Rust Shield Indonesia Profile
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rustshield company profile
page The Company
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2
The Company Advantages
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3
Manpower
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4
Health, Safety, and Environment System
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5
Products & Services
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6
FibaRoll, a fabricated insulation system
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6
FibaShield, a fabricated insulation system
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Rust Fiberwrapp, a lay-up insulation system
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8
Bolt & Nut Cover
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9
Composites Leak Pipe Sleeve
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Pipe Support
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RustCoat, protective coatings
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Steel / Concrete Pile, Riser and Pipe Jacket
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Fabrications, the products for your solutions
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Work Experiences Recondition
Confidential
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Be a young group, we RUSTSHIELD INDONESIA (RUSTSHIELD) are highly motivated and aggressively pursue our goal. Hard-work, diligent and discipline are our philosophy to overcome challenges that we face to break through the complex problems of today’s highly business environment. With consideration maximize of the utilization potential intellectual, technocrat, and professional resources, we will build a solid strong team with best result reputation. Our services will address just where and what need to be developed in order to fulfill the oilfield requirements of the chosen standard level. The service rendered will be specifically tailored for oilfield emergency and online repairs concerned and will deal in depth with sophisticated techniques, principles and enhance the innovative maintenance development research both for Oil & Gas and Industrial companies, include:
Assisting technical for all oilfield emergency and on-line repairs such as gas, air, water, oil leakages. A total solution for rehabilitation of severely corroded pipes and risers with composites technology. Perform Industrial Safety Cleanings, our services non conductive, non flammable, quick evaporating, non corrosive, and offers high dielectric strength. The materials do not leave any sticky, powdery, oil residues on the surface, CFC free, environmental friendly product has strong degreasing & cleaning action and is safe on well bonded paint and insulation varnishes. Prevents short circuiting and leakages. Cuts down fire hazards in heavy duty cable and wiring system by "online" cleaning of oily cables. Metal repairs product, our services include general repairs or reclamations of metal parts Tank Cleaning and Sludge Treatment, provides in vessels, tank cleanings and sludge treatment technology. Corrosion prevention and protective coatings, protection & repair of various industrial equipments against corrosion, erosion and chemical attack The fascinating idea for the magic pipe cleaning systems with high pressure water technology, etc
Under RUSTSHIELD, has already set the credibility and capability will actively engage in developing solutions for controlling the corporate production impact. Finally, we have clearly defined our objectives and we feel that we are well positioned how to create reasonably security and control in often unpredictable business environment Jakarta, January 2008
An IMPROVED STRENGTHENING & CORROSION PROTECTION SYSTEM Confidential
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rustshield company profile
RUSTSHIELD Indonesia, pt, is a Indonesian company, mainly focus on the development , application and construction of non metallic UV cured glass fiber reinforced plastic (UVGRP) insulation protection and related services primarily for the power, oil and gas industry.
Innovative business solutions and extensive network are the strong elements that distinguished RUSTSHIELD from their competitors.
RUSTSHIELD is now one of the integrated companies providing oilfield emergency and one-line repair in the Oil and Gas industry in Indonesia. At RUSTSHIELD, our goal to deliver the best results for our clients by effectively combining modern engineering solutions and maintenance capabilities. We are determined to provide the highest level of services and commitment to our clients and performance to our shareholders, whilst ensuring to be a good corporate citizen in society where we operate in.
RUSTSHIELD’s strengths lie in its innovative systems and
Confidential
RUSTSHIELD
holds the exclusive licencing agent from Merit Insulation Systems Sdn Bhd of Malaysia to sell and apply FibaRoll materials and systems. Rustshield offers GRP insulation protection with improved physical protection and weather proofing necessary to improve the life of the insulation system and
minimize the risk from corrosion under insulation (CUI)
services in providing longterm solution to the clients, its involvement with the clients and the short amount of time it takes to implement the complete solutions.
systems and PUF/PIR systems applied in liquid from directly to the pipe, that can reduce onsite labor hours by up to 90%.
FibaShield, FibaRoll, and Rust Fiberwrapp have seen used as an alternative for metal jacketing and mastics to protect insulation material from water and corrosive liquids and thus minimizing the chances of corrosion under insulations. The feature that makes it suitable for this application are that it is mechanically strong, seamless, waterproof, flexible, over-coated, excellent in chemical resistance and fire retardant.
RUSTSHIELD
FibaShield, a pre-fabricated insulation system, is a machine applied UV cured glass fiber reinforced plastic as protective layer on commonly used insulation
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training to contractor application systems.
offers insulation for of the
All in all, we will bring the best products and services to you and establish close business relation with you to benefit us mutually in a long term. Warmly welcome to contact us and visit our website.
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We are manned by highly experienced and multidisciplinary people, who deliver objectivity, industry expertise and management insights, together with the outfitting of top-edge equipment sand systems- the ultimate success formula. The organizational structure facilitates resources flexibility at all levels especially with respect to allocation of assets to project teams, permitting the rapid formation and disbandment of the project groups. This arrangement also A commitment of ensures prudent project management control with precise emphasize on continual excellence critical issues of safety, quality, and safety manner scheduling, risk and cost. With more than 40 employees working locally and abroad, spanning a wide spectrum of cultures and disciplines, possessing unified drive and determination, this workforce guarantees to meet to our stringent work process and clients’ high standard and demands. Consolidating our resources, distribution network and expertise, we are poised to handle maintenance, repair, long term supply contracts, oilfield emergency and online repair, and also urgent requirements. Our business is to add value and to solve your problems.
Team Work: Our Project Management Team always considers Client’s interests in the overall stages. To succeed on the execution of any project, it is essential for RUSTSHIELD to hold a capable project management group with advance technique. 1. We will strive to achieve our shared vision by living our shared values and aligning ourselves towards our common goals. 2. We will show respect for all individuals through mutual trust, open communication and motivation. 3. We will be enthusiastic and supportive of each other as we strive to attain interdependence and cooperation
We serve on line repairs for your emergency case Confidential
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An effective health, Safety and Environment Management System (HSEMS) is important to RUSTSHIELD’s business management and is essential to our delivery of quality and business excellence. As a socially responsible employer and corporate citizen, the health, safety and well being of every employee and environment around the area where we operate are important to the success of our business. RUSTSHIELD takes great pride in maintaining the highest standards of HSEMS without any compromise. We strongly believe that all mishaps are avoidable and hence A delivery of quality and are continuously engaged at all levels to attain our goal business excellence towards total excellence through continual improvement. The effective implementation of HSEMS at RUSTSHIELD ensures that the health, safety and environmental risks have been systematically identified, controlled and dealt with should consequences arise. It also ensures all necessary information, training, auditing, and improvement process are in place so that the health and safety of every employee and everyone affected by our business as well as the environment is protected.
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Our quality products are sourced globally and every item has been carefully selected to meet the most stringent requirement for the oil & gas, chemical and petrochemical, energy and infrastructure, marine and other industry.
a pre-fabricated fiber glass lining system
FibaRoll is an advanced form of Fiber Reinforced Plastic (FRP). It is widely used as structural and lining material as it does not corrode. There are two main elements to the FRP material, namely the resin and the reinforcement. The resin is a molecule which when cured by UV or sunlight, forms a complex cross-linked three-dimensional structure with very good structural strength. The reinforcement within the composite is usually glass fiber. The glass does not react and is specially coated to give good adhesion to the resin. The reinforcement basically adds structural support to hardened resins thus increasing the structural
strength of composite.
the
Fibaroll
Fibaroll cures pipes, pipe supports, tank walls and other areas that have severe pitting and need rebuilding or are in danger of developing leaks. It possesses a wide range of chemical resistance and can withstand high temperatures.
FibaRoll is technically andvance composite, manufactured with glass fiber and reinforced with plastic laminates. It is produced in rolls, as a tacky solid, which is easily cut and moulded to fit any shape. It can be cured by UV light. FibaRoll has an excellent adhesion in excess of 7
Our policy is introducing new technique, adopting new skills, developing new products, discovering new field, guiding by market and focusing on quality
N/sq.mm. it forms seamless waterproof lining for insulation on piping. FibaRoll can withstand foot traffic and will not dent or damage. The Strength, integrity and longevity of the system depends upon carefully designed construction. Prior to application Fibaroll is tacky and mouldedable. The preferred resin system for insulation protection, it delivers good UV and weathering performance. The ‘c” glass veil gives to the FibaRoll laminate exceptional long term weathering performance and added chemical resistance. The glass mat provides flexural strength and toughness. FibaRoll has a protective Nylon film with colored UV blocker which provide a clean handling. It can be removed after application.
Complete Water Tight Sealed System Corrosion under insulation (CUI) causes a high proportion of unexpected shutdowns and catastrophic damage often accounting for over 10% of the total operating costs in a 25 year plant. CUI is caused by water entering the insulation as a result of inadequate cladding systems. The traditional metallic cladding systems let water enter between the seams and at terminations is rarely watertight because the sealants used do not last and are easily damaged when construction and plant personnel walk on the cladding. Confidential
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a pre-fabricated insulation system
PUF/PIF systems applied in liquid form directly to the pipe. All operating temperatures can be accommodated.
FibaShiled is a glass fiber reinforced plastic applied to a thickness of 2mm over insulation on 12 mm pipe sections. The machinery to apply it is transportable anywhere in the by 40 ft
The system can also be designed to accommodate single or multiple vapor barriers, trace heating and temperature monitoring by fiber optics to provide and early warning system to prevent corrosion under container. The FibaShield insulation (CUI) and leak range also includes coatings and reinforced coatings. The system is compatible with most commonly used insulation materials and
Application and Technical Advantages 1. Fast Application: The system is applied by machine onto a 12m 12” pipe in less than 30 minutes providing outstanding productivity.
2. Quality Control Efficient: An inspector can quickly and easily monitor quality prior to installation, without having clamber around the construction site.
3. Reduce Onsite Working Hours: Only the weld areas remain to be insulated and clad. Reducing labor onsite and improving HSE as a result.
4. No Damage During Handling: FibaShield rarely requires repair after installation due to the high strength of the cladding and resilience of the insulation.
5. No Touch Ups to The Coated Pipe: Because the coated pipe is insulated and clad before being transported to site, there is no possibility of damaging the coating.
6. Watertight Joints Resistant to Heavy: Like its sister product FibaRoll, FibaShield is resilient to foot traffic.
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RUST FIBERWRAPP, a hand lay-up fiber glass lining system
RUST FIBERWRAPP offers a comprehensive range of innovative woven/non-woven solutions for the Composites (Fiber Reinforced Plastics) Technology applied for industry. RUST FIBERWRAPP hand lay-up applies is constructed with polyester or vinyl ester resin and reinforced layer that composed of chopped strand mat for the top corrosion layer resistant. In the laminate process can be cured with catalyst and promoter system. RUST FIBERWRAPP lining provides well protection against leak caused by corrosion & abrasive. There can many molding methods to produce corrosion resistant FRP’s and in general, following laminate composition is recommended: Chemical liquid Top corrosion resistant layer Intermediate corrosion resistant layer
E
Reinforced layer Outer layer Unfilled resin is normally used for the typical laminate composition. For the top corrosion resistant layer, a glass surface mat is used to form t thickness of 0.25 to 0.5 mm. The intermediate corrosion resistant layer is composed of 2 plies of E glass chopped strand mat (450g/m2) to form a thickness of 2.5 mm or more. The reinforced layer is composed of roving cloths and chopped strand mats which are alternatively laminated to obtain a specified thickness. The outer layer is to obtain a good appearance and to protect from external corrosion, which is composed of 1 ply of C glass
Corrosion resistant FRP offers following advantages: Free maintenance Excellent corrosion resistant to strong acid More economic value for long term investment Long life resistant
Excellent adhesive strength both to steel & concrete High mechanical strength Hard & smooth surface Simple and fast to apply Immersion liquid temperature up to 121oC
Applications:
Pipe & Pipeline Pile & Riser Steel storage & processing tank Water treatment, waste treatment concrete basin & chemical pond Industrial plant floor Interior flooring Water proofing at the roof flooring building
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a protection corrosion of industrial bolts & nuts
Bolt & Nut Cover was produced using silicon material based which can endure heat temperature up to 105o Celcius and is excellent protection against ozone and oxidation within the marine environment. Due to the high exposure to salty water and air, humid, harsh and volatile weather conditi on of providing superior offshor protection against e corrosion compared to the installa tion traditional methods and plant working environment, corrosion of industrial bolts
and nuts installed in offshore oil and gas structure and in petrochemical plants is inevitable. The corrosion will ultimately lead to fastener gasket sealing failure. When this occurs, leakage of hydrocarbon fluids and/or gases which the pipe structure delivers occurs. In severe cases, this results in major disaster as the hydrocarbon fluids and/or gases are flammable and
Confidential
therefore could cause explosion. Furthermore, hydrocarbon gases may contain toxic which results in loss of human life or injury when inhaled by personnel working in the platform. Therefore, it is essential that corroded bolts and nuts be changed during maintenance schedule to avoid leakage or damage to equipment. Although the life of these nuts and bolts can be extended by protective coatings and paints, this is a difficult task due to the odd shapes of the nuts and bolts and their inaccessibility to inspection and service. Traditional coating products such as anticorrosive paints and red lead primers are environmentally harmful and thus, the removal and disposal of these products is a complex and expensive part of any maintenance project and requires specialist advice, equipment and procedures resulting in high costs. For health, environmental and safety reasons, the use of these products are being reduced gradually. Page 9
Another existing solution is the use of bolts and nuts with fluorocarbon coating. However, fluorocarbon coating is vulnerable to mechanical damage or rough handling which is difficult to avoid during the installation of the bolts and nuts which ultimately results in failure of the protective coating.
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A total solution for rehabilitation of severely corroded risers and pipes To rehabilitate severely corroded risers and pipes, RUSTSHIELD have developed a composite leak pipe repair sleeve technique that incorporates the innovative combination of advanced composite material with high performance epoxy resin together with oversized steel sleeves and specially designed customized end seals, as a total solution for rehabilitation of severely corroded risers and pipes. The epoxy essentially consists of a load bearing epoxy resin filler mixed with load bearing polyamines. The physical properties allow its use in applications requiring high load bearing strength and excellent adhesion under adverse application conditions. The product has a long working life and a low exothermic reaction (i.e. minimal heat generation during cure) that make it suitable for applications where a relatively large mass of adhesive is employed. The benefit of this system, known as Composite Sleeve Repair Technology, is as follows:
Repair/Rehabilitation is perform on site, thus enabling live repairs
The repair/rehabilitation is performed without suspending the riser’s/pipe’s operations, thus resulting in no production loss time due to the repair/rehabilitation work.
The system is fire resistant, versatile, and durable and has very good structural strength; bonded together with the riser/pipe, the integrated structure has structural strength exceeding that of the original riser/pipe due to structural reinforcement by the system.
Due to the use of advanced composite materials, the rehabilitated section of the riser/pipe is corrosion resistant and has an expected life expectancy exceeding that of the original pipe. Thus future repair cost is minimized in the long term.
Overall cost effective compared to other atmospheric corrosion control products The Composite Pipe Leak Sleeve Repair system will result in lower total ownership cost for the operator in the long term due to less frequent inspection and lower maintenance and repair costs and the ability to avoid shutdown compared to other systems. Based on the company’s management calculations, the cost more saving comparison than traditional cuts or adding welded steel.
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Pipeline protection starts with pipeline design, and continues through material selection, planning, construction, maintenance, and operations Corrosion protection includes coatings and cathodic protection. RUSTOSI-PS can be applied to the pipe support for improving the protection.
Application
Abrasion resistant Compressive strength Impact resistance Simple application Long lasting Cost effective
Modern coatings rarely fail except where mechanical damage has occurred. Pipe support areas are the most common to exhibit early coating failure. Any inspection of an established plant or pipeline will show corrosion in the pipe support areas. The coating is damaged by abrasion between the pipe and its support caused by movement of the pipe during operation. Rainwater readily collects in this area to act as the electrolyte. Failure to effectively isolate the pipe from its support, with a material with strength and toughness, will lead to corrosion and compromise the whole coating system.
Advantages:
protection pipe from potential impacts for damage while pipe laying can used in pipe support areas in a wide range of situations including plants and pipelines in hot, cold and humid conditions in repair and construction. simple to apply needing no special equipment or tools and after the appropriate training can be applied by a wide range of contractors.
Basically 3-type Pipe supports made:
High Performance: Red Collor (Ethylen Propilen) Standard Performance: Jellow Collor (Natural Rubber) with 20% EP Economic Performance : Black Color (Natural Rubber)
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for prevention of corrosion, erosion and abrasion
The RUST STABILIZER, is a two-component epoxy matrix material for bonding applications. It is a high elongation material which gives optimum properties as a matrix for the Rust Fiberwrapp to provide a wet-lay-up composite system for strengthening structural members It provides a long working time for application, with no offensive odor. RUST STABILIZER may also be thickened and used as a prime or finish coat depending upon the project requirements. ADVANTAGES: • Good high temperature properties • Good low temperature properties • Long working time • High elongation • Ambient cure • 100% solvent-free
The RUST OVERTOP COAT, is a many component epoxy matrix material for bonding applications. It is a high elongation material which gives optimum properties as a matrix for the Rust Fiberwrapp to provide a wet-lay-up composite system for strengthening structural members. This component includes UV resistant and color as per standard requirement.
ULTRATEC Lp MARINE, For ultimate surface finish
The Ultratec Lp marine system comprises a combination of specially formulated composite materials, to provide the ultimate in cosmetic appearance and outdoor weathering properties.
Consist of 3 resin based components:
Ultratec Marine Gelcoat, high performance gelcoat Ultratec Lp Marine Skin Coat, low profile vinyl ester barrier resin Ultratec Lp Marine Laminating Resin, low styrene emission laminating resin
Major Features:
Outstanding cosmetic surface appearance and long term UV protection Maximum gloss retention wit minimal surface discoloration following outdoor exposure and weathering. Gelcoat shows exceptional flow, leveling and air release properties allowing easy application and control of film thickness, with minimal porosity Ultra resistant to osmotic blistering Low profile cosmetic, minimal surface distortion Low styrene emission structural laminating resin reduces workshop VOC emissions High performance marine composites
KORROGUARD -GF
Recommended for protection & repair of various industrial equipments against corrosion, erosion and chemical attack.
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Two part 100% Solid Glass flake filled high performance epoxy coating systems. The tortuous path formed by well aligned glass flakes increases the distance that the corrosive ions need to travel through permeable binder to reach to the base metal. Extremely low permeability Low lateral shrinkage during cure. Co-efficient of thermal expansion is similar to low carbon steel. Extremely good resistance to under cutting Relatively high abrasion resistance Good resistance to cathodic disbanding Good chemical resistance. Temperature resistance up to 110oC Used for cooling water, pump internal, tank internal lining, steel structure, external pipelines etc.
KORROGUARD 1000 -GF
Recommended for sea water corrosion protection & costal environment. Three parts high-built heavy-duty Chemical resistant multifunctional Bisphenol Polyester Glass Flake system, Reinforced with Screened Glass flake. Can be recommended for pH range 1.5 to 13. Low maintenance and ease of repeatability Excellent abrasion resistance, Chemical resistance. Single coat, self-priming capability. Resist temperature up to 120 oC. Used for inlet/outlet tunnels, internal pipelines and cross country pipelines.
KORROGUARD 200 -GF
Recommended for internal as well as external coating for pipelines, steel structures. Koroguard– 200 GF is a modified low viscous version of Koroguard – GF. Used for non critical , slight corrosive environment. Improves service life of the equipments.
KORROGUARD TM
Recommended for outstanding resistance to moisture, water, acid, alkalies, oil and corrosive media. A specially developed anti corrosive 100% solids, high performance coating system. Provides a durable smooth finish with excellent corrosion resistance. Meets FDA guideline (Non -Toxicity certified) Can also be used as protective coating on equipments were food or drinking water is coming in contact. Used for steel structures and equipment working under severe corrosive environment Can also be used as floor coatings against alkali/mild acid spillages.
KORROGUARD - 10
Recommended for protection of the substrate from fungai and bacterial attck. Koroguard-10 is a specially developed anti-fungal, anti
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bacterial coating system, developed for providing excellent resistance to fungus and bacteria. Non-shrinking, chemical resistant.100% solids epoxy system. Withstands temperature up to 1200 C. High dry film thickness of approx 200-250 microns. Used for HVAC systems, lagoons, dairy equipments, swimming pools.
KORROGUARD - UW
Recommended for damp / moist surfaces. Koroguard-UW is a specially developed for under water application. Used for dams, water gallery, concrete structure or tank.
MULTIGUARD
Recommended for steel structures and equipment exposed to humid atmosphere for longer time. Two part epoxy based system. Mild chemical resistance Used for external tank, vessels, pipelines, concrete structures.
MULTIGUARD - PU
Recommended for areas, exposed to sunlight. Two part epoxy based polyurethane coating system Has excellent U.V. resistance compared to all other coatings available in the market. Moderate chemical resistance. Used as a topcoat on steel structure, tank, vessel, equipment external coating & OEM equipment manufacturing.
CHEMGUARD
Recommended for protection of base metal or concrete against the chemical attack Can serve for 33% HCl. Designed to withstand high chemical corrosion. Two part specially developed coating system. Used for coating on structures, tanks of chemical plants, fertilizer plants & immersion applications, etc.
CHEMGUARD -GF
Recommended for petrochemical, pulp & paper, offshore, ballast tank, hull , high pressure vessel and other harsh environment. Three parts high-built heavy-duty Chemical resistant multifunctional Modified Novolac Vinyl ester Epoxy Glass Flake system, reinforced with Screened Glass flake Provides an impermeable & Chemical resistance barrier, suitable for Steel and Concrete surface. Extremely good chemical resistance Resist temp. Up to 107 oC. Used for condenser water boxes & tube sheets, acid pumps, gas separator vessels & other acid handling medias.
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DIN 16961 – parts 1& 2
RUST-P-Jackets: are manufactured both HDPE and UPVC in accordance to DIN 16961 Parts 1 & 2 “Thermoplastics pipes and fittings with profiled outer and smooth inner surfaces”. Fabricated specially for marine pile; riser, jetty pile, bridge pile etc, protection and rehabilitation. They cater for wide range of sizes and wall thickness. They are supplied complete with spacers that ensure a uniform grout thickness throughout the length of jacket.
Corroded pipe/pile/riser
Final Result Jacked Pile
STANDARD Applied: DIN 16961 – Parts 1 & 2 Confidential
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the products for your solutions
LIST OF PRODUCT DATA: Metal Product
SUCKER ROD COUPLING Type : 01. Coupling Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Platting Coupling Size
RFP-00111-SC-01XXX Indonesia OSI-R Black 5/8”, ¾”, 7/8”,1”
PILONA
Type: 02. Reducer Coupling Product Description 1 2 3 4 5
Part Number Product Code No. Product Origin Brand Name Standard Platting
6
Coupling Size
RFP-00111-SC-02XXX Indonesia OSI-R Black 5/8” to ¾” ¾” to 7/8” 7/8” to 1”
PILONA
IMPELLER Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Environment Material Different Size
RFP-001-11IM-00XXX Indonesia OSI-R Safe Ferro Casting Customized
PILONA
LEAK REPAIR CLAMP Product Description 1 2 3 4 5 6 7
Part Number Product Code No. Product Origin Brand Name Environment Material Size Different Size
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RFP-00111-lLC-01XXX OSI-R Safe Carbon Steel 2” up to 24” Customized
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LIST OF PRODUCT DATA: Nylon & Plastics GUARDER ROD Type : 01. Slot Type Product Description 1 2 3 4 5
Part Number Product Code No. Product Origin Brand Name Standard Colour Materials
6
Standard Size
RFP-00133-GR-01XXX Indonesia OSI-R Black Hard Nylon 2 ½” x ¾”, 2 ½” x 7/8” For tubing 3”
PERTAMINA
Type : 02. Twice Type Product Description 1 2 3 4 5
Part Number Product Code No. Product Origin Brand Name Standard Colour Materials
6
Standard Size
RFP-00133-GR-02XXX Indonesia OSI-R Black / White Hard Nylon 2 ½” x 5/8”, 2 ½” x ¾” 2 ½” x 7/8”, For tubing 3”
STRIPPER RUBBER YELLOW Product Description 1 2 3 4 5 6 7 8
Part Number Product Code No. Product Origin Brand Name Standard Colour Materials Bottom Materials Standard Hardness Size
RFP-00133-SR-00XXX Indonesia OSI-R Yellow Polyuretane Bronze Shore 70 – 75 1”, 1 ¼” & 1 ½”
THREAD PROTECTOR FOR TUBING & CASING Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Color Materials Standard Size
7
Different Size Environmentally
RFP-00133-TP-00XXX Indonesia OSI-R Black & Blue Plastics 2 7/8” & 3 ½” , EUE 8RD Customized Safe
CHEVRON
Note: 1
Characteristic
2 3
Environment Different Size
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Normal working temp. max 400 oF. Excellent resistant to most of petroleum product, fuels & oil, H2S, CO2 and broad balance of high & low temperature. All product environmentally safe Will be customized
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LIST OF PRODUCT DATA: Ruber GLAND PACKING Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Hardness
RFP-00122-GP-00XXX Indonesia OSI-R Black Nitrile Butadiene Shore 75 - 85
PIPE RAM RUBBER Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Hardness
RFP-00122-PR-00000 Indonesia OSI-R Black Nitrile Butadiene Shore 75 - 85
PILONA
STUFFING BOX RUBBER Type : 01. Cone Type Product Description 1 2
Part Number Product Code No.
3
Substitute for
4 5 6 7 8 9
Product Origin Brand Name Standard Colour Material Standard Size Standard Hardness
10
Standard Core
RFP-00122-SB-01XXX Woods, Hercules & Guiberson Indonesia OSI-R Black Nitrile Butadiene 3” x 1 1/8” Shore 75 - 85 No Core Fiberglass Core
PILONA
Type : 02. Donut Type Product Description 1 2 3 4 5 6 7 8 9 10
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Material Standard Size Standard Hardness Standard Core
11
Environmentally
RFP-00122-SB-02XXX Skinner Stuffing Box Indonesia OSI-R Black Nitrile Butadiene 2 1/4” x 1 1/8” Shore 75 - 85 No Core Fiberglass Core Safe
PILONA
Note: 1
Characteristic
2 3
Environment Different Size
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Normal working temp. 0 oC to 150 oC . Excellent resistant to most of petroleum product, fuels & oil, H2S, CO2 and broad balance of high & low temperature. All product environmentally safe Will be customized
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RUBBER PISTON Type : 01.
Oil Resistant
Product Description 1 2 3 4 5 6 7
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Size
8 9
Different Size Standard Hardness Standard Core
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Environmentally Characteristic
RFP-00122-RP-01XXX Indonesia OSI-R Black Nitrile Butadiene 7 1/4”, 7”, 6 I/4”, 6”, 5 ½”, 5”, 4 ½”, 4”, 3 ½” Customized Shore 75 – 85 Nylon Core Fiberglass Core Safe
PERTAMINA
Normal working temperature 0 oC to 120 oC. Excellent resistant to most of petroleum product, fuels & oil and broad balance of high & low temperature.
Type : 02.
Brine Resistance
Product Description 1 2 3 4 5 6 7
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Size
8 9
Different Size Standard Hardness Standard Core
10 11
Environmentally Characteristic
RFP-00122-RP-02XXX Indonesia OSI-R Black Butyl 7 1/4”, 7”, 6 I/4”, 6”, 5 ½”, 5”, 4 ½”, 4”, 3 ½” Customized Shore 75 – 85 Nylon Core Fiberglass Core Safe
PILONA
Normal working temperature 0 oC to 120 oC. Excellent resistant to most of petroleum product, fuels & oil and broad balance of high & low temperature.
SPECIAL ORDER - RUBBER PISTON Product Description 4 5 6 7 8
Brand Name Standard Colour Materials Standard Size Standard Hardness
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OSI-R Black Polyurethane Customized Shore 75 – 85
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SWABBING RUBBER Type : 01. Arrange Cup Type Product Description 1 2 3 4 5 6 7 8 9 10
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Material Standard Size Different Size Standard Hardness Standard Core
RFP-00122-SR-01XXX MV Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene 2 7/8” Tubing Customized Shore 75 – 85 Pipe Aluminium
Type : 02.
Wire Cup Type
Product Description 1 2 3 4 5 6
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour
7
Material
8 9
Standard Size Standard Hardness
RFP-00122-SR-02XXX J Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene Heavy Duty Metal Wire 3 ½” Tubing Shore 75 - 85
CHEVRON
Type : 03. Cylinder block Type Product Description 1 2 3 4 5 6 7 8 9 10
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Material Standard Core Standard Size Standard Hardness
RFP-00122-SR-03XXX AV Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene Pipe Aluminium 3 ” Tubing Shore 75 - 85
Type : 04.
Cup Type
Product Description 1 2 3 4 5 6 7 8 9
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Materials Standard Size Standard Hardness
RFP-00122-SR-04XXX V Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene 3 ” Tubing Shore 75 - 85
*) Note: 1
Characteristic
2 3
Envioronment Different Size
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Normal working temperature 0 oC to 140 oC. Excellent resistant to most of petroleum product, fuels & oil and broad balance of high & low temperature. All product environmentally safe Will be customized
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7.0 WORKS EXPERIENCE No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Project Location Pematang GS Ampuh GS Pematang GS Bekasap GS Pungut GS Tandun GS Puncak GS Pemburu GS Seruni GS Puncak GS AVSA & ZULU South Bekasap GS Pinggir GS Batang GS Pemburu GS Central GS 3, Pematang PSV, Pangkalan Susu Benar GS Central GS10, Petani GS, Central GS 5, Pematang GS Rengas Dengklok South Bekasap Bekasap EOR GS
Service Pematang Wash Tank Ampuh Shipping Tank Pematang Test Tank Bekasap Balance Tank Pungut Wash Tank Tandun Test Tank Puncak Wash Tank Pemburu Shipping Tank Seruni Wash Tank Puncak Shipping Tank Coating Bekasap Wash Tank Pinggir Wash Tank Batang Wash Tank Pemburu Wash Tank Pipe Leak Repair Valve Repair Pipe Repair Benar Wash Tank FRP Pipe Leak Pipe Leak Repair Pipe Leak Repair Gas boot Repair Pipe repair South Bekasap Tank Bekasap Balance Tank
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Duri Area 6,
Pipe Leak Repair
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Pabelokan Island
Gas Plant Flange
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Deskripsi Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Platform coating Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair vent line leak on-line repair Gate valve leak on-line repair 40 “ Pipe leak on-line repair Tank Roof On-line Repair FRP line leak On-Line Repair Separator Line leak On-line repair Crude Oil Pipe Leak On-line repair Gas boot leak On-line repair Pipe Leak online repair Bottom Shell leak On-line repair ank Roof On-line Repair Waste pipe leak & strengthening online repair 20” Leaking Flange On-line Repair 3/3/2009
Klien PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. British Petroleum (BP) PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PERTAMINA EP, Pkl Susu PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PERTAMINA EP, Cirebon PT. Chevron Pacific Ind. PT. Chevron Pacific Ind.
Waktu Oct. 2005 Nov. 2005 Nov. 2005 Nov. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2007 Jan. 2008 Jan. 2008 Peb. 2008 Peb. 2008 Peb. 2008 Peb. 2008 Peb. 2008 Mar. 2008 Mar. 2008 Mar. 2008 Apr. 2008 Apr. 2008 Apr. 2008 Mei 2008 Jun 2008
PT. Chevron Pacific Ind.
Juni 2008
CNOOC SES Ltd
Dec 2008
Association With PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. PRIDUSILA P.M PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. PRIDUSILA P.M PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL.
page The Company
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The Company Advantages
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Manpower
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Health, Safety, and Environment System
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Products & Services
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FibaRoll, a fabricated insulation system
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FibaShield, a fabricated insulation system
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Rust Fiberwrapp, a lay-up insulation system
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Bolt & Nut Cover
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Composites Leak Pipe Sleeve
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Pipe Support
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RustCoat, protective coatings
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Steel / Concrete Pile, Riser and Pipe Jacket
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Fabrications, the products for your solutions
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Work Experiences Recondition
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Be a young group, we RUSTSHIELD INDONESIA (RUSTSHIELD) are highly motivated and aggressively pursue our goal. Hard-work, diligent and discipline are our philosophy to overcome challenges that we face to break through the complex problems of today’s highly business environment. With consideration maximize of the utilization potential intellectual, technocrat, and professional resources, we will build a solid strong team with best result reputation. Our services will address just where and what need to be developed in order to fulfill the oilfield requirements of the chosen standard level. The service rendered will be specifically tailored for oilfield emergency and online repairs concerned and will deal in depth with sophisticated techniques, principles and enhance the innovative maintenance development research both for Oil & Gas and Industrial companies, include:
Assisting technical for all oilfield emergency and on-line repairs such as gas, air, water, oil leakages. A total solution for rehabilitation of severely corroded pipes and risers with composites technology. Perform Industrial Safety Cleanings, our services non conductive, non flammable, quick evaporating, non corrosive, and offers high dielectric strength. The materials do not leave any sticky, powdery, oil residues on the surface, CFC free, environmental friendly product has strong degreasing & cleaning action and is safe on well bonded paint and insulation varnishes. Prevents short circuiting and leakages. Cuts down fire hazards in heavy duty cable and wiring system by "online" cleaning of oily cables. Metal repairs product, our services include general repairs or reclamations of metal parts Tank Cleaning and Sludge Treatment, provides in vessels, tank cleanings and sludge treatment technology. Corrosion prevention and protective coatings, protection & repair of various industrial equipments against corrosion, erosion and chemical attack The fascinating idea for the magic pipe cleaning systems with high pressure water technology, etc
Under RUSTSHIELD, has already set the credibility and capability will actively engage in developing solutions for controlling the corporate production impact. Finally, we have clearly defined our objectives and we feel that we are well positioned how to create reasonably security and control in often unpredictable business environment Jakarta, January 2008
An IMPROVED STRENGTHENING & CORROSION PROTECTION SYSTEM Confidential
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RUSTSHIELD Indonesia, pt, is a Indonesian company, mainly focus on the development , application and construction of non metallic UV cured glass fiber reinforced plastic (UVGRP) insulation protection and related services primarily for the power, oil and gas industry.
Innovative business solutions and extensive network are the strong elements that distinguished RUSTSHIELD from their competitors.
RUSTSHIELD is now one of the integrated companies providing oilfield emergency and one-line repair in the Oil and Gas industry in Indonesia. At RUSTSHIELD, our goal to deliver the best results for our clients by effectively combining modern engineering solutions and maintenance capabilities. We are determined to provide the highest level of services and commitment to our clients and performance to our shareholders, whilst ensuring to be a good corporate citizen in society where we operate in.
RUSTSHIELD’s strengths lie in its innovative systems and
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RUSTSHIELD
holds the exclusive licencing agent from Merit Insulation Systems Sdn Bhd of Malaysia to sell and apply FibaRoll materials and systems. Rustshield offers GRP insulation protection with improved physical protection and weather proofing necessary to improve the life of the insulation system and
minimize the risk from corrosion under insulation (CUI)
services in providing longterm solution to the clients, its involvement with the clients and the short amount of time it takes to implement the complete solutions.
systems and PUF/PIR systems applied in liquid from directly to the pipe, that can reduce onsite labor hours by up to 90%.
FibaShield, FibaRoll, and Rust Fiberwrapp have seen used as an alternative for metal jacketing and mastics to protect insulation material from water and corrosive liquids and thus minimizing the chances of corrosion under insulations. The feature that makes it suitable for this application are that it is mechanically strong, seamless, waterproof, flexible, over-coated, excellent in chemical resistance and fire retardant.
RUSTSHIELD
FibaShield, a pre-fabricated insulation system, is a machine applied UV cured glass fiber reinforced plastic as protective layer on commonly used insulation
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training to contractor application systems.
offers insulation for of the
All in all, we will bring the best products and services to you and establish close business relation with you to benefit us mutually in a long term. Warmly welcome to contact us and visit our website.
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We are manned by highly experienced and multidisciplinary people, who deliver objectivity, industry expertise and management insights, together with the outfitting of top-edge equipment sand systems- the ultimate success formula. The organizational structure facilitates resources flexibility at all levels especially with respect to allocation of assets to project teams, permitting the rapid formation and disbandment of the project groups. This arrangement also A commitment of ensures prudent project management control with precise emphasize on continual excellence critical issues of safety, quality, and safety manner scheduling, risk and cost. With more than 40 employees working locally and abroad, spanning a wide spectrum of cultures and disciplines, possessing unified drive and determination, this workforce guarantees to meet to our stringent work process and clients’ high standard and demands. Consolidating our resources, distribution network and expertise, we are poised to handle maintenance, repair, long term supply contracts, oilfield emergency and online repair, and also urgent requirements. Our business is to add value and to solve your problems.
Team Work: Our Project Management Team always considers Client’s interests in the overall stages. To succeed on the execution of any project, it is essential for RUSTSHIELD to hold a capable project management group with advance technique. 1. We will strive to achieve our shared vision by living our shared values and aligning ourselves towards our common goals. 2. We will show respect for all individuals through mutual trust, open communication and motivation. 3. We will be enthusiastic and supportive of each other as we strive to attain interdependence and cooperation
We serve on line repairs for your emergency case Confidential
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An effective health, Safety and Environment Management System (HSEMS) is important to RUSTSHIELD’s business management and is essential to our delivery of quality and business excellence. As a socially responsible employer and corporate citizen, the health, safety and well being of every employee and environment around the area where we operate are important to the success of our business. RUSTSHIELD takes great pride in maintaining the highest standards of HSEMS without any compromise. We strongly believe that all mishaps are avoidable and hence A delivery of quality and are continuously engaged at all levels to attain our goal business excellence towards total excellence through continual improvement. The effective implementation of HSEMS at RUSTSHIELD ensures that the health, safety and environmental risks have been systematically identified, controlled and dealt with should consequences arise. It also ensures all necessary information, training, auditing, and improvement process are in place so that the health and safety of every employee and everyone affected by our business as well as the environment is protected.
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Our quality products are sourced globally and every item has been carefully selected to meet the most stringent requirement for the oil & gas, chemical and petrochemical, energy and infrastructure, marine and other industry.
a pre-fabricated fiber glass lining system
FibaRoll is an advanced form of Fiber Reinforced Plastic (FRP). It is widely used as structural and lining material as it does not corrode. There are two main elements to the FRP material, namely the resin and the reinforcement. The resin is a molecule which when cured by UV or sunlight, forms a complex cross-linked three-dimensional structure with very good structural strength. The reinforcement within the composite is usually glass fiber. The glass does not react and is specially coated to give good adhesion to the resin. The reinforcement basically adds structural support to hardened resins thus increasing the structural
strength of composite.
the
Fibaroll
Fibaroll cures pipes, pipe supports, tank walls and other areas that have severe pitting and need rebuilding or are in danger of developing leaks. It possesses a wide range of chemical resistance and can withstand high temperatures.
FibaRoll is technically andvance composite, manufactured with glass fiber and reinforced with plastic laminates. It is produced in rolls, as a tacky solid, which is easily cut and moulded to fit any shape. It can be cured by UV light. FibaRoll has an excellent adhesion in excess of 7
Our policy is introducing new technique, adopting new skills, developing new products, discovering new field, guiding by market and focusing on quality
N/sq.mm. it forms seamless waterproof lining for insulation on piping. FibaRoll can withstand foot traffic and will not dent or damage. The Strength, integrity and longevity of the system depends upon carefully designed construction. Prior to application Fibaroll is tacky and mouldedable. The preferred resin system for insulation protection, it delivers good UV and weathering performance. The ‘c” glass veil gives to the FibaRoll laminate exceptional long term weathering performance and added chemical resistance. The glass mat provides flexural strength and toughness. FibaRoll has a protective Nylon film with colored UV blocker which provide a clean handling. It can be removed after application.
Complete Water Tight Sealed System Corrosion under insulation (CUI) causes a high proportion of unexpected shutdowns and catastrophic damage often accounting for over 10% of the total operating costs in a 25 year plant. CUI is caused by water entering the insulation as a result of inadequate cladding systems. The traditional metallic cladding systems let water enter between the seams and at terminations is rarely watertight because the sealants used do not last and are easily damaged when construction and plant personnel walk on the cladding. Confidential
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a pre-fabricated insulation system
PUF/PIF systems applied in liquid form directly to the pipe. All operating temperatures can be accommodated.
FibaShiled is a glass fiber reinforced plastic applied to a thickness of 2mm over insulation on 12 mm pipe sections. The machinery to apply it is transportable anywhere in the by 40 ft
The system can also be designed to accommodate single or multiple vapor barriers, trace heating and temperature monitoring by fiber optics to provide and early warning system to prevent corrosion under container. The FibaShield insulation (CUI) and leak range also includes coatings and reinforced coatings. The system is compatible with most commonly used insulation materials and
Application and Technical Advantages 1. Fast Application: The system is applied by machine onto a 12m 12” pipe in less than 30 minutes providing outstanding productivity.
2. Quality Control Efficient: An inspector can quickly and easily monitor quality prior to installation, without having clamber around the construction site.
3. Reduce Onsite Working Hours: Only the weld areas remain to be insulated and clad. Reducing labor onsite and improving HSE as a result.
4. No Damage During Handling: FibaShield rarely requires repair after installation due to the high strength of the cladding and resilience of the insulation.
5. No Touch Ups to The Coated Pipe: Because the coated pipe is insulated and clad before being transported to site, there is no possibility of damaging the coating.
6. Watertight Joints Resistant to Heavy: Like its sister product FibaRoll, FibaShield is resilient to foot traffic.
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RUST FIBERWRAPP, a hand lay-up fiber glass lining system
RUST FIBERWRAPP offers a comprehensive range of innovative woven/non-woven solutions for the Composites (Fiber Reinforced Plastics) Technology applied for industry. RUST FIBERWRAPP hand lay-up applies is constructed with polyester or vinyl ester resin and reinforced layer that composed of chopped strand mat for the top corrosion layer resistant. In the laminate process can be cured with catalyst and promoter system. RUST FIBERWRAPP lining provides well protection against leak caused by corrosion & abrasive. There can many molding methods to produce corrosion resistant FRP’s and in general, following laminate composition is recommended: Chemical liquid Top corrosion resistant layer Intermediate corrosion resistant layer
E
Reinforced layer Outer layer Unfilled resin is normally used for the typical laminate composition. For the top corrosion resistant layer, a glass surface mat is used to form t thickness of 0.25 to 0.5 mm. The intermediate corrosion resistant layer is composed of 2 plies of E glass chopped strand mat (450g/m2) to form a thickness of 2.5 mm or more. The reinforced layer is composed of roving cloths and chopped strand mats which are alternatively laminated to obtain a specified thickness. The outer layer is to obtain a good appearance and to protect from external corrosion, which is composed of 1 ply of C glass
Corrosion resistant FRP offers following advantages: Free maintenance Excellent corrosion resistant to strong acid More economic value for long term investment Long life resistant
Excellent adhesive strength both to steel & concrete High mechanical strength Hard & smooth surface Simple and fast to apply Immersion liquid temperature up to 121oC
Applications:
Pipe & Pipeline Pile & Riser Steel storage & processing tank Water treatment, waste treatment concrete basin & chemical pond Industrial plant floor Interior flooring Water proofing at the roof flooring building
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a protection corrosion of industrial bolts & nuts
Bolt & Nut Cover was produced using silicon material based which can endure heat temperature up to 105o Celcius and is excellent protection against ozone and oxidation within the marine environment. Due to the high exposure to salty water and air, humid, harsh and volatile weather conditi on of providing superior offshor protection against e corrosion compared to the installa tion traditional methods and plant working environment, corrosion of industrial bolts
and nuts installed in offshore oil and gas structure and in petrochemical plants is inevitable. The corrosion will ultimately lead to fastener gasket sealing failure. When this occurs, leakage of hydrocarbon fluids and/or gases which the pipe structure delivers occurs. In severe cases, this results in major disaster as the hydrocarbon fluids and/or gases are flammable and
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therefore could cause explosion. Furthermore, hydrocarbon gases may contain toxic which results in loss of human life or injury when inhaled by personnel working in the platform. Therefore, it is essential that corroded bolts and nuts be changed during maintenance schedule to avoid leakage or damage to equipment. Although the life of these nuts and bolts can be extended by protective coatings and paints, this is a difficult task due to the odd shapes of the nuts and bolts and their inaccessibility to inspection and service. Traditional coating products such as anticorrosive paints and red lead primers are environmentally harmful and thus, the removal and disposal of these products is a complex and expensive part of any maintenance project and requires specialist advice, equipment and procedures resulting in high costs. For health, environmental and safety reasons, the use of these products are being reduced gradually. Page 9
Another existing solution is the use of bolts and nuts with fluorocarbon coating. However, fluorocarbon coating is vulnerable to mechanical damage or rough handling which is difficult to avoid during the installation of the bolts and nuts which ultimately results in failure of the protective coating.
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A total solution for rehabilitation of severely corroded risers and pipes To rehabilitate severely corroded risers and pipes, RUSTSHIELD have developed a composite leak pipe repair sleeve technique that incorporates the innovative combination of advanced composite material with high performance epoxy resin together with oversized steel sleeves and specially designed customized end seals, as a total solution for rehabilitation of severely corroded risers and pipes. The epoxy essentially consists of a load bearing epoxy resin filler mixed with load bearing polyamines. The physical properties allow its use in applications requiring high load bearing strength and excellent adhesion under adverse application conditions. The product has a long working life and a low exothermic reaction (i.e. minimal heat generation during cure) that make it suitable for applications where a relatively large mass of adhesive is employed. The benefit of this system, known as Composite Sleeve Repair Technology, is as follows:
Repair/Rehabilitation is perform on site, thus enabling live repairs
The repair/rehabilitation is performed without suspending the riser’s/pipe’s operations, thus resulting in no production loss time due to the repair/rehabilitation work.
The system is fire resistant, versatile, and durable and has very good structural strength; bonded together with the riser/pipe, the integrated structure has structural strength exceeding that of the original riser/pipe due to structural reinforcement by the system.
Due to the use of advanced composite materials, the rehabilitated section of the riser/pipe is corrosion resistant and has an expected life expectancy exceeding that of the original pipe. Thus future repair cost is minimized in the long term.
Overall cost effective compared to other atmospheric corrosion control products The Composite Pipe Leak Sleeve Repair system will result in lower total ownership cost for the operator in the long term due to less frequent inspection and lower maintenance and repair costs and the ability to avoid shutdown compared to other systems. Based on the company’s management calculations, the cost more saving comparison than traditional cuts or adding welded steel.
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Pipeline protection starts with pipeline design, and continues through material selection, planning, construction, maintenance, and operations Corrosion protection includes coatings and cathodic protection. RUSTOSI-PS can be applied to the pipe support for improving the protection.
Application
Abrasion resistant Compressive strength Impact resistance Simple application Long lasting Cost effective
Modern coatings rarely fail except where mechanical damage has occurred. Pipe support areas are the most common to exhibit early coating failure. Any inspection of an established plant or pipeline will show corrosion in the pipe support areas. The coating is damaged by abrasion between the pipe and its support caused by movement of the pipe during operation. Rainwater readily collects in this area to act as the electrolyte. Failure to effectively isolate the pipe from its support, with a material with strength and toughness, will lead to corrosion and compromise the whole coating system.
Advantages:
protection pipe from potential impacts for damage while pipe laying can used in pipe support areas in a wide range of situations including plants and pipelines in hot, cold and humid conditions in repair and construction. simple to apply needing no special equipment or tools and after the appropriate training can be applied by a wide range of contractors.
Basically 3-type Pipe supports made:
High Performance: Red Collor (Ethylen Propilen) Standard Performance: Jellow Collor (Natural Rubber) with 20% EP Economic Performance : Black Color (Natural Rubber)
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for prevention of corrosion, erosion and abrasion
The RUST STABILIZER, is a two-component epoxy matrix material for bonding applications. It is a high elongation material which gives optimum properties as a matrix for the Rust Fiberwrapp to provide a wet-lay-up composite system for strengthening structural members It provides a long working time for application, with no offensive odor. RUST STABILIZER may also be thickened and used as a prime or finish coat depending upon the project requirements. ADVANTAGES: • Good high temperature properties • Good low temperature properties • Long working time • High elongation • Ambient cure • 100% solvent-free
The RUST OVERTOP COAT, is a many component epoxy matrix material for bonding applications. It is a high elongation material which gives optimum properties as a matrix for the Rust Fiberwrapp to provide a wet-lay-up composite system for strengthening structural members. This component includes UV resistant and color as per standard requirement.
ULTRATEC Lp MARINE, For ultimate surface finish
The Ultratec Lp marine system comprises a combination of specially formulated composite materials, to provide the ultimate in cosmetic appearance and outdoor weathering properties.
Consist of 3 resin based components:
Ultratec Marine Gelcoat, high performance gelcoat Ultratec Lp Marine Skin Coat, low profile vinyl ester barrier resin Ultratec Lp Marine Laminating Resin, low styrene emission laminating resin
Major Features:
Outstanding cosmetic surface appearance and long term UV protection Maximum gloss retention wit minimal surface discoloration following outdoor exposure and weathering. Gelcoat shows exceptional flow, leveling and air release properties allowing easy application and control of film thickness, with minimal porosity Ultra resistant to osmotic blistering Low profile cosmetic, minimal surface distortion Low styrene emission structural laminating resin reduces workshop VOC emissions High performance marine composites
KORROGUARD -GF
Recommended for protection & repair of various industrial equipments against corrosion, erosion and chemical attack.
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Two part 100% Solid Glass flake filled high performance epoxy coating systems. The tortuous path formed by well aligned glass flakes increases the distance that the corrosive ions need to travel through permeable binder to reach to the base metal. Extremely low permeability Low lateral shrinkage during cure. Co-efficient of thermal expansion is similar to low carbon steel. Extremely good resistance to under cutting Relatively high abrasion resistance Good resistance to cathodic disbanding Good chemical resistance. Temperature resistance up to 110oC Used for cooling water, pump internal, tank internal lining, steel structure, external pipelines etc.
KORROGUARD 1000 -GF
Recommended for sea water corrosion protection & costal environment. Three parts high-built heavy-duty Chemical resistant multifunctional Bisphenol Polyester Glass Flake system, Reinforced with Screened Glass flake. Can be recommended for pH range 1.5 to 13. Low maintenance and ease of repeatability Excellent abrasion resistance, Chemical resistance. Single coat, self-priming capability. Resist temperature up to 120 oC. Used for inlet/outlet tunnels, internal pipelines and cross country pipelines.
KORROGUARD 200 -GF
Recommended for internal as well as external coating for pipelines, steel structures. Koroguard– 200 GF is a modified low viscous version of Koroguard – GF. Used for non critical , slight corrosive environment. Improves service life of the equipments.
KORROGUARD TM
Recommended for outstanding resistance to moisture, water, acid, alkalies, oil and corrosive media. A specially developed anti corrosive 100% solids, high performance coating system. Provides a durable smooth finish with excellent corrosion resistance. Meets FDA guideline (Non -Toxicity certified) Can also be used as protective coating on equipments were food or drinking water is coming in contact. Used for steel structures and equipment working under severe corrosive environment Can also be used as floor coatings against alkali/mild acid spillages.
KORROGUARD - 10
Recommended for protection of the substrate from fungai and bacterial attck. Koroguard-10 is a specially developed anti-fungal, anti
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bacterial coating system, developed for providing excellent resistance to fungus and bacteria. Non-shrinking, chemical resistant.100% solids epoxy system. Withstands temperature up to 1200 C. High dry film thickness of approx 200-250 microns. Used for HVAC systems, lagoons, dairy equipments, swimming pools.
KORROGUARD - UW
Recommended for damp / moist surfaces. Koroguard-UW is a specially developed for under water application. Used for dams, water gallery, concrete structure or tank.
MULTIGUARD
Recommended for steel structures and equipment exposed to humid atmosphere for longer time. Two part epoxy based system. Mild chemical resistance Used for external tank, vessels, pipelines, concrete structures.
MULTIGUARD - PU
Recommended for areas, exposed to sunlight. Two part epoxy based polyurethane coating system Has excellent U.V. resistance compared to all other coatings available in the market. Moderate chemical resistance. Used as a topcoat on steel structure, tank, vessel, equipment external coating & OEM equipment manufacturing.
CHEMGUARD
Recommended for protection of base metal or concrete against the chemical attack Can serve for 33% HCl. Designed to withstand high chemical corrosion. Two part specially developed coating system. Used for coating on structures, tanks of chemical plants, fertilizer plants & immersion applications, etc.
CHEMGUARD -GF
Recommended for petrochemical, pulp & paper, offshore, ballast tank, hull , high pressure vessel and other harsh environment. Three parts high-built heavy-duty Chemical resistant multifunctional Modified Novolac Vinyl ester Epoxy Glass Flake system, reinforced with Screened Glass flake Provides an impermeable & Chemical resistance barrier, suitable for Steel and Concrete surface. Extremely good chemical resistance Resist temp. Up to 107 oC. Used for condenser water boxes & tube sheets, acid pumps, gas separator vessels & other acid handling medias.
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DIN 16961 – parts 1& 2
RUST-P-Jackets: are manufactured both HDPE and UPVC in accordance to DIN 16961 Parts 1 & 2 “Thermoplastics pipes and fittings with profiled outer and smooth inner surfaces”. Fabricated specially for marine pile; riser, jetty pile, bridge pile etc, protection and rehabilitation. They cater for wide range of sizes and wall thickness. They are supplied complete with spacers that ensure a uniform grout thickness throughout the length of jacket.
Corroded pipe/pile/riser
Final Result Jacked Pile
STANDARD Applied: DIN 16961 – Parts 1 & 2 Confidential
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the products for your solutions
LIST OF PRODUCT DATA: Metal Product
SUCKER ROD COUPLING Type : 01. Coupling Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Platting Coupling Size
RFP-00111-SC-01XXX Indonesia OSI-R Black 5/8”, ¾”, 7/8”,1”
PILONA
Type: 02. Reducer Coupling Product Description 1 2 3 4 5
Part Number Product Code No. Product Origin Brand Name Standard Platting
6
Coupling Size
RFP-00111-SC-02XXX Indonesia OSI-R Black 5/8” to ¾” ¾” to 7/8” 7/8” to 1”
PILONA
IMPELLER Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Environment Material Different Size
RFP-001-11IM-00XXX Indonesia OSI-R Safe Ferro Casting Customized
PILONA
LEAK REPAIR CLAMP Product Description 1 2 3 4 5 6 7
Part Number Product Code No. Product Origin Brand Name Environment Material Size Different Size
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RFP-00111-lLC-01XXX OSI-R Safe Carbon Steel 2” up to 24” Customized
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LIST OF PRODUCT DATA: Nylon & Plastics GUARDER ROD Type : 01. Slot Type Product Description 1 2 3 4 5
Part Number Product Code No. Product Origin Brand Name Standard Colour Materials
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Standard Size
RFP-00133-GR-01XXX Indonesia OSI-R Black Hard Nylon 2 ½” x ¾”, 2 ½” x 7/8” For tubing 3”
PERTAMINA
Type : 02. Twice Type Product Description 1 2 3 4 5
Part Number Product Code No. Product Origin Brand Name Standard Colour Materials
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Standard Size
RFP-00133-GR-02XXX Indonesia OSI-R Black / White Hard Nylon 2 ½” x 5/8”, 2 ½” x ¾” 2 ½” x 7/8”, For tubing 3”
STRIPPER RUBBER YELLOW Product Description 1 2 3 4 5 6 7 8
Part Number Product Code No. Product Origin Brand Name Standard Colour Materials Bottom Materials Standard Hardness Size
RFP-00133-SR-00XXX Indonesia OSI-R Yellow Polyuretane Bronze Shore 70 – 75 1”, 1 ¼” & 1 ½”
THREAD PROTECTOR FOR TUBING & CASING Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Color Materials Standard Size
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Different Size Environmentally
RFP-00133-TP-00XXX Indonesia OSI-R Black & Blue Plastics 2 7/8” & 3 ½” , EUE 8RD Customized Safe
CHEVRON
Note: 1
Characteristic
2 3
Environment Different Size
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Normal working temp. max 400 oF. Excellent resistant to most of petroleum product, fuels & oil, H2S, CO2 and broad balance of high & low temperature. All product environmentally safe Will be customized
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LIST OF PRODUCT DATA: Ruber GLAND PACKING Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Hardness
RFP-00122-GP-00XXX Indonesia OSI-R Black Nitrile Butadiene Shore 75 - 85
PIPE RAM RUBBER Product Description 1 2 3 4 5 6
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Hardness
RFP-00122-PR-00000 Indonesia OSI-R Black Nitrile Butadiene Shore 75 - 85
PILONA
STUFFING BOX RUBBER Type : 01. Cone Type Product Description 1 2
Part Number Product Code No.
3
Substitute for
4 5 6 7 8 9
Product Origin Brand Name Standard Colour Material Standard Size Standard Hardness
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Standard Core
RFP-00122-SB-01XXX Woods, Hercules & Guiberson Indonesia OSI-R Black Nitrile Butadiene 3” x 1 1/8” Shore 75 - 85 No Core Fiberglass Core
PILONA
Type : 02. Donut Type Product Description 1 2 3 4 5 6 7 8 9 10
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Material Standard Size Standard Hardness Standard Core
11
Environmentally
RFP-00122-SB-02XXX Skinner Stuffing Box Indonesia OSI-R Black Nitrile Butadiene 2 1/4” x 1 1/8” Shore 75 - 85 No Core Fiberglass Core Safe
PILONA
Note: 1
Characteristic
2 3
Environment Different Size
Confidential
Normal working temp. 0 oC to 150 oC . Excellent resistant to most of petroleum product, fuels & oil, H2S, CO2 and broad balance of high & low temperature. All product environmentally safe Will be customized
Page 18
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rustshield company profile
RUBBER PISTON Type : 01.
Oil Resistant
Product Description 1 2 3 4 5 6 7
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Size
8 9
Different Size Standard Hardness Standard Core
10 11
Environmentally Characteristic
RFP-00122-RP-01XXX Indonesia OSI-R Black Nitrile Butadiene 7 1/4”, 7”, 6 I/4”, 6”, 5 ½”, 5”, 4 ½”, 4”, 3 ½” Customized Shore 75 – 85 Nylon Core Fiberglass Core Safe
PERTAMINA
Normal working temperature 0 oC to 120 oC. Excellent resistant to most of petroleum product, fuels & oil and broad balance of high & low temperature.
Type : 02.
Brine Resistance
Product Description 1 2 3 4 5 6 7
Part Number Product Code No. Product Origin Brand Name Standard Colour Material Standard Size
8 9
Different Size Standard Hardness Standard Core
10 11
Environmentally Characteristic
RFP-00122-RP-02XXX Indonesia OSI-R Black Butyl 7 1/4”, 7”, 6 I/4”, 6”, 5 ½”, 5”, 4 ½”, 4”, 3 ½” Customized Shore 75 – 85 Nylon Core Fiberglass Core Safe
PILONA
Normal working temperature 0 oC to 120 oC. Excellent resistant to most of petroleum product, fuels & oil and broad balance of high & low temperature.
SPECIAL ORDER - RUBBER PISTON Product Description 4 5 6 7 8
Brand Name Standard Colour Materials Standard Size Standard Hardness
Confidential
OSI-R Black Polyurethane Customized Shore 75 – 85
Page 19
3/3/2009
rustshield company profile
SWABBING RUBBER Type : 01. Arrange Cup Type Product Description 1 2 3 4 5 6 7 8 9 10
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Material Standard Size Different Size Standard Hardness Standard Core
RFP-00122-SR-01XXX MV Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene 2 7/8” Tubing Customized Shore 75 – 85 Pipe Aluminium
Type : 02.
Wire Cup Type
Product Description 1 2 3 4 5 6
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour
7
Material
8 9
Standard Size Standard Hardness
RFP-00122-SR-02XXX J Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene Heavy Duty Metal Wire 3 ½” Tubing Shore 75 - 85
CHEVRON
Type : 03. Cylinder block Type Product Description 1 2 3 4 5 6 7 8 9 10
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Material Standard Core Standard Size Standard Hardness
RFP-00122-SR-03XXX AV Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene Pipe Aluminium 3 ” Tubing Shore 75 - 85
Type : 04.
Cup Type
Product Description 1 2 3 4 5 6 7 8 9
Part Number Product Code No. Substitute for Product Origin Brand Name Standard Colour Materials Standard Size Standard Hardness
RFP-00122-SR-04XXX V Type of Guiberson Indonesia OSI-R Black Nitrile Butadiene 3 ” Tubing Shore 75 - 85
*) Note: 1
Characteristic
2 3
Envioronment Different Size
Confidential
Normal working temperature 0 oC to 140 oC. Excellent resistant to most of petroleum product, fuels & oil and broad balance of high & low temperature. All product environmentally safe Will be customized
Page 20
3/3/2009
rustshield company profile
7.0 WORKS EXPERIENCE No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Project Location Pematang GS Ampuh GS Pematang GS Bekasap GS Pungut GS Tandun GS Puncak GS Pemburu GS Seruni GS Puncak GS AVSA & ZULU South Bekasap GS Pinggir GS Batang GS Pemburu GS Central GS 3, Pematang PSV, Pangkalan Susu Benar GS Central GS10, Petani GS, Central GS 5, Pematang GS Rengas Dengklok South Bekasap Bekasap EOR GS
Service Pematang Wash Tank Ampuh Shipping Tank Pematang Test Tank Bekasap Balance Tank Pungut Wash Tank Tandun Test Tank Puncak Wash Tank Pemburu Shipping Tank Seruni Wash Tank Puncak Shipping Tank Coating Bekasap Wash Tank Pinggir Wash Tank Batang Wash Tank Pemburu Wash Tank Pipe Leak Repair Valve Repair Pipe Repair Benar Wash Tank FRP Pipe Leak Pipe Leak Repair Pipe Leak Repair Gas boot Repair Pipe repair South Bekasap Tank Bekasap Balance Tank
27
Duri Area 6,
Pipe Leak Repair
28
Pabelokan Island
Gas Plant Flange
Confidential
Page 21
Deskripsi Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Platform coating Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair Tank Roof On-line Repair vent line leak on-line repair Gate valve leak on-line repair 40 “ Pipe leak on-line repair Tank Roof On-line Repair FRP line leak On-Line Repair Separator Line leak On-line repair Crude Oil Pipe Leak On-line repair Gas boot leak On-line repair Pipe Leak online repair Bottom Shell leak On-line repair ank Roof On-line Repair Waste pipe leak & strengthening online repair 20” Leaking Flange On-line Repair 3/3/2009
Klien PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. British Petroleum (BP) PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PERTAMINA EP, Pkl Susu PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PT. Chevron Pacific Ind. PERTAMINA EP, Cirebon PT. Chevron Pacific Ind. PT. Chevron Pacific Ind.
Waktu Oct. 2005 Nov. 2005 Nov. 2005 Nov. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2005 Dec. 2007 Jan. 2008 Jan. 2008 Peb. 2008 Peb. 2008 Peb. 2008 Peb. 2008 Peb. 2008 Mar. 2008 Mar. 2008 Mar. 2008 Apr. 2008 Apr. 2008 Apr. 2008 Mei 2008 Jun 2008
PT. Chevron Pacific Ind.
Juni 2008
CNOOC SES Ltd
Dec 2008
Association With PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. Rekayasa Ind. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. PRIDUSILA P.M PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL. PT. PRIDUSILA P.M PT. TIMAS SUPL. PT. TIMAS SUPL. PT. TIMAS SUPL.
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