Process Audit Preparation “Turtle Diagram”
With What? (ทำำด้วยอะไร) (Materials/Equipment) •Spare part •Special purpose tools •Measuring equipment Inputs (ใช้ข้อมูลอะไร) •Warranty period document •Customer specific requirement
With Who? (ทำำโดยใคร) (Competence/Skills/Training) •Trained personnel (Service)
Process (กำรฝึ กอบรม) Servicing Repair Maintenance Service agreement (7.5, 1.8)
How? (ทำำอย่ำงไร) (Methods/ Procedures/Techniques) •Work instruction •Service Manual
Output (ผลลัพธ์) •Service provided within Warranty period •On-time correct service Conform to customer requirement
With What Key Criteria? (วัดผลลัพธ์ดว้ ยเกณฑ์อะไร) (Measurement/Assessment) •Timeliness •Error rate •No returned job with some issues & side effect
1. Process Input (what do you need?) Warranty period document Customer specific
requirements Service agreement and contract (จะเป็ น output ถ้ำเป็ น 7.2 audit, จะเป็ น input ถ้ำเป็ น 7.5 audit) Work instruction Trained personnel (skill, experience) Any special purposed tools or measuring equipment
2. Process Activities Pre-inspection/ diagnosis Repairing Service Maintenance Service Testing
3. Support Process
Contract Review Feasibility Review Training Production part/ spare part Tools & equipment maintenance Cost estimation
4. Linkage/ Interface Customer
Engineering Safety Financial
5. Process Output Service conformed
to customer
6. Measurement (for process efficiency & effectiveness) Timeliness (Response time) Field return rate (Returned job) Error Rate
7. Audit Planning (Activities for preparation) Identify Process Analyze Process Risk Analysis (input/output) and Audit Prioritize Follow up issue for previous audit Internal and External Audit plan (Sequence/ process step, timing, interview partners) Create complete checklist
8. Fact verified during the audit Are those any organization
service center?
Any special purposed tools Who conducted diagnosis,
repair, maintenance? What are services documents? Are spare parts appropriate provided? How is inspection/ Testing conducted Are measuring drive calibrated? How long does service taken?