Rh400

RH 400 Hydraulic Mining Excavator

General Data

Features

 TriPower shovel attachment

Operating weight Face shovel

 Independent oil cooling system

1000 t-class

 Spacious walk-through machine house  5-circuit-hydraulic system

Engine output SAE J 1995

3,360 kW 4,500 HP

 Electronic-hydraulic servo control  Board Control System (BCS)  Torque control in closed-loop swing circuit

Bucket payload Face shovel (SAE 2:1)

90 t

99 sht

 Automatic central lubrication system  Xenon working lights

General Dimensions 9,780 32’1’’ 7,600 24’11’’

7,800 25’7’’ 8,000 26’3’

10,175 33’5’’

9,100 29’10’’

7,680 25’2’’

2,945 9’8’

3,150 10’4’’ 1,135 3’9’’

8,445 27’8’’ 10,980 36’

2,000 6’7’’ 8,600 28’3’’

Operating Weight - Shovel Standard track pads

2,000 mm

6’7’’

Operating weight

980,000 kg

2,160,510 lbs

Ground pressure

25.8 N/cm²

37.4 psi

Further track pads on request

Hydraulic System with PMS

Diesel Engines Make and model

2 x Cummins QSK 60-C 2-stage

Total rated net power ISO 3046/1

3,360 kW (4,500 HP) 1,800 min-1

Total rated net power SAE J1349

-1

3,360 kW (4,500 HP) 1,800 min

Total rated gross power SAE J1995 3,360 kW (4,500 HP) 1,800 min-1 No. of cylinders (each engine)

16

Bore

159 mm (6.26 in)

Stroke

190 mm (7.48 in)

Displacement

Max. altitude without deration

60.2 l (3,674 in³) 2-stage turbocharged; aftercooled and intercooled 4,880 m (16,000 ft) a.s.l.

Emission certification

US EPA Tier 2

Fuel tank capacity

16,000 l (4,230 US gal)

Aspiration

 Hydraulically

driven radiator fan with electronically controlled fan speed

 Microprocessed  Automatic  Heavy

engine management

rev. reduction

duty air-filters, STRATA 1 with automatic dust evacuation

 Two-stage  Additional  Pre-lube

fuel filter incl. water separator high capacity water separator with centrifuge for engine oil filtration

 Engine

oil change interval of 1000 hrs

 Mesabi

radiators

Electrical System (diesel drive) System voltage

24 V

Batteries

6 x 170 Ah - 12 V each

in series/paralell installation

510 Ah - 24 V in total

Alternators

2 x 175 A each

Working spot lights

8 x high brightness Xenon lights

 Battery

disconnect relais stop switches accessible from ground level and in engine

 Emergency

module

Hydraulic Oil Cooling Oil flow of cooling pumps

4 x 780 l/min (4 x 206 US gal/min)

Diameter of fans 2 x 1,830 mm (2 x 6’)  Cooling system is fully independent of all main circuits, i.e. full cooling capacity is available whenever engine is running  Gear type cooling pumps supplying high volume low pressure oil to aluminium coolers  Variable axial piston pumps supplying low volume high pressure oil to fans  Fan

speed is thermostatically controlled

 Extremely

2

8 x variable flow axial piston pumps

Max. oil flow

8 x 924 l/min (8 x 244 US gal/min)

Max. pressure, attachment

31 MPa = 310 bar (4,495 psi)

Max. pressure, travel Swing pumps

36 MPa = 360 bar (5,220 psi) 6 x reversible swash plate pumps

Max. oil flow

6 x 488 l/min (6 x 129 US gal/min)

Max. pressure, swing circuit

35 MPa = 350 bar (5,080 psi)

Total volume of hydraulic oil

approx. 13,000 l (3,450 US gal)

Hydraulic tank capacity

approx. 10,000 l (2,640 US gal)

 Pump

Managing System (PMS) contains:

 Electronic  Flow

load limit control

on demand from main pumps depending on joystick position

 Automatic

regulation of main pumps to zero flow without demand

 Automatic

rpm reduction of engine speed during working breaks oil flow of main pumps when hydraulic temperature is below / above set values or engine temperature is too high  Pressure cut-off for main pumps  Reduced

 Automatic

double-flow for all cylinders

 Filters:  Full-flow

starting system

 Eliminator

Main pumps

high cooling efficiency to ensure optimum oil temperature

high-pressure filters (100 µm) for the main pumps, installed directly behind each pump  High pressure filters (100 µm) for the closed swing circuit  Full-flow filters (10 µm) for the complete return circuit  Full-flow filters (10 µm) for the cooling return circuit  Pressure filters (40 µm and 6 µm) for servo circuit  Transmission oil filters (40 µm)

Swing System Swing drives

6 compact planetary transmissions with axial piston motors Parking brakes Wet multiple disc brake, springloaded / hydraulically released Max. swing speed 4.4 rpm Swing ring Triple race roller bearing with sealed internal gearing  Closed-loop swing circuit with torque control  Hydraulic braking of the swing motion by counteracting control  All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system

Undercarriage Travel speeds (2 stages):

Max. 2.2 km/h (1.37 mph) Max. 1.7 km/h (1.06 mph) Max. tractive force: 4,140 kN (422 t = 930,380 lbs) Gradability: Approximately 36 % Track pads (each side) 48 Bottom rollers (each side) 7 Support rollers (each side) 2 plus a sliding bar in the centre Travel drives (each side) 1 planetary transmission with 2 two-stage axial piston motors Parking brakes Wet multiple disc brake, spring applied / hydraulically released  Cast double-grouser combined pad-links with bushings connected by hardened full floating pins  All running surfaces of sprockets, idlers, rollers and pad links as well as teeth contact areas of sprocket and pad links are hardened  Fully hydraulic self-adjusting track tensioning system with membrane accumulator  Automatic hydraulic retarder valve to prevent overspeed on downhill travel  Acoustic travel alarm  Idlers, bottom rollers and supprot rollers are connected to the automatic lubrication system

Attachments

Operator’s Cab Operator’s eye level

9.1 m (29’10’’) approx.

Internal dimensions of cab Length

2,200 mm (7’3’’)

Width

1,600 mm (5’3’’)

Height

2,150 mm (7’1’’)

Internal dimensions of amenity cab

and stick are torsion resistant, welded box design of high tensile steel with massive steel castings at pivot areas  Welding procedures allow for internal counter-welding (double prep weld) wherever possible  Boom and stick are stress relieved after welding  "Pressure-free

lowering" of boom and stick by means of a float valve attachment with TEREX O&K’s patented TriPower kinematics ensuring the following main features:

 Shovel

Length

1,600 mm (5’3’’)

Width

1,600 mm (5’3’’)

Height 2,150 mm (7’1’’)  Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, safety belt, head and arm rests  Safety switch in seat cushion to neutralize automatically the hydraulic controls when operator leaves the seat  Joystick controls integrated in independently adjustable seat consoles  Fold-away auxilliary seat  FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure  All-round tinted safety glass, armoured windshield and sliding side window  Windshield

 Boom

with parallel intermittent wiper/washer

 Horizontal  Vertical

roll-back limiter to prevent material spillage

 Kinematic

assistance to hydraulic forces

 Constant  Crowd

force assistance

buckets are equipped with a universal wear package suitable for all standard applications, which consists of:  Special liner material covering main wear areas inside and outside of bucket  Lip

shrouds between teeth

 Robust

 Bottom

 Retractable

service station installed underneath the engine module and easily accessible from ground. Equipped with:  Quick couplings for:  Diesel

fuel

 Engine  Pump

coolant - left/right

transmission gear oil - left/right

 Engine  Engine

oil (oil pan) - left/right oil (additional tank) - left/right

 Hydraulic  Grease

oil tank

container

 CAT

jump start socket  Fuel gauge

shrouds on side walls edge protection

Special wear packages for highly abrasive materials on request

Optional Equipment General  Export

crating

 Finishing

other than TEREX O&K std. colours (TEREX O&K colour quality)

 Customizing

of logos as per customer’s specification

Superstructure  Hydraulic

service crane on superstructure with auxilliary engine

 Automatic  Various

fire suppression system

cold weather packages

Cab  Various  BCS

heating and airconditioning systems

data-transfer-system via radio

 Additional

instrumentation

Undercarriage  Track

pad width 1,500 mm

Attachment  Special

Automatic Lubrication System

boom momentum throughout the whole lift arc

 All

 Wing

Retractable Service Station

automatic constant-angle bucket guidance

 Automatic

 Roller

blind at windshield instrument panel incl. large and colored BCS screen with transflective technology  TEREX O&K Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of the engines, hydraulic system, pumps, motors and drive system  Amenity cab installed at the back side of operator‘s cab (furniture not included)

automatic constant-angle bucket guidance

wear packages

Further optional equipment on request

Capacity of grease container 1,000 l (264 US gal) Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times  Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders as well as idlers, bottom rollers and supprot rollers  System failures displayed by Board Control System  Grease filters (200 µm) between service station and container as well as directly behind grease pump 

3

Working Diagram - Face Shovel (FS) - Boom 9.5 m (31’2’’) - Stick 5.6 m (18’4’’) ft 70 65

m 21 20 19

60 55

18 17 16

50 45

15 14 13

40 35

12 11 10

30 25

9 8 7

20 15

6 5 4

10

3 2

5 1 0

0 1

5 2 10

3

21 20

19

65

18 17 60

16

55

15 50

14

13

45

12 40

11 35

10

9

8

30

7 25

6

5

20

Digging Forces

4 15

3

2

10

1 5

0 m 0 ft

Working Range

Max. crowd force

3,300 kN

741,610 lbs

Max. digging height

20.2 m

66’3’’

Max. crowd force at ground level

3,200 kN

719,140 lbs

Max. digging reach

19.0 m

62’4’’

Max. breakout force

2,400 kN

539,350 lbs

Max. digging depth

2.3 m

7’7’’

14.5 m

47’5’’

6.2 m

20’2’’

Max. dumping height Crowd distance on level

Face Shovels Type

Oil sand shovel

Rock shovels

ESCO S 130

on request

Tooth system Capacity SAE / PCSA 1:1

m3

cuyd

52.0

Capacity SAE / CECE 2:1

m3

58.9

mm

5,600

18’2’’

Opening width

mm

cuyd ft:in ft:in

45.0

Total width

68.0

2,560

No. of teeth

8’5’’ 6

Weight incl. universal wear kit

kg

Ibs

80,000

Max. material density (loose)

t/m3

Ibs/cuyd

2.0

176,370 3,370

The technical specifications mentioned in this data sheet may vary according to the specific equipment/options installed. Terex GmbH Karl-Funke-Str. 36 D-44149 Dortmund Germany

TEL FAX EMAIL WEB

++49 (0) 231 / 922-3 ++49 (0) 231 / 922-5800 [email protected] terex-ok.com terex.com

Effective Date: 27. June 2007. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this brochure are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries and all rights are reserved. “TEREX” is a registered trademark of Terex Corporation in the USA and many other countries. Copyright © 2007 Terex Corporation. Print no. M 130.1 e / PDF-0607