Swami
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MB & DL - RESEARCH & DEVELOPMENT CENTER MOHAN BREWERIES & DISTILLERIES LIMITED R&D Center ,Vedhanarayanapuram, Venpakkam-po Chengelpet,kancheepuram-Dt,Tamilnadu
PRESENTED TO DSIR TECHNOLOGY BHAVAN NEW DELHI
Mohan Breweries & Distilleries Ltd. PROMOTERS PROFILE MBDL promoted by Mr.M.Nandagopal & family. Company is Managed by a Board with Mr. M.Nandagopal as Executive Chairman Mr. Natarajan Nandhagopal as Managing Director Mr. Arvind Nandagopal as Executive Director
PROMOTERS PROFILE -BUSINESS
LIQUOR
Brewery
MB&DL has technical collaboration with M/s Mohan Meakins Limited, Ghaziabad who are pioneers in the field of Liquor & Beer. MBDL has three Indian Made Foreign Liquor Units
GLASS
Established Glass bottle Manufacturing Unit in 1990. Produce 36,000 Also produce and sell to Pharma , Food & Beverage industries
DISTILLERY
MBDL has two Brewery Units Produce 13.2 Million cases of Beer. Market Leader in TamilNadu Beer Market.
SUGAR
MBDL’s subsidiary company Sugar Factories. 2500 TCD – TamilNadu in 1995 4000 TCD – AndhraPradesh in 2003 Imports Raw sugar, Refines and Sell to Domestic & export market.
MBDL & its Promoted Subsidiary company M/s.Sagar Sugars and Allied products has each one Distillery
POWER
MBDL’s Wind Mill farm (1000 acres) set up in the year 1993. Generates 27 MW power & supplies to Government grid.
India’s First Bio Mass power plant and generates power 12 MW. Bagged award for Best entrepreneur in Biomass sector.
Agriculture Biotechnology Productive Microbes: Develop a technology for producing microbes for organic farming agriculture, wastewater treatment and for animal nutrition. Bioproducts: Develop technology package for low cost liquid based Biofertilizer and Biocontrol agents for agriculture usages. Biorefinery: To develop reliable technology for assessment of different oil seeds in respect of bio- diesel production. Develop cost effective processing technology for diesel oil extraction from different oilseeds. Develop a low cost technology for production of quality seedling through tissue culture technique for biodiesel production. Bio ethanol: Develop microbial strain for ethanol production from cellulose sources
Sweet Sorghum Sweet Sorghum (Sorghum bicolor(L) Moench) is the principal cereal crop. It is a C4 plant tolerant to drought, acidity, alkalinity and salinity. Most efficient biomass producer has thick juicy stalks and accumulates sugar in the stem.
Salient Features: Short duration crop ( 31/2 to 4 Months) Less water requirement Easy for cultivation and maintenance Less investment Alternate cost effective feedstock for Ethanol production Yield 20 – 25 Tonnes per Acre Provides good return to farmer Bagasse – a valuable bye product for power generation/ cattle feed and source for manufacturing paper.
Sweet Sorghum Development National Research Centre for Sorghum (NRCS), Hyderabad, under the ambit of Indian council of Agricultural Research is carrying out the research and development activities on sorghum crop and particularly Sweet sorghum crop as bio-energy crop for industrial exploitation. A pilot study by NRCS in collaboration with Renuka Sugars factory located near Belgaum in Karnataka was successfully conducted for the assessment of techno economic feasibility of ethanol production from Sweet sorghum Juice. Trial cultivation of Sweet sorghum in M/s Sagar Sugars and Allied Products Limited., project area Viz. Chithoor district has also revealed encouraging results for growing and exploitation of this crop for energy production for both Ethanol from Juice and power from bagasse.
Potential of Sweet Sorghum Produce Biomass
---
45 – 55 Tonnes / Ha
Green Cane Yield
---
40 – 50 Tonnes / Ha
Grain Yield
---
1.5 – 2.5 Tonnes / Ha
Fermentable Sugar
---
Sucrose
12 - 15 %
---
15 – 18%
Reducing Sugars ---
1 – 4%
Starch
---
1 –2 %
Sweet Sorghum Varieties Var Duration Purity
Yield Potential
SSV84 105 –120 Days 30% Praj 105 –120 Days 30% Urja 70%
105 Days
Brix
15-20 Tonnes 20-25 Tonnes
15-20 Tonnes
9.38 19.74
Note: Alcohol yield potential – 40 Litres / Ton of stalk
9.98
S.No
Particulars
Sweet Sorghum (Rs / Acre)
Sugar Cane (Rs / Acre)
1.
Land Preparation
1500
1200
2.
Sowing / Planting
400
4200
3.
Manures & Manuring
1500
2600
4.
Inter Cultural Operations
1000
1500
5.
Irrigation
300
1000
6.
Plant Protection
500
800
7.
Harvest & Post Harvest
1800
7200
7000
18500
Total Cost of Cultivation
S.No
Particulars
Sweet Sorghum
Sugar Cane
1.
Yield
Stalk : 15 ton Grain : 800 Kg
Cane: 30 Ton
2.
Selling Price
Stalk : Rs.600/ton Grain : Rs.5/Kg
Rs. 1000 / ton
3.
Gross Income (Rs. / Acre)
13000
30000
4.
Net Income (Rs. / Acre)
6000
11500
5.
Duration of the Crop
31/2 Months
12 Months
6.
Avg. Net Income/ Day in Rs.
58
32
Particulars
Sweet Sorghum
Sugar Cane
Crop Duration
About 3 1/2 months
About 12 – 13 months
Growing Season
All season Kharif, Rabi and Summer
Only one season
Soil Requirement
All types of drained soil.
Grows well in loamy soil
Water Management
Less water requirement. Can be grown as rain fed crop.
Require water throughout the year
Crop Management
Easy Management. Low fertilizer requirement & less pest & disease complex
Require good management. More fertilizer requirement.
Yield Per Acre
20 to 25 tons
25 to 30 tons
Sugar Content on Weight
10 to 12 %
12 to 16 %
Sugar Yield
-------
2.5-4.8 tons /acre
Particulars
Sweet Sorghum
Sugar Cane
Ethanol Production directly from juice
1140 to 1640 litre / acre ( two crops in a year)
1700 to 2700 litre / acre /Year
Bagasse Availability
25% of Sorghum Cane
30% of Cane weight
Harvesting
Very Simple. Both manual & with simple small mechanical machine can be used.
Difficult & Laborious
Juice Extraction
Juice extraction by Diffusion Process
By Diffuser Processing
Factory Operation
Continuous availability, ensures through the year operation
Seasonal –140 to150 days
Project at a Glance Project Location
:
Vedhanarayanapuram Village,Chengalpet Taluk, Kancheepuram District
Proposed Project : Convert as multi feedstock distillery using cane molasses, Sweet Sorghum, Capactiy
:
Existing - 32 KLPD Proposed – 100 KLPD ENA / Ethanol
Sweet Sorghum Crop Promotion Plan: Type of Farming
:
Contract framing involving farmers
Proposed Area
:
6000 Ha
Proposed place of Production
:
Kancheepuram District
PRESENTED TO DSIR TECHNOLOGY BHAVAN NEW DELHI
Mohan Breweries & Distilleries Ltd. PROMOTERS PROFILE MBDL promoted by Mr.M.Nandagopal & family. Company is Managed by a Board with Mr. M.Nandagopal as Executive Chairman Mr. Natarajan Nandhagopal as Managing Director Mr. Arvind Nandagopal as Executive Director
PROMOTERS PROFILE -BUSINESS
LIQUOR
Brewery
MB&DL has technical collaboration with M/s Mohan Meakins Limited, Ghaziabad who are pioneers in the field of Liquor & Beer. MBDL has three Indian Made Foreign Liquor Units
GLASS
Established Glass bottle Manufacturing Unit in 1990. Produce 36,000 Also produce and sell to Pharma , Food & Beverage industries
DISTILLERY
MBDL has two Brewery Units Produce 13.2 Million cases of Beer. Market Leader in TamilNadu Beer Market.
SUGAR
MBDL’s subsidiary company Sugar Factories. 2500 TCD – TamilNadu in 1995 4000 TCD – AndhraPradesh in 2003 Imports Raw sugar, Refines and Sell to Domestic & export market.
MBDL & its Promoted Subsidiary company M/s.Sagar Sugars and Allied products has each one Distillery
POWER
MBDL’s Wind Mill farm (1000 acres) set up in the year 1993. Generates 27 MW power & supplies to Government grid.
India’s First Bio Mass power plant and generates power 12 MW. Bagged award for Best entrepreneur in Biomass sector.
Agriculture Biotechnology Productive Microbes: Develop a technology for producing microbes for organic farming agriculture, wastewater treatment and for animal nutrition. Bioproducts: Develop technology package for low cost liquid based Biofertilizer and Biocontrol agents for agriculture usages. Biorefinery: To develop reliable technology for assessment of different oil seeds in respect of bio- diesel production. Develop cost effective processing technology for diesel oil extraction from different oilseeds. Develop a low cost technology for production of quality seedling through tissue culture technique for biodiesel production. Bio ethanol: Develop microbial strain for ethanol production from cellulose sources
Sweet Sorghum Sweet Sorghum (Sorghum bicolor(L) Moench) is the principal cereal crop. It is a C4 plant tolerant to drought, acidity, alkalinity and salinity. Most efficient biomass producer has thick juicy stalks and accumulates sugar in the stem.
Salient Features: Short duration crop ( 31/2 to 4 Months) Less water requirement Easy for cultivation and maintenance Less investment Alternate cost effective feedstock for Ethanol production Yield 20 – 25 Tonnes per Acre Provides good return to farmer Bagasse – a valuable bye product for power generation/ cattle feed and source for manufacturing paper.
Sweet Sorghum Development National Research Centre for Sorghum (NRCS), Hyderabad, under the ambit of Indian council of Agricultural Research is carrying out the research and development activities on sorghum crop and particularly Sweet sorghum crop as bio-energy crop for industrial exploitation. A pilot study by NRCS in collaboration with Renuka Sugars factory located near Belgaum in Karnataka was successfully conducted for the assessment of techno economic feasibility of ethanol production from Sweet sorghum Juice. Trial cultivation of Sweet sorghum in M/s Sagar Sugars and Allied Products Limited., project area Viz. Chithoor district has also revealed encouraging results for growing and exploitation of this crop for energy production for both Ethanol from Juice and power from bagasse.
Potential of Sweet Sorghum Produce Biomass
---
45 – 55 Tonnes / Ha
Green Cane Yield
---
40 – 50 Tonnes / Ha
Grain Yield
---
1.5 – 2.5 Tonnes / Ha
Fermentable Sugar
---
Sucrose
12 - 15 %
---
15 – 18%
Reducing Sugars ---
1 – 4%
Starch
---
1 –2 %
Sweet Sorghum Varieties Var Duration Purity
Yield Potential
SSV84 105 –120 Days 30% Praj 105 –120 Days 30% Urja 70%
105 Days
Brix
15-20 Tonnes 20-25 Tonnes
15-20 Tonnes
9.38 19.74
Note: Alcohol yield potential – 40 Litres / Ton of stalk
9.98
S.No
Particulars
Sweet Sorghum (Rs / Acre)
Sugar Cane (Rs / Acre)
1.
Land Preparation
1500
1200
2.
Sowing / Planting
400
4200
3.
Manures & Manuring
1500
2600
4.
Inter Cultural Operations
1000
1500
5.
Irrigation
300
1000
6.
Plant Protection
500
800
7.
Harvest & Post Harvest
1800
7200
7000
18500
Total Cost of Cultivation
S.No
Particulars
Sweet Sorghum
Sugar Cane
1.
Yield
Stalk : 15 ton Grain : 800 Kg
Cane: 30 Ton
2.
Selling Price
Stalk : Rs.600/ton Grain : Rs.5/Kg
Rs. 1000 / ton
3.
Gross Income (Rs. / Acre)
13000
30000
4.
Net Income (Rs. / Acre)
6000
11500
5.
Duration of the Crop
31/2 Months
12 Months
6.
Avg. Net Income/ Day in Rs.
58
32
Particulars
Sweet Sorghum
Sugar Cane
Crop Duration
About 3 1/2 months
About 12 – 13 months
Growing Season
All season Kharif, Rabi and Summer
Only one season
Soil Requirement
All types of drained soil.
Grows well in loamy soil
Water Management
Less water requirement. Can be grown as rain fed crop.
Require water throughout the year
Crop Management
Easy Management. Low fertilizer requirement & less pest & disease complex
Require good management. More fertilizer requirement.
Yield Per Acre
20 to 25 tons
25 to 30 tons
Sugar Content on Weight
10 to 12 %
12 to 16 %
Sugar Yield
-------
2.5-4.8 tons /acre
Particulars
Sweet Sorghum
Sugar Cane
Ethanol Production directly from juice
1140 to 1640 litre / acre ( two crops in a year)
1700 to 2700 litre / acre /Year
Bagasse Availability
25% of Sorghum Cane
30% of Cane weight
Harvesting
Very Simple. Both manual & with simple small mechanical machine can be used.
Difficult & Laborious
Juice Extraction
Juice extraction by Diffusion Process
By Diffuser Processing
Factory Operation
Continuous availability, ensures through the year operation
Seasonal –140 to150 days
Project at a Glance Project Location
:
Vedhanarayanapuram Village,Chengalpet Taluk, Kancheepuram District
Proposed Project : Convert as multi feedstock distillery using cane molasses, Sweet Sorghum, Capactiy
:
Existing - 32 KLPD Proposed – 100 KLPD ENA / Ethanol
Sweet Sorghum Crop Promotion Plan: Type of Farming
:
Contract framing involving farmers
Proposed Area
:
6000 Ha
Proposed place of Production
:
Kancheepuram District
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