Skin Flammable Control System
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FLAMMABLE PROJECT
CONTROL SYSTEM DESIGN In-House Programming
ICAE Skin Team 2009
The “Membara” Team The Designers & Programmers…
Andree Gema M
Iqbal Ismail
Rony Idola Hati
Architecture
Flammable Control System Architecture
Architecture Flammable
Project Phase URS Flammable & Control System Design Hardware Configuration
Operator Interface
Controller Program
Profibus I/O Mapping
Logic Sequence Development HMI Development
Communication Interface Development
Module Connection
Integration of all Unit FAT – Factory Acceptance Test Installation, Test, & Commissioning
PLC Programming Hardware I/O Configuration
PLC Programming Usage of available modules in existing Zara PLC program
Zara PLC Program is built in a modular & highly structured way, comply with ISA S88
Saving lead time & personnel strength for Programming & Engineering Work
No need to build and develop this code again, just take it from the existing module in Zara PLC
PLC Programming Just connecting the modules that has been built before
It’s just like a Lego game… Build & Assemble your own object by connecting the Lego bricks
PLC Programming Example of an Equipment Module Assembling LDS (Liquid Dosing Station) Equipment Module
HMI Programming Display for each OP : Mixer Side Pot 1 Side Pot 2 Side Pot 3 Storage Overview Parameter Page
HMI Programming Alarm Handling
Mixer process control Phase control Dosing control •Scrapper •Dissolver •Circulation •Shear mill •Heating •Cooling •Vacuum •CIP line •Drain •Transfer
•BPW dosing •Quench dosing •Brine dosing •Glycerin dosing •Alcohol dosing •KOH dosing
Side pot 1 process control Phase control Dosing control •Agitator •BPW dosing •Heating •Cooling •CIP line •Dump to mixer
Side pot 2 process control Phase control Dosing control •Agitator •BPW dosing •Heating •Quench dosing •Heating steam •Alcohol dosing •Cooling •CIP line •Dump to mixer
Side pot 3 process control Phase control Dosing control •Agitator •BPW dosing •Heating •Quench dosing •Cooling •CIP line •Dump to mixer
THANK YOU
CONTROL SYSTEM DESIGN In-House Programming
ICAE Skin Team 2009
The “Membara” Team The Designers & Programmers…
Andree Gema M
Iqbal Ismail
Rony Idola Hati
Architecture
Flammable Control System Architecture
Architecture Flammable
Project Phase URS Flammable & Control System Design Hardware Configuration
Operator Interface
Controller Program
Profibus I/O Mapping
Logic Sequence Development HMI Development
Communication Interface Development
Module Connection
Integration of all Unit FAT – Factory Acceptance Test Installation, Test, & Commissioning
PLC Programming Hardware I/O Configuration
PLC Programming Usage of available modules in existing Zara PLC program
Zara PLC Program is built in a modular & highly structured way, comply with ISA S88
Saving lead time & personnel strength for Programming & Engineering Work
No need to build and develop this code again, just take it from the existing module in Zara PLC
PLC Programming Just connecting the modules that has been built before
It’s just like a Lego game… Build & Assemble your own object by connecting the Lego bricks
PLC Programming Example of an Equipment Module Assembling LDS (Liquid Dosing Station) Equipment Module
HMI Programming Display for each OP : Mixer Side Pot 1 Side Pot 2 Side Pot 3 Storage Overview Parameter Page
HMI Programming Alarm Handling
Mixer process control Phase control Dosing control •Scrapper •Dissolver •Circulation •Shear mill •Heating •Cooling •Vacuum •CIP line •Drain •Transfer
•BPW dosing •Quench dosing •Brine dosing •Glycerin dosing •Alcohol dosing •KOH dosing
Side pot 1 process control Phase control Dosing control •Agitator •BPW dosing •Heating •Cooling •CIP line •Dump to mixer
Side pot 2 process control Phase control Dosing control •Agitator •BPW dosing •Heating •Quench dosing •Heating steam •Alcohol dosing •Cooling •CIP line •Dump to mixer
Side pot 3 process control Phase control Dosing control •Agitator •BPW dosing •Heating •Quench dosing •Cooling •CIP line •Dump to mixer
THANK YOU
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