Protective Coatings And Paints

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section 1 1.1 1.2 1.3 1.3.1 1.3.2 1.3.3 1.3.4 1.4 1.4.1 1.5

introduction purpose scope deterioration of facilities corrosion of metals deterioration of wood deterioration of concrete design factors affecting deterioration control of facilities deterioration corrosion control by coatings painting for purposes other than protection

section 2 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.2 2.2.1 2.2.2 2.2.3 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5

coating compositions and curing mechanisms coating composition solvent resin pigment other components spreading rate mechanisms of curing of coatings air oxidation of drying oils solvent of water evaporation chemical reaction properties of different generic types of coatings alkyds and other oil-containing coatings water emulsion (latex) coatings lacquers epoxy coatings coal-tar epoxy coatings polyurethane coatings polyester coating inorganic zinc coatings zinc-rich organic coatings coating compatibility bleeding disbonding of old paint topcoat checking poor adhesion of latex topcoats to enamels oil-based paints applied to alkaline surfaces

section 3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.3 3.4 3.4.1 3.4.2

environmental, occupational, and safety issu introduction material composition issues voc restrictions application issues toxic solvents hazardous air pollutants binders - polyurethanes, coal tars, asphalts heavy metal-containing pigments and additives issues affecting surface preparation surfaces coated with leaded paint background definitions

3.4.3 3.4.4 3.4.5 3.4.6 3.4.7

dod policy/instruction general description of lead-based paint procedures waste disposal demolition of buildings containing lead-based paint sources of detailed information

section 4 4.1 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.3 limits 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5

selection of coatings available guidance selection criteria desired film properties work requirements or limitations safety and environmental restrictions compatibilities costs specifications for lead- and chromate-free coatings with voc

section 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21

coating systems for specific uses general painting new construction fuel storage tanks steel water tanks other steel tanks steel distribution lines communication towers and other tall structures waterfront structures hydraulic structures and appurtenant works factory finished metal siding chain link fences hot steel surfaces concrete fuel tanks concrete swimming pools concrete catchment basins chemically resistant finishes for concrete floors slip-resistant floors fouling-resistant coatings mildew-resistant coatings pavement markings wooden floors

section 6 6.1 6.2 6.3 6.4 6.5 6.5.3 6.6 6.7 6.7.1 6.7.2 6.7.3

surface preparation introduction repair of surfaces recommendations by substrate standards for condition of substrates standards for cleanliness of substrates previously coated surfaces recommendations for paint removal methods of surface preparation abrasive blasting acid cleaning chemical removal of paint

recommendations recommendations recommendations recommendations recommendations recommendations

for for for for for for

different substrates wood concrete and masonry surfaces steel galvanized steel aluminum

6.7.4 6.7.5 6.7.6 6.7.7 6.7.8 6.7.9 6.7.10

detergent washing hand tool cleaning heat organic solvent washing power tool cleaning steam cleaning water blast cleaning

section 7 7.1 7.2 7.3 7.3.1 7.3.2 7.3.3 7.3.4 7.4 7.5 7.5.1 7.5.2 7.5.3 7.5.4

application introduction paint storage prior to application preparing paint for application mixing thinning tinting straining weather conditions affecting application of paints methods of application selection of application method brush application roller application spray application

section 8 8.1 8.2 8.3 8.4 8.5

preparation of a painting contract specification general background the csi format language to be used in specification construction criteria base

section 9 9.1 9.2 9.3 9.4 9.5 9.6

inspection of painting operations scope of section importance of inspection contractor quality control inspection duties of an inspector inspection equipment inspection steps

section 10 10.1 10.2 10.3 10.3.1 10.3.2 10.3.3 10.3.4 10.3.5 10.3.6 10.3.7 10.3.8 10.3.9 10.3.10 stainless steel 10.3.11 10.3.12 10.3.13 10.3.14 10.3.15

field inspection instruments introduction illuminated microscope instruments for use with abrasive blasting gage for determining nozzle pressure wedge for determining diameter of nozzle orifice surface contamination detection kit profile of blasted steel thermometers psychrometers wind meter moisture meter wet film gage dry film thickness gages for coatings on aluminum, copper, and magnetic dry film thickness gages for coatings on steel destructive (nonmagnetic dry film thickness gage) holiday detector adhesion tester portable glossmeter

10.3.16 section 11 11.1 11.2 11.3 11.3.1 11.3.2 11.3.3 11.3.4 11.3.5 11.3.6 11.3.7 11.4 11.4.1 11.4.2 11.4.3

hardness tester analysis of paint failures definition documentation of findings scope of failure analysis review of specification for coating work review of supplier�s data review of inspector�s daily reports on-site inspection on-site inspection techniques laboratory testing forming conclusions and preparing reports expert system for failure analysis cosmetic defects film failures examples of using decision trees

section 12 programming maintenance painting 12.1 definitions of programmed painting and maintenance painting 12.2 components of programmed painting 12.2.1 initial design 12.2.2 plan for monitoring conditions of structures and their protective coatings 12.2.3 types of maintenance painting 12.2.4 plan for maintenance painting 12.2.5 scheduling the work section 13 13.1 13.2 13.3 13.4 13.4.1 13.4.2 13.5 13.6 13.6.1 13.6.2 13.6.3 13.6.4 13.7 13.8

general safety practices during painting operations introduction standard operation and safety plans hazard communication toxicity hazards entrance of toxic materials into body types of toxic materials respiratory hazards hazards in different painting operations surface preparation painting operations work in high, confined, and remote places remote areas personal protective equipment safety program