, oxidation and general wear properties. They are characterized by molybdenum rich phases that are dispersed in a softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit from the addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based alloys can enhance overall performance. HVOF spray of these materials produces dense, low oxide, well-bonded coatings.
AMDRY 958 Chemistry: Particle Size: Morphology: Specifications:
85(Co 25Ni 16Cr 6.5Al 0.5Y) 15(hBN) -177 +11 µm Spheroidal, Composite Blend SNECMA DMR 33.070
Designed to combat fretting wear on compressor blade roots with service temperatures up to 450°C (840°F). Compatible with titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service. Order No. 1051782
Package Size 12.5 lb (approx. 5.7 kg) 4 bottle minimum
Availability Stock
Distribution Global
Diamalloy 4454 Chemistry: Particle Size: Morphology: HVOF Guns:
Co 32Ni 21Cr 8Al 0.5Y -45 +22 µm (-325 mesh +22 µm) Spheroidal, Gas Atomized Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Provides oxidation and hot corrosion resistance for hot section turbine components where thicker coatings are required. Order No. 1006158
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Co 32Ni 21Cr 8Al 0.5Y -37 +5 µm (-400 mesh + 5 µm) Spheroidal, Gas Atomized Rolls-Royce MSRR 9507/73
SNECMA DMR 33.095
Distribution Global
AMDRY 9951 Chemistry: Particle Size: Morphology: Specifications:
For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot corrosive or oxidizing environments up to approximately 1050ºC (1920ºF) for heat treated chambered coatings. Order No. 1001059
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 9954 Chemistry: Particle Size: Morphology: Specifications:
Co 32Ni 21Cr 8Al 0.5Y -62 + 11 µm Spheroidal, Gas Atomized GE B50TF195, Class A Howmet CD 1128
Honeywell Allied Signal EMS 57741, Grade B
For demanding aerospace applications in a size which is suitable for chambered plasma spray or air plasma spray. Used for protection in hot corrosive or oxidizing environments up to approximately 1050ºC (1920ºF) for heat treated chambered coatings and approximately 850ºC (1560ºF) for aps coatings. Order No. 1001060
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-1
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued) Diamalloy 4700 Chemistry: Particle Size: Morphology: Specifications:
Co 32Ni 21Cr 8Al 0.5Y -45 +15 µm (-325 mesh + 15 µm) Spheroidal, Gas Atomized Rolls-Royce MSRR 9507/86
For demanding aerospace applications in a size which is suitable for HVOF spray. Used for protection in hot corrosive or oxidizing environments. Order No. 1001609
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Diamalloy 3002NS Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
Co 28Mo 8Cr 2Si -45 +5.5 µm (-325 mesh +5.5 µm) Water Atomized Sulzer Metco Diamond Jet® GE B50TF155, Class A
Boeing BMS 10-67, Type XV
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water. Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF). (Tribaloy is a registered trademark of Deloro Stellite, Inc.) Order No. 1000806
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 3002NS-1 Chemistry: Particle Size: Morphology: HVOF Guns:
Co 28Mo 8Cr 2Si -45 +15 µm (-325 mesh +15 µm) Water Atomized Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water. Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF). (Tribaloy is a registered trademark of Deloro Stellite, Inc.) Order No. 1049879
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Diamalloy 4060NS Chemistry: Particle Size: Morphology: Specifications:
Co 28Cr 4W 3Ni 3Fe 1.5Si 1C 1Mo -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized GE B50A960
Similar to Stellite 6. Used as a general restoration and repair material when compatibility with Stellite 6 is desirable. Forms dense, wear resistant, oxidation resistant coatings which may be used for turbine hot section applications such as combustion liners. Formerly sold as XPT-D-1056. (Stellite is a registered trademark of Deloro Stellite, Inc.) Order No. 1037003
Issued February 2006
Package Size 10 lb (approx.4.5 kg)
Availability Special Order
HVOF-2
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued) Diamalloy 3001NS Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
Co 28Mo 17Cr 3Si -45 +5.5 µm (-325 mesh +5.5 µm) Water Atomized Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 GE B50TF190, Class A
Similar to Tribaloy 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water. Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF). (Tribaloy is a registered trademark of Deloro Stellite, Inc.) Order No. 1000792
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Availability Special Order
Distribution Global
Availability Stock
Distribution Global
AMDRY 9911 Chemistry: Proprietary MCrAlY Morphology: Spheroidal, Gas Atomized Specifications: Rolls Royce MSRR 9507/87 Proprietary alloy available to approved users. Order No. 1030112
Package Size 10 lb (approx. 4.5 kg)
Sulzer Metco 4198 Chemistry: Proprietary MCrAlY Specifications: GE B50AG12, Class A (GT33) Proprietary alloy available to approved users. Order No. 1015309
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
HVOF-3
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Copper Base Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling) applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that are used for repair applications. Aluminum bronze alloys are more wear and oxidation resistant than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 °C (450 F°). Copper coatings applied using the HVOF process are low in oxides and well bonded.
Diamalloy 1007 Chemistry: Particle Size: Morphology: HVOF Guns:
Cu 99% -88 +31 µm Spheroidal, Gas Atomized Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding. Order No. 1000786
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 1004 Chemistry: Particle Size: Morphology:
Cu 9.5Al 1Fe Aluminum Bronze -45 +15 µm (-325 mesh +15 µm) Spheroidal, Gas Atomized
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF). Order No. 1000783
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
HVOF-4
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Iron Base In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures may affect hardness and wear resistance of these coatings. HVOF spray of these materials produces dense, hard and well-bonded coatings.
Diamalloy 1003 Chemistry: Particle Size: Morphology: HVOF Guns:
Fe 17Cr 12Ni 2.5Mo 1Si 0.1C (AISI Type 316 stainless steel) -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and low temperature erosion resistance. Order No. 1000782
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 1008 Chemistry: Particle Size: Morphology: HVOF Guns:
Fe 17Cr 11Mo 3Ni 3Si 3Cu 4B 0.4C -45 +5.5 µm (-325 mesh +5.5 µm) Blend Sulzer Metco Diamond Jet®, WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Iron based hardfacing material developed for corrosive wear applications below 650ºC (1200ºF). Order No. 1000802
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 4010 Chemistry: Particle Size: Morphology:
Fe 30Mo 1.8C 0.2Mn -45 +5.5 µm (-325 mesh +5.5 µm) Blend
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and fretting. Order No. 1000805
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-5
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Nickel Base Nickel based materials is used in many different market segments and applications. Key functions include bond coats for ceramic materials, repair and restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and adherence. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. The HVOF process produces low oxide coatings with very good machinability and excellent microstructure.
Diamalloy 4008NS Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
Ni 5Al -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 GE B50TF56, Class C Rolls-Royce Allison EMS 39661
Coatings are dense and resistant to oxidation and abrasion. Used as an oxidation-resistant bond coats which can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures. Order No. 1000801
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 4532 Chemistry: Particle Size: Morphology:
Ni 20Cr -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized
Coatings are dense and designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres. Order No. 1005557
Package Size 5 kg (approx. 11 lb)
Availability Special Order
Distribution Global
AMDRY 4535 Chemistry: Particle Size: Morphology:
Ni 20Cr -45 +22 µm (-325 mesh +22 µm) Spheroidal, Gas Atomized
High deposit efficiency material that produces coatings that are dense and designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres. Order No. 1001066
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Diamalloy 1005 Chemistry: Particle Size: Morphology:
Ni 21.5Cr 8.5Mo 3Fe 0.5Co -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized
Similar to Inconel®* 625 and intended for restoration of worn or mismachined components of Inconel 625 or similar material. (Inconel is a registered trademark of INCO) Order No. 1000784
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-6
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued) Diamalloy 4004NS Chemistry: Particle Size: Morphology: Specifications:
Ni 14Cr 9.5Co 5Ti 4Mo 4W 3Al -45 + 15 µm (-325 mesh + 15 µm) Spheroidal, Gas Atomized GE B50TF183, Class C
Similar to RENE 80. Oxidation and corrosion resistance up to 1000ºC (1850ºF). Applications: surface restoration of worn or damaged parts such as airfoils, combustors, blades or vanes in gas turbines. (RENE is a registered trademark of GE) Order No. 1001611
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Diamalloy 1006 Chemistry: Particle Size: Morphology: HVOF Guns:
Ni 19Cr 18Fe 3Mo 1Co 1Ti -45 +11 µm (-325 mesh +11 µm) Spheroidal, Gas Atomized Sulzer Metco Diamond Jet®
Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel is a registered trademark of INCO) Order No. 1000785
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Diamalloy 1006-1 Chemistry: Particle Size: Morphology: HVOF Guns:
Ni 19Cr 18Fe 3Mo 1Co 1Ti -45 +15 µm (-325 mesh +15 µm) Spheroidal, Gas Atomized Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel is a registered trademark of INCO) Order No. 1049880
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Diamalloy 4006 Chemistry: Particle Size: Morphology: HVOF Guns:
Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe -53 + 11µm (-270 mesh +11 µm) Spheroidal, Water Atomized Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion resistance. Order No. 1000797
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-7
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued) AMDRY 1718 Chemistry: Particle Size: Morphology: Specifications:
Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C -325 mesh +15 µm Spheroidal, Gas Atomized GE B50TF202, Class D SNECMA DMR 33.502
Oxidation and corrosion resistant up to approximately 1000ºC (1850ºF). Designed for use on superalloys, especially Inconel 713 and 718. (Inconel is a registered trademark of INCO) Order No. 1001063
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 4538 Chemistry: Particle Size: Morphology: Specifications:
Ni 22Fe 16Cr 1.5Si -45 +16 µm (-325 mesh +16 µm) Spheroidal, Gas Atomized GE B50TF290, Class A
Heat and oxidation resistant, hard coatings which may be used at service temperatures up to 1000°C (1850°F). Order No. 1001596
Package Size 10 lb (approx. 5.7 kg)
Availability Special Order
Distribution Global
AMDRY 997 Chemistry: Particle Size: Morphology: Specifications:
Ni 23Co 20Cr 8.5Al 4Ta 0.6Y -37 µm (-400 mesh) Spheroidal, Gas Atomized Turbomeca LA 657 PF1 Ind. 0
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia. Order No. 1001062
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 365-1 Chemistry: Particle Size: Morphology: Specifications:
Proprietary MCrAlY -45 +5 µm (-325 mesh +5 µm) Spheroidal, Gas Atomized Pratt Whitney PWA 1365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed coatings is approximately 850ºC (1560ºF). Order No. 1001073
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
AMDRY 386 Chemistry: Proprietary MCrAlY Morphology: Spheroidal, Gas Atomized Specifications: Howmet CD 1115
Pratt Whitney PWA 1386-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed coatings is approximately 850ºC (1560ºF). Order No. 1034411
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
HVOF-8
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued) AMDRY 2464-2 Chemistry: Proprietary MCrAlY Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B) Proprietary alloy available to approved users. Sized for HVOF spray. Order No. 1036263
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
Distribution Global
Sulzer Metco 4516 Chemistry: Proprietary MCrAlY Specifications: B50AG16 Class B Proprietary alloy available to approved users. Custom sizing is available on request for this material. Order No. 1032574
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
HVOF-9
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Chrome Carbide Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten carbide family, with a recommended service temperature range that is generally from 540 to 815 °C (1000 to 1500 °F). Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion. Coatings applied using the HVOF process are dense and very well-bonded, with a more homogeneous structure than can be obtained using air plasma or combustion powder spray processes.
Metco 82VF-NS Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 7(Ni 20Cr) -45 +5.5 µm (-325 mesh +5.5 µm) Blend Pratt Whitney PWA 1364
Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings. Order No. 1000573
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
WOKA 7102 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 20(Ni 20Cr) -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Deloro Stellite Jet Kote
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may be used at service temperatures up to 850 °C (1560 °F). Order No. 1041159 1041171
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7104 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 20(Ni 20Cr) -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may be used at service temperatures up to 850 °C (1560 °F). Order No. 1041191 1041179
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7105 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 20(Ni 20Cr) -38 +10 µm (-400 mesh +10 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Diamond Jet® Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may be used at service temperatures up to 850°C (1560°F). 1041186 1041151 Issued February 2006
10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Special Order Special Order HVOF-10
Global Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Chrome Carbide (Continued) Diamalloy 3007 Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
Cr3C2 20(Ni 20Cr) -45 +5.5 µm (-325 mesh +5.5 µm) Clad Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 GE B50A845, Class B Pratt Whitney PWA 36332
Coatings have the highest micro and macrohardness and finest as-sprayed surface finish of any Diamalloy chromium carbide. Recommended for severe abrasive and fretting wear applications in the temperature range between 540-815ºC (1000-1500ºF). Coatings exhibit excellent solid particle erosion resistance properties. Order No. 1000796
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
WOKA 7202 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 25(Ni 20Cr) -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered GTV K2, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000, Deloro Stellite Jet Kote Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F). Order No. 1041075 1041121
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 7204 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 25(Ni 20Cr) -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F). Order No. 1041192 1041180
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7205 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 25(Ni 20Cr) -38 +10 µm (-400 mesh +10 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Diamond Jet® Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F). Order No. 1041076 1041122
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
HVOF-11
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Chrome Carbide (Continued) WOKA 7302 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 25(Ni 20Cr) -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and HIP Densified GTV K2, Sulzer Metco WokaJet®, Sulzer Metco WokaStar® and Praxair / Tafa JP 5000, Deloro Stellite Jet Kote
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F). Order No. 1041160 1041172
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7304 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 25(Ni 20Cr) -30 +10 µm Spheroidal, Agglomerated and HIP Densified Thermico CJS
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F). Order No. 1041193 1041181
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7305 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 25(Ni 20Cr) -38 +10 µm (-400 mesh +10 µm) Spheroidal, Agglomerated and HIP Densified Sulzer Metco Diamond Jet® Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F). Order No. 1041187 1041152
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
AMDRY 5260 Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 25(Ni 20Cr) -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Densified GE B50TF263, Class A
Good sliding properties. Produces dense erosion and corrosion resistant coatings. Order No. 1001067
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-12
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Chrome Carbide (Continued) Diamalloy 3004 Chemistry: Particle Size: Morphology:
Cr3C2 25(Ni 20Cr) -45+ 5.5 µm (-325 mesh +5.5 µm) Blend
Recommended for use with Sulzer Metco Diamond Jet HVOF systems. Good abrasion, particle erosion, cavitation and fretting resistance up to 815ºC (1500ºF). Good corrosion resistance. Good hot gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900ºC (1650ºF). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts. Order No. 1000793
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Availability Stock
Distribution Global
Sulzer Metco 5255 Chemistry: Particle Size: Morphology: Specifications:
Cr3C2 50(Ni 20Cr) -62 +7.8 µm Blend Pratt Whitney PWA 36333
High temperature erosion and corrosion resistant coatings. Order No. 1032564
Package Size 10 lb (approx. 4.5 kg)
Diamalloy 3006 Chemistry: Particle Size: Morphology:
Cr3C2 50(Ni 20Cr) -88 +5.5 µm Clad
High NiChrome content produces coatings that are very tough. Recommended for applications requiring resistance to wear by hard surfaces and abrasive particles at elevated temperatures between 540-815ºC (1000-1500ºF). Order No. 1000795
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Sulzer Metco 5241 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr 34Ni 7C -53 +15 µm (-270 mesh +15 µm) Proprietary Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Ideal for hard chrome replacement Higher deposition efficiency compared to other HVOF sprayed chromium carbide powders Lower oxide-containing coatings, lower carbon loss during spraying Excellent erosion and oxidation properties up to 900ºC (1650ºF). Good wear properties and corrosion resistance. Excellent superfinished surface (0.25 µm, 1 µin.). Applications: ball valves, hydraulic rods, boiler tubes, stationary and flight turbine components, textile rolls, exhaust stacks. Order No. 1001603
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Special Order
HVOF-13
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Chrome Carbide (Continued) WOKA 7402 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr 20Ni 16Fe 7C -45 +15 µm Spheroidal, Agglomerated and Sintered GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Deloro Stellite Jet Kote
Complex chromium-iron carbide material designed as an alternative to galvanic chromium plating with good oxidation and corrosion resistance in most aqueous and atmospheric environments. Can be used at operating temperatures up to 800°C (1475°F). Order No. 1059871 1059868
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7502 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 37WC 18Metal Alloy -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered GTV K2, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000, Deloro Stellite Jet Kote
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 700 °C (1292 °F). Order No. 1041161 1041173
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 7504 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 37WC 18Metal Alloy -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 700 °C (1292 °F). Order No. 1041194 1041182
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 7505 Chemistry: Particle Size: Morphology: HVOF Guns:
Cr3C2 37WC 18Metal Alloy -38 +10 µm (-400 mesh +10 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Diamond Jet® Hybrid, Praxair / Tafa HV 2000 and UTP Top Gun (distributed by GTV)
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is excellent. Coatings can be used at service temperatures up to 700 °C (1292 °F). Order No. 1041188 1041153
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
HVOF-14
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than 500 °C (930 °F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting, sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super finishes. Coatings applied using the HVOF process are dense and well-bonded, with a more homogeneous structure than can be obtained using air plasma or combustion powder spray processes.
WOKA 3101 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 12Co -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low. Coatings are tough and dense and may be used at service temperatures up to 480 °C (900 °F). Order No. 1041049 1041095
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3102 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 12Co -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun (distributed by GTV)
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low. Coatings are tough and dense and may be used at service temperatures up to 480 °C (900 °F). Order No. 1041050 1041096
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3103 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 12Co -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low. Coatings are tough and dense and may be used at service temperatures up to 480 °C (900 °F). Order No. 1041051 1041097
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
HVOF-15
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) WOKA 3104 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 12Co -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low. Coatings are tough and dense and may be used at service temperatures up to 480 °C (900 °F). Order No. 1041189 1041177
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
Sulzer Metco 5810 Chemistry: Particle Size: Morphology:
WC 12Co -63 +11 µm (-230 mesh +11 µm) Spherical Composite
Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet® standard air-cooled hardware. Produces smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars. Order No. 1001588
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 5812 Chemistry: Particle Size: Morphology:
WC 12Co -53 +11 µm (-270 mesh +11 µm) Agglomerated and Sintered
Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans and machine parts. Order No. 1001600 AM
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 5815 Chemistry: Morphology: HVOF Guns:
WC 12Co Agglomerated and Sintered Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Resistance against abrasion, erosion and sliding wear. Recommended for use on sucker rod couplings, exhaust fans, conveyor screws, thread guides, impeller shafts, anti-galling sleeves, oil field ball and gate valves. Order No. 1032569
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Americas
Diamalloy 5872NS Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
WC 12Co -32 +3 µm Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP-5000 GE B50TF27 S8, Class A (chemistry only)
Resists abrasion, erosion and sliding wear. Formerly available as SPM5-2470. Order No. 1006377 Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order HVOF-16
Distribution Global Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) Diamalloy 2004 Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
WC 12Co -45 +5 µm (-325 mesh +5 µm) Sintered Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 GE B50TF27 S8, Class B (special order) Honeywell Allied Signal EMS 57736 (except physical and chemistry – special order)
Produces superior coatings for abrasion and erosion resistance with good sliding wear and fretting resistance. For use below 500ºC (930ºF) and in corrosive media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc. Order No. 1000790
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 2003 Chemistry: Particle Size: Morphology: HVOF Guns:
W2C / WC 12Co -45 +5.5 µm (-325 mesh +5.5 µm) Fused Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Resists abrasion and erosion with good sliding wear and fretting resistance. Do not use above 500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc. Order No. 1000789
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
AMDRY 5843 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -45 + 11 µm (-325 + 11 µm) Blocky, Sintered and Crushed Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls against wear in wet corrosive environments. Order No. 1001069
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
Distribution Global
Sulzer Metco 5847 Chemistry: Particle Size: Morphology: Specifications:
WC 10Co 4Cr -53 +11 µm (-270 mesh +11 µm) Agglomerated and Sintered Boeing BMS 10-67K Type XVII
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry. Order No. 1001601
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-17
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) Diamalloy 5847-1 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -45 +11 µm (-325 mesh +11 µm) Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry. Order No. 1041744 AM
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
Diamalloy 5848 Chemistry: Morphology: HVOF Guns:
WC 10Co 4Cr Agglomerated and Sintered Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Resistance against abrasion and erosion in corrosive environments. Recommended for use on slurry pump components, hydroelectric power plant turbine parts, and as an alternative to hard chrome plating. Order No. 1032571
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Americas
WOKA 3651 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in aqueous corrosion environments at service temperatures up to 450 °C (840 °F). Order No. 1041253 1041264
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
WOKA 3652 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000, HV 2000, UTP Top Gun (distributed by GTV)
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in aqueous corrosion environments at service temperatures up to 450 °C (840 °F). Order No. 1041254 1041265
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
HVOF-18
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) WOKA 3653 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in aqueous corrosion environments at service temperatures up to 450 °C (840 °F). Order No. 1041255 1041266
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3654 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in aqueous corrosion environments at service temperatures up to 450 °C (840 °F). Order No. 1041256 1041267
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
Diamalloy 5849 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Co 4Cr -45 + 11 µm (-325 + 11 µm) Sintered and Crushed Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls against wear in wet corrosive environments. Order No. 1020141
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
WOKA 3601 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 9Co 5Cr 1Ni -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and dense and may be used at service temperatures up to 450 °C (840 °F). Order No. 1041157 1041169
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
HVOF-19
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) WOKA 3602 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 9Co 5Cr 1Ni -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun (distributed by GTV)
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and dense and may be used at service temperatures up to 450 °C (840 °F). This product is optimized for use with HVOF guns. Order No. 1041066 1041112
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3603 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 9Co 5Cr 1Ni -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and dense and may be used at service temperatures up to 450 °C (840 °F). Order No. 1041184 1041149
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3604 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 9Co 5Cr 1Ni -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and dense and may be used at service temperatures up to 450 °C (840 °F). Order No. 1041067 1041113
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3201 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 17Co -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low. Coatings can be used at service temperatures up to 480 °C (900 °F). Order No. 1041060 1041106
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
HVOF-20
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) WOKA 3202 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 17Co -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000, HV 2000 UTP Top Gun (distributed by GTV)
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low. Coatings can be used at service temperatures up to 480 °C (900 °F). This product is optimized for use with. Order No. 1041155 1041168
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3203 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 17Co -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low. Coatings can be used at service temperatures up to 480 °C (900 °F). Order No. 1041061 1041107
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
Diamalloy 5826 Chemistry: Morphology: HVOF Guns:
WC 17Co Agglomerated and Sintered Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Higher toughness and fretting resistance than carbide coatings with a 12% Co resulting from the higher cobalt levels. Resists against abrasion, erosion and sliding wear. Typical applications include aircraft flap tracks, sucker rod couplings, extrusion dies, exhaust fans, wire drawing capstans and impeller shafts (hard bearings) Not for use at temperatures above 500 ºC (930 ºF) or in corrosive environments. Order No. 1032570
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Metco 73F Chemistry: Particle Size: Morphology:
WC 17Co -53 +11 µm (-270 mesh +11 µm) Spray Dried / Sintered
Ideal for hard chrome replacement. High toughness and fretting wear resistance. Produces compressive coatings. Well bonded, smooth as-sprayed surfaces. Can be ground to high finishes. Applications: landing gear, shifter forks, pump seals, dump valves, polished rod liners. Order No. 1001598
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
HVOF-21
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) Diamalloy 2005NS Chemistry: Particle Size: Morphology: Specifications:
WC 17Co -53 +11 µm (-270 mesh +11 µm) Spray Dried / Sintered Boeing BMS 10-67, Type I de Havilland DHMS C4.19 Pratt Whitney PWA 36331-2 Rolls-Royce Allison EMS 39660
Chemtronics Op. Man. 5.4.3 GE B50TF167, Class A Rolls-Royce MSRR 9507/69 Volvo PM 819-63
Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1000807
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 2006 Chemistry: Particle Size: Morphology:
WC 17Co -30 +5.5 µm Spray Dried / Sintered
Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans. Order No. 1000791
Package Size 5 lb (approx. 2.25 kg)
Availability Special Order
Distribution Global
WOKA 3701 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 20CrC 7Ni -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service temperatures up to 500 °C (930 °F). Order No. 1041158 1041170
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3702 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 20CrC 7Ni -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun (distributed by GTV)
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service temperatures up to 500 °C (930 °F). This product is optimized for use with. Order No. 1041071 1041117
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
HVOF-22
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) WOKA 3703 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 20CrC 7Ni -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service temperatures up to 500 °C (930 °F). Order No. 1041185 1041150
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3704 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 20CrC 7Ni -30 +10 µm Spheroidal, Agglomerated and Sintered Thermico CJS
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service temperatures up to 500 °C (930 °F). Order No. 1041190 1041178
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
Distribution Global Global
Sulzer Metco 5803 Chemistry: Particle Size: Morphology: Specifications:
(WC 12Co) 25(Ni-Based Superalloy) -45 +11 µm (-325 mesh +11 µm) Blend U. S. Military MIL-STD-1687
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting and fatigue cracking. Order No. 1001586
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Sulzer Metco 5803-1 Chemistry: Particle Size: Morphology: HVOF Guns: Specifications:
(WC 12Co) 25(Ni-Based Superalloy) -45 +10 µm (-325 mesh +10 µm) Blend Sulzer Metco Water-Cooled Diamond Jet® U. S. Military MIL-STD-1687
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting and fatigue cracking. Order No. 1050672
Issued February 2006
Package Size 10 lb (approx. 4.5 kg)
Availability Stock
HVOF-23
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Carbide Powders / Tungsten Carbide (Continued) WOKA 3301 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Ni -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at service temperatures up to 480 °C (900 °F). Order No. 1041064 1041110
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3302 Chemistry: Particle Size: Morphology: Specifications:
WC 10Ni -45 +15 µm (-325 mesh +15 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun (distributed by GTV)
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at service temperatures up to 480 °C (900 °F). This product is optimized for use with. Order No. 1041065 1041111
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3303 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 10Ni -45 +11 µm (-325 mesh +11 µm) Spheroidal, Agglomerated and Sintered Sulzer Metco Water-Cooled Diamond Jet®
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at service temperatures up to 480 °C (900 °F). Order No. 1041183 1041148
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Stock Stock
Distribution Global Global
WOKA 3501 Chemistry: Particle Size: Morphology: HVOF Guns:
WC 17Ni -53 +20 µm (-270 mesh +20 µm) Spheroidal, Agglomerated and Sintered GTV K2, Deloro Stellite Jet Kote
Distribution of tungsten carbide and nickel is very uniform. Coatings generated are resistant to fretting under impact and frictional loading at service temperatures up to 480 °C (900 °F). Coatings can be used in radioactive environments. Order No. 1041586 1041638
Issued February 2006
Package Size 10 lb (approx. 4.5 kg) 5 kg (approx. 11 lb)
Availability Special Order Special Order
HVOF-24
Distribution Global Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco HVOF Spray / Self-Fluxing Powders / Nickel Base These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted) in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion coefficients. Industries commonly using these coatings are agriculture and glass moulding.
Diamalloy 2001 Chemistry: Particle Size: Morphology: HVOF Guns:
Ni 17Cr 4Fe 4Si 3.5B 1C -45 +15 µm (-325 mesh +15 µm) Spheroidal, Gas Atomized Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility exhaust fans. Order No. 1000787
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
Distribution Global
Diamalloy 2002 Chemistry: Particle Size: Morphology:
(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C -45 +11 µm (-325 mesh +11µm) Blend
Coatings are very dense and effectively resist wear by abrasive grains, hard surfaces, particle erosion/abrasion and fretting at temperatures to 540ºC (1000ºF). Order No. 1000788
Issued February 2006
Package Size 5 lb (approx. 2.25 kg)
Availability Stock
HVOF-25
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Aluminum Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Aluminum coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. The repair and restoration of aluminum and magnesium substrates are key applications and are alternatives to flame sprayed aluminum alloys for seal areas. The addition of silicon improves hardness when exposed to higher temperatures as a result of aging of the aluminum alloy; however, this aging does not affect coating integrity.
Metco Aluminum AW Chemistry: Wire Size: Morphology:
Al 99.0% 1.62 mm (14 gauge) Pure Metal Wire
Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive. Order No. Package Size 1.62 mm (14 gauge): 1031591 15 lb (approx. 6.8 kg) Spool
Availability
Distribution
Stock
Global
Metco Aluminum Chemistry: Wire Size: Morphology: Specifications:
Al 99.0% 1.62 mm (14 gauge), 2 mm (5/64”) or 2.3 mm (11 gauge) Pure Metal Wire Honeywell Allied Signal FP 5045, Type VI (made to order only) Volvo PM 819-09 (made to order only)
Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive. Order No. Package Size 1.62 mm (14 gauge): 1040882 15 lb (approx. 7 kg) Spool 1029052 20 lb (approx. 9 kg) Spool 1019408 100 kg (approx. 220 lb) E560 Spool 1040881 7 kg (approx. 15 lb) Spool 1002469 7 kg (approx. 15 lb) Wire Basket Reel 2 mm (5/64”) 1002452 100 kg (approx. 220 lb) E560 Spool 1002451 7 kg (approx. 15 lb) Wire Basket Reel EU
Availability
Distribution
Stock Stock Special Order Special Order Special Order
Global Global Europe Europe Europe
Special Order Special Order
Europe Europe
Metco AlMg Chemistry: Wire Size: Morphology:
Al 5Mg 2.3 mm (11 gauge) Alloy Wire
Produces coatings having very good corrosion protection in seawater or weak alkaline solutions. Recommended for use in offshore applications. Order No. Package Size 2.3 mm (11 gauge): 1041771 7 kg (approx. 15 lb) 300mm Dia. Spool
Issued February 2006
AW-1
Availability
Distribution
Special Order
Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Aluminum Base (Continued) Metco SF Aluminum AW Chemistry: Wire Size: Morphology:
Al 6Si 1.62 mm (14 gauge) Alloy Wire
Coatings are harder but somewhat less corrosion resistant than pure aluminum. Sprays faster than pure aluminum and produces coatings which are dense and fine in texture. Recommended for machine element repair / restoration of dimension, aircraft inlet cases and seal area and flange repairs on gearboxes. Order No. Package Size 1.62 mm (14 gauge): 1032563 15 lb (approx. 6.8 kg) Spool 1020475 7 kg (approx. 15 lb) Wire Basket Reel
Availability
Distribution
Stock Special Order
Global Europe
Sulzer Metco 8234 Chemistry: Wire Size: Morphology:
Al 12Si 1.62 mm (14 gauge) Alloy Wire
Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium components, such as aircraft inlet cases, gearbox seals and flanges. Order No. Package Size 1.62 mm (14 gauge): 1018636 15 lb (approx. 6.8 kg) Spool EU
Availability
Distribution
Stock
Global
Metco AlSi Chemistry: Wire Size: Morphology:
Al 12Si 1.62 mm (14 gauge) Alloy Wire
Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium components, such as aircraft inlet cases, gearbox seals and flanges. Order No. Package Size 1.62 mm (14 gauge): 1036950 7 kg (approx. 15 lb) Wire Basket Reel
Issued February 2006
AW-2
Availability
Distribution
Special Order
Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Copper Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Copper coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Key applications for aluminum bronze are for repair and restoration of copper based substrates. Pure copper coatings exhibit excellent electrical conductivity. Some applications may benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in these copper based coatings.
Metco Copper AW Chemistry: Wire Size: Morphology:
Cu 99.8% 1.62 mm (14 gauge) Pure Metal Wire
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory. Order No. Package Size 1.62 mm (14 gauge): 1000446 25 lb (approx. 11.3 kg) Spool EU
Availability
Distribution
Stock
Global
Metco Copper Chemistry: Wire Size: Morphology:
Cu 99.8% 1.62 mm (14 gauge) Pure Metal Wire
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory. Order No. Package Size 1.62 mm (14 gauge): 1002514 12 kg (approx. 26.5 lb) Wire Basket Reel EU
Availability
Distribution
Special Order
Europe
Sprabronze® P Chemistry: Wire Size: Morphology:
Cu 5Al 1.62 mm (14 gauge) Alloy Wire
"Phosphor" type bronze which produces coatings that are not as hard as other Sprabronze materials. Recommended in applications where a good color match to the substrate material is desirable. Order No. Package Size 1.62 mm (14 gauge): 1041393 12 kg (approx. 26.5 lb) Spool
Availability
Distribution
Special Order
Europe
Sprabronze® AA Chemistry: Wire Size: Morphology: Specifications:
Cu 9Al 1Fe 1.62 mm (14 gauge) Alloy Wire SNECMA DMR 33.055 (made to order)
Produce dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the strength and hardness of other bronzes. Order No. Package Size 1.62 mm (14 gauge): 1020399 25 lb (approx. 11.3 kg) Spool 1002527 12.5 kg (approx. 27.6 lb) Wire Basket Reel
Issued February 2006
AW-3
Availability
Distribution
Stock Special Order
Global Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Iron Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Iron based coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Iron based arc coatings are used for salvage and repair of cast iron, alloyed steel and stainless steel substrates. The addition of carbon results in increased wear and hardness, while nickel and chromium improves corrosion and oxidation resistance. The addition of molybdenum can also prove beneficial to corrosion control, as well as improving friction and sliding wear characteristics. Some applications may benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in the coating. EU
Sprasteel® 80 Chemistry: Wire Size: Morphology:
Fe 0.7Mn 0.80C 0.04P 0.04S 1.62 mm (14 gauge) Alloy Wire
Produces very hard, low shrink, carbon steel coatings. Order No. Package Size 1.62 mm (14 gauge): 1002455 12.5 kg (approx. 27.6 lb) Spool
Availability
Distribution
Special Order
Europe
Sulzer Metco 8235 Chemistry: Wire Size: Morphology:
Fe 5Al 2C 1.62 mm (14 gauge) Composite Wire
Produces surfaces with very good traction and anti-skid characteristics, with high wear resistance. Order No. Package Size 1.62 mm (14 gauge): Please Call 25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Metcoloy® 2 Chemistry: Wire Size: Morphology: Specifications:
Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C 1.62 mm (14 gauge), 2 mm (5/64”) Alloy Wire Honeywell Allied Signal FP 5045, Type V (made to order) Rolls Royce OMAT 3/277A
High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for machine element work. Order No. Package Size Availability 1.62 mm (14 gauge): 1031589 25 lb (approx. 11.3 kg) Spool Stock 1002524 12.5 kg (approx. 27.6 lb) Wire Basket Reel Special Order 1.62 mm (14 gauge) Copper Coated for Enhanced Conductivity: 1002475 15 kg (approx. 33 lb) Wire Basket Reel Special Order 1041093 15 kg (approx.33 lb) Large Rim Spool Special Order 1002477 250 kg (approx.550 lb) Production Pack Special Order 2 mm (5/64”) Copper Coated for Enhance Conductivity: 1002472 15 kg (approx. 33 lb) Large Rim Spool Special Order
Issued February 2006
AW-4
Distribution Global Europe Europe Europe Europe Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Iron Base (Continued) Metcoloy® 5 Chemistry: Wire Size: Morphology: Specifications:
Fe 18Cr 8.5Mn 5Ni 1Si 0.15C 1.62 mm (14 gauge) Alloy Wire Honeywell Allied Signal FP 5045, Type IV (made to order)
Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability. Order No. Package Size 1.62 mm (14 gauge): 1031590 25 lb (approx. 11.3 kg) Spool 1002525 15 kg (approx. 33 lb) Wire Basket Reel
Availability
Distribution
Stock Special Order
Global Europe
Sulzer Metco 8295 Chemistry: Wire Size: Morphology:
Fe 29Cr 3.7B 1.25Si 1.62 mm (14 gauge) Composite Wire
Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to 927°C (1700°F). High chrome-like finishes can be obtained by grinding and lapping. Order No. Package Size 1.62 mm (14 gauge): 1058788 25 lb (approx. 11.3 kg) Spool 1059308 15 kg (approx. 33 lb) Spool EU
Availability
Distribution
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Global Europe
Availability
Distribution
Special Order
Europe
Metcoloy® 4 Chemistry: Wire Size: Morphology:
Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.08C 1.62 mm (14 gauge) Alloy Wire
Type 316 austenitic stainless steel wire. Order No. Package Size 1.62 mm (14 gauge): 1002448 15 kg (approx. 33 lb) Wire Basket Reel
Sulzer Metco 8222 Chemistry: Wire Size: Morphology:
Fe 28Cr 5C 1Mn 1.62 mm (14 gauge) Composite Wire
High chromium stainless steel wire. Excellent abrasion wear resistance and fair corrosion resistance. High hardness material. Applications: machine element repair or restoration of dimension for agricultural, paper, printing, textile manufacture or power generation components. Order No. Package Size 1.62 mm (14 gauge): 1001602 25 lb (approx. 11.3 kg) Spool
Issued February 2006
AW-5
Availability
Distribution
Stock
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Iron Base (Continued) Sulzer Metco 8223 Chemistry: Wire Size: Morphology:
Fe 21Mo 2C 1B 1.62 mm (14 gauge) Composite Wire
Low-cost alternative for molybdenum having high interparticle cohesive bond strength compared to pure molybdenum. Applications: piston rings, synchronizer rings, transmission ring gears, piston shafts. Order No. Package Size 1.62 mm (14 gauge): 1031732 25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Sulzer Metco 8297 Chemistry: Wire Size: Morphology:
Fe 14Cr 5Ni 1.5B 1Si (30 (25WC / 5TiC) 1.62 mm (14 gauge) Composite Wire
Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to 538°C (1000°F). Order No. Package Size 1.62 mm (14 gauge): 1058789 25 lb (approx. 11.3 kg) Spool
Issued February 2006
AW-6
Availability
Distribution
Stock
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Molybdenum Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Molybdenum based coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Molybdenum based arc coatings produce hard surfaces that are resistant to abrasion, galling and scuffing and exhibit a very low coefficient of friction.
Sulzer Metco 8228 Chemistry: Wire Size: Morphology:
Mo 99.9+ 1.62 mm (14 gauge) Pure metal wire
Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good resistance to abrasion and high resistance to galling and scuffing. Similar to Metco Sprabond. Order No. Package Size 1.62 mm (14 gauge): 1029050 25 lb (approx. 11.3 kg) Spool EU
Availability
Distribution
Stock
Global
Sprabond® Chemistry: Wire Size: Morphology:
Mo 99.9+ 1.62 mm (14 gauge) Pure metal wire
Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good resistance to abrasion and high resistance to galling and scuffing. Order No. Package Size 1.62 mm (14 gauge): 1002480 23 kg (approx. 50 lb) 300 mm Dia. Spool
Issued February 2006
AW-7
Availability
Distribution
Special Order
Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Nickel Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Applications for these materials include the repair and restoration of nickel based components, including superalloy components when a wire of similar chemistry is chosen as the coating material. Other applications are as bond coats for thermal barrier materials and coatings to combat oxidation and hot corrosion.
Sulzer Metco 8400 Chemistry: Wire Size: Morphology: Specifications:
Ni 5Al 1.62 mm (14 gauge) Alloy Wire GE B50TF56S11, Class A Honeywell Allied Signal FP 5045, Type XV Rolls Royce OMAT 3/229A
GE Std. Practice 70-49-38 (material only) Pratt Whitney PWA 36937
Primarily used as a bond coat. Suitable for dimension restoration on nickel and nickel alloys. Resists oxidation. Order No. Package Size 1.62 mm (14 gauge): 1001075 25 lb (approx. 11.3 kg) Spool 1034855 400 lb (approx. 180 kg) Production Pack
Availability
Distribution
Stock Special Order
Global Global
Sulzer Metco 8443 Chemistry: Wire Size: Morphology: Specifications:
Ni 18Cr 6Al 2Mn 1.62 mm (14 gauge) Composite Wire GE B50TF119 Rolls Royce OMAT 3/271
GE Std. Practice 70-49-39 (material only)
High temperature resistance to oxidation and corrosion and self bonding. Undercoat for final coatings of ceramics. Recommended for salvage and build-up of worn or mismatched parts. Order No. Package Size 1.62 mm (14 gauge): 1001599 25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Sulzer Metco 8625 Chemistry: Wire Size: Morphology:
Ni 21Cr 9Mo 4(Ta+Nb) 1.62 mm (14 gauge) Alloy Wire
Similar to Inconel 625. Superalloy wire intended for restoration of worn or mismachined Inconel 625 components. Oxidation and corrosion resistant up to 1000ºC (1850ºF). Excellent resistance to sea water, with high bond strength and fast build-up rates. Quality finishes readily obtained from machining or grinding. Applications: Machine element repair and dimensional restoration for agricultural, petrochemical, maritime or power generation components. (Inconel is a registered trademark of INCO) Order No. Package Size 1.62 mm (14 gauge): 1001594 30 lb (approx. 13.6 kg) Spool
Issued February 2006
AW-8
Availability
Distribution
Stock
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Nickel Base (Continued) Sulzer Metco 8276 Chemistry: Wire Size: Morphology:
C 276 Ni Alloy — Ni 16Cr 15.5Mo 3.8W 5.5Fe 1.62 mm (14 gauge) Alloy Wire
Similar to Hastelloy 276. Resists attack by strong acids (ex: sulfuric, hydrochloric) and organic acids. Recommended for repair and restoration of components in severe corrosive environments. (Hastelloy is a registered trademark of Haynes International Inc.) Order No. Package Size 1.62 mm (14 gauge): 1001584 25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Metco 470 AW Chemistry: Wire Size: Morphology:
Ni 25Fe 15Cr 1.62 mm (14 gauge) Alloy Wire
Self-bonding. For use as a bond-coat and general repair on annealed or hardened carbon or alloy steels, aluminum, nickel, cast iron, titanium, Kovar®*, columbium and tantalum. (*Kovar is a registered trademark of Carpenter Technologies Corporation) Order No. Package Size 1.62 mm (14 gauge): 1020252 15 lb (approx. 6.8 kg) Spool 1002528 12.5 kg (approx. 27.6 lb) Spool
Availability
Distribution
Stock Special Order
Global Europe
Sulzer Metco 8447 Chemistry: Wire Size: Morphology:
Ni 5Mo 5.5Al 1.62 mm (14 gauge) Composite Wire
Recommended for salvage and build-up of both machinable and grindable carbon steels. Wear and particle resistance. Used for high strength and low-shrink coating requirements and self-bonding. Order No. Package Size 1.62 mm (14 gauge): 1019951 25 lb (approx. 11.3 kg) Spool
Issued February 2006
AW-9
Availability
Distribution
Stock
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Tin Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Typical applications for tin based electric arc wire coatings are as a material that can be readily soldered for electrical connections and as a protective surface that is resistant to the effects of certain foodstuffs. In addition, certain tin based alloys are suitable as a replacement for lead in certain bearing applications.
Sprababbitt® A Chemistry: Wire Size: Morphology:
Sn 7.5Sb 3.5Cu 0.25Pb 1.62 mm (14 gauge) Alloy Wire
Coatings are dense and particularly suitable for high speed and heavy duty bearings. Order No. Package Size 1.62 mm (14 gauge): 1000423 25 lb (approx. 11.3 kg) Spool
Issued February 2006
AW-10
Availability
Distribution
Stock
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Titanium Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Titanium based materials can be used for corrosion resistance and as a biologically compatible material in medical implant applications.
Metco Titanium Chemistry: Wire Size: Morphology:
Ti 99.8+ 1.62 mm (14 gauge) Pure metal wire
Recommended as a corrosion resistant coating material or for medical implant applications. May be used as a bond coat for hydroxylapatite coatings. Order No. Package Size 1.62 mm (14 gauge): 1006415 20 lb (approx. 9 kg) Spool
Issued February 2006
AW-11
Availability
Distribution
Special Order
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Electric Arc Wire Spray / Zinc Base The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than coatings applied using other processes. Zinc materials provide sacrificial corrosion protection for a wide range of applications, including large structures such as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich phase provides cathodic protection to noble substrates, such as steel, while the aluminum rich phase allows passive protection against corrosive, atmospheric environments. The maximum service temperature of Zn/Al is 315 °C (600 °F).
Metco Zinc AW Chemistry: Wire Size: Morphology:
Zn 99.9% + 1.62 mm (14 gauge) or 2 mm (5/64”) Pure Metal Wire
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water. Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that will be painted. Order No. Package Size 1.62 mm (14 gauge): 1031592 25 lb (approx. 11.3 kg) Spool 1031601 500 lb (approx. 226 kg) Production Pack 2 mm (5/64”): 1033607 500 lb (approx. 226 kg) Spool
Availability
Distribution
Stock Stock
Global Global
Special Order
Global
Metco Zinc Chemistry: Wire Size: Morphology:
Zn 99.9% + 1.45 mm (15 gauge), 2 mm (5/64”) or 2.3 mm (11 gauge) Pure Metal Wire
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water. Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that will be painted. Order No. Package Size 1.62 mm (14 gauge): 1002446 20 kg (approx. 44 lb) Spool 1002509 20 kg (approx. 44 lb) Wire Basket Reel 1002992 100 kg (approx. 220 lb) Drum 1002510 250 kg (approx. 550lb) Drum 2 mm (5/64”): 1002507 250 kg (approx. 550lb) Drum 2.3 mm (11 gauge): 1030496 500 lb (approx. 226 kg) Production Pack 1002502 20 kg (approx. 44 lb) Wire Basket Reel 1021280 100 kg (approx. 220 lb) Drum 1002503 250 kg (approx. 550lb) Drum EU
Availability
Distribution
Special Order Special Order Special Order Special Order
Europe Europe Europe Europe
Special Order
Europe
Stock Special Order Special Order Special Order
Global Europe Europe Europe
Metco Zn/Al Chemistry: Wire Size: Morphology:
85Zn 15Al 1.62 mm (14 gauge), 2.3 mm (11 gauge) Alloy Wire
Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted. Not recommended for use with Sulzer Metco SmartArc® or ValuArc™ systems. Order No. Package Size 1.62 mm (14 gauge): 1035633 250 kg (approx. 550lb) Drum 2.3 mm (11 gauge): 1006317 250 kg (approx. 550lb) Drum Issued February 2006
AW-12
Availability
Distribution
Special Order
Europe
Special Order
Europe Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Aluminum Base Aluminum coatings provide protection against corrosive atmospheric environments. Aluminum silicon coatings are used for repair and restoration of aluminum based substrates and for low temperature abradable seal applications in compressors. The addition of silicon in the aluminum alloy provides improved machining capability over coatings of pure aluminum. Coating hardness will vary with application temperature and during the service life of the coating; however this will not affect the integrity of the coating structure.
Metco Aluminum Chemistry: Wire Size: Morphology: Specifications:
Al 99.0% 1.45 mm (15 gauge), 2 mm (5/64”), 2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16") Pure Metal Wire Honeywell Allied Signal FP 5045, Type VI (made to order only) Volvo PM 819-09 (made to order only)
Resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive. Order No. Package Size 1.45 mm (15 gauge): 1030506 50 lb (approx. 22.7 kg) Coil 1029051 200 lb (approx. 90 kg) Spool 1002454 7 kg (approx. 15.4 lb) Wire Basket Reel 2 mm (5/64”): 1002452 100 kg (approx. 220 lb) E560 Spool 3.2 mm (1/8”): 1030501 50 lb (approx. 22.7 kg) Coil 1002494 25 kg (approx. 55 lb) Coil 4.8 mm (3/16”): 1030505 50 lb (approx. 22.7 kg) Coil 1002496 25 kg (approx. 55 lb) Coil
Availability
Distribution
Stock Special Order Special Order
Global Global Europe
Special Order
Europe
Stock Special Order
Global Europe
Stock Special Order
Global Europe
Metco SF Aluminum Chemistry: Wire Size: Morphology: Specifications:
Al 6Si 3.2 mm (1/8") Alloy Wire Honeywell Allied Signal FP 5045, Type VIII (made to order only) SNECMA DMR 33.053 (made to order only) Volvo PM 819-06 (made to order only)
Coatings are harder but somewhat less corrosion resistant than pure Al coatings. SF aluminum sprays faster than Aluminum and produces coatings that are denser and finer in texture. Order No. 3.2 mm (1/8”): 1030508 EU
Package Size
Availability
Distribution
50 lb (approx. 22.7 kg) Coil
Stock
Global
Metco SF-NS Aluminum Chemistry: Wire Size: Morphology:
Al 6Si 3.2 mm (1/8") Alloy Wire
Coatings are harder but somewhat less corrosion resistant than pure aluminum coatings. SF aluminum sprays faster than aluminum and produces coatings that are denser and finer in texture. Order No. 3.2 mm (1/8”): 1002497
Issued February 2006
Package Size
Availability
Distribution
25 kg (approx. 55 lb) Coil
Special Order
Europe
CW-1
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Copper Base Coatings of pure copper provide good conductivity for electrical applications. Copper alloy coatings are used for machine element work, salvage, repair and restoration of copper based substrates. If the coating is applied to a steel substrate, sealing is recommended to minimize the possibility of a galvanic reaction of the coating with the substrate.
Metco Copper Chemistry: Wire Size: Morphology:
Cu 99.8% 3.2 mm (1/8") Pure Metal Wire
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory. Order No. 3.2 mm (1/8”): 1030420 1002467
Package Size
Availability
Distribution
50 lb (approx. 22.7 kg) Coil 25 kg (approx. 55 lb) Coil
Stock Special Order
Global Europe
Sprabronze® AA Chemistry: Wire Size: Morphology:
Cu 9Al 1Fe 3.2 mm (1/8") or 4.8 mm (3/16") Alloy Wire
Produces dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the strength and hardness of other bronzes. Order No. 3.2 mm (1/8”): 1030426 1002504 4.8 mm (3/16”): 1030425
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil 12.5 kg (approx. 27.5 lb) Coil
Stock Special Order
Global Europe
50 lb (approx. 22.7 kg) Coil
Stock
Global
Sprabronze® TM Chemistry: Wire Size: Morphology:
Cu 40Zn 0.8Sn 0.75Fe 0.24Mn 3.2 mm (1/8") Alloy Wire
Tobin type bronze which is widely used for metallizing work. More difficult to machine than Sprabronze AA. Order No. 3.2 mm (1/8”): 1030512 1002498
Issued February 2006
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil 12.5 kg (approx. 27.5 lb) Coil
Stock Special Order
Global Europe
CW-2
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Iron Base Sulzer Metco Sprasteel® products are carbon and low alloy steel wires appropriate for general purpose wear applications. Higher Sprasteel numbers have higher carbon content and, therefore, higher hardness and wear resistance. Carbon difference will effect coating hardness and wear resistance. LS designation indicates “low shrink”. The Metcoloy® brand of wire materials are stainless steel alloys. All of these products are appropriate for general restoration, salvage and build-up of worn and mis-machined components, with harder alloys providing additional wear resistance. EU
Sprasteel® 25 Chemistry: Wire Size: Morphology:
Fe 0.6Mn 0.23C 0.04P 0.04S 3.2 mm (1/8") Alloy Wire
Coatings are more wear resistant than those of Sprasteel 10 with a high shrink rate Order No. 3.2 mm (1/8”): 1002458 EU
Package Size
Availability
Distribution
12.5 kg (approx. 27.5 lb) Coil
Special Order
Europe
Package Size
Availability
Distribution
25 kg (approx. 55 lb) Coil
Special Order
Europe
Sprasteel® 80 Chemistry: Wire Size: Morphology:
Fe 0.7Mn 0.80C 0.04P 0.04S 3.2 mm (1/8") Alloy Wire
Produces very hard, low shrink, carbon steel coatings. Order No. 3.2 mm (1/8”): 1004594
Sprasteel® LS Chemistry: Fe 4Ni 2Mn 1.5Mo 1.5Cr 0.04C 0.03P 0.03S Wire Size: 3.2 mm (1/8") Morphology: Alloy Wire Specifications: Premium steel. Most versatile and satisfactory metallizing steel available for applications where the coatings must be machined. Thicker build-up. Less prone to shrinkage cracks. Order No. 3.2 mm (1/8”): 1030487 1002485
Issued February 2006
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil 12.5 kg (approx. 27.5 lb) Coil
Stock Special Order
Global Europe
CW-3
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Iron Base (Continued) Metcoloy® 2 Chemistry: Wire Size: Morphology: Specifications:
Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C 2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16") Alloy Wire Honeywell Allied Signal FP 5045, Type V (made to order only)
High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for machine element work. Order No. Package Size 2.3 mm (11 gauge): 1002520 25 kg (approx. 55 lb) Coil 3.2 mm (1/8”): 1030415 50 lb (approx. 22.7 kg) Coil 1002463 25 kg (approx. 55 lb) Coil 4.8 mm (3/16”): 1030416 50 lb (approx. 22.7 kg) Coil 1002464 25 kg (approx. 55 lb) Coil
Availability
Distribution
Special Order
Europe
Stock Special Order
Global Europe
Stock Special Order
Global Europe
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil 25 kg (approx. 55 lb) Coil
Stock Special Order
Global Europe
25 kg (approx. 55 lb) Coil
Special Order
Europe
Metcoloy® 4 Chemistry: Wire Size: Morphology:
Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.08C 3.2 mm (1/8") or 4.8 mm (3/16“) Alloy Wire
Type 316 austenitic stainless steel wire. Order No. 3.2 mm (1/8”): 1030454 1002478 4.8 mm (3/16”): 1002530
Metcoloy® 5 Chemistry: Wire Size: Morphology: Specifications:
Fe 18Cr 8.5Mn 5Ni 1Si 0.15C 3.2 mm (1/8") or 4.8 mm (3/16") Alloy Wire Honeywell Allied Signal FP 5045, Type V (made to order only)
Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability. Order No. 3.2 mm (1/8”): 1000051 1002499 4.8 mm (3/16”): 1030514 EU
Package Size
Availability
Distribution
50 lb (approx. 22.7 kg) Coil 25 kg (approx. 55 lb) Coil
Stock Special Order
Global Europe
50 lb (approx. 22.7 kg) Coil
Stock
Global
Metcoloy® 1 Chemistry: Wire Size: Morphology:
Fe 18Cr 8Ni 2Mn 0.75Si 0.08C 0.03P 0.03S 3.2 mm (1/8") or 4.8 mm (3/16”) Alloy Wire
Very low carbon stainless steel material with good wear properties and high corrosion resistance. Produces excellent machine finish. Order No. 3.2 mm (1/8”): 1002461 4.8 mm (3/16”): 1002447 Issued February 2006
Package Size
Availability
Distribution
25 kg (approx. 55 lb) Coil
Special Order
Europe
25 kg (approx. 55 lb) Coil
Special Order
Europe
CW-4
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Lead Base Lead based coatings provide a self-lubricating bearing surface and exhibit good resistance to acids and other strong reagents. If used on steel substrates, the use of a sealer is recommended to minimize the effects of a galvanic reaction of the coating with the substrate. Customers considering the use of these materials are strongly advised to research local regulations on the transportation, handling and processing of materials containing lead. Similar materials that are tin based may be an acceptable alternative to lead based materials. EU
Sprababbitt® L Chemistry: Wire Size: Morphology:
Pb 12.5Sb 9.2Sn 0.5Cu 3.2 mm (1/8") Alloy Wire
Coatings provide good conformity and run-in conditions in applications with relatively low load-bearing stresses and moderate temperatures. Order No. 3.2 mm (1/8”): 1006313
Issued February 2006
Package Size
Availability
Distribution
12 kg (approx. 26.5 lb) Coil
Special Order
Europe
CW-5
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Molybdenum Base Molybdenum based wire coatings produce hard, lubricious surfaces that are resistant to abrasion, galling and scuffing and exhibit a very low coefficient of friction. These characteristics are the result of of molybdenum oxide formation on the surface. Key applications for this material are for automotive and other transportation equipment components. EU
Sprabond® Chemistry: Wire Size:
Mo 99.9% 1.45 mm (15 gauge), 2.3 mm (11 gauge) or 3.2 mm (1/8"),
Morphology: Pure Metal Wire Specifications: Honeywell Allied Signal FP 5045, Type I (made to order only) Volvo PM 819-49 (made to order only) Coatings are self-lubricating. Applications: synchron rings, shifter forks and piston rings. Order No. Package Size Availability 1.45 mm (15 gauge”): 1002479 12.5 kg (approx. 27.5 lb) 300 mm Dia. Spool Special Order 2.3 mm (11 gauge): 1002449 12.5 kg (approx. 27.5 lb) Coil Special Order 1002473 25 kg (approx. 55 lb) Coil Special Order 1002474 25 kg (approx. 55 lb) Coil Special Order Not wrapped in paper 3.2 mm (1/8”): 1002516 12.5 kg (approx. 27.5 lb) Coil Special Order 1002518 12.5 kg (approx. 27.5 lb) Coil Special Order Packed in plastic in 300 kg drums 1002481 25 kg (approx. 55 lb) Coil Special Order 1002483 25 kg (approx. 55 lb) Coil Special Order Packed in 300 kg drums, not wrapped in paper 1002476 25 kg (approx. 55 lb) Coil Special Order Special, brite finish
Issued February 2006
CW-6
Distribution Europe Europe Europe Europe
Europe Europe Europe Europe Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Nickel Base Applications for nickel aluminum based wires include salvage and repair of nickel based substrates and as a selfbonding, oxidation resistant, bond coat for other coating materials such as thermal barriers and abradables. Nickel copper based materials (Monel) is used for corrosion prevention in various non-acidic environments. When used on steel substrates, Monel materials should be sealed for best results.
Metco Nickel Chemistry: Wire Size: Morphology:
Ni 99.7% 3.2 mm (1/8") Pure Metal Wire
Can be used for restoration and coating of machine elements such as pump components, seal rings and valve components where nickel is corrosion resistant within the service environment. Order No. 3.2 mm (1/8”): 1006307
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil
Special Order
Global
Metco 405-1 Chemistry: Wire Size: Morphology:
Ni 20Al 3.2 mm (1/8") Composite Wire
Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to oxidation, high temperature and temperature changes. Order No. 3.2 mm (1/8”): 1001033
Package Size
Availability
Distribution
10 lb (approx. 4.5 kg) Coil
Stock
Global
Metco 405NS Chemistry: Wire Size: Morphology: Specifications:
Ni 20Al 3.2 mm (1/8") Composite Wire AWS C.25/C.2.25 Honeywell M3952 Pratt Whitney PWA 1334 Rolls-Royce Allison EMS 70013 Volvo PM 819-08
GE B50TF69, Class A Honeywell Allied Signal FP 5045AB, Type II Rolls-Royce MSRR 9507/101 SNECMA DMR 33.050
Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to oxidation, high temperature and temperature changes. Order No. 3.2 mm (1/8”): 1000082
Package Size
Availability
Distribution
10 lb (approx. 4.5 kg) Coil
Stock
Global
Metco 402 Chemistry: Wire Size: Morphology:
Ni 20Al 20Fe 4Cr 4 other 3.2 mm (1/8") Composite Wire
Especially developed to produce thin, self-bonding, hard "stainless" coatings with good wear, corrosion and oxidation resistance. Order No. 3.2 mm (1/8”): 1000440
Issued February 2006
Package Size
Availability
Distribution
10 lb (approx. 4.5 kg) Coil
Special Order
Global
CW-7
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Nickel Base (Continued) EU
Metco Monel Chemistry: Wire Size: Morphology:
Ni 30Cu 3.2 mm (1/8") Alloy Wire
Used for corrosion protection against brine or lye solutions; however should not be used in acidic environments. Easily finished after coating. Order No. 3.2 mm (1/8”): 1002468 EU
Package Size
Availability
Distribution
12.5 kg (approx.27.5 lb) Coil
Special Order
Europe
Metcoloy® 33 Chemistry: Wire Size: Morphology:
Ni 22.5Fe 16Cr 1.5Si 3.2 mm (1/8") Alloy Wire
Particularly suitable for applications where resistance to heat corrosion is required. Order No. 3.2 mm (1/8”): 1002465
Issued February 2006
Package Size
Availability
Distribution
25 kg (approx.55 lb) Coil
Special Order
Europe
CW-8
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Silver Base Silver alloy wire coatings produce somewhat soft, ductile and malleable surfaces that are good conductors of heat and electricity.
Silvaloy Chemistry: Wire Size: Morphology: Specifications:
30Ag 38Cu 32Zn 3.2 mm (1/8") Alloy Wire AWS BAG-20
GE B20A4
Silvaloy alloy used as a soft abradable material in the compressor section of turbine engines, or for electrical contact surfaces. (Silvaloy is a trademark of Wolverine Joining Technologies) Order No. 3.2 mm (1/8”): 1036346
Issued February 2006
Package Size
Availability
Distribution
Sold by the Troy Ounce
Special Order
Global
CW-9
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Tin Base Tin based coating materials are generally used for soft bearing applications and solderable surfaces for electrical connections and in the food industry to combat the corrosive effects of certain foodstuffs. As a result of it’s low melting point, tin based materials can be sprayed onto non-metallic substrates such as wood and plaster.
Metco Tin Chemistry: Wire Size: Morphology:
Sn 99.9% 3.2 mm (1/8") Pure Metal Wire
Block tin wire. Applications: protection of food vessels, repair of glass-lined tanks and solderable surfaces for electrical connections. Order No. 3.2 mm (1/8”): 1030421 1002488
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil 12 kg (approx. 26.5 lb) Coil
Stock Special Order
Global Europe
Sprababbitt® A Chemistry: Wire Size: Morphology:
Sn 7.5Sb 3.5Cu 0.25Pb 3.2 mm (1/8") or 4.8 mm (3/16") Alloy Wire
Coatings are dense and particularly suitable for high speed and heavy duty bearings. Order No. 3.2 mm (1/8”): 1030418 1002486 4.8 mm (3/16”): 1030445
Issued February 2006
Package Size
Availability
Distribution
25 lb (approx. 11.3 kg) Coil 12 kg (approx. 26.5 lb) Large Rim Spool
Stock Special Order
Global Europe
50 lb (approx. 22.7 kg) Coil
Stock
Global
CW-10
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Combustion Wire Spray / Zinc Base Zinc materials provide sacrificial corrosion protection for a wide range of applications, including large structures such as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich phase provides cathodic protection to noble substrates, such as steel, while the aluminum rich phase allows passive protection against corrosive industrial atmospheric environments. The maximum service temperature of Zn/Al is 315 °C (600 °F).
Metco Zinc Chemistry: Wire Size: Morphology:
Zn 99.9% + 1.45 mm (15 gauge), 2 mm (5/64"), 2.3 mm (11 gauge), 3.2 mm (1/8"), 4 mm (5/32") or 4.8 mm (3/16") Pure Metal Wire
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water. Small uncoated areas are protected electrolytically by zinc better than aluminum. Can be used as a primer on surfaces that will be painted. Order No. Package Size 1.45 mm (15 gauge): 1030497 500 lb (approx. 227 kg) Production Pack 2 mm (5/64”): 1002507 250 kg (approx. 550 lb) Drum 2.3 mm (11 gauge): 1030496 500 lb (approx. 227 kg) Production Pack 1002503 250 kg (approx. 550 lb) Drum 3.2 mm (1/8”): 1030499 50 lb (approx. 22.7 kg) Coil 1002493 25 kg (approx. 55. lb) Large Rim Spool 1030495 500 lb (approx. 227 kg) Production Pack 1002505 250 kg (approx. 550 lb) Drum 4 mm (5/32”): 1002508 25 kg (approx. 55. lb) Coil 4.8 mm (3/16”): 1030498 50 lb (approx. 22.7 kg) Coil 1002492 25 kg (approx. 55. lb) Coil 1030494 500 lb (approx. 227 kg) Production Pack 1002506 250 kg (approx. 550 lb) Drum EU
Availability
Distribution
Stock
Global
Special Order
Europe
Stock Special Order
Global Europe
Stock Special Order Stock Special Order
Global Europe Global Europe
Special Order
Europe
Stock Special Order Stock Special Order
Global Europe Global Europe
Metco Zn/Al Chemistry: Wire Size: Morphology:
85Zn 15Al 2.3 mm (11 gauge) or 3.2 mm (1/8") Alloy Wire
Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted. Order No. Package Size 2.3 mm (11 gauge): 1006317 250 kg (approx. 550 lb) Drum 3.2 mm (1/8”): 1002529 25 kg (approx. 55. lb) Large Rim Spool 1002513 250 kg (approx. 550 lb) Drum
Issued February 2006
Availability
Distribution
Special Order
Europe
Special Order Special Order
Europe Europe
CW-11
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Auxiliary Supplies / Sealers Sealants are materials that penetrate the pores of thermal spray coatings. Once dried and cured, these sealants form a protective barrier to gases and liquids. This is especially important in situations where a galvanic potential between the coating and the substrate is a concern. Sealers are often recommended for porous coating systems, such as ceramics, that will be used in liquid or atmospheric chemical environments, and for metallic coatings that have higher nobility than the substrate. Coatings that are anodic with respect to the substrate may be sealed to improve coating service life.
Metcoseal® AP Size: Processes:
0.95 liter (1 quart) or 1 liter (1.06 quart) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Air drying phenolic sealer. High resistance to most organic chemicals except alkalis. Good continuous heat resistance at 145 205°C (300 - 400°F) and intermittently at 205 - 260°C (400 - 500°F). Order No. 1030510 1002891
Package Size 1 quart (approx. 0.95 liter) Can 1 liter (approx. 1.06 quart) Can
Availability Stock Special Order
Distribution Global Europe
Metcoseal® APT Thinner (for AP) Size: Processes:
0.946 liter (1 quart) or 1 liter (1.06 quart) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Thinner used to remove / thin Metcoseal AP. Order No. 1002892 1030511
Package Size 1 quart (approx. 0.95 liter) Can 1 liter (approx. 1.06 quart) Can
Availability Stock Special Order
Distribution Global Europe
Metcoseal® ERS Size: Processes:
0.95 liter (1 quart), 2 component kit Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Two component, epoxy based sealer with no volatile organic compounds (VOC). Resistant to inorganic and organic acids, bases, alkalis, water and many organic solvents. Recommended for more severe environments. Dielectric strength: 440 volts/mil. Can be heated to 40º C (100º F) to increase penetration and reduce viscosity. Good heat resistance to 150ºC (360ºF). Order No. 1001607
Package Size 1 pint (approx. 0.47 liter) per component, 2 components per kit
Availability Stock
Distribution Global
Metcoseal® SA Size: Processes:
3.8 liter (1 gallon) or 4 liter (1.06 gallon) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Air drying, silicone resin containing aluminum flake. Excellent sealer for atmospheric exposure to 480ºC (900ºF). Order No. 1030446 1002895
Issued February 2006
Package Size 1 gallon (approx.3.8 liter) Can 4 liter (approx. 1.06 gallon) Can
Availability Stock Special Order
AUX-1
Distribution Global Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Auxiliary Supplies / Sealers (Continued) Metcoseal® URS Size: Processes:
0.95 liter (1 quart), single component kit Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Single component urethane sealer with only 4g/l volatile organic compounds (VOC). Resistant to inorganic and organic acids, water, alkalis, solvents and aromatic hydrocarbons. Low-cost all purpose sealer; dielectric strength: 250 volts/mil. Good resistance to 200ºC (400ºF). Order No. 1001608
Package Size 1 quart (approx. 0.95 liter) Can
Availability Stock
Distribution Global
Metco 185 Sealer Size: Processes:
0.45 kg (1 lb) sticks Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Inert, petroleum base, microcrystalline wax for sealing and lubrication of sprayed coatings. Resistant to salt, fresh water, most acids and bases but not to hydrocarbons and solvents. Melts at 85º C (185º F). Order No. 1000022
Issued February 2006
Package Size 1 lb (approx.0.45 kg) Stick
Availability Stock
AUX-2
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Auxiliary Supplies / Masking Materials Masking tapes and liquid masking compounds prevent the adherence of the coating on those surfaces where it is not required. They are designed to withstand the temperatures and particle impact associated with thermal spray processes. When choosing masking materials for the HVOF process, the effects of exceptionally high particle impact must be considered. Adhesive tapes are convenient for simple geometries. Liquid masking compounds can be used on geometries that are more complex. These masking materials are not appropriate for ChamPro® spray processes.
Metco Anti-bond Size: Processes:
0.95 liter (1 quart) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Prevents undesirable bonding of particles deposited using the ThermoSpray, Metallizing and Plasma process. Water soluble. Order No. 1000238
Package Size 1 quart (approx. 0.95 liter) Can
Availability Stock
Distribution Global
Metco Masking Compound Size: Processes:
0.95 liter (1 quart) Air Plasma, Combustion Powder, Combustion Wire
Easy to apply and remove. Will not run or bleed when heated. Prevents bonding in low energy coating systems. Water based. Order No. 1000021
Package Size 1 quart (approx. 0.95 liter) Can
Availability Special Order
Distribution Global
Metco Super Spray Mask Size: Processes:
0.95 liter (1 quart) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Versatile, easy to use, solvent-soluble masking compound. Order No. 1000598
Package Size 1 quart (approx. 0.95 liter) Can
Availability Special Order
Distribution Global
Flame Spray Masking Tape Size: Processes:
25.4 mm x 32.9 m (1 in. x 36 yards) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both sides with a high temperature, pressure sensitive silicone adhesive. Order No. 1000427
Package Size Roll
Availability Special Order
Distribution Global
Flame Spray Masking Tape Size: Processes:
38 mm x 32.9 m (1.5 in. x 36 yards) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both sides with a high temperature, pressure sensitive silicone adhesive. Order No. 1000428
Issued February 2006
Package Size Roll
Availability Special Order
AUX-3
Distribution Global
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Auxiliary Supplies / Masking Materials (Continued) Flame Spray Masking Tape Size: Processes:
51 mm x 32.9 m (2 in. x 36 yards) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both sides with a high temperature, pressure sensitive silicone adhesive. Order No. 1029028
Package Size Roll
Availability Special Order
Distribution Global
HP Flame Spray Masking Tape Size: Processes:
25.4 mm x 32.9 m (1 in. x 36 yards) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
High performance masking tape that provides greater protection capabilities for all flame spray processes. Easy to use with an easily remove crepe paper release liner for ease of handling Order No. 1000450 EU
Package Size Roll
Availability Special Order
Distribution Global
AMDRY T-3325 Size: Processes:
25 mm x 33 m (0.98 in. x 36 yards) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive. Order No. 1002836 EU
Package Size Roll
Availability Special Order
Distribution Europe
AMDRY T-3350 Size: Processes:
50 mm x 33 m (2 in. x 36 yards) Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive. Order No. 1006310 EU
Package Size Roll
Availability Special Order
Distribution Europe
AMDRY AL-3325 Size: Processes:
25 mm x 33 m (1 in. x 36 yards) Air Plasma, HVOF
Adhesive masking tape with aluminum foil and increased temperature resistance for air plasma and HVOF-spraying. Order No. 1005573
Issued February 2006
Package Size Roll
Availability Special Order
AUX-4
Distribution Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Auxiliary Supplies / Cleaning (Blast) Media Relatively coarse, sharp clean abrasives are required for to prepare substrate surfaces for thermal spray applications. Aluminum oxide grit (Metcolite®) is recommended for surfaces with a hardness of Rc 40 or greater. The resulting surface profile is determined by the size of the grit, which should be appropriately chosen for the application. Grit blasted surfaces should be properly cleaned prior to coating to insure proper bonding of the coating. EU
Metcolite® 14 Size: 14 grit Processes: Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF Specifications: Rolls-Royce Allison EMS 29005 Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged. Order No. 1002886
Package Size 25 kg (approx. 55 lb)
Availability Special Order
Distribution Europe
Metcolite® C Size: 20 grit Processes: Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF Specifications: Rolls-Royce Allison EMS 29005 Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged. Order No. 1036437 1002887
Package Size 400 lb (approx. 181 kg) Drum 25 kg (approx. 55 lb)
Availability Stock Special Order
Distribution Global Europe
Metcolite® F Size: 24 grit Processes: Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF Specifications: Rolls-Royce Allison EMS 29005 Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged. Order No. 1030423 1002888 EU
Package Size 50 lb (approx. 22.7 kg) 25 kg (approx. 55 lb)
Availability Stock Special Order
Distribution Global Europe
Metcolite® F36 Size: 36 grit Processes: Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF Specifications: Rolls-Royce Allison EMS 29005 Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged. Order No. 1002889
Package Size 25 kg (approx. 55 lb)
Availability Special Order
Distribution Europe
Metcolite® VF Size: 54 grit Processes: Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF Specifications: Rolls-Royce Allison EMS 29005 Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged. Order No. 1031422 1002890 1005573 Issued February 2006
Package Size 50 lb (approx. 22.7 kg) 25 kg (approx. 55 lb) Roll
Availability Stock Special Order Special Order AUX-5
Distribution Global Europe Europe Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Notes
Issued February 2006
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Notes
Issued February 2006
Sulzer Metco Thermal Spray Materials Guide
SULZER Sulzer Metco Advanced Technology Solutions and Services Perfect Solutions through Optimum Materials and Innovative Technologies Sulzer Metco is a global leader in surface engineering solutions and services offering: • A broad range of thermal spray, thin film and other advanced surface technology equipment, integrated systems and materials • Specialized coating and surface enhancement services • Manufactured components for the turbine, automotive and other industries • Customer support services Sulzer Metco provides a comprehensive manufacturing, distribution and service network, catering to aerospace, power generation, automotive and other strategic growth industries. To take control of your surface engineering challenges, contact your Sulzer Metco sales office, visit our website at www.sulzermetco.com or email us at
[email protected].
Sulzer Metco (US) Inc. 1101 Prospect Avenue Westbury NY 11590 USA Tel. +1 516 334 1300 Fax +1 516 338 2414
Sulzer Metco Management AG Zürcherstrasse 12 Building 211 CH-8401 Winterthur Switzerland Tel. +41 52 262 30 02 Fax +41 52 262 01 66
Sulzer Metco (US) Inc. West Coat Distribution 615 N. Berry Street Unit C Brea, California 91821 USA Tel. +1 714 990 2847 Fax +1 714 990 2647
Sulzer Metco Europe GmbH Am Eisernen Steg 18 D-65795 Hattersheim Germany Tel. +49 6190 8090 Fax +49 6190 3009
Sulzer Metco (Canada) Inc. 10108 114 Street Fort Saskatchewan Alberta T8L4R1 Canada Tel. +1 780 992 5283 Fax +1 780 992 5275 Sulzer Metco (US) Inc. Sales Latin America 13899 Biscayne Blvd #229 North Miami Beach, Florida 33181 USA Tel. +1 305 341 3525 Fax +1 305 341 3526
Sulzer Metco (Switzerland) AG Rigackerstrasse 16 CH-5610 Wohlen Switzerland Tel. +41 56 618 81 81 Fax +41 56 618 81 00 Sulzer Metco WOKA GmbH Im Vorwerk D-36456 Barchfeld Germany Tel. +49 (0)3 69 61 861-0 Fax +49 (0)3 69 61 861-0
Sulzer Metco (Japan) Ltd. 3-4-2 Hikawadai, Nerima-ku Tokyo 170-0084 Japan Tel. +81 359 203 302 Fax +81 359 203 512 Sulzer Metco (Singapore) Pte. Ltd. 2 Loyang Lane # 06-02 Singapore 508913 Tel. +65 6545 0870 Fax +65 6545 0816 Sulzer Metco Surface Technology (Shanghai) Co. Ltd. 666 Min Bei Road, Minhang Shanghai 201107 People’s Republic of China Post Code: 201 107 Tel. +86 21 6221 2509 Fax +86 21 6221 7685 Sulzer Metco Australia Pty Ltd 2/89 Gow Street (P.O. Box 307) Padstow NSW 2211 Australia Tel. +61 2 9796 2011 Fax +61 2 9790 0304
Sulzer Metco OSU GmbH Weseler Straße 1 D-47169 Duisburg Germany Tel. +49 (0)203 54411 0 Fax +49 (0)203 54411 28
www.sulzermetco.com •
[email protected]
Information is subject to change without prior notice.
Copyright © 2006 Sulzer Metco — All rights reserved.