Polystyrene Processing Guide

  • June 2020
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Polystyrene Processing Guide PROCESSING

Properties Material Drying

Process Temp. Melt

Nozzle

Front

Middle

Rear

Mold Temperature

Injection Pressure Injection Speed Holding Pressure Back Pressure Screw Speed

CRYSTAL 5-Jan

14-May

15+

7-Mar

14-Aug

15+

Units ° F/hrs

N/A

N/A

N/A

N/A

N/A

N/A

° C/hrs

N/A

N/A

N/A

N/A

N/A

N/A

°F

440

430

420

440

440

430

°C

227

221

216

227

227

221

°F

430

420

410

430

430

420

°C

221

216

210

221

221

216

°F

440

430

410

440

440

430

°C

227

221

210

227

227

221

°F

420

410

400

430

420

400

°C

216

210

204

221

216

204

°F

370

370

370

370

370

370

°C

188

188

188

188

188

188

°F

90-110

90-110

90-110

90-110

90-110

90-110

°C

32-43

32-43

32-43

32-43

32-43

32-43

PSI x 10³

12-Oct

11-Sep

10-Aug

12-Oct

11-Sep

10-Aug

MPa

69-83

62-76

55-69

69-83

62-76

55-69

Fast

Fast

Fast

Fast

Fast

Fast

PSI x 10³

8-Jun

7-May

6-Apr

8-Jun

7-May

6-Apr

PSI (min)

50

50

50

50

50

50

RPM (min) Inches

Cushion Cooling Cycle

IMPACT

Melt Index:

MM

60

60

60

60

60

60

0.13

0.13

0.13

0.13

0.13

0.13

3

3

3

3

3

3

Wall Thickness Inches

MM

Cycle Time (Seconds) 13-Oct 15-19 20-26 25-33 30-39

0.02

0.5

0.04

1

35-45

0.06

1.5

0.08

2

0.1

2.53

0.12

3

0.14

3.5

0.16

4.05

0.18

4.55

0.2

5.06

40-52 45-58 50-62 55-69

IRPS 6-Mar

12-Jul

N/A

N/A

N/A

N/A

450

430

243

221

440

420

238

216

440

430

238

221

420

410

216

210

380

360

193

182

90-110

90-110

32-43

32-43

12-Oct

11-Sep

69-83

62-76

Mod-

Mod-

erate

erate

8-Jun

7-May

50

50

60

60

0.13

0.13

3

3

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