Testing Laboratory And Fees

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From Thiru. Hemant Kumar Sinha, I.A.S., Commissioner of Municipal Administration, Ezhilagam Annexe, Chepauk, Chennai - 5

To All Municipal Commissioners All Corporation Commissioners.

L.Dis.No: 52108/2003/E1

Dated: 24.09.2003

Sir / Madam, Sub:- Industries - Small scale Industries purchase of materials by various Department and State owned undertakings sampling and testing by the laboratories under the Control of Directorate of Industries and Commerce – Availing of testing facilities - requested - regarding. Ref:- Director of Industries and Commerce D.O.Lr.No: 4505/CW4/2003, dated: 23.8.2003. *** A copy of the letter cited is enclosed. I request you to make use of the testing facilities available in the Chemical Wing Labs of the Directorate of Industries and Commerce, mentioned therein to the maximum extent possible.

Sd/- K. Ismath Batcha, for Commissioner of Municipal Administration Encl:- As above Copy to:-

1.

All Regional Directors of Municipal Administration.

2.

The Joint Director (Chemicals), Chemical Testing and Analytical Laboratory, Guindy, Chennai - 32.

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Copy of Lr. from Thiru. N. Vasudevan, I.A.S., Industries Commissioner and Director of Industries and Commerce, addressed to Commissioner of Municipal Administration, Chepauk, Chennai - 5 D.O.Lr.No: 4505/CW4/2003, dated: 23.8.2003. *** Dear Thiru Hemant Kumar Sinha, Sub:- Industries - Small scale Industries purchase of materials by various Departments and State owned undertakings Sampling and testing by the Laboratories under the Control of Directorate of Industries and Commerce Availing of testing facilities - requested - regarding. **** I would like to bring to your kind information that the Department of Industries and Commerce have set up the following five Laboratories. 1)

Chemical Testing and Analytical Laboratory, Thiru-Vi-Ka Industrial Estate, Guindy, Chennai-32

:

Ph. 9544 -22341646

2)

Regional Testing Laboratory, K.Pudur, Industrial Estate, Madurai - 625 007

:

Ph. 95452 - 2566588

3)

Regional Testing Laboratory, Civil Aerodrome, Avinashi Road, Coimbatore-14

:

Ph. 95422 - 2627065

4)

Regional Testing Laboratory, Anaimedu, Salem- 636 001

:

Ph. 95427 - 2295218

5)

Regional Testing Laboratory, Beach Road, Thoothukudi - 1

:

Ph. 95461 - 2320944

Chemical Testing and Analytical Laboratory, Chennai is rendering commendable service in the evaluation of quality and standardization for more than 5 decades by providing comprehensive test facilities to various types of industries and the other 4 Regional Laboratories are also engaged in the same field for more than 25 years. These Laboratories are fully equipped with all necessary equipments and sophisticated instruments to carry out all types of analysis including specialized tests on all raw materials and finished products like alloys, steel, cement, paints and other building materials, ores and minerals, oils etc. The samples and other materials received for testing are tested within a stipulated period as per time schedule and the test

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certificates are issued then and there. The testing charges are collected at the rates fixed by the Government. The SSI Units are given 50% concession towards testing fees. A list showing the various tests that are taken up by the laboratories with rates for the tests is enclosed. The Chemical Testing and Analytical Laboratory, Guindy is recognized by Bureau of Indian Standards and the services of this laboratory is utilized by the Director General of Supplies and Disposals, Railways, Engineers India Limited and Defence Departments. It has been observed that the testing facilities available in the above Laboratories are not fully utilized by the Government Departments. Therefore I request you to kindly advise your subordinate officers under your control to make use of the testing facilities available in the Laboratories mentioned above to the maximum extent possible. A copy of the instructions issued to your Subordinate Departmental Officers in this matter may kindly be sent to the Joint Director (Chemicals), Chemical Testing and Analytical Laboratory, Guindy, Chennai - 32 so as to enable us to contact them to proceed further in this matter. With warm regards, Yours sincerely, Sd/-x x x x x x x // True copy //

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FACILITIES AVAILABLE AT CHEMICAL WING LABORATORIES ANNEXURE - I CHEMICAL TESTING Sl.No.

A I 1 2 II 1 2 3 III 1 2 IV 1 2 V 1 2

Item of Tests

MINERALS & ORES Limestone, Dolomite, Gypsum,Selenite etc. Complete Analysis Individual Test All other Rocks, Oresd and Minerals Complete Analysis Major constituents Individual test Graphites: Proximate analysis Other individual test Coal and Coke: Proximate analysis Calorific value Coal Ash: Complete analysis

1

Individual Test Non Ferrous, Metals and Alloys: Brass, Bronze, Gun Metal, Silicon Bronze, Aluminium, Cupro Manganese etc. Complete analysis Individual Test Type metal, White babbit metal, weeds alloy solder etc Complete analysis

2

Individual Test

B I

1 2 II

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Testing fees (Rs.)

FACILITIES AVAILABLE

CTAL CH-32

RTL MDU

RTL CBE

RTL SLM

RTL TTN

700 300

A A

A A

A A

A A

A A

820 500 300

A A A

A A A

A A A

A A A

A A A

500 300

A A

A A

A A

A A

A A

500 500

A A

A A

A NA

A NA

A NA

820

A

A

A

A

A

300

A

A

A

A

A

1500 300

A A

A A

NA NA

A A

NA NA

1500

A

A

NA

A

NA

300

A

A

A

A

NA

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III 1 2 IV 1 2

Aluminium and Aluminium alloys: Complete analysis Individual Test Gold and Gold Alloys: Complete analysis

1500

A

A

A

A

NA

300

A

A

A

A

NA

1750

NA

NA

NA

NA

NA

500

NA

NA

NA

NA

NA

1

Individual Test Silver and Silver Alloys: Complete analysis

1750

NA

NA

NA

NA

NA

2

Individual Test

500

A

A(A g only )

A

A

A

1

Copper, Arsenical Copper, Phosphor Copper, Cadmium: Complete analysis

1750

A

A

NA

A

NA

500

A

A

NA

A

NA

1500

A

A

NA

NA

NA

V

VI

2 VII 1

Individual Test Lead and Lead Alloy: Complete analysis

2

Individual Test Zinc and Zinc Alloy:

300

A

A

NA

NA

NA

1

Complete analysis

1500

A

A

A

A

A

2

300

A

A

A

A

A

1 2

Individual Test Magnesium and Magnesium Alloys: Complete analysis Individual Test

1500 300

A A

A A

A A

A A

NA A(M g only )

1

All Other Metals and Alloys: Complete analysis

1500

A

A

A

A

NA

300

A

A

A

A

NA

1000

A

A

A

NA

A

VII I

IX

X

2 C I 1

Individual Test Ferrous metals and Alloys: Mild Steel, Cast iron etc. Complete analysis

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2 II 1

2

III 1 2 D 1 2 E I 1 2 II

1 2 III 1 2 3 4 5 IV 1

2 3 V

Individual Test Alloy Steels: Complete analysisC,Si,S,Mn,Ni,Cr,P

300

A

A

A

NA

A

1500

A

A

A

NA

A

300

A

A

A

NA( A Ni, Cr only )

1500

A

A

A

A

NA

300

A

A

A

A

NA

940

A

A

A

A

NA

300

A

A

A

A

NA

820

A

A

A

A

A

Individual Test 300 Oil Seeds, Vegetables, Oils Fats, Essential Oils etc. Complete analysis 820

A

A

A

A

A

A

A

A

A

NA

300

A

A

A

A

A

300 300 300 300 300

A A A A A

A A A A A

A A A A A

A A A A A

A A A A A

940

A

A

A

500 300

A A

Chlo A ropy rifos only A A NA A NA

NA NA

NA NA

Additional individual Test

All Other Ferro Alloys: Complete analysis Individual Test Chemicals-All Grades Complete analysis Individual Test Agricultural and related materials Soils: Complete analysis

Individual Test Manures and Fertilizers: Nitrogen Phosphorous Potash Lime Other individual constituent Pesticides and Insecticides: Complete analysis

Main constituent Individual Test Poultry Feed, Fodder etc:

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1

Complete analysis

820

A

A

A

A

A

2

Individual Test Food and Food products: Complete analysis

300

A

A

A

A

A

820

A

A

A

A

A

300

A

A

A

A

A

820

A

A

A

A

A

300

A

A

A

A

A

940

A

A

A

A

A

F 1 2 G 1 2 H 1 2 2

Individual Test Soap -All Kinds: Complete analysis Individual Test Detergents: Complete analysis

500 300

A A

A A

A A

A A

A A

1

Active ingredients Individual Test Waxes: Complete analysis

820

A

NA

NA

NA

NA

2

Individual Test

300

A

NA

NA

NA

NA

I

J

Industrial Water: 1

Complete analysis

820

A

A

A

A

A

2

300

A

A

A

A

A

1

Individual Test Effluent Waste Water analysis: Complete analysis

1080

A

Individual Test

300

A

Exce Exc ept pt BOD BO D Exce Exc pt ept BOD BO D

A

2

Exc ept BO D Exc ept BO D

1

Inks: Complete analysis

820

A

NA

NA

NA

NA

A

NA

NA

NA

NA

A

A

A

A

A

K

L

2 M

1

Individual Test 300 Paints, Varnishes, Spirit Varnish, Shellac Varnish Paint Paste, Paint medium and allied materials: Complete analysis ISS 1080 including Pigment content

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A

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2 3 4 5 N 1 2 O 1 P 1

2 3 4 5 6 7 8 Q 1

2 3 4 R I 1 2 3 II 1 2 3 4

Pigment content Pigment analysis Salt spray Individual Test other thatn pigment content Petroleum Products: Complete analysis Individual Test Cement, Plaster of Paris and Mortar: Complete analysis

500 600 300

A A A

A A A

A A A

A A A

A A A

1080

A

A

A

A

A

400

A

A

A

A

A

820

A

A

A

A

A

A

A

A

A

A

600

A

A

A

A

A

300 600 250 300 250 300

A A A A A A

A A A A A A

A A A A A A

A A A A A A

A A A A A A

1500

A

A

A

A

A

500 500 500

A A A

A A A

A A A

A A A

A A A

300

A

A

A

A

A

300

A

A

A

A

A

300

A

A

A

A

A

1000 800 500 300

A A A A

A A A A

A A A A

A A A A

A A A A

Refractory and Sanitary ware: Complete and Chemical 820 analysis Iron and Aluminium content ndividual Test Individual test G/V Liquor test Water absorption Apparent Porosity Bulk density Sieve test Zari, Silver, Threads etc. Complete analysis including Silver, Gold, Copper and Silk Gold content Silver content Individual test Miscellaneous Test Galvanisation test: Dip test of Galvanisation Weight of Coating per unit area Thickness of coating Salt Spray test for corrosion up to 72 Hours 48 Hours 24 Hours Every additional 24 hours

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III IV V S

1 2 3 4

T 1 2 3 U 1 2

Specific gravity Determination of weight Sieve test Miscellaneous items not specifically mentioned above: Complete analysis Individual test PH of any sample Moisture of any samply i)Oven Method ii)Dean & Start Method iii)Karl Fisher Method Coarse Aggregate and Fine Aggregate: Potential Reactivity Soundness(per Solution) Single Test Rubber, Tyre Flap, Tube Inner etc: Hydro Carbon content Individual Test.

250 200 300

A A A

A A A

A A A

A A A

A A A

820 300 200

A A A

A A A

A A A

A A A

A A A

250 250 300

A A A

A A A

A A A

A A A

A A A

500 500

A A

A A

A A

A A

A A

300

A

A

A

A

A

500 300

A A

A A

A A

A A

A A

MECHANICAL TESTING Sl.No.

A I

1 2

3 4 B 1

Item of Test

Tensile Test Tensile Test of all types of samples for all ready machined test pieces: Tensile Strength (Breaking Load Only) Tensile Strength, Yield Strength, Percentage of Elongation , Reduction Area, Proof Stress Breaking Load Chains Compression Test: On Specimen ready machined with

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Testing fees (Rs.)

FACILITIES AVAILABLE

CTAL CH-32

RTL MDU

RTL CBE

RTL SLM

RTL TTN

220

A

A

A

A

NA

300

A

A

A

A

NA

220 300

A A A A

A A A A

A A A A

A A A A

NA NA NA NA

180

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C 1 D 1 E I 1 2 II

F 1 G H I 1 2 J

1 K

L I

1

II

III

observation of Yield point Cold Bend Tests: Cold Bend Tests Hardness TEst: Hardness (Brinell or Rockwell or Vickers) Impact Test: At Rook Temperature Single Notch Three Notch A 00 C and below on ready machined specimen Torsion Test Torsion Test on Wires Transverse Test Lapping/Wrapping/Ceili ng Test on Wires Test on Tubes/Pipes Tensile Flattening Tests on Springs (Small Spring upto 100 Kg., above 100 kg.) Load Deflection on Laminated Springs250 Miscellaneous Mechanical Testing not covered above Other Classified Testing: Plastics, Rubber, Bituminuous materials, Canvas, Tarpaulin, papers including Kraft Papers etc. Single Test

Measurement of Dimensions of any material Visual Exmination for defects and general construction (Macro Examination)

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180

A

A

A

A

NA

180

A

A

A

Brinell only

NA

220 600 220

A A A

A A A

A A A

A A A

NA NA NA

200 250 180

A A A

A A A

A A A

A A A

NA NA NA

250 250

A A

A A

A A

A A

NA NA

400

A

A

A

A

NA

250

A

A

A

200

A

A (Pip e only ) A

A

A

NA( Pip e onl y) NA

200

A

A

A

A

NA

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IV M 1

2 3 4 5

6 7 N 1 2

Agening for any test for every 24 hours Cement, Plaster of Paris: Crushing Strength for 3 days and 7 days and 28 days Crushing Strength for 3 days and 7 days Soundness Setting Time Initial and Final Crushing Strength for 3 days or l7 days or 28 days Other Physical Tests Other tests not specified above Rubber: Complete Test Single Test

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200

A

A

A

A

NA

840

A

A

A

A

NA

560

A

A

A

A

NA

500 400

A A

A A

A A

A A

NA NA

280

A

A

A

A

NA

450 300

A A

A A

A A

A A

NA NA

1320 300

A A

A A

A A

A A

NA NA

Mail to:[email protected]

Annexure-II LIST OF ITEMS CALIBRATED AND RATE OF CALIBRATION CHARGES (AVAILABLE ONLY AT CTAL, CHENNAI-32) Sl.No. Name of the items Rate Rs. 1 Volumetric Flasks&Beakers 300/- each i)Upto 100 ml. ii)Above 100 ml.&upto 1000 ml. 600/- each 2 Measuring Cylinders 300/- each i)Up to 100 ml ii)Above 100 ml 600/- each 3 Pipettes -Up to 100 ml 300/- each 4 Burettes- Up to 50 ml 300/- each up to 100 ml 600/- each 5 Hydrometer 400/- each 6 Hygrometer 1100/- each 7 Ford Cup viscometer(No.4) 400/- each 8 Measuring Tape 300/- each 9 Measuring Scale 300/- each TERMS AND CONDITIONS: 1 2.

3.

Full payment should be made in advance by Cash or Demand Draft in favour of Joint Director(Chemicals),Chennai-32 Your are requested to deliver the glasswares at Chemical Testing and Analytical Laboratory, Guindy, Chennai-32 and to send your representative to collect the calibrated items to avoid transis damage. Chemical Testing and Analytical Laboratory will not be responsible

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4.

for any damage or loss of items during Test/Calibration or during transit. Calibration Certificate is valid for one year from the date of Calibration which is traceable to National Standards. Sd/- .......................... for Industries Commissioner and Director of Industries and Commerce.

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