ANDHRA PRADESH POLLUTION CONTROL BOARD Regional Office, 1st Floor, Shankar Shopping Complex,Krishna Nagar Main Road, Kurnool – 518 002
K.RAVI MUKAR ., Environmental Engineer.
Phone No. 08518 - 235800. Fax No. 08518 – 233619 E-mail:
[email protected]
Lr. No.32-R-1137/PCB/RO/KNL/CFO & HWA/2008
Date:
-04-2008
To The Joint Chief Environmental Engineer, A.P. Pollution Control Board, Zonal Office, Kurnool Sir Sub:
PCB – RO – KNL - M/s. Southwest Mining Ltd, Kamalapuram(v), Dhone(M), Kurnool Dist. – Applications for Water and Air Consents and HW Authorisation – Submission of inspection report – Regarding.
Ref:
1) 2)
CFO Order No.KNL-80/PCB/ZO-KNL/CFO/2007-1355, Dt: 31-03-2007 CFO & HWA applications dt. 17-03-2008 and received on 02-04-2008 3) Industry’s letter received on 16-04-2008
The details of the industry and inspection report are submitted as below: General Details: 1
Name and Address of the industry
M/s. Southwest Mining Ltd, Kamalapuram(v), Dhone(M), Kurnool Dist. Corresponding address: M/s. Southwest Mining Ltd, D.No.2/15/9/3, Gooty Road, Dhoe, - 518 222, Kurnool Dist.
With Tel. No. E-mail 2
---
Status of Consent and HWA. I
Fresh / Renewal CFO - Renewal (Copy of CFE / CFO and HWA orders shall be enclosed). HWA - Renewal
II
Date of receipt of application Additional information if any.
III
Details of Consent Fee paid. (Period upto)
3.
08516 – 222962
/ 02-04-2008 16-04-2008 The industry had paid Rs.21,700/- for the period of three years i.e., upto 31-03-2011.
Project cost. Rs. 1.4254 Crores (including modification / expansion without depreciation, as per balance sheet) Total investment on pollution control Rs.0.3 Crores measures and recurring cost and percentage. Latitude & Longitude
N15o21’25.1” to N15o21’53.2” E 077o56’53.3” to E 77o57’30.9 ”
Total Area of the plant:
44.943 Hectares
Extent of Greenbelt
10.0 acres
Surroundings of the Industry
East : Agricultural lands West : Private Mining area North : Kamalapuram reserve forest & Hillock South : Private Mining area Line of Activity as per EIA Notification. Mining activity (Dolomite & Limestone) Environmental Clearance order No. J-11015/245/2005/IAII(M), dt: 29-01-2007 and date
I II
(Copy shall be enclosed). III
Violations of EIA Notification, If any.
--
4.
Date of commissioning.
July 2002
5
Status of E.C
6
I
Inspection conducted by
A.E.E-I
II
Representative of Industry present
III
Date of Inspection
Sri. Srivastav, Project Manager Sri Kamalakar Reddy, Mines Manager 28-04-2008
CFO Details 7 Raw materials / Fuels required for production at Consented capacity per Day / Month. Note : Should not be mentioned as “ enclosed with the application “ S.No Name of the Major Raw material / (Per day / Month / Year) for each material used in the Activity product 1 8
75Kg/month
Products & By Products manufactured / Storage capacity of Petroleum products / Mining capacity etc per Day / Month. S.No Products / Line of Activity Consented capacity Applied as per CFE order (as per the dt.06-01-2005 application) 1
9
Explosives
Mining of Dolomite / limestone
Water consumption. I Source of water supply (River / Bore wells / Public supply) S. Purpose no 1. Process (Dust suppression) 2. Washings 3. Boiler Feed 4 Industrial Cooling (Makeup) 5 6 7
Humidification / Water spraying). Gardening / Irrigation. Others (to be specified) Domestic Total:
II. Status of Functioning of Water Meters
3.57 TPA
1150 TPD / 3.57 LTPA
Quantity in KLD 5.0 ----/ --3.0 --1.0 9.0 The industry had not provided water meters and instructed to provided water meter at the outlet of borewell.
10
Waste Water Generation: S.No 1.
Effluents
Quantity in KLD
Process & Washings
---
(specify stream wise i.e., LTDS, HTDS, High COD etc.--- brake up shall be given) 2
Boiler Blow Down -
---
3
Cooling Blow Down -
---
4
Softner regeneration
---
5
Domestic
1.0 Total: 1.0
11
Out let – as per CFO order dt.31-03-2007 Outlet No. 1
12.
Outlet Description Domestic effluents
Max Daily Discharge 1000
Point of Disposal Septic tank followed by soak pit
a) ETP Details & Mode of Disposal:
I. Outlet No. 1 a. Stream Details: b. Treatment units details. c. Point of disposal
Nil -----
ii. Outlet No. 2 : a. Stream Details: b. Treatment units details. c. Point of disposal
-------
iii. For Domestic waste water:
Septic tank followed by soak pit
b) Standards as per CFO / CFE. N.A 13
14
Board Monitoring Data ---
Water Cess I
Returns filed upto (Month & Year)
31-03-2007
II
Assessment issued upto (Month & Year)
---
III
Assessment paid upto (Month & Year)
---
IV
Assessment amount due (In Rs.)
---
Air pollution:
S.No.
Source of Pollution ( Boiler / Furnace / Kiln / Cupola / Incinerator / Process emissions with Characteristics / Fugitive emissions with Characteristics / DG set ) Note: Capacity should be mentioned for each unit D.G set – 325 KVA
Control equipment provided
Silencers
Flow rate in m3/hr.
---
Stack height in Mts above GL
4.0 mts
Fugitive emissions due to drilling, blasting & transporta;tion
15.
Water sprayingon --haulage roads, wetting the ground before and after drilling and blasting
---
Emissions from chimneys – as per CFE / CFO order dt. 31-03-2007
Chimney No. 1
Description of Chimney
Stack attached to 325 KVA D.G set
Quantity of Emissions at peak flow ---
Limiting Standard
Board Monitoring Data
115
---
16
Hazardous chemicals used and their storage facilities: The industry is having separate magazine to store the explosives (Ammonium Nitrate ) – 75Kg at a time . In a month 3times can be stored.
17
Inspection Officer’s Remarks: M/s South West Mining Ltd. Dhone, Posses a mining lease for dolomite and lime stone deposits in Sy.No. 501, 503, 504, 505/C, A,B,D,E,G,H, 508/1A, 1B, 508/1, 2,3,4,5,509, 507, 510, 512, 513. 515/1, 519/D&E of Kamalapuram and Malkapuram villages, Dhone (M), Kurnool Dist over an extent of 44.943 Hectares. During the inspection, it was observed that the mining is done by open caste method in a descending order by exposing the ore body by forming benches.
The
activities responsible for air pollution in the mining area are drilling , blasting digging, loading and transporting of material. The industry is wetting the ground before and after drilling and during blasting operations to avoid fugitive emissions. The industry is spraying water on the haulage roads to control the fugitive emissions on regular intervals. The industry had constructed a pond across the water course which flowing through the mining area, to arrest the minerals being carried away along with run off during the rainy seasons. The industry had planted about 9200 saplings in an area of about 10.0 acres. The industry is also operating the stone crushing unit within the mine lease area for which valid CFO is having upto 31-03-2011. In view of the above, the CFO order of the board may be considered to this unit for the period of three years i.e., upto 31-03-2011 by stipulating necessary conditions. I
Maintenance of ETP / APC : Satisfactory
II
Records Maintained •
ETP Log Book. – N.A
•
Stack Monitoring Report. ---
•
Ambient Air Quality Monitoring report. ---
•
Energy consumption records. ---
•
Water meter readings. ---
18
Compliance of the industry on CFE (Schedule- B) Conditions for Fresh CFO / Schedule – B conditions for renewal. CFO Order No.KNL-80/PCB/ZO-KNL/CFO/2007-1355, dt: 31-03-2007
S. No. 1
Condition The emissions shall not contain : Complied constituents in excess of the prescribed limits mentioned below: Chimney No.
1 2
3
4
5 6 7 8
9
19
S. No.
Compliance
Parameters
SPM
Emission standards (mg/Nm3)
115
The industry shall comply with ambient air quality standards of TSPM-200µg/M3, RSPM-100µg/M3 :SO2-80µg/M3, NOX280µg/M3. Noise levels: Day time (6AM to 10PM) – 75dB(A) Night time(10PM to 6AM) – 70dB(A) The industry shall not increase the capacity beyod the permitted capacity mentioned in this order, without obtaining CFE / CFO of the Board The applicant shall put up 2 black boards of size 6ft. by 4 ft. at the main entrance to their plant. One board shall contain the specific CFE and CFO conditions, in sufficiently large font size so that it can be read easily from a distance of 1ft. to a normal eye, and other board shall carry, again in sufficiently large font size so as to be able to read from a distance of 10ft. the latest water, air, noise and solid waste monitoring data as well as the maximum vulnerable zone. Industry shall take all necessary steps to arrest fugitive emissions Industry shall take all safety precautions while carrying blasting operations and follow the I.B.M Rules. Non-operative dumps shall be subjected to technical and biological reclamation. Plantation over and around over-burden dumps to be grown to ensure stability of slopes and prevention of dust by wind action. Wetting of surface on over burden dumps to be regularly practiced.
During the inspection AAQ : Complied. monitoring was carried and the SPM concentration was found to 182.78 µg/m3.
: Complied
: Complied
: Complied : Complied ; --: ---
: Complied
Compliance of the industry on EC Special conditions : Compliance report submitted by the industry is herewith enclosed. Condition
Compliance
Enclosed
Enclosed
20
Compliance of the industry on Task Force Directions Task Force order : Nil Directions issued upto : ---
S. No.
Condition
Compliance
---
21 S. No.
---
Compliance of the industry on CREP Recommendations. : N.A CREP Recommendations
Compliance
---
---
22. HWA Details: i) ii)
iii) iv)
Particulars of Authorisation obtained under HW(M&H) Rules, 2003 (No. & Validity date) Authorization issued for (Transportation, reception, storage, treatment and disposal) *remarks shall be furnished if the industry is receiving Haz.Waste at the site and using as a raw material. Process in which the industry is covered (Please give Sl. No of process as per HW Rules) Description of Hazardous waste with quantities and Stream No. as per HWM Rules, 2003 S.No. 1 2
v) vi)
vii)
viii)
Name of the hazardous waste Used lead acid batteries Waste Oil / Waste Lubrication oil
Stream 22 of Schedule – IV 5.1 of Schedule-1
Quantity of hazardous waste 4 Nos. 100 lt/M
KNL-80/PCB/ZO-KNL/HWM/20071355, dt: 31-03-2007 Storage
As follows As follows
Mode of disposal Proposed to return to dealer / manufacturer on buy back basis. Partly for internal consumption of lubrication and partly sold out to Re-processing / recycling units authorized by APPCB.
Particulars of on-site Secured Storage (Capacity 5 Nos. of MS drums were stored in a with dimensions) and mention period for which separate yard. secured storage is sufficient. Quantity of Haz Waste stored on-site presently. --*Furnish specific remarks on the storage of Haz.waste for more than 90 days. Quantity of Hazardous waste disposed for last six months as per the following break-up: Common TSDF – Common HW Incinerator – For recycle / reused waste oil, lead acid batteries Whether industry has submitted annual returns, No date of latest submission.
ix)
Whether industry has installed incinerator or No sending to common HW Incinerator
x)
Particular of own incinerator (if applicable)
N.A
xi)
Whether log books are maintained for incinerator. N.A (if applicable)
xii)
Whether industry has taken adequate steps to Yes prevent contaminated runoff from storage areas of Hazardous Waste. Steps taken by industry towards waste Effective collection minimization and cleaner production.
xiii) xiv)
Future plan for waste minimization.
xv)
Facilities available characterization.
xvi)
Overall House Keeping within the factory premises.
Needs improvement
xviii)
Details of disposal of lead acid batteries along with nos and agencies to whom they are disposed
4 Nos. are existing along with the D.G set. but not disposed so far.
23
with,
industry
Not submitted for
waste ---
Compliance of the industry on previous Hazardous Waste Authorisation conditions. HW Authorisation /common order No. KNL-80/PCB/ZO-KNL/HWM/2007-1355, dt: 3103-2007
S. No. 1 2
3 4 5
6 7
8
Condition Industry shall give top priority for waste minimization and cleaner production practices Industry has to improve house keeping at the storage area of the solid waste and maintain proper records for hazardous wastes stated in authorization (Form-II). Industry shall take necessary practical steps for prevention of oil spillage’s and carry over of oil from the premises Industry shall not dispose waste oils / used lead acid batteries to the traders Industry shall dispose / sell the hazardous wastes to oly industries / agencies authorized by State Pollution Control Boards. They shall verify the authorization of the Board given to the party before disposing their wastes to the external party Used lead acid batteries shall be stored on concrete lined platform under a shed. Industry shall maintain 6 copy manifest system for transportation of waste generated and a copy shall be submitted to Board Office and concerned Regional Office. The industry shall submit the conditionwise compliance report of the conditions stipulated in Schedule-B and Schedule-C of this order on half yearly basis to Zonal Office, Kurnool and concerned Regional Office
Compliance :
Complied
: Complied
: Complied : Complied : ---
: Complied : ---
: Complied
(Signature of the Inspecting Officer)
24 I
Regional Officer’s Remarks: Compliance of the industry with reference to Notifications under E(P) Act & Rules. a) Fly Ash Notification.
N.A N.A
b) PLI Act Policy. c) Environmental Form – V.
Statement
in
d) Other if any.
-----
II
Complaint / Legal action taken against No complaints received the industry.
III.
Mitigation Measures (Where significant adverse effects are identified, description of the measures to be taken to avoid, reduce or remedy those effects).
25
Recommendation (Specific comment whether to issue consent or not).
It was reported that the mining activity is carried out in an area of 21.0 acres only. The industry is spraying water through tanker on haulage roads to suppress the dust during vehicular movement. It was reported that the industry has planted 9200 saplings in various plants. It was reported that the industry is wetting the ground before and after drilling system to reduce dust pollution during drilling.
The issue of CFO of the Board may be considered to this unit for the period of three years i.e., valid upto 31-03-2011 duly stipulating necessary conditions.
This is submitted for favour of kind information and taking necessary action. Check List for CFO Enclosures: 1. 2. 3. 4. 5. 6
CFO applications along with enclosures CFE/ CFO order copy Effluents analysis report Stack Emissions analysis reports Ambient Analysis reports Ground water monitoring reports
Y Y N N Y N
Check List for HWA Enclosures: 1. 2 3 4 5
Hazardous waste authorization application in Form-I. Y Analysis reports of the Hazardous Wastes (for individual streams). N Details of Hazardous waste generated and their method of disposal. Y Details of hazardous waste sent to common TSDF, common N incinerator during the previous year. List of agencies to whom recyclable waste disposed along with N quantities during the previous year.. Yours faithfully, ENVIRONMENTAL ENGINEER
-
Copy submitted to the JCEE (Cess & Planning) APPCB, Board Office, Hyderabad for favour of kind information and for taking necessary action (by e-mail also).