Scanjet General Instruction Sc 45tw.pdf
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Instruction Manual
SC 45TW Bronze
#SC 45TW-BR 18
Scanjet Marine AB SALES OFFICE Södra Långebergsgatan 36 P.O. Box 9316 SE-400 97 Göteborg, Sweden Telephone +46 313 387 530 Telefax +46 313 387 540 E-mail [email protected] Web www.scanjet.se
FACTORY Törnedalsgatan 1 P.O. Box 2 SE-275 21 Sjöbo Telephone +46 416 513 100 Telefax +46 416 511 656 E-mail [email protected] VAT SE556291242701
This Manual Applies for the Following Products:
Type Date
SC 45TW - Bronze SC 45TW - Rubber Bumper
2018-09-26 2018-09-26
Spare Parts Department
Contact Information
Read “10. How to Order Spare Parts” on page 27
Scanjet Marine AB
Törnedalsgatan 1 P.O. Box 2 SE-275 21 Sjöbo, Sweden Telephone +46 416 513 100 Telefax +46 416 511 656 E-mail [email protected]
This manual is intended to assist in the handling and operation of the Scanjet SC 45TW Tank Cleaning System. Continuous product improvement is the policy of Scanjet Marine AB and we reserve the right to alter the specifications at any time without prior notice.
Page 2 of 40
#SC 45TW-BR 18 – 180926
Contents 1. Introduction................................................................................................... 4 2. Safety Instructions......................................................................................... 5 3. General Description....................................................................................... 6 4. Technical Data............................................................................................... 7 4.1. Specifications...................................................................................................7 4.2. Dimensions......................................................................................................8
5. Performance Data.......................................................................................... 9 6. Installation Instructions................................................................................ 11 6.1. Connecting to Supply Line and Starting Up...................................................12 6.2. Calculation of Cleaning Time.........................................................................13 6.3. Speed Adjustment.........................................................................................15
7. Operation.................................................................................................... 16 7.1. During Operation...........................................................................................16
8. Maintenance............................................................................................... 17 8.1. Preventive Maintenance.................................................................................17 8.2. Service Kit.....................................................................................................18 8.3. Service intervals.............................................................................................19 8.4. Disassembly...................................................................................................20 8.5. Reassembly...................................................................................................24
9. Trouble Shooting Guide............................................................................... 26 10. How to Order Spare Parts.......................................................................... 27 11. Exploded Drawing - SC 45TW.............................................................................28 12. Part List - SC 45TW...............................................................................................29 13. Optional Accessories - Rubber Bumper...............................................................31 13.1. Exploded Drawing - Rubber Bumper............................................................32
14. Basic Settings............................................................................................. 33 15. Service Kit Contents.................................................................................. 35 16. Spare Part Kit............................................................................................. 36 17. Tool Kit...................................................................................................... 37 18. Service Card.............................................................................................. 38
#SC 45TW-BR 18 – 180926
Page 3 of 40
1. Introduction SCANJET SC 45TW is a tank cleaning machine especially developed for cleaning of cargo and slop-tanks on board chemical and/or product carriers. The size, construction and cleaning requirements of these tanks are design criteria, which have been evaluated prior to installation. The SC 45TW could be used as a fixed, installed machine as well as portable, according to order specifications. The cleaning procedure is started by open the valve for cleaning media. The media flow will pass through a turbine inside the machine, out through the nozzles that rotate and create a criss-cross cleaning pattern inside the tank. When the cleaning procedure is finalized the valves are to be closed. SC 45TW is per standard delivered with two nozzles, sizes between Ø 11 mm and Ø 18 mm. This manual has been prepared as a guide to facilitate for persons who will be operating and maintaining the tank cleaning machine. The key to long machine life will always be carefully planned maintenance. If this is executed properly the Scanjet SC 45TW will keep servicing you for years.
Page 4 of 40
#SC 45TW-BR 18 – 180926
2. Safety Instructions • If the machine is used in potentially explosive atmospheres then tapes or joint sealing compounds, which are electrical insulators, must not be used on threads or joints, unless an electrical connection is otherwise established to ensure an effective grounding. Scanjet recommend that the connecting pipe work is electrically conductive and grounded to the tank structure. It’s important that the tank cleaning machine always is properly grounded. The resistance between the nozzle and the tank structure should not exceed 20 000 Ohm. This is important in order to avoid any build up of static electricity in the machine. For further information see CENELEC R044-001 Safety of Machinery, guidance and recommendations for the avoidance of hazards due to static electricity. • When the equipment is operating in potentially explosive atmospheres, measures have to be taken to verify that the tank is inert at all times during cleaning operation. This is to avoid sparks and possible explosions since fluids moving at high velocities through air causes electrostatic build up in the media. As an extra precaution the cleaning media could be made conductive. • The machine should be installed in accordance with national regulations for safety and other relevant regulations and standards. • Precautions should be made to prevent starting of the tank cleaning operation, while personnel are inside the tank or otherwise can be hit by jets from the nozzle. • In EU-countries the complete system has to comply with EU-machine directive and should be CE-marked. In North America consult Underwriters Laboratory for any specific regulatory needs relative to the entire CIP (Clean In Place) System. • Earmuffs should always be used when operating the machine. • Be careful not to drop the tank cleaning machine/equipment when lifting and/or carrying. Dropping the machine could cause serious injuries. Never stand underneath the machine during mounting or operating. • The equipment may only be used for tank cleaning operations as described in this manual. • The equipment has not been assessed as a safety related device as referred to in directive 2014/34/EU Annex II, clause 1.5
Always follow these instructions before taking the SC 45TW into service!
#SC 45TW-BR 18 – 180926
Page 5 of 40
3. General Description The Scanjet SC 45TW is a media driven and lubricated tank cleaning machine. No lubrication substances such as oil grease etc. are used. Functional Principle When cleaning media enters the machine it first passes through a turbine and a worm gearbox, then a nozzle housing leading it out through the nozzles. The turbines rotation drives the worm gearbox making the machine rotate around its own axle on the same time as the nozzle housing is forced to rotate. A combined motion of the machine body and the nozzle housing creates a criss-cross cleaning pattern inside the tank. After 11 1/4 rotations, a first course pattern has been created inside the tank as shown on fig 1. This process is repeated 4 times, each time indexed from the other, until a full cleaning pattern is created inside the tank walls as per fig 2. When this is finalized, after 47 rotations of the machine or 49 rotations of the nozzle housing, the first cycle will be repeated. Cleaning of tanks is a process depending on a number of factors such as soilage of the tank, distance between nozzles and tank walls, cleaning procedure, cleaning agent, temperature and more. All of these factors need to be considered to accomplish a proper cleaning. The rotation speed of the machine is depending on flow rate through the machine. Higher flow rate makes the turbine spin faster and because of this the machine is equipped with different turbines according to nozzle size and intended operating parameters.
Fig 1. After one cycle
Page 6 of 40
Fig 2. Full pattern
#SC 45TW-BR 18 – 180926
4. Technical Data 4.1. Specifications Weight : 16 kg (35,3 lb) Inlet pressure
: 3-8 bar (40-115 psi) Revision note
Qty.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
Date
Recommended pressure
: 5-7 bar (70-100 psi)
Max pressure
: 12 bar (180 psi)
Max operating temperature
: 95ºC (200ºF)
Max ambient temperature
: 140ºC (284ºF)
Rotation speed
: 2-4 rpm (see page 15)
Ins.
Sign.
Materials : Bronze, AISI316L, PEEK, PTFE, Ceramic Adapter types
Fixed Installation
: 2” BSPP1 , Flange adapter according to specification below
B
A
: 2” BSPP1
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
Portable Installation
C
0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
Adapter Adapter Part No.
ØA
ØB
ØC
PN16 DN50
40085-526
Ø165
Ø125
Ø18x4
PN 16 DN65 JIS 10/16K 40 JIS 10K 50 JIS 16K 50 JIS 10K 65 JIS 16K 65 ANSI 2” 150lb
40085-646 40085-644 40085-625 40085-645 40085-626 40085-646 40085-705
Ø173 Ø140 Ø155 Ø155 Ø175 Ø175 Ø152.4
Ø140 Ø105 Ø120 Ø120 Ø140 Ø140 Ø120.6
Ø19x8 Ø19x4 Ø19x4 Ø19x8 Ø19x4 Ø19x8 Ø19x4
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
Flange type
General Tolerances Tolerance ISO 2768-m
Designer
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
1 British Standard Pipe Thread Parallel 06-11-16 JC
Date
Glasblästras
Anslutningsadapter Törnedalsgatan 1, 275 21 Sjöbo Adapter device SWEDEN #SC 45TW-BR 18 – 180926
gram E
Drawing no. / Ritningsnr.
Format
A4
Scale
1:5
Revision
40081-xx P01 Page 7 of 40
No.
Revision note
Qty.
Date
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
4.2. Dimensions
Ins.
Sign.
246 mm (9,7 in) 356 mm (14,0 in)
2"
240 mm (9,4 in)
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
304 mm (12 in)
0.5-3= 0.1 (3)-30= 0.2 This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
130 mm (5,1 in)
104 mm (4,1 in) 200 mm (8,9 in)
Min. Opening 202 mm (8,0 in)
Min. Rotation 380 mm (15,0 in) Designer
JC
Date
Drawer
Date
Surface treatment
05-03-24
gram
Page 8 of 40 SC45TW Nytt utf Ø9-12 mm Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Weight
SC45TW New Ø9-12 mm
E
Format
Scale
1:5 #SC 45TW-BR 18 – A4 180926 Drawing no. / Ritningsnr.
SC45TW-S-XX
Revision
P01
5. Performance Data Performance data: The table below shows the flow and effective jet length (radius) for each combination of inlet pressure and nozzle diameter. Other nozzles and maximum jet lengths are available upon request. 1
Supply pressure MPa (Bar) 0,6 (6)
0,8 (8)
1,0 (10)
1,2 (12)
Jet Jet Jet Jet Flow¹ Flow¹ Flow¹ Flow¹ length length length length Nozzle size [m³/h] [m³/h] [m³/h] [m³/h] [m] [m] [m] [m] 2 x Ø11mm
22
15
25
17
28
19
31
20
2 x Ø12mm
25
15
29
17
32,5
19
36
20
2 x Ø14mm
30
15
35
17
38,5
19
42,5
20
2 x Ø16mm
34
14
38
16
42
18
45
20
2 x Ø18mm
35
13
40
15
45
17
49
19
1 Because of variations in part wear, water temperature, installation etc., the flow may differ ±10% from specified value.
#SC 45TW-BR 18 – 180926
Page 9 of 40
Flow versus pressure m3/ h 50
48 46 44 42
40 38 36 34 32
30 28 26 24 22
20
USgpm 220
2 x Ø18 mm
210
2 x Ø16 mm
200 190
2 x Ø14 mm
180 170
160
2 x Ø12 mm
150
140
2 x Ø11 mm
130
120 110
100 90 90
6
100
7
120
110
8
130
9
140
150
10
160
11
170
psi 12 bar
Inlet pressure has been measured at the machine inlet. In order to achieve the performance indicated in these curves, the pressure drop in supply lines must be taken into consideration.
Page 10 of 40
#SC 45TW-BR 18 – 180926
6. Installation Instructions General Installation Instructions: The Scanjet SC 45TW cleaning machine should be installed in vertical position, upright or inverted. Supply Line: It is recommended to install a filter in the supply line, in order to avoid large particles lodging inside the machine. The portable SC 45TW is fitted with strainers at the inlet. Before connecting the machine to the system, all supply lines and valves should be flushed to remove foreign matter. Cleaning Media: Only media compatible with the materials listed in the reference list of parts for your model should be used, see “4. Technical Data” on page 7. After Use Cleaning: Depending on the type of cleaning that has been performed and the type of cleaning media used, a procedure for after use flushing of the cleaning system should be developed for your application. In general, a fresh water flush is recommended after each cleaning. Pressure: Hydraulic shocks may damage the system. In order to avoid shocks increase pressure gradually from 0 to maximum operating pressure over 5-7 seconds. Do not exceed 14 Bar (200 PSI) inlet pressure! Higher pressure in combination with higher flow rates will increase consumption of wear parts and could result in major leakage.
WARNING! If the machine is used in potentially explosive atmospheres then tapes or joint sealing compounds, which are electrical insulators, must not be used on threads or joints, unless an electrical connection is otherwise established to ensure an effective grounding. Scanjet recommend that the connecting pipe work is electrically conductive and grounded to the tank structure. It’s important that the tank cleaning machine always is properly grounded. This is important in order to avoid any build up of static electricity in the machine.
#SC 45TW-BR 18 – 180926
Page 11 of 40
No.
Ins.
Date
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma. (30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
Never attach the Scanjet SC 45TW by grabbing the nozzles, as it could damage the gears inside the machine. Always use proper tools and turn on the threaded connection as shown in the picture below.
Revision note
Qty.
Date
Ins.
Sign.
JC
N9
Material
(30)-120= (120)-315= 315)-1000= 0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
General Tolerances Tolerance ISO 2768-m
Designer
0.3 0.5 0.8
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
0.5-3= 0.1 (3)-30= 0.2
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-03-24
gram Format
Scale
A4 1:2 SC45TW Nytt utf Ø9-12 mm Drawing no. / Ritningsnr. Revision Törnedalsgatan 1, 275 21 Sjöbo When threading the inlet connection of machine to the SC45TW New Ø9-12 mm SC45TW-S-XX P01 cleaning media SWEDEN E
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
Revision note
Qty.
6.1. Connecting to Supply Line and Starting Up
connection, we recommend that Teflon tape or anotherSC45TW appropriate anti-seizing Ø9-16 compound is used, to avoid metal galling. Galling is when threads clamp together and cannot easily be loosened. Starting up
General Tolerances
Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-03-24
gram
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
E
Drawing no. / Ritningsnr.
SC45TW-S-XX
Format
A4
Scale
1:2
Revision
P01
The machine will automatically start when there is a supply of cleaning media SC45TW Ø9-16 connected and flowing to the machine. The machine is self-lubricated by means of the cleaning media, and self-draining through a hole in the bottom plate.
Page 12 of 40
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
#SC 45TW-BR 18 – 180926
6.2. Calculation of Cleaning Time Calculation of cleaning time for a full cycle The cleaning time depends of the following: Rotation speed of the main housing A (rev./min.)
Number of rotations for full pattern 47 (turns)
Cleaning time D (minutes) Cleaning time D = 47 A Example 1: The main body rotates with 2,5 turns per minute (checked with a wristwatch when looking at the machine). How long time does it take to create a first cleaning pattern in the tank? A = 2,5 rev/min A first pattern is created after 1 cycle! Cleaning time D = 47/2.5 = 4.7 minutes 4 Note that after an additional 4 x 4.7 = 18.8 minutes a full cleaning pattern will be created.
#SC 45TW-BR 18 – 180926
Page 13 of 40
Example 2: Calculation of cleaning time for getting out a certain amount of cleaning media (prewash). - The total flow Q (m³/h) through the nozzles at the specific pressure used is taken from the table in “5. Performance Data” on page 9. The total flow in the tank is then calculated by adding the flow from all machines used at the same time in the tank. - Needed amount of washing media R (m³) calculated as per Prewash Regulations or other. - The time T the machine must be in operation is then calculated as: T = Rx60 (min) Q Example 3: - Prewash rules gives that 6 m³ of cleaning media should be used. - We have a tank with two (2) machines, each with 2 x Ø 12 mm nozzles, and will operate the tank cleaning machine at 8 bar pressure. - How long time should we operate the machine? Solution Machine data at page 9 shows that at 8 bar and 2 x Ø 12 mm nozzles will give a flow of 29 m³/h per machine. Total flow will then be calculated adding both machines giving a total flow in the tank of 58 m³/h. Needed time T = 6x60 = 6.2 min 58
Page 14 of 40
#SC 45TW-BR 18 – 180926
6.3. Speed Adjustment The rotating speed of the machine can be adjusted by changing the position of the conical turbine on its shaft. The speed will increase when lowering the turbine and vice versa. To change the speed, please proceed as follows: 1. Remove the inlet flange (47) by unlocking the locking plate (48) and remove the bolts (49) 2. Loosen the contra nut (44) with a 19mm spanner and 4mm Allen key. 3. Turn the turbine to desired position and lock the contra nut.
49 48
47
0.5-3= 0.1 (3)-30= 0.2
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
44
Basic settings for turbine Set the upper edge of the turbine down 15 mm from the upper edge of the turbine cone. Then hold the turbine shaft fixed while locking the contra nut.
#SC 45TW-BR 18 – 180926 without our d for manucompany.
SS-ISO 2768-m for machined parts
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
4. The correct speed should be between 2-4 rpm ideal is 2,5-3 rpm. Be careful not to screw the turbine too far down in the cone, this may cause the Ins. Sign. Revision note Qty. Datecone. No. because machine to unexpectedly stop the turbine is touching the
Page 15 of 40
No.
Revision note
Qty.
Date
Ins.
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
7. Operation
7.1. During Operation If leakage is detected the seals inside the machine have to be changed.
0.3 0.5 0.8 (30)-120= (120)-315= 315)-1000= 0.5-3= 0.1 (3)-30= 0.2
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
NOTE! The leakage at the nozzle housing and between the adapter and cover is normal and necessary to flush the bearings. During cold water rinsing the leakage is considerably higher then during hot water rinsing.
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
E
Drawing no. / Ritningsnr.
SC45TW-S-XX
Format
A4
Scale
1:2
Revision
P01
SC45TW Ø9-16
Page 16 of 40
#SC 45TW-BR 18 – 180926
8. Maintenance 8.1. Preventive Maintenance In order to keep your Scanjet tank cleaning machine servicing you as an efficient tool in your tank cleaning operations, it is essential to care for maintenance. Following a simple maintenance program will keep your tank cleaning machine in good condition and the machine will maintain its high performance. Good maintenance is careful and regular attention!
The following recommended preventive maintenance program is based on tank cleaning machines working in average conditions. However, a cleaning machine, that has a rough and dirty job to do, will need more frequent attention than one working in ideal conditions. It is recommended that the maintenance program is adjusted to suit such a situation. Only use proper tools when servicing the machine; see chapter “17. Tool Kit” for Scanjet standard tool kit. Never use excessive force or hammer components together or apart. Always follow all assembly/disassembly steps in the order described in this manual. Never assemble components without previous cleaning; this is especially important on all mating surfaces.
Change of bearings is recommended every 250 working hours Change of gears is recommended every 500 working hours See next page about “Service Kit”
When re-tightening the screws/bolts use Loctite 243. For other threads there are instructions about the use of Loctite, read “8.5. Reassembly” on page 24.
Using any other than Scanjet original parts will invalidate the warranty.
#SC 45TW-BR 18 – 180926
Page 17 of 40
8.2. Service Kit Tank cleaning machines are installed and operated in extremely rough conditions. In order to ensure continued safe operation of the Scanjet tank cleaning machines it is advised to follow given service instructions. Scanjet has identified components which should be checked at regular intervals and replaced if necessary, because of wear or damage. This is important in order to avoid unplanned stops or breakdowns and to assure safe, smooth and trouble free operation of the tank cleaning. The components that may be subject to wear and need of replacement have been included in service kits, naturally optimized for each specific model and type of Scanjet tank cleaning machine. Service intervals are described on the following page. Service kits are rapidly available and easy to order, as well as being more economical compared to ordering parts separately. The service kits are specified at page 35 and forward.
Scanjet part no.
Description
KIT 45TW-B-250-2
Wear kit for 250 hours service
KIT 45TW-B-500-2
Wear kit for 500 hours service
T 45
Scanjet basic tool kit including all necessary tools to service the machine
Page 18 of 40
#SC 45TW-BR 18 – 180926
8.3. Service intervals Every 250 working hours 1. Order the service kit for 250-hours service “KIT 45TW-B-250-2” 2. Thoroughly flush the machine prior to disassembly and ensure that no particles remain in the machine. 3. Disassemble the machine as described on the following pages. For 250-hours service it’s not required to disassembly the gear box, unless needed. 4. Upon complete disassembly of the machine, all parts should be thoroughly washed and/or degreased in the appropriate manner, then inspected accordingly. 5. Inspect seals, bushings and gears for wear; locate position numbers from “11. Exploded Drawing - SC 45TW” on page 28 and “12. Part List - SC 45TW” on page 29. Replace if unduly worn. 6. Reassemble the machine. A service card is included with this manual; see page 38. This should be filled in each time service is performed on the tank cleaning machine, so that a proper maintenance record/history is kept.
Every 500 working hours 1. Order the service kit for 500-hours service “KIT 45TW-B-500-2” 2. Do the same inspection as for 250-hours service but with a complete disassembly of the machine, including the gear box. 3. Replace the parts in the service kit. Check all parts for wear, replace if necessary.
#SC 45TW-BR 18 – 180926
Page 19 of 40
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
8.4. Disassembly
Revision note
Qty.
Ins.
Date
Sign.
49 48
1. Use a sharp tool, e.g. a flat screwdriver, to unlock the locking plates (pos. 48) on the connection
2. Undo the bolts (pos. 49) and remove the connection SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt 0.3 skriftliga medgivande ändras, kopieras, användas(30)-120= för 0.5-3=eller 0.1 firma. (120)-315= 0.5 tillverkning eller delges annan person (3)-30= 0.2 315)-1000= 0.8
45
No.
Revision note
Qty.
Ins.
Date
Sign.
3. Loosen the contra nut with help of box wrench no. 19 and Allen key no. 4
Ins.
Sign.
remove
SS-ISO 2768-m for machined parts
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
Date
and
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Drawer
Date
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
gram E
Format
A4
Drawing no. / Ritningsnr.
SC45TW-S-XX
Scale
1:2
Revision
P01
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
5. Remove the nozzles by unlocking the stopscrews in the nozzle housing
0.5-3= 0.1 (3)-30= 0.2 his document is our property and shall not without our ermission in writing be altered, copied, used for manucturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
Revision note
Qty.
(30)-120= 0.3 This document is our 0.5-3= 0.1 (120)-315= 0.5 property and shall not without our permission in writing (3)-30= 0.2 315)-1000= 0.8be altered, copied, used for manufacturing or communicated to any person or company.
No.
4. Unscrew turbine turbine cone
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Gen. surface
Date
Dimension
Note
Surface treatment
Weight
Page 20 of 40 Material
Drawer
Date
05-03-24
6. If needed, withdraw the nozzles from the nozzle tubes General Tolerances
Tolerance ISO 2768-m
Designer
JC
E
Drawing no. / Ritningsnr.
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Material
Drawer
Date
Dimension
Note
Surface treatment
Weight
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
gram E
Drawing no. / Ritningsnr.
Format
A4
Scale
1:2
Revision
Format
A4
SC45TW-S-XX
#SC 45TW-BR 18 – 180926
gram
SC45TW Nytt utf Ø9-12 mm
N9
Gen. surface
Date
Scale
1:2
Revision
P01
JC Date
9. Note the two O-rings (pos. 12) inside the nozzle housing
N9 Drawer Material
#SC 45TW-BR 18 – 180926 Date
05-03-24
SC45TW Nytt utf Ø9-12 mm 10. Turn the machine upside down Törnedalsgatan 1, 275 21 Sjöbo SC45TW New Ø9-12 mm SWEDEN
12. Pull out the turbine shaft SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt (30)-120= 0.3 skriftliga medgivande ändras, kopieras, användas för 0.1 (120)-315= 0.5 tillverkning eller delges annan person 0.5-3= eller firma. (3)-30= 0.2 315)-1000= 0.8
Gen. surface
11. Undo the bolts (pos. 25) in the bottom plate to remove the gearbox
(30)-120= 0.3 This document0.5 is our property and shall not without our (120)-315= permission in writing be altered, copied, used for manu315)-1000= 0.8 facturing or communicated to any person or company.
General Tolerances
SS-ISO 2768-m for machined parts
Tolerance ISO 2768-m
0.5-3= 0.1 (3)-30= 0.2
Designer
t is our property and shall not without our writing be altered, copied, used for manummunicated to any person or company.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company. (30)-120= (120)-315= 315)-1000= 0.3 0.5 0.8
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
7. Undo the bolts in the nozzle housing cover
8. Withdraw cover, bearing ring (pos. 8), gear and nozzle housing
No.
No.
Dimension
Note
Surface treatment
Weight
gram
Designer
JC
Designer
Tolerance ISO 2768-m
JC Drawing no. / Ritningsnr.
Tolerance ISO 2768-m
General Tolerances
Date
05-03-24
General Tolerances
N9
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
N9
Date
05-03-24
Drawer
Material
Drawer
Date
Material
Date
Qty.
E
SC45TW-S-XX
Revision note
Qty.
Format
A4
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
Date
Revision note Date
Gen. surface
Dimension
Note
Surface treatment
Weight
E
gram
Drawing no. / Ritningsnr.
Page 21 of 40
Gen. surface
Dimension
Note
Surface treatment
Weight
gram
Ins.
Ins.
Format
A4
SC45TW-S-XX
Sign.
8
12 Sign.
25
Revision Scale
1:2.6
SC45TW Ø9-16
P01
Revision
Scale
P01
1:2
Denna handling är vår egendom oc skriftliga medgivande ändras, kopier tillverkning eller delges annan perso Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
Revision note
Qty.
Ins.
Date
Sign.
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8 0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
13. Undo the bolts (pos. 15) in the gear, which is also fixed in the stator
14. Remove the gear, bearings and the stator 15
No.
Revision note
Qty.
Date
I
38
N9
Drawer
Qty.
No.
Date
Sign.
Format
Drawing no. / Ritningsnr.
Scale
A4
SC45TW-S-XX
1:2
Revision
P01
Weight
gram
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
Format
E
A4
Drawing no. / Ritningsnr.
SC45TW-S-XX
Scale
1:2.7
Revision
P01
32
0.5-3= 0.1 (3)-30= 0.2
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
17. Remove the retaining ring (pos. 32) that is placed on the gear shaft, next to the gear. This could be a bit difficult; a suggestion is to use two narrow screwdrivers. SS-ISO 2768-m for machined parts
gram E
Ins.
Date
Note
Surface treatment
05-03-24 JC 16. Undo the stopscrew and sleeve assembly Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Weight
Surface treatment
0.3 0.5 0.8
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Date
SC45TW Nytt utf Ø9-12 mm Revision note SC45TW New Ø9-12 mm
Dimension
Material
Gen. surface
Date
05-03-24
JC
Note
Dimension
Material Drawer
0.5-3= 0.1 (3)-30= 0.2
General Tolerances Tolerance ISO 2768-m
Designer
N9
Gen. surface
Date
(30)-120= (120)-315= 315)-1000=
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
Gearbox
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
41
General Tolerances Tolerance ISO 2768-m
Designer
SS-ISO 2768-m for machined parts
39
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8 0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
15. Check all O-rings bearings and ball bearings for wear and change if needed.
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09
gram
Växellåda SC45TW SMST 18. Pull out the horizontal gear shaft and gear, be careful not to damage the Gearbox SC45TW ASM gear teeth.
E
Drawing no. / Ritningsnr.
40151-0
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Forma
A4
R
Page 22 of 40
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
40
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Dimension
Material
Gen. surface
Date
05-12-09
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Drawer
Date
Note
#SC 45TW-BR 18 – gram 180926 Surface treatment
Växellåda SC45TW SMST Gearbox SC45TW ASM
Weight
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1.2:1
Revision
P01
Revision note
Qty.
Ins.
Date
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för (30)-120= 0.3 tillverkning eller delges annan person eller firma. 0.5 0.5-3= 0.1 (120)-315= (3)-30= 0.2 315)-1000= 0.8
19. Undo the stopscrew to pull up the vertical gear shaft and remove the gear.
No.
Revision note
Qty.
Date
Ins.
Sign.
facturing or communicated to any person or company.
(30)-120= 0.3 (120)-315= 0.5 is our property and shall not without our This document 315)-1000= permission0.8 in writing be altered, copied, used for manu-
20 General Tolerances Tolerance ISO 2768-m
Designer
Material
N9
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09 30
JC
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
30
Format
Scale
A4
Drawing no. / Ritningsnr.
1:2
Revision
40151-0
P01
40151-0
0.5-3= 0.1 (3)-30= 0.2 This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
20. If needed, change the bearings (pos. 30) by carefully pressing out the bearings. Use a punch pin (or similar) to carefully remove the sleeve assembly in the middle (pos. 20) if needed
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1:2
Revision
P01
40151-0
#SC 45TW-BR 18 – 180926
Page 23 of 40
Revision note
Qty.
Date
Ins.
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
8.5. Reassembly Gearbox
20
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
Loctite 638
0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
1. Start by putting together the gearbox, if the bearings have been changed carefully press them into places. Use Loctite 638 on bearing (pos. 20).
2. Be careful not to damage the gear teeth while mounting the gear and gear shafts. First assemble the vertical gear and gear shaft. Turn the gear and gear shaft to make the holes concentric. This enable the stopscrew to lock it properly. Use Loctite 243 on stopscrew. This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
Revision note
Qty.
No.
Ins.
Date
Sign.
3. Assemble the horizontal gearshaft, place the gear upon it and lock with the retaining ring (pos. 32) General Tolerances
Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1:2
Revision
P01
40151-0
18 Loctite 243
20
22
21
24
30 36 35 Loctite 243 30
32
27
28
29
30 33
4. Tighten the sleeve assembly (pos. 22) but make sure the gear rotates freely. Lock the stopscrew (pos. 21), use Loctite 243. 05-12-09 JC gram General Tolerances
Tolerance ISO 2768-m
Designer
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Drawer
Date
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1:2
Revision
P01
40151-0
Page 24 of 40
#SC 45TW-BR 18 – 180926
Denna handling är vår egendom och får ej skriftliga medgivande ändras, kopieras, anv tillverkning eller delges annan person eller f
15
8 13
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
SS-ISO 2768-m for machined parts
5. Insert the stator, turn the machine upside down and place the bearings, gear and bolts, as shown on the picture, into the main housing. Tighten the bolts (pos. 15) diagonally, use Loctite 243.
0.5-3= 0.1 (3)-30= 0.2
6. Place the turbine shaft and gearbox in housing. Tighten the bolts (pos.25) diagonally, use Loctite 243.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
7. Mount the nozzle housing, the gear, bearing and cover on the main housing. Tighten the bolts (pos. 10) diagonally, use Loctite 243.
8. Mount the nozzles and lock them with the stop screws. Use the Loctite 577 General Tolerances Dimension Material on all the threads on the nozzles and nozzle tubes, and Loctite 243 on the N9 stopscrews. Designer Date Drawer Date Surface treatment Tolerance ISO 2768-m
JC
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
Weight
gram E
Drawing no. / Ritningsnr.
Format
A4
SC45TW-S-XX
9. Insert the turbine cone and turbine. It is important to get the right speed on the turbine, check “6.3. Speed Adjustment” on page 15. Lock the turbine position with the contra nut.
10. Place the connection upon the housing and fasten the locking plates and bolts. Use Loctite 243. Bend up the corners of the locking plate to lock the bolts.
11. Testrun the machine to check that everything is working as it should.
#SC 45TW-BR 18 – 180926
Note
Gen. surface
Page 25 of 40
Scale
1:2
Revision
P01
9. Trouble Shooting Guide Symptom: Tank cleaning machine will not clean 1. No or insufficient liquid flow. a. Check fluid supply to ensure that pressure and flow as per the operating curves are being observed. For this to be properly accomplished, you should install a pressure gauge as close to the machine inlet as possible, not further from the tank cleaning machine than 4,5 m or 15 feet. 2. Tank cleaning machine inlet is blocked. a. Check inlet of machine; position 47; and ensure that no debris or particles is present. Remember that it was advised earlier in this manual (page 11) to employ a filter in the supply line. 3. Tank cleaning nozzles are blocked. a. Remove and dismantle the nozzles, position 1 and 3, and check for any foreign matter. If present, remove and then reassemble nozzles. Symptom: Tank cleaning machine will not rotate 4. Bevel gears are blocked. a. If foreign matter has entered the machine and passed through the body, it may have lodged itself in the bevel gears; position 7 and 40. To check these areas refer to “8.4. Disassembly” on page 20. Take care to review the gearing and ensure that there is no damage that could prevent operation. 5. Gearbox rotation is restricted. a. If foreign matter has entered through the stator, position 40, it may have lodged itself in the gearbox; to perform an inspection see disassembly instructions. 6. Worn parts; replacements required. a. After items 1-5 above have been checked; it may be necessary to replace parts due to normal wear associated with your type of operation (or possible damage). One of the best ways to determine the need to replace parts is a visual inspection of the primary wear parts as indicated on the list at “15. Service Kit Contents” on page 35. Symptom: Tank cleaning machine runs with wrong speed 7. Check that the pressure and flow is correct. 8. Try changing the rotation speed by adjusting turbine as described on page 15.
Page 26 of 40
#SC 45TW-BR 18 – 180926
10. How to Order Spare Parts To order spare parts please contact our “Spare Parts Department” at [email protected] or see contact information on page 2. Using any other than Scanjet original parts will invalidate the warranty. Scanjet has prepared Service kit due to regular maintenance, see “15. Service Kit Contents” on page 35 for further information. Revision note
Qty.
Date
Ins.
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
Please note that each machine is marked at the housing as showed on fig below. When ordering spare parts the following data must be referred to for securing a correct and rapid delivery.
Company name: Name Invoice address: Customer name and address
Contact person: Customer contact person
0.3 0.5 0.8 (30)-120= (120)-315= 315)-1000= 0.5-3= 0.1 (3)-30= 0.2
Your order no:
SS-ISO 2768-m for machined parts
Contact person: Customer responsible person
Mode of delivery: By mail, courier etc. Shipping address: Serial no. This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
Shipping mark: Marking of delivery Equipment model: SC 45TW - Bronze, and nozzle size Serial no: Serial numbers of machines
Spare Part List:
General Tolerances Tolerance ISO 2768-m
Designer
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
JC 05-03-24 Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
E
gram
Drawing no. / Ritningsnr.
SC45TW-S-XX
Format
Scale
A4 1:2 Revision
P01
SC45TW Ø9-16
Pos
Part No.
Qty
Description
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
#SC 45TW-BR 18 – 180926
Page 27 of 40
11. Exploded Drawing - SC 45TW List dated 2018-09-26 51 50 49 48
49
47
39
48
11
47
46 45 44 43 38
42
13
1
41
8
2
14
40
3
15 16
4
10
6 7 8 13
12 17 18 19 20 21
37
30 36 35 30
9 33
32 31
22 23
Marine
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Page 28 of 40
SC45TW Brons (nytt utf.) SC45TW Bronze (new)
24 25
26 E
Drawing no. / Ritningsnr.
27 28
29
Format
SC45TW-B-N
A4
30
Scale
1:4
Revision
P01
#SC 45TW-BR 18 – 180926
12. Part List - SC 45TW List dated 2018-09-26 NOTE! Part number may be changed without prior notice. Final part numbers will be issued for “ship set manual”. Depending on nozzle size there is some parts that differ. See chapter “14. Basic Settings” on page 33 for information about your specific settings.
Part List - SC 45TW - Bronze Pos.
Part No.
Qty.
1
50154-xx
2
Description Nozzle (“xx” is nozzle diameter)
2
105087
2
Bolt
3
50156-085-S
2
Nozzle Tube
4
50158
2
Flow Guide
5
105089
2
Bolt
6
40162-25-3
1
Nozzle Housing
7
40149
1
Gear
8
40037-2
2
Ball Bearing
9
40166
1
Cover
10
104726
6
Bolt
11
40165
1
Housing
12
110425
2
O-ring
13
40035
2
Bearing Ring
14
40147
1
Gear
15
104741
6
Bolt
16
40098
1
Turbine Shaft Assembly Incl. pos 17
17
1
Precision Ball
18
1
Bearing
19
1
Bearing
20
40062
1
Bearing Sleeve Assembly Incl. pos 18, 19
21
105096
1
Bolt
22
40099
1
Bearing Sleeve Assembly
23
1
Bearing
24
1
Bearing
25
104726
6
Bolt
26
40064
1
Bottom Plate Bronze
#SC 45TW-BR 18 – 180926
Page 29 of 40
Part List - SC 45TW - Bronze Pos.
Part No.
Qty.
Description
27
104713
4
Bolt
28
40012-2
1
Gear
29
40031
1
Hub
30
40026
3
Bearing
1
Precision Ball
31 32
120302
1
Retaining Ring
33
40197
1
Worm Gear Assembly Incl. pos 31
35
105098
1
Bolt
36
40156
1
Gear
37
40016
1
Gear
38
110442
2
O-ring
39
110454
2
O-ring
40
40148
1
Stator
41
40028
1
Bearing
42
20018-xx
1
Turbine Cone Acc. to order
43
40011-xx
1
Turbine Acc. to order
44
40040
1
Nut
45
40036
1
Bearing
46
40046
1
Top Bearing
47
40072
1
Adapter 2” BSP
40085-xx
1
Connection Adapter Optional See page 7
48
40088
2
Locking Plate
49
104444
8
Bolt
50
70075
1
Strainer
51
70098
1
Retaining Ring
Page 30 of 40
#SC 45TW-BR 18 – 180926
13. Optional Accessories - Rubber Bumper Scanjet is able to supply some optional accessories that might be included in your delivery; these can also be ordered afterwards. Rubber Bumper This is a system to protect the tank wall and deck coating from damage if the machine is hanging from a rubber hose in rough sea. It also protects against sparks when handling and operating the machine. It consists of two rubber protections that cover the nozzle and the bottom of the machine.
SC 45TW Rubber Protection
#SC 45TW-BR 18 – 180926
Page 31 of 40
13.1. Exploded Drawing - Rubber Bumper This kit can be ordered as part no. “RB 45”
Part List - Rubber Bumper Pos.
Part No.
Qty.
1
40071
2
Hose clamp
2
41089-2
1
Rubber protection
3
40070
1
Rubber bumper bottom
4
41082
3
Pipe
5
106105
3
Washer
6
120426
3
Bolt
Page 32 of 40
Description
#SC 45TW-BR 18 – 180926
14. Basic Settings This lists serves as guidance for ordering spare parts depending on the number and size of the nozzles on the machine. This list may be changed without prior notice.
Nozzle size Ø 11 mm Pos.
Part No.
Qty.
Description
1
50154-11
2
Nozzle Ø 11
42
20018-44
1
Turbine Sleeve Ø 44
43
40011-40
1
Turbine T2 Ø 40
46
40046
1
Top Bearing Housing
Nozzle size Ø 12 mm Pos.
Part No.
Qty.
Description
1
50154-12
2
Nozzle Ø 12
42
20018-42
1
Turbine Sleeve Ø 42
43
40029-40
1
Turbine T1 Ø 40
46
40046
1
Top Bearing Housing
Nozzle size Ø 13 mm Pos.
Part No.
Qty.
Description
1
50154-13
2
Nozzle Ø 13
42
20018-44
1
Turbine Sleeve Ø 44
43
40029-42
1
Turbine T1 Ø 42
46
40046
1
Top Bearing Housing
Nozzle size Ø 14 mm Pos.
Part No.
Qty.
Description
1
50154-14
2
Nozzle Ø 14
42
20018-44
1
Turbine Sleeve Ø 44
43
40029-42
1
Turbine T1 Ø 42
46
40046
1
Top Bearing Housing
#SC 45TW-BR 18 – 180926
Page 33 of 40
Nozzle size Ø 15 mm Pos.
Part No.
Qty.
Description
1
50154-15
2
Nozzle Ø 15
42
20018-46
1
Turbine Sleeve Ø 46
43
40029-44
1
Turbine T1 Ø 44
46
40046
1
Top Bearing Housing
Nozzle size Ø 16 mm Pos.
Part No.
Qty.
Description
1
50154-16
2
Nozzle Ø 16
42
20018-50
1
Turbine Sleeve Ø 50
43
40029-44
1
Turbine T1 Ø 44
46
40046
1
Top Bearing Housing
Nozzle size Ø 18 mm Pos.
Part No.
Qty.
Description
1
50154-18
2
Nozzle Ø 18
42
20018-50
1
Turbine Sleeve Ø 50
43
40029-44
1
Turbine T1 Ø 44
46
40046
1
Top Bearing Housing
Page 34 of 40
#SC 45TW-BR 18 – 180926
15. Service Kit Contents Service kits are rapidly available and easy to order, as well as being more economical compared to ordering of parts individually. This list is a guide when ordering service kits and may be changed without prior notice.
KIT 45TW-B-250-2 Service Kit 250-hours Pos. Part No.
Qty.
Description
10 12 38 39 48
104726 110425 110442 110454 40088
6 2 2 2 2
Bolt O-ring O-ring O-ring Locking Plate
49
104444
3
Bolt
KIT 45TW-B-500-2 Service Kit 500-hours Pos. Part No. 8 40037-2 10 104726 12 110425 13 40035 15 104741 20 40062 25 104726 27 104713 28 40012-2 29 40031 30 40026 32 120302 33 40197 36 40156 38 110442 39 110454 41 40028 48 40088 49 104444
Qty. 2 6 2 2 6 1 6 4 1 1 3 1 1 1 2 2 1 2 3
#SC 45TW-BR 18 – 180926
Description Ball Bearing Bolt O-ring Bearing Ring Bolt Sleeve Assembly Incl. Pos. 18, 19 Bolt Bolt Gear Hub Bearing Retaining Ring Worm Gear Assembly Incl. Pos. 31 Gear O-ring O-ring Bearing Locking Plate Bolt
Page 35 of 40
16. Spare Part Kit Spare part kit SC 45TW This spare part kit can also be ordered as Scanjet part no. S 45-2 Pos. Part No. Qty. Description 8
40037-2
2
Ball Bearing
Material PTFE / Glass / AISI 316
12
110425
1
O-ring
15 25
104741 104726
3 3
Bolt Bolt
AISI 316 AISI 316
30 38
40026 110442
1 1
Bearing O-ring
PEEKmod PTFE
39 41 48
110454 40028 40088
1 1 2
O-ring Bearing Locking Plate
PTFE PTFE AISI 316
49
104444
3
Bolt
AISI 316
Page 36 of 40
PTFE
#SC 45TW-BR 18 – 180926
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
17. Tool Kit
Revision note
Qty.
Ins.
Date
Sign.
For normal maintenance and operation the following tools are included in Scanjet tool kit: This tool kit can also be ordered as Scanjet part no. T 45 Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
Description
12030
1
Box wrench 10 mm
2
12046
1
Box wrench 19 mm
3
12060
1
Set of Allen keys
No.
Revision note
Qty.
Date
Ins.
Date
Ins.
Sign.
Sign.
#SC 45TW-BR 18 – 180926
242,25
(30)-120= 0.3 (120)-315= 0.5
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
0.5-3= 0.1
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
(3)-30= 0.2 This document is our property and shall 315)-1000= not without0.8 our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
A machine ordered for portable installation is always delivered with a tool for mounting the machine on the supply line when delivered, see “6.1. Connecting to Supply Line and Starting Up” on page 12. The spanner can also be ordered separately as Scanjet part no. 95145-55 JC
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
SS-ISO 2768-m for machined parts
0.5-3= 0.1 (3)-30= 0.2
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
DennaSS-ISO handling 2768-m är vår egendom och får ejparts utan vårt for machined skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
1
Revision note
Qty.
168,3
0.5-3= 0.1 (3)-30= 0.2
Pos. Part no. Qty.
No.
General Tolerances
Tolerance ISO 2768-m
Designer
N9
Gen. surface
Date
09-12-17
Material Date
U-ringnyckel General Tolerances Material N9 Törnedalsgatan 1, 275 21 Sjöbo U Cap-key SWEDEN
General Tolerances Tolerance ISO 2768-m
Designer
NP
N9
Gen. surface
Date
09-01-12
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Tolerance ISO 2768-m
Designer
NP
Note
Surface treatment
Weight
Date
Drawer
gram E
Dimension
Drawing no. / Ritningsnr. Note
12030
1,5 - 6 mm
Gen. surface
Date
Weight
Surface treatment
10-03-22
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Material
Date
Fast nyckel Hose spanner
Format
Scale
A4
1:2
Revision
P00
gram
Insexkit Set of Allen Keys
E
Drawing no. / Ritningsnr.
12060
Dimension
Note
Surface treatment
Weight
52
SS 5204
Drawer
Dimension
NV 10mm
Cr-V
Drawer
gram E
Drawing no. / Ritningsnr.
95145-52
Page 37 of 40
Format
A4
Scale
1:2
Revision
P01
Format
A4
Scale
1:2
Revision
P01
18. Service Card Model Number of Machine: _____________ Serial No.: _______________ Nozzle Diameter: _______________ mm
Date
No. of working hours 0
Page 38 of 40
Maintenance Actions/Exchanged Parts
Sign
Machine put into operation
#SC 45TW-BR 18 – 180926
Date
No. of working hours
Maintenance Actions/Exchanged Parts
#SC 45TW-BR 18 – 180926
Sign
Page 39 of 40
- Intelligent Tank Management Scanjet is a leading global supplier of equipment and solutions for any marine, offshore and industrial application. Scanjet designs and produces fixed and portable tank cleaning equipment, marine protection systems, high level overfill alarms, vapour emission control systems, tank level gauging equipment, P/V valves, water ingress systems and inert gas systems for any efficient and environmentally friendly installation. Using the most modern and efficient technology ensures that our clients will receive equipment with maximum performance and quality to last for many years. Our business mission is to continuously co-operate directly with our clients offering economical solutions and high quality range of products to assist our clients. Please visit www.scanjet.se for more information.
SC 45TW Bronze
#SC 45TW-BR 18
Scanjet Marine AB SALES OFFICE Södra Långebergsgatan 36 P.O. Box 9316 SE-400 97 Göteborg, Sweden Telephone +46 313 387 530 Telefax +46 313 387 540 E-mail [email protected] Web www.scanjet.se
FACTORY Törnedalsgatan 1 P.O. Box 2 SE-275 21 Sjöbo Telephone +46 416 513 100 Telefax +46 416 511 656 E-mail [email protected] VAT SE556291242701
This Manual Applies for the Following Products:
Type Date
SC 45TW - Bronze SC 45TW - Rubber Bumper
2018-09-26 2018-09-26
Spare Parts Department
Contact Information
Read “10. How to Order Spare Parts” on page 27
Scanjet Marine AB
Törnedalsgatan 1 P.O. Box 2 SE-275 21 Sjöbo, Sweden Telephone +46 416 513 100 Telefax +46 416 511 656 E-mail [email protected]
This manual is intended to assist in the handling and operation of the Scanjet SC 45TW Tank Cleaning System. Continuous product improvement is the policy of Scanjet Marine AB and we reserve the right to alter the specifications at any time without prior notice.
Page 2 of 40
#SC 45TW-BR 18 – 180926
Contents 1. Introduction................................................................................................... 4 2. Safety Instructions......................................................................................... 5 3. General Description....................................................................................... 6 4. Technical Data............................................................................................... 7 4.1. Specifications...................................................................................................7 4.2. Dimensions......................................................................................................8
5. Performance Data.......................................................................................... 9 6. Installation Instructions................................................................................ 11 6.1. Connecting to Supply Line and Starting Up...................................................12 6.2. Calculation of Cleaning Time.........................................................................13 6.3. Speed Adjustment.........................................................................................15
7. Operation.................................................................................................... 16 7.1. During Operation...........................................................................................16
8. Maintenance............................................................................................... 17 8.1. Preventive Maintenance.................................................................................17 8.2. Service Kit.....................................................................................................18 8.3. Service intervals.............................................................................................19 8.4. Disassembly...................................................................................................20 8.5. Reassembly...................................................................................................24
9. Trouble Shooting Guide............................................................................... 26 10. How to Order Spare Parts.......................................................................... 27 11. Exploded Drawing - SC 45TW.............................................................................28 12. Part List - SC 45TW...............................................................................................29 13. Optional Accessories - Rubber Bumper...............................................................31 13.1. Exploded Drawing - Rubber Bumper............................................................32
14. Basic Settings............................................................................................. 33 15. Service Kit Contents.................................................................................. 35 16. Spare Part Kit............................................................................................. 36 17. Tool Kit...................................................................................................... 37 18. Service Card.............................................................................................. 38
#SC 45TW-BR 18 – 180926
Page 3 of 40
1. Introduction SCANJET SC 45TW is a tank cleaning machine especially developed for cleaning of cargo and slop-tanks on board chemical and/or product carriers. The size, construction and cleaning requirements of these tanks are design criteria, which have been evaluated prior to installation. The SC 45TW could be used as a fixed, installed machine as well as portable, according to order specifications. The cleaning procedure is started by open the valve for cleaning media. The media flow will pass through a turbine inside the machine, out through the nozzles that rotate and create a criss-cross cleaning pattern inside the tank. When the cleaning procedure is finalized the valves are to be closed. SC 45TW is per standard delivered with two nozzles, sizes between Ø 11 mm and Ø 18 mm. This manual has been prepared as a guide to facilitate for persons who will be operating and maintaining the tank cleaning machine. The key to long machine life will always be carefully planned maintenance. If this is executed properly the Scanjet SC 45TW will keep servicing you for years.
Page 4 of 40
#SC 45TW-BR 18 – 180926
2. Safety Instructions • If the machine is used in potentially explosive atmospheres then tapes or joint sealing compounds, which are electrical insulators, must not be used on threads or joints, unless an electrical connection is otherwise established to ensure an effective grounding. Scanjet recommend that the connecting pipe work is electrically conductive and grounded to the tank structure. It’s important that the tank cleaning machine always is properly grounded. The resistance between the nozzle and the tank structure should not exceed 20 000 Ohm. This is important in order to avoid any build up of static electricity in the machine. For further information see CENELEC R044-001 Safety of Machinery, guidance and recommendations for the avoidance of hazards due to static electricity. • When the equipment is operating in potentially explosive atmospheres, measures have to be taken to verify that the tank is inert at all times during cleaning operation. This is to avoid sparks and possible explosions since fluids moving at high velocities through air causes electrostatic build up in the media. As an extra precaution the cleaning media could be made conductive. • The machine should be installed in accordance with national regulations for safety and other relevant regulations and standards. • Precautions should be made to prevent starting of the tank cleaning operation, while personnel are inside the tank or otherwise can be hit by jets from the nozzle. • In EU-countries the complete system has to comply with EU-machine directive and should be CE-marked. In North America consult Underwriters Laboratory for any specific regulatory needs relative to the entire CIP (Clean In Place) System. • Earmuffs should always be used when operating the machine. • Be careful not to drop the tank cleaning machine/equipment when lifting and/or carrying. Dropping the machine could cause serious injuries. Never stand underneath the machine during mounting or operating. • The equipment may only be used for tank cleaning operations as described in this manual. • The equipment has not been assessed as a safety related device as referred to in directive 2014/34/EU Annex II, clause 1.5
Always follow these instructions before taking the SC 45TW into service!
#SC 45TW-BR 18 – 180926
Page 5 of 40
3. General Description The Scanjet SC 45TW is a media driven and lubricated tank cleaning machine. No lubrication substances such as oil grease etc. are used. Functional Principle When cleaning media enters the machine it first passes through a turbine and a worm gearbox, then a nozzle housing leading it out through the nozzles. The turbines rotation drives the worm gearbox making the machine rotate around its own axle on the same time as the nozzle housing is forced to rotate. A combined motion of the machine body and the nozzle housing creates a criss-cross cleaning pattern inside the tank. After 11 1/4 rotations, a first course pattern has been created inside the tank as shown on fig 1. This process is repeated 4 times, each time indexed from the other, until a full cleaning pattern is created inside the tank walls as per fig 2. When this is finalized, after 47 rotations of the machine or 49 rotations of the nozzle housing, the first cycle will be repeated. Cleaning of tanks is a process depending on a number of factors such as soilage of the tank, distance between nozzles and tank walls, cleaning procedure, cleaning agent, temperature and more. All of these factors need to be considered to accomplish a proper cleaning. The rotation speed of the machine is depending on flow rate through the machine. Higher flow rate makes the turbine spin faster and because of this the machine is equipped with different turbines according to nozzle size and intended operating parameters.
Fig 1. After one cycle
Page 6 of 40
Fig 2. Full pattern
#SC 45TW-BR 18 – 180926
4. Technical Data 4.1. Specifications Weight : 16 kg (35,3 lb) Inlet pressure
: 3-8 bar (40-115 psi) Revision note
Qty.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
Date
Recommended pressure
: 5-7 bar (70-100 psi)
Max pressure
: 12 bar (180 psi)
Max operating temperature
: 95ºC (200ºF)
Max ambient temperature
: 140ºC (284ºF)
Rotation speed
: 2-4 rpm (see page 15)
Ins.
Sign.
Materials : Bronze, AISI316L, PEEK, PTFE, Ceramic Adapter types
Fixed Installation
: 2” BSPP1 , Flange adapter according to specification below
B
A
: 2” BSPP1
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
Portable Installation
C
0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
Adapter Adapter Part No.
ØA
ØB
ØC
PN16 DN50
40085-526
Ø165
Ø125
Ø18x4
PN 16 DN65 JIS 10/16K 40 JIS 10K 50 JIS 16K 50 JIS 10K 65 JIS 16K 65 ANSI 2” 150lb
40085-646 40085-644 40085-625 40085-645 40085-626 40085-646 40085-705
Ø173 Ø140 Ø155 Ø155 Ø175 Ø175 Ø152.4
Ø140 Ø105 Ø120 Ø120 Ø140 Ø140 Ø120.6
Ø19x8 Ø19x4 Ø19x4 Ø19x8 Ø19x4 Ø19x8 Ø19x4
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
Flange type
General Tolerances Tolerance ISO 2768-m
Designer
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
1 British Standard Pipe Thread Parallel 06-11-16 JC
Date
Glasblästras
Anslutningsadapter Törnedalsgatan 1, 275 21 Sjöbo Adapter device SWEDEN #SC 45TW-BR 18 – 180926
gram E
Drawing no. / Ritningsnr.
Format
A4
Scale
1:5
Revision
40081-xx P01 Page 7 of 40
No.
Revision note
Qty.
Date
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
4.2. Dimensions
Ins.
Sign.
246 mm (9,7 in) 356 mm (14,0 in)
2"
240 mm (9,4 in)
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
304 mm (12 in)
0.5-3= 0.1 (3)-30= 0.2 This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
130 mm (5,1 in)
104 mm (4,1 in) 200 mm (8,9 in)
Min. Opening 202 mm (8,0 in)
Min. Rotation 380 mm (15,0 in) Designer
JC
Date
Drawer
Date
Surface treatment
05-03-24
gram
Page 8 of 40 SC45TW Nytt utf Ø9-12 mm Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Weight
SC45TW New Ø9-12 mm
E
Format
Scale
1:5 #SC 45TW-BR 18 – A4 180926 Drawing no. / Ritningsnr.
SC45TW-S-XX
Revision
P01
5. Performance Data Performance data: The table below shows the flow and effective jet length (radius) for each combination of inlet pressure and nozzle diameter. Other nozzles and maximum jet lengths are available upon request. 1
Supply pressure MPa (Bar) 0,6 (6)
0,8 (8)
1,0 (10)
1,2 (12)
Jet Jet Jet Jet Flow¹ Flow¹ Flow¹ Flow¹ length length length length Nozzle size [m³/h] [m³/h] [m³/h] [m³/h] [m] [m] [m] [m] 2 x Ø11mm
22
15
25
17
28
19
31
20
2 x Ø12mm
25
15
29
17
32,5
19
36
20
2 x Ø14mm
30
15
35
17
38,5
19
42,5
20
2 x Ø16mm
34
14
38
16
42
18
45
20
2 x Ø18mm
35
13
40
15
45
17
49
19
1 Because of variations in part wear, water temperature, installation etc., the flow may differ ±10% from specified value.
#SC 45TW-BR 18 – 180926
Page 9 of 40
Flow versus pressure m3/ h 50
48 46 44 42
40 38 36 34 32
30 28 26 24 22
20
USgpm 220
2 x Ø18 mm
210
2 x Ø16 mm
200 190
2 x Ø14 mm
180 170
160
2 x Ø12 mm
150
140
2 x Ø11 mm
130
120 110
100 90 90
6
100
7
120
110
8
130
9
140
150
10
160
11
170
psi 12 bar
Inlet pressure has been measured at the machine inlet. In order to achieve the performance indicated in these curves, the pressure drop in supply lines must be taken into consideration.
Page 10 of 40
#SC 45TW-BR 18 – 180926
6. Installation Instructions General Installation Instructions: The Scanjet SC 45TW cleaning machine should be installed in vertical position, upright or inverted. Supply Line: It is recommended to install a filter in the supply line, in order to avoid large particles lodging inside the machine. The portable SC 45TW is fitted with strainers at the inlet. Before connecting the machine to the system, all supply lines and valves should be flushed to remove foreign matter. Cleaning Media: Only media compatible with the materials listed in the reference list of parts for your model should be used, see “4. Technical Data” on page 7. After Use Cleaning: Depending on the type of cleaning that has been performed and the type of cleaning media used, a procedure for after use flushing of the cleaning system should be developed for your application. In general, a fresh water flush is recommended after each cleaning. Pressure: Hydraulic shocks may damage the system. In order to avoid shocks increase pressure gradually from 0 to maximum operating pressure over 5-7 seconds. Do not exceed 14 Bar (200 PSI) inlet pressure! Higher pressure in combination with higher flow rates will increase consumption of wear parts and could result in major leakage.
WARNING! If the machine is used in potentially explosive atmospheres then tapes or joint sealing compounds, which are electrical insulators, must not be used on threads or joints, unless an electrical connection is otherwise established to ensure an effective grounding. Scanjet recommend that the connecting pipe work is electrically conductive and grounded to the tank structure. It’s important that the tank cleaning machine always is properly grounded. This is important in order to avoid any build up of static electricity in the machine.
#SC 45TW-BR 18 – 180926
Page 11 of 40
No.
Ins.
Date
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma. (30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
Never attach the Scanjet SC 45TW by grabbing the nozzles, as it could damage the gears inside the machine. Always use proper tools and turn on the threaded connection as shown in the picture below.
Revision note
Qty.
Date
Ins.
Sign.
JC
N9
Material
(30)-120= (120)-315= 315)-1000= 0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
General Tolerances Tolerance ISO 2768-m
Designer
0.3 0.5 0.8
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
0.5-3= 0.1 (3)-30= 0.2
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-03-24
gram Format
Scale
A4 1:2 SC45TW Nytt utf Ø9-12 mm Drawing no. / Ritningsnr. Revision Törnedalsgatan 1, 275 21 Sjöbo When threading the inlet connection of machine to the SC45TW New Ø9-12 mm SC45TW-S-XX P01 cleaning media SWEDEN E
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
Revision note
Qty.
6.1. Connecting to Supply Line and Starting Up
connection, we recommend that Teflon tape or anotherSC45TW appropriate anti-seizing Ø9-16 compound is used, to avoid metal galling. Galling is when threads clamp together and cannot easily be loosened. Starting up
General Tolerances
Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-03-24
gram
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
E
Drawing no. / Ritningsnr.
SC45TW-S-XX
Format
A4
Scale
1:2
Revision
P01
The machine will automatically start when there is a supply of cleaning media SC45TW Ø9-16 connected and flowing to the machine. The machine is self-lubricated by means of the cleaning media, and self-draining through a hole in the bottom plate.
Page 12 of 40
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
#SC 45TW-BR 18 – 180926
6.2. Calculation of Cleaning Time Calculation of cleaning time for a full cycle The cleaning time depends of the following: Rotation speed of the main housing A (rev./min.)
Number of rotations for full pattern 47 (turns)
Cleaning time D (minutes) Cleaning time D = 47 A Example 1: The main body rotates with 2,5 turns per minute (checked with a wristwatch when looking at the machine). How long time does it take to create a first cleaning pattern in the tank? A = 2,5 rev/min A first pattern is created after 1 cycle! Cleaning time D = 47/2.5 = 4.7 minutes 4 Note that after an additional 4 x 4.7 = 18.8 minutes a full cleaning pattern will be created.
#SC 45TW-BR 18 – 180926
Page 13 of 40
Example 2: Calculation of cleaning time for getting out a certain amount of cleaning media (prewash). - The total flow Q (m³/h) through the nozzles at the specific pressure used is taken from the table in “5. Performance Data” on page 9. The total flow in the tank is then calculated by adding the flow from all machines used at the same time in the tank. - Needed amount of washing media R (m³) calculated as per Prewash Regulations or other. - The time T the machine must be in operation is then calculated as: T = Rx60 (min) Q Example 3: - Prewash rules gives that 6 m³ of cleaning media should be used. - We have a tank with two (2) machines, each with 2 x Ø 12 mm nozzles, and will operate the tank cleaning machine at 8 bar pressure. - How long time should we operate the machine? Solution Machine data at page 9 shows that at 8 bar and 2 x Ø 12 mm nozzles will give a flow of 29 m³/h per machine. Total flow will then be calculated adding both machines giving a total flow in the tank of 58 m³/h. Needed time T = 6x60 = 6.2 min 58
Page 14 of 40
#SC 45TW-BR 18 – 180926
6.3. Speed Adjustment The rotating speed of the machine can be adjusted by changing the position of the conical turbine on its shaft. The speed will increase when lowering the turbine and vice versa. To change the speed, please proceed as follows: 1. Remove the inlet flange (47) by unlocking the locking plate (48) and remove the bolts (49) 2. Loosen the contra nut (44) with a 19mm spanner and 4mm Allen key. 3. Turn the turbine to desired position and lock the contra nut.
49 48
47
0.5-3= 0.1 (3)-30= 0.2
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
44
Basic settings for turbine Set the upper edge of the turbine down 15 mm from the upper edge of the turbine cone. Then hold the turbine shaft fixed while locking the contra nut.
#SC 45TW-BR 18 – 180926 without our d for manucompany.
SS-ISO 2768-m for machined parts
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
4. The correct speed should be between 2-4 rpm ideal is 2,5-3 rpm. Be careful not to screw the turbine too far down in the cone, this may cause the Ins. Sign. Revision note Qty. Datecone. No. because machine to unexpectedly stop the turbine is touching the
Page 15 of 40
No.
Revision note
Qty.
Date
Ins.
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
7. Operation
7.1. During Operation If leakage is detected the seals inside the machine have to be changed.
0.3 0.5 0.8 (30)-120= (120)-315= 315)-1000= 0.5-3= 0.1 (3)-30= 0.2
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
NOTE! The leakage at the nozzle housing and between the adapter and cover is normal and necessary to flush the bearings. During cold water rinsing the leakage is considerably higher then during hot water rinsing.
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
E
Drawing no. / Ritningsnr.
SC45TW-S-XX
Format
A4
Scale
1:2
Revision
P01
SC45TW Ø9-16
Page 16 of 40
#SC 45TW-BR 18 – 180926
8. Maintenance 8.1. Preventive Maintenance In order to keep your Scanjet tank cleaning machine servicing you as an efficient tool in your tank cleaning operations, it is essential to care for maintenance. Following a simple maintenance program will keep your tank cleaning machine in good condition and the machine will maintain its high performance. Good maintenance is careful and regular attention!
The following recommended preventive maintenance program is based on tank cleaning machines working in average conditions. However, a cleaning machine, that has a rough and dirty job to do, will need more frequent attention than one working in ideal conditions. It is recommended that the maintenance program is adjusted to suit such a situation. Only use proper tools when servicing the machine; see chapter “17. Tool Kit” for Scanjet standard tool kit. Never use excessive force or hammer components together or apart. Always follow all assembly/disassembly steps in the order described in this manual. Never assemble components without previous cleaning; this is especially important on all mating surfaces.
Change of bearings is recommended every 250 working hours Change of gears is recommended every 500 working hours See next page about “Service Kit”
When re-tightening the screws/bolts use Loctite 243. For other threads there are instructions about the use of Loctite, read “8.5. Reassembly” on page 24.
Using any other than Scanjet original parts will invalidate the warranty.
#SC 45TW-BR 18 – 180926
Page 17 of 40
8.2. Service Kit Tank cleaning machines are installed and operated in extremely rough conditions. In order to ensure continued safe operation of the Scanjet tank cleaning machines it is advised to follow given service instructions. Scanjet has identified components which should be checked at regular intervals and replaced if necessary, because of wear or damage. This is important in order to avoid unplanned stops or breakdowns and to assure safe, smooth and trouble free operation of the tank cleaning. The components that may be subject to wear and need of replacement have been included in service kits, naturally optimized for each specific model and type of Scanjet tank cleaning machine. Service intervals are described on the following page. Service kits are rapidly available and easy to order, as well as being more economical compared to ordering parts separately. The service kits are specified at page 35 and forward.
Scanjet part no.
Description
KIT 45TW-B-250-2
Wear kit for 250 hours service
KIT 45TW-B-500-2
Wear kit for 500 hours service
T 45
Scanjet basic tool kit including all necessary tools to service the machine
Page 18 of 40
#SC 45TW-BR 18 – 180926
8.3. Service intervals Every 250 working hours 1. Order the service kit for 250-hours service “KIT 45TW-B-250-2” 2. Thoroughly flush the machine prior to disassembly and ensure that no particles remain in the machine. 3. Disassemble the machine as described on the following pages. For 250-hours service it’s not required to disassembly the gear box, unless needed. 4. Upon complete disassembly of the machine, all parts should be thoroughly washed and/or degreased in the appropriate manner, then inspected accordingly. 5. Inspect seals, bushings and gears for wear; locate position numbers from “11. Exploded Drawing - SC 45TW” on page 28 and “12. Part List - SC 45TW” on page 29. Replace if unduly worn. 6. Reassemble the machine. A service card is included with this manual; see page 38. This should be filled in each time service is performed on the tank cleaning machine, so that a proper maintenance record/history is kept.
Every 500 working hours 1. Order the service kit for 500-hours service “KIT 45TW-B-500-2” 2. Do the same inspection as for 250-hours service but with a complete disassembly of the machine, including the gear box. 3. Replace the parts in the service kit. Check all parts for wear, replace if necessary.
#SC 45TW-BR 18 – 180926
Page 19 of 40
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
8.4. Disassembly
Revision note
Qty.
Ins.
Date
Sign.
49 48
1. Use a sharp tool, e.g. a flat screwdriver, to unlock the locking plates (pos. 48) on the connection
2. Undo the bolts (pos. 49) and remove the connection SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt 0.3 skriftliga medgivande ändras, kopieras, användas(30)-120= för 0.5-3=eller 0.1 firma. (120)-315= 0.5 tillverkning eller delges annan person (3)-30= 0.2 315)-1000= 0.8
45
No.
Revision note
Qty.
Ins.
Date
Sign.
3. Loosen the contra nut with help of box wrench no. 19 and Allen key no. 4
Ins.
Sign.
remove
SS-ISO 2768-m for machined parts
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
Date
and
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Drawer
Date
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
gram E
Format
A4
Drawing no. / Ritningsnr.
SC45TW-S-XX
Scale
1:2
Revision
P01
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
5. Remove the nozzles by unlocking the stopscrews in the nozzle housing
0.5-3= 0.1 (3)-30= 0.2 his document is our property and shall not without our ermission in writing be altered, copied, used for manucturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
Revision note
Qty.
(30)-120= 0.3 This document is our 0.5-3= 0.1 (120)-315= 0.5 property and shall not without our permission in writing (3)-30= 0.2 315)-1000= 0.8be altered, copied, used for manufacturing or communicated to any person or company.
No.
4. Unscrew turbine turbine cone
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Gen. surface
Date
Dimension
Note
Surface treatment
Weight
Page 20 of 40 Material
Drawer
Date
05-03-24
6. If needed, withdraw the nozzles from the nozzle tubes General Tolerances
Tolerance ISO 2768-m
Designer
JC
E
Drawing no. / Ritningsnr.
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Material
Drawer
Date
Dimension
Note
Surface treatment
Weight
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
gram E
Drawing no. / Ritningsnr.
Format
A4
Scale
1:2
Revision
Format
A4
SC45TW-S-XX
#SC 45TW-BR 18 – 180926
gram
SC45TW Nytt utf Ø9-12 mm
N9
Gen. surface
Date
Scale
1:2
Revision
P01
JC Date
9. Note the two O-rings (pos. 12) inside the nozzle housing
N9 Drawer Material
#SC 45TW-BR 18 – 180926 Date
05-03-24
SC45TW Nytt utf Ø9-12 mm 10. Turn the machine upside down Törnedalsgatan 1, 275 21 Sjöbo SC45TW New Ø9-12 mm SWEDEN
12. Pull out the turbine shaft SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt (30)-120= 0.3 skriftliga medgivande ändras, kopieras, användas för 0.1 (120)-315= 0.5 tillverkning eller delges annan person 0.5-3= eller firma. (3)-30= 0.2 315)-1000= 0.8
Gen. surface
11. Undo the bolts (pos. 25) in the bottom plate to remove the gearbox
(30)-120= 0.3 This document0.5 is our property and shall not without our (120)-315= permission in writing be altered, copied, used for manu315)-1000= 0.8 facturing or communicated to any person or company.
General Tolerances
SS-ISO 2768-m for machined parts
Tolerance ISO 2768-m
0.5-3= 0.1 (3)-30= 0.2
Designer
t is our property and shall not without our writing be altered, copied, used for manummunicated to any person or company.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company. (30)-120= (120)-315= 315)-1000= 0.3 0.5 0.8
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
7. Undo the bolts in the nozzle housing cover
8. Withdraw cover, bearing ring (pos. 8), gear and nozzle housing
No.
No.
Dimension
Note
Surface treatment
Weight
gram
Designer
JC
Designer
Tolerance ISO 2768-m
JC Drawing no. / Ritningsnr.
Tolerance ISO 2768-m
General Tolerances
Date
05-03-24
General Tolerances
N9
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
N9
Date
05-03-24
Drawer
Material
Drawer
Date
Material
Date
Qty.
E
SC45TW-S-XX
Revision note
Qty.
Format
A4
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
Date
Revision note Date
Gen. surface
Dimension
Note
Surface treatment
Weight
E
gram
Drawing no. / Ritningsnr.
Page 21 of 40
Gen. surface
Dimension
Note
Surface treatment
Weight
gram
Ins.
Ins.
Format
A4
SC45TW-S-XX
Sign.
8
12 Sign.
25
Revision Scale
1:2.6
SC45TW Ø9-16
P01
Revision
Scale
P01
1:2
Denna handling är vår egendom oc skriftliga medgivande ändras, kopier tillverkning eller delges annan perso Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
Revision note
Qty.
Ins.
Date
Sign.
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8 0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
13. Undo the bolts (pos. 15) in the gear, which is also fixed in the stator
14. Remove the gear, bearings and the stator 15
No.
Revision note
Qty.
Date
I
38
N9
Drawer
Qty.
No.
Date
Sign.
Format
Drawing no. / Ritningsnr.
Scale
A4
SC45TW-S-XX
1:2
Revision
P01
Weight
gram
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
Format
E
A4
Drawing no. / Ritningsnr.
SC45TW-S-XX
Scale
1:2.7
Revision
P01
32
0.5-3= 0.1 (3)-30= 0.2
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
17. Remove the retaining ring (pos. 32) that is placed on the gear shaft, next to the gear. This could be a bit difficult; a suggestion is to use two narrow screwdrivers. SS-ISO 2768-m for machined parts
gram E
Ins.
Date
Note
Surface treatment
05-03-24 JC 16. Undo the stopscrew and sleeve assembly Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Weight
Surface treatment
0.3 0.5 0.8
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Date
SC45TW Nytt utf Ø9-12 mm Revision note SC45TW New Ø9-12 mm
Dimension
Material
Gen. surface
Date
05-03-24
JC
Note
Dimension
Material Drawer
0.5-3= 0.1 (3)-30= 0.2
General Tolerances Tolerance ISO 2768-m
Designer
N9
Gen. surface
Date
(30)-120= (120)-315= 315)-1000=
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
Gearbox
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
41
General Tolerances Tolerance ISO 2768-m
Designer
SS-ISO 2768-m for machined parts
39
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8 0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
15. Check all O-rings bearings and ball bearings for wear and change if needed.
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09
gram
Växellåda SC45TW SMST 18. Pull out the horizontal gear shaft and gear, be careful not to damage the Gearbox SC45TW ASM gear teeth.
E
Drawing no. / Ritningsnr.
40151-0
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Forma
A4
R
Page 22 of 40
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
40
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Dimension
Material
Gen. surface
Date
05-12-09
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Drawer
Date
Note
#SC 45TW-BR 18 – gram 180926 Surface treatment
Växellåda SC45TW SMST Gearbox SC45TW ASM
Weight
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1.2:1
Revision
P01
Revision note
Qty.
Ins.
Date
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
SS-ISO 2768-m for machined parts Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för (30)-120= 0.3 tillverkning eller delges annan person eller firma. 0.5 0.5-3= 0.1 (120)-315= (3)-30= 0.2 315)-1000= 0.8
19. Undo the stopscrew to pull up the vertical gear shaft and remove the gear.
No.
Revision note
Qty.
Date
Ins.
Sign.
facturing or communicated to any person or company.
(30)-120= 0.3 (120)-315= 0.5 is our property and shall not without our This document 315)-1000= permission0.8 in writing be altered, copied, used for manu-
20 General Tolerances Tolerance ISO 2768-m
Designer
Material
N9
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09 30
JC
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
30
Format
Scale
A4
Drawing no. / Ritningsnr.
1:2
Revision
40151-0
P01
40151-0
0.5-3= 0.1 (3)-30= 0.2 This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
20. If needed, change the bearings (pos. 30) by carefully pressing out the bearings. Use a punch pin (or similar) to carefully remove the sleeve assembly in the middle (pos. 20) if needed
General Tolerances Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1:2
Revision
P01
40151-0
#SC 45TW-BR 18 – 180926
Page 23 of 40
Revision note
Qty.
Date
Ins.
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
8.5. Reassembly Gearbox
20
(30)-120= (120)-315= 315)-1000=
0.3 0.5 0.8
Loctite 638
0.5-3= 0.1 (3)-30= 0.2
SS-ISO 2768-m for machined parts
1. Start by putting together the gearbox, if the bearings have been changed carefully press them into places. Use Loctite 638 on bearing (pos. 20).
2. Be careful not to damage the gear teeth while mounting the gear and gear shafts. First assemble the vertical gear and gear shaft. Turn the gear and gear shaft to make the holes concentric. This enable the stopscrew to lock it properly. Use Loctite 243 on stopscrew. This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
Revision note
Qty.
No.
Ins.
Date
Sign.
3. Assemble the horizontal gearshaft, place the gear upon it and lock with the retaining ring (pos. 32) General Tolerances
Tolerance ISO 2768-m
Designer
JC
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
05-12-09
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
gram
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1:2
Revision
P01
40151-0
18 Loctite 243
20
22
21
24
30 36 35 Loctite 243 30
32
27
28
29
30 33
4. Tighten the sleeve assembly (pos. 22) but make sure the gear rotates freely. Lock the stopscrew (pos. 21), use Loctite 243. 05-12-09 JC gram General Tolerances
Tolerance ISO 2768-m
Designer
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Drawer
Date
Växellåda SC45TW SMST Gearbox SC45TW ASM
E
Drawing no. / Ritningsnr.
40151-0
Format
A4
Scale
1:2
Revision
P01
40151-0
Page 24 of 40
#SC 45TW-BR 18 – 180926
Denna handling är vår egendom och får ej skriftliga medgivande ändras, kopieras, anv tillverkning eller delges annan person eller f
15
8 13
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
SS-ISO 2768-m for machined parts
5. Insert the stator, turn the machine upside down and place the bearings, gear and bolts, as shown on the picture, into the main housing. Tighten the bolts (pos. 15) diagonally, use Loctite 243.
0.5-3= 0.1 (3)-30= 0.2
6. Place the turbine shaft and gearbox in housing. Tighten the bolts (pos.25) diagonally, use Loctite 243.
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
7. Mount the nozzle housing, the gear, bearing and cover on the main housing. Tighten the bolts (pos. 10) diagonally, use Loctite 243.
8. Mount the nozzles and lock them with the stop screws. Use the Loctite 577 General Tolerances Dimension Material on all the threads on the nozzles and nozzle tubes, and Loctite 243 on the N9 stopscrews. Designer Date Drawer Date Surface treatment Tolerance ISO 2768-m
JC
05-03-24
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
Weight
gram E
Drawing no. / Ritningsnr.
Format
A4
SC45TW-S-XX
9. Insert the turbine cone and turbine. It is important to get the right speed on the turbine, check “6.3. Speed Adjustment” on page 15. Lock the turbine position with the contra nut.
10. Place the connection upon the housing and fasten the locking plates and bolts. Use Loctite 243. Bend up the corners of the locking plate to lock the bolts.
11. Testrun the machine to check that everything is working as it should.
#SC 45TW-BR 18 – 180926
Note
Gen. surface
Page 25 of 40
Scale
1:2
Revision
P01
9. Trouble Shooting Guide Symptom: Tank cleaning machine will not clean 1. No or insufficient liquid flow. a. Check fluid supply to ensure that pressure and flow as per the operating curves are being observed. For this to be properly accomplished, you should install a pressure gauge as close to the machine inlet as possible, not further from the tank cleaning machine than 4,5 m or 15 feet. 2. Tank cleaning machine inlet is blocked. a. Check inlet of machine; position 47; and ensure that no debris or particles is present. Remember that it was advised earlier in this manual (page 11) to employ a filter in the supply line. 3. Tank cleaning nozzles are blocked. a. Remove and dismantle the nozzles, position 1 and 3, and check for any foreign matter. If present, remove and then reassemble nozzles. Symptom: Tank cleaning machine will not rotate 4. Bevel gears are blocked. a. If foreign matter has entered the machine and passed through the body, it may have lodged itself in the bevel gears; position 7 and 40. To check these areas refer to “8.4. Disassembly” on page 20. Take care to review the gearing and ensure that there is no damage that could prevent operation. 5. Gearbox rotation is restricted. a. If foreign matter has entered through the stator, position 40, it may have lodged itself in the gearbox; to perform an inspection see disassembly instructions. 6. Worn parts; replacements required. a. After items 1-5 above have been checked; it may be necessary to replace parts due to normal wear associated with your type of operation (or possible damage). One of the best ways to determine the need to replace parts is a visual inspection of the primary wear parts as indicated on the list at “15. Service Kit Contents” on page 35. Symptom: Tank cleaning machine runs with wrong speed 7. Check that the pressure and flow is correct. 8. Try changing the rotation speed by adjusting turbine as described on page 15.
Page 26 of 40
#SC 45TW-BR 18 – 180926
10. How to Order Spare Parts To order spare parts please contact our “Spare Parts Department” at [email protected] or see contact information on page 2. Using any other than Scanjet original parts will invalidate the warranty. Scanjet has prepared Service kit due to regular maintenance, see “15. Service Kit Contents” on page 35 for further information. Revision note
Qty.
Date
Ins.
Sign.
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
Please note that each machine is marked at the housing as showed on fig below. When ordering spare parts the following data must be referred to for securing a correct and rapid delivery.
Company name: Name Invoice address: Customer name and address
Contact person: Customer contact person
0.3 0.5 0.8 (30)-120= (120)-315= 315)-1000= 0.5-3= 0.1 (3)-30= 0.2
Your order no:
SS-ISO 2768-m for machined parts
Contact person: Customer responsible person
Mode of delivery: By mail, courier etc. Shipping address: Serial no. This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
Shipping mark: Marking of delivery Equipment model: SC 45TW - Bronze, and nozzle size Serial no: Serial numbers of machines
Spare Part List:
General Tolerances Tolerance ISO 2768-m
Designer
N9
Material
Dimension
Note
Surface treatment
Weight
Gen. surface
Date
Drawer
Date
JC 05-03-24 Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
SC45TW Nytt utf Ø9-12 mm SC45TW New Ø9-12 mm
E
gram
Drawing no. / Ritningsnr.
SC45TW-S-XX
Format
Scale
A4 1:2 Revision
P01
SC45TW Ø9-16
Pos
Part No.
Qty
Description
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
........
.............................
..........
.............................................................
#SC 45TW-BR 18 – 180926
Page 27 of 40
11. Exploded Drawing - SC 45TW List dated 2018-09-26 51 50 49 48
49
47
39
48
11
47
46 45 44 43 38
42
13
1
41
8
2
14
40
3
15 16
4
10
6 7 8 13
12 17 18 19 20 21
37
30 36 35 30
9 33
32 31
22 23
Marine
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Page 28 of 40
SC45TW Brons (nytt utf.) SC45TW Bronze (new)
24 25
26 E
Drawing no. / Ritningsnr.
27 28
29
Format
SC45TW-B-N
A4
30
Scale
1:4
Revision
P01
#SC 45TW-BR 18 – 180926
12. Part List - SC 45TW List dated 2018-09-26 NOTE! Part number may be changed without prior notice. Final part numbers will be issued for “ship set manual”. Depending on nozzle size there is some parts that differ. See chapter “14. Basic Settings” on page 33 for information about your specific settings.
Part List - SC 45TW - Bronze Pos.
Part No.
Qty.
1
50154-xx
2
Description Nozzle (“xx” is nozzle diameter)
2
105087
2
Bolt
3
50156-085-S
2
Nozzle Tube
4
50158
2
Flow Guide
5
105089
2
Bolt
6
40162-25-3
1
Nozzle Housing
7
40149
1
Gear
8
40037-2
2
Ball Bearing
9
40166
1
Cover
10
104726
6
Bolt
11
40165
1
Housing
12
110425
2
O-ring
13
40035
2
Bearing Ring
14
40147
1
Gear
15
104741
6
Bolt
16
40098
1
Turbine Shaft Assembly Incl. pos 17
17
1
Precision Ball
18
1
Bearing
19
1
Bearing
20
40062
1
Bearing Sleeve Assembly Incl. pos 18, 19
21
105096
1
Bolt
22
40099
1
Bearing Sleeve Assembly
23
1
Bearing
24
1
Bearing
25
104726
6
Bolt
26
40064
1
Bottom Plate Bronze
#SC 45TW-BR 18 – 180926
Page 29 of 40
Part List - SC 45TW - Bronze Pos.
Part No.
Qty.
Description
27
104713
4
Bolt
28
40012-2
1
Gear
29
40031
1
Hub
30
40026
3
Bearing
1
Precision Ball
31 32
120302
1
Retaining Ring
33
40197
1
Worm Gear Assembly Incl. pos 31
35
105098
1
Bolt
36
40156
1
Gear
37
40016
1
Gear
38
110442
2
O-ring
39
110454
2
O-ring
40
40148
1
Stator
41
40028
1
Bearing
42
20018-xx
1
Turbine Cone Acc. to order
43
40011-xx
1
Turbine Acc. to order
44
40040
1
Nut
45
40036
1
Bearing
46
40046
1
Top Bearing
47
40072
1
Adapter 2” BSP
40085-xx
1
Connection Adapter Optional See page 7
48
40088
2
Locking Plate
49
104444
8
Bolt
50
70075
1
Strainer
51
70098
1
Retaining Ring
Page 30 of 40
#SC 45TW-BR 18 – 180926
13. Optional Accessories - Rubber Bumper Scanjet is able to supply some optional accessories that might be included in your delivery; these can also be ordered afterwards. Rubber Bumper This is a system to protect the tank wall and deck coating from damage if the machine is hanging from a rubber hose in rough sea. It also protects against sparks when handling and operating the machine. It consists of two rubber protections that cover the nozzle and the bottom of the machine.
SC 45TW Rubber Protection
#SC 45TW-BR 18 – 180926
Page 31 of 40
13.1. Exploded Drawing - Rubber Bumper This kit can be ordered as part no. “RB 45”
Part List - Rubber Bumper Pos.
Part No.
Qty.
1
40071
2
Hose clamp
2
41089-2
1
Rubber protection
3
40070
1
Rubber bumper bottom
4
41082
3
Pipe
5
106105
3
Washer
6
120426
3
Bolt
Page 32 of 40
Description
#SC 45TW-BR 18 – 180926
14. Basic Settings This lists serves as guidance for ordering spare parts depending on the number and size of the nozzles on the machine. This list may be changed without prior notice.
Nozzle size Ø 11 mm Pos.
Part No.
Qty.
Description
1
50154-11
2
Nozzle Ø 11
42
20018-44
1
Turbine Sleeve Ø 44
43
40011-40
1
Turbine T2 Ø 40
46
40046
1
Top Bearing Housing
Nozzle size Ø 12 mm Pos.
Part No.
Qty.
Description
1
50154-12
2
Nozzle Ø 12
42
20018-42
1
Turbine Sleeve Ø 42
43
40029-40
1
Turbine T1 Ø 40
46
40046
1
Top Bearing Housing
Nozzle size Ø 13 mm Pos.
Part No.
Qty.
Description
1
50154-13
2
Nozzle Ø 13
42
20018-44
1
Turbine Sleeve Ø 44
43
40029-42
1
Turbine T1 Ø 42
46
40046
1
Top Bearing Housing
Nozzle size Ø 14 mm Pos.
Part No.
Qty.
Description
1
50154-14
2
Nozzle Ø 14
42
20018-44
1
Turbine Sleeve Ø 44
43
40029-42
1
Turbine T1 Ø 42
46
40046
1
Top Bearing Housing
#SC 45TW-BR 18 – 180926
Page 33 of 40
Nozzle size Ø 15 mm Pos.
Part No.
Qty.
Description
1
50154-15
2
Nozzle Ø 15
42
20018-46
1
Turbine Sleeve Ø 46
43
40029-44
1
Turbine T1 Ø 44
46
40046
1
Top Bearing Housing
Nozzle size Ø 16 mm Pos.
Part No.
Qty.
Description
1
50154-16
2
Nozzle Ø 16
42
20018-50
1
Turbine Sleeve Ø 50
43
40029-44
1
Turbine T1 Ø 44
46
40046
1
Top Bearing Housing
Nozzle size Ø 18 mm Pos.
Part No.
Qty.
Description
1
50154-18
2
Nozzle Ø 18
42
20018-50
1
Turbine Sleeve Ø 50
43
40029-44
1
Turbine T1 Ø 44
46
40046
1
Top Bearing Housing
Page 34 of 40
#SC 45TW-BR 18 – 180926
15. Service Kit Contents Service kits are rapidly available and easy to order, as well as being more economical compared to ordering of parts individually. This list is a guide when ordering service kits and may be changed without prior notice.
KIT 45TW-B-250-2 Service Kit 250-hours Pos. Part No.
Qty.
Description
10 12 38 39 48
104726 110425 110442 110454 40088
6 2 2 2 2
Bolt O-ring O-ring O-ring Locking Plate
49
104444
3
Bolt
KIT 45TW-B-500-2 Service Kit 500-hours Pos. Part No. 8 40037-2 10 104726 12 110425 13 40035 15 104741 20 40062 25 104726 27 104713 28 40012-2 29 40031 30 40026 32 120302 33 40197 36 40156 38 110442 39 110454 41 40028 48 40088 49 104444
Qty. 2 6 2 2 6 1 6 4 1 1 3 1 1 1 2 2 1 2 3
#SC 45TW-BR 18 – 180926
Description Ball Bearing Bolt O-ring Bearing Ring Bolt Sleeve Assembly Incl. Pos. 18, 19 Bolt Bolt Gear Hub Bearing Retaining Ring Worm Gear Assembly Incl. Pos. 31 Gear O-ring O-ring Bearing Locking Plate Bolt
Page 35 of 40
16. Spare Part Kit Spare part kit SC 45TW This spare part kit can also be ordered as Scanjet part no. S 45-2 Pos. Part No. Qty. Description 8
40037-2
2
Ball Bearing
Material PTFE / Glass / AISI 316
12
110425
1
O-ring
15 25
104741 104726
3 3
Bolt Bolt
AISI 316 AISI 316
30 38
40026 110442
1 1
Bearing O-ring
PEEKmod PTFE
39 41 48
110454 40028 40088
1 1 2
O-ring Bearing Locking Plate
PTFE PTFE AISI 316
49
104444
3
Bolt
AISI 316
Page 36 of 40
PTFE
#SC 45TW-BR 18 – 180926
Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
No.
17. Tool Kit
Revision note
Qty.
Ins.
Date
Sign.
For normal maintenance and operation the following tools are included in Scanjet tool kit: This tool kit can also be ordered as Scanjet part no. T 45 Denna handling är vår egendom och får ej utan vårt skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
Description
12030
1
Box wrench 10 mm
2
12046
1
Box wrench 19 mm
3
12060
1
Set of Allen keys
No.
Revision note
Qty.
Date
Ins.
Date
Ins.
Sign.
Sign.
#SC 45TW-BR 18 – 180926
242,25
(30)-120= 0.3 (120)-315= 0.5
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
0.5-3= 0.1
This document is our property and shall not without our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
SS-ISO 2768-m for machined parts
(3)-30= 0.2 This document is our property and shall 315)-1000= not without0.8 our permission in writing be altered, copied, used for manufacturing or communicated to any person or company.
A machine ordered for portable installation is always delivered with a tool for mounting the machine on the supply line when delivered, see “6.1. Connecting to Supply Line and Starting Up” on page 12. The spanner can also be ordered separately as Scanjet part no. 95145-55 JC
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
SS-ISO 2768-m for machined parts
0.5-3= 0.1 (3)-30= 0.2
(30)-120= 0.3 (120)-315= 0.5 315)-1000= 0.8
DennaSS-ISO handling 2768-m är vår egendom och får ejparts utan vårt for machined skriftliga medgivande ändras, kopieras, användas för tillverkning eller delges annan person eller firma.
1
Revision note
Qty.
168,3
0.5-3= 0.1 (3)-30= 0.2
Pos. Part no. Qty.
No.
General Tolerances
Tolerance ISO 2768-m
Designer
N9
Gen. surface
Date
09-12-17
Material Date
U-ringnyckel General Tolerances Material N9 Törnedalsgatan 1, 275 21 Sjöbo U Cap-key SWEDEN
General Tolerances Tolerance ISO 2768-m
Designer
NP
N9
Gen. surface
Date
09-01-12
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Tolerance ISO 2768-m
Designer
NP
Note
Surface treatment
Weight
Date
Drawer
gram E
Dimension
Drawing no. / Ritningsnr. Note
12030
1,5 - 6 mm
Gen. surface
Date
Weight
Surface treatment
10-03-22
Törnedalsgatan 1, 275 21 Sjöbo SWEDEN
Material
Date
Fast nyckel Hose spanner
Format
Scale
A4
1:2
Revision
P00
gram
Insexkit Set of Allen Keys
E
Drawing no. / Ritningsnr.
12060
Dimension
Note
Surface treatment
Weight
52
SS 5204
Drawer
Dimension
NV 10mm
Cr-V
Drawer
gram E
Drawing no. / Ritningsnr.
95145-52
Page 37 of 40
Format
A4
Scale
1:2
Revision
P01
Format
A4
Scale
1:2
Revision
P01
18. Service Card Model Number of Machine: _____________ Serial No.: _______________ Nozzle Diameter: _______________ mm
Date
No. of working hours 0
Page 38 of 40
Maintenance Actions/Exchanged Parts
Sign
Machine put into operation
#SC 45TW-BR 18 – 180926
Date
No. of working hours
Maintenance Actions/Exchanged Parts
#SC 45TW-BR 18 – 180926
Sign
Page 39 of 40
- Intelligent Tank Management Scanjet is a leading global supplier of equipment and solutions for any marine, offshore and industrial application. Scanjet designs and produces fixed and portable tank cleaning equipment, marine protection systems, high level overfill alarms, vapour emission control systems, tank level gauging equipment, P/V valves, water ingress systems and inert gas systems for any efficient and environmentally friendly installation. Using the most modern and efficient technology ensures that our clients will receive equipment with maximum performance and quality to last for many years. Our business mission is to continuously co-operate directly with our clients offering economical solutions and high quality range of products to assist our clients. Please visit www.scanjet.se for more information.
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