PROJECT REPORT ON GARMENT T-SHIRTS
Prepared By Kapil Goel
Name of the Company
A 2 Z Sourcing & Services
Address:
35, Bhavishya Nidhi Enclave, Malviya Nagar, New Delhi – 110017
Type of Company:
Proprietorship
Qualification:
B. Com, Microsoft Certified Professional, Desk Top Publishing Export Management
Experience:
1. Worked with M/s Sunehari Exports Ltd. for 4 months 2. Worked with M/s Last Resource for 2 Years
Location / Proposed Location
D-54/1, Ground Floor, Chattarpur Enclave, 100Ft Road, Chattarpur, New Delhi – 110068
Name and Address of the Bank
UTI Bank Ltd. Malviya Nagar, New Delhi - 110017
2
INTRODUCTION: Garments are generally classified into Knitted Garments and Woven Garments. Woven generally used for making structured garments, whereas knitted fabrics are generally used for the manufacture of informal / casual wears. Knitted garments are getting wider acceptance because of their durability and cheapness. Among various types of knitwear, T-Shirts are considered as item of mass consumption and choice of modern society. T-Shirts with Logo, Print, and Embroidery design is considered as fashion wear. Sportsmen prefer T-shirts while playing because it provides more comfort and they are more sweat absorbing. This project report provides general information for setting up a unit for the manufacture of T-shirts of various sizes. The machines are proposed to be imported as well as sourced from internal sources as well. MARKET POTENTIAL Knitted t-Shirts and other dresses are commonly consumer items and have replaced other textile apparels because of their flexible design, durability and easy care properties, due to its cheaper rate combined with durability the demand for knitted dresses is increasing exponentially. Earlier, this item was considered as casual wear but now this phenomenon has changed drastically and it is being considered as formal w3ear. It is presumed that marketing of T-shirts with better quality will not be a major threat to this industry.
3
BASIS & PRESUMPTION In preparation of this Project Report, the number of working days is presumed to be 300 days per year. Rent of the floor is taken as Rs 40 sq. Mtr. The Cost of Plant and Machinery at the prevailing rates is taken. Installation and Electricity expenditure is take as 10% of cost of Machinery, Depreciation is taken as: For Plant & Machinery 10%, for Furniture and other Fixed Assets 20%. Interest is calculated @ 10% P.A. on Capital Loan. IMPLEMENTATION SCHEDULE 1.
Preparation of Project Report
1 Month
2.
Provisional Registration as SSI
1 Month
3.
Financial Arrangement
1 Week
4.
Purchase of Machinery and other Equipments
2 Weeks
5.
Installation of machinery
1 Month
6.
Electrification
2 Weeks
7.
Recruitment of Staff and Workers
2 Weeks
TECHNICAL ASPECTS Manufacturing Process Polyester and cotton are placed in cones are placed directly on the circular knitting machines for producing tabular fabric. After sufficient length of fabric is knitted, fabric is cut and taken out and sent to dyeing house of imparting required color and finishing. The cloth after dyeing is washed to remove any extra color and check any color bleeding and also the test the shrinkage. Then the cloth is cut into desired shape and size and stitched to make T-Shirts. Stitched portions are
4
overlocked on over locking machines. These stitched garments are checked for any defects to remove them before sending to washing section. All garments are charged into washing machines containing mild detergents and washed for few house in order to remove dirt and stains acquired during the manufacturing process. After washing, the garments are hydro extracted to remove excess water and dried into tumbler dryer. Final inspection is done to check the measurement and packed as per the customer’s choice. QUALITY STANDARDS Quality is maintained as per the buyer’s preference. Control is taken on each stage of manufacturing. PRODUCTION CAPACITY Product
Quantity
Amount
Knitted T-shirt
190000
16150000
MOTIVE POWER 26 HP of power for whole unit. POLLUTION CONTROL Not required for this process / production. ENERGY CONSERVATION Maximum care is taken in the selection of Machinery and Equipments to get maximum benefit of the modern technology while saving the maximum energy.
5
ADDRESSES OF MACHINE SUPPLIERS 1
Paras Special Machine Company Madhopur Kucha No. 7, Rohan Road, Ludhiana.
2.
Vijay Sewing (P) Ltd., 17-D, Everest House, 46-C, Chowranghee Road, Kolkata
3.
Industrial Machines (P) Ltd. 1/23, Asaf Ali Road, New Delhi
4.
Apparel & Leather Techniques Pvt. Ltd. Kaikondanahalli, Sarjapur Road, Near Belbundur Gate, Bangalore - 560035
ADDRESSES OF RAW MATERIAL SUPPLIERS 1.
Vardhman Threads, Mahavir Spinning Mills Ltd, Chandigarh Road Ludhiana
2.
Powerloom Cloth Manufacturing Centre, Erode, Bhiwandi, Mumbai & Surat
6