Bio--treatment of solid waste Bio Composting of Organic Wastes and Production of Organic Fertilizers
Eng. Mohamed Khaire
Content 1. 2. 3 3. 4. 5. 6. 7.
Introduction Definition and Principles Composting Methodology Composting types and Techniques Composting Application Domestic composting Compost in Jordan
Type of Solid waste Biological Transformation Aerobic digestion in presence of oxygen and nutrient to produce stable organic matter, CO2 CO2, Heat H2 Heat, H2O, O NH3 NH3 and SO4 SO4 Anaerobic digestion in presence of water and absence of oxygen to produce stable organic matter , CO2 CO2, Heat, NH3 NH3,SO ,SO44 and methane
What is A Compost Composting is an aerobic biological decomposition process where microorganisms convert raw organic materials relatively stable humushumus-like material
1.Process schematic
Input Material Composting Organic Wastes Bacteria, • Animal manure Fungi, worms, • Agricultural & waste • WWTP Excess oxygen Sludge
Out Material COMPOST • Organic fertilizers • Mulch • Soil conditioner • Landfill covers
Waste Component good for compost Organic Fraction of Municipal solid waste such as paper, cardboard, food waste, wood Yard trimmings include leaves from trees and shrubs, pine needles, grass, clippings, tree bark, woody branches, roots, Bio solids are the solid portion of waste from municipal sewage treatment plants.
What not to compost a) Though often discouraged, composting waste of humans and other carnivorous or omnivorous animals (dogs, cats, pigs) is possible but you must be very careful about pathogens b) Perennial weeds that are resistant to decay such as Bermuda grass, mint, bindweed c) Some diseased plants
What not to compost d) Meat and dairy (if worried about attracting pests) e) Large quantities of fats and oils can’t readily b broken be b k down d by b compost organisms i f ) Leaves of eucalyptus, walnut, and other trees with tannins or known all elochemicals, conifers (acidic, slow). Small amounts of these materials are okay.
Advantages of composting Physical Advantages: No Odor Increasing the soil water holding capacity means safe irrigation water Increase the soil aeration and gases exchange due to increasing the internal pours between soil particles
Chemical Advantages: Creating suitable pH for plant growth Stabilizing the volatile nitrogen of organic waste into large protein particles Reducing the need for chemical fertilizers (Ground and surface water protection) Slow releasing of nutrients to plants Increasing the cationic exchange capacity Increasing organic matter concentration rather than nutrient value
Biological Advantages Eliminating weed seeds, fly egg eggs and pathogens as a result of hygenisation (> 55 °C) Conserve the biological balance of soil microorganisms Fighting the plant diseases competition on the roots and surrounded area (due to Pinicillium production from the microorganism)
Advantages of composting Environmental Advantages Environmental safe, No chemicals risks and hazards Reduce the animals and plants waste Reduce the heavy metals adsorbed by plants due to Joining it Coarse compost reduces the soil erosion
Advantages of composting General Adv Advantages: Easy to handle, store, transport Can be added at any time of the year Dose not release heat so it protects the plants Economic and agricultural value Used inside and outside homes safely
Factors affect the compost productions Aeration and presence of oxygen Mixing Ratio of input materials Moisture content Heat Released from the degradation process Microorganism
Factors affect the compost productions Aeration and oxygen presence 1. Aerobic bacteria require oxygen, respire CO2. 2. Anaerobic bacteria (problems). 3 Oxygen is often the limiting factor when 3. compost temperature goes down after first weeks. 4. At 10%–12% CO2, need to turn. 5. Turning pile reintroduces oxygen, stimulating aerobic bacteria population.
Mixing ratios of input materials C/N ratio - Moisture content Range of C/N ratios and N,P,K for some animal manures C/N
N
P
K
-------- % ------Diary
19
0.5
0.2
0.6
Sheep
nd
1.4
0.5
1.2
Turkey
11
1.5
0.6
nd
Hens
11
1.6
0.5
0.4
Broiler
15
4.2
1.7
nd
Factors affect the compost productions composition of the raw materials (porosity, size)
Moisture 1. Moisture needs of decomposers 2. Moisture content in compost pile should be 50%–60% (moist as a wrung-out sponge a) Add water as pile is built. More water should be put on layers in top half of pile. pile b) Excess moisture will cause compaction, loss of air c) Insufficient moisture will cause a pile to decompose slowly, and cause to heat to goes up d) Seasonal moisture considerations (e.g., tarping in winter)
Factors affect the Compost Production Microorganism The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
Compost Classifications The compost quality depends on the following: moisture and nutrient concentration, pH soluble salts, organic matter concentration, C:N ratio, water-holding capacity, bulk density, cation exchange capacity, particle size, presence of weed seeds, and odor .
Compost Quality Guidelines Based on End Use Characteristic
Recommended Uses
Potting Grade
Growing medium without additional blending
Color
Dark brown to black
Odor
Good, earthy smell
Particle size (in)
<1/2
Potting Media Amendment Grade*
Top Dressing Grade
Soil Amendment Grade*
Formulating growing media for potted plants (pH <7.2)
Primarily turf top dressing
Improvement of agricultural soils, restoration of disturbed soils, establishment and maintenance of landscape plants (pH <7.2)
Dark brown to black
Dark brown to black
Dark brown to black
No objectionable odor
No objectionable odor
No objectionable odor
<1/2
<1/4
<1/2
Compost Quality Guidelines Based on End Use
Characteristic
pH
Soluble salt content (mmhos/cm)
Foreign Materials
Respiration rate (mg/kg per hour)#
Potting Media Amendment Grade*
Top Dressing Grade
Soil Amendment Grade*
5.0-7.6
Should be identified
Should be identified
Should be identified
<2.5
<6.0
<5.0
<20.0
Not more than 1% by dry weight of combined glass, plastic, other foreign particles 1/8 - 1/2 in
Not more than 1% by dry weight of combined glass, plastic, other foreign particles 1/8 - 1/2 in
<200
<200
Potting Grade
Not more than 1% by dry weight of combined glass, plastic, other foreign particles 1/8 - 1/2 in <200
Not more than 5% by dry weight of combined glass, plastic, other foreign particles
<400 EPA
Heavy metals Content Maximum Concentration in mg/kg
Heavy Metals
13-10 3 200-50
Arsenic Cadmium Chromium
100-80 150 1-0.8 62-50 500-300
Copper Lead Mercury Nickel Zinc
Composting Methodology The method of composting will be based on windrow technology
Sorting container Mechanical treatment tment
Aeration raw
Seiving Balance
Control room
Storage & handling
Final fermentation
The composting process
CURING
Composting Phases Organic wastes under go several biological processes as the following: -Start phase -Biodegradation phase - Final Phase
C:N Ratio Factors to consider when estimating C:N ratio of different materials i. Stage of growth/age of material ii Storage/treatment ii. S / iii. Where grown, how fertilized iv. With manures, grain-fed animals will have higher N manure
Suggested mixture ratios of input materials C/N mix from 25-30 % Run
Chicken Manure %
Cow Manure %
I
70
25
II
65
20
III
95
IV
23
horses Manure %
Sawdust Sawdust% %
5 10
5 5
72
5
Monitoring program and analysis During the composting processes, the following test will be carried out to ensure the proper functioning of the biological process. The scheduled analysis is:
Test
Frequency
Water content
Daily
pH
Daily
Temperature
Daily
Organic carbon
Daily
C/N
Weekly
Heavy metals (Pb, Br, Ca, Ni)
Start and end
Na, Ca, K, Mg
Start and end
Methods used in the composting process Passive Composting or Cold composting method: A li i Application: If you don't need a lot of compost, aren't in a hurry, or don't have access to a lot of raw material
Passive Composting Place the compost bin in a convenient location, Since material will be added to the passive compost pile frequently, make sure it's easily accessible. accessible add the ingredients as you get them while keeping in mind that the pile should be about 50% 50 % "greens" and 50 50% % "browns Add water to keep the moisture Avoid adding any seeds and do not add material from possibly diseased plants.
Methods used in the composting process Passively Aerated Windrows. Windrows.
Methods used in the composting process Windrow Composting
Piling the compost
Ready Pile
Windrow Composting pile
Machine used in wind draw composting to turn the compost upside down
Compost turning
Methods used in the composting process Composting using machine
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Typical time Required for composting
Monitoring and Recording the Composting Monitor temperature with compost thermometer a) Take temperature daily for first month and after turning; then weekly b) Temperature T should h ld be b taken k at severall points i in the pile and averaged c) Thermometer should be inserted 18 inches to 2 feet into pile d) Hold thermometer by probe while inserting and removing (head can break) 1.
Monitoring and Recording the Composting
Record temperature and observations on record-a-keeping sheet a) Track pile through decomposition process, creating heat curve graph as you go b) Use heat curve graph to assess pile performance, indicate when to turn 2.
After Completion of the aerobic digestion Process The fully digested wastes are distributed in a piles or raws to dry Leaving the piles for 4 weeks without turning or adding water Sieving and screaming the products Packaging and marketing
Assessing Compost Maturity & Stability 1. 2. 3 3.
4. 5. 6.
Parent material should be largely indistinguishable, texture should be crumbly Temperature has cooled down to ambient temperature Signs of macro life (e.g., (e g redworms, redworms sowbugs, springtails), though may not be present in large-scale operations Dark brown to blackish-brown color Earthy smell (no ammonium or anaerobic odor)
Feels “greasy” or slick when squeezed between fingers
Assessing Compost Maturity and Stability 7. Maturity vs. stability: A set of 7 quantitative indicators are used to define the maturity and stability of compost • pH: 6.5 to 8.0 • Sulfides: zero to only trace • Ammonia = <0.05 ppm • Ammonium: 0.2 to 3.0 ppm • Nitrites: <1.0 ppm • Nitrates: <300 ppm • CO2: <1%
Final Product
Application pp of Treated Compost p
Distribution inside the farm
Processing after Distribution
Home Composting Home composting is one of the most costcosteffective organic materials management strategies because it eliminates the costs of collection and processing O Organic i waste suitable i bl for f home h composting includes: grass clippings, hay, straw, sawdust, wood chips, kitchen waste (e.g., fruit and vegetable peels and rinds, tea bags, coffee grounds, eggshells), leaves
Stand the barrel on ground or panel Fill it with domestic organic waste, waste yard… yard
Turning the waste with a rod twice a week 1-2 L of water added weekly
Final compost can be reach after 12 12--24 weeks
Containers used in home composting
Potential Disadvantages of composting a) Cost and time: Many farmers and gardeners don’t make their own compost because of the labor and expense b)) Space p needed for composting p g can take up available production land c) Odor or other impacts on neighbors can create challenges in urban/suburban areas d) Regulations: Regulations on leachate and testing if commercial composter or certified
Compost in Jordan Facts and Statistic
!!! #
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%$& Livestock in Jordan
Agriculture in Jordan valley and the market potential Type of plant
Area in dunams*
V t bl in Vegetables i
Amount of manure
Market
per dunams in m3 Potential (m (m33)
13,,854 13
4
55,,416 55
Vegetables in open area
180, 180,577
2 .5
451, 451,443
Orchards
97,,026 97
1
97,,026 97
Total
291, 291,457
greenhouses
603, 603,885
Agricultural growths in rest of Jordan and market potential Type of plant
Vegetables in
Area in
Amount manure
Market
dunams*
needed
Potential
per dunams in m3
(m33) (m
5,976
3
17,,928 17
207, 207,111
2
414, 414,222
Orchards
355, 355,600
1
355, 355,600
Total
658, 658,687
greenhouses Vegetables in open area
787, 787,750
Market distribution within jordan according to the area
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