Sheet Metal Design Guideline 98053007 30006

Sheet Metal Design Guidelines F eatur es L ist F o x c o nn . do c _ r ev . 0 1

HON HAI PRECISION ENCLOSURE GROUP
 SUB J ECT : Sh e e t M e t a l D e s i g n Gu i d e l i n e s









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Note: T h i s d oc u m en t i s u n d er d ev el op m en t b etw een HO N HA I a n d C i s c o M ec h a n i c a l G u i d el i n es a n d C en tr a l D F M tea m m em b er s . T h e d oc u m en t w i l l b e p u b l i s h ed i n th e C i s c o M ec h a n i c a l P r od u c a b i l i ty G u i d el i n es w eb s i te, m a n a g ed b y C h r i s ti n e Nol a n B r a d y . T h i s d oc u m en t i s ow n ed b y HO N HA I , n ot of f i c i a l l y a p p r ov ed b y C i s c o, a n d s h ou l d b e u s ed f or r ef er en c e on l y , b y i n ter n a l C i s c o E n g i n eer i n g a n d M a n u f a c tu r i n g .

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Sheet Metal Design Guidelines F eatur es L ist F o x c o nn . do c _ r ev . 0 1

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THE MOST COMMONLY SHEET METAL FEATURES: No.| FEATU RE NAME Cu t ou t f eatu r es

No.| FEATU RE NAME

No.| FEATU RE NAME

01 HO LE

05 RELIEF

09 NO TCH

04 CU RL

06 O FFS ET BENDS

03 EXTRU DE FO RM

07 EMBO S S

08 CO INING EDGE

16 HALF-S HEARING

17 RAIS ED LETTER ICO N

18 DIMP LE

11 P ERFO RATED

13 CO U NTERS INK

21 CO RNER

Bendi ng f eatu r es 02 BEND 10 HEM

20 TAB

28 U -BEND

For m ed f eatu r es 12 LANCE FO RM

19 S TAMP ING ICO NS

24 EXTRU DED HO LE 27 S P O O N

14 HO O K FEATU RE

22 CARD GU IDE FO RM 25 THREAD FO RM

15 RIB

23 RO U ND HEM 26 GU S S ET

Notes (f or thi s Desi g n Gu i del i ne sp ec i f i c ati on): 1. The m ater i al i s l ow c ar bon steel ; 2. The standar d m ater i al thi c k ness r ang i ng f r om .030” to .059”;

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Sheet Metal Design Guidelines H o le F o x c o nn . do c _ r ev . 0 1 TI TLE: HOLE & SLOT ( P UNCH) ( #0 1 ) DESCRI P TI ON: A c u t i n the m i ddl e of the sheet m etal su r f ac e i s c al l ed a Hol e.

DESI GN GUI DELI NE: The m i ni m u m di am eter of a hol e (or wi dth of a sl ot) shou l d be eq u al to 1.2 ti m es m ater i al thi c k ness p l u s .008”, or .048”, whi c hev er i s g r eater . HOLE

D (m i ni m u m ) = 1.2x T + .008“, or .048“, whi c hev er i s g r eater Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D m odel shou l d i nc l u de the hol e di am eter , l eng th and wi dth of the sl ot.

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Sheet Metal Design Guidelines H o le F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Ho l e t o Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (G) between hol es i s di r ec tl y p r op or ti onal to the si z e and shap e of the hol es and the m ater i al thi c k ness. Bu t the m i ni m u m di stanc e between c i r c u l ar hol es i s 1.2 ti m es m ater i al thi c k ness. Ho l e t o Edg e Des i g n Gu i del i n e: The m i ni m u m di stanc e (G) between a hol e and the edg e of the m ater i al m u st be m ai ntai ned. The m i ni m u m r ec om m ended di stanc e between the hol e and the edg e i s di r ec tl y p r op or ti onal to the si z e and shap e of the hol e and the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D: Di am eter or m i ni m u m di m ensi on of sl ot L: Leng th of sl ot T: Mater i al Thi c k ness G: m i ni m u m Di stanc e di m ensi on When L i s T to 10T then m i ni m u m G = 2T When L i s 10T to 25T then m i ni m u m G = 4T When L i s ov er 25T then m i ni m u m G = 6T Rec o m m en ded

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Sheet Metal Design Guidelines H o le F o x c o nn . do c _ r ev . 0 1 Ho l e t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) between the edg e of a hol e to a bend i s two ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend. Sl o t t o Ben d Des i g n Gu i del i n e: The m i ni m u m di stanc e (D3) f r om the i nsi de su r f ac e of a bend to the edg e of a sl ot i s di r ec tl y p r op or ti onal to the l eng th of the sl ot, m ater i al thi c k ness and the r adi u s of the bend. Ho l e t o Fo r m Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) f r om the f or m i s thr ee ti m es the m ater i al thi c k ness p l u s the f or m r adi u s.

the edg e of a hol e to the base of

Ho l e t h r o u g h a Ben d Des i g n Gu i del i n e: When a hol e g oes thr ou g h a bend, the l eadi ng edg es of the hol e shou l d ex tend a m i ni m u m di stanc e (D5) bey ond (or both si des of ) the bend. Thi s m i ni m u m di stanc e shou l d be two ti m es the m ater i al thi c k ness or the thi c k ness of m ater i al p l u s the r adi u s of a bend, whi c hev er i s g r eater . Fea t u r e P o s i t i o n

D2 (m i ni m u m ) = 2T + R1 When R1 = <.118” and L < 1.0” then D3 (m i n) = 2.5T + R1 L i s 1.0” to 2.0” then D3 (m i n) = 3T + R1 L > 2.0” then D3 (m i n) = 3.5T + R1 When R1 > .118” and L i s l ess than 20T then D3 (m i n) = 3.5T + R1 L i s ov er 20T then D3 (m i n) = 6T + R1 D4 (m i ni m u m ) = 3T + R2 D5 (m i ni m u m ) = 2T or T + R1, whi c hev er i s g r eater Rec o m m en ded 0 5/ 30 / 20 0 7

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Sheet Metal Design Guidelines R elief F o x c o nn . do c _ r ev . 0 1 TI TLE: RELI EF ( #0 5 ) DESCRI P TI ON: When a bend does not ex tend the enti r e l eng th of a p ar t, or a f or m i s c l ose to other sheet m etal f eatu r es, the r el i ef c an hel p c ontr ol the sheet m etal m ater i al behav i or and p r ev ents u nwanted def or m ati on. The r ec om m ended r el i ef ty p e i s r ec tang u l ar . The obr ou nd ty p e r el i ef i s p r ef er r ed. (H/ T)

DESI GN GUI DELI NE: The m i ni m u m dep th of a bend r el i ef (D) i s eq u al to the m ater i al thi c k ness p l u s the r adi u s of a bend. The m i ni m u m wi dth (W) of a bend r el i ef i s eq u al to 1.5 ti m es m ater i al thi c k ness or 0.059” (1.50m m ), whi c hev er i s g r eater . RELI EF

W (m i ni m u m ) = 1.5X T or .059”, whi c hev er i s g r eater ; D (m i ni m u m ) = T + R Rec o m m en ded

Tear ty p e r el i ef . No t Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y show f ol l owi ng i nf or m ati on: r el i ef wi dth (W), r el i ef l eng th (D).

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Sheet Metal Design Guidelines R elief F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Rel i ef t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e between a r el i ef and a bend f ol l ows the r u l es of a hol e to a bend. The m i ni m u m r ec om m ended di stanc e (D) i s thr ee ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

Mak e the r el i ev es to g o thr ou g h the bend i f D(m i ni m u m ) i s l ess than 3T Rec o m m en ded

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D(m i ni m u m ) < 3T

No t Rec o m m en ded

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Sheet Metal Design Guidelines N o tc h F o x c o nn . do c _ r ev . 0 1 TI TLE: NOTCH ( #0 9 ) DESCRI P TI ON: An i ntr u si on or c u t i nto the edg e of the sheet m etal i s c al l ed a Notc h.

DESI GN GUI DELI NE: The m i ni m u m p r ef er r ed wi dth of a notc h i s .060” or 1.5 ti m es the m ater i al thi c k ness whi c hev er i s g r eater . Ty p i c al notc h l eng th c an be u p to f i v e ti m es the wi dth, when p u nc hed at the m i ni m u m wi dth di m ensi on. NOTCH

W (m i ni m u m ) = 1.5x T or .060” whi c hev er i s g r eater Rec o m m en ded

W(m i ni m u m ) < 1.5x T No t Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y show f ol l owi ng i nf or m ati on: notc h wi dth (W).

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Sheet Metal Design Guidelines N o tc h F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON No t c h t o No t c h Des i g n Gu i del i n e: The m i ni m u m ti m es the m ater i al thi c k ness.

r ec om m ended di stanc e (D1) between notc hes i s two

No t c h t o Ho l e o r Cu t o u t Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) m u st be m ai ntai ned between a hol e and edg e of a notc h. The m i ni m u m r ec om m ended di stanc e i s 1.2 ti m es the m ater i al thi c k ness. No t c h t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) f r om the i nsi de su r f ac e of the bend to the edg e of a notc h shou l d f ol l ow r ec om m endati on f or sl ot to bend on p ag e 4. No t c h t h r o Des i g n Gu notc h shou of m ater i al

u g h a Ben d i del i n e: When a notc h g oes thr ou g h a bend, the bottom or si de edg es of the l d ex tend a m i ni m u m di stanc e (D4) bey ond the bend, eq u al to the thi c k ness p l u s the bend r adi u s.

Fea t u r e P o s i t i o n

L: sl ot l eng th D1 (m i ni m u m ) = 2T D2 (m i ni m u m ) = 1.5T When L i s l ess than 1.0” then D3 (m i ni m u m ) = 2.5T + R When L i s 1.0” to 2.0” then D3 (m i ni m u m ) = 3T + R When L i s ov er 2.0” then D3 (m i ni m u m ) = 3.5T + R D4 (m i ni m u m ) = T + R or 2T, whi c hev er i s g r eater Rec o m m en ded

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Sheet Metal Design Guidelines P er f o r ated m etal F o x c o nn . do c _ r ev . 0 1 TI TLE: P ERFORATED METAL ( #1 1 ) DESCRI P TI ON: A p atter n wi th hol es on sheet m etal su r f ac e i s c al l ed p er f or ated m etal .

DESI GN GUI DELI NE: The r ec om m ended m i ni m u m 1.2 ti m es the m ater i al thi c k ness.

di stanc e between the hol es i s eq u al to

P ERFORATED HOLE

D (m i ni m u m ) = 1.2 T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D m odel shou l d c ar e f or the di stanc e (D) between the hol es. If f or ai r f l ow r eason the abov e r ec om m ended di m ensi on c annot be m et, one c an c onsi der the f ol l owi ng : 1. For c osm eti c p er f or ated p ar t, sandwi c h an of f -the-shel f p er f or ated m ater i al between two sheet m etal p ar ts. 2. For non-c osm eti c p er f or ated p ar t, ac c ep t def or m ati on and/ or m ater i al br eak ag e.

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Sheet Metal Design Guidelines P er f o r ated m etal F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON P er f o Des i g Fr om Fr om

r a t ed h o l e t o Ben d n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D) i s: the edg e of a c i r c u l ar hol e to a bend (D1) i s thr ee ti m es the m ater i al thi c k ness. the r ec tang u l ar hol e to a bend (D2) i s eq u al to 3.5 ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D1 (m i ni m u m ) = 3T D2 (m i ni m u m ) = 3.5T Rec o m m en ded

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Sheet Metal Design Guidelines C o unter sink F o x c o nn . do c _ r ev . 0 1 TI TLE: COUNTERSI NK

( #1 3)

DESCRI P TI ON: A Cou nter si nk i s a c oni c al dep r essi on at an ex i sti ng hol e i n the sheet m etal su r f ac e. A c ou nter si nk u su al l y u sed i n c onj u nc ti on wi th har dwar e.

DESI GN GUI DELI NE: The m i ni m u m to .008”.

dep th of the nec k seg m ent (S ) of a c ou nter si nk i s eq u al COUNTERSI NK

S (r ec om m ended) = .008“ Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: m i ni m u m nec k hei g ht (S ), m aj or di am eter of the c ou nter si nk (D), thr ou g h hol e di am eter (d) and ang l e of the c ou nter si nk (A). Al l these i nf o shou l d m atc h wi th c or r esp ondi ng har dwar e u sed.

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Sheet Metal Design Guidelines C o unter sink F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Co u n t er s i n k t o Fo r m Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) between the m aj or di am eter of a c ou nter si nk and a f or m i s f ou r ti m es the m ater i al thi c k ness p l u s the f or m r adi u s. Co u n t er s i n k t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) between the m aj or di am eter of a c ou nter si nk and a bend i s f ou r ti m es the m ater i al thi c k ness p l u s the bend r adi u s. Co u n t er s i n k t o Co u n t er s i n k Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) between the m aj or di am eter s of two c ou nter si nk s i s eq u al to si x ti m es the m ater i al thi c k ness. Co u n t er s i n k t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) between the m aj or di am eter of a c ou nter si nk and an edg e i s f ou r ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D1 (m i ni m u D2 (m i ni m u D3 (m i ni m D4 (m i ni m Rec o m

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m )= m )= u m u m m en

4T + R2 4T + R1 ) = 6T ) = 4T ded

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Sheet Metal Design Guidelines C o r ner F o x c o nn . do c _ r ev . 0 1 TI TLE: CORNER ( #2 1 ) DESCRI P TI ON: The c or ner s i nc l u de the shar p , r adi u s (f i l l et) and c ham f er ed.

DESI GN GUI DELI NE: For a r adi u s (f i l l et) c or ner , the m i ni m u m nev er be l ess than .012” (H/ T) or .059” (S / T).

r adi u s of the c or ner shou l d

CORNER – Ra di u s

R (r ec om m ended) = .059”(1.50m m ) Rec o m m en ded

R(m i ni m u m ) < .059”(1.50m m ) No t Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: c or ner of the g eom etr y and the ou ter and i nner c or ner shou l d add r adi u s.

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Sheet Metal Design Guidelines C o r ner F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Co r n er t o Ben d Des i g n Gu i del i n e: 1. For Radi u s Cor ner , the m i ni m u m r ec om m ended di stanc e between r ou nd to the bend i s 2.5 ti m es the m ater i al thi c k ness p l u s .059”. CORNER - Ra di u s

D (m i ni m u m ) = 2.5XT + .059”, R = .059” Rec o m m en ded

D (m i ni m u m ) < 2.5XT + .059” No t Rec o m m en ded

2. For Cham f er Cor ner , the m i ni m u m r ec om m ended di stanc e between c ham f er to the bend i s 2.5 ti m es the m ater i al thi c k ness p l u s .059”. CORNER - Ch a m f er

D (m i ni m u m ) = 2.5XT + .059”, D = .059 Rec o m m en ded

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D (m i ni m u m ) < 2.5XT + .059” No t Rec o m m en ded

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Sheet Metal Design Guidelines C o r ner F o x c o nn . do c _ r ev . 0 1 Co r n er a n d p a i n t ( f i n i s h ) Des i g n Gu i del i n e: The S har p Cor ner wi l l l ead to p ai nti ng p r obl em s i f the c or ner su r f ac es wi l l be p ai nted. CORNER

P ai nt the su r f ac es wi th Rou nd Cor ner Rec o m m en ded

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P ai nt the su r f ac es wi th S har p Cor ner No t Rec o m m en ded

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Sheet Metal Design Guidelines B ending F o x c o nn . do c _ r ev . 0 1 TI TLE: BENDI NG ( #0 2 ) DESCRI P TI ON: A bend i s a f or m

that m ak es the sheet m etal wal l i nto an ang u l ar shap e.

DESI GN GUI DELI NE: The bend has two c har ac ter i sti c s: the bendi ng ang l e and the bendi ng r adi u s. The m ax i m u m r ec om m ended r adi u s f or a bend i s .020”. A bendi ng ang l e i s r ec om m ended to be a r i g ht or obtu se ang l e. BENDI NG

A (m i ni m u m ) = 90 DEG Rec o m m en ded

Bend ang l e i s an ac u te ang l e No t Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: m i ni m u m bendi ng r adi u s(R) and bendi ng ang l e (A).

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Sheet Metal Design Guidelines B ending F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Ben d t o edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended hei g ht (H) of a bend f l ang e m easu r ed f r om the i nsi de su r f ac e of the bend i s eq u al to 2.5 ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend. Fea t u r e P o s i t i o n

H (m i ni m u m ) = 2.5T + R Rec o m m en ded

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Sheet Metal Design Guidelines C ur l F o x c o nn . do c _ r ev . 0 1 TI TLE: CURL ( #0 4) DESCRI P TI ON: A Cu r l i s a f or m that m ak es the sheet m etal f l ang e i nto a r ol l ed shap e. It u su al l y u sed as a m eans of j oi ni ng two c om p onents and i n the f or m of a hi ng e.

DESI GN GUI DELI NE: The m i ni m u m i nsi de r adi u s of a c u r l i s eq u al to two ti m es the m ater i al thi c k ness; the m i ni m u m op eni ng g ap i s eq u al to one m ater i al thi c k ness. CURL

G (m i ni m u m ) = T R (m i ni m u m ) = 2T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: m i ni m u m op en g ap (G), i nsi de r adi u s (R).

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Sheet Metal Design Guidelines C ur l F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Cu r l t Des i g Fr om the c u Fr om the c u

o Ho n Gu ac u r r l. ac u r r l.

le i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om a hol e i s: l to the edg e of a hol e (D1a): one ti m es the m ater i al thi c k ness p l u s r adi u s of l to the edg e of a sl ot (D1b): two ti m es the m ater i al thi c k ness p l u s r adi u s of

Cu r l t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) that a c u r l shou l d be f r om a bend i s: As an i nter nal bend (D2a): ni ne ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the c u r l. As an ex ter nal bend (D2b): si x ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the c u r l. Fea t u r e P o s i t i o n

D1a (m i ni m u m ) = T + R When L i s l ess than .39“ then D1b (m i ni m u m ) = 2T + R When L i s .39” to 1.96” then D1b(m i ni m u m ) = 6T+ R When L i s ov er 1.96” then D1b(m i ni m u m ) = 10T D2a (m i ni m u m ) = 9T + R D2b (m i ni m u m ) = 6T + R Rec o m m en ded

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Sheet Metal Design Guidelines O f f set b ends F o x c o nn . do c _ r ev . 0 1 TI TLE: OFFSET BENDS ( #0 6) DESCRI P TI ON: An of f set bend, or a j og g l e, i s two v er y shor t bends (2K
DESI GN GUI DELI NE: The r ec om m ended bends ang l es ar e obtu se ang l es or r i g ht ang l es. The m ax i m u m hei g ht (H) of an of f set bend i s f i v e ti m es of the m ater i al thi c k ness. OFFSET BENDS

H (m ax i m u m ) = 5T

A1 (m i ni m u m ) = 90


A2 (r ec om m ended)  90 ° If H i s ov er 2T then R (r ec om m ended) = .039” Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: of f set bends hei g ht (H), f i x ed si de ang l e (A1), f i x ed bend r adi u s (R0), bend c r eati ng si de r adi u s (R), ang el (A2).

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Sheet Metal Design Guidelines O f f set b ends F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Of f s et b en ds t o Rec t a n g u l a r Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om the bend i nsi de su r f ac e to the edg e of a hol e i s eq u al to ei g ht ti m es the m ater i al thi c k ness p l u s the r adi u s of bend. Of f s et b en ds t o Ex t r u ded h o l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om the bend i nsi de su r f ac e to the m aj or di am eter of ex tr u si on i s eq u al to 2.5 ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

When L i s l ess than .80” then D1 (m i ni m u m ) = 8T + R When L i s ov er .80” then D1 (m i ni m u m ) = 12T + R (i f the p u nc h di r ec ti on i s downwar d, then D1(m i ni m u m ) c an be 3T) D2 (m i ni m u m ) = 2.5T Rec o m m en ded

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Sheet Metal Design Guidelines H em

F o x c o nn . do c _ r ev . 0 1

TI TLE: HEM ( #1 0 ) DESCRI P TI ON: A Hem has a f u l l r ou nd f eatu r e and a r etu r n f l ang e. It i s u sed as a m ethod of el i m i nati ng shar p edg e or to p r ov i de addi ti onal sti f f ness to the edg e of a su r f ac e. Ther e ar e thr ee ty p es of hem : c l osed hem , op en hem and tear dr op hem . The c l osed hem i s the str ong l y r ec om m ended op ti on i f the hem i s onl y u sed as a m ethod of el i m i nati ng shar p edg e. The tear dr op hem i s not r ec om m ended.

DESI GN GUI DELI NE: 1. For the c l osed hem (no i nsi de r adi u s), r etu r n f l ang e l eng th (H) f r om ou tsi de the bend shou l d be eq u al to or g r eater than f ou r ti m es the m ater i al thi c k ness. Thi s ty p e of hem (c l osed hem ) i s not recommended i n the f ol l owi ng si tu ati on:
The hem g eom etr y wi l l be p ai nted;
The m ater i al i s S S T & al u m i nu m ;
The p ar t i s p ost p l ated; Cl o s ed Hem

H (m i ni m u m ) = 4T Rec o m m en ded 0 5/ 30 / 20 0 7

F O X C O N N C o nf idential

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Sheet Metal Design Guidelines H em

F o x c o nn . do c _ r ev . 0 1

GUI DELI NES FOR 3D GEOMETRY: 3D g eom etr y of c l osed hem shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: the r etu r n f l ang e l eng th (H) and the z er o r adi u s of the i nsi de r adi u s. 2. For op en Hem ( the bend ang l e i s 180 °), the m i ni m u m i nsi de di am eter shou l d be eq u al to the m ater i al thi c k ness, r etu r n f l ang e l eng th (H) f r om ou tsi de the bend i s eq u al to or g r eater than si x ti m es the m ater i al thi c k ness. The g ap (G) c an be set by i nc r em ents of the m ater i al thi c k ness. Op en Hem

D (m i ni m u m ) = G H (m i ni m u m ) = 6T

G (r ec om m ended)  T or G (r ec om m ended)  3T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D g eom etr y of op en hem shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: the r etu r n f l ang e l eng th (H), the i nsi de di am eter (D) and the op eni ng g ap (G). Ti p s f o r t h e Op en Hem The r ec om m ended op ti on f or O p en Hem shown i n bel ow i m ag e i s onl y u sed f or H/ T. The di m p l es on the r etu r n f l ang e ar e u sed to ensu r e the g ap of the op en hem . The g ap of an op en hem shou l d be m or e than .020” i f the m ater i al i s CRS . Op en Hem

The di m p l es shou l d be ar r ay ed on di f f er ent l i nes. Rec o m m en ded

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Sheet Metal Design Guidelines H em

F o x c o nn . do c _ r ev . 0 1

3. For the tear dr op Hem (the bend ang el i s g r eater than 180 °), the m i ni m u m di am eter shou l d be eq u al to the m ater i al thi c k ness, r etu r n f l ang e hei g ht f r om ou tsi de the bend i s eq u al to or g r eater than si x ti m es the m ater i al thi c k ness. The r ec om m ended m i ni m u m hem op eni ng g ap shou l d be eq u al to ¼ of the m ater i al thi c k ness. If the m ater i al i s GI, the Tear dr op hem

g eom etr y i s not r ec om m ended.

Tea r dr o p Hem

D (m i ni m u m ) = T, H (m i ni m u m ) = 6T, G (m i ni m u m ) = 1/ 4T No t Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D g eom etr y of Tear dr op hem shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: the r etu r n f l ang e l eng th (H), the i nsi de di am eter (D) and the g ap (G).

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Sheet Metal Design Guidelines H em

F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Hem t o Ho l e Des i g n Gu i del i n e: The m i ni m u m The m i ni m u m di stanc e (D1a) f r om of a hem i s two ti m es the m ater i al The m i ni m u m di stanc e (D1b) f r om edg e of the r etu r n f l ang e i s f i v e ti m

r ec om m ended di stanc e (D1) i s: the edg e of the hol e shou l d be f r om the ou tsi de edg e thi c k ness p l u s the r adi u s of the hem . the edg e of the sl ot hol e shou l d be f r om the l eadi ng es the m ater i al thi c k ness.

Hem t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om As an i nter nal bend (D2a): si x ti m es the m ater i al thi c k ness. As an ex ter nal bend (D2b): f ou r ti m es the m ater i al thi c k ness.

a bend i s:

Hem t o f o r m Des i g n Gu i del i n e: the m i ni m u m r ec om m ended di stanc e (D3) f r om the ou tsi de edg e shou l d be f r om the ou tsi de edg e of a hem i s f i v e ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D1a (m i ni m D1b (m i ni m D2a (m i ni m D2b (m i ni m D3 (m i ni m u Rec o m

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u m u m u m u m

) = 2T + R ) = 5T ) = 6T ) = 4T m ) = 5T m en ded

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Sheet Metal Design Guidelines H em

F o x c o nn . do c _ r ev . 0 1

Hem t o Hem Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) between two hem s wou l d hav e to be ev al u ated base u p on sp ec i f i c desi g n r eq u i r em ent. Ther e ar e two ty p es her e: Both the hem s on the sam e si de: the di stanc e (D4a) i s eq u al to the m ater i al thi c k ness. Both the hem s on the di f f er ent si des: the di stanc e (D4b) i s eq u al to f i v e ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D4a (m i ni m u m ) = T D4b (m i ni m u m ) = 5T Rec o m m en ded Op en Hem w i t h a Ben d Des i g n Gu i del i n e: Thi s ty p e hem i nc l u des a i nwar d f l ang e attac hed the edg e of a hem , The m i ni m u m i nsi de di am eter shou l d be eq u al to the m ater i al thi c k ness, r etu r n f l ang e m i ni m u m hei g ht f r om ou tsi de the bend i s eq u al to or g r eater than ei g ht ti m es the m ater i al thi c k ness. The di m p l es or other g eom etr y i s a g ood op ti on to c ontr ol the g ap of an op en hem . A c o m p l ex Hem

R (m i ni m u m ) = T/ 2, H (m i ni m u m ) = 8T, G (m i ni m u m ) = .010“ Rec o m m en ded 0 5/ 30 / 20 0 7

F O X C O N N C o nf idential

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Sheet Metal Design Guidelines H em

F o x c o nn . do c _ r ev . 0 1

Cl o s ed Hem w i t h a Ben d Des i g n Gu i del i n e: Thi s ty p e g eom etr y i nc l u des a ou twar d f l ang e, The hem i s a c l osed ty p e hem , r etu r n f l ang e m i ni m u m l eng th (L) f r om ou tsi de the bend i s eq u al to or g r eater than ei g ht ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend; the f l ang e m i ni m u m hei g ht i s eq u al to 2.5 ti m es the m ater i al thi c k ness. A c o m p l ex Hem

H (m i ni m u m ) = 2.5T, L (m i ni m u m ) = 8T + R Rec o m m en ded

0 5/ 30 / 20 0 7

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Sheet Metal Design Guidelines T ab F o x c o nn . do c _ r ev . 0 1 TI TLE: TAB ( #2 0 ) DESCRI P TI ON: A p r otr u si on f r om

an edg e i s c al l ed a tab.

DESI GN GUI DELI NE: The m i ni m u m wi dth of a tab i s eq u al to two ti m es the m ater i al thi c k ness or .125”, whi c hev er i s g r eater . The m ax i m u m r ec om m ended l eng th (H) of a tab i s f i v e ti m es the wi dth of the tab. TAB

W (m i ni m u m ) = 2T or .125“, whi c hev er i s g r eater H (m ax i m u m ) = 5W Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: the tab wi dth (W), tab l eng th (H).

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Sheet Metal Design Guidelines T ab F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Ta b t o Ta b Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D) between tabs i s eq u al to 1.5 ti m es the m ater i al thi c k ness or .060”, whi c hev er i s g r eater . Fea t u r e P o s i t i o n

D (m i ni m u m ) = 1.5T or .060“, whi c hev er i s g r eater Rec o m m en ded

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Sheet Metal Design Guidelines E x tr uded f o r m

F o x c o nn . do c _ r ev . 0 1

TI TLE: EX TRUDED FORM ( #0 3) DESCRI P TI ON: An Ex tr u ded f or m i s a dr awi ng f or m f r om the ex i sti ng hol e on the sheet m etal su r f ac e. The di stor ti on wi l l oc c u r at the f or m c or ner s when f or m ed.

DESI GN GUI DELI NE: The m ax i m u m r ec om m ended hei g ht of the ex tr u ded f l ang e i s eq u al to f ou r ti m es the m ater i al thi c k ness. The m i ni m u m r ec om m ended wi dth of the f or m i s eq u al to two ti m es the f or m hei g ht p l u s thr ee ti m es the m ater i al thi c k ness. The obr ou nd g eom etr y shap e i s the r ec om m ended op ti on f or thi s f or m . EX TRUDED FORM

H (m ax i m W (m i ni m u m A (m ax i m u m Rec o m m

u m )= )= en

) = 4T 2H + 3T 90 DEG ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: f or m wi dth (W), f or m hei g ht (H), base r adi u s (R), and tap er ang el (A).

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Sheet Metal Design Guidelines E x tr uded f o r m

F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Ex t r u Des i g Fr om Fr om the m

ded f o r m t o Ho l e n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) i s: the edg e of a hol e to the ex tr u ded f or m (D1a) i s f ou r ti m es the m ater i al thi c k ness; the edg e of a sl ot to the f or m (D1b) i s di r ec tl y r el ated to the l eng th of the sl ot and ater i al thi c k ness.

Ex t r u ded f o r m t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om the ex tr u ded f or m the bend i s ei g ht ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend.

to

Ex t r u ded f o r m t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) f r om the edg e i s f i v e ti m es the m ater i al thi c k ness.

to

the ex tr u ded f or m

Ex t r u ded f o r m t o Ex t r u ded f o r m Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) between the f or m s i s ei g ht ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D1a (m i ni m u m ) = 4T When L i s l ess .40“ then D1b (m i ni m u m ) = 4T When L i s .40 to 1.90” then D1b (m i ni m u m ) = 8T When L i s ov er 1.90 then D1b (m i ni m u m ) = 12T D2 (m i ni m u D3 (m i ni m D4 (m i ni m Rec o m 0 5/ 30 / 20 0 7

m )= u m u m m en

8T + R ) = 5T ) = 8T ded

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Sheet Metal Design Guidelines E x tr uded f o r m

F o x c o nn . do c _ r ev . 0 1

Th e Ca r d g u i de u s i n g ex t r u ded f o r m The dou bl e ex tr u ded f or m s c an ser v e the Car d Gu i de f u nc ti on.

0 5/ 30 / 20 0 7

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Sheet Metal Design Guidelines E m b o ss F o x c o nn . do c _ r ev . 0 1 TI TLE: EMBOSS ( #0 7) DESCRI P TI ON: An Em boss i s a dep r essi on or a dr awi ng to a shal l ow dep th on sheet m etal su r f ac e. An em boss u su al l y wi l l be def i ned by a sp ec i al hei g ht.

DESI GN GUI DELI NE: The m ax i m u m hei g ht of an em boss i s di r ec tl y r el ated to the m ater i al u sed, the m ater i al thi c k ness, the em boss shap e. 1. Em boss wi th a f l at top su r f ac e and c oni c al dep r essi on: The m ax i m u m hei g ht of an Em boss i s eq u al to f i v e ti m es the m ater i al thi c k ness. The r ec om m ended tap er ang l e i s 45°. EMBOSS w i t h Fl a t t o p s u r f a c e

H (m ax i m u m ) = 5T, R (m i ni m u m ) = T, A (r ec om m ended) = 45°, R0 (r ec om m ended) = m i n r adi u s Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: em boss hei g ht (H), base r adi u s (R), ang el (A), i nsi de r adi u s (R0).

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Sheet Metal Design Guidelines E m b o ss F o x c o nn . do c _ r ev . 0 1 2. Em boss wi th ex tr u ded hol e and c oni c al dep r essi on: The m ax i m u m f i v e ti m es the m ater i al thi c k ness; the m i ni m u m wi dth (B) i s.059”.

hei g ht of an em boss i s

EMBOSS w i t h Ex t r u ded h o l e

H (m ax i m u m ) = 5T B (m i ni m u m ) = .059“

R0 (r ec om m ended) = m i n, R (m i ni m u m ) = T, A (r ec om m ended) = 90
Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: em boss hei g ht (H), bay wi dth (B), base r adi u s (R), tap er ang el (A), i nsi de r adi u s (R0). 3. Em boss wi th Ti nner m an and c oni c al dep r essi on: The m ax i m u m hei g ht of an em boss i s f i v e ti m es the m ater i al thi c k ness. The di am eter of the top su r f ac e shou l d be enou g h f or the swi r l hol e sp ec i f i c ati on. EMBOSS w i t h Ti n n er m a n

H (m ax i m u m ) = 5T, A (r ec om m ended) = 90
R (m i ni m u m ) = T, R0 (r ec om m ended) = 0 Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: em boss hei g ht (H), base r adi u s (R), tap er ang el (A), i nsi de r adi u s (R0).

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Sheet Metal Design Guidelines E m b o ss F o x c o nn . do c _ r ev . 0 1

4. Em boss wi th other shap es: The m ax i m u m m ater i al thi c k ness.

hei g ht of an Em boss i s eq u al to f i v e ti m es the

EMBOSS w i t h g en er a l s h a p e

H (m ax i m u R (m i ni m u R1 (m i ni m Rec o m m

m ) = 5T m ) = 5T u m )= T en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: em boss hei g ht (H), base r adi u s (R1), i nsi de c or ner r adi u s (R).

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Sheet Metal Design Guidelines E m b o ss F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Em b o s s t o Em b o s s Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) between the m aj or di am eter s of two em bosses ar e ten ti m es the m ater i al thi c k ness p l u s the em boss r adi i . Em b o s s t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om the m aj or di am eter of an em boss to a bend i s f i v e ti m es the m ater i al thi c k ness p l u s the bend r adi u s and p l u s the Em boss r adi u s. Em b o s s t o h o l e Des i g n Gu i del i n e: The m i ni m of an em boss to a hol e i s eq u r adi u s. To the sl ot hol e, the m i ni m u m an em boss i s eq u al to f ou r ti m

u m r ec om m ended di stanc e (D3a) f r om the m aj or di am eter al to f ou r ti m es the m ater i al thi c k ness p l u s the em boss r ec om m ended di stanc e (D3b) f r om the m aj or di am eter of es the m ater i al thi c k ness p l u s the em boss r adi u s.

Em b o s s t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) f r om the m aj or di am eter of an em boss to an edg e i s f ou r ti m es the m ater i al thi c k ness p l u s the em boss r adi u s. Fea t u r e P o s i t i o n

D1 (m i ni m u m D2 (m i ni m u m D3a (m i ni m u D3b (m i ni m u D4 (m i ni m u m Rec o m

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) = 10T + R1 + R2 ) = 5T + R2 + R3 m ) = 3T + R1 m ) = 4T + R2 ) = 4T + R2 m en ded

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Sheet Metal Design Guidelines C o ining E dge F o x c o nn . do c _ r ev . 0 1 TI TLE: COI NI NG EDGE ( #0 8 ) DESCRI P TI ON: An edg e that i s c ham f er ed by a sp ec i al shap e i s c al l ed Coi ni ng edg e. It wi l l r edu c e the shar p ness of an edg e.

. DESI GN GUI DELI NE: The c oi ni ng edg e si z e i s .020” x 20
. The tol er anc e of the f eatu r e i s + / -.008”. COI NI NG EDGE

S (m i ni m u m ) = .016” S (m ax i m u m ) = 0.5T A (m i ni m u m ) = 20
A (m ax i m u m ) = 45° Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: the c ham f er l eng th (S ), ang l e (A). The c oi ni ng edg e f eatu r e shou l d be a c ham f er .

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Sheet Metal Design Guidelines L anc e F o x c o nn . do c _ r ev . 0 1 TI TLE: LANCE ( #1 2 ) DESCRI P TI ON: A Lanc e f or m has two ty p es: op en l anc e and c l osed l anc e. An op en l anc e i s the c u tti ng and f or m i ng of the m ater i al that i s attac hed onl y on one end. A c l osed l anc e i s the c u tti ng and f or m i ng of the m ater i al that i s attac hed on both ends.

DESI GN GUI DELI NE: Al thou g h r el i ef i s not nec essar y , u si ng r el i ef i s a g ood desi g n p r ac ti c e f or the l anc e f eatu r e i f p ossi bl e. 1. Cl osed l anc e f or m : the m i ni m u m wi dth of a c l osed l anc e i s eq u al to two ti m es the m ater i al thi c k ness or .125”, whi c hev er i s g r eater ; the m ax i m u m hei g ht i s eq u al to f i v e ti m es the m ater i al thi c k ness at a 45° ang l e (or f u l l r adi u s). 2. O p en l anc e f or m : the m i ni m u m wi dth of op en l anc e i s eq u al to two ti m es the m ater i al thi c k ness or .125”, whi c hev er i s g r eater ; the m i ni m u m hei g ht i s eq u al to thr ee ti m es the m ater i al thi c k ness or .144”, whi c hev er i s g r eater . CLOSED LANCE

OP EN LANCE

Lanc e (shear i ng ) W (m i ni m u m ) = 2T, or .125“, whi c hev er i s g r eater H (m ax i m u m ) = 5T, A (r ec om m ended) = 45°

Lanc e (shear i ng ) W (m i ni m u m ) = 2T, or .125“, whi c hev er i s g r eater H (m i ni m u m ) = 3T, or .144“, whi c hev er i s g r eater

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: l anc e hei g ht (H), l anc e wi dth (W), ang l e (A).

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Sheet Metal Design Guidelines L anc e F o x c o nn . do c _ r ev . 0 1 Du e to the p ossi bl e bu r r that wi l l be c r eated du r i ng shear i ng , esp ec i al l y f or thi c k er m ater i al , i t i s r ec om m ended to u se r el i ef as dep i c ted i n the p i c tu r es bel ow. P REFERRED LANCE FORM

Lanc e (wi th r el i ef ) Rec o m m en ded

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Lanc e (wi th r el i ef ) Rec o m m en ded

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Sheet Metal Design Guidelines L anc e F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON La n c e t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) to the edg e i s: In a p ar al l el p l ane: The di stanc e (D1a) f r om the op en l anc e i s eq u al to f i v e ti m es the m ater i al thi c k ness. The di stanc e (D1b) f r om the c l osed l anc e i s eq u al to f ou r ti m es the m ater i al thi c k ness. In a p er p endi c u l ar p l ane: The di stanc e (D1c ) f r om the c l osed l anc e i s 2.5 ti m es the m ater i al thi c k ness/ La n c e t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om the i nner su r f ac e of a bend to the l eadi ng edg e of the l anc e i s: In a p ar al l el p l ane: The m i ni m u m di stanc e (D2a) f or an op en l anc e i s eq u al to f ou r ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend; The m i ni m u m di stanc e (D2c ) f or a c l osed l anc e i s eq u al to thr ee ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend; In a p er p endi c u l ar p l ane: The m i ni m u m di stanc e (D2b) f or an op en l anc e i s eq u al to f ou r ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend; The m i ni m u m di stanc e (D2d) f or c l osed l anc e i s eq u al to ei g ht ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend. La n c e t o Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) that a l anc e shou l d be f r om the edg e of a hol e i s thr ee ti m es the m ater i al thi c k ness. La n c e t o La n c e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) between two l anc es i s: In the di r ec ti on of two si de-by -si de l anc es: the di stanc e (D4a) i s eq u al to f i v e ti m es the m ater i al thi c k ness. In the di r ec ti on of two f ac e-to-f ac e l anc es: the di stanc e (D4b) i s eq u al to f ou r ti m es the m ater i al thi c k ness.

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41

Sheet Metal Design Guidelines L anc e F o x c o nn . do c _ r ev . 0 1 Fea t u r e P o s i t i o n

D1a (m D1b (m D1c (m D2a (m D2b (m D2c (m D2d (m D3a (m D3b (m D4 (m D5 (m

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i ni m i ni m i ni m i ni m i ni m i ni m i ni m i ni m i ni m i ni m u i ni m u Rec

u m ) = 5T u m ) = 4T u m ) = 2.5T u m ) = 4T + R u m ) = 4T + R u m ) = 3T + R u m ) = 8T + R u m ) = 3T u m ) = 3T m ) = 5T m ) = 4T o m m en ded

F O X C O N N C o nf idential

42

Sheet Metal Design Guidelines L anc e F o x c o nn . do c _ r ev . 0 1 La n c e f o r m s w i t h a n ex t r u ded h o l e La n c e ( o p en ) w i t h Ex t r u ded h o l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om the i nsi de su r f ac e of a bend to the ex tr u ded hol e (the m aj or di am eter of a ex tr u si on) i s eq u al to two ti m es the m ater i al thi c k ness, The m i ni m u m di stanc e (D2) f r om the edg e to the m aj or di am eter of an ex tr u ded hol e i s eq u al to 2.5 ti m es the m ater i al thi c k ness. LANCE( o p en ) w i t h Ex t r u ded h o l e

D1 (m i ni m u m ) = 2T, D2 (m i ni m u m ) = 2.5T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: di stanc e f r om bend (D1), di stanc e f r om edg e (D2) and ex tr u si on i nsi de (or ou tsi de) di am eter . La n c e ( c l o s ed) w i t h Ex t r u ded h o l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D) f r om a bend to the ex tr u ded hol e (the m aj or di am eter of the ex tr u si on) i s eq u al to 2.5 ti m es the m ater i al thi c k ness. LANCE( c l o s ed) w i t h Ex t r u ded h o l e

D (m i ni m u m ) = 2.5T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: di stanc e f r om bend (D).

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43

Sheet Metal Design Guidelines H o o k F o x c o nn . do c _ r ev . 0 1 TI TLE: HOOK ( #1 4) DESCRI P TI ON: A Hook i s an op ened l anc e f or m on the sheet m etal su r f ac e; a hook al way s ser v es f or a hook bef or e two c om p onents ar e f i x ed.

DESI GN GUI DELI NE: The m i ni m u m wi dth (W) of Hook i s eq u al to two ti m es the m ater i al thi c k ness or .125”, whi c hev er i s g r eater . The r ec om m ended op en ang l e i s 30 °; the m i ni m u m l eng th (L) of an end f l ang e i s 2.5 ti m es the m ater i al thi c k ness. Addi ng r el i ef f or the hook f eatu r e i s r ec om m ended. HOOK

W (m i ni m u m ) = 2T L (m i ni m u m ) = 2.5T A (r ec om m ended) = 30 ° Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: O p en ang l e (A), end f l ang e l eng th (L), hook hei g ht (H), hook wi dth (W).

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Sheet Metal Design Guidelines H o o k F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Ho o k t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) to the edg e i s eq u al to f i v e ti m es the m ater i al thi c k ness. Ho o k t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) to the i nsi de su r f ac e of a bend i s eq u al to f i v e ti m es the m ater i al thi c k ness p l u s the r adi u s of a bend. Fea t u r e P o s i t i o n

D1 (m i ni m u m ) = 5T D2 (m i ni m u m ) = 5T + R Rec o m m en ded

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Sheet Metal Design Guidelines R ib F o x c o nn . do c _ r ev . 0 1 TI TLE: RI B ( #1 5 ) DESCRI P TI ON: A Ri b i s a c y l i ndr i c al dep r essi on; i t i s u su al l y u sed f or the p u r p ose of str eng theni ng or sti f f eni ng a sheet m etal su r f ac e.

DESI GN GUI DELI NE: The m ax i m u m i nsi de r adi u s (R) of a r i b i s eq u al to thr ee ti m es the m ater i al thi c k ness; the m ax i m u m dep th i s eq u al to the i nsi de r adi u s, or eq u al to the i nsi de wi dth. The l eng th of a r i b i s not any c onstr ai nts. RI B

R (m ax i m u m ) = 3T, H (m ax i m u m ) = 3T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: Ri b hei g ht (H), Ri b wi dth (W), Ri b i nsi de r adi u s (R).

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Sheet Metal Design Guidelines R ib F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Ri b t o Ho l e Des i g n Gu i del i n e: the m i ni m u m r ec om m ended di stanc e (D1) that the c enter l i ne of a r i b shou l d be f r om the edg e of a hol e i s two ti m es the m ater i al thi c k ness p l u s the r adi u s of the r i b. Ri b t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) that a r i b shou l d be f r om the edg e i s: In a p er p endi c u l ar p l an (D2a): thr ee ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the r i b. In a p ar al l el p l ane (D2b): si x ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the r i b. Ri b t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) that a r i b shou l d be f r om a bend i s: Wi th bend p er p endi c u l ar to the r i b: two ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the r i b, p l u s the r adi u s of the bend. Wi th bend p ar al l el to the bend, thi s r i b g eom etr y i s u su al l y r edu ndant. Ri b t o Ri b Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) between two p ar al l el r i bs i s eq u al to ten ti m es the m ater i al thi c k ness p l u s the r adi u s of eac h r i b. Fea t u r e P o s i t i o n

D1 (m i ni m u D2a (m i ni m D2b (m i ni m D3 (m i ni m u D4 (m i ni m u Rec o m

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m )= u m ) u m ) m )= m )= m en

2T + R1 = 3T + R1 = 6T + R1 2T + R1 + R2 10T + R1 ded

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Sheet Metal Design Guidelines Sem i-shear F o x c o nn . do c _ r ev . 0 1 TI TLE: SEMI -SHEAR ( #1 6) DESCRI P TI ON: A S em i -shear i s a bl i nd hol e that i s p u nc hed on the sheet m etal su r f ac e.

DESI GN GUI DELI NE: The m ax i m u m dep th of the sem i -shear i s eq u al to one-hal f the m ater i al thi c k ness. If the m ater i al thi c k ness i s l ess than .031i n (0.8m m ), i t i s str ong l y r ec om m ended not to u se sem i -shear f eatu r e. Sem i -s h ea r

H (m ax i m u m ) = T/ 2 Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: sem i shear hei g ht (H), di am eter (D).

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Sheet Metal Design Guidelines Sem i-shear F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Sem i -s h ea r t o Fo r m Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om the edg e of a sem i shear to a f or m i s thr ee ti m es the m ater i al thi c k ness p l u s the f or m r adi u s. Sem i -s h ea r t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om the edg e of a sem i shear to a bend i s two ti m es the m ater i al thi c k ness p l u s the bend r adi u s. Sem i -s h ea r t o Sem i -s h ea r Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) between the sem i -shear s i s eq u al to thr ee ti m es the m ater i al thi c k ness. Sem i -s h ea r t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) between edg es of two sem i -shear s i s eq u al to thr ee ti m es the m ater i al thi c k ness. Sem i -s h ea r ( l o n g er ) t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D5) f r om the edg e of a l ong sem i -shear to a bend i s di r ec tl y p r op or ti onal to the l eng th of the sem i -shear , m ater i al thi c k ness and the r adi u s of the bend. Fea t u r e P o s i t i o n

L: l eng th of S em i -shear D1 (m D2 (m D3 (m D4 (m

i ni m i ni m i ni m i ni m

u m u u u

) = 3T + R2 m ) = 2T + R1 m ) = 3T m ) = 3T

When L i s l ess than 1.0“ then D5 (m i ni m u m ) = 2.5T + R When L i s 1.0” to 2.0” then D5 (m i ni m u m ) = 3T + R When L i s ov er 2.0” then D5 (m i ni m u m ) = 3.5T + R Rec o m m en ded

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Sheet Metal Design Guidelines R aised L etter s ic o n F o x c o nn . do c _ r ev . 0 1 TI TLE: RAI SED LETTERS I CON ( #1 7) DESCRI P TI ON: A Rai sed l etter i c on i s f or m ed on the sheet m etal su r f ac e.

DESI GN GUI DELI NE: The r ec om m ended hei g ht of a r ai sed l etter i c on f eatu r e i s eq u al to .020”. RAI SED LETTERS I CON

H (r ec om m ended) = .020” Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D m odel c an be c r eated by sem i -shear f eatu r e. The hei g ht of l etter s c an be set by .020”.

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Sheet Metal Design Guidelines Dim p le F o x c o nn . do c _ r ev . 0 1

TI TLE: DI MP LE ( #1 8 ) DESCRI P TI ON: The Di m p l e i s a sp her i c al dep r essi on i n the sheet m etal .

DESI GN GUI DELI NE: The ou tsi de di am eter of the Di m p l e shou l d be eq u al to, or l ess than, si x ti m es the m ater i al thi c k ness, to a dep th eq u al to, or l ess than, f ou r ti m es the m ater i al thi c k ness. DI MP LE

D (m ax i m u m ) = 6T, H (m ax i m u m ) = 4T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: Di m p l e hei g ht (H), di m p l e ou tsi de di am eter (D).

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Sheet Metal Design Guidelines Dim p le F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Di m p l e t o Di m p l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) between two di m p l es shou l d be thr ee ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of both di m p l es. Di m p l e t o Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2 m easu r ed f r om the c enter of the di m p l e) that a di m p l e shou l d be f r om a hol e i s thr ee ti m es the m ater i al thi c k ness p l u s the r adi u s of the di m p l e. Di m p l e t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3 m easu r ed f r om the c enter of the di m p l e) that a di m p l e shou l d be f r om an edg e i s thr ee ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the di m p l e. Di m p l e t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4 m easu r ed f r om the c enter of the di m p l e) that a di m p l e shou l d be f r om a bend i s two ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the di m p l e p l u s the r adi u s of the bend. Fea t u r e P o s i t i o n

D1 (m D2 (m D3 (m D4 (m

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i ni m i ni m i ni m i ni m

u m u m u m u m Rec

)= )= )= )= o m

3 T + R2 + R3 3 T + R2 3 T + R2 2 T + R1 + R2 m en ded

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Sheet Metal Design Guidelines Stam p ing I c o ns F o x c o nn . do c _ r ev . 0 1 TI TLE: STAMP I NG I CONS ( #1 9 ) DESCRI P TI ON: A S tam p i ng i c ons i s u sed f or showi ng the p ar t nu m ber , l abel p osi ti on, di r ec ti on i c on or som e other i nf or m ati on on the sheet m etal su r f ac e.

DESI GN GUI DELI NE: The r ec om m ended dep th of a stam p i ng f eatu r e i s eq u al to .008”, the r ec om m ended wi dth of a stam p i ng i c on i s eq u al .008”; f or the tex t i c on (p ar t nu m ber ), the hei g ht of tex t i s eq u al to .118”; the wi dth-hei g ht r ati o of tex t i s 0.8. STAMP I NG I CON

D (r ec om m ended) = .008” (REF) Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d be c l ear l y i ndi c ated the tex t hei g ht and ap p r ox i m ate l oc ati on.

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Sheet Metal Design Guidelines Stam p ing I c o ns F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON St a m p i n g I c o n t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D) f r om the i nsi de su r f ac e of a bend to the S tam p i ng Ic on i s eq u al to f ou r ti m es the m ater i al thi c k ness p l u s the r adi u s of a bend. Fea t u r e P o s i t i o n

D (m i ni m u m ) = 4T + R Rec o m m en ded

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Sheet Metal Design Guidelines C ar d-guide-f o r m

F o x c o nn . do c _ r ev . 0 1

TI TLE: CARD GUI DE FORM ( #2 2 ) DESCRI P TI ON: A Car d g u i de f or m p u r p ose of g u i di ng a sl i di ng c ar d.

DESI GN GUI DELI NE: The m ax i m u m S / T). The m i ni m u m

i s a f or m

on the sheet m etal su r f ac e that ser v e the

l eng th of a c ar d g u i de f or m

r ec om m ended op eni ng ang l e i s eq u al to 15
.

i s eq u al to 5.00” (4.00” f or

CARD GUI DE FORM

A (m i ni m u m ) = 15
L (m ax i m u m ) = 5.00” (4.00” f or S / T) Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: Car d g u i de f or m op en ang l e (A), g u i de f or m l eng th (L), g u i de f or m bottom wi dth (W).

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Sheet Metal Design Guidelines C ar d-guide-f o r m

F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Ca r d g u i de f o r m t o Co u n t er s i n k Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om the m aj or di am eter of the c ou nter si nk hol e to the c ar d g u i de f or m i s f ou r ti m es the m ater i al thi c k ness. Ca r d g u i de f o r m t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) f r om the f or m c enter l i ne i s f i v e ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the bend, (The di stanc e c an be r edu c ed i f addi ng r el i ef (sl ot) on the bend.) Fea t u r e P o s i t i o n

D1 (m i ni m u m ) = 4T D2 (m i ni m u m ) = 5T + R Rec o m m en ded

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Sheet Metal Design Guidelines R o und hem

F o x c o nn . do c _ r ev . 0 1

TI TLE: ROUND HEM ( #2 3) DESCRI P TI ON: A r ou nd hem i s a c l osed hem hol e on the sheet m etal su r f ac e.

f eatu r e f or m ed ar ou nd the ex i sti ng edg e of a

DESI GN GUI DELI NE: The m i ni m u m r ec om m ended l eng th of the r etu r n f l ang e i s eq u al to thr ee ti m es the m ater i al thi c k ness. The m i ni m u m r ec om m ended wi dth of the hem g eom etr y i s eq u al to two ti m es l eng th of f l ang e p l u s thr ee ti m es the m ater i al thi c k ness. The g eom etr y of thi s f eatu r e shou l d be obr ou nd. ROUND HEM

H (m i ni m W (m i ni m u m R = f u l l r ou Rec o m

u m ) = 3T ) = 2H + 3T nd g eom etr y m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: Hem r etu r n f l ang e l eng th (H), g eom etr y wi dth (W), g eom etr y r adi u s (R).

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Sheet Metal Design Guidelines R o und hem

F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Ro u n d h em t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om a bend i s thr ee ti m es the m ater i al thi c k ness.

the i nsi de su r f ac e of

Ro u n d h em t o Edg e Des i g n Gu i del i n e: The m i ni m u m ti m es the m ater i al thi c k ness.

an edg e i s ei g ht

r ec om m ended di stanc e (D2) f r om

Ro u n d h em t o Sl o t Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) f r om a r ec tang u l ar hol e edg e i s di r ec tl y r el ated to the l eng th of the sl ot and the m ater i al thi c k ness.. Ro u n d h em t o Fo r m Des i g n Gu i del i n e: The m i ni m u m ti m es the m ater i al thi c k ness.

r ec om m ended di stanc e (D4) f r om

the f or m

i s ei g ht

Fea t u r e P o s i t i o n

D1 (m i ni m u m ) = 3T D2 (m i ni m u m ) = 8T When L i s l ess than 2.0“ then D3 (m i ni m u m ) = 8T When L i s ov er 2.0” then D3 (m i ni m u m ) = 12T D4 (m i ni m u m ) = 8T Rec o m m en ded

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Sheet Metal Design Guidelines E x tr uded H o le F o x c o nn . do c _ r ev . 0 1 TI TLE: EX TRUDED HOLE ( #2 4) DESCRI P TI ON: Ex tr u di ng an ex i sti ng hol e or p i er c i ng and ex tr u di ng a hol e i n sheet m etal i s c al l ed an Ex tr u ded hol e.

DESI GN GUI DELI NE: The hol e di am eter of the ex tr u ded hol e i s based u p on sp ec i f i c desi g n r eq u i r em ents. The m ax i m u m hei g ht of ex tr u ded hol e i s l ess than hal f of the hol e di am eter (as an ex am p l e, the m ax i m u m hei g ht f or M3 ex tr u ded hol e i s .059”) EX TRUDED HOLE

H (m ax i m u m ) = M / 2 (M i s thr eaded sp ec ) Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: ex tr u si on hei g ht (H), i nsi de di am eter (d), tap p i ng sp ec (M).

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Sheet Metal Design Guidelines E x tr uded H o le F o x c o nn . do c _ r ev . 0 1 FEATURE P OSI TI ON Ex t r u ded h o l e t o Ex t r u ded h o l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) between two ex tr u ded hol es (f r om the m aj or di am eter of eac h ex tr u si on) i s f ou r ti m es the m ater i al thi c k ness. Ex t r u ded h o l e t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) that the m aj or di am eter of an ex tr u ded hol e shou l d be f r om an edg e i s thr ee ti m es the m ater i al thi c k ness. Ex t r u ded h o l e t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) that the m aj or di am eter of an ex tr u ded hol e shou l d be f r om a bend i s thr ee ti m es the m ater i al thi c k ness p l u s the bend r adi u s. Ex t r u ded h o l e t o Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) that the m aj or di am eter of an ex tr u ded hol e shou l d be f r om a hol e i s thr ee ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D1 (m D2 (m D3 (m D4 (m

0 5/ 30 / 20 0 7

i ni m i ni m i ni m i ni m

u m u m u m u m Rec

)= )= )= )= o m

4T 3T 3T+ R 3T m en ded

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Sheet Metal Design Guidelines T hr ead f o r m

F o x c o nn . do c _ r ev . 0 1

TI TLE: THREAD FORM ( #2 5 ) DESCRI P TI ON: A Thr ead f or m the sel f -tap p i ng sc r ew.

i s a swi r l dep r ess on an ex i sti ng hol e. It al way s i s u sed f or

DESI GN GUI DELI NE: Mak e a note f or the f eatu r e to show i ts sp ec . THREAD FORM .

Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d be c l ear l y i ndi c ated the f eatu r e by a thr ead f or m ; the g eom etr y c an be c r eated by a f or m to show the thr ead di r ec ti on.

0 5/ 30 / 20 0 7

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Sheet Metal Design Guidelines T hr ead f o r m

F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Th r ea d f o r m t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om the i nsi de su r f ac e of a bend to the m aj or di am eter of thr ead f or m i s eq u al to thr ee ti m es the m ater i al thi c k ness p l u s the bend r adi u s: Th r ea d f o r m t o Th r ea d f o r m Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) between two thr ead f or m s i s eq u al to f i v e ti m es the m ater i al thi c k ness. Th r ea d f o r m t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D3) f r om thr ee ti m es the m ater i al thi c k ness.

an edg e i s eq u al to

Th r ea d f o r m t o Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D4) f r om two ti m es the m ater i al thi c k ness.

a hol e i s eq u al to

Th r ea d f o r m t o Co u n t er s i n k Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D5) f r om of a c ou nter si nk i s eq u al to thr ee ti m es the m ater i al thi c k ness.

the m aj or di am eter

Fea t u r e P o s i t i o n

D1 (m D2 (m D3 (m D4 (m D5 (m Rec

0 5/ 30 / 20 0 7

i ni m i ni m i ni m i ni m i ni m o m

u m u m u m u m u m m en

) = 3T + R ) = 5T ) = 3T ) = 2T ) = 3T ded

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Sheet Metal Design Guidelines Gusset F o x c o nn . do c _ r ev . 0 1 TI TLE: GUSSET ( #2 6) DESCRI P TI ON: A Gu sset i s a dep r essi on on the bend l i ne to ser v e f or sti f f eni ng a bend;

DESI GN GUI DELI NE: The g u sset i s r el ated to the m ater i al , the m ater i al thi c k ness and g u sset r adi u s. The g u sset c an be set by a standar d g eom etr y to ser v e f or the sti f f eni ng f u nc ti on. GUSSET

A1 (r ec om m ended) = 90
W (m i ni m u m ) = 2T D (m ax i m u m ) = 2T

A2 (r ec om m ended) = 45
Rec o m m en ded

GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: Gu sset dep th (D), Gu sset wi dth (W), Gu sset head ang l e (A1), Gu sset f or m ed ang l e (A2), Gu sset f or m l eng th (L).

0 5/ 30 / 20 0 7

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Sheet Metal Design Guidelines Gusset F o x c o nn . do c _ r ev . 0 1

Ti p s f o r t h e Gu s s et f ea t u r e. Des i g n Gu i del i n e: The Gu sset wi l l r esu l t i n di stor ti on of a hol e i f the hol e and the g u sset ar e i n-l i ne. Rec om m end to of f set g u sset and hol e.

GUSSET

D (r ec om m ended) = 3T Rec o m m en ded

0 5/ 30 / 20 0 7

Gu sset and a hol e ar e i n one l i ne No t Rec o m m en ded

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Sheet Metal Design Guidelines Gusset F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Gu s s et t o Ho l e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) that a g u sset shou l d be f r om the edg e of a hol e i s: To a hol e (D1a): thr ee ti m es the m ater i al thi c k ness p l u s the r adi u s of the g u sset. To a sl ot (D1b): f ou r ti m es the m ater i al thi c k ness p l u s the r adi u s of the g u sset. Gu s s et t o Edg e Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) that a g u sset shou l d be f r om an edg e i s: In a p ar al l el p l ane (D2a): ten ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the g u sset. In a p er p endi c u l ar p l ane (D2b): f ou r ti m es the m ater i al thi c k ness p l u s the i nsi de r adi u s of the g u sset. Gu s s et t o Gu s s et Des i g n Gu i del i n e: the m i ni m u m r ec om m ended di stanc e (D3) between two g u ssets i s eq u al to ten ti m es the m ater i al thi c k ness p l u s the r adi u s of eac h g u sset. Fea t u r e P o s i t i o n

D1a (m D1b (m D2a (m D2b (m D3 (m i ni m

0 5/ 30 / 20 0 7

i ni m u m ) = 3T + W2/ 2 i ni m u m ) = 4T + W1/ 2 i ni m u m ) = 10T + W1/ 2 i ni m u m ) = 4T + W1/ 2 u m ) = 10T + W1/ 2 + W2/ 2 Rec o m m en ded

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Sheet Metal Design Guidelines Sp o o n F o x c o nn . do c _ r ev . 0 1 TI TLE: SP OON ( #2 7) DESCRI P TI ON: A sp oon i s a sp ec i al ty p e of op en l anc e f or m ed wi th a di m p l e on the u nattac hed si de. A sp oon has a nar r ow nec k p ar t to ser v e the sp r i ng f u nc ti on when the di m p l e i s p r essed.

DESI GN GUI DELI NE: The m i ni m u m wi dth of the di m p l e f l ang e f r om ti m es the m ater i al thi c k ness, or .032”, whi c hev er i s g r eater .

the edg e i s eq u al to 0.8

SP OON

S (m i ni m u m ) = 0.8T Rec o m m en ded GUI DELI NES FOR 3D GEOMETRY: 3D shou l d c l ear l y i ndi c ate f ol l owi ng i nf or m ati on: S p oon l eng th (L), S p oon nar r owest wi dth (W), S p oon hei g ht (H), S p oon f l ang e wi dth (S ).

0 5/ 30 / 20 0 7

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Sheet Metal Design Guidelines Sp o o n F o x c o nn . do c _ r ev . 0 1

FEATURE P OSI TI ON Sp o o n t o Ben d Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D1) f r om a bend i s: In a p ar al l el di r ec ti on, the m i ni m u m di stanc e (D1a) i s eq u al to f ou r ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend; In a p er p endi c u l ar di r ec ti on, the m i ni m u m di stanc e (D1b) i s eq u al to thr ee ti m es the m ater i al thi c k ness p l u s the r adi u s of the bend. Sp o o n t o Sp o o n Des i g n Gu i del i n e: The m i ni m u m r ec om m ended di stanc e (D2) between the sp oons i s thr ee ti m es the m ater i al thi c k ness. Fea t u r e P o s i t i o n

D1a (m i ni m D1b (m i ni m D2 (m i ni m u Rec o m

0 5/ 30 / 20 0 7

u m u m m m

) = 4T + R ) = 3T + R ) = 3T en ded

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